A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
1
2
4
6
7
8
9
10
11
12
13
14
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150203
C.CHEN 02MAR2012
S.XI 02MAR2012
I.CRUZ 02MAR2012
1:1 1 4 A1
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
1DEVELOPMENT
02MAR2012
CC SX
ARELEASED
17MAY2012
CC SX
A1 ECR-13-015652
08OCT2013
YY UG
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2150203 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-1 - 2063440-1
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150203 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150203 -4 - - -
2150203 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150203 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150203 -4 - - -
2150203 -5 A FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-1 - -
PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-1 - 2063440-1
2150203 -6 A NON-CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
- - - - - - -
- - - - - - -
2150203 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150203 -7 A CRIMP TOOLING KIT - - - - - - - -
SET UP GAUGE
2119599-2
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
ITEM
NO
DESCRIPTIONPART NO-1-2-5-6-7-77
1
CRIMPER, WIRE PREMIUM
7-456404-1
1
111111
3
CRIMPER, INSULATION F PREMIUM
1-1633961-9
1
111111
4
BLOCK, FL CRIMPER SPACER
238009-1
1
11111-
5
SPACER
2-240641-4
1
11111-
7
BLADE, SLUG
240651-4
1
11111-
8
ANVIL, COMBINATION
1333215-6
1
111111
9
PLATE, FRONT SHEAR
240642-1
1
11111-
10
SPACER, SHEAR PLATE
1-240645-0
2
22222-
11
PLATE, REAR SHEAR
240644-1
1
11111-
17
SCR, BHSC, RoHS (M6 X 12)
1-2079383-1
4
44444-
18
GUIDE, LOWER STRIP
1901259-4
2
22222-
20
DRAG
1752373-1
1
11111-
22
SPRING, COMPRESSION
2-22281-3
2
22222-
24
PLATE, STRIP GUIDE
1752371-1
1
11111-
25
STUD, THREADED
1320906-1
2
22222-
27
STRIPPER (MACHINING)
240639-1
1
11111-
29
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
22222-
31
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2
22222-
33
WASHER, FLAT, REG M4
1-18028-2
8
88888-
35
BOLT, ADJUSTMENT
2119092-1
1
111-1-
37
FA HEAD, ATLANTIC STYLE
2119085-1
1
11111-
38
RAM WASHER, PRECISION
2119644-1
1
11111-
39
APPLICATOR SHIM PACK
2119957-1
1
111-1-
40
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
1
111-1-
41
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1
11111-
44
RAM,AMP STYLE, END FEED
2119369-1
1
111-1-
46
APPLICATOR BASIC ASSEMBLY, EF
2119655-5
1
11111-
47
FEED CAM, POST FEED
2119653-1
1
1-----
48
FEED CAM, PRE FEED
2119652-1
1
1-----
49
SCR, SKT HD CAP M4 X 6.0
18023-9
3
21----
50
STANDOFF,HOLD-DOWN
1752354-6
1
11111-
51
PAWL, EF, AIR
2119792-2
1
-1----
52
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1
11111-
53
NUT, LOCK, HEX, TORQUE (M4)
986965-8
2
22222-
54
NUT, HEX, REG, RoHS, M3
5018030-1
2
22222-
55
NUT, HEX, REG, RoHS, M4
5018030-2
2
22222-
56
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
22222-
57
SHCS, LOW HEAD, RoHS, M4 X 8
2168400-4
4
44444-
58
FEED FINGER
2063961-1
1
1-----
59
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
1
1-----
60
SCR, BHSC, RoHS (M4 X 8)
2079383-4
1
11111-
62
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
3
333-3-
63
LIMITER, ADJUSTMENT BOLT
2119793-1
1
111-1-
65
HOLDDOWN, TERMINAL
1901681-5
1
11111-
66
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2
22222-
67
TAG,IDENTIFICATION
2119740-1
1
11--1-
70
SCR, SET, FLT POINT M3 X 10.0
2-18032-2
2
22222-
71
DOCUMENTATION PACKAGE
2119956-2
1
11111-
82
SPACER, CRIMPER
455888-4
1
11111-
133
SERVO FEED LATCH ASM
1633743-1
1
--11--
135
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
1
--REFREF--
137
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1
-1----
163
SPRING, FEED FINGER
240638-1
1
-1----
164
COUNTER, MAGNETIC
994970-2
1
REFREFREFREFREF-
166
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1
11111-
172
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2
-2----
174
GUIDE PIN,HOLDDOWN
1901680-2
1
11111-
175
GUIDE PIN,HOLDDOWN
1752353-2
1
11111-
176
SPRING, COMPRESSION
8-22280-7
1
11111-
177
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1
11111-
183
FEED FINGER ASSEMBLY,EF
1901697-1
1
--REFREF--
213
TAG,IDENTIFICATION
2119740-2
1
--11--
238
AIR FEED MODULE
2063440-1
1
-1----
239
MECHANICAL FEED ASSEMBLY
2119580-1
1
1-----
240
SHCS, LOW HEAD, RoHS, M5 X 10
2168400-7
2
--22--
242
RETAINER, INSULATION DIAL
2119083-1
1
11111-
243
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1
11111-
244
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
1
11111-
245
RAM, AMP STYLE, END FEED, NON-ADJUST
2119759-1
1
---1--
246
SPRING, COMPRESSION
1-22279-3
1
111-1-
247
DETENT PIN
2119798-1
1
111-1-
248
FEED CAM, AIR FEED
2119641-1
1
-1----
249
BUSHING, LCH5-12, MISUMI
2079988-1
1
-1----
ITEM
NO
DESCRIPTIONPART NO-1-2-5-6-7-77
250
PUSH ROD, AIR FEED
2119640-1
1
-1----
252
O-RING, .676 ID, .070 DIA. MAT.
8-21084-0
1
111-1-
260
APPLICATOR SHIM PACK
2119957-2
1
---1--
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
.110 SERIES FASTON RECEPTACLE
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
.125-.156 IN [3.18-3.96 mm]
n
.063-.120 IN [1.60-3.05 mm]
TERMINAL
APPLICATION
SPECIFICATION
114-20109 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
160415-1
C1__DWG_PN_1_1
160528-1
C1__DWG_PN_2_1
160533-9
C1__DWG_PN_3_1
1-160534-0
C1__DWG_PN_4_1
160415-2
C1__DWG_PN_1_2
160528-2
C1__DWG_PN_2_2
1-160533-0
C1__DWG_PN_3_2
5-160555-1
C1__DWG_PN_4_2
160424-3
C1__DWG_PN_1_3
160528-3
C1__DWG_PN_2_3
160534-1
C1__DWG_PN_3_3
5-160555-2
C1__DWG_PN_4_3
160484-1
C1__DWG_PN_1_4
160528-4
C1__DWG_PN_2_4
160534-2
C1__DWG_PN_3_4
5-160555-5
C1__DWG_PN_4_4
160484-4
C1__DWG_PN_1_5
160528-5
C1__DWG_PN_2_5
160534-3
C1__DWG_PN_3_5
5-160555-7
C1__DWG_PN_4_5
160484-5
C1__DWG_PN_1_6
160533-1
C1__DWG_PN_2_6
160534-4
C1__DWG_PN_3_6
5-160555-8
160484-7
C1__DWG_PN_1_7
160533-2
C1__DWG_PN_2_7
160534-5
C1__DWG_PN_3_7
6-160555-1
160484-9
C1__DWG_PN_1_8
160533-5
C1__DWG_PN_2_8
160534-9
C1__DWG_PN_3_8
CRIMP HEIGHT
REFERENCE SETTING
8.0 W1__FA_SETTING_1
8.5 W1__FA_SETTING_2
8.6 W1__FA_SETTING_3
9.1 W1__FA_SETTING_4
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
1.00mm2
W1__DWG_WGAUGE_1
1.04+/-0.05 [.041+/-.002]
W1__DWG_CRIMP_HT_1
18AWG or 0.75mm2
W1__DWG_WGAUGE_2
0.99+/-0.05 [.039+/-.002]
W1__DWG_CRIMP_HT_2
0.70mm2
W1__DWG_WGAUGE_3
0.99+/-0.05 [.039+/-.002]
W1__DWG_CRIMP_HT_3
20AWG or 0.5mm2
W1__DWG_WGAUGE_4
0.94+/-0.05 [.037+/-.002]
W1__DWG_CRIMP_HT_4
TERMINAL DATA: C2__TERM_MFG TERMINAL C2__CRIMP_SPEC_SRC_STR
TERMINAL NAME:
C2__TERM_NAME
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
C2__DWG_STRIP_LEN_STR
n
C2__DWG_INSUL_OD_STR
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
X
CRIMP HEIGHT
REFERENCE SETTING
TERMINAL DATA: C3__TERM_MFG TERMINAL C3__CRIMP_SPEC_SRC_STR
TERMINAL NAME:
C3__TERM_NAME
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
C3__DWG_STRIP_LEN_STR
n
C3__DWG_INSUL_OD_STR
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
X
CRIMP HEIGHT
REFERENCE SETTING
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 1.78 mm [.070] F
INSUL 3.05 mm [.120] F
APPLICATOR INSTRUCTIONS
408-10390
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150203 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150203 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150203 -5
SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150203 -6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
1
1
1
1
1
1
1
1
1
1
1
4
412
1
99
9
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150203
C.CHEN 02MAR2012
S.XI 02MAR2012
I.CRUZ 02MAR2012
1:1 2 4 A1
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
16.38
[.645]
ATLANTIC VERSION
Shown on sheets 1 of 4 & 2 of 4
(Pacific version shown on sheets 3 of 4 & 4 of 4)
HOLDDOWN SET-UP
47
49
FEED TYPE
48
49
49
248
239
250
249
137
163
172
135 240
133
CAM POSITIONS
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
238
183
44 245
50
REF
REF
1
3
4
5
7
10 11 17
18
20
22 24 25 27 29 31 33
35
37
38
39
40
41
44
46
50
52
70
53
54
55
56
57
60
62
63
65
66
67
82
166
174
175
176
177
213
242
243
244
245
246
247
252
260
A
2
33
33
REF
164
9
8
59
58
51
2
MECHANICAL
A
PNEUMATIC
A
MECHANICAL
POST FEED
30mm STROKE
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
30mm STROKE
AIR FEED
40mm STROKE
30mm STROKE
6
11
4
2
2
2
2
2
2
2
2
7
7
8
10
SERVO
LATCH PLATE
ASERVO FEEDER
NOT INCLUDED
1
1
1
1
1
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
6
7
8
9
10
11
12
13
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150203
C.CHEN 02MAR2012
S.XI 02MAR2012
I.CRUZ 02MAR2012
1:1 3 4 A1
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
SET UP GAUGE
2119599-2
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
PART
NUMBER REVISION DESCRIPTION FEED TYPE
APPLICATOR STYLE CONVERSION CHART
CONVERT TO PART NUMBERS REQUIRED
2- 2150203 -1 A FINE CRIMP HEIGHT ADJUST MECHANICAL
PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-2 - 2063440-1
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150203 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150203 -4 - - -
2- 2150203 -2 A FINE CRIMP HEIGHT ADJUST PNEUMATIC
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - -
SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150203 -5 - - 2168400-7 (QUANTITY 2)
SMART APPLICATOR 2161326-1 - 8- 2150203 -4 - - -
2- 2150203 -5 A FINE CRIMP HEIGHT ADJUST SERVO
LATCH PLATE
MECHANICAL FEED 2119949-1 2063961-1 5-18022-5 2119653-2 - -
PNEUMATIC FEED 2119950-1 2119792-1 - 2119641-2 - 2063440-1
2- 2150203 -7 A FINE CRIMP HEIGHT ADJUST NONE - - - - - - -
7- 2150203 -7 A CRIMP TOOLING KIT - - - - - - - -
ITEM
NO
DESCRIPTIONPART NO-21-22-25-27-77
1
CRIMPER, WIRE PREMIUM
7-456404-1
1
11111
3
CRIMPER, INSULATION F PREMIUM
1-1633961-9
1
11111
4
BLOCK, FL CRIMPER SPACER
238009-1
1
1111-
5
SPACER
2-240641-4
1
1111-
7
BLADE, SLUG
240651-4
1
1111-
8
ANVIL, COMBINATION
1333215-6
1
11111
9
PLATE, FRONT SHEAR
240642-1
1
1111-
10
SPACER, SHEAR PLATE
1-240645-0
2
2222-
11
PLATE, REAR SHEAR
240644-1
1
1111-
18
GUIDE, LOWER STRIP
1901259-4
2
2222-
20
DRAG
1752373-1
1
1111-
22
SPRING, COMPRESSION
2-22281-3
2
2222-
24
PLATE, STRIP GUIDE
1752371-1
1
1111-
25
STUD, THREADED
1320906-1
2
2222-
27
STRIPPER (MACHINING)
240639-1
1
1111-
29
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
2222-
31
SCR, SKT HD CAP, RoHS, M4 X 20
2168083-9
2
2222-
33
WASHER, FLAT, REG M4
1-18028-2
8
8888-
38
RAM WASHER, PRECISION
2119644-1
1
1111-
39
APPLICATOR SHIM PACK
2119957-1
1
1111-
40
DISC, NUMBERED FA WIRE ADJUSTMENT
2119645-1
1
1111-
41
SCR, BHSC, RoHS (M8 X 25)
2079383-7
1
1111-
48
FEED CAM, PRE FEED
2119652-1
1
1----
49
SCR, SKT HD CAP M4 X 6.0
18023-9
3
21---
50
STANDOFF,HOLD-DOWN
1752354-6
1
1111-
51
PAWL, EF, AIR
2119792-2
1
-1---
52
NUT, HEX, REG, RoHS, M3.5
1-5018030-0
1
1111-
53
NUT, LOCK, HEX, TORQUE (M4)
986965-8
2
2222-
54
NUT, HEX, REG, RoHS, M3
5018030-1
2
2222-
55
NUT, HEX, REG, RoHS, M4
5018030-2
2
2222-
56
SCR, SKT HD CAP, RoHS, M4 X 10
1-2168083-0
2
2222-
57
SHCS, LOW HEAD, RoHS, M4 X 8
2168400-4
4
4444-
58
FEED FINGER
2063961-1
1
1----
59
SCR, HEX HD CAP, M4 X 6.0
5-18022-5
1
1----
62
SCR, SET, SOC, CONE POINT, M3 x 4.0
992763-5
3
3333-
63
LIMITER, ADJUSTMENT BOLT
2119793-1
1
1111-
65
HOLDDOWN, TERMINAL
1901681-5
1
1111-
66
SCREW, DRIVE, RH, RoHS, 2 x .188
2168078-1
2
2222-
67
TAG,IDENTIFICATION
2119740-1
1
11-1-
70
SCR, SET, FLT POINT M3 X 10.0
2-18032-2
2
2222-
71
DOCUMENTATION PACKAGE
2119956-2
1
1111-
82
SPACER, CRIMPER
455888-4
1
1111-
133
SERVO FEED LATCH ASM
1633743-1
1
--1--
135
MEMORY CHIP, PROGRAMMED
SEE NOTE 4
1
--REF--
137
PIN, RETAIN, GRVD, 3/16 X .854
3-23627-7
1
-1---
139
BOLT, ADJUSTMENT
2119092-2
1
1111-
140
RAM, ASIAN STYLE, END FEED
2119651-1
1
1111-
141
APPLICATOR BASIC ASSEMBLY, EF
2119655-6
1
1111-
142
FEED CAM, POST FEED
2119653-2
1
1----
144
SCR, BHSC, RoHS (M4 X 16)
2079383-8
1
1111-
145
DETENT PIN
2119798-2
1
1111-
152
FEED CAM, AIR FEED
2119641-2
1
-1---
153
O-RING, .801 ID, .070 DIA. MAT.
8-21084-1
1
1111-
163
SPRING, FEED FINGER
240638-1
1
-1---
164
COUNTER, MAGNETIC
994970-2
1
REFREFREFREF-
166
MAGNET, RARE EARTH HIGH ENERGY
994969-1
1
1111-
172
RING, RETAIN, EXTERN, 3/16 CRESCENT
21045-3
2
-2---
174
GUIDE PIN,HOLDDOWN
1901680-2
1
1111-
175
GUIDE PIN,HOLDDOWN
1752353-2
1
1111-
176
SPRING, COMPRESSION
8-22280-7
1
1111-
177
PIN, SLOTTED SPRING 3.0 X 14.0
6-993111-6
1
1111-
183
FEED FINGER ASSEMBLY,EF
1901697-1
1
--REF--
186
SCR, BHSC, RoHS (M6 X 20)
2079383-9
4
4444-
213
TAG,IDENTIFICATION
2119740-2
1
--1--
238
AIR FEED MODULE
2063440-1
1
-1---
239
MECHANICAL FEED ASSEMBLY
2119580-1
1
1----
240
SHCS, LOW HEAD, RoHS, M5 X 10
2168400-7
2
--2--
242
RETAINER, INSULATION DIAL
2119083-1
1
1111-
243
WASHER, WAVE SPRING, CREST-TO-CREST
2079764-1
1
1111-
244
CAM, SNAIL, INSULATION ADJUSTMENT
2119082-9
1
1111-
246
SPRING, COMPRESSION
1-22279-3
1
1111-
249
BUSHING, LCH5-12, MISUMI
2079988-1
1
-1---
250
PUSH ROD, AIR FEED
2119640-1
1
-1---
ITEM
NO
DESCRIPTIONPART NO-21-22-25-27-77
251
FINE ADJUST HEAD ASM, PACIFIC STYLE
2119782-1
1
1111-
TERMINAL DATA: TE TERMINAL TE CRIMP SPECIFICATION
TERMINAL NAME:
.110 SERIES FASTON RECEPTACLE
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
.125-.156 IN [3.18-3.96 mm]
n
.063-.120 IN [1.60-3.05 mm]
TERMINAL
APPLICATION
SPECIFICATION
114-20109 - -
- - -
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
TE TERMINAL
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_4_0
160415-1
C1__DWG_PN_1_1
160528-1
C1__DWG_PN_2_1
160533-9
C1__DWG_PN_3_1
1-160534-0
C1__DWG_PN_4_1
160415-2
C1__DWG_PN_1_2
160528-2
C1__DWG_PN_2_2
1-160533-0
C1__DWG_PN_3_2
5-160555-1
C1__DWG_PN_4_2
160424-3
C1__DWG_PN_1_3
160528-3
C1__DWG_PN_2_3
160534-1
C1__DWG_PN_3_3
5-160555-2
C1__DWG_PN_4_3
160484-1
C1__DWG_PN_1_4
160528-4
C1__DWG_PN_2_4
160534-2
C1__DWG_PN_3_4
5-160555-5
C1__DWG_PN_4_4
160484-4
C1__DWG_PN_1_5
160528-5
C1__DWG_PN_2_5
160534-3
C1__DWG_PN_3_5
5-160555-7
C1__DWG_PN_4_5
160484-5
C1__DWG_PN_1_6
160533-1
C1__DWG_PN_2_6
160534-4
C1__DWG_PN_3_6
5-160555-8
160484-7
C1__DWG_PN_1_7
160533-2
C1__DWG_PN_2_7
160534-5
C1__DWG_PN_3_7
6-160555-1
160484-9
C1__DWG_PN_1_8
160533-5
C1__DWG_PN_2_8
160534-9
C1__DWG_PN_3_8
WIRE
SIZE
CRIMP HEIGHT
mm [INCH]
1.00mm2
W1__DWG_WGAUGE_1
1.04+/-0.05 [.041+/-.002]
W1__DWG_CRIMP_HT_1
18AWG or 0.75mm2
W1__DWG_WGAUGE_2
0.99+/-0.05 [.039+/-.002]
W1__DWG_CRIMP_HT_2
0.70mm2
W1__DWG_WGAUGE_3
0.99+/-0.05 [.039+/-.002]
W1__DWG_CRIMP_HT_3
20AWG or 0.5mm2
W1__DWG_WGAUGE_4
0.94+/-0.05 [.037+/-.002]
W1__DWG_CRIMP_HT_4
CRIMP HEIGHT
REFERENCE SETTING
8.0 W1__FA_SETTING_1
8.5 W1__FA_SETTING_2
8.6 W1__FA_SETTING_3
9.1 W1__FA_SETTING_4
TERMINAL DATA: C2__TERM_MFG TERMINAL C2__CRIMP_SPEC_SRC_STR
TERMINAL NAME:
C2__TERM_NAME
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
C2__DWG_STRIP_LEN_STR
n
C2__DWG_INSUL_OD_STR
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
X
CRIMP HEIGHT
REFERENCE SETTING
TERMINAL DATA: C3__TERM_MFG TERMINAL C3__CRIMP_SPEC_SRC_STR
TERMINAL NAME:
C3__TERM_NAME
WIRE STRIP LENGTH INSULATION DIAMETER RANGE
C3__DWG_STRIP_LEN_STR
n
C3__DWG_INSUL_OD_STR
TERMINAL
APPLICATION
SPECIFICATION
- - -
- - -
TERMINALS APPLIED
WIRE
SIZE
CRIMP HEIGHT
X
CRIMP HEIGHT
REFERENCE SETTING
APPLICATOR DATA
CRIMP SIZE TYPE
WIRE 1.78 mm [.070] F
INSUL 3.05 mm [.120] F
APPLICATOR INSTRUCTIONS
408-10390
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150203 -4
PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2150203 -4
SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150203 -5
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 & 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
CUT TO LENGTH AT ASSEMBLY.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION.
THIS APPLICATOR HAS BEEN DESIGNED TO APPLY WIRES WITH
THIN WALL (FLR) INSULATION. THE INSULATION CRIMP &
APPLICABLE INSULATION RANGE MAY NOT CONFORM TO PARAMETERS
LISTED IN THE APPLICATION SPECIFICATION.
INSULATION RANGLE QUOTED IS THAT OF THE TERMINAL. THE SEAL
INSULATION RANGE IS #- # [# - # IN.]
INSULATION CRIMP MAY NOT CONFORM TO THAT STATED IN
RELEVANT APPLICATION SPECIFICATION.
FEED ADJUSTMENTS MAY BE REQUIRED WHEN SWITCHING TERMINALS.
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
1
2
4
1
1
1
1
1
1
4
9
99
1
1
1
1
1
1
A1
REVISIONS
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
00779
OF
SCALE SHEET REV
NAME
SIZE CAGE CODE DRAWING NO
DIMENSIONS: TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
CHK
APVD
MATERIAL FINISH
PRODUCT SPEC
APPLICATION SPEC
WEIGHT
P LTR DATE APVD
DWNDESCRIPTION
LOC DIST
5
67
8 34 2 1
D
B
A
A
B
CC
D
BY TYCO ELECTRONICS CORPORATION. ALL RIGHTS RESERVED.
RELEASED FOR PUBLICATION
CCOPYRIGHT
THIS DRAWING IS UNPUBLISHED.
AMP 4805 REV 31MAR2000
RESTRICTED TO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
-SEE SHEET 1
-
- -
Customer Accessible Production Drawing
TE Connectivity
Harrisburg, PA 17105-3608
2150203
C.CHEN 02MAR2012
S.XI 02MAR2012
I.CRUZ 02MAR2012
1:1 4 4 A1
-
-
-
- -
mm
-
0.5
0.13
0.013
0.0001
-
A 66
Ocean End Feed
Applicator
-
-
20
- -
20
16.38
[.645]
PACIFIC VERSION
Shown on sheets 3 of 4 & 4 of 4
(Atlantic version shown on sheets 1 of 4 & 2 of 4)
142
49
FEED TYPE
48
49
49
152
239
250
249
238
137
163
172
135 240
133
CAM POSITIONS
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
HOLDDOWN SET-UP
A
183 REF
141
50
REF
REF
1
3
4
5
7
10 11 186
18
20
22 24 25 27 29 31 33
38
39
40
41
50
52
70
53
54
55
56
57
144
62
63
65
66
67
82
139
140
141
145
153
166
174
175
176
177
213
242
243
244
246
251
33
33
164
9
8
58
59
51
4
2
MECHANICAL
A
PNEUMATIC
A
MECHANICAL
POST FEED
30mm STROKE
MECHANICAL
PRE FEED
30mm STROKE
AIR FEED
30mm STROKE
SERVO
LATCH PLATE
ASERVO FEEDER
NOT INCLUDED
11
2
10
2
2
2
2
7
7
8
6
2
2
2
1
1
1
11
