MITSUBISHI INTELLIGENT POWER MODULES PM100CSA060 FLAT-BASE TYPE INSULATED PACKAGE A B R W U Q 12 3 4 U 5678 9 11 13 15 17 19 10 12 F Z - DIA. (4 TYP.) C AA - THD (6 TYP.) U N AG S E P M W W U V X X AG K J J 11. W P 12. V WPI 13. V NC 14. V NI 15. NC 16. U N 17. V N 18. W N 19. F O 1. V UPC 2. UFO 3. U P 4. V UPI 5. V VPC 6. VFO 7. V P 8. V VPI 9. V WPC 10. WFO 14 16 18 AD (15 TYP.) B M Y (4 TYP.) AB U AB AD P D Description: Mitsubishi Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. 2.54 MM DIA. (2 TYP.) 0.5 MM SQ. PIN (19 TYP.) AE T G H U FO V UPI Features: u Complete Output Power Circuit OUT V CC V UPC UP IN FO SI OUT V CC GND GND V VPC VP V FO V VPI IN FO SI OUT V CC GND GND FO IN GND GND UN FO IN OUT V CC SI GND GND VN FO IN OUT V CC SI GND GND OUT V CC V NI V NC WN IN FO SI GND GND TEMP AC V WPC WP W FO V WPI AF V FO NC L SI N u Gate Drive Circuit NC N W V U u Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters A 4.330.04 110.01.0 B 3.740.02 95.00.5 C 3.500.04 D 3.27 E F Dimensions Inches Millimeters S 0.67 17.0 T 0.52 13.2 89.01.0 U 0.39 10.0 83.0 V 0.27 7.0 2.910.02 74.00.5 W 0.30 7.5 2.44 62.0 X 0.24 6.0 G 1.28 32.6 Y 0.24 Rad. Rad. 6.0 H 1.24 31.6 Z 0.22 Dia. Dia. 5.5 M5 J 1.02 26.0 AA Metric M5 K 0.94 24.0 AB 0.127 L M 0.87 +0.06/-0 22.0 +1.5/-0.0 0.79 3.22 AC 0.10 2.6 20.0 AD 0.08 2.0 N 0.76 19.4 AE 0.07 1.8 P 0.75 19.0 AF 0.06 1.6 Q 0.708 17.98 AG 0.020.01 0.50.3 R 0.670 17.02 Applications: u Inverters u UPS u Motion/Servo Control u Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM100CSA060 is a 600V, 100 Ampere Intelligent Power Module. Type PM Current Rating Amperes VCES Volts (x 10) 100 60 Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA060 FLAT-BASE TYPE INSULATED PACKAGE Absolute Maximum Ratings, Tj = 25C unless otherwise specified Symbol Ratings Units Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Power Device Junction Temperature Mounting Torque, M5 Mounting Screws -- 1.47 ~ 1.96 N*m Mounting Torque, M5 Main Terminal Screws -- 1.47 ~ 1.96 N*m Module Weight (Typical) Supply Voltage Protected by OC and SC (V D = 13.5 - 16.5V, Inverter Part) Isolation Voltage (Main Terminal to Baseplate, AC 1 min.) -- 550 Grams VCC(prot.) 400 Volts Viso 2500 Vrms Control Sector Supply Voltage (Applied between VUP1-VUPC , VVP1-VVPC, VWP1-VWPC, VN1-VNC) VD 20 Volts VCIN 20 Volts VFO 20 Volts I FO 20 mA VCES 600 Volts IC 100 Amperes Peak Collector Current, I CP 200 Amperes Supply Voltage (Applied between P - N) VCC 450 Volts VCC(surge) 500 Volts PC 403 Watts Input Voltage (Applied between U P-VUPC , VP-VVPC, WP-VWPC, UN * VN * WN-VNC) Fault Output Supply Voltage (Applied between U FO-VUPC, VFO-V VPC, WFO-VWPC , FO-V NC) Fault Output Current (Sink Current of UFO, VFO, WFO and FO Terminal) IGBT Inverter Sector Collector-Emitter Voltage (V D = 15V, VCIN =15V) Collector Current, Supply Voltage, Surge (Applied between P - N) Collector Dissipation Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA060 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Control Sector Over Current Trip Level Inverter Part OC -20C T 125C, VD = 15V 158 240 -- Amperes Short Circuit Trip Level Inverter Part SC -- 360 -- Amperes t off(OC) -20C T 125C, VD = 15V VD = 15V -- 10 -- s OT Trip Level 111 118 125 C OTr Reset Level -- 100 -- C UV Trip Level 11.5 12.0 12.5 Volts Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection UVr Reset Level -- 12.5 -- Volts Supply Voltage VD Applied between VUP1-VUPC , 13.5 15 16.5 Volts Circuit Current ID -- 40 55 mA VVP1 -VVPC, VWP1-VWPC, VN1 -VNC VD = 15V, VCIN = 15V, VN1-V NC VD = 15V, VCIN = 15V, VXP1-VXPC -- 13 18 mA Input ON Threshold Voltage Vth(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage Vth(off) UP-VUPC, VP-VVPC, WP-VWPC , 1.7 2.0 2.3 Volts PWM Input Frequency f PWM UN * VN * WN -VNC 3- Sinusoidal -- 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V -- -- 0.01 mA IFO(L) VD = 15V, VFO = 15V -- 10 15 mA tFO VD = 15V 1.0 1.8 -- ms Minimum Fault Output Pulse Width Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA060 FLAT-BASE TYPE INSULATED PACKAGE Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units IGBT Inverter Sector Collector Cutoff Current Diode Forward Voltage Collector-Emitter Saturation Voltage ICES VCE = VCES, Tj = 25C -- -- 1.0 mA VCE = VCES, Tj = 125C -- -- 10 mA VEC -IC = 100A, VD = 15V, VCIN = 15V -- 2.2 3.3 Volts VCE(sat) VD = 15V, VCIN = 0V, I C = 100A -- 1.8 2.7 Volts VD = 15V, VCIN = 0V, I C = 100A, -- 1.75 2.63 Volts Tj = 125C Inductive Load Switching Times 0.4 0.8 2.0 s t rr VD = 15V, VCIN = 0 15V -- 0.15 0.3 s t C(on) VCC = 300V, I C = 100A -- 0.4 1.0 s t off Tj = 125C -- 2.0 2.9 s -- 0.6 1.2 s t on t C(off) Control Sector Thermal Characteristics Characteristic Symbol Condition Min. Typ. Max. Units Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT -- -- 0.31 C/Watt Contact Thermal Resistance Rth(j-c)F Each FWDi -- -- 0.7 C/Watt Rth(c-f) Case to Fin Per Module, -- -- 0.027 C/Watt Thermal Grease Applied Recommended Conditions for Use Characteristic Symbol Supply Voltage VCC VD Value Units Applied across P-N Terminals Condition 0 ~ 400 Volts Applied between VUP1-VUPC, 15 1.5 Volts VN1-VNC, VVP1 -VVPC, VWP1-VWPC Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP-VUPC, VP-VVPC, W P-V WPC, UN * VN * WN-V NC 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time t dead Input Signal 2.5 s Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA060 FLAT-BASE TYPE INSULATED PACKAGE COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 160 3 1 120 2 1 IC = 100A VCIN = 0V Tj = 25oC Tj = 125oC 0 0 0 40 80 120 160 15 VD = 17V 13 80 40 0 0 200 12 14 16 18 20 0 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 101 100 VCC = 300V VD = 15V toff 100 ton REVERSE RECOVERY TIME, trr, (s) SWITCHING TIMES, tc(on), tc(off), (s) Tj = 25oC Tj = 125oC 102 VCC = 300V VD = 15V VCC = 300V VD = 15V Inductive Load SWITCHING TIMES, ton, toff, (s) VCIN = 0V Inductive Load Tj = 25oC Tj = 125oC 100 tc(off) Inductive Load Tj = 25oC Tj = 125oC Irr 10-1 101 trr tc(on) 101 10-1 100 102 101 102 10-2 100 COLLECTOR CURRENT, IC, (AMPERES) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) DIODE FORWARD CHARACTERISTICS OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL) OVER CURRENT TRIP LEVEL TEMPERATURE DEPENDENCY (TYPICAL) 102 120 120 101 Tj = 25oC OVER CURRENT TRIP LEVEL % (NORMALIZED) VD = 15V VCIN = 15V Tj = 25oC Tj = 125oC 100 80 60 40 0 100 0 100 102 101 COLLECTOR CURRENT, IC, (AMPERES) OVER CURRENT TRIP LEVEL % (NORMALIZED) COLLECTOR REVERSE CURRENT, -IC, (AMPERES) 10-1 100 0.5 1.0 1.5 2.0 EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS) 2.5 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 2 Tj = 25oC COLLECTOR CURRENT, IC, (AMPERES) VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 OUTPUT CHARACTERISTICS (TYPICAL) 0 VD = 15V 100 80 60 40 0 12 14 16 18 SUPPLY VOLTAGE, VD, (VOLTS) 20 -50 0 50 100 150 JUNCTION TEMPERATURE, Tj, (oC) Sep.2000 MITSUBISHI INTELLIGENT POWER MODULES PM100CSA060 FLAT-BASE TYPE INSULATED PACKAGE UVt UVr VD = 15V 14 100 UV TRIP-RESET LEVEL, UVt, UVr, (VOLTS) FAULT OUTPUT PULSE WIDTH % (NORMALIZED) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 15 120 80 60 13 12 11 40 0 0 -50 0 50 100 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each IGBT) CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL) 150 -50 0 50 100 JUNCTION TEMPERATURE, Tj, (oC) JUNCTION TEMPERATURE, Tj, (oC) 150 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.31oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (Each FWDi) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)F = 0.70oC/W 10-3 10-3 10-2 10-1 100 101 TIME, (s) Sep.2000