TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 1 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED 1.0 GENERAL Scope - This specification covers the insulation piercing Quickie Backplane Connector System designed for Backplane-to-flat cable (round conductor) interconnection in low power applications. This specification is composed of the following sections. Paragraph Title Page 1.0 2.0 3.0 3.1 3.2 3.3 3.4 3.5 3.6 3.7 4.0 4.1 4.2 4.3 4.4 4.5 5.0 GENERAL APPLICABLE DOCUMENTS REQUIREMENTS Qualifications Material Finish Design & Construction Electrical Characteristics Mechanical Characteristics Environmental Conditions QUALITY ASSURANCE PROVISIONS Equipment Calibration Inspection Conditions Qualification Inspection Quality Conformance Inspection Acceptance Inspection NOTES AND DEFINITIONS 1 1 2 2 2 3 3 4 6 11 14 14 14 15 19 21 22 2.0 APPLICABLE DOCUMENTS The following documents, of the issue in effect on the date of the latest revision of this specification, shall form a part of this specification to the extent specified herein. Military Specifications MIL-M-24519 MIL-G-45204 MIL-C-45662 MIL-P-55110 Molding Plastic, Polyester thermoplastic Gold Plating, Electrodeposited Calibration System Requirements Printed Wiring Boards Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 2 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY B DATE H. SUNDY 15 MAR 06 CLASSIFICATION UNRESTRICTED Military Standards MIL-STD-105 MIL-STD-202 MIL-STD-275 MIL-STD-1344 Sampling Procedures and Tables for Inspection By Attributes. Test Methods for Electronic and Electrical Component Parts. Printed Wiring Board For Electrical Equipment. Test Methods For Electrical Connectors. Federal Specifications QQ-N-290 QQ-B-750 Nickel Plating ( Electrodeposited ) Bronze, Phosphor; Bar, Plate, Rod, Sheet, Strip, Flat, Wire, and Structural and Special Shaped Sections. Industry Specifications / Standards UL-94 Tests for Flammability of Plastic Materials. Company Product Specification BUS-12-01 Round Conductor Flat Flexible Cable. 3.0 REQUIREMENTS 3.1 Qualification - Connectors furnished under this specification shall be products capable of meeting the qualification test requirements specified herein. 3.2 Material - The material for each part shall be as specified herein, or equivalent. Substitute material shall meet the performance required of this specification. 3.2.1 Contact - The female contact shall be full - hard phosphor bronze in accordance with QQ-B-750, Composition A. 3.2.2 Plastic - Also molded plastic parts of the female connector and shroud shall be filled polyester in accordance with MIL-M-24519. All plastic material shall be rated flame retardant 94 V-0 in accordance with UL-94. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 3 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED 3.3 Finish - The female contact shall be plated in the contact area with 30 micro-inches (minimum) gold per MIL-G-45204, Type II, Grade C over 50 micro-inches (minimum) nickel per QQ-N-290, Class 2. 3.4 Design and Construction - The female connector shall be of multi-piece design, consisting of: contacts having self stripping terminations and two single ended cantilever spring members for interfacing with 0.025 inch square backplane contacts; a housing to maintain the contacts in position to interface with the backplane contacts on a 0.100 inch square grid and with the terminating cable, having conductors on 0.050 inch centers; and a pre-loaded cover providing an integral slot for alignment of cable during termination. The shroud shall be of one-piece construction and, when installed over the backplane contacts, shall simulate a composite two-row male header for mating with the female connector. 3.4.1 Installation 3.4.1.1 Female Connector - The female connector shall simultaneously terminate up to 60 wires size AWG 28 (stranded) or AWG 30 (solid) on 0.050 inch centers without pre-stripping the PVC (polyvinylchloride) cable insulation. The cable shall conform to the requirements of Company Specification BUS-12-001. 3.4.1.2 Shroud - The shroud shall be capable of being assembled within an 0.100 by 0.100 field of .025 inch square backplane contacts. The shroud will utilize four rows of contacts and a number of contacts per row two greater than that of the female connector with which it will be mated; the two outside rows and eight end contacts shall not be functional as disconnects. Iterative use of the shroud in end-to-end or side-to-side locations shall be possible on a continuous basis, without the elimination of an intervening row of contacts in the former and with the elimination of one intervening row in the latter. 3.4.2 Polarization - An optional, molded-in polarizing feature shall be available to insure correct orientation of the female connector and shrouded backpanel contacts. 3.4.3 Mating - The connector system shall be capable of mating and un-mating by hand without the use of special tools within the specified temperature range. 3.4.4 Workmanship - Connectors and shrouds shall be uniform in quality and shall be free from burrs, scratches, cracks, voids, chips, blisters, pin holes, sharp edges, Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 4 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY B DATE H. SUNDY 15 MAR 06 CLASSIFICATION UNRESTRICTED and other defects that will adversely affect life or serviceability. 3.4.5 Interchangeability - Any female connector shall be capable of mating with any properly constituted shrouded backpanel assembly without degradation in performance. 3.5 Electrical Characteristics 3.5.1 Current Rating ( see 5.1) - The maximum continuous current rating of the connector system shall be 1.0 Ampere DC. 3.5.2 Contact Resistance - The contact resistance shall not exceed 15 milliohms (20 milliohms after exposure to the environments described in paragraph 3.6.5 and 3.7.1 to 3.7.7) when measured in accordance with MIL-STD-1344, Method 3004. The following details shall apply: (a) Method of Connection - Attach current and voltage leeds as shown in Figure 1. (b) Test Current - 1.0 Ampere DC 3.5.3 Low Level Circuit Resistance - The low level circuit resistance shall not exceed 15 milliohms (20 milliohms after exposure to the environments described in paragraph 3.6.5 and 3.7.1 to 3.7.7 ) when measured in accordance with MIL-STD-1344, Method 3002. The following details shall apply: (a) Method of connection - See Figure 1 (b) Test Current - 1 milliampere DC (c) Maximum Open - Current Voltage - 20 millivolts DC 3.5.4 Insulation Resistance ( See 5.2 ) - The insulation resistance of mated connectors shall be not less than 5000 megohms ( 1000) megohms after after exposure to the humidity environment described in paragraph 3.7.2 ) when measured in accordance with MIL-STD-1344, Method 3003. The following details shall apply: (a) Test Potential - 500 volts DC (b) Points of Measurement - Between adjacent contact positions (c) Special Preparation - The female connector shall not be terminated. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 5 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 6 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED 3.5.5 Dielectric Withstanding Voltage (see 5.2) - There shall be no evidence of arc-over, insulation breakdown, or excessive leakage current (>1milliampere ) when the mated connectors are tested in accordance with MIL-STD-1344, Method 3001. The following details shall apply: (a) Test Potential - 1000 volts RMS, 60Hz at sea-level pressure; 450 volts RMS, 60 Hz at 50,000 feet simulated altitude . (b) Test Duration - 60 seconds (c) Points of Measurements - Between adjacent contact positions (d) Special Preparation - The female connector shall not be terminated. 3.6 Mechanical Characteristics 3.6.1 Cable Retention - The cable to female connector interface shall withstand the stresses imposed by twenty (20) unmatings of the female connector from the shrouded pin field when the disconnecting force is applied to the cable. The following details shall apply: (a) Force Distribution - Evenly distributed across width of cable. (b) Direction of Force - See Figure 2. (c) Rate of Un-mating - 1 inch per minute. 3.6.2 Cable Flex Resistance - The cable-to-female connector interface shall withstand the stresses imposed by 100 cycles of cable flexing. The following details shall apply: (a) Tension on Cable - 2 pounds per inch of cable width. (b) Flex Angle - 140 as shown in Figure 3. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 7 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 8 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 9 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED 3.6.3 Total Mating Force - The total force to mate the female connector and the shrouded pin field shall not exceed the values shown in Table I. The force shall be applied at a rate not to exceed one (1) inch per minute. TABLE I - TOTAL MATING FORCE No. of Contacts 10 14 16 20 26 34 40 50 60 Force ( pounds ) 5 7 8 10 14 19 23 30 38 3.6.4 Individual Contact Separation Force - The force to withdraw the gage shown in Figure 4 from individual contact positions in the female connector shall be not less than 25 grams. The force shall be applied at a rate not to exceed one (1) inch per minute. 3.6.5 Durability - After 100 mating cycles of the female connector and the shrouded pin field, the individual contact separation force shall be not less than 25 grams (see paragraph 3.6.4) and the contact resistance shall not exceed 20 milliohms (see paragraph 3.5.2). The mating and unmating shall be performed in a manner reasonably simulating actual use. 3.6.6 Shroud Retention - After a force of ten (10) pounds is applied to either end of the installed shroud as shown in Figure 5, the shroud shall exhibit no damage or loosening with respect to the pin field in which it is installed. 3.6.7 Shroud Replacement - After the third installation of the same shroud over the same group of backpanel pins, the shroud shall exhibit no loosening with respect to the pin field. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 10 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 11 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED 3.7 Environmental Conditions 3.7.1 Thermal Shock - After exposure of the mated connector system to alternate periods of extreme high and low temperature, there shall be no evidence of Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 12 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED cracking or crazing of any plastic component or other physical damage to the connector. The dielectric withstanding voltage shall be not less than 1000 volts RMS (see paragraph 3.5.5). The test shall be in accordance with MIL-STD-1344, Method 1003. The following details and exceptions shall apply: (a) (b) (c) (d) Test Condition - A Temperature Range - + 105 C to - 65 C Number of Cycles - 5 (1 cycle consisting of 30 minutes at each temperature). Transfer Time - 30 seconds, maximum 3.7.2 Humidity - Within one (1) hour after exposure of the mated connector system to a high humidity environment, the insulation resistance shall be no less than 1000 megohms (see paragraph 3.5.4) and the low level circuit resistance shall not exceed 20 milliohms (see paragraph 3.5.3). The test shall be in accordance with MIL-STD-1344, Method 1002. The following details shall apply: (a) Test Condition - B (96 hours) (b) Relative Humidity - 90% minimum (Type I - Steady State). (c) Temperature - + 40 C 3.7.3 High Temperature Life - After exposure of the mated connector system to a high temperature operating environment, the insulation resistance shall be no less than 5000 megohms (see paragraph 3.5.4) and the contact resistance shall not exceed 20 milliohms (see paragraph 3.5.2). The test shall be in accordance with MIL-STD-1344, Method 1005. The following details shall apply: (a) Test Chamber Temperature - Adjusted to provide connector system temperature of 105 C during operating period. (b) Test Duration - B (250 hours) (c) Operating Conditions - 1.0 ampere DC current through all contacts of connector system; duty cycle: 45 minutes ON and 15 minutes OFF. 3.7.4 Shock - There shall be no evidence of physical or mechanical damage when the mated connector system is subjected to transient accelerations. During and after each shock, the contacts shall evidence no discontinuity greater than ONE (1) microsecond. The shroud shall not move more than 0.005 inch from its original assembled position as a result of this test. The test shall be in accordance with MIL_STD-1344, Method 2004. The following details shall apply: (a) Test Conditions - G (100G, 6 ms Sawtooth) Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 13 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED (b) Number of Shocks - 3 shocks in each direction along three orthogonal axes (18 total) (c) Mounting - See Figure 6 3.7.5 Vibrations - There shall be no evidence of physical or mechanical damage when the mated connector system is subjected to prolonged mechanical vibration. During vibration along each axis, the contacts shall evidence no discontinuity greater than one (1) microsecond. The shroud shall not move more than 0.005 inch from its original assembled position as a result of this test. At the completion of the test, the individual contact separation force shall be not less than 25 grams (see paragraph 3.6.4) and the contact resistance shall not exceed 15 milliohms (see paragraph 3.5.2). The test shall be in accordance with MIL-STD-1344, Method 2005. The following details shall apply: (a) Test Condition - III (+15G, 10 to 2000 Hz) (b) Duration - 4 hours along each of three orthogonal axes (12 hour total) (c) Mounting - See Figure 6 3.7.6 Hydrogen Sulfide (H2S) Exposure - After exposure of the mated connector system to an H2S atmosphere, the low level circuit resistance shall not exceed 20 milliohms (see paragraph 3.5.3). The following details shall apply: (a) Atmosphere - 3ppm H2S in moist air. (b) Temperature - + 40 C (c) Duration - 96 hours Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 14 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED 3.7.7 Salt Spray - After exposure of the mated connector system to a salt fog atmosphere, the low level circuit resistance shall not exceed 20 milliohms (see Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 15 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED paragraph 3.5.3). The test shall be in accordance with MIL-STD-1344, Method 1001. The following details shall apply: (a) Salt Solution - 5% (b) Duration - B (48 hours) 3.7.8 Solvent Resistance - After immersion in solvents commonly encountered in soldered connector applications, the shroud shall exhibit no evidence of swelling, softening, cracking, crazing, dimensional change, or other defect that would affect the service life of the connector system. The test shall be in accordance with MIL-STD-202, Method 215. 4.0 Quality Assurance Provisions 4.1 Equipment Calibration - All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with MIL-C-45662. 4.2 Inspection Conditions - Unless otherwise specified herein, all inspections shall be performed under the following ambient conditions: (a) Temperature - 25 C + 5 C (b) Relative Humidity - 30% to 80% (c) Barometric Pressure - Local Ambient 4.3 Qualification Inspection - Qualification inspection shall be performed on sample units produced with equipment and procedures normally used in production. 4.3.1 Sample - Components for six (6) of the largest and three (3) of the smallest population backplane connector systems and three (3) of the largest shrouds shall be subjected to the qualification inspection. 4.3.2 Preparation of Samples 4.3.2.1 Female Connector - The female connectors shall be configured and terminated as shown in Table II. TABLE II - FEMALE CONNECTOR DESCRIPTION Connector No. of Wire Wire Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 16 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY B DATE H. SUNDY 15 MAR 06 CLASSIFICATION UNRESTRICTED Number 1-2 3 4-5 6 7-8 9 Contacts Largest Largest Largest Largest Smallest Smallest Size Type Length AWG 28 ---------AWG 28 AWG 30 AWG 28 AWG 30 Stranded Not Terminated Stranded Solid Stranded Solid 10 inches -----------10 inches 10 inches 10 inches 10 inches 4.3.2.2 Printed Wiring Test Boards - Eight (8) test boards conforming to the applicable requirements of MIL-P-55110 and MIL-STD-275 shall be prepared as shown in Figure 7. 4.3.2.3 Backplane Assembly - Pin contacts shall be staked and soldered into the printed wiring test boards to form simulated back-plane assemblies. The pin tip configuration and true position tolerance shall be as shown in Figure 8. Shrouds shall be installed to complete the backplane assembly. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 17 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 18 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 19 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY B DATE H. SUNDY 15 MAR 06 CLASSIFICATION UNRESTRICTED TABLE III - CONNECTOR SYATEM QUALIFICATION INSPECTION Examination Paragraph Total Mating Force Individual Contact Separation Force Cable Retention Cable Flex Resistance Shroud Retention Contact Resistance Insulation Resistance Dielectric Withstanding Voltage Thermal Shock Humidity High Temperature Life Shock Vibration Durability Hydrogen Sulfide Exposure Salt Spray Solvent Resistance 3.6.2 3.6.4 3.6.1 3.6.2 3.6.6 3.5.2 3.5.4 3.5.5 3.7.1 3.7.2 3.7.3 3.7.4 3.7.5 3.6.5 3.7.6 3.7.7 3.7.8 1 2 - - - X X X X - - X X X X X X - 3 4 Sample No. 5 6 7 8 9 10 X X X X X - X X X X X X X X X X X - X X X X X X X - X X X X X - - - - X - - - X - - - - - - X X X X - - - - - - - - - - - - - - - - - - - - - - - - - - - - X X X X X X X X X X X X - - - X 4.3.3. Test Sequence - The sample connector systems and individual shrouds shall be subjected to the inspections specified in Table III, in the order shown. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 20 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY B DATE H. SUNDY 15 MAR 06 CLASSIFICATION UNRESTRICTED 4.4 Quality Conformance Inspection - Quality conformance inspection shall be performed on sample units produced with equipment and procedures normally used in production. 4.4.1 Sample - Components for six (6) of the largest population backplane connector system shall be selected at random from items produced every 6 to 12 months and subjected to quality conformance inspection. 4.4.2 Preparation of Samples 4.4.2.1 Female Connector - The female connectors shall be configured and terminated as shown in Table IV. TABLE IV - FEMALE CONNECTOR DESCRIPTION Connector No. 1-2 3 4-5 6 Wire Size AWG 28 -------AWG 28 AWG 30 Wire Type Length Stranded Not Terminated Stranded Solid 10 inch --------10 inch 10 inch 4.4.2.2 Printed Wiring Test Boards - Five (5) test boards conforming to the applicable requirements of MIL-P-55110 and MIL-STD-275 shall be prepared as shown in Figure 7. 4.4.2.3 Backplane Assembly - Pin contacts shall be staked and soldered into the printed wiring test boards to form simulated backplane assemblies. The pin tip configuration and true position tolerance shall be as shown in Figure 8. Shrouds shall be installed to complete the backplane assembly. 4.4.3 Test Sequence - The sample connector system shall be subjected to the inspections specified in Table V, in the order shown. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 21 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM B AUTHORIZED BY DATE H. SUNDY 15 MAR 06 CLASSIFICATION UNRESTRICTED TABLE V - CONNECTOR SYSTEM QUALITY CONFORMANCE INSPECTION Examination Paragraph Total Mating Force Individual Contact Separation Force Cable Retention Cable Flex Resistance Shroud Retention Shroud Replacement Contact Resistance Insulation Resistance Dielectric Withstanding Voltage Thermal Shock Humidity Durability Hydrogen Sulfide Exposure Salt Spray 3.6.3 3.6.4 3.6.1 3.6.2 3.6.6 3.6.7 3.5.2 3.5.4 3.5.5 3.7.1 3.7.2 3.6.5 3.7.6 3.7.7 Sample No. 1 2 3 4 - - - X X - X X X - X X X X - X X X X - X X X X X X X X 5 6 X X X X X X X X X X X X X 4.4.4 Failures - If a connector system or component fails to pass the quality conformance inspection, appropriate corrective action shall be taken on the materials or processes and additional sample units shall be subjected to the quality conformance inspection to verify the effectiveness of the action. 4.4.5 Disposition of Sample Units - Sample units that have been subjected to the quality conformance inspection shall not be considered deliverable on the contract or purchase order. 4.5 Acceptance Inspection - Acceptance inspection shall consist of the examination and inspections specified in Table VI. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 22 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED TABLE VI - ACCEPTANCE INSPECTION AQL Examination Visual and Mechanical Major 1.0% Minor 4.0% 4.5.1 Inspection Lot - An inspection lot shall consist of all components produced under essentially the same conditions and offered for inspection at one time. 4.5.2 Sampling Plan - Statistical sampling and inspection shall be in accordance with MIL-STD-105 for general inspection, Level II. The acceptable quality level (AQL) shall be as specified in Table VI. Major and minor defects shall be as defined in MIL-STD-105. 4.5.3 Rejected Lots - Rejected lots shall be reworked to correct the defects or screened to remove defective units and re-submitted for inspection. 4.5.4 Disposition of Sample Units - Sample units that have been subjected to the acceptance inspection shall be considered deliverable on the contract or purchase order. 5.0 Notes and Definitions 5.1 Current Rating - The current rating of the backplane connector system is dependent on the cross-sectional area of the printed wiring board traces to which it is connected and upon the size of the flat cable conductor. The maximum continuous rating assumes the use of AWG 28 wire and a printed wiring board trace of comparable cross-section. 5.2 Insulation Resistance / Dielectric Withstanding Voltage - The specified values for these parameters assume no (or very limited) effect of the printed wiring board. If these assumptions are not met, the limits can be expected to be exceeded. The test omits the flat cable from the specification for insulation resistance due to its relatively low value and its variability with length. Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. TYPE NUMBER BUS-12-019 PRODUCT SPECIFICATION TITLE PAGE REVISION 23 of 23 QUICKIE BACKPLANE CONNECTOR SYSTEM AUTHORIZED BY H. SUNDY B DATE 15 MAR 06 CLASSIFICATION UNRESTRICTED Rev A Page Revision ECR # Date 10 Section 3.6.6 changed "the middle" to 7413 7/28/81 "either end". ----------------------------------------------------------------------------------------------------------------------------B ALL Re-typed on New Format V06-0263 3-15-06 ----------------------------------------------------------------------------------------------------------------------------- Copyright FCI Form E-3334 Rev E GS-01-001 PDM: Rev:B STATUS:Released Printed: Nov 28, 2010. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI / Amphenol: 66245-020 66245-210 66245-114LF 66245-020LF 66245-110LF 66245-210LF 66245-250LF 66245-316LF 66245-320LF 66245-326LF 66245-330LF 66245-344LF 66245-350LF 66245-360LF 66245-016LF 66245-024LF 66245-044LF 66245-050LF 66245-060LF 66245-124LF 66245-224LF 66245-226LF 66245-240LF 66245-244LF 66245-260 66245-324LF