HPW Series
1
JUNE 2007
Mixed Signal & Power
Connectors
Product description
Mixed power & signal PCB connector
Approvals
Qualified at a system level on both civil and military
programs
Features
•Rugged design
•Signal & power contacts
•High reliability contacts
Markets
Mil/Aero Space, Marine, Rail & Industrial
PERFORMANCE/SPECIFICATION
MATERIAL
Insulator Polyphenylene sulphide INSULATION 5 Gigohms minimum at 500Vdc
Contact pin & socket Copper alloy MECHANICAL ENDURANCE In excess of 2000 operations
Socket wires Beryllium copper ENGAGEMENT/WITHDRAWAL FORCES 0.42 N (1.5 oz) nominal per contact
TEMPERATURE RANGE -55°C to +125°C
Guides Stainless steel VOLTAGE RATING 400 V dc or ac peak nominal (@sealevel)
Contact Plating MIL-G-45204 gold plate
Contact Resistance Size 22: 11.0 milliohms maximum
MALE PIN DIAMETER Size 22: 0.75 mm nominal
CURRENT RATING
HPW PART NUMBER CONFIGURATOR
Size 16: 4.5 milliohms maximum
Size 22: 5 Amp
Size 16: 15 Amp
Size 16: 1.56 mm nominal
PREFIX
No. of CAVITIES
63, 92, 100, 107
CONTACT PLATING
U = See below
CONTACT GENDER
M = Male
F = Female
CONTACT TERMINATION
0= No contacts
= Crimp bucket
X = Through board solder - 180°
B = Through board solder - 90°
M = Mixed
Note: not all combinations are available
POLARISING/GUIDES
TA = Female jacking, polarised, vertical mount
NB = Male polarised, vertical mount
FB = Female polarised, float mount
STANDARD VARIATIONS
000 = Standard
Non Readable Code = Contact mix configuraion etc.
0P0 = Back potting
HW MCA 0P0P 0 6 3 S M
CA = Male jacking, polarised, free rotating
ORDERING INFORMATION
CFE = Female polarised, vertical mount
NC = Male polarised, transverse mount
FF = Female polarised, transverse mount
UGold Plate
Description Component Conforms to
Component Finish
Ordering Code
Connector Finish
Ordering Code
Plating
Thickness*
Socket -/9 MIL-G-45204
(Type II, Grade C,
Class 1)
1.27 µm gold plate
50 µin gold plate
minimum
Pin -/7
MIL-G-45204
(Type II, Grade C,
Class 1)
1.27 µm gold plate
50 µin gold plate
minimum
CONTACT PLATING FINISHES
*PLATING THICKNESS
These values apply to mating surfaces.
S = U Plating with tin dipped termination
Dimensions are in mm
HPW Series
2JUNE 2007
HPW STANDARD INSULATORS
63 WAY Male Half
92;107 WAY Male Halves
92 WAY Half
63 WAY Female Half
107 WAY Half
92 WAY Half
92;107 WAY Female Halves
14.95 MAX
10.97 MAX
13.55 MAX
13.55 MAX
9.00 MAX
15.35 MAX
16.00 MAX
18.35 MAX
20.00 MAX
10.00 MAX
107 WAY Half
5.48 MAX
(0.216”)
6.77 MAX
(0.267”)
8.00 MAX
(0.315”)
10.00 MAX
(0.394”)
Size 16 Cavities
3 plcs
Size 22 Cavities
60 plcs
Size 16 Cavities
23 plcs
Size 22 Cavities
46 plcs
Size 16 Cavities
15 plcs
Size 22 Cavities
77 plcs
Size 16 Cavities
15 plcs
Size 16 Cavities
23 plcs
(0.589”)
(0.533”)
(4.319”)
8.05 MAX
(0.317”)
(0.354”)
(0.533”)
(0.604”)
(0.722”)
(0.787”)
(0.394”)
(0.630”)
8.05 MAX
(0.317”)
79.85 MAX
71.12 (2.800”)
(3.144”)
79.85 MAX
71.12 (2.800”)
(3.144”)
140.00 MAX
130.56 (5.140”)
(5.512”)
140.00 MAX
130.56 (5.140”)
(5.512”)
139.90 MAX
130.56 (5.140”)
(5.508”)
139.90 MAX
130.56 (5.140”)
(5.508”)
Dimensions are in mm
HPW Series
3
JUNE 2007
100 WAY Male Half
100 WAY Female Half
14.95 MAX
(0.354”)
10.97 MAX
13.35 MAX
14.97 MAX
9.00 MAX
Size 16 Cavities
14 plcs
Size 16 Cavities
14 plcs
Size 22 Cavities
72 plcs
7.48 MAX
(0.294”)
5.48 MAX
(0.216”)
HPW STANDARD INSULATORS / TOOLING
(0.589”)
(0.317”)
8.05 MAX
(0.533”)
(0.425”)
(0.589”)
91.50
(3.602”)
91.50
(3.602”)
192.15 MAX
(7.565”)
91.50
(3.602”)
91.50
(3.602”)
192.18 MAX
(7.566”)
Crimp Tool
(Mil Specification)
Positioner
M22520/2-01
Extraction Tool Insertion Tool
Size 22
Contacts
Size 16
Contacts
M22520/1-01
HPW-501
HPW-502
Pair of Non-ferrous
Tweezers
Pair of Non-ferrous
Tweezers
HPW-521
HPW-512
Tooling
Dimensions are in mm
HPW Series
4JUNE 2007
TERMINATION B: Through Board Solder 90°
HPW STANDARD PCB TERMINATIONS
63 Way & 100 Way 92 Way & 107 Way
63 Way 92 Way & 107 Way 100 Way
MALE HALF
Size 16
Size 22
TERMINATION X: Through Board Solder 180°
Size 16
Size 22
92 Way & 107 Way
92 Way & 107 Way
63 Way & 100 Way
63 Way 100 Way
3.80
2.80
3.80
2.80
Dimensions are in mm
HPW Series
5
JUNE 2007
HPW STANDARD PCB TERMINATIONS
MALE HALF
TERMINATION C: Crimp Bucket
Size 16
Size 22
92 Way & 107 Way
92 Way & 107 Way
63 Way & 100 Way
100 Way
63 Way
Dimensions are in mm
HPW Series
6JUNE 2007
HPW STANDARD PCB TERMINATIONS
TERMINATION B: Through Board Solder 90°
FEMALE HALF
TERMINATION X: Through Board Solder 180°
92 Way & 107 Way
Size 22
100 Way
92 Way & 107 Way 92 Way & 107 WAY
Size 16 Size 22
63 Way
3.80
2.80
3.80
2.80
Size 16
92 Way & 107 Way
63 Way & 100 Way
Dimensions are in mm
HPW Series
7
JUNE 2007
HPW STANDARD PCB TERMINATIONS
TERMINATION C: Crimp Bucket
FEMALE HALF
92 Way & 107 Way
92 Way & 107 Way 100 Way
Size 16
Size 22
63 Way
63 Way & 100 Way
Dimensions are in mm
HPW Series
8JUNE 2007
FB
FE
FF
TA
MALE GUIDE INDEX
Style CA Jacking, free rotating; Polarised; Vertical mounting;
Style NB
Style NC
FEMALE GUIDE INDEX
Style FB Float; Polarised; Vertical mounting;
CA NB NC
HPW STANDARD GUIDES MALE/FEMALE
Polarised; Vertical mounting;
Bracket (92; 107 Way only) Polarised; Transverse mounting;
Style FE Polarised; Vertical mounting;
Style FF Bracket; Polarised; Transverse mounting;
Style TA Jack Socket; Polarised; Vertical mounting;
MALE GUIDES
FEMALE GUIDES
Dimensions are in mm
HPW Series
9
JUNE 2007
HPW STANDARD GUIDES MALE
Style CA
Jacking Polarised, Free Rotating
Style NB
Polarised, Vertical Mount
Style NC
Polarised, Transverse Mount
(92; 107 Way) (63; 92; 100;107 Way)
(92; 107 Way) (63; 100 Way)
DIM A
Ways
(Style NC)
Board
Thickness
2.00
0.079
63 Way 5.40
0.213”
100 Way 8.40
0.331”
5.00
0.197”
Max
92; 107
Way
3.10
0.122”
5.50
0.217”
DIM A
Max
DIM A MAX
Style
Board
Thickness
5.60
0.220”
NB 9.75
0.384”
Max
Style Dim A Max Dim A Max
8.60
0.339”
CA 8.25
0.325”
(Mated) (Free)
DIM A MAX
MAX
MAX
Dim A
Max
Dim A
Dimensions are in mm
HPW Series
10 JUNE 2007
HPW STANDARD GUIDES FEMALE
Style TA
Polarised Jack Socket, Vertical Mount
Style FB
Polarised Float Mount Socket, Vertical
Style FE
Polarised Socket, Vertical Mount
Style FF
Polarised Socket, Transverse Mount
(92;107 Way) (63; 92; 100; 107 Way)
(92;107 Way) (92;107 Way)
Ways
(Style NC)
Board
Thickness
4.50
0.079
8.30
0.213”
Max
92; 107
Way
4.70
0.122”
8.50
0.217”
Dim A
Max
63; 100
Way
DIM A
MAX
DIM A
MAX
Style
Board
Thickness
4.00
0.157”
FF 6.50
0.256”
Max
Dim A
Max
DIM A
MAX
Style
Panel
Thickness
2.70
0.106”
TA 8.50
0.335”
Max
Dim A
Max
Dimensions are in mm
HPW Series
11
JUNE 2007
MALE
HPW PCB STANDARD 90° PREPARATIONS DETAILS
63 WAY 90° PCB LAYOUT
Dimensions are in mm
HPW Series
12 JUNE 2007
HPW PCB STANDARD 90° PREPARATIONS DETAILS
92 WAY 90° PCB LAYOUT
MALE
92 WAY 90° PCB LAYOUT
FEMALE
Dimensions are in mm
HPW Series
13
JUNE 2007
0
HPW PCB STANDARD 90 PREPARATIONS DETAILS
MALE
100 WAY 90° PCB LAYOUT
Dimensions are in mm
HPW Series
14 JUNE 2007
HPW PCB STANDARD 90° PREPARATIONS DETAILS
MALE
107 WAY 90° PCB LAYOUT
FEMALE
107 WAY 90° PCB LAYOUT
Dimensions are in mm
HPW Series
15
JUNE 2007
HPW PCB STANDARD 180° PREPARATIONS DETAILS
MALE
63 WAY 180° PCB LAYOUT
FEMALE
63 WAY 180° PCB LAYOUT
Dimensions are in mm
HPW Series
16 JUNE 2007
HPW PCB STANDARD 180° PREPARATIONS DETAILS
MALE
92 WAY 180° PCB LAYOUT
FEMALE
92 WAY 180° PCB LAYOUT
30
3
Dimensions are in mm
HPW Series
17
JUNE 2007
HPW PCB STANDARD 180° PREPARATIONS DETAILS
MALE
100 WAY 180° PCB LAYOUT
FEMALE
100 WAY 180° PCB LAYOUT
Dimensions are in mm
HPW Series
18 JUNE 2007
HPW PCB STANDARD 180° PREPARATIONS DETAILS
MALE
107 WAY 180° PCB LAYOUT
FEMALE
107 WAY 180° PCB LAYOUT
Dimensions are in mm
HPW Series
19
JUNE 2007
