HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HyperGripTM - PUSH/PULL PLASTIC CIRCULAR HG2 HG3 HG4 HG6 A O1.014 (25.76) O1.172 (29.77) O1.250 (31.77) O2.026 (51.45) B 1.220 (30.98) 1.137 (28.87) 1.137 (28.87) 1.452 (36.87) C O.866 (22.00) O1.007 (25.59) O1.090 (27.80) O1.789 (45.45) D .272 (6.91) .272 (6.91) .272 (6.91) .669 (17.00) E 1.637 (41.59) 1.637 (41.59) 1.637 (41.59) 2.224 (56.50) F 3.265 (82.93) 3.500 (88.88) 3.500 (88.88) 4.950 (125.72) G O.502 (12.75) O.650 (16.50) O.710 (18.15) O1.452 (36.88) H O.656 (16.66) O.800 (20.36) O.880 (22.47) O1.467 (37.00) J 2.700 (68.56) 2.890 (73.47) 2.890 (73.47) 4.371 (111.02) K 3.724 (94.60) 3.880 (98.45) 3.880 (98.45) 5.265 (133.72) * For medical and other high reliablity applications * Customer-keyable (6 positions) * 12 (HG2), 19 (HG3), 33 (HG4), or 80 (HG6) contacts * Other contact configurations on request * 1 amp per contact * Color coding (8 different colors) * Overmoldable plug design * Front or rear panel mount receptacle design * High-end engineering plastic components meet medical sterilizing and cleaning requirements * Crimp and solder cup contact termination available (PC tails available on panel mount receptacle) * Sealing option: IP67 (temporary immersion) when mated * Meets fingerproofing requirements of UL544 and IEC60601 (HG2 Only) Hypertac(R) High Performance Contact System Wire sleeve before insertion of pin Pin partially inserted into sleeve F F B E B E Pin completely inserted into sleeve AA C G C "E" Receptacle "P" Plug K B K C A JJ J E G H Hypertronics connectors are built upon the legendary Hypertac contact technology. These contacts feature a hyperboloid-shaped basket of individual spring wires that is wrapped at an angle to the socket's axis. When the pin is inserted into this wire contact sleeve, the wires stretch around it, providing a number of linear contact paths. Hypertac is an advanced contact design that satisfies performance requirements previously considered impossible and the superior design of the Hypertac contact systems offers many features and benefits. H HG6 Only D H D D K F G Plug / Receptacle Mated with Strain Relief 3.48 (88.29) Variable Dimension 2.54 (64.62) Variable Dimension 5.97 (151.53) Variable Dimension 4.08 (103.58) Variable Dimension Hypertac contacts provide up to 100,000 mating cycles, approximately half the resistance of conventional contact designs, immunity to shock and vibration, extremely low insertion and extraction forces, and 360-degree wiping action. .88 (22.47) Notes Dimensions in inches (mm) "C" Cable Receptacle HG2 Only Plug/Cable Receptacle Mated HG2 Only Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HyperGrip - GENERAL SPECIFICATIONS Contact diameter in (mm) Current rating (amps) Contact resistance (milliohms) Contact extraction force each (oz.) Contact life cycles Plug cycle life Breakdown voltage between contacts Dielectric withstanding voltage Contact Material & Plating Panel Cutouts .002 O0.711 +- .001 HG2 + .05 (18.05 - .03 ) 0.329 .001 (8.36 .03) HG3 O0.870 + .002 - .001 + .05 (22.10 - .03 ) 0.393 .001 (9.98 .03) HG4 O0.949 + .002 - .001 Insulation resistance Temperature Rating Polyetherimide, LCP, Silicone Sterilization .016 (0.4) 1 <8 .6 to 1.6 up to 100,000 up to 20,000 > 1,000V > 750V Sockets: BeCu wires and brass body components 50 microinches of gold over nickel on wires Gold flash over nickel on all other socket components. Pins: Brass 50 microinches of gold over nickel > 5 x 104 megohms @ 500 VDC -40C to +125C up to +185C processing Steam autoclave, Gamma, ETO Customer's equipment case or box Front Mounting Installation (24.10 +- .05 .03 ) Customer's harness or wiring 0.430 .001 (10.93 .03) Panel nut secures receptacle assembly from back O1.583 +- .002 .001 HG6 .05 ) (40.20 +- .03 Hypertronics receptacle assembly with insulator installed and keyed to customer's chosen keying position Customer's equipment case or box Rear Mounting Installation Customer's harness or wiring 0.714 .001 (18.14 .03) Receptacle insulator with customer's harness or wiring installed Receptacle case installed in customer's equipment Note: Dimensions in inches (mm) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HyperGrip - GENERAL SPECIFICATIONS Contact diameter in (mm) Current rating (amps) Contact resistance (milliohms) Contact extraction force each (oz.) Contact life cycles Plug cycle life Breakdown voltage between contacts Dielectric withstanding voltage Contact Material & Plating Panel Cutouts .002 O0.711 +- .001 HG2 + .05 (18.05 - .03 ) 0.329 .001 (8.36 .03) HG3 O0.870 + .002 - .001 + .05 (22.10 - .03 ) 0.393 .001 (9.98 .03) HG4 O0.949 + .002 - .001 Insulation resistance Temperature Rating Polyetherimide, LCP, Silicone Sterilization .016 (0.4) 1 <8 .6 to 1.6 up to 100,000 up to 20,000 > 1,000V > 750V Sockets: BeCu wires and brass body components 50 microinches of gold over nickel on wires Gold flash over nickel on all other socket components. Pins: Brass 50 microinches of gold over nickel > 5 x 104 megohms @ 500 VDC -40C to +125C up to +185C processing Steam autoclave, Gamma, ETO Customer's equipment case or box Front Mounting Installation (24.10 +- .05 .03 ) Customer's harness or wiring 0.430 .001 (10.93 .03) Panel nut secures receptacle assembly from back O1.583 +- .002 .001 HG6 .05 ) (40.20 +- .03 Hypertronics receptacle assembly with insulator installed and keyed to customer's chosen keying position Customer's equipment case or box Rear Mounting Installation Customer's harness or wiring 0.714 .001 (18.14 .03) Receptacle insulator with customer's harness or wiring installed Receptacle case installed in customer's equipment Note: Dimensions in inches (mm) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HyperGrip ORDERING INFORMATION HG6 HG 2 P 4 3 G G 12 04 M S H HyperGrip Plastic Circular 80 Position PCB Cutout "A" Key (D Termination) Plating: H = 50 Microinch Gold on contact surfaces Gold flash on terminations AH = Sockets 50 Microinch Gold on contact surfaces Gold flash on terminations (omit for no contacts) Size: (2), (3), (4), (6) Type: P = plug E = receptacle/panel C = receptacle/cable Termination: S = Solder cup R = Crimp D = Straight dip pc Panel receptacle only (omit for no contacts) Seal/Shield options: 1 = Sealed (unshielded) 2 = Shielded (unsealed) (HG2 only) 3 = Sealed and shielded (HG2 only) 4 = Unsealed (unshielded) Strain relief size options: 0 = No strain relief 3 = 3.0 - 4.5mm cable dia range (HG2 only) 4 = 4.5 - 6.5mm cable dia range (HG2 only) 5 = 7.0 - 9.0mm cable dia range (HG3 only) 6 = 9.0 - 11.0mm cable dia range (HG4 only) Contact Gender: F = Female sockets (std receptacle) M = Male pins (std plug) N = No contacts 11.25 O 0.753 19.12 BOLT CIRCLE 24 HOLES EQ SPACED AT 15 EA 3.75 31 HOLES EQ SPACED AT 11.61 EA O 0.598 15.18 BOLT CIRCLE Outer shell color: G = LT gray Color coding: D = Blue B = Black G = LT Gray Y = Yellow M = Brown R = Red V = Green W = White N = No color code Size If "N" applies: Plug & Cable Receptacle- specify no strain relief (overmolding option) Panel Receptacle - Specify unsealed (no panel color code) Positions Contact Diameter HG2 12 0.4 mm HG3 19 0.4 mm HG4 33 0.4 mm HG6 80 0.4 mm 1 33 O 0.441 11.20 BOLT CIRCLE O 0.281 7.15 BOLT CIRCLE 2 3 57 31 32 55 56 72 73 16 HOLES EQ SPACED AT 22.50 EA 71 80 79 22.50 10 Contact Ordering Information Contacts Part Numbers O 0.136 3.46 BOLT CIRCLE Wire Gauge (AWG) Female Receptacle Crimp Socket Solder Cup Socket PC Terminal Socket Male Plug Crimp Pin Solder Cup Pin Male Receptacle Crimp Pin Solder Cup Pin PC Terminal Pin Female Plug Crimp Socket Solder Cup Socket YSK004-041AH YSK004-039AH YSK004-040AH 26 - 28 26 MAX N/A YPN004-028H YPN004-027H 26 - 28 26 MAX YPN004-029H YPN004-026H YPN004-030H 26 - 28 26 MAX N/A YSK004-037AH YSK004-036AH 26 - 28 26 MAX 9 HOLES EQ SPACED AT 40 EA O 0.0300.002 0.76 0.05 Tools Crimp Tool Positioner Insertion Tool Receptacle Insulator Extraction Tool Part Numbers AFM8 or M22520/2-01 T2030 T1916 T2057 (HG2) T2085-20 (HG3) T2085-34 (HG4) T2085-85 (HG6) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com 36 5 HOLES EQ SPACED AT 72 EA Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HG2 HG3 12 Position PCB Cutout "A" Key (D Termination) O 0.195 4.95 BOLT CIRCLE 12 HOLES EQ SPACED AT 30 EA O 0.076 1.94 BOLT CIRCLE 2 1 9 3 O 0.320 8.13 BOLT CIRCLE 19 Position PCB Cutout "A" Key (D Termination) 12 2 O 0.030 0.76 FINISHED PLATED THRU HOLE 12 PLACES 10 1 14 13 15 O 0.030 0.76 FINISHED PLATED THRU HOLE 20 PLACES 19 11 9 HOLES EQ SPACED AT 40 EA 12 3 HOLES EQ SPACED AT 120 EA O 0.172 4.37 BOLT CIRCLE 7 HOLES EQ SPACED AT 51.43 EA 30 12 Position PCB Cutout "B" Key (D Termination) 19 Position PCB Cutout "B" Key (D Termination) 3 2 2 15 14 1 1 11 13 10 12 12 19 9 Note: Dimensions in inches (mm) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HG2 HG3 12 Position PCB Cutout "A" Key (D Termination) O 0.195 4.95 BOLT CIRCLE 12 HOLES EQ SPACED AT 30 EA O 0.076 1.94 BOLT CIRCLE 2 1 9 3 O 0.320 8.13 BOLT CIRCLE 19 Position PCB Cutout "A" Key (D Termination) 12 2 O 0.030 0.76 FINISHED PLATED THRU HOLE 12 PLACES 10 1 14 13 15 O 0.030 0.76 FINISHED PLATED THRU HOLE 20 PLACES 19 11 9 HOLES EQ SPACED AT 40 EA 12 3 HOLES EQ SPACED AT 120 EA O 0.172 4.37 BOLT CIRCLE 7 HOLES EQ SPACED AT 51.43 EA 30 12 Position PCB Cutout "B" Key (D Termination) 19 Position PCB Cutout "B" Key (D Termination) 3 2 2 15 14 1 1 11 13 10 12 12 19 9 Note: Dimensions in inches (mm) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HG4 Keying Position A (Receptacle Wiring End) 33 Position PCB Cutout "A" Key (D Termination) Notch 11 HOLES EQ SPACED AT 32.73 EA 1 O 0.030 0.76 FINISHED PLATED THRU HOLE 34 PLACES 16 2 Keying Position B (Receptacle Wiring End) A Keyed Notch B Keyed HG2 6 HOLES EQ SPACED AT 60 EA 17 18 27 28 19 29 O 0.130 3.31 BOLT CIRCLE 33 Notch A Keyed Notch B Keyed HG3 30 O 0.391 9.92 BOLT CIRCLE 33 Position PCB Cutout "B" Key (D Termination) O 0.261 6.62 BOLT CIRCLE 16 HOLES EQ SPACED AT 22.50 EA Notch A Keyed Notch B Keyed Notch B Keyed HG4 2 19 18 1 29 30 17 28 16 27 33 Notch A Keyed HG6 Note: Dimensions in inches (mm ) Note: 6 different keying positions possible - A through F Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HyperGrip ORDERING INFORMATION HG6 HG 2 P 4 3 G G 12 04 M S H HyperGrip Plastic Circular 80 Position PCB Cutout "A" Key (D Termination) Plating: H = 50 Microinch Gold on contact surfaces Gold flash on terminations AH = Sockets 50 Microinch Gold on contact surfaces Gold flash on terminations (omit for no contacts) Size: (2), (3), (4), (6) Type: P = plug E = receptacle/panel C = receptacle/cable Termination: S = Solder cup R = Crimp D = Straight dip pc Panel receptacle only (omit for no contacts) Seal/Shield options: 1 = Sealed (unshielded) 2 = Shielded (unsealed) (HG2 only) 3 = Sealed and shielded (HG2 only) 4 = Unsealed (unshielded) Strain relief size options: 0 = No strain relief 3 = 3.0 - 4.5mm cable dia range (HG2 only) 4 = 4.5 - 6.5mm cable dia range (HG2 only) 5 = 7.0 - 9.0mm cable dia range (HG3 only) 6 = 9.0 - 11.0mm cable dia range (HG4 only) Contact Gender: F = Female sockets (std receptacle) M = Male pins (std plug) N = No contacts 11.25 O 0.753 19.12 BOLT CIRCLE 24 HOLES EQ SPACED AT 15 EA 3.75 31 HOLES EQ SPACED AT 11.61 EA O 0.598 15.18 BOLT CIRCLE Outer shell color: G = LT gray Color coding: D = Blue B = Black G = LT Gray Y = Yellow M = Brown R = Red V = Green W = White N = No color code Size If "N" applies: Plug & Cable Receptacle- specify no strain relief (overmolding option) Panel Receptacle - Specify unsealed (no panel color code) Positions Contact Diameter HG2 12 0.4 mm HG3 19 0.4 mm HG4 33 0.4 mm HG6 80 0.4 mm 1 33 O 0.441 11.20 BOLT CIRCLE O 0.281 7.15 BOLT CIRCLE 2 3 57 31 32 55 56 72 73 16 HOLES EQ SPACED AT 22.50 EA 71 80 79 22.50 10 Contact Ordering Information Contacts Part Numbers O 0.136 3.46 BOLT CIRCLE Wire Gauge (AWG) Female Receptacle Crimp Socket Solder Cup Socket PC Terminal Socket Male Plug Crimp Pin Solder Cup Pin Male Receptacle Crimp Pin Solder Cup Pin PC Terminal Pin Female Plug Crimp Socket Solder Cup Socket YSK004-041AH YSK004-039AH YSK004-040AH 26 - 28 26 MAX N/A YPN004-028H YPN004-027H 26 - 28 26 MAX YPN004-029H YPN004-026H YPN004-030H 26 - 28 26 MAX N/A YSK004-037AH YSK004-036AH 26 - 28 26 MAX 9 HOLES EQ SPACED AT 40 EA O 0.0300.002 0.76 0.05 Tools Crimp Tool Positioner Insertion Tool Receptacle Insulator Extraction Tool Part Numbers AFM8 or M22520/2-01 T2030 T1916 T2057 (HG2) T2085-20 (HG3) T2085-34 (HG4) T2085-85 (HG6) Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com 36 5 HOLES EQ SPACED AT 72 EA Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com HYPERTAC HYPERGRIP SERIES HYPERGRIP SERIES HYPERTAC HG4 Keying Position A (Receptacle Wiring End) 33 Position PCB Cutout "A" Key (D Termination) Notch 11 HOLES EQ SPACED AT 32.73 EA 1 O 0.030 0.76 FINISHED PLATED THRU HOLE 34 PLACES 16 2 Keying Position B (Receptacle Wiring End) A Keyed Notch B Keyed HG2 6 HOLES EQ SPACED AT 60 EA 17 18 27 28 19 29 O 0.130 3.31 BOLT CIRCLE 33 Notch A Keyed Notch B Keyed HG3 30 O 0.391 9.92 BOLT CIRCLE 33 Position PCB Cutout "B" Key (D Termination) O 0.261 6.62 BOLT CIRCLE 16 HOLES EQ SPACED AT 22.50 EA Notch A Keyed Notch B Keyed Notch B Keyed HG4 2 19 18 1 29 30 17 28 16 27 33 Notch A Keyed HG6 Note: Dimensions in inches (mm ) Note: 6 different keying positions possible - A through F Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com Hypertronics Corporation Toll Free:1-800-225-9228 Tel: +1 978-568-0451 Fax: +1 978-568-0680 www.hypertronics.com