LTC4007-1 4A, High Efficiency, Li-Ion Battery Charger Features Description Charger Controller for 3- or 4-Cell Lithium-Ion Batteries n High Conversion Efficiency: Up to 96% n Output Currents Exceeding 4A n 0.8% Charging Voltage Accuracy n Built-In Charge Termination for Li-Ion Batteries n AC Adapter Current Limiting Maximizes Charge Rate* n Thermistor Input for Temperature Qualified Charging n Wide Input Voltage Range: 6V to 28V n 0.5V Dropout Voltage; Maximum Duty Cycle: 98% n Programmable Charge Current: 4% Accuracy n Indicator Outputs for Charging, C/10 Current Detection, AC Adapter Present, Low Battery, Input Current Limiting and Faults n Charging Current Monitor Output n Available in a 24-Pin 4mm x 5mm QFN Package The LTC(R)4007-1 is a constant-current/constant-voltage charger controller for 3- or 4-cell lithium-ion batteries. The PWM controller uses a synchronous, quasi-constant frequency, constant off-time architecture that will not generate audible noise even when using ceramic capacitors. Charging current is programmable to 4% accuracy using a programming resistor. Charging current can also be monitored as a voltage across the programming resistor. n Applications n n n n Notebook Computers Portable Instruments Battery-Backup Systems Li-Ion Chargers The output float voltage is pin programmed for cell count (3 cells or 4 cells) and chemistry (4.2V/4.1V). A timer, programmed by an external resistor, sets the total charge time. The LTC4007-1 includes a thermistor input, which suspends charging if an unsafe temperature condition is detected. If the cell voltage is less than 3.25V, a lowbattery indicator asserts and can be used to program a trickle charge current to safely charge depleted batteries. The FAULT pin is also asserted and charging terminates if the low-battery condition persists for more than 1/4 of the total charge time. L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks and NoRSENSE is a trademark of Linear Technology Corporation. All other trademarks are the property of their respective owners. Protected by U.S. Patents including 5723970. Typical Application 12.6V, 4A Li-Ion Battery Charger INPUT SWITCH DCIN 0V TO 28V AUTO RESTART LOW BATTERY THRESHOLD (Per Cell) (4.2V/4.1V) LTC4007-1 NO 3.25V/3.173V LTC4007 YES 2.5V/2.44V 0.1F 4.99k VLOGIC 100k 100k 100k LOBAT 3C4C DCIN CHEM INFET LOBAT ICL ACP TGATE SHDN SHDN BGATE FAULT FAULT PGND CHG CHG CSP FLAG FLAG BAT NTC RT 0.47F 309k SYSTEM LOAD LTC4007-1 CLN ICL THERMISTOR 10k NTC 0.025 CLP ACP 32.4k 15nF PART 10H 0.025 Q2 20F Li-Ion BATTERY 3.01k 3.01k PROG CHARGING CURRENT MONITOR ITH GND TIMING RESISTOR (~2 HOURS) 20F Q1 6.04k 0.12F 0.0047F 26.7k Q1: Si4431BDY Q2: FDC645N 40071 TA01 40071fa For more information www.linear.com/LTC4007-1 1 LTC4007-1 Pin Configuration Voltage from DCIN, CLP, CLN to GND.......... +32V/-0.3V PGND with Respect to GND................................... 0.3V CSP, BAT to GND.......................................... +28V/-0.3V CHEM, 3C4C, RT to GND................................. +7V/-0.3V NTC............................................................... +10V/-0.3V ACP, SHDN, CHG, FLAG, FAULT, LOBAT, ICL......................................... +32V/-0.3V CLP to CLN.............................................................0.5V Operating Ambient Temperature Range (Note 4) .............................................. -40C to 85C Operating Junction Temperature............ -40C to 125C Storage Temperature Range................... -65C to 125C BGATE INFET SHDN DCIN CHG TOP VIEW 24 23 22 21 20 ACP 1 19 NC RT 2 18 PGND FAULT 3 17 TGATE 25 GND 4 16 CLN 3C4C 5 15 CLP LOBAT 6 14 FLAG 13 CHEM BAT 9 10 11 12 CSP 8 ITH NTC 7 ICL (Note 1) PROG Absolute Maximum Ratings UFD PACKAGE 24-LEAD (4mm x 5mm) PLASTIC QFN TJMAX = 125C, JA = 90C/W EXPOSED PAD (PIN 25), GND AND PGND SHOULD BE CONNECTED TOGETHER WITH A LOW OHMIC CONNECTION Order Information http://www.linear.com/product/LTC4007-1#orderinfo LEAD FREE FINISH TAPE AND REEL PART MARKING PACKAGE DESCRIPTION TEMPERATURE RANGE LTC4007EUFD-1#PBF LTC4007EUFD-1#TRPBF 40071 24-Lead Plastic QFN -40C to 85C Consult LTC Marketing for parts specified with wider operating temperature ranges. For more information on lead free part marking, go to: http://www.linear.com/leadfree/ For more information on tape and reel specifications, go to: http://www.linear.com/tapeandreel/. Some packages are available in 500 unit reels through designated sales channels with #TRMPBF suffix. The l denotes the specifications which apply over the full operating Electrical Characteristics temperature range, otherwise specifications are at TA = 25C. VDCIN = 20V, VBAT = 12V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN DCIN Operating Range 6 IQ Operating Current Sum of Current from CLP, CLN, DCIN VTOL Charge Voltage Accuracy Nominal Values: 12.3V, 12.6V, 16.4V, 16.8V (Note 2) ITOL Charge Current Accuracy (Note 3) 3 MAX UNITS 28 V 5 mA l -0.8 -1.0 0.8 1.0 % % l -4 -5 4 5 % % % % 60 ms 35 10 A A VCSP - VBAT Target = 100mV VBAT < 6V, VCSP - VBAT Target = 10mV 6V VBAT VLOBAT, VCSP - VBAT Target = 10mV TSAMPLE TYP 60 35 Measured Sample Time RRT = 1190k l 42 Battery Leakage Current DCIN = 0V SHDN = 3V l l -10 Undervoltage Lockout Threshold DCIN Rising, VBAT = 0 l 4.2 4.7 5.5 V l 1 1.6 2.5 V Shutdown UVLO Shutdown Threshold at SHDN 2 20 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 Electrical Characteristics The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25C. VDCIN = 20V, VBAT = 12V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN SHDN Pin Current TYP MAX -10 VSHDN = 0V, Sum of Current from CLP, CLN, DCIN Operating Current in Shutdown 2 UNITS A 3 mA Current Sense Amplifier, CA1 Input Bias Current Into BAT Pin 11.67 CMSL CA1/I1 Input Common Mode Low l CMSH CA1/I1 Input Common Mode High l A 0 V VCLN - 0.2 V Current Comparators ICMP and IREV ITMAX Maximum Current Sense Threshold (VCSP - VBAT) VITH = 2.5V ITREV Reverse Current Threshold (VCSP - VBAT) l 140 165 200 -30 mV mV Current Sense Amplifier, CA2 Transconductance 1 mmho Source Current Measured at ITH, VITH = 1.4V -40 A Sink Current Measured at ITH, VITH = 1.4V 40 A 1.4 mmho Current Limit Amplifier Transconductance VCLP Current Limit Threshold ICLP CLP Input Bias Current l 93 100 107 100 mV nA Voltage Error Amplifier, EA Transconductance Measured at ITH, VITH = 1.4V Sink Current OVSD Overvoltage Shutdown Threshold as a Percent of Programmed Charger Voltage 1 mmho 36 A l 102 107 110 % l 0 0.17 0.25 V 25 50 Input P-Channel FET Driver (INFET) DCIN Detection Threshold (VDCIN - VCLN) DCIN Voltage Ramping Up from VCLN - 0.1V Forward Regulation Voltage (VDCIN - VCLN) l Reverse Voltage Turn-Off Voltage (VDCIN - VCLN) DCIN Voltage Ramping Down l -60 -25 INFET "On" Clamping Voltage (VDCIN - VINFET) IINFET = 1A l 5 5.8 INFET "Off" Clamping Voltage (VDCIN - VINFET) IINFET = -25A mV mV 6.5 V 0.25 V Thermistor NTCVR Reference Voltage During Sample Time 4.5 V High Threshold VNTC Rising l NTCVR * 0.48 NTCVR * 0.5 NTCVR * 0.52 V Low Threshold VNTC Falling l NTCVR * 0.115 NTCVR * 0.125 NTCVR * 0.135 V Thermistor Disable Current VNTC 10V 10 A Indicator Outputs (ACP, CHG, FLAG, LOBAT, ICL, FAULT C10TOL FLAG (C/10) Accuracy Voltage Falling at PROG l 0.375 0.397 0.420 V LBTOL LOBAT Threshold Accuracy 3C4C = 0V, CHEM = 0V 3C4C = 0V, CHEM = Open 3C4C = Open, CHEM = 0V 3C4C = Open, CHEM = Open l l l l 9.233 9.458 12.311 12.610 9.519 9.750 12.692 13.000 9.805 10.043 13.074 13.390 V V V V 83 93 1O5 ICL Threshold Accuracy mV 40071fa For more information www.linear.com/LTC4007-1 3 LTC4007-1 Electrical Characteristics The l denotes the specifications which apply over the full operating temperature range, otherwise specifications are at TA = 25C. VDCIN = 20V, VBAT = 12V unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN VOL Low Logic Level of ACP, CHG, FLAG, LOBAT, ICL, FAULT IOL = 100A l VOH High Logic Level of CHG, LOBAT, ICL IOH = -1A l IOFF Off State Leakage Current of ACP, FLAG, FAULT VOH = 3V IPO Pull-Up Current on CHG, LOBAT, ICL V = 0V TYP MAX 0.5 2.7 V V -1 1 -10 Timer Defeat Threshold at CHG UNITS A A 1 V Programming Inputs (CHEM and 3C4C) VIH High Logic Level VIL Low Logic Level IPI Pull-Up Current 3.3 l l 1 V = 0V V V -14 A Oscillator fOSC Regulator Switching Frequency 255 300 fMIN Regulator Switching Frequency in Drop Out Duty Cycle 98% 20 25 345 kHz kHz DCMAX Regulator Maximum Duty Cycle VCSP = VBAT 98 99 % Gate Drivers (TGATE, BGATE) VTGATE High (VCLN - VTGATE) ITGATE = -1mA 50 mV VBGATE High CLOAD = 3000pF 4.5 5.6 10 V VTGATE Low (VCLN - VTGATE) CLOAD = 3000pF 4.5 5.6 10 V VBGATE Low IBGATE = 1mA 50 mV TGTR TGTF TGATE Transition Time TGATE Rise Time TGATE Fall Time CLOAD = 3000pF, 10% to 90% CLOAD = 3000pF, 10% to 90% 50 50 110 100 ns ns BGTR BGTF BGATE Transition Time BGATE Rise Time BGATE Fall Time CLOAD = 3000pF, 10% to 90% CLOAD = 3000pF, 10% to 90% 40 40 90 80 ns ns VTGATE at Shutdown (VCLN - VTGATE) ITGATE = -1A, DCIN = 0V, CLN = 12V 100 mV VBGATE at Shutdown IBGATE = 1A, DCIN = 0V, CLN = 12V 100 mV Note 1: Absolute Maximum Ratings are those values beyond which the life of a device may be impaired. Note 2: See Test Circuit. Note 3: Does not include tolerance of current sense resistor or current programming resistor. 4 Note 4: The LTC4007E-1 is guaranteed to meet performance specifications from 0C to 85C. Specifications over the -40C to 85C operating temperature range are assured by design, characterization and correlation with statistical process controls. 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 Typical Performance Characteristics INFET Response Time to Reverse Current Line Regulation 0 0.05 -0.5 0 -1.0 OUTPUT VOLTAGE ERROR (%) Vgs OF PFET (2V/DIV) Vgs = 0 0.10 Vs OF PFET (5V/DIV) VOUT ERROR (%) -0.05 C3C4 = OPEN -0.10 -0.15 -0.20 C3C4 = GND -0.25 -0.30 Vs = 0V -0.35 Id (REVERSE) OF PFET (5A/DIV) 1.25s/DIV -1.5 -2.0 -2.5 -3.0 -3.5 -4.0 3C4C = GND 3C4C = OPEN -4.5 -0.40 -0.45 Id = 0A VOUT vs IOUT 13 TEST PERFORMED ON DEMOBOARD VCHARGE = 12.6V VIN = 15VDC CHARGER = ON PFET = 1/2 Si4925DY ICHARGE = <10mA 40071 G01 15 17 19 21 23 25 VDCIN (V) 27 29 -5.0 31 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 OUTPUT CURRENT (A) 40071 G02 40071 G03 Disconnect/Reconnect Battery (Load Dump) PWM Frequency vs Duty Cycle 1A Load Step (Battery Present) 350 3A STEP CHARGER CURRENT (1A/DIV) 250 1A STEP VFLOAT 1V/DIV 200 1A STEP 150 PROGRAMMED CURRENT = 10% 100 DCIN = 15V DCIN = 20V DCIN = 24V 50 0 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 DUTY CYCLE (VOUT/VIN) OUTPUT VOLTAGE (500mV/DIV) 3A STEP LOAD STATE DISCONNECT RECONNECT LOAD CURRENT = 1A, 2A, 3A DCIN = 20V VFLOAT = 12.6V (3C4C = GND, CHEM = OPEN) 40071 G04 DCIN = 20V VFLOAT = 12.6V 40071 G06 40071 G05 1A Load Step (Battery Not Present) Battery Leakage Current vs Battery Voltage 40 CHARGER CURRENT (500mA/DIV) OUTPUT VOLTAGE (5V/DIV) BATTERY LEAKAGE CURRENT (A) PWM FREQUENCY (kHz) 300 30 25 20 15 10 5 0 DCIN = 20V VFLOAT = 12.6V VDCIN = 0V 35 0 40071 G07 For more information www.linear.com/LTC4007-1 5 10 15 20 BATTERY VOLTAGE (V) 25 30 40071 G08 40071fa 5 LTC4007-1 Typical Performance Characteristics Efficiency at 19VDC VIN Efficiency at 12.6V with 15VDC VIN 100 100 16.8V 95 95 EFFICIENCY (%) EFFICIENCY (%) 12.6V 90 85 80 75 90 85 80 0.50 1.00 1.50 2.00 2.50 CHARGE CURRENT (A) 3.00 75 0.50 40071 G10 1.00 1.50 2.00 2.50 CHARGE CURRENT (A) 3.00 40071 G11 Pin Functions ACP (Pin 1): Open-Drain output to indicate if the AC adapter voltage is adequate for charging. This pin is pulled low by an internal N-channel MOSFET if DCIN is below BAT. A pull-up resistor is required. The pin is capable of sinking at least 100A. RT (Pin 2): Timer Resistor. The timer period is set by placing a resistor, RRT , to GND. This resistor is always required. The timer period is tTIMER = (1hour * RRT/154K). If this resistor is not present, the charger will not start. FAULT (Pin 3): Active low open-drain output that indicates charger operation has stopped due to a low-battery conditioning error, or that charger operation is suspended due to the thermistor exceeding allowed values. A pull-up resistor is required if this function is used. The pin is capable of sinking at least 100A. GND (Pin 4): Ground for Low Power Circuitry. 3C4C (Pin 5): Select 3-cell or 4-cell float voltage by connecting this pin to GND or open, respectively. Internal 14A pull-up to 5.3V. This pin can also be driven with open-collector/drain logic levels. High: 4 cell. Low: 3 cell. LOBAT (Pin 6): Low-Battery Indicator. Active low digital output. Internal 10A pull-up to 3.5V. If the battery voltage is below 3.25V/cell (or 3.173V/cell for 4.1V chemistry batteries) LOBAT will be low. The pin is capable of sinking at least 100A. If VLOGIC is greater than 3.3V, add an external pull-up. NTC (Pin 7): A thermistor network is connected from NTC to GND. This pin determines if the battery temperature is safe for charging. The charger and timer are suspended and the FAULT pin is driven low if the thermistor indicates a temperature that is unsafe for charging. The thermistor function may be disabled with a 300k to 500k resistor from DCIN to NTC. ITH (Pin 8): Control Signal of the Inner Loop of the Current Mode PWM. Higher ITH voltage corresponds to higher charging current in normal operation. A 6k resistor, in series with a capacitor of at least 0.1F to GND provides loop compensation. Typical full-scale output current is 40A. Nominal voltage range for this pin is 0V to 3V. 6 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 Pin Functions PROG (Pin 9): Current Programming/Monitoring Input/ Output. An external resistor to GND programs the peak charging current in conjunction with the current sensing resistor. The voltage at this pin provides a linear indication of charging current. Peak current is equivalent to 1.19V. Zero current is approximately 0.3V. A capacitor from PROG to ground is required to filter higher frequency components. The maximum resistance to ground is 100k. Values higher than 100k can cause the charger to shut down. ICL (Pin 10): Input Current Limit Indicator. Active low digital output. Internal 10A pull-up to 3.5V. Pulled low if the charger current is being reduced by the input current limiting function. The pin is capable of sinking at least 100A. If VLOGIC is greater than 3.3V, add an external pull-up. CSP (Pin 11): Current Amplifier CA1 Input. The CSP and BAT pins measure the voltage across the sense resistor, RSENSE, to provide the instantaneous current signals required for both peak and average current mode operation. BAT (Pin 12): Battery Sense Input and the Negative Reference for the Current Sense Resistor. A precision internal resistor divider sets the final float potential on this pin. The resistor divider is disconnected during shutdown. CHEM (Pin 13): Select 4.1V or 4.2V cell chemistry by connecting the pin to GND or open, respectively. Internal 14A pull-up to 5.3V. Can also be driven with open-collector/ drain logic levels. FLAG (Pin 14): Active low open-drain output that indicates when charging current has declined to 10% of maximum programmed current. A pull-up resistor is required if this function is used. The pin is capable of sinking at least 100A. CLP (Pin 15): Positive input to the supply current limiting amplifier, CL1. The threshold is set at 100mV above the voltage at the CLN pin. When used to limit supply current, a filter is needed to filter out the switching noise. If no current limit function is desired, connect this pin to CLN. CLN (Pin 16): Negative Reference for the Input Current Limit Amplifier, CL1. This pin also serves as the power supply for the IC. A 10F to 22F bypass capacitor should be connected as close as possible to this pin. TGATE (Pin 17): Drives the top external P-channel MOSFET of the battery charger buck converter. PGND (Pin 18): High Current Ground Return for the BGATE Driver. NC (Pin 19): No Connect. BGATE (Pin 20): Drives the bottom external N-channel MOSFET of the battery charger buck converter. INFET (Pin 21): Drives the Gate of the External Input PFET. SHDN (Pin 22): Charger is shut down and timer is reset when this pin is HIGH. Internal 10A pull-up to 3.5V. This pin can also be used to reset the charger by applying a positive pulse that is a minimum of 0.1s long. DCIN (Pin 23): External DC Power Source Input. Bypass this pin with at least 0.01F. See Applications Information. CHG (Pin 24): Charge Status Output. When the battery is being charged, the CHG pin is pulled low by an internal N-channel MOSFET. Internal 10A pull-up to 3.5V. If VLOGIC is greater than 3.3V, add an external pull-up. The timer function can be defeated by forcing this pin below 1V (or connecting it to GND). Exposed Pad (Pin 25): The exposed pad, GND and PGND should be connected together with a low ohmic connection. 40071fa For more information www.linear.com/LTC4007-1 7 LTC4007-1 Block Diagram 0.1F VIN DCIN INFET Q3 23 5.8V 21 CLN 24 CHG ACP 1 TIMER/CONTROLLER SHDN 22 FAULT 3 TBAD OSCILLATOR 2 THERMISTOR 7 RRT RT NTC 32.4k 10k NTC 0.47F - 35mV + 4 11.67A - GND 397mV C/10 FLAG 14 3C4C 5 MUX CHEM 13 + 12 BAT 3.01k CSP 3.01k - + RSENSE CA1 LOBAT 6 + - 921mV + 1.19V gm = 1m 11 20F EA 5k RCL CLP 15nF CLN - 15 100mV 16 gm = 1.4m - 9k CL1 gm = 1m + - CA2 ICL 10 + DCIN OSCILLATOR WATCHDOG DETECT tOFF 20F 1.19V 8 6K + OV 1.28V ITH /5 0.12F BUFFERED ITH - CLN BGATE PGND 17 20 Q PWM LOGIC S R ICMP CHARGE 18 IREV L1 -+ - Q2 TGATE + Q1 - + 17mV 9 PROG 0.0047F RPROG 26.7k 40071 BD 8 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 Test Circuit 13 5 LTC4007-1 CHEM 3C4C 11 DIVIDER/ MUX CSP 12 VREF + EA - BAT 8 ITH + LT1055 - 0.6V 40071 TC Operation Overview The LTC4007-1 is a synchronous current mode PWM step-down (buck) switcher battery charger controller. The charge current is programmed by the combination of a program resistor (RPROG) from the PROG pin to ground and a sense resistor (RSENSE) between the CSP and BAT pins. The final float voltage is programmed to one of four values (12.3V, 12.6V, 16.4V, 16.8V) with 1% maximum accuracy using pins 3C4C and CHEM. Charging begins when the potential at the DCIN pin rises above the voltage at BAT (and the UVLO voltage) and the SHDN pin is low; the CHG pin is set low. At the beginning of the charge cycle, if the cell voltage is below 3.25V (3.173V if CHEM is low), the LOBAT pin will be low. The LOBAT indicator can be used to reduce the charging current to a low value, typically 10% of full scale. If the cell voltage stays below 3.25V for 25% of the total charge time, the charge sequence will be terminated immediately and the FAULT pin will be set low. An external thermistor network is sampled at regular intervals. If the thermistor value exceeds design limits, charging is suspended and the FAULT pin is set low. If the thermistor value returns to an acceptable value, charging resumes and the FAULT pin is set high. An external resistor on the RT pin sets the total charge time. The timer can be defeated by forcing the CHG pin to a low voltage. As the battery approaches the final float voltage, the charge current will begin to decrease. When the current drops to 10% of the full-scale charge current, an internal C/10 comparator will indicate this condition by latching the FLAG pin low. The charge timer is also reset to 1/4 of the total charge time when FLAG goes low. If this condition is caused by an input current limit condition, described below, then the FLAG indicator will be inhibited. When a time-out occurs, charging is terminated immediately and the CHG pin is forced to a high impedance state. To restart the charge cycle manually, simply remove the input voltage and reapply it, or set the SHDN pin high momentarily. When the input voltage is not present, the charger goes into a sleep mode, dropping battery current drain to 15A. This greatly reduces the current drain on the battery and increases the standby time. The charger is inhibited any time the SHDN pin is high. Input FET The input FET circuit performs two functions. It enables the charger if the input voltage is higher than the CLN pin and provides the logic indicator of AC present on the ACP pin. It controls the gate of the input FET to keep a low forward voltage drop when charging and also prevents reverse current flow through the input FET. If the input voltage is less than VCLN, it must go at least 170mV higher than VCLN to activate the charger. When this occurs the ACP pin is released and pulled up with an external load to indicate that the adapter is present. 40071fa For more information www.linear.com/LTC4007-1 9 LTC4007-1 Operation Table 1. Truth Table for LTC4007-1 Operation (Supplemental) NUMBER 1 2 3 FROM STATE Any TO STATE MSD MODE Shut Down by Low Adapter Voltage Charger Shutdown Shut Down by Undervoltage Lockout MAX BATTERY CURRENT OFF ACP LOW TIMER STATE Reset CHG HIGH OFF OFF HIGH HIGH Reset Reset HIGH HIGH* HIGH HIGH Running LOW HIGH Running LOW HIGH Ignored Forced LOW >BAT <3.25V/Cell 10% Programmed Current <10% Programmed Current (Note 2) 10% Programmed Current 10% Programmed Current OFF HIGH Paused >BAT <3.25V/Cell OFF HIGH >T/4 OFF Forced Reset LOW HIGH Running LOW (Faulted) HIGH (Faulted) HIGH DCIN <BAT BATTERY VOLTAGE MSD SD SD, SD CONDITION, CHARGE SD CONDITION Start Conditioning a Depleted Battery >BAT >BAT and <UVL >BAT <3.25V/Cell 5 CONDITION CONDITION Input Current Limited Condition Charging >BAT <3.25V/Cell 6 CONDITION CONDITION Conditioning a Depleted Battery >BAT <3.25V/Cell 7 CONDITION CONDITION Timer Defeated (Low Battery Conditioning Still Functional) CONDITION SD Charger Paused Due to Thermistor Out of Range CONDITION SD Timeout in CONDITION Mode CONDITION SD Shut Down by ACP/SHDN Pin CONDITION CHARGE Start Normal Charging >BAT <3.25V/Cell 4 8 9 10 11 12 CHARGE CHARGE 13 CHARGE CHARGE 14 CHARGE CHARGE 15 CHARGE CHARGE 16 CHARGE CHARGE 17 CHARGE SD 18 CHARGE SD 19 CHARGE SD 20 CHARGE 21 CHARGE 0 >BAT >3.25V/Cell Programmed Current Programmed Current 0 >BAT >3.25V/Cell >BAT >3.25V/Cell 1 1 Programmed Current Programmed Current >BAT >3.25V/Cell 0 OFF >BAT <3.25V/Cell 0 OFF SD Shut Down by ACP/SHDN Pin Terminated by LowBattery Fault (Note 1) Terminates After T/4 >BAT VFLOAT 1 OFF SD Terminates After T >BAT VFLOAT* 0 OFF LOW HIGH Ignored Forced LOW HIGH Running LOW HIGH Reset 25A Running 25A Paused LOW or 25A (Faulted) HIGH Programmed HIGH Current <Programmed HIGH Current (Note 2) OFF HIGH Input Current >BAT >3.25V/Cell Limited Charging Charger Paused Due to >BAT >3.25V/Cell Thermistor Out of Range *Most probable condition Note 1: If a depleted battery is inserted while the charger is in this state, the charger must be reset to initiate charging. Note 2: See section on "Adapter Limiting". 10 0 >BAT <3.25V/Cell Timer Defeated (Low >BAT >3.25V/Cell Battery Conditioning Still Functional) Top-Off Charging >BAT >3.25V/Cell C/10 Latch is SET when Battery Current Is Less than 10% of Programmed Current Top-Off Charging PRESENT NEXT C/10 C/10 LATCH LATCH 0 Forced Reset LOW HIGH >T/4 then HIGH Reset (Faulted) HIGH >T/4 then HIGH Reset HIGH >T then HIGH Reset Note 3: Blank fields indicate no change, not considered, or other states impact value. Note 4: Battery voltage thresholds do not include comparator hysterisis. Thresholds specify the VLH value. 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 Operation LTC4007-1: State Diagram MASTER SHUTDOWN 1 ANY 2 SHUTDOWN 3, 8, 9, 10 4 5, 6, 7 3, 17, 18, 19, 20, 21 CONDITION 11 CHARGE 12, 13, 14, 15, 16 The gate of the input FET is driven to a voltage sufficient to keep a low forward voltage drop from drain to source. If the voltage between DCIN and CLN drops to less than 25mV, the input FET is turned off slowly. If the voltage between DCIN and CLN is ever less than -25mV, then the input FET is turned off in less than 10s to prevent significant reverse current from flowing in the input FET. In this condition, the ACP pin is driven low and the charger is disabled. to set the bottom MOSFET on time. The result is a nearly constant switching frequency over a wide input/output voltage range. This activity is diagrammed in Figure 1. The peak inductor current, at which ICMP resets the SR latch, is controlled by the voltage on ITH. ITH is in turn controlled by several loops, depending upon the situation at hand. The average current control loop converts the voltage between CSP and BAT to a representative current. Error amp CA2 compares this current against the Battery Charger Controller The LTC4007-1 charger controller uses a constant offtime, current mode step-down architecture. During normal operation, the top MOSFET is turned on each cycle when the oscillator sets the SR latch and turned off when the main current comparator ICMP resets the SR latch. While the top MOSFET is off, the bottom MOSFET is turned on until either the inductor current trips the current comparator IREV or the beginning of the next cycle. The oscillator uses the equation: tOFF 40071 TBL01 OFF TGATE ON ON tOFF BGATE OFF TRIP POINT SET BY ITH VOLTAGE INDUCTOR CURRENT V -V = DCIN BAT VDCIN * fOSC 40071 F01 Figure 1 40071fa For more information www.linear.com/LTC4007-1 11 LTC4007-1 Operation desired current programmed by RPROG at the PROG pin and adjusts ITH until: VREF V - V + 11.67A * 3.01k = CSP BAT 3.01k RPROG therefore, V 3.01k ICHARGE(MAX) = REF - 11.67A * RPROG RSENSE The voltage at BAT is divided down by an internal resistor divider and is used by error amp EA to decrease ITH if the divider voltage is above the 1.19V reference. When the charging current begins to decrease, the voltage at PROG will decrease in direct proportion. The voltage at PROG is then given by: VPROG = (ICHARGE * RSENSE + 11.67A * 3.01k) * RPROG 3.01k VPROG is plotted in Figure 2. The amplifier CL1 monitors and limits the input current, normally from the AC adapter to a preset level (100mV/ RCL). At input current limit, CL1 will decrease the ITH voltage, thereby reducing charging current. The ICL indicator output will go low when this condition is detected and the FLAG indicator will be inhibited if it is not already LOW. 1.2 1.19V 1.0 VPROG (V) 0.8 0.6 0.309V 0.2 0 60 80 20 40 ICHARGE (% OF MAXIMUM CURRENT) 100 40071 F02 Figure 2. VPROG vs ICHARGE 12 An overvoltage comparator guards against voltage transient overshoots (>7% of programmed value). In this case, both MOSFETs are turned off until the overvoltage condition is cleared. This feature is useful for batteries which "load dump" themselves by opening their protection switch to perform functions such as calibration or pulse mode charging. PWM Watchdog Timer There is a watchdog timer that observes the activity on the BGATE and TGATE pins. If TGATE stops switching for more than 40s, the watchdog activates and turns off the top MOSFET for about 400ns. The watchdog engages to prevent very low frequency operation in dropout--a potential source of audible noise when using ceramic input and output capacitors. Charger Start-Up When the charger is enabled, it will not begin switching until the ITH voltage exceeds a threshold that assures initial current will be positive. This threshold is 5% to 15% of the maximum programmed current. After the charger begins switching, the various loops will control the current at a level that is higher or lower than the initial current. The duration of this transient condition depends upon the loop compensation, but is typically less than 100s. Thermistor Detection 0.4 0 If the charging current decreases below 10% to 15% of programmed current while engaged in input current limiting, BGATE will be forced low to prevent the charger from discharging the battery. Audible noise can occur in this mode of operation. The thermistor detection circuit is shown in Figure 3. It requires an external resistor and capacitor in order to function properly. The thermistor detector performs a sample-and-hold function. An internal clock, whose frequency is determined 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 Operation by the timing resistor connected to RT, keeps switch S1 closed to sample the thermistor: tHOLD = 10 * RRT * 17.5pF = 54s, tSAMPLE = 127.5 * 20 * RRT * 17.5pF = 13.8ms, When the tHOLD interval ends the result of the thermistor testing is stored in the D flip-flop (DFF). If the voltage at NTC is within the limits provided by the resistor divider feeding the comparators, then the NOR gate output will be low and the DFF will set TBAD to zero and charging will continue. If the voltage at NTC is outside of the resistor divider limits, then the DFF will set TBAD to one, the charger will be shut down, FAULT pin is set low and the timer will be suspended until TBAD returns to zero (see Figure 4). for RRT = 309k for RRT = 309k The external RC network is driven to approximately 4.5V and settles to a final value across the thermistor of: VRTH(FINAL) = 4.5V * RTH RTH + R9 This voltage is stored by C7. Then the switch is opened for a short period of time to read the voltage across the thermistor. LTC4007-1 R9 32.4k RTH 10k NTC C7 0.47F 7 CLK - NTC S1 + ~4.5V 60k + - 45k - + 15k D TBAD Q C 40071 F03 Figure 3 CLK (NOT TO SCALE) tHOLD VOLTAGE ACROSS THERMISTOR tSAMPLE COMPARATOR HIGH LIMIT VNTC COMPARATOR LOW LIMIT 40071 F04 Figure 4 40071fa For more information www.linear.com/LTC4007-1 13 LTC4007-1 APPLICATIONS INFORMATION Battery Detection LTC4007-1 It is generally not good practice to connect a battery while the charger is running. The timer is in an unknown state and the charger could provide a large surge current into the battery for a brief time. The Figure 5 circuit keeps the charger shut down and the timer reset while a battery is not connected. LTC4007-1 ADAPTER POWER 22 SHDN 40071 F05 Figure 5 Charger Current Programming The basic formula for charging current is: ICHARGE(MAX) = VREF * 3.01k / RPROG - 0.035V RSENSE VREF = 1.19V This leaves two degrees of freedom: RSENSE and RPROG. The 3.01k input resistors must not be altered since internal currents and voltages are trimmed for this value. Pick RSENSE by setting the average voltage between CSP and BAT to be close to 100mV during maximum charger current. Then RPROG can be determined by solving the above equation for RPROG. RPROG = VREF * 3.01k RSENSE * ICHARGE(MAX) + 0.035V Table 2. Recommended RSNS and RPROG Resistor Values IMAX (A) RSENSE () 1% RSENSE (W) RPROG (k) 1% 1.0 0.100 0.25 26.7 2.0 0.050 0.25 26.7 3.0 0.033 0.5 26.7 4.0 0.025 0.5 26.7 14 9 CPROG RPROG 5V 0V RZ 102k Q1 2N7002 40071 F06 Figure 6. PWM Current Programming 23 DCIN SWITCH CLOSED WHEN BATTERY CONNECTED PROG Charging current can be programmed by pulse width modulating RPROG with a switch Q1 to RPROG at a frequency higher than a few kHz (Figure 6). CPROG must be increased to reduce the ripple caused by the RPROG switching. The compensation capacitor at ITH will probably need to be increased also to improve stability and prevent large overshoot currents during start-up conditions. Charging current will be proportional to the duty cycle of the switch with full current at 100% duty cycle and zero current when Q1 is off. Maintaining C/10 Accuracy The C/10 comparator threshold that drives the FLAG pin has a fixed threshold of approximately VPROG = 400mV. This threshold works well when RPROG is 26.7k, but will not yield a 10% charging current indication if RPROG is a different value. There are situations where a standard value of RSENSE will not allow the desired value of charging current when using the preferred RPROG value. In these cases, where the full-scale voltage across RSENSE is within 20mV of the 100mV full-scale target, the input resistors connected to CSP and BAT can be adjusted to provide the desired maximum programming current as well as the correct FLAG trip point. For example, the desired max charging current is 2.5A but the best RSENSE value is 0.033. In this case, the voltage across RSENSE at maximum charging current is only 82.5mV, normally RPROG would be 30.1k but the nominal FLAG trip point is only 5% of maximum charging current. If the input resistors are reduced by the same amount as 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 APPLICATIONS INFORMATION the full-scale voltage is reduced then, R4 = R5 = 2.49k and RPROG = 26.7k, the maximum charging current is still 2.5A but the FLAG trip point is maintained at 10% of full scale. Charger Voltage Programming Pins CHEM and C3C4 are used to program the charger final output voltage. The CHEM pin programs Li-Ion battery chemistry for 4.1V/cell (low) or 4.2V/cell (high). The C3C4 pin selects either 3 series cells (low) or 4 series cells (high). It is recommended that these pins be shorted to ground (logic low) or left open (logic high) to effect the desired logic level. Use open-collector or open-drain outputs when interfacing to the CHEM and 3C4C pins from a logic control circuit. Table 3. Charger Voltage Programming VFINAL (V) 3C4C CHEM 12.3 LOW LOW 12.6 LOW HIGH 16.4 HIGH LOW 16.8 HIGH HIGH Setting the Timer Resistor The charger termination timer is designed for a range of 1hour to 3 hour with a 15% uncertainty. The timer is programmed by the resistor RRT using the following equation: tTIMER = 10 * 227 * RRT * 17.5pF (seconds) 450 400 tTIMER (MINUTES) There are other effects to consider. The voltage across the current comparator is scaled to obtain the same values as the 100mV sense voltage target, but the input referred sense voltage is reduced, causing some careful consideration of the ripple current. Input referred maximum comparator threshold is 117mV, which is the same ratio of 1.4x the DC target. Input referred IREV threshold is scaled back to -24mV. The current at which the switcher starts will be reduced as well so there is some risk of boost activity. These concerns can be addressed by using a slightly larger inductor to compensate for the reduction of tolerance to ripple current. 500 350 300 250 200 150 100 50 0 100 300 500 700 900 RRT (k) 1100 1300 40071 F07 Figure 7. tTIMER vs RRT It is important to keep the parasitic capacitance on the RT pin to a minimum. The trace connecting RT to RRT should be as short as possible. Soft-Start The LTC4007-1 is soft started by the 0.12F capacitor on the ITH pin. On start-up, ITH pin voltage will rise quickly to 0.5V, then ramp up at a rate set by the internal 40A pull-up current and the external capacitor. Battery charging current starts ramping up when ITH voltage reaches 0.8V and full current is achieved with ITH at 2V. With a 0.12F capacitor, time to reach full charge current is about 2ms and it is assumed that input voltage to the charger will reach full value in less than 2ms. The capacitor can be increased up to 1F if longer input start-up times are needed. Input and Output Capacitors The input capacitor (C2) is assumed to absorb all input switching ripple current in the converter, so it must have adequate ripple current rating. Worst-case RMS ripple current will be equal to one half of output charging current. Actual capacitance value is not critical. Solid tantalum low ESR capacitors have high ripple current rating in a 40071fa For more information www.linear.com/LTC4007-1 15 LTC4007-1 APPLICATIONS INFORMATION relatively small surface mount package, but caution must be used when tantalum capacitors are used for input or output bypass. High input surge currents can be created when the adapter is hot-plugged to the charger or when a battery is connected to the charger. Solid tantalum capacitors have a known failure mechanism when subjected to very high turn-on surge currents. Only Kemet T495 series of "Surge Robust" low ESR tantalums are rated for high surge conditions such as battery to ground. The relatively high ESR of an aluminum electrolytic for C1, located at the AC adapter input terminal, is helpful in reducing ringing during the hot-plug event. Refer to AN88 for more information. Highest possible voltage rating on the capacitor will minimize problems. Consult with the manufacturer before use. Alternatives include new high capacity ceramic (at least 20F) from Tokin, United Chemi-Con/Marcon, et al. Other alternative capacitors include OS-CON capacitors from Sanyo. The output capacitor (C3) is also assumed to absorb output switching current ripple. The general formula for capacitor current is: IRMS V 0.29(VBAT ) 1 - BAT VDCIN = (L1)( f) Inductor Selection Higher operating frequencies allow the use of smaller inductor and capacitor values. A higher frequency generally results in lower efficiency because of MOSFET gate charge losses. In addition, the effect of inductor value on ripple current and low current operation must also be considered. The inductor ripple current IL decreases with higher frequency and increases with higher VIN. IL = V 1 VOUT 1- OUT ( f)(L) VIN Accepting larger values of IL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is IL = 0.4(IMAX). In no case should IL exceed 0.6(IMAX) due to limits imposed by IREV and CA1. Remember the maximum IL occurs at the maximum input voltage. In practice 10H is the lowest value recommended for use. Lower charger currents generally call for larger inductor values. Use Table 4 as a guide for selecting the correct inductor value for your application. Table 4 For example: VDCIN = 19V, VBAT = 12.6V, L1 = 10H, and f = 300kHz, IRMS = 0.41A. EMI considerations usually make it desirable to minimize ripple current in the battery leads, and beads or inductors may be added to increase battery impedance at the 300kHz switching frequency. Switching ripple current splits between the battery and the output capacitor depending on the ESR of the output capacitor and the battery imped- 16 ance. If the ESR of C3 is 0.2 and the battery impedance is raised to 4 with a bead or inductor, only 5% of the current ripple will flow in the battery. MAX AVERAGE CURRENT (A) INPUT VOLTAGE (V) MINIMUM INDUCTOR VALUE (H) 1 20 40 20% 1 >20 56 20% 2 20 20 20% 2 >20 30 20% 3 20 15 20% 3 >20 20 20% 4 20 10 20% 4 >20 15 20% 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 APPLICATIONS INFORMATION Charger Switching Power MOSFET and Diode Selection Two external power MOSFETs must be selected for use with the charger: a P-channel MOSFET for the top (main) switch and an N-channel MOSFET for the bottom (synchronous) switch. The peak-to-peak gate drive levels are set internally. This voltage is typically 6V. Consequently, logic-level threshold MOSFETs must be used. Pay close attention to the BVDSS specification for the MOSFETs as well; many of the logic level MOSFETs are limited to 30V or less. Selection criteria for the power MOSFETs include the "ON" resistance RDS(ON), total gate capacitance QG, reverse transfer capacitance CRSS, input voltage and maximum output current. The charger is operating in continuous mode at moderate to high currents so the duty cycles for the top and bottom MOSFETs are given by: Main Switch Duty Cycle = VOUT/VIN Synchronous Switch Duty Cycle = (VIN - VOUT)/VIN. The MOSFET power dissipations at maximum output current are given by: PMAIN = VOUT/VIN(IMAX)2(1 + T)RDS(ON) + k(VIN)2(IMAX)(CRSS)(fOSC) PSYNC = (VIN - VOUT)/VIN(IMAX)2(1 + T)RDS(ON) Where T is the temperature dependency of RDS(ON) and k is a constant inversely related to the gate drive current. Both MOSFETs have I2R losses while the PMAIN equation includes an additional term for transition losses, which are highest at high input voltages. For VIN < 20V the high current efficiency generally improves with larger MOSFETs, while for VIN > 20V the transition losses rapidly increase to the point that the use of a higher RDS(ON) device with lower CRSS actually provides higher efficiency. The synchronous MOSFET losses are greatest at high input voltage or during a short circuit when the duty cycle in this switch in nearly 100%. The term (1 + T) is generally given for a MOSFET in the form of a normalized RDS(ON) vs temperature curve, but = 0.005/C can be used as an approximation for low voltage MOSFETs. CRSS = QGD/VDS is usually specified in the MOSFET characteristics. The constant k = 2 can be used to estimate the contributions of the two terms in the main switch dissipation equation. If the charger is to operate in low dropout mode or with a high duty cycle greater than 85%, then the topside Pchannel efficiency generally improves with a larger MOSFET. Using asymmetrical MOSFETs may achieve cost savings or efficiency gains. The Schottky diode D1, shown in the Typical Application on the back page, conducts during the dead-time between the conduction of the two power MOSFETs. This prevents the body diode of the bottom MOSFET from turning on and storing charge during the dead-time, which could cost as much as 1% in efficiency. A 1A Schottky is generally a good size for 4A regulators due to the relatively small average current. Larger diodes can result in additional transition losses due to their larger junction capacitance. The diode may be omitted if the efficiency loss can be tolerated. Calculating IC Power Dissipation The power dissipation of the LTC4007-1 is dependent upon the gate charge of the top and bottom MOSFETs (QG1 & QG2 respectively) The gate charge is determined from the manufacturer's data sheet and is dependent upon both the gate voltage swing and the drain voltage swing of the MOSFET. Use 6V for the gate voltage swing and VDCIN for the drain voltage swing. PD = VDCIN * (fOSC (QG1 + QG2) + IQ) Example: VDCIN = 19V, fOSC = 345kHz, QG1 = QG2 = 15nC, IQ = 5mA PD = 292mW 40071fa For more information www.linear.com/LTC4007-1 17 LTC4007-1 APPLICATIONS INFORMATION Adapter Limiting An important feature of the LTC4007-1 is the ability to automatically adjust charging current to a level which avoids overloading the wall adapter. This allows the product to operate at the same time that batteries are being charged without complex load management algorithms. Additionally, batteries will automatically be charged at the maximum possible rate of which the adapter is capable. This feature is created by sensing total adapter output current and adjusting charging current downward if a preset adapter current limit is exceeded. True analog control is used, with closed-loop feedback ensuring that adapter load current remains within limits. Amplifier CL1 in Figure8 senses the voltage across RCL, connected between the CLP and CLN pins. When this voltage exceeds 100mV, the amplifier will override programmed charging current to limit adapter current to 100mV/RCL. A lowpass filter formed by 5k and 15nF is required to eliminate switching noise. If the current limit is not used, CLP should be connected to CLN. Note that the ICL pin will be asserted when the voltage across RCL is 93mV, before the adapter limit regulation threshold. LTC4007-1 100mV - + 15 CLP 15nF CL1 5k + 16 *RCL = 100mV ADAPTER CURRENT LIMIT AC ADAPTER INPUT VIN RCL* CLN + CIN 40071 F08 Figure 8. Adapter Current Limiting current limit tolerance and use that current to determine the resistor value. RCL = 100mV/ILIM ILIM = Adapter Min Current - (Adapter Min Current * 7%) Table 5. Common RCL Resistor Values ADAPTER RATING (A) RCL VALUE* () 1% RCL POWER DISSIPATION (W) RCL POWER RATING (W) 1.5 0.06 0.135 0.25 1.8 0.05 0.162 0.25 2 0.045 0.18 0.25 2.3 0.039 0.206 0.25 2.5 0.036 0.225 0.5 2.7 0.033 0.241 0.5 3 0.03 0.27 0.5 * Values shown above are rounded to nearest standard value. As is often the case, the wall adapter will usually have at least a +10% current limit margin and many times one can simply set the adapter current limit value to the actual adapter rating (see Table 5). Designing the Thermistor Network There are several networks that will yield the desired function of voltage vs temperature needed for proper operation of the thermistor. The simplest of these is the voltage divider shown in Figure 9. Unfortunately, since the HIGH/ LOW comparator thresholds are fixed internally, there is only one thermistor type that can be used in this network; the thermistor must have a HIGH/LOW resistance ratio of 1:7. If this happy circumstance is true for you, then simply set R9 = RTH(LOW). LTC4007-1 NTC 7 Setting Input Current Limit C7 To set the input current limit, you need to know the minimum wall adapter current rating. Subtract 7% for the input 18 R9 RTH 40071 F09 Figure 9. Voltage Divider Thermistor Network 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 APPLICATIONS INFORMATION LTC4007-1 NTC 7 Example #3: 22k PTC R9 C7 R9A RTH 40071 F10 Figure 10. General Thermistor Network If you are using a thermistor that doesn't have a 1:7 HIGH/ LOW ratio, or you wish to set the HIGH/LOW limits to different temperatures, then the more generic network in Figure 10 should work. Once the thermistor, RTH, has been selected and the thermistor value is known at the temperature limits, then resistors R9 and R9A are given by: For NTC thermistors: R9 = 6 RTH(LOW) * RTH(HIGH)/(RTH(LOW) - RTH(HIGH)) R9A = 6 RTH(LOW) * RTH(HIGH)/(RTH(LOW) - 7 * RTH(HIGH)) Where RTH(LOW) > 7 * RTH(HIGH) For PTC thermistors: TLOW = 0C, THIGH = 50C RTH = 22k at 25C, RTH(LOW) = 6.53k at 0C RTH(HIGH) = 61.4k at 50C R9 = 43.9k 44.2k (nearest 1% value) R9A = 154k Sizing the Thermistor Hold Capacitor During the hold interval, C7 must hold the voltage across the thermistor relatively constant to avoid false readings. A reasonable amount of ripple on NTC during the hold interval is about 10mV to 15mV. Therefore, the value of C7 is given by: C7 = tHOLD/(R9/7 * -ln(1 - 8 * 15mV/4.5V)) = 10 * RRT * 17.5pF/(R9/7 * -ln(1 - 8 * 15mV/4.5V) Example: R9 = 24.3k RRT = 309k (~2 hour timer) C7 = 0.57F 0.56F (nearest value) R9 = 6 RTH(LOW) * RTH(HIGH)/(RTH(HIGH) - RTH(LOW)) Disabling the Thermistor Function R9A = 6 RTH(LOW) * RTH(HIGH)/(RTH(HIGH) - 7 * RTH(LOW)) If the thermistor is not needed, connecting a resistor between DCIN and NTC will disable it. The resistor should be sized to provide at least 10A with the minimum voltage applied to DCIN and 10V at NTC. Do not exceed 30A. Generally, a 301k resistor will work for DCIN less than 15V. A 499k resistor is recommended for DCIN between 15V and 24V. Where RTH(HIGH) > 7 * RTH(LOW) Example #1: 10k NTC with custom limits TLOW = 0C, THIGH = 50C RTH = 10k at 25C, RTH(LOW) = 32.582k at 0C RTH(HIGH) = 3.635k at 50C R9 = 24.55k 24.3k (nearest 1% value) R9A = 99.6k 100k (nearest 1% value) Example #2: 100k NTC TLOW = 5C, THIGH = 50C RTH = 100k at 25C, RTH(LOW) = 272.05k at 5C RTH(HIGH) = 33.195k at 50C R9 = 226.9k 226k (nearest 1% value) R9A = 1.365M 1.37M (nearest 1% value) Conditioning Depleted Batteries Severely depleted batteries, with less than 3.25V/cell, should be conditioned with a trickle charge to prevent possible damage. This trickle charge is typically 10% of the 1C rate of the battery. The LTC4007-1 can automatically trickle charge depleted batteries using the circuit in Figure 11. If the battery voltage is less than 3.25V/cell (3.173V/ cell if CHEM is low) then the LOBAT indicator will be low and Q4 is off. This programs the charging current with RPROG = R6 + R14. Charging current is approximately 40071fa For more information www.linear.com/LTC4007-1 19 LTC4007-1 APPLICATIONS INFORMATION 300mA. When the cell voltage becomes greater than 3.25V the LOBAT indicator goes high, Q4 shorts out R13, then RPROG = R6. Charging current is then equal to 3A. PCB Layout Considerations For maximum efficiency, the switch node rise and fall times should be minimized. To prevent magnetic and electrical field radiation and high frequency resonant problems, proper layout of the components connected to the IC is essential. (See Figure 12.) Here is a PCB layout priority list for proper layout. Layout the PCB using this specific order. General Rules 1. Input capacitors need to be placed as close as possible to switching FET's supply and ground connections. Shortest copper trace connections possible. These parts must be on the same layer of copper. Vias must not be used to make this connection. 2.The control IC needs to be close to the switching FET's gate terminals. Keep the gate drive signals short for a clean FET drive. This includes IC supply pins that connect to the switching FET source pins. The IC can be placed on the opposite side of the PCB relative to above. 3.Place inductor input as close as possible to switching FET's output connection. Minimize the surface area of this trace. Make the trace width the minimum amount needed to support current--no copper fills or pours. Avoid running the connection using multiple layers in parallel. Minimize capacitance from this node to any other trace or plane. 4. Place the output current sense resistor right next to the inductor output but oriented such that the IC's current sense feedback traces going to resistor are not long. The feedback traces need to be routed together as a single pair on the same layer at any given time with smallest trace spacing possible. Locate any filter component on these traces next to the IC and not at the sense resistor location. 20 5. Place output capacitors next to the sense resistor output and ground. 6. Output capacitor ground connections need to feed into same copper that connects to the input capacitor ground before tying back into system ground. General Rules (Continued) 7. Connection of switching ground to system ground or internal ground plane should be single point. If the system has an internal system ground plane, a good way to do this is to cluster vias into a single star point to make the connection. 8. Route analog ground as a trace tied back to IC ground (analog ground pin if present) before connecting to any other ground. Avoid using the system ground plane. CAD trick: make analog ground a separate ground net and use a 0 resistor to tie analog ground to system ground. 9. A good rule of thumb for via count for a given high current path is to use 0.5A per via. Be consistent. 10. If possible, place all the parts listed above on the same PCB layer. 11.Copper fills or pours are good for all power connections except as noted above in Rule 3. You can also use copper planes on multiple layers in parallel too--this helps with thermal management and lower trace inductance improving EMI performance further. 12.For best current programming accuracy provide a Kelvin connection from RSENSE to CSP and BAT. See Figure 12 as an example. It is important to keep the parasitic capacitance on the RT, CSP and BAT pins to a minimum. The traces connecting these pins to their respective resistors should be as short as possible. 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 APPLICATIONS INFORMATION Q3 INPUT SWITCH DCIN 0V TO 20V 3A VLOGIC LOBAT C1 0.1F R10 100k R11 100k R12 100k * 3C4C DCIN * CHEM INFET LOBAT CLP ICL ACP ACP TGATE SHDN SHDN BGATE FAULT FAULT PGND R9 32.4k 1% THERMISTOR C7 0.47F RT 309k 1% L1 15H 3A Q2 D1 RSENSE 0.033 1% ITH RT GND TIMING RESISTOR (~2 HOURS) BAT C3 20F R5 3.01k 1% PROG NTC Q1 R4 3.01k 1% BAT FLAG SYSTEM LOAD C2 20F CSP CHG FLAG RCL 0.033 1% C4 15nF LTC4007-1 CLN ICL CHG R1 4.99k 1% R7 6.04k 1% C6 0.12F C5 0.0047F R14 52.3k 1% R6 26.7k 1% *PIN OPEN D1: MBRM140T3 Q1: Si4431BDY Q2: FDC645N Q4: 2N7002 OR BSS138 Q4 MONITOR (CHARGING CURRENT MONITOR) 40071 F11 Figure 11. Circuit Application (16.8V/3A) to Automatically Trickle Charge Depleted Batteries DIRECTION OF CHARGING CURRENT SWITCH NODE L1 VBAT VIN C2 HIGH FREQUENCY CIRCULATING PATH RSENSE D1 C3 BAT 40071 F13 CSP BAT 40071 F12 Figure 12. High Speed Switching Path Figure 13. Kelvin Sensing of Charging Current 40071fa For more information www.linear.com/LTC4007-1 21 LTC4007-1 Package Description Please refer to http://www.linear.com/product/LTC4007-1#packaging for the most recent package drawings. UFD Package 24-Lead Plastic QFN (4mm x 5mm) (Reference LTC DWG # 05-08-1696 Rev A) 0.70 0.05 4.50 0.05 3.10 0.05 2.00 REF 2.65 0.05 3.65 0.05 PACKAGE OUTLINE 0.25 0.05 0.50 BSC 3.00 REF 4.10 0.05 5.50 0.05 RECOMMENDED SOLDER PAD PITCH AND DIMENSIONS APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 4.00 0.10 (2 SIDES) R = 0.05 TYP 2.00 REF R = 0.115 TYP 23 0.75 0.05 PIN 1 NOTCH R = 0.20 OR C = 0.35 24 0.40 0.10 PIN 1 TOP MARK (NOTE 6) 1 2 5.00 0.10 (2 SIDES) 3.00 REF 3.65 0.10 2.65 0.10 (UFD24) QFN 0506 REV A 0.200 REF 0.00 - 0.05 0.25 0.05 0.50 BSC BOTTOM VIEW--EXPOSED PAD NOTE: 1. DRAWING PROPOSED TO BE MADE A JEDEC PACKAGE OUTLINE MO-220 VARIATION (WXXX-X). 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.15mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE 22 40071fa For more information www.linear.com/LTC4007-1 LTC4007-1 Revision History REV DATE DESCRIPTION A 11/16 Revised package drawing PAGE NUMBER 22 40071fa Information furnished by Linear Technology Corporation is believed to be accurate and reliable. However, no responsibility is assumed for its use. Linear Technology Corporation makes no representation that the interconnection of itsinformation circuits as described herein will not infringe on existing patent rights. For more www.linear.com/LTC4007-1 23 LTC4007-1 Typical Application 12.6V, 4A Li-Ion Battery Charger Q3 INPUT SWITCH DCIN 0V TO 20V 3A VLOGIC LOBAT C1 0.1F R10 100k R11 100k R12 100k * 3C4C DCIN CHEM INFET LOBAT CLP ICL ACP TGATE SHDN SHDN BGATE FAULT FAULT PGND CHG CHG CSP FLAG FLAG BAT THERMISTOR 10k NTC RRT 309k 1% NTC RT C7 0.47F C4 15nF RCL 0.033 1% GND TIMING RESISTOR (~2 HOURS) RSENSE L1 0.025 10H 4A 1% Q1 Q2 D1 R4 3.01k 1% BAT C3 20F R5 3.01k 1% PROG ITH SYSTEM LOAD C2 20F LTC4007-1 CLN ICL ACP R9 32.4k 1% R1 4.99k 1% R7 6.04k 1% C6 0.12F CHARGING CURRENT MONITOR C5 0.0047F RPROG 26.7k 1% *PIN OPEN D1: MBRS130T3 Q1: Si4431BDY Q2: FDC645N 40071 TA02 Related Parts PART NUMBER DESCRIPTION COMMENTS LT 1511 Constant-Current/Constant-Voltage 3A Battery Charger with Input Current Limiting High Efficiency Current Mode PWM with 4A Internal Switch LT1513 SEPIC Constant- or Programmable-Current/ Constant-Voltage Battery Charger Charger Input Voltage May Be Higher, Equal to or Lower Than Battery Voltage; Charges Any Number of Cells Up to 20V, 500kHz Switching Frequency LT1571 1.5A Switching Charger 1- or 2-Cell Li-Ion, 500kHz or 200kHz Switching Frequency, Termination Flag LTC1628-PG 2-Phase, Dual Synchronous Step-Down Controller Minimizes CIN and COUT, Power Good Output, 3.5V VIN 36V LTC1709 2-Phase, Dual Synchronous Step-Down Controller with VID Up to 42A Output, Minimum CIN and COUT, Uses Smallest Components for Intel and AMD Processors LT1769 2A Switching Battery Charger Constant-Current/Constant-Voltage Switching Regulator, Input Current Limiting Maximizes Charge Current LTC1778 Wide Operating Range, No RSENSE Synchronous Step-Down Controller 2% to 90% Duty Cycle at 200kHz, Stable with Ceramic COUT LTC1960 Dual Battery Charger/Selector with SPI Interface Simultaneous Charge or Discharge of Two Batteries, DAC Programmable Current and Voltage, Input Current Limiting Maximizes Charge Current LTC3711 No RSENSETM Synchronous Step-Down Controller with 3.5V VIN 36V, 0.925V VOUT 2V, for Transmeta, AMD and Intel VID Mobile Processors LTC4006 Small, High Efficiency, Fixed Voltage, Lithium-Ion Battery Charger LTC4007 4A High Efficiency, Standalone Li-Ion Battery Charger Complete Charger for 3- or 4-Cell Li-Ion Batteries, AC Adapter Current Limit and Thermistor Sensor, 16-Pin Narrow SSOP Package LTC4008 High Efficiency, Programmable Voltage/Current Battery Charger Constant-Current/Constant-Voltage Switching Regulator, Resistor Voltage Current Programming, AC Adapter Current Limit and Thermistor Sensor LTC4100 Smart Battery Charger Controller 100% Compliant SMBus 1.1 Support, VIN: 6.4V to 26V, VDROPOUT = 0.5V, High Efficiency Synchronous Buck Charger (R) 24 Linear Technology Corporation Constant-Current/Constant-Voltage Switching Regulator with Termination Timer, AC Adapter Current Limit and Thermistor Sensor in a Small 16-Pin Package 1630 McCarthy Blvd., Milpitas, CA 95035-7417 For more information www.linear.com/LTC4007-1 (408) 432-1900 FAX: FAX: (408) (408)434-0507 434-0507 www.linear.com/LTC4007-1 www.linear.com 40071fa LT/TP 1116 REV A * PRINTED IN USA LINEAR TECHNOLOGY CORPORATION 2005