Product Profile 2008 MotorCap P2 Aluminum Can AC Film Capacitors for Motor Run Applications www.epcos.com Welcome to the World of Electronic Components and Modules EPCOS is a leading manufacturer of electronic components and modules and provides one-stop shopping for a comprehensive range of products. Our portfolio includes capacitors and inductors, ceramic components, arresters, and surface and bulk acoustic wave components. As an innovative technology-driven company, EPCOS focuses on fast-growing and technologically demanding markets in the areas of information and communications technology, automotive, industrial, and consumer electronics. We offer our customers both standard components as well as application-specific solutions. EPCOS has design, manufacturing and marketing facilities in Europe, Asia and the Americas. Increasingly, we are expanding our global research and development network by intensifying R&D activities at our production locations, primarily in Eastern Europe, China and India. With our global presence we are able to provide our customers with local development know-how and support in the early phases of their projects. EPCOS is continually improving its processes and thus the quality of its products and services. The Group is ISO/TS 16949 certified and remains committed to constantly reviewing and systematically improving its quality management system. 2 EPCOS AG MotorCap P2 Aluminum Can AC Film Capacitors for Motor Run Applications Film capacitors are used in a wide range of designs in many sectors. AC film capacitors are particularly suitable for the operation of asynchronous electric motors and electric compressors. They are wound from two layers of metalized film that form the electrodes. They are self-healing and have a particularly low dissipation factor thanks to the use of polypropylene as the dielectric. As motor run capacitors, they assure smooth and energy-saving operation of the electric motors used in applications such as refrigerators, freezers, electric compressors, washers, dryers, dishwashers, air-conditioning equipment, ventilators, pumps, electric lawn mowers, electric doors and drives. This brochure presents the MotorCap P2 aluminum can capacitors series B32330/B32332 of EPCOS. The use of MotorCap capacitors increases the energy efficiency of motors and compressors by up to 12 percent. They also significantly improve the torque response of the motor (or compressor). This is important for motors and compressors in continuous operation. MotorCap capacitors are addressed particularly to manufacturers of air conditioners, washing machines, dryers, compressors for refrigerators and freezers, but also of general electric motors for a variety of applications. MotorCapTM capacitors conform to the highest safety standards (UL, VDE, TUV, CQC). EPCOS AG 3 Important Notes General The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of an electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of an electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as hazardous). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. The aforementioned does not apply in the case of individual agreements deviating from the foregoing for customer-specific products. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the "General Terms of Delivery for Products and Services in the Electrical Industry" published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, BAOKE, Alu-X, CeraDiode, CSSP, DSSP, MiniBlue, MKK, MLSC, MotorCap, PCC, PhaseCap, PhaseMod, SIFERRIT, SIFI, SIKOREL, SilverCap, SIMDAD, SIMID, SineFormer, SIOV, SIP5D, SIP5K, ThermoFuse, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. Please read Important notes on page 4 and Cautions and warnings on page 13. EPCOS AG MotorCap P2 Aluminum Can Evolution of EPCOS MotorRun aluminum can capacitors Volume: 105 cm3 50% Super MotorCap Volume: 84 cm3 40% 2000 2003 2008 General size Volume: 206 cm3 100% 50% 40% MotorCaps are AC voltage capacitors and allow the operation of asynchronous induction motors. Permanent R&D efforts assure high quality standards and improvements in costs and size. Main winding Benefits of the very robust and compact design: Reduced material costs of capacitor More mounting space Smaller construction of final application with MotorCap P2 aluminum can capacitor without MotorCap P2 aluminum can capacitor Product certifications All MotorCap P2 aluminum can capacitors are certified by leading authorities and test institutes, e.g. VDE, UL, CQC. Efficiency of asynchronous motors or compressors Improving the torque response Mains Auxiliary winding The use of the MotorCap P2 aluminum can increases the torque response of electric motors. Environment All EPCOS MotorCap series are compliant to RoHS. The compliance is regularly checked RoHS compatible during production. M Further benefits: Less thermal stress to motor and compressor Very low losses thanks to innovative film technology Less energy consumption High efficiency Lower noise level Improved torque Improved power factor correction EPCOS AG Improving efficiency with the MotorCap P2 aluminum can capacitors Efficiency increase Evolution of a proven technology 1 2 n 1 1-phase motor with MotorCap P2 aluminum can 2 1-phase motor without MotorCap P2 aluminum can KLK1773-X The EPCOS Group operates an environmental management system that conforms to the requirements of ISO 14001. Currently, our locations in Europe and the Americas, as well as most of our locations in Asia are certified to this standard; certification of our remaining facilities in Asia is scheduled for completion in the course of 2007. Please read Important notes on page 4 and Cautions and warnings on page 13. 5 MotorCap P2 Aluminum Can Self-healing x 1 6 4 10 1 General 97 2 2 4 8 6 9 3 7 10 Self-healing technology An electric breakdown is possible as the result of thermal or electric overload or at the end of service life. This results in a small arc that evaporates the metalization in the region of the breakdown in a matter of microseconds. The gas pressure caused at this spot by the high temperature blows the metal vapour away of the breakdown region. This means that a non-conducting isolation region free of metalization is formed here. During and after the breakdown the capacitor is fully functional. The reduction in capacitance caused by self-healing is less than 100 pF, i.e. of an order that can only be verified by a precision measuring instrument. 5 2 4 10 1 93 1 r 5 4 2 10 1 2 3 4 5,6 7 Dielectric Metalized electrodes Material displacing shock wave Air gap with metal vapor Plasma zone Boundary layer between gas phase dielectric and plasma 8 Breakdown channel 9 Gas phase dielectric 10 Zone of displaced metalization and dielectric (isolating region) Schematic representation of the self-protection function Winding Contact layer Deposit-free zone Polypropylene foil, metal desposit on one side Example of breakdown not repaired by self-healing 10 m 6 Please read Important notes on page 4 and Cautions and warnings on page 13. EPCOS AG Innovations and Advantages MotorCapTM P2 aluminum can protection via overpressure disconnection device General max. 16 Overpressure protection with a break-action mechanism: Electronic components do not have unlimited life expectancies. This applies to self-healing capacitors, too. Motor run capacitors of the series B32330/B32332 are conventionally constructed as aluminum cans with class P2 safety protection. They are fitted with a disconnector that responds only to overpressure. Numerous electric breakdowns over time or as result of thermal or electric overload result in the formation of gas, which can cause the pressure to rise inside the capacitor case. This produces a change in length due to the curvature of the lid or stretching of the expansion bead. Expansion beyond a certain degree will separate the internal wires and disconnect the capacitor from the line. This disconnection takes place at a defined position (notch) after a total baffle expansion of 0.3 to 1.6 mm, depending on the size of the capacitor. EPCOS AG MotorCapTM P2 aluminum can Terminals Construction Dielectric: Polypropylene film Electrode: Metalized film Epoxy resin, self-extinguishing Plastic top material to IEC 60335-1 (fire retardant) Electrical terminals: The MotorCap P2 aluminum can offers customized terminals Fast-on terminal Double fast-on terminal Features Self-healing properties Low dissipation factor P2 safety class as per IEC 60252-1 2001-02 High insulation resistance 10,000 A fault current-proof Low noise operation IEC/EN 60335 compatible on request Mechanical terminals: For clamping (with no further fixing) Threaded stud at bottom of can (M8, max. torque = 5 Nm) Please read Important notes on page 4 and Cautions and warnings on page 13. 7 General Applications The MotorCap P2 aluminum can capacitor is simply plugged into the auxiliary winding of the motor or compressor and can remain permanently connected there. MotorCap P2 aluminum can capacitors are designed for continuous operation. The MotorCap P2 aluminum can was optimized for use in the following applications, but may be used equally well for general drive motors. Requirements of IEC 60335-1 This approval in general is for the complete capacitor assembly and not for individual raw materials only. Domestic appliances are subject to the IEC 60335-1 standard. If a motor run capacitor is used in a domestic appliance that is subject to this standard, there may be additional requirements on the capacitor. The materials as well as the creepage and clearance distances selected for the EPCOS MotorCap P2 aluminum can make it ideal for use in domestic appliances. These refer essentially to the materials used as well as to the creepage and clearance distances. Refrigerators and freezers Electrical compressors Washers and dryers Dishwashers Air conditioners A 13 16 max. d1 Marking 2 After Safety Device Operation L Marking Before Safety Device Operation M8 for o30-53 mm M12 for o63.5 mm According to DIN 6797-A According to DIN 934 KMK1156-A-E Dimensional drawing 8 Please read Important notes on page 4 and Cautions and warnings on page 13. EPCOS AG MotorCap Aluminum Can: B3233* Series, Single Capacitance, Aluminum Can Type / series B32330 / B32332 Terminals - Single fast-on - Double fast-on B32330 / B32332 B32330 / B32332 Super MotorCapTM 400, 420 1 ... 60 420, 450 1 ... 60 Electrical ratings Rated voltage Rated capacitance Rated frequency Capacitance tolerance Max. permissible voltage Max. permissible current Dissipation factor (20 C, 120 Hz) VR CR fR Vmax Imax tan d 250 4 ... 60 50 / 60 5% 1.1 * VR 1.3 * IR 1.0 * 10-3 V AC F Hz V A Safety Class of safety Life expectancy to IEC 60252 P2 to IEC 60252-1 250 V: 10,000 h (class B) 400 V: 10,000 h (class B) 420 V: 3000 h (class C) 420 V: 10,000 h (class B) 450 V: 3000 h (class C) -25 / +85 -25 / +70 Climatic parameters to IEC 60068-1 Temperature limits Test duration (damp heat test) Tmin / Tmax ttest -25 / +85 21 C days Construction Reference standards Can IEC 60252-1 2001-02, EN 60252 2001, UL810 Aluminum can with overpressure disconnection device Terminal top UL 94 V2/V0 compatible; glow wire test to IEC 60695-2-11; compatible to IEC 60335-1 as an option O 30 ... 40 mm O 30 ... 53 mm O 30 ... 53 mm H: 52 ... 103 mm H: 52 ... 132 mm H: 52 ... 103 mm Dimensions Approvals UL 810 component VDE UL 810 component CQC TUV UL 810 component CQC Mounting options KMK1203-9 Stud M8x1.25 Star Washer 8 mm Nut M8x1.25 KMK1204-2 EPCOS AG Please read Important notes on page 4 and Cautions and warnings on page 13. 9 Technical Data Technical data MotorCap P2 Aluminum Can Ordering codes and packing units VR CR Max. dimensions (d x l) V AC F mm Ordering code Approvals Packing units pcs. B32330/B32332 Technical Data 250 4 5 6 7 8 10 12 15 20 25 30 35 40 45 50 55 60 30 x 68 30 x 68 30 x 68 30 x 68 30 x 68 30 x 68 30 x 68 35 x 68 35 x 68 35 x 78 40 x 78 40 x 78 40 x 78 40 x 78 40 x 103 40 x 103 40 x 103 B3233*B1405J0#0 B3233*B1505J0#0 B3233*B1605J0#0 B3233*B1705J0#0 B3233*B1805J0#0 B3233*B1106J0#0 B3233*B1126J0#0 B3233*B1156J0#0 B3233*B1206J0#0 B3233*B1256J0#0 B3233*B1306J0#0 B3233*B1356J0#0 B3233*B1406J0#0 B3233*B1456J0#0 B3233*B1506J0#0 B3233*B1556J0#0 B3233*B1606J0#0 UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL UL 150 150 150 150 150 150 150 50 50 50 50 50 50 50 50 50 50 Composition of ordering code *: terminals 0 single fast-on terminals 2 double fast-on terminals #: 5 6 7 8 construction of can and plastic top aluminum can, Option A: UL 94 V2 top aluminum can, Option B: UL 94 V2/V0 top/IEC 60335-1 aluminum can with M 8 bolt, Option A: UL 94 V2 top aluminum can with M 8 bolt, Option B: UL 94 V2/V0 top/IEC 60335-1 10 Please read Important notes on page 4 and Cautions and warnings on page 13. EPCOS AG MotorCap P2 Aluminum Can Ordering codes and packing units VR CR Max. dimensions (d x l) V AC F mm Ordering code Approvals Packing units pcs. 400 / 420 1.0 1.5 2.0 2.5 3.0 3.0 3.5 3.5 4.0 4.0 5.0 5.0 6.0 7.0 7.5 8.0 10.0 12.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 60.0 30 x 52 30 x 52 30 x 52 30 x 52 30 x 68 30 x 52 30 x 68 30 x 52 30 x 68 30 x 52 30 x 68 30 x 52 30 x 68 30 x 78 30 x 78 30 x 78 30 x 78 40 x 78 40 x 78 40 x 78 40 x 103 40 x 103 45 x 103 45 x 103 50 x 105 50 x 107 53 x 105 B3233*B4105J0#1 B3233*B4155J0#1 B3233*B4205J0#1 B3233*B4255J0#1 B3233*B4305J0#0 B3233*B4305J0#1 B3233*B4355J0#0 B3233*B4355J0#1 B3233*B4405J0#0 B3233*B4405J0#1 B3233*B4505J0#0 B3233*B4505J0#1 B3233*B4605J0#0 B3233*B4705J0#0 B3233*B4755J0#0 B3233*B4805J0#0 B3233*B4106J0#0 B3233*B4126J0#0 B3233*B4156J0#0 B3233*B4206J0#0 B3233*B4256J0#0 B3233*B4306J0#0 B3233*B4356J0#0 B3233*B4406J0#1 B3233*B4456J0#1 B3233*B4506J0#2 B3233*B4606J0#2 VDE / - VDE / - VDE / - VDE / UL VDE / UL VDE / - VDE / UL VDE / - VDE / UL VDE / - VDE / UL VDE / - VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL VDE / UL 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 50 50 50 50 50 50 50 50 50 50 Composition of ordering code *: terminals 0 single fast-on terminals 2 double fast-on terminals #: 5 6 7 8 construction of can and plastic top aluminum can, Option A: UL 94 V2 top aluminum can, Option B: UL 94 V2/V0 top/IEC 60335-1 aluminum can with M 8 bolt, Option A: UL 94 V2 top aluminum can with M 8 bolt, Option B: UL 94 V2/V0 top/IEC 60335-1 EPCOS AG Please read Important notes on page 4 and Cautions and warnings on page 13. 11 Technical Data B32330/B32332 MotorCap P2 Aluminum Can Ordering codes and packing units VR CR Max. dimensions (d x l) V AC F mm Ordering code Approvals Packing units pcs. B32330/B32332 Technical Data 420 / 450 1.0 2.0 2.5 3.0 3.5 4.0 5.0 6.0 7.0 3.0 3.5 4.0 5.0 6.0 7.0 8.0 10.0 12.0 15.0 16.0 18.0 20.0 22.0 25.0 30.0 35.0 36.0 40.0 45.0 50.0 55.0 60.0 60.0 30 x 52 30 x 52 30 x 52 30 x 52 30 x 52 30 x 52 30 x 52 30 x 52 30 x 52 30 x 68 30 x 68 30 x 68 30 x 68 30 x 68 30 x 68 30 x 68 30 x 68 30 x 78 30 x 78 30 x 78 30 x 93 30 x 93 30 x 93 35 x 93 35 x 93 35 x 103 35 x 103 40 x 103 40 x 103 45 x 103 45 x 103 45 x 103 53 x 78 B3233*I5105J0#2 B3233*I5205J0#2 B3233*I5255J0#2 B3233*I5305J0#2 B3233*I5355J0#2 B3233*I5405J0#2 B3233*I5505J0#2 B3233*I5605J0#2 B3233*I5705J0#2 B3233*I5305J0#1 B3233*I5355J0#1 B3233*I5405J0#1 B3233*I5505J0#1 B3233*I5605J0#1 B3233*I5705J0#1 B3233*I5805J0#1 B3233*I5106J0#1 B3233*I5126J0#1 B3233*I5156J0#1 B3233*I5166J0#1 B3233*I5186J0#5 B3233*I5206J0#5 B3233*I5226J0#5 B3233*I5256J0#5 B3233*I5306J0#5 B3233*I5356J0#5 B3233*I5366J0#5 B3233*I5406J0#1 B3233*I5456J0#1 B3233*I5506J0#1 B3233*I5556J0#1 B3233*I5606J0#1 B3233*I5606J0#2 TUV / - TUV / - TUV / - TUV / - TUV / - TUV / - TUV / - TUV / - TUV / - TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL TUV / UL 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 150 50 50 50 50 50 50 50 50 50 50 Composition of ordering code *: terminals 0 single fast-on terminals 2 double fast-on terminals #: 5 6 7 8 construction of can and plastic top aluminum can, Option A: UL 94 V2 top aluminum can, Option B: UL 94 V2/V0 top/IEC 60335-1 aluminum can with M 8 bolt, Option A: UL 94 V2 top aluminum can with M 8 bolt, Option B: UL 94 V2/V0 top/IEC 60335-1 12 Please read Important notes on page 4 and Cautions and warnings on page 13. EPCOS AG Cautions and Warnings Handle the capacitor units carefully, as they may be charged even after disconnection. Observe the appropriate engineering practice. The capacitor terminals, connected busbars and cables as well as any other devices connected to them must be regarded as live. The device is electrically charged. Storage and operating conditions Installation Do not use or store capacitors in a corrosive atmosphere, especially where chloride gas, sulfide gas, acids, alkalis, salts or similar substances are present. In a dusty environment, regular maintenance and cleaning, especially of the terminals, is required to avoid formation of a conductive path between phases and/or phases and ground. Mounting orientation Motor-run capacitors may be mounted in any orientation. However, the capacitor is preferentially mounted with its terminals facing upwards. Preferential orientation Ambient temperature The capacitor must not be exposed to direct heat or fire. The permissible range of minimum and maximum temperatures is specified on the capacitor i.e. 25/70/21 = minimum permissible temperature: -25 C, max. permissible temperature: 70 C. KLK1774-6 25/85/21 = minimum permissible temperature: -25 C, max. permissible temperature: 85 C. Temperature is one of the main stress factors for polypropylene type capacitors. It has a major influence on their useful operating life. It should be noted that this useful life is considerably shorter in the case of higher temperature requirements. If the maximum permissible temperature is exceeded, the safety device may become inoperative. V Do not expose the capacitor to a direct heat source! Direct exposure or proximity to heat sources can create hot spots on the capacitor much hotter than the ambient temperature and can cause sudden internal failures. KLK1775-E V In case of dents deeper than 0.5 mm, do not install the capacitor. Fixation Motor-run capacitors must be installed in a cool and well-ventilated place away from objects radiating heat. The maximum torque of capacitors with an M8 bolt is 5 Nm. This bolt is used for grounding the aluminum case. If the capacitor is fixed with a clamp, make sure this does not block or disable its safety device. Correct clamping procedure Incorrect clamping procedure The capacitors have been designed for continuous operation at the rated voltage stated on the label. This voltage may be exceeded only within the limits permitted by the applicable standards at room temperature: Vop 1.1 * VR 1.2 * VR 1.3 * VR 5 min. Operating voltage Vop Operating duration 24 h/day 5 min/day 1 min/day KMK1148-6 Note: For proper operation of the overpressure disconnector see page 14. EPCOS AG Please read Important notes on page 4 and Cautions and warnings on page 13. 13 General The MotorCap P2 aluminum can should be operated in line with its typical approved usage. Cautions and Warnings Do not solder cables directly onto the fast-on terminals. The terminal may overheat, the capacitor may leak and any safety device will not operate properly. V If the female connector becomes loose, the termi- General nal may overheat, the capacitor may leak and any safety device will not operate properly. The hermetic seal of the capacitor is extremely important for a long operating life and correct functioning of the break-action mechanism of the overpressure disconnector. Do not damage the rubber seal and the soldering at the tab connectors. The safety feature of the capacitor may not function properly if the capacitor is short-circuited across the terminals. Sufficient precautions must be taken when connecting the capacitor. Harmonics Harmonics are sinusoidal voltages and currents whose frequencies are multiples of a 50 Hz or 60 Hz power supply frequency. They result from the operation of electrical loads with non-linear voltage-current characteristics. These loads are largely associated with modern electronic devices such as converters, electrical drives, welding machines and uninterruptible power supplies (UPS). Overpressure disconnector Electrical components do not have an unlimited operating life; this also applies to self-healing capacitors. All capacitors of the B32330, B32331, B32332 and B32335 series are consequently fitted with a disconnector that responds to overpressure. If numerous electrical breakdowns occur at the end of the capacitor's operating life or as a result of thermal or electrical overload, the formation of gas increases the pressure inside the capacitor case. This causes the expansion head to expand. If it does so beyond a certain point, the internal wires will separate (tearoff fuses) and disconnect the capacitor from the line opening at a predefined position (notch) at an expansion of 0.3 to 1.6 mm, depending on the capacitor size. This safety mechanism is irreversible. Once the safety device has operated, the capacitor will remain switched off. Because the notch of the mechanical safety mechanism is the weakest section in the connection, P2 aluminum capacitors should be handled properly during transportation to avoid damaging the break-action mechanism. In normal condition 16 max. Connectors In case of fast-on terminals, the female connectors must be appropriate for the terminal. A good contact must be ensured. Safety device activated Harmonics may cause a higher than rated current to flow through the capacitors, which may overheat and become damaged. This may cause operational failures, bursting and fire. The maximum permissible current (incl. fundamental and harmonic currents) specified in the technical data of the relevant series must not be exceeded under any circumstances. KMK1149-9 Maintenance There are no serviceable or repairable parts inside the capacitor, so please refrain from opening it. 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