Product Specification 108-1332 07Oct09 Rev C AMPMODU* 50/50 Grid Connector System 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for AMPMODU* 50/50 Grid Connector System. This miniature board to board system consists of printed circuit board mounted receptacles and headers on a .050 by .050 inch centerline. Both the receptacles and headers are designed to be soldered to the surface of printed wiring boards having pads with preapplied solder paste. Conventional processes shall be used in placing and reflowing the solder paste as defined in applicable documents. This specification applies when receptacles and/or headers are mounted to G-10 or FR-4 epoxy printed wiring boards. 1.2. Qualification When tests are performed on subject product line, procedures specified in Figure 1 shall be used. All inspections shall be performed using applicable inspection plan and product drawing. 1.3. Qualification Test Results Successful qualification testing on the subject product line was completed on 25Sep95. Additional testing was completed on 27Sep02. The Qualification Test Report number for this testing is 501-317. This documentation is on file at and available from Engineering Practices and Standards (EPS). 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, the latest edition of the document applies. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1. Tyco Electronics Documents ! ! ! | 2.2. | | 102-950: Quality Specification (Qualification of Separable Interface Connectors) 114-7010: Application Specification (AMPMODU 50/50 Grid Connectors for SMT PC Board and IDC Ribbon Cable Applications) 501-317: Qualification Test Report (AMPMODU* 50/50 Grid Connector System) Industry Document EIA-364: Electrical Connector/Socket Test Procedures Including Environmental Classifications 2.3. | | Reference Document 109-197: Test Specification (Tyco Electronics Test Specifications vs EIA and IEC Test Methods) 3. REQUIREMENTS 3.1. Design and Construction Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. (c)2009 Tyco Electronics Corporation Harrisburg, PA All International Rights Reserved. * Trademark | Indicates change For latest revision, visit our website at www.tycoelectronics.com\documents. 1 of 7 For Regional Customer Service, visit our website at www.tycoelectronics.com LOC B 108-1332 3.2. Materials Materials used in the construction of this product shall be as specified on the applicable product drawing. 3.3. Ratings ! ! ! 3.4. Voltage: 30 volts AC Current: See Figure 4 for applicable current carrying capability Temperature: -65 to 105C Performance and Test Description Product is designed to meet electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions. | 3.5. Test Requirements and Procedures Summary Test Description Examination of product. Requirement Meets requirements of product drawing and Application Specification 114-7010. Procedure Visual, dimensional and functional per applicable quality inspection plan. ELECTRICAL Termination resistance. Header Milliohms Stack Maximum Height Initial .250 inch 12 .320 inch 14 .390 inch 16 R 8 milliohms maximum. EIA-364-23. Subject mated contacts assembled in housing to 50 mv maximum open circuit at 100 ma maximum. See Figure 3. Insulation resistance. 5000 megohms minimum. EIA-364-21. Test between adjacent contacts of mated specimens. Dielectric withstanding voltage. 300 volts AC at sea level for 1 minute. EIA-364-20, Condition I. Test between adjacent contacts of mated specimens. Temperature rise vs current. 30C maximum temperature rise at EIA-364-70, Method 1. 3.9 amperes AC. Measure temperature rise vs current. See Figure 4. MECHANICAL Vibration, random. No discontinuities of 1 microsecond EIA-364-28, Test Condition V. Subject mated specimens to 16.91 or longer duration. G's rms. 20 minutes in each of 3 See Note. mutually perpendicular planes. See Figure 5. Figure 1 (continued) Rev C 2 of 7 108-1332 Test Description Requirement Procedure Physical shock. No discontinuities of 1 microsecond EIA-364-27, Method G. or longer duration. Subject mated specimens to 100 See Note. G's sawtooth shock pulses of 6 milliseconds duration. 3 shocks in each direction applied along 3 mutually perpendicular planes, 18 total shocks. See Figure 5. Durability. See Note. EIA-364-9. Mate and unmate specimens for 200 cycles at maximum rate of 150 cycles per hour. Contact retention. Contacts shall not dislodge from circuit cavity. EIA-364-29. Apply axial load of .25 pound to header and .40 pound to receptacle in mating direction to solder tails of header and receptacle. Mating force. 6.4 ounces maximum per contact. EIA-364-9. Measure force necessary to mate specimens a distance of .060 inch from point of initial contact at maximum rate of .5 inch per minute. Unmating force. 1 ounce minimum per contact. EIA-364-9. Measure force necessary to unmate specimens at maximum rate of .5 inch per minute. ENVIRONMENTAL Thermal shock. See Note. EIA-364-32, Test Condition II. Subject mated specimens to 10 cycles between -65 and 105C. Humidity-temperature cycling. See Note. EIA-364-31, Method III. Subject specimens to 10 cycles (10 days) between 25 and 65C at 80 to 100% RH. Temperature life. See Note. EIA-364-17, Method A, Test Condition 4, Time Condition C. Subject mated specimens to 105C for 500 hours. Figure 1 (continued) Rev C 3 of 7 108-1332 Test Description Requirement Procedure Mixed flowing gas. See Note. EIA-364-65, Class III (3 gas). Subject mated beryllium copper specimens to environmental class III for 20 days. Mixed flowing gas. See Note. EIA-364-65, Class IIIA (4 gas). Subject mated copper alloy specimens to environmental Class IIIA for 20 days. NOTE Shall meet visual requirements, show no physical damage and shall meet requirements of additional tests as specified in Test Sequence in Figure 2. Figure 1 (end) 3.6. Product Qualification and Requalification Test Sequence Test Group (a) Test or Examination 1 2 3 4 Test Sequence (b) Examination of product 1,9 1,9 Termination resistance 3,7 2,7 1,8 Insulation resistance 2,6 Dielectric withstanding voltage 3,7 Temperature rise vs current 3,8 Vibration 5 Physical shock 6 Durability 4 6(c) Contact retention 2 Mating force 2 Unmating force 8 Thermal shock 4 Humidity-temperature cycling 5 Temperature life NOTE 5 Mixed flowing gas, Class III 4(d) Mixed flowing gas, Class IIIA 4(d) (a) (b) (c) (d) 1,3 See paragraph 4.1.A. Numbers indicate sequence in which tests are performed. Discontinuities shall not be measured. Energize at 18EC level for 100% loadings per Quality Specification 102-950. Precondition specimens with 10 cycles durability. Figure 2 Rev C 4 of 7 108-1332 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Specimen Selection Specimens shall be prepared in accordance with applicable Instruction Sheets and shall be selected from current production. Test groups shall consist of a minimum of 5 vertical receptacles and shrouded headers containing at least 30 contacts total. Test group 1 shall consist of the smallest and largest position sizes available. Test groups 2, 3 and 4 shall each consist of the largest position size available. B. Test Sequence Qualification inspection shall be verified by testing specimens as specified in Figure 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to the product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of the original testing sequence as determined by development/product, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that the product meets requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and specimens resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection The applicable quality inspection plan will specify the sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with the applicable product drawing and this specification. Figure 3 Termination Resistance Measurement Points | Rev C 5 of 7 108-1332 Figure 4A Current Carrying Capability NOTE Percent Connector Loading F-Factor Single Contact 1 50 .42 100 .29 To determine the acceptable current carrying capacity for the percentage connector loading indicated, use the Multiplication Factor (F) from the above chart and multiply it times the Base rated Current for a single circuit at maximum ambient operating temperature as shown in Figure 4A. Figure 4B Current Rating Rev C 6 of 7 108-1332 Figure 5 Vibration & Physical Shock Mounting Fixture | Rev C 7 of 7