108-60047 Product Specification 0.6 mm Pitch Board to Board Connector, Free Height Type Lead Free version 1. Scope: 1.1 Contents: This specification covers the requirements for product performance, test methods and quality assurance provisions of 0.6mm Pitch Board to Board Connector, Free Height Type, lead free version. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Specifications: A. 109-5000 B. 501-60025 Test Specification, General Requirements for Test Methods Test Report 2.1 Commercial Standards and Specifications: A. MIL-STD-202 Test Methods for Electronic and Electric Parts. DR DIST O LTR RELEASED FB00-0019-05 C.W REVISION RECORD ASHL-0004-ES REV A DR 28JAN 04 DATE C. WANG CHK S. YAO APP I. ENOMOTO PAGE 1 of 7 Tyco Electronics AMP Shanghai Ltd NO 108-60047 REV O TITLE 0.6 mm Pitch Board to Board Connector, Free Height Type Lead free version LOC ES 3. Requirements: 3.1 Design and Construction: Product shall be of the design, construction and physical dimensions specified on the applicable Product drawing. 3.2 Materials: A. Contact : Copper Alloy B. Housing : Thermo Plastic Molded Compound: L. C. P C. Other : Ground-Plate Copper Alloy 3.3 Ratings: A. Voltage Rating : 50 VAC B. Current Rating : 0.5 A C. Temperature Rating : -40C TO 85C 3.4 Performance Requirements and Test Descriptions: The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig. 2. All tests shall be performed in the room temperature, unless otherwise specified. Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 2 108-60047 REV LOC O ES 3.5 Test Requirements and Procedures Summary: Para. 3.5.1 Test Items Confirmation of Product Requirements Procedures Product shall be conforming to the requirements of applicable product drawing and Application Specification. Visually, dimensionally and functionally inspected per applicable quality inspection plan. Electrical Requirements Termination Resistance (Low Level) 3.5.2 55 m Max. (Initial) R=20 m Max. (Final) Subject mated contacts assembled in housing to 20 mV Max. open circuit at 10 mA. Fig. 1 AMP Spec. 109-5311-1 3.5.3 Dielectric withstanding Voltage No creeping discharge nor flashover shall occur. Current leakage: 5 mA Max. 0.2 k VAC for 1 minute. Test between adjacent circuits of mated connectors. AMP Spec. 109-5301 Insulation Resistance 3.5.4 500 M Min. (Initial) Impressed voltage 500 V DC. 100 M Min. (Final) Test between adjacent circuits of mated connectors. AMP Spec. 109-5302 Capacitance 5 p F Max. Test between the adjacent circuits of mated connector. 3.5.5 MIL-STD-202 Method 305 1 kHz 3.5.6 Connector Mating Force 0.9 N (90 gf) Max. per contact Operation Speed: 100mm/min. Measure the force required to mate connectors. AMP Spec. 109-5206 3.5.7 Contact Unmating Force 0.1 N (10 gf) min per contact. Operation Speed: 100 mm/min. Measure the force required to unmate connectors. AMP Spec. 109-5206 Fig. 2 (To be continued) Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 3 108-60047 REV LOC O ES Para. Test Items 3.5.8 Durability (Repeated Mate/Unmating) Requirements Procedures R=20 m Max. (Final) Operation Speed : 100mm/min No. of Cycles : 50 cycles. AMP Spec. 109-5213 3.5.9 Vibration (Low Frequency) No electrical discontinuity greater than 0.1 sec. Shall occur. Subject mated connectors to 10-5510 Hz traversed in 1 minute at 1.52 mm amplitude 2 hours each of 3 mutually perpendicular planes. 100 mA applied. AMP Spec. 109-201 3.5.10 Shock No electrical discontinuity greater than 0.1 sec. Shall occur. Accelerated Velocity: 50G Waveform : Saw tooth shock pluse Duration : 11 m sec. Velocity Change : 11.3m/s Number of Drops : 3 drops each to normal and reversed directions of X, Y and Z axes, totally 18 drops AMP Spec. 109-5208 3.5.11 Solderability Wet Solder Coverage: 95% Min. Solder Temperature: 2305C Immersion Duration: 30.5 seconds Flux: Alpha 100 AMP Spec. 109-5203 Environmental Requirements 3.5.12 Resistance to Cold R= 20 m Max. (Final) Mated Connector -40C3C, 96 hours AMP Spec. 109-5108 Condition 3.5.13 Thermal Shock R=20 m Max. (Final) Mated connector -40C/30 min, 85C/30 min. Making this a cycle, repeat 5 cycles. AMP Spec. 109-5103 Condition 3.5.14 Humidity-Temperature Cycling Insulation resistance (Final) Mated connector, 25~65C, 100 M Min. 95% R. H. 10 cycles Termination resistance R=20 m Max. (Final) Fig. 1 (To be continued) Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 4 108-60047 REV LOC O ES Para. Test Items 3.5.15 Salt Spray 3.5.16 Resistance to Reflow Soldering Heat Requirements R=20 m Max. (Final) Tested housing shall show no evidence of deformation or fusion of housing and no physical damage. Procedures Subject mated connectors to 5% salt concentration for 24 hours: MILSTD-202, Method 101 AMP Spec. 109-5101 Test connector on PCB. Pre-Heat 150~180C: 9030 sec min. Heat over than 230C: 3010 sec . Heat Peak: 250+5/-0C Max. 3.5.17 Industrial Gas (SO2) R= 20 m Max. (Final) Mated connector SO2 Gas: 10 ppm, 95% R. H. 25C, 24 hours AMP Spec. 109-5107 3.5.18 Temperature Life (Heat Aging) R= 20 m Max. (Final) 85C, Duration: 4 days AMP Spec. 109-5104 Fig. 2 (End) Tyco Electronics AMP Shanghai Ltd ASHL-0005- ES REV A PAGE NO 5 108-60047 REV LOC O ES 3.6 Product Qualification Test Sequence Test Group Test of Examination 1 2 3 4 5 6 7 8 9 10 11 12 1,3 1,5 1,5 2,4 2,4 Test Sequence (a) Confirmation of Product 1,9 Termination Resistance (Low Level) 2,6 Dielectric withstanding Voltage 3,7 Insulation Resistance 4,8 Capacitance 1,3 1,9 1,5 1,5 2,8 2,4 2,4 1,3 1,5 1,5 1,5 2,4 2,4 2,4 2 Vibration (Low Frequency) 3 Physical Shock 3 Connector Mating Force 3,6 Connector Unmating Force 4,7 Durability (Repeated Mate/Unamting) 5 Solderability 2 Humidity-Temperature Cycling 5 Resistance to Reflow Soldering Heat 2 Thermal Shock 3 Salt Spray 3 Industrial Gas (SO2) 3 Temperature Life (Heat Aging) 3 Resistance to Cold 3 (a) Numbers indicate sequence in which tests are performed. 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