Fine Adjust Applicator for 2.50mm (.098") Pitch Crimp Terminals. FineAdjust Applicator Application Tooling Specification Sheet Order No. 63860-5100 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: 2.50mm (.098") Pitch Crimp Terminals, 22-28 AWG. Insulation Diameter IPC/WHMA-A60 (1) Terminal (2) AWG mm mm In. mm In. 35074 35074-8001 35074-9002 22-28 0.35-0.08 1.20-1.65 .047-.065 1.15-1.80 (.045-.071 50351 50351-8000 22-28 0.35-0.08 1.20-1.65 .047-.065 1.15-1.80 (.045-.071 57915 57915-8001 57915-9002 22-28 0.35-0.08 1.20-1.65 .047-.065 1.15-1.80 (.045-.071 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD. (2) Overall insulation OD specification for terminal. Terminal Series No. Wire Size Terminal Order No. DEFINITION OF TERMS BELL MOUTH BRUSH Strip Length mm 2.30-2.80 2.30-2.80 2.30-2.80 In. .091-.110 .091-.110 .091-.110 BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-638605100 Revision: B Release Date: 08-31-00 Revision Date: 07-28-10 UNCONTROLLED COPY Page 1 of 5 Fine Adjust Applicator for 2.50mm (.098") Pitch Crimp Terminals. CRIMP SPECIFICATION Terminal Series No. 35074 50351 57915 Terminal Series No. Bend up Bell mouth mm In. 0.05-0.40 .002-.016 0.05-0.40 .002-.016 0.05-0.40 .002-.016 Bend down Twist Degree 35074 50351 57915 3 3 3 Cut-off Tab Maximum mm In. 0.20 .008 0.20 .008 0.20 .008 Roll Degree 3 6 3 6 3 6 3 3 3 Conductor Brush mm In. 0.00-0.80 .000-.032 0.00-0.80 .000-.032 0.00-0.80 .000-.032 Punch Width (Ref) Conductor Insulation Seam mm In mm In Seam shall not be 1.20 .047 1.80 .071 open and no wire allowed 1.20 .047 1.80 .071 out of the crimping area 1.20 .047 1.80 .071 After crimping, the crimp profiles should measure the following: Conductor Terminal Series No. 35074 50351 57915 Wire Size AWG 22 24 26 28 22 24 26 28 22 24 26 28 mm2 0.35 0.20 0.12 0.08 0.35 0.20 0.12 0.08 0.35 0.20 0.12 0.08 Crimp Height mm 0.84-0.89 0.76-0.81 0.71-0.76 0.67-0.72 0.84-0.89 0.76-0.81 0.71-0.76 0.67-0.72 0.84-0.89 0.76-0.81 0.71-0.76 0.67-0.72 In. .033-.035 .030-.032 .028-.030 .026-.028 .033-.035 .030-.032 .028-.030 .026-.028 .033-.035 .030-.032 .028-.030 .026-.028 Insulation Crimp Height Crimp Width Crimp Width (Ref) (Ref) (Ref) mm In. mm In. mm In. 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 1.20 .047 1.70 .067 1.80 .071 Pull Force Minimum N Lb. 39.2 8.8 29.4 6.6 19.6 4.4 9.8 2.2 39.2 8.8 29.4 6.6 19.6 4.4 9.8 2.2 39.2 8.8 29.4 6.6 19.6 4.4 9.8 2.2 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638605100 Revision: B Release Date: 08-31-00 Revision Date: 07-28-10 UNCONTROLLED COPY Page 2 of 5 Fine Adjust Applicator for 2.50mm (.098") Pitch Crimp Terminals. PARTS LIST FineAdjust Applicator 63860-5100 Item Order No Engineering No. Description Quantity Perishable Tooling 63860-5170 63860-5170 Tool Kit (All "Y" Items) REF 1 63444-1210 63444-1210 Conductor Punch 1Y 2 63445-1220 63445-1220 Conductor Anvil 1Y 3 63446-1816 63446-1816 Insulation Punch 1Y 4 63445-1819 63445-1819 Insulation Anvil 1Y 5 63443-0002 63443-0002 Cut-Off Plunger Front 1Y 6 63443-0012 63443-0012 Plunger Retainer Front 1Y Other Components 7 11-18-4083 60707-8 Feed Guide 1 8 11-24-1067 4996-4 Cut-Off Plunger Spring 1 9 11-40-4039 8302-5 Plunger Striker 1 10 63443-0009 63443-0009 Front Scrap Chute 1 11 63443-0021 63443-0021 Key 1 12 63443-2405 63443-2405 Anvil Mount 1 13 63443-4005 63443-4005 Wire Stop 1 14 63443-6003 63443-6003 Rear Cover 1 Frame 15 63800-4901 63800-4901 Top 1 16 63801-3281 63801-3281 Base 1 17 63801-4650 63801-4650 Track 1 Hardware 18 N/A N/A M3 by 6 Long SHCS 2** 19 N/A N/A M4 by 6 Long SHCS 1** 20 N/A N/A M4 by 10 Long BHCS 2** 21 N/A N/A M4 by 16 Long BHCS 1** 22 N/A N/A M4 by 20 Long SHCS 1** 23 N/A N/A M4 by 50 Long SHCS 2** 24 N/A N/A 3mm by 6 Long Roll Pin 1** 25 N/A N/A #10-32 by 1/4"Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). Doc No: ATS-638605100 Revision: B Release Date: 08-31-00 Revision Date: 07-28-10 UNCONTROLLED COPY Page 3 of 5 Fine Adjust Applicator for 2.50mm (.098") Pitch Crimp Terminals. Assembly Drawing 25 20 15 (2) 14 3 9 (2) 1 18 7 5 17 15 8 6 10 22 21 19 16 23 13 12 Figure 1 11 2 24 4 Doc No: ATS-638605100 Revision: B Release Date: 08-31-00 Revision Date: 07-28-10 UNCONTROLLED COPY Page 4 of 5 Fine Adjust Applicator for 2.50mm (.098") Pitch Crimp Terminals. NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.80 mm (5.346"). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-638605100 Revision: B Release Date: 08-31-00 Revision Date: 07-28-10 UNCONTROLLED COPY Page 5 of 5