GE Energy Data Sheet CAR1612FP series rectifier Input: 85Vac to 264Vac; Output: 12Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A Features Universal input with PFC Constant power characteristic 2 front panel LED 1-input LED 2-[output, fault, over temp] Remote ON/OFF control of the 12Vdc output Remote sense on the 12Vdc output No minimum load requirements Redundant parallel operation Active load sharing (single wire) Applications Hot Pluggable 12Vdc distributed power architectures Efficiency: typically 94.5% @ 50% load Datacom applications Standby orderable either as 3.3Vdc or 5Vdc Auto recoverable OC & OT protection Mid to high-end Servers Digital status & control: I2C and PMBus serial bus Enterprise Networking EN/IEC/UL60950-1 2nd edition; UL, CSA and VDE Network Attached Storage EMI: class B FCC docket 20780 part 15, EN55022 Telecom Access Nodes Meets EN6100 immunity and transient standards Routers/Switches Shock & vibration: NEBS GR-63-CORE, level 3 Broadband Switches ATE Equipment Description The CAR1612FP series of Front-End rectifiers provide highly efficient isolated power from worldwide input mains in a compact 1U industry standard form factor in an unprecedented power density of 19W/in3. These rectifiers are ideal for datacom applications such as enterprise networking, mid to high-end servers, and storage equipment, where mid to light load efficiency is of key importance given the nature of the power consumption of the end application. The high-density, front-to-back airflow is designed for minimal space utilization and is highly expandable for future growth. The industry standard PMBus compliant I2C communications buss offers a full range of control and monitoring capabilities. The SMBAlert signal pin alerts customers automatically of any state change within the power supply. November 1, 2012 (c)2012 General Electric Company. All rights reserved. GE Energy CAR1612FP series rectifier Input: 85Vac to 264Vac; Output: 12 Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A Absolute Maximum Ratings Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are absolute stress ratings only, functional operation of the device is not implied at these or any other conditions in excess of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended periods can adversely affect the device reliability. Device Symbol Min Max Unit Input Voltage: Continuous Parameter All VIN 0 264 Vac Operating Ambient Temperature All TA -10 1 60 C Storage Temperature All Tstg -40 85 C I/O Isolation voltage to Frame (100% factory Hi-Pot tested) All 1500 Vac Electrical Specifications Unless otherwise indicated, specifications apply over all operating input voltage, load, and temperature conditions. INPUT Parameter Device Symbol Min Typ Max Unit All VIN FIN 85 110/230 264 Vac All 47 50/60 63 Hz All VIN 80 Vac All IIN 14.3 10.5 Aac All IIN 40 Apeak 50% load 20% load All 92.5 / 89 94.5 / 91 92.4 / 88 Power Factor (Vin=230Vac, IO=IO, max) Holdup time2 Vin= 230Vac (Vout= 12Vdc, Tamb 25C, IO=IO, max) Vin= 100Vac Early warning prior to loss of DC output below regulation All PF 0.99 T 12 15 ms All Ride through All T 10 ms All IIN 3 mArms Operational Range Frequency Range (ETSI 300-132-1 recommendation) Main Output Turn_OFF Maximum Input Current VIN= 100Vac (VO= VO, set, IO=IO, max) VIN= 180Vac Cold Start Inrush Current (Excluding x-caps, 25C, <10ms, per ETSI 300-132) Efficiency [230Vac / 110Vac] 100% load (Tamb=25C, Vout= 12Vdc, IO=IO, max) [230Vac / 110Vac] [230Vac / 110Vac] Leakage Current (Vin= 250Vac, Fin = 60Hz) Isolation All 2 Input/Output Input/Frame % All Output/Frame ms 3000 Vac 1500 Vac 100 Vdc 12Vdc MAIN OUTPUT Parameter Output Power High Line Operation 180 - 264 Vac Low Line Operation 90 - 132 Vac Device Symbol All W Set point Overall regulation (load, temperature, aging) All All Ripple and noise3 All Turn-ON overshoot All Turn-ON delay All Vout Min Typ Max Unit 0 - 1600 W 0 11.9 -3 12.00 1200 12.1 +3 W Vdc % 120 mVp-p T +3 % 2 sec Derated above 50C at 2.5%/C 12V output can decay down to 10.8V 3 Measured across a 10f tantalum and a 0.1f ceramic capacitors in parallel. 20MHz bandwidth 1 2 November 1, 2012 (c)2012 General Electric Company. All rights reserved. Page 2 GE Energy CAR1612FP series rectifier Input: 85Vac to 264Vac; Output: 12 Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A 12Vdc MAIN OUTPUT (continued) Parameter Device Symbol Min Typ Max Unit Remote ON/OFF delay time 40 ms Turn-ON rise time (10 - 90% of Vout) 50 ms -5 +5 %Vout 10.8 13.2 Vdc 15.8 Vdc 0 134 100 Adc 110 130 % of FL -5 +5 % of FL Transient response 50% step [10%-60%, 50% - 100%] (dI/dt - 1A/s, recovery 300s) Vout Programmable range (hardware4 & software) Overvoltage protection, latched (recovery by cycling OFF/ON via hardware or software) Output current All Vin = HL Vin = LL 13.8 Iout Current limit, Hiccup (programmable level) Active current share 14.8 AUXILIARY OUTPUT Parameter Device Set point Symbol Min Overall regulation (load, temperature, aging) All Ripple and noise All Output current All Overload protection - Typ Max 3.3 / 5.0 All Vout Iout -5 Unit Vdc +5 % 50 mVp-p 0 1 Adc 1.1 2.6 Adc Overvoltage protection Isolation Output/Frame All Vdc 100 Environmental, Reliability Parameter Min Typ Max Units Notes Ambient Temperature Operating Altitude Operating Power Derating -105 706 2250 2.5 C m %/C Storage Altitude non-operating -40 85 8200 C m Overload Protection shutdown restart Humidity Operating Storage 125 110 30 10 Shock and Vibration acceleration Earthquake Rating Reliability 4 4 Air inlet from sea level to 5,000 feet. 7400 ft 51C to 70C (60C max where TUV/VDE is required) 30,000 ft C 95 95 % 6 Grms NEBS GR-63-CORE, Level 3, 20 -2000Hz, minimum 30 minutes Zone NEBS GR-63-CORE, all floors, Seismic Zone 4 Designed and tested to meet NEBS specifications. Relative humidity, non-condensing 25C 320,000 Hrs Full load, MTBF per Bellcore RPP 50C 100,000 Hrs Full load, MTBF per Bellcore RPP 200,000 Hrs Full load, demonstrated MTBF Vout=10.8 + (Vprog * 0.96) where 0 < Vprog < 2.5. Unit stays at 13.2V when 2.5 < Vprog < 3. Unit stays at 12V when Vprog > 3V or no-connect. 5 Designed to start at an ambient down to -40C; meet spec after 30 min warm up period, may not meet operational limits below -10C. 6 60C max where TUV/VDE is required November 1, 2012 (c)2012 General Electric Company. All rights reserved. Page 3 GE Energy CAR1612FP series rectifier Input: 85Vac to 264Vac; Output: 12 Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A EMC Parameter AC input Criteria Standard Conducted emissions Test EN55022, FCC Docket 20780 part 15, subpart J EN61000-3-2 A* 0.15 - 30MHz 0 - 2 KHz Radiated emissions** EN55022 A* 30 - 10000MHz Voltage dips EN61000-4-11 B -30%, 10ms B -60%, 100ms B -100%, 5sec A 4kV, 1.2/50s, common mode A 2kV, 1.2/50s, differential mode Voltage surge Enclosure Level EN61000-4-5 immunity Fast transients EN61000-4-4 B 5/50ns, 2kV (common mode) immunity Conducted RF fields EN61000-4-6 A 130dBV, 0.15-80MHz, 80% AM Radiated RF fields EN61000-4-3 A 10V/m, 80-1000MHz, 80% AM ENV 50140 A EN61000-4-2 B ESD 4kV contact, 8kV air * Note: Contact the factory for a recommended external EMI filter to meet Class B emissions ** Radiated emissions compliance is contingent upon the final system configuration. Status and Control 1 (TTL HI level) turns ON the 12Vdc output, while a Logic 0 (TTL LO level) turns OFF the 12Vdc output. Details of analog controls are provided in this data sheet under Signal Definitions. GE Energy will provide separate application notes on the I2C protocol. Contact your local GE Energy representative for details. A turn OFF command either through this signal (Remote ON/OFF) or firmware commanded would turn OFF the 12V output. Signal Definitions All signals and outputs are referenced to Output return. These include `Vstb return' and `Signal return'. Input Signals Voltage programming (Vprog): An analog voltage on this signal can vary the output voltage 10% from 10.8Vdc to 13.2Vdc. The equation of this signal is: Vout = 10.8 + (Vprog * 0.96) 0 < Vprog < 2.5 If 2.5 < Vprog < 3, the output is 13.2V. If Vprog is > 3V or left open the programming signal is ignored and the unit output is set at the setpoint of 12Vdc. Load share (Ishare): This is a single wire analog signal that is generated and acted upon automatically by power supplies connected in parallel. The Ishare pins should be tied together for power supplies if active current share among the power supplies is desired. No resistors or capacitors should get connected to this pin. Remote ON/OFF: Controls the presence of the main 12Vdc output voltage. This is an open collector, TTL level control signal. This signal needs to be pulled HI externally through a resistor. Maximum collector voltage is 12Vdc and the maximum sink current is 4mA. A Logic November 1, 2012 Enable: This is a short signal pin that controls the presence of the 12Vdc main output. This pin should be connected to `output return' on the system side of the output connector. The purpose of this pin is to ensure that the output turns ON after engagement of the power blades and turns OFF prior to disengagement of the power blades. Write protect (WP): This signal protects the contents of the EEPROM from accidental over writing. When left open the EEPROM is write protected. A LO (TTL compatible) permits writing to the EEPROM. This signal is pulled HI internally by the power supply. Output signals Output current monitor (Imon): A voltage level proportional to the delivered output current is present on this pin. 134A = 3V, 100A = 2.25V; accuracy: 10%. AC OK: A TTL compatible status signal representing whether the input voltage is within the anticipated range. This signal needs to be pulled HI externally through a resistor. Maximum sink current 4mA and the max voltage is 12Vdc. Open collector (HI) on this signal indicates that the input voltage is applied within the specified input range. DC OK: A TTL compatible status signal representing whether the output voltage is present. This signal needs (c)2012 General Electric Company. All rights reserved. Page 4 GE Energy CAR1612FP series rectifier Input: 85Vac to 264Vac; Output: 12 Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A to be pulled HI externally through a resistor. Maximum sink current 4mA and the max voltage is 12Vdc. Open collector (HI) on this signal indicates that the output voltage is present. Over temp warning: A TTL compatible status signal representing whether an over temperature exists. This signal needs to be pulled HI externally through a resistor. Maximum sink current 4mA and the max voltage is 12Vdc. Open collector (HI) on this signal indicates that temperatures are normal. If an over temperature should occur, this signal would pull LO for approximately 10 seconds prior to shutting down the power supply. The unit would restart if internal temperatures recover within normal operational levels. At that time the signal reverts back to its open collector (HI) state. Fault: A TTL compatible status signal representing whether a Fault occurred. This signal needs to be pulled HI externally through a resistor. Maximum sink current 4mA and the max voltage is 12Vdc. Open collector (HI) on this signal indicates that no Fault is present. EEPROM 0xAx 1 0 1 0 A2 A1 A0 R/W Address lines (A2, A1, A0): These signal pins allow up to eight (8) modules to be addressed on a single IC bus. The pins are pulled HI internal to the power supply. For a logic LO these pins should be connected to `Output Return' Serial Clock (SCL): The clock pulses on this line are generated by the host that initiates communications across the IC Serial bus. This signal is pulled up internally to 3.3V by a 10k resistor. The end user should add additional pull up resistance as necessary to ensure that rise and fall time timing and the maximum sink current is in compliance to the IC specifications. Serial Data (SDA): This line is a bi-directional data line. . This signal is pulled up internally to 3.3V by a 10k resistor. The end user should add additional pull up resistance as necessary to ensure that rise and fall time timing and the maximum sink current is in compliance to the IC specifications. EEPROM This signal activates for OTP, OVP, OCP, AC fault or No output. The microcontroller has 96 bytes of EEPROM memory available for the system host. PS Present: This pin is connected to `output return' within the power supply. Its intent is to indicate to the system that a power supply is present. This signal may need to be pulled HI externally through a resistor. Another separate EEPROM IC will provide another 128 bytes of memory with write protect feature. Minimum information to be included in this separate EEPROM: model number, revision, date code, serial number etc. Interrupt (SMBAlert): A TTL compatible status signal, representing the SMBusAlert# feature of the PMBus compatible i2C protocol in the power supply. This signal needs to be pulled HI externally through a resistor. Maximum sink current 4mA and the pull up resistor should be tied to 3.3Vdc. Open collector (HI) on this signal indicates that no Interrupt has been triggered. See the communications protocol for further information. The IC interface facilitates the monitoring and control of various operating parameters within the unit and transmits these on demand over an industry standard IC Serial bus. All signals are referenced to `Signal Return'. Device addressing: The microcontroller (MCU) and the EEPROM have the following addresses: MCU Address 0xBx November 1, 2012 1 The IC protocol is described in detail by the I2C and PMBus Serial Communications Protocol for the CAR Family of Power Supplies application note. LEDs Serial Bus Communications Device Communications Protocol Address Bit Assignments (Most to Least Significant) 0 1 1 A2 A1 A0 R/W Two LEDs are located on the front faceplate. The AC_OK LED provides visual indication of the INPUT signal function. When the LED is ON GREEN the power supply input is within normal design limits. The second LED DC/FLT provides visual indication of three different states of the power supply. When the LED is GREEN then there are no faults and the DC output is present. When the LED is AMBER then a fault condition exists but the power supply still provides output power. When the LED is RED then a fault condition exists and the power supply does not provide output power. (c)2012 General Electric Company. All rights reserved. Page 5 GE Energy CAR1612FP series rectifier Input: 85Vac to 264Vac; Output: 12 Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A Alarm Table LED Indicator 1 Monitoring Signals Test Condition LED1 AC Tri-Color LED2 DC / FLT FAULT DC OK INPUT OK TEMP OK Normal Operation Green Green High High High High Low Low Low High Low Low High High 2 Low or NO INPUT Off Red 3 OVP Green Red 4 Over Current Green Red Low Low High High 5 Temp Alarm Warning Green Orange High High High Low 6 Fault Over Temp Green Red Low Low High Low 7 Remote ON/OFF Green Red Low Low High High Note: Test condition #2 had 2 modules plug in. One module is running and the other one is with no AC. Outline Drawing November 1, 2012 (c)2012 General Electric Company. All rights reserved. Page 6 GE Energy CAR1612FP series rectifier Input: 85Vac to 264Vac; Output: 12 Vdc @ 1600W; 3.3Vdc or 5 Vdc @ 1A Connector Pin Assignments Input Mating Connector: IEC320, C20 type Output Connector: FCI Berg P/N: 51732-021 or equivalent Mating connector: 51762-10802400ABLF (right angle mount) Pin Function Pin Function Pin Function Pin Function A1 Vstb [3.3V] B1 Fault C1 ISHARE D1 VProg A2 Vstb [3.3V] Return B2 I Monitor (IMON) C2 N/C D2 OVP Test Point A3 Signal Return B3 Enable: "0" -ON "1" -OFF C3 Over Temp Warning D3 Remote ON/OFF A4 Write Protect (WP) B4 PS Present C4 I2C Address (A0) D4 DC OK A5 Remote Sense (+) B5 SDA (I2C bus) C5 I2C Address (A1) D5 AC OK A6 Remote Sense (-) B6 SCL (I C bus) C6 I C Address (A2) D6 SMBAlert P1 - P4 Output Return P5 - P8 +12Vout 2 2 Ordering Information Please contact your GE Energy Sales Representative for pricing, availability and optional features. PRODUCT DESCRIPTION PART NUMBER 1600W Front-End +12Vout Front-End, 3.3Vaux, with bezel and PMBus interface CAR1612FPBXXZ01A 1600W Front-End +12Vout Front-End, 5Vaux, with bezel and PMBus interface CAR1612FPBX5Z01A 1600W Front-End +12Vout Front-End, reverse airflow,, with bezel and PMBus interface CAR1612FPBRXZ01A Contact Us For more information, call us at USA/Canada: +1 888 546 3243, or +1 972 244 9288 Asia-Pacific: +86.021.54279977*808 Europe, Middle-East and Africa: +49.89.878067-280 India: +91.80.28411633 www.ge.com/powerelectronics November 1, 2012 (c)2012 General Electric Company. All rights reserved. Page 7