CA Bayonet / VG95234 Connectors Proven Quality, Reliability & Expertise ITT's Cannon brand is a leading global manufacturer of connector products serving international customers in the aerospace and defense, medical, energy, transportation and industrial end markets. Whether delivering critical specs to aircraft pilots, streaming data through communications satellites or giving expectant parents a first look at their unborn children, Cannon connects the world's most important information to the people who need it. About ITT In 2015, Cannon celebrated 100 years that helped make history. Cannon products were used in the first "talking" movies and helped transmit the first messages home from the moon. Today we proudly continue our legacy of innovating to connect the world and inspire the successes of the next century - because amazing things happen when great things connect. ITT is a diversified leading manufacturer of highly engineered critical components and customized technology solutions for the energy, transportation and industrial markets. Building on its heritage of innovation, ITT partners with its customers to deliver enduring solutions to the key industries that underpin our modern way of life. Founded in 1920, ITT is headquartered in White Plains, N.Y., with employees in more than 35 countries and sales in a total of approximately 125 countries. For more information, visit www.itt.com. Dimensions shown in mm Specifications and dimensions subject to change 2 www.ittcannon.com lndustrial/lnstrumentation Rail Defense Vehicles Oil&Gas Medical Commercial & Military Aerospace Our connector portfolio remains the most extensive in the industry. Heavy Equipment Offering a reliable and cost effective range of interconnect solutions. Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 3 Introduction to CAB/VG95234 Cannon CA Bayonet series was designed in accordance with the VG95234 specification. This versatile and highly reliable connector series is an improvement on the well established MIL-C-5015 series. CA-Bayonet has a proven "reverse bayonet" coupling design that offers exceptional vibration protection, by a simple 120 turn. Initially designed for aircraft and airborne applications, these rugged connectors are used in the electrical equipment of various off-road vehicles, construction machinery, industrial devices, railroad and military vehicles. VG & commercial offering - Connector offering according VG95234 standard - fully approved VG portfolio as required for military applications - Extended offering of additional connector versions and endbell solutions for typical industrial applications Advantages - rugged shell design Contact offering - Contacts provide at least 500 mating cycles - waterproof up to IP68, (10 meters / 35 feet or 1 bar for 16 h) and IP69k (water jet) - Contacts available as crimp, solder or PCB versions - environmental protection - Gold plated contacts available for low current applications - bayonet coupling for easy mating and unmating - Crimp and assembly tooling available for all contact sizes - vibration proof Environmental protection - Cadmium as standard, high performance plating 500h salt spray, highly conductive Cannon has the complete VG95234 program available and, in addition, many other types which exceed the requirements of VG95234 and MIL-C-5015. - Cadmium & ChromVI free alternatives for RoHS applications Attention Metal shell connectors which may be accessed are not suitable for mains power. > ZnNi Blue grey A240 plating for 500h salt spray resistance and highly conductive > ZnCo Black A232 plating, for 200h salt spray resistance, conductive Connector Design & Features Robust design - Rugged aluminium shell for most severe conditions > ZnCo Green A233 plating, for 200h salt spray resistance and highly conductive - Bayonet coupling with rigid stainless steel roller bolts for fast and reliable mating (min. 500 cycles) > ZnCo Black A239 plating, VG approved military plating, 48h salt spray and highly conductive - An audible sound and a colour-marked snap-in position ensure additional coupling security - IP67 pressure water & IP69k water jet sealing Contact arrangements & accessories - Over 140 arrangements and 12 connector sizes available for 1 to 65 circuits - Made of high quality polychloroprene for temperature range -55/125C (-67/+257F) - Wide selection of end bells for individual wires & jacketed cables - Resistant against hydraulic fluids, jet fuel, diesel fuel, gasoline, lubricants, brake and fire extinguisher fluids Insulators / grommets - Material is self-extinguishing - Choice of accessories e.g. seals, gaskets, dust caps, wire hole fillers Dimensions shown in mm Specifications and dimensions subject to change 4 www.ittcannon.com Table of Contents Proven Quality, Reliability & Expertise Introduction to CAB/VG95234 2-3 4 VG/CA Bayonet Technical Data Mechanical Features Mounting Holes & Dimensions How to Order Contact Arrangements Connector Dimensions Coupling Dimensions 6 7 8-9 10-12 13-26 27-43 44 CAB IP69K General Information How to Order Connector Dimensions 45 46 47-48 Accessories 49-61 Tools 62-63 Part Number Search 64-66 Product Safety Information 67 Dimensions shown in mm Specifications and dimensions subject to change www.ittcannon.com 5 VG/CA Bayonet Technical Data Contact resistance (Millivolt test) The contact resistance has to be tested according to VG95234 part 2, test no. 5.10.1 and VG 95210, part 37. Contact rating at 20 C (+68 F) acc. to VG95234 Contact size Max. current A 10 8 16S/15S 22 Contact size Metric AWG Max. contact resistance m 16/15 22 10 - 12 12/25 41 15S/15 16S/16 6 8/60/100 74 25 12 3 4/160 135 60/100 8 1 0/500 245 160 4 0,5 500 0 0,2 Current rating Reference values based on measurements from a single pair of contacts. Insulation resistance Acc. to VG95319, p art 2, t est no. 5.12 and VG95210, p art 32, test condition B Current (A) Derating Curves according to VG 95234 Standard insulator material > 1000 M 240 220 200 180 160 140 120 100 80 60 40 20 0 FKM insulator material (upon request) > 5000 M Test voltage Acc. to VG95319, p art 2, test no. 5.13 and VG 95210, p art 31 Test voltage for service rating: 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature ( C) O Contact size 500/0, wire size 50mm2/AWG0 Contact size 160/4, wire size 16mm2/AWG4 Contact size 60/100/8, wire size 60/100mm2/ AWG8 Contact size 25/12, wire size 2,5mm2/AWG12 Contact size 15/15S/16/16S, wire size 1,5mm2/ AWG16 Contact size 10/20, wire size 0,75/1,0mm2 Test voltage Vrms Instruments 1050 A 1600 B 4500 D 2500 E 3000 Air and creepage paths (min.) Derating Curves - ITT Cannon Current (A) Service rating 320 300 280 260 240 220 200 180 160 140 120 100 80 60 40 20 0 Voltage class Instr. A D E Air and creepage paths mm 0,7 1,1 2,8 4,8 Operating voltage and connector usage Operating voltage for CA Bayonet / VG95234 connectors is limited to 50VAC / 75VDC according to the safety regulations defined in the European Low Voltage Directive (LVD) 2014/35/EU. For other uses or regions please see appropriate regional regulations. 20 30 40 50 60 70 80 90 100 110 120 130 Ambient Temperature (OC) Contact size 500, wire size 50mm2 Contact size 160, wire size 16mm2 Contact size 100, wire size 10mm2 Contact size 60, wire size 6mm2 Dimensions shown in mm Specifications and dimensions subject to change 6 www.ittcannon.com Coupling torque The allowable coupling torques have to be tested under full bundle conditions of the connectors to VG95319, part 2, test no. 5.8.2. Mechanical Features Ambient temperature Standard insulator material -55/125C (- 67/257F) FKM insulator material* -30/200C (- 22/392F) Safety provisions** In mated condition General (all connectors): IP67 acc. to ISO20653 VG 95234 Connectors: 1 bar for 16h IP69K Version Connectors: Plug with Universal Endbell and receptacle with o-ring IP68 (1bar for 16h); IP69K (Jet water sealed) acc. to ISO20653 Shell Size Allowable coupling torque closing and opening Nm max. Opening Nm min. 10SL 1,7 0,15 12S 2,5 0,23 14S 3,6 0,35 16S/16 5,5 0,46 18 8 0,58 20 9 0,7 22 11 0,8 24 14 0,8 28 17 0,92 32 19 1,03 36 23 1,03 Contact