PL-900SM-N SERIES Amphenol Plastic Shell Auto-Coupling Connectors 14 pole capacity miniature power connector for overmolding Amphenol Alden Products Company PL-900SM-N FEATURES * Available as a rugged overmolded cable assembly * Polarized Housing eliminates missmating * Up to 14 standard color combinations for coding The compact PL-900 is available in several power circuit configurations for industrial and medical electronic applications. This connector series is ideal for applications where safety, ease of use, and exposure to hostile environments are of primary consideration. Performance (for harsh environments) * Water Proof, seals to cable * Impact Resistant plastic housing * Chemical Resistant * Shock Proof housing design * High Performance flex relief extends cable life and strain relief Packaging (intuitive, compact, configurable) * Pulse-Lok auto-latch/quick-release mechanism confirms continuity * Concealed Contacts meet IEC and UL safety specifications * Press & Seal contact system Electrical (see below) Mating Life: 5,000 cycles min. High Current Ratings per UL/ANSI/EIA Dielectric Withstand Voltage: 2200V RMS (Contact to Contact, Contact to Outer Housing) Insulation Resistance: Per ANSI/EIA-364-14 Material Connector Housing: PL 900SM-N = Nylon Flex Reliefs: TPR Contacts: Pins = Brass, Sockets = Bronze Alloy Contact Plating: Gold per MIL-G-45204C Mechanical Mating Cycles: 20K cycles max Retention Force: * Mated Connectors: 50 lbs. Minimum * Cable to Connector: to 50 lbs. typical * Contact Barrel Wire Size: #12 to #22 * Contact Isolation: Probe @ 7lb. Per IEC 60601-1 TABLE A: Number of Poles Up to 14 contact positions Contact Size Pin (mm) SPECIFICATIONS Environmental * Operating Temp: -20C to +105C * Moisture Resistance: IP-67 (IEC) * Flammability Rating: UL94 V-0 (PL-900SM-V only- see Table B) * Chemical Resistance: Common industrial solvents (consult factory) * Sterilizable (PL-900SM-N only- see Table B) STANDARD CONTACT CONFIGURATIONS & SPECIFICATIONS Max Wire Gauge Rated Current Contact Resistance Rated Voltage 14 0.7 22 5 600V AC/DC < 10m ohms 12 0.7 22 5 600V AC/DC < 10m ohms 10 0.7 22 5 600V AC/DC < 10m ohms 7 1.5 16 15 600V AC/DC < 10m ohms 3 2.4 12 30 600V AC/DC < 10m ohms Panel-Mount Receptacle Assembly In-Line Receptacle Assembly .90 STANDARD HOUSING OPTIONS .90 In-Line Plug Assembly Mounts from back of panel to achievce an IP-67 seal 3.19 Shown with overmold flex relief (Refer to PLSeries Overmolding Guide) In-Line Receptacle (for overmolding) 2.31 1.00 - .460 typ Panel thickness range = .063 to .250 Panel-Mount Receptacle 1.00 typ. Select this component from Table B Select this component from Table B 2.90 Shown with overmolded flex relief (Refer to PL Series Overmolding Guide) In-Line Plug (for overmolding) 2.0 typ. Select this component from Table B Connector housings are illustrated in blue with gray couplers and backshells. Standard color is black on black. See our online configurator for color options at: www.aldenproducts.com/configurator All dimensions shown in inches. For additional information about this, or any other Alden product, please contact an Alden Products specialist today. (c) 2004 Alden Products Company Phone: 508-427-7000 Fax: 508-583-0164 www.aldenproducts.com "Pulse-Lok" is a trademark of Alden Products Company US Patents 5,067,909 , 5,167,522 , & International Patents apply. Other Patents Pending. Pg. 1 PL-900SM-N SERIES Plastic Shell Auto-Coupling Connectors 14 Pole Capacity for High Power Applications TABLE B: STANDARD PART NUMBERS Number of Poles In-Line Receptacle Panel-Mount Receptacle In-Line Plug 14 340196 340294 340112 12 340182 340266 340084 10 340168 340238 340056 7 340154 340224 340028 3 340140 340210 340000 Note: Part numbers cover black housings in Key 1 configuration. For other color and housing options utilize the Alden connector configurator located @ www.aldenproducts.com/configurator Options Include: Housing Color Options Mating Key Options Standard Panel-Mount Thickness Contact Termination Black, Gray, White, Blue, Red, Green, Yellow 2 Standard Keys, Proprietary Keys Available .187" Standard contact is equipped with a MIL crimp barrel suitable for soldering Panel-Mount, Cut-Out Template .880 Assembly Instructions Available at: Al-PL900-03 In-Line Plug for overmolding AI-PL900-02 Panel-Mount Receptacle www.aldenproducts.com 1.05 Mounting ring footprint CONNECTOR ASSEMBLY TOOLS .775 In-Line Plug 2 1 1 Plug Core 2 Plug Housing Assembly Disposable Receptacle 2 1 1 Receptacle Housing 2 Pin Insert In-Line Item 1 2 3 4 5 6 Plug Alden P/N 390057 T-831 390020 T-706 390040 390041 7 8 9 10 390035 390032 390031 390030 Receptacle Item Alden P/N 1 390056 2 T-831 3 390020 4 T-705 5 T-701 6 390040 7 390041 8 9 10 11 390035 390032 390031 390030 Description 22AWG Insertion Tool 16AWG Insertion Tool 12AWG Insertion Tool Loading Nest Pneumatic Crimper Stand for Pneumatic Crimper Hand Crimper Size - #12 Crimp Die Size - #16 Crimp Die Size - #22 Crimp Die Application Pin to Plug Core Pin to Plug Core Pin to Plug Core Plug Core Support Base Contact Termination Tool Contact Termination Tool Description 22AWG Insertion Tool 16AWG Insertion Tool 12AWG Insertion Tool Loading Nest Insertion Tool Pneumatic Crimper Stand for Pneumatic Crimper Hand Crimper Size - #12 Crimp Die Size - #16 Crimp Die Size - #22 Crimp Die Application Socket to Receptacle Core Socket to Receptacle Core Socket to Receptacle Core Receptacle Core Support Base Receptacle Core to Housing Contact Termination Tool Contact Termination Tool For additional information about this, or any other Alden product, please contact an Alden Products specialist today. (c) 2004 Alden Products Company Contact Termination Tool Contact Termination Tool Contact Termination Tool Contact Termination Tool Contact Termination Tool Contact Termination Tool Contact Termination Tool Contact Termination Tool Phone: 508-427-7000 Fax: 508-583-0164 www.aldenproducts.com "Pulse-Lok" is a trademark of Alden Products Company US Patents 5,067,909 , 5,167,522 , & International Patents apply. Other Patents Pending. Pg. 2 ACCESSORIES PL-900SM-N SERIES Plastic Shell Auto-Coupling Connectors 14 Pole Capacity for High Power Applications ACCESSORIES Protective Connective Caps (IP-67 Seal Rating) Panel-Mount Receptacle Nylon tether locks into panel washer In-Line Receptacle Wire tether with cable loop Panel 1 In-Line Plug Wire tether with cable loop 107522-88 107523-88 Part numbers cover black cap moldings - gray optional. Panel-Mount Receptacle Dust Cover Alden P/N 107522-01 Standard color is black. Gray optional Plug Soaking Cap Alden P/N 107521-01 Standard color is black. Gray optional Panel-Mount Receptacle Dust Cover The PL-900 Series receptacle dust cover protects the receptacles contact system from dust, moisture, and mechanical stress when the connector pair is disengaged. When secured the dust cover will provide an IP-67 environmental seal. The cover is equipped with a tether for security. Plug Soaking Cap The PL-900 Series Plug Soaking Cap is designed to protect the plug's contact system when a cable assembly is being cleaned or not in use. The soaking cap locks onto the plug providing an IP-67 seal that is ideal for soaking in liquid disinfectants. The soaking cap can be permanently attached to a cable assembly by means of a light weight tether. For additional information about this, or any other Alden product, please contact an Alden Products specialist today. (c) 2004 Alden Products Company 107521-88 Phone: 508-427-7000 Fax: 508-583-0164 www.aldenproducts.com "Pulse-Lok" is a trademark of Alden Products Company US Patents 5,067,909 , 5,167,522 , & International Patents apply. Other Patents Pending. Pg. 3