CcrYDOM COMPALN Y. SERIES DMP Microprocessor BULLETIN 862 DIP Sera. 309-74 GENERAL DESCRIPTION: The Crydom Series DMP Input and Output Modules are a family of high performance microprocessor interface switches designed to meet the demands of a rapidly expanding industrial control market. These reliable Cry- dom I/O modules provide an electrically clean, photo- isolated (4000 VRMS min), noise-free interface between programmable controllers, microprocessors and com- puterized machine controls and external elements such as limit switches, thermostats, pressure switches, motors/motor starters, valves and heaters. The DMP modules have been designed to achieve high performance at a record low cost by utilizing total machine automation and labor-saving state-of-the-art robotics to assemble the entire module. The inherent quality of product consistency is combined with advanced circuit design and innovative packaging. In a compact vertical mount package, the modules occupy only 0.90 square inches of board space. The entire moduie ts sealed with a skin tight epoxy coating that provides excellent environmental protection while retaining very high heat transfer characteristics, allowing components to run cooler and to perform more reliably. While physically different, the DMP modules are elec- trical plug-in replacements for Crydom (similarly num- bered) Series 6 modules, as well as competitors models listed as equivalents. INPUT MODULES The input modules accept power level field control sig- nals and convert them to photo-isolated logic level sig- nals through noise suppression circuitry suitable for input to a microprocessor or logic system. OUTPUT MODULES Crydom Output Modules accept logic level control sig- nals to switch AC or DC loads up to 3.0 Amps at 45C ambient temperature. The AC modules have integral snubbers for low power factor loads and also provide zero-voltage switching. OC models incorporate transient voltage suppression. Interface Modules Input/Output AC and DC UL Recognized, CSA Certified = Opto-isolated, 4000 VRMS @ Zero Voltage Switching (AC) & High Transient Rating @ High Noise Immunity @ internal Transient Suppression @ High Packaging Density @ Small Footprint # Compatible with Microprocessor 5 Volt Logic Systems Input/Output Modules (and Equivalents) Electrical Maximum Model No. _ Equivalents T Load Current/Voitage DOMP6101A 10c5 OC/IN 25 mA @ 30 VDC DMP6201A \ACS AC/IN 25 mA @ 30 VDC DMP6202A IACSA AC/IN 25 mA @ 30 VAC DMP6301A% + ODC5S DC/OUT 3.0A DC @ 60 VDC DMP6402A / OACSA AC/OUT _30A(RMS} @ 280 VAC General Characteristics Units Dielectric Strength @ 50/60 Hz (Input/Output) 4000 | V(RMS) Insulation Resistance @ 500 VDC (Input/Output) to" Ohms Max Capacitance (Input/Output) 8 pF Ambient Operating | -40 to 80 C Temperature Range Storage -40 to 125 C (ereDMP6101A DC !nput, 5 volt logic (IDC5) DMP6301A DC Output, 5 volt logic (ODCS5) STATUS ; LED (4) O- 3 etfs $< LOSE bc | ORIVE PUT es CIRCUIT 4 L 2 K ourpur -1O- - } "2 COMMON (=) STATUS LED --fhe4 3 tort > Oo LOAD oc (+) (LOGIC) ORIVE oureut L INPUT ~. cincutt k >= a (-) 4 a 2 (+) oO Electrical Specifications (-40C < T, < 80C) Electrical Specifications (-40C < T, < 80C) INPUT MIN MAX UNITS INPUT MIN MAX UNITS Input On Voltage 10 32 VDC Input On Voltage @ 30 60 voc Input Off Voltage -32 3.0 voc Input Off Voltage -32 1.0 vbc Allowable Input Current for 20 mA input Current (@ 5V) 15 mA Output Off-State Input Resistance 270 Ohms Input Current (in series with coupler LED) (@ 12 VOC) 90 mA (@ 32 VDC) 32 mA OUTPUT Input Resistance Load Current (@ 45C) (in series with coupler LED) 1100 Ohms (See Fig. 1) 0.02 30 A Load Voltage 30 60 voc OUTPUT Surge Current (1 50 A (Note: All voltages referenced to Pin 5) urge Cufrent (1 sec) - On-State Voltage (@ Max. Current) 1.5 voc Breakdown Voltage (Pin 4) 30 VDC Off-State Leakage (@ 60 VDC) 10 mA Output Current (Pin 4) 25 mA - - Turn-On Time (TF, + T,) 100 ys On-State Voltage (Pin 4) 0.4 VDC o Ri (@ 25 mADC) . Turn-Off Time (T,, + T,) 100 ys Off-State Leakage (Pin 4) (@ 30 VOC) 100 | BA Logic Supply Voltage (Pin 3) 3.5 6.0 voc Logic Supply Current No Ext. LED (V applied to Pin 3) 20 mA With Ext. LED (V applied to LED) 15 mA Turn-On Time (T, + T,) 100 Hs Turn-Off Time (T, + T,) 100 us Footnotes (refer to circled numbers) Voltage applied for 1 minute 30 DERATING CURVE AC & OC OUTPUT MODULES DMP6301A OMP6402A 20 @ @ Inductive loads should be diode suppressed. O9d 9 O LED optional. May be placed in series with logic supply (pin 3) to indicate on-state (reduces voltage at pin 3 by approximately 1.7V). LEDs are included in system mounting boards (see bulletin C100-5). Derate 004 Amp/C from 45C (see derating curve,Figure 1). Built-in snubber will commutate inductive load to 0.5 power factor over temperature range. Zener diode built-in to suppress transient voltage in excess of ratings For low load current, on-state voltage may go to 3.5V max, because of pilot- only turn-on Off-state dv/dt test method per EIA/NARM standard RS-443, paragraph 13111 The DMP series modules are electrical plug-in replacements for competitors models listed as equivalents (parenthesized above) as well as Crydom Series 6 parts with same basic part numbers. DC OR RMS AMPERES 10 0 30 40 50 60 70 80 90 100 AMBIENT TEMPERATURE (C) Figure 1. Maximum Output Current vs Ambient TemperatureDMP6201A (IAC5) | DMP6402A (OAC5-A) DMP6202A (IACSA) AC !nput, 5 volt logic AC Output, 5 volt logic 1 STATUS @ SAWS @ Te LL 3 ape, re wer} fme || oe .8Se) reo ,(L FL a ee os RL Electrical Specifications (-40C < T, < 80C) Electrical Specifications (-40C < T, < 80C) INPUT MIN MAX UNITS INPUT MIN MAX UNITS vv DMP6201A | 90 140 V (AMS) Input On Voltage @ 30 6.0 voc Input On Voltage DMPe202A | 180 | 280 | v (RMS) input Off Voltage ~32 | 10 VDC DMP6201A | 0.0 30 V (RMS) Input Current (@ 5V) 15 mA Input Off Voltage DMP6202A | 00 | 60 | V (RMS) input Resistance 370 Ohms Allowable input Current _OMP6201A 2.0 _| mA (RMS) (in series with coupler LED) tor Output Off-State DMP6202A 1.5 | mA (RMS) OUTPUT (@ 120V) DMP6201A 60 | mA (RMS) Load Current (@ 45C) Input Current 1540) DMP6202A 6.0 | mA (RMS) (Ses Fig. 1) OD 0.02 | 3.0 | A(RMS) Frequency Range 47_| 420 Hz Load Voltage 12 | 280 | V (RMS) Overvoltage (< ims) 600 V(peak) Frequency Range 47 63 Hz OMP6201A | 20 | 24 | K Ohms : - A (peak Input Impedance DMP6D02A | 50 60 K Ohms Surge Current 1-Cycle (Non-Rep.) 80 (peak) Transient Overvoltage 600 V (peak) = Max. Curr. 1.5 V (peak OUTPUT (Note: All voltages referenced to Pin 5) On-State Voltage (@ Max. Curr.) @ (peak) - Off-State Leakage @ 240 V (RMS) 5.0 | mA (RMS) Breakdown Voltage (Pin 4) 30 vbCc , Off-State dv/dt 200 Vips Output Current (Pin 4) 25 mA FomOn Time u On-State Voitage (Pin 4) 2 Cycle (@ 25 mADC) 0.4 VDC ve aos) Off-State Leakage (Pin 4) , 1/2 Cycle (@ 30 VDC) 100 yA (Next Zero Current) Logic Supply Voltage (Pin 3) 3.5 60 voc Logic Supply Current No Ext. LED (V applied to Pin 3) 20 mA With Ext. LED (V applied to LED) 15 mA Turn-On Time (T, + T,) 20 ms Turn-Off Time (T, + T,) 200 ms Surge Characteristics AC Output Module The curves inFigure 2 apply to a non-repetitive uniform amplitude surge of a given time and peak current, preceded and followed by any rated load condition. Also shown is the number of these surge occurrences that can be tolerated before device damage. For example, in Figure 2, a life of 10 surge occurrences can be estimated for a 16 A (Peak) surge of 0 1 seconds duration. The junction temperature must be allowed to return to its steady-state value before reapplica- tion of surge current. Control of conduction may be momentarily lost if currents ex- ceed the 10 curve values from initial junction temperatures greater than 40C -3- PEAK SURGE CURRENT (AMPS) ALLOWABLE NUMBER OF SURGES 10 DOMP6402A 001 002 005 01 O02 05 50 SURGE DURATION (SECONDS) 10 20 10 Figure 2. Peak Surge Current vs Duration, AC Output ModuleMECHANICAL SPECIFICATIONS , 4t max. ee amen) | pean) Weight: 0.8 oz. (23 grams) Encapsulant: Thermally conductive epoxy Pins: Tin-plated copper Tolerances: +0.020 in. (0.5mm) 150 max. Dimensions: inches (mm) (38 1mm) | PLUG-IN MOUNTING HARDWARE FOR 1/16 PCB 25 + 02 | AUGAT SOCKET (6.4) NO. 8134-HC-12P3 4 0.4 07 ' PRESSED INTO 0081 + 0002 IN DIA PLATED THRU HOLE OR AMP MIN SPRING SOCKET NO 50865-8 SOLDERED INTO HOLE +0004 0 101 Pap; IN: DIA. (5 PLACES) Dipped epoxy coating { Note: Dimensions in (mm) for reference only Data and specifications sudyect to change without notice a CRYJIOM : COMPAN Y U.S.A. CANADA WEST GERMANY ENGLAND Crydom Company International Rectifier Crydom GMBH Crydom UK 17215 Studebaker Road 101 Bentley Street Quellenweg 9 42 Station Road East Cerritos, CA 90701 Markham, Ontario L3R 311 D6935 Waldbrunn 2 Oxted Surrey RH 8 OPG Phone (213) 865-3536 Phone (416) 475-1897 Phone 6274 6437 Phone 0883 717250 FAX (213) 865-3318 FAX (416) 475-8801 FAX 6274 1472 FAX 0883 717253 Telex 910 250 5756 Telex 06 966 650 Telex 17627492 Telex 957 440 Sales Offices, Agents and Distributors in Major Cities throughout the Wortd Printed in US A tO 88- 5M