■Features
1. High current capacity
Capable of going to a max. of 65A when using
8 AWG with the single position connector.
(Please refer to the chart for the rated current in
other pin counts.)
2. Secure lock mechanism ensures
complete mating
A secure lock mechanism with a clear tactile and
audible click prevents insufficient mating. (Fig.2)
3
. Highly reliable 5-point contact structure
Three independent contact springs provide a
secure contact with high contact reliability using
5-point of contact. (Fig.3)
4. Molded lance design
The lance is actually part of the housing instead of
being part of the terminal. This prevents tangled
wires during assembly.
5. Mis-insertion prevention for headers
The addition of a molded pin on the header allows
temporary mounting retention and prevents
reverse mounting on the PCB. (Fig.1).
(Right angle pin header has a metal fitting for this
purpose)
6. Prevention of solder cracks
Glass-reinforced resin is used on pin header to
prevent solder cracks due to thermal contraction.
7.
Design Prevents short-circuits between
contacts
The wall structure between contacts isolates the
contacts and prevents short circuits from occuring.
(Fig.1)
8.
Compliant to UL, C-UL and TÜV specifications
9.
Glow Wire compliance(Compliant with IEC
60695-2-11)
10.
Finger-safe (Electric shock prevention) type
available
1
65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply
DF60 Series
2018.6r
Unique locking mechanism is
contained inside the header Socket and header
design avoids
short-circuit between
adjacent contacts.
Guide keys prevent
incorrect insertion
Molded pins give a
temporary hold and
assure proper orientation
of the connector.
No contact yet.
Lock parts of
the plug and
header start
to engage.
［A-A］
Crimp contact
Header contact
A
A
● Lock structure
Fig.1
Fig.2
(UL, C-UL, TÜV certified product)
Three independent spring contacts provide a secure contact and a
high contact reliability with 5-points of contact.
Fig.3
In cases where the application will demand a high level of reliability, such as automotive,
please contact a company representative for further information.
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2
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Product Specifi cations
Ratings
Current
Rating
(Note 1)
No. of Contacts
8 AWG 10 AWG 12 AWG Operating Temperature -55~105ç (Note 2)
1 50A 40A 31A Operating Humidity Range 20~80%
245A 35A 28A
Storage Temperature Range -10~60ç (Note 3)
3 Storage Humidity Range 40~70%
4
42A 33A 27A
UL/TÜV fi le No. and certifi cation No.
UL : E52653
C-UL : E52653
TÜV : R50244085
R5040864 (DF60F)
5
6
Voltage Rating
AC/DC 1,000V
Current Rating Voltage Rating
UL See below table AC/DC 600V
C-UL See upper table
(Δt=30
ç)
AC/DC 600V
TÜV See upper table AC/DC 600V
Current rating of
UL Standards
(Ambient temperature :
25ç)
(Note 1)
No. of Contacts
8 AWG 10 AWG 12 AWG
165A 55A 45A
240A
3
55A
50A
4
45A 35A5
6
Item Specifi cations Conditions
1. Insulation
resistance No less than 1,000Mø Measured at DC=1,000V
2. Withstand
voltage No fl ashover or breakdown AC 3,000V applied for 1 minute.
3. Contact
resistance No more than 2mø Measured at 1A and not greater than 6V
4. Vibration
Resistance No electrical discontinuity of 1μs or greater Frequency 10 - 500Hz, accelerated velocity 98 m/s2,
2 hours for each of the three axis directions
5. Shock
Resistance No electrical discontinuity of 1μs or greater Accelerated velocity : 490m/s2, for11 ms, half-sine wave
form in 3 directions, 3 times for each of the three directions
6. Moisture-
resistance
Contact resistance : no more than 2mø ;
insulation resistance : no less than 1,000Mø
Temperature : 40±2ç; humidity : 90 to 95%, left for 96
hours
7. Temperature
cycles
Contact resistance : no more than 2mø ;
insulation resistance : no less than 1,000Mø -55ç : 30 minutes →85ç : 30 minutes 25 cycles
8.Durability Contact resistance No more than 2mø 30 mating/unmating cycles
9. Solder heat
resistance
There should be no melting of the resin part
which will infl uence the performance.
Flow : 260ç, 10sec
Hand soldering : temperature of soldering iron at 350ç±10ç for 5 seconds
Note 1 : This is the maximum current rating while all pins are powered or used as all power lines. If you split the current over
multiple lines, please factor in your own safety margin.
Note 2 : Includes the temperature rise of power lines.
Note 3 : The storage condition refers to long-term storage of the product on the shelf before assembly. Please use the operating
temperature for temporary storage such as pre-assembly and during shipping.
■Materials / Finish
Component Part Material Finish UL Specifi cation
Header
Insulator PBT (glass-reinforced) Black UL94V-0
Contact High conductivity copper
alloy Gold plating −
Metal fi tting Brass Tin-plating −
Crimp socket Insulator PBT (glass-reinforced) Black UL94V-0
In-line plug Insulator PBT (glass-reinforced) Black UL94V-0
Crimp contact Contact High conductivity copper
alloy Gold plating −
8 AWG (2 contacts) Derating Curve
Note:Thederatingcurveisderivedfromthebasiccurve
multipliedbythederatingfactorof0.8.
Basic Curve
120
100
80
60
40
20
0 20 40 60 80 100 120 140
Derating Curve
Ambient Temperature
（℃）
Current
（A）
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3
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■Product Number Structure
Refer to the chart below when determining the product specifications from the product number.
Please select from the product numbers listed in this catalog when placing orders.
●Header Connector
●Socket Connector
●In-line plug Connector
●Crimp Contact
❶ Series Name : DF
❷ Series No. : 60
❸Form type Blank : Standard
F : Finger-safe
❹Guide key type Blank : Standard
R : Another key shape
❺ Number of contacts : 1, 2, 3, 4, 5, 6
❻ Connector type P : Pin header
❼ Pitch : 10.16mm
❽ Type of housing
DSA : Straight pin header
DS : Right angle pin header
❶Type of connection
Blank : Standard
A : Sequential
❷Applicable wire size
8 : 8 AWG
1012 : 10 to 12 AWG
❸Packaging styles
SCFA : Socket contact / reel
SCA : Socket contact / loose
PCFA : In-line plug contact / reel
PCA : In-line plug contact / loose
DF 60 F R − *P − 10.16 DSA
❶ ❷ ❸❹ ❺❻ ❼ ❽
DF 60 F R − *S − 10.16 C
❶ ❷ ❸❹ ❺❻ ❼ ❽
DF 60 F R − *EP − 10.16 C
❶❷❸❹ ❺❻ ❼ ❽
DF 60 A − 8 SCFA
❶❷❸
❶ Series Name : DF
❷ Series No. : 60
❸Form type A : Standard
F : Finger-safe
❹Guide key type Blank : Standard
R : Another key shape
❶ Series Name : DF
❷ Series No. : 60
❸Form type Blank : Standard
A : No flange
F : Finger-safe
❹Guide key type Blank : Standard
R : Another key shape
❺ Number of contacts : 1, 2, 3, 4, 5, 6
❻ Connector type S : Socket
❼ Pitch : 10.16mm
❽ Type of housing
C : Crimp socket
❺ Number of contacts : 1, 2, 3, 4, 5
❻ Connector type
EP : In-line plug
❼ Pitch : 10.16mm
❽ Type of housing
C : Crimp socket
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4
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
●Standard Type
Crimp socket Socket contact
DF60A(R)-*S-10.16C (Note) DF60-*SC(F)A
Note : R type (Another key shape) socket mates with
R type plug / pin header.
Straight pin header
DF60(R)-*P-10.16DSA
Right angle pin header
DF60(R)-*P-10.16DS
Straight pin header
DF60F(R)-*P-10.16DSA
In-line plug In-line plug contact
DF60(A)(R)-*EP-10.16C DF60(A)-*PC(F)A
In-line plug In-line plug contact
DF60F(R)-*EP-10.16C DF60(A)-*PC(F)A
●Finger-safe Type
Crimp socket Socket contact
DF60F(R)-*S-10.16C (Note) DF60-*SC(F)A
Note : R type (Another key shape) socket mates with
R type plug / pin header.
■Diagram of Connector Mating Combinations
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5
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
Connector outline
(Recommended thickness of PCB: t=1.6±0.1mm)
PCB layout
2±0.05
D±0.05
E±0.05
5.8±0.05
Ａ±0.05
P=10.16±0.05
2.54±0.05
4-R1±0.05
Ø1.8±0.05
■Straight pin header
gold plating, tray packaging
Contact No.
321
Cavity.No
Ａ
Ａ
Cavity.No
4321
Contact No.
5
Ø2±0.2
23.1±0.4
5.8±0.3
5.8±0.3
23.1±0.4
Ｃ±0.3
3.8±0.2
21.5±0.3
Ø2±0.2
t=1±0.1
12.2±0.4
1.45±0.22.95±0.3
15.7±0.4
Ａ±0.3
P=10.16±0.2
Ｂ±0.4
2.54±0.3
1±0.2
t=1±0.1
21.5±0.3
1±0.2
2.54±0.3
Ａ±0.3
P=10.16±0.2
Ｂ±0.4
15.7±0.4
1.45±0.2
2.95±0.3
12.2±0.4
3.8±0.2
Ｃ±0.3
Headers with 1 to 4 pos. Headers with 5 to 6 pos.
3 pos. 5 pos.
Standard Type Unit:mm
Part No. HRS No.
No. of Contacts
ABCDE
Quantity per package
Guide key Color
DF60-1P-10.16DSA(27) 680-3004-5 27 1 —— 15.2 9.55 12.2 7.78 160
Standard Black
DF60-2P-10.16DSA(27) 680-3005-8 27 2 10.16 22.36 19.71 22.36 17.94 96
DF60-3P-10.16DSA(27) 680-3001-7 27 3 20.32 32.52 29.87 32.52 28.1 64
DF60-4P-10.16DSA(27) 680-3006-0 27 4 30.48 42.68 40.03 42.68 38.26 48
DF60-5P-10.16DSA(27) 680-3007-3 27 5 40.64 52.84 50.19 52.84 48.42 32
DF60-6P-10.16DSA(27) 680-3008-6 27 6 50.8 63 60.35 63 58.58
Standard Type [Color : Red]
Part No. HRS No.
No. of Contacts
ABCDE
Quantity per package
Guide key Color
DF60-2P-10.16DSA(45) 680-3005-8 45 2 10.16 22.36 19.71 22.36 17.94 96 Standard Red
DF60-3P-10.16DSA(45) 680-3001-7 45 3 20.32 32.52 29.87 32.52 28.1 64
R Type
Part No. HRS No.
No. of Contacts
ABCDE
Quantity per package
Guide key Color
DF60R-3P-10.16DSA(27) 680-3038-7 27 3 20.32 32.52 29.87 32.52 28.1 64
Another key shape
Gray
Note : Please place orders in full lot quantities.
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6
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
321
Cavity.No
ＡＡ
Cavity.No
1
2
3
4
5
Contact No.
17.35±0.3 3.6±0.5
t=0.47±0.1
t=1±0.1
3.8 +0.8
-0.3
17.2±0.4
Ｂ±0.4
25±0.3
Ｃ±0.3
Ａ±0.3
P=10.16±0.2
2.54±0.3
1±0.2 1±0.2
2.54±0.3
P=10.16±0.2
Ａ±0.3
Ｃ±0.3
25±0.3
Ｂ±0.4
17.35±0.3 3.6±0.5
t=0.47±0.1
t=1±0.1
3.8 +0.8
-0.3
17.2±0.4
Headers with 1 to 4 pos. Headers with 5 to 6 pos.
Connector outline
PCB Layout
(Recommended thickness of PCB: t=1.6±0.1mm)
Ｂ±0.4
Ａ±0.05
(2)
25±0.3
17.2±0.05
P=10.16±0.05
2.54±0.05
Ｃ±0.05
6-Ø1.8±0.05
2-Ø3±0.05
■Right angle pin header
gold plating,
tray packaging
3 pos. 5 pos.
Standard Type
Part No. HRS No.
No. of Contacts
ABC
Quantity per package
Guide key Color
DF60-1P-10.16DS(27) 680-3015-1 27 1 —— 15.2 8.35 120
Standard Black
DF60-2P-10.16DS(27) 680-3016-4 27 2 10.16 22.36 15.51 72
DF60-3P-10.16DS(27) 680-3017-7 27 3 20.32 32.52 25.67 48
DF60-4P-10.16DS(27) 680-3018-0 27 4 30.48 42.68 35.83 36
DF60-5P-10.16DS(27) 680-3019-2 27 5 40.64 52.84 45.99 24
DF60-6P-10.16DS(27) 680-3020-1 27 6 50.8 63 56.15
Standard Type [Color : Red]
Part No. HRS No.
No. of Contacts
ABC
Quantity per package
Guide key Color
DF60-2P-10.16DS(45) 680-3016-4 45 2 10.16 22.36 15.51 72 Standard Red
R Type
Part No. HRS No.
No. of Contacts
ABC
Quantity per package
Guide key Color
DF60R-2P-10.16DS(27) 680-3043-7 27 2 10.16 22.36 15.51 72
Another key shape
Gray
DF60R-3P-10.16DS(27) 680-3044-0 27 3 20.32 32.52 25.67 48
Note : Please place orders in full lot quantities.
Unit：mm
Mar.1.2019Copyright2019HIROSEELECTRICCO.,LTD.AllRightsReserved.
7
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■ In-line plug 
In-line plugs with 1 to 5 pos. Inline plug with 4 pos.
Panel cutout
13.5±0.3
(B+1)±0.3
8.45±0.3
13.4±0.3
17.9±0.3
Ｃ±0.2
R0.5MAX
Ø3.6±0.1
The torque value for attaching screws is 49N
3 pos. 4 pos.
Standard Type Unit : mm
Part No. HRS No.
No. of Contacts
ABCDE
Guide key
Color
DF60-1EP-10.16C 680-3050-2 1 —— 15.2 23.7 32.2 10.6
Standard Black
DF60-2EP-10.16C 680-3025-5 2 —— 22.36 30.86 39.36 20.76
DF60-3EP-10.16C 680-3026-8 3 20.32 32.52 41.02 49.52 30.92
DF60-4EP-10.16C 680-3027-0 4 30.48 42.68 51.18 59.68 41.08
DF60-5EP-10.16C 680-3028-3 5 40.64 52.84 61.34 69.84 51.24
Standard Type [Color : Red]
Part No. HRS No.
No. of Contacts
ABCDE
Guide key
Color
DF60-1EP-10.16C(15) 680-3050-2 15 1 —— 15.2 23.7 32.2 10.6
Standard RedDF60-2EP-10.16C(15) 680-3025-5 15 2 —— 22.36 30.86 39.36 20.76
DF60-3EP-10.16C(15) 680-3026-8 15 3 20.32 32.52 41.02 49.52 30.92
R Type
Part No. HRS No.
No. of Contacts
ABCDE
Guide key
Color
DF60R-2EP-10.16C 680-3053-0 2 —— 22.36 30.86 39.36 20.76
Another key shape
Gray
DF60R-3EP-10.16C 680-3054-0 3 20.32 32.52 41.02 49.52 30.92
No Flange Type
Part No. HRS No.
No. of Contacts
Guide key
Color
DF60A-4EP-10.16C 680-3069-0 4 Standard Black
Note : Bag packaging (100pcs/pack). Order by number of packs.
1 package = 100 pcs
Contact No.
Cavity.No
321
15.9±0.4
12.4±0.3
Ｅ±0.3
P=10.16±0.2
Ａ±0.3
Ｂ±0.3
Ｄ±0.3
Ｃ±0.2
A
38 6±0 4
P=10.16±0.
38.6±0.4
6.8±0.3 11.2±0.3
A
1
23
4
P=10.16±0.2
30.48±0.3
42.68±0.2
41.08±0.3
38.6±0.4
Contact No.
Cavity.No 15.9±0.4
12.4±0.3
Standard Type No Flange Type
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8
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
Standard Type
Part No. HRS No. No. of Contacts A B Guide key Color
DF60A-1S-10.16C 680-3058-0 1 —— 15.8
Standard Black
DF60A-2S-10.16C 680-3059-0 2 10.16 22.36
DF60A-3S-10.16C 680-3060-0 3 20.32 32.52
DF60A-4S-10.16C 680-3061-0 4 30.48 42.68
DF60A-5S-10.16C 680-3076-0 5 40.64 52.84
DF60A-6S-10.16C 680-3077-0 6 50.8 63.0
Standard Type [Color : Red]
Part No. HRS No. No. of Contacts A B Guide key Color
DF60A-1S-10.16C(15) 680-3058-0 15 1 —— 15.8
Standard RedDF60A-2S-10.16C(15) 680-3059-0 15 2 10.16 22.36
DF60A-3S-10.16C(15) 680-3060-0 15 3 20.32 32.52
R Type
Part No. HRS No. No. of Contacts A B Guide key Color
DF60AR-2S-10.16C 680-3063-0 2 10.16 22.36
Another key shape
Gray
DF60AR-3S-10.16C 680-3064-0 3 20.32 32.52
Note : Bag packaging (100pcs/pack). Order by number of packs.
Unit : mm
■ Crimp socket
1
51
2
3
4
Cavity No.
B±0.4
18±0.4
24.4±0.3
A±0.3
P=10.16±0.2
Contact No.
P=10.16±0.2
A±0.3
B±0.4 18±0.4
24.4±0.3
Cavity No.
Contact No.
31
2
1
Crimp socket with 1 to 4 pos. Crimp socket with 5 to 6 pos.
1 package = 100 pcs
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9
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
Part No. HRS No. No. of Contacts
Quantity per package
Guide key Color
DF60F-3P-10.16DSA(50) 680-4001-0 50 3 64 Standard Black
DF60FR-3P-10.16DSA(50) 680-4004-0 50 3 64
Another key shape
Red
Note : Please place orders in full lot quantities.
■ Straight pin header (Finger-safe Type)
1±0.2
t=1±0.1
2.54±0.3
30.31±0.2
5.8±0.4
Connector outline
(Recommended thickness of PCB : t=1.6±0.1mm)
PCB layout
2±0.05
4.4±0.4
12.2±0.3
15.7±0.3
21.5±0.3
1.6±0.3
3.8±0.4
32.52±0.05
32.52±0.35
20.32±0.2
28.1±0.05
5.8±0.05
20.32±0.05
10.16±0.05
P=10.16±0.2
2.54±0.05
23.42±0.35
Cavity.No
4-R1±0.05
Ø1.7±0.2
Ø1.8±0.05
Ａ
321
Contact No.
Standard Key Shape Another Key Shape
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10
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■ In-line plug (Finger-safe Type)
Part No. HRS No. No. of Contacts
Quantity per package
Guide key Color
DF60F-3EP-10.16C 680-4003-0 3 100 Standard Black
DF60FR-3EP-10.16C 680-4006-0 3 100
Another key shape
Red
Note 1 : Bag packaging (100pcs/pack). Order by number of packs.
Note 2 : For better fi nger-safe function, heat shrink tube shall be installed to Crimp contact of in-line plug.
(Recommended heat shrink tube : Sumitomo Electric Industries, Ltd. F2(Z)8∞0.25)
For the details, please see DF60 Cable Assembly procedure. (ETAD-H0653)
A
123
Pabel Cutout
17.7±0.3
13.2±0.3
7.875±0.3
33.52±0.3
25.42±0.3
41.02±0.2
R0.5MAX
R0.5MAX
R0.5MAX
R0.5MAX
φ3.4±0.1
Cavity No.
49.72±0.3
41.02±0.3
32.52±0.3
20.32±0.3
23.42±0.3
32.52±0.3
16.65±0.4
15.7±0.3
12.2±0.3
P=10.16±0.2
6.8±0.3
39.6±0.4
11.2±0.3
Contact No.
Standard Key Shape Another Key Shape
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11
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
■ Crimp socket (Finger-safe Type)
Part No. HRS No. No. of Contacts
Quantity per package
Guide key Color
DF60F-3S-10.16C 680-4002-0 3 100 Standard Black
DF60FR-3S-10.16C 680-4005-0 3 100
Another Key shape
Red
Note 1 : Bag packaging (100pcs/pack). Order by number of packs.
Note 2 : For better fi nger-safe function, heat shrink tube shall be installed to Crimp contact of socket.
(Recommended heat shrink tube : Sumitomo Electric Industries, Ltd. F2(Z)8∞0.25)
For the details, please see DF60 Cable Assembly procedure. (ETAD-H0653)
1
2
3
Ａ
Cavity No.
Contact No.
20.32±0.3
32.52±0.4
P=10.16±0.2
7.1±0.6
26.1±0.3
11.5±0.4
Standard Key Shape Another Key Shape
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12
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
８８
Applicable wire
gauge mark
27±0.3
7.7±0.3
20±0.4
4±0.3
25.5±0.4
4.05±0.3
t=0.5±0.1
14.7±0.3
2±0.3
5±0.3
2.1±0.3
Ø2±0.3
Applicable wire
gauge mark
8
14.7±0.3
2.1±0.3 2±0.3
5±0.3
7.4±0.3
t=0.5±0.1
6.2±0.3
B±0.4
4±0.3
A±0.4
27±0.3
Ø2±0.3
■Socket crimp contact
■Crimp contact for in-line plugs
Part No. HRS No. Applicable wires
UL
Jacket Diameter
Wire size
Core structure Package style
Quantity
DF60-8SCFA 680-3003-2 UL1283 4.9 to 7.8 8 AWG 7/24/0.26 Reel 700
DF60-8SCA 680-3021-4 7.54 Loose 100
DF60-1012SCFA 680-3014-9 UL1015 4 to 5.2 10 AWG 104/0.26 Reel 900
12 AWG 65/0.26
DF60-1012SCA 680-3022-7 UL1015 4.69 10 AWG 104/0.26 Loose 100
4.04 12 AWG 65/0.26
Note 1 : The applicable wires are tin-plated and annealed.
Note 2 : Please contact our Sales Department when using wires other than those listed.
BApplicable crimping tool
Striplength:6.5-7.5mm
Part No. HRS No. A B Applicable wires
UL
Jacket Diameter
Wire size
Core structure Package style
Quantity
DF60A-8PCFA (Note 3) 680-3057-0 34.2 28.7
UL1283 4.9 to 7.8 8 AWG 7/24/0.26 Reel 700
DF60-8PCFA(07) 680-3023-0 07 32.7 27.2
DF60-8PCA(07)
680-3048-0 07 7.54 Loose 100
DF60-1012PCFA(07)
680-3024-2 07 32.7 27.2 UL1015 4 to 5.2 10 AWG 104/0.26 Reel 900
12AWG 65/0.26
DF60-1012PCA(07) 680-3049-3 07 32.7 27.2 UL1015 4.69 10 AWG 104/0.26 Loose 100
4.04 12 AWG 65/0.26
Note 1 : The applicable wires are tin-plated and annealed.
Note 2 : Please contact our Sales Department when using wires other than those listed.
Note 3 : Not conforming to fi nger-safe type.
Item Part No. HRS No. Applrcable contact Remarks
Applicator
AP105-DF60-8 901-4623-5 DF60-8SCFA(##)/PCFA(##)
DF60A-8PCFA
QHS895700H-UP –
(Note 4) manufaftured by Japan Automatic Machine Co., Ltd.
AP105-DF60-1012 901-4624-8 DF60-1012SCFA(##)/
PCFA(##)
QHS888000K-UP –
(Note 4) manufaftured by Japan Automatic Machine Co., Ltd.
Hand tool
HT306/DF60-8 550-0301-4 DF60-8SCA/PCA
*Exclusive for UL1283 8AWG
HT306/DF60-1012 550-0307-0 DF60-1012SCA/PCA
*
Exclusive for UL1015 10 to 12AWG
Note 1 : Please use a press machine which can mount HIROSE genuine applicator and the working load shall be more than 3 ton.
Note 2 : Please contact our Sales Department when you are using crimp tools made by other manufacturers.
Note 3 : Please do the crimping operations according to the "Crimping work standards" and "Crimping condition table".
Note 4 : Please contact Japan Automatic Machine Co., Ltd. (hereinafter J.A.M.) through their website regarding crimping issues
when using applicators manufactured by J.A.M. URL http://www.jam-net.co.jp
Striplength:6.5-7.5mm
Mar.1.2019Copyright2019HIROSEELECTRICCO.,LTD.AllRightsReserved.
13
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
BMated dimensions
BUsage example of sequential contacts
● Wire-to-Board Connection using the straight pin header
● In-line or Wire-to-Wire Connection
9;+%"E"&%#&+9H',
9;+%6"H"&%#&+8
（((#*）
（&-#-）
9;+%6"H"&%#&+8
9;+%"E"&%#&+9H6',
&-
(%
9;+%6"H"&%#&+8 9;+%":E"&%#&+8
（&-）
（),#&）
21
34
DF60A-8PCFA
DF60-****PCFA(##)
Sequential contact as a ground pin.
Standard contact as a connect-sensing pin.
DF60A-8PCFA
DF60-****PCFA(##)
43 1
2
● Wire-to-Board Connection using the right angle pin header.
DF60F (Finger-safe)
DF60F (Finger-safe)
DF60F-3S-10.16C
DF60F-3P-10.16DSA(50)
（18.6）
（31.5）
DF60F-3EP-10.16C
DF60F-3S-10.16C
（18.6）
（49.6）
Mar.1.2019Copyright2019HIROSEELECTRICCO.,LTD.AllRightsReserved.
14
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
BRemoving Contacts
●Contact extraction tool: precision screwdriver (fl athead screwdriver with 1.4mm in width across fl ats)
●For Crimp contacts: DF60-8SC(F)A, DF60-1012SC(F)A, DF60-8PC(F)A, DF60-1012PC(F)A
●Procedure
 Sectioned drawing of the housing
Due to any previous repairs, the strength of the lance could have been compromised. Hirose recommends the
use of a new crimp housing to assure proper performance.
1. After unmating the parts,
position the screwdriver to
raise the lance as shown in
the illustration.
2. The lance needs to be
raised suffi ciently to allow the
terminated wire to slip past it.
The lance needs to be held
up while at the same time
pulling on the wire.
Caution
Please be very careful when removing the contact
work so that you don’t become injured by the
protruding part of the crimp contact.
Precision
screwdriver
Beforeattemptingtoremoveanycontacts,
makesurethatthepowerisswitchedoffandthesystemisde-energized.
BdaYZYaVcXZ
BRated values
BOperating environment
Please avoid using the device above the rated values. Also, do not insert or pull out energized or “ live” wires.
Please contact us if you are designing this connector into environmental conditions where high and low temperatures
are repeated.
Mar.1.2019Copyright2019HIROSEELECTRICCO.,LTD.AllRightsReserved.
15
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
BPrecautionary notes
1. Recommended soldering
conditions
■ Soldering profi le when using an automatic soldering device
Soldering temperature: 260℃; Soldering time: no more than 10 seconds
■ Hand soldering conditions
Temperature of soldering iron: 350±10℃, soldering time: no more than 3 seconds
2. Cleaning Conditions
Please refer to the "Wire-to-Board Connector Guide".
Cleaning with IPA is allowed. (Other cleaning agents are not recommended due to the
fact that it may change the push/pull feeling. Please contact us when you use other
cleaning agents. )
3. Important notes
1. Caution is required for mating and un-mating the connector without it being mounting
on a PCB. Doing so can damage or deform the contacts.
2. During hand soldering, do not apply excess amounts fl ux which can migrate on to the
connector.
3. This product may have a slight differences in color depending on the production lot.
This difference does not have any infl uence on the performance.
4. The connector could be damaged if it is pulled out forcibly. When it is hard to pull out,
push it in slightly fi rst and then depress the lock and un- mate. Please refer to “DF60
Series mating and unmating Procedure Document (ETAD-H0654-00)” for points in
handling regarding mating operations.
5. When thick, short sections of wire are used, the connector could be deformed due to
the force of the wires’ position. Route cables in such a way that they do not twist when
being installed.
6. Make sure to turn off the power when mating or un-mating the connector.
7. Please do not touch any area around the contact part with your hand when the power
is on; it could be very dangerous.
8. Please refer to “Harness procedure manual (ETAD-H0653-00)” for points in harness
operations.
4. Handling instructions Please refer to the "Wire-to-Board Connector Guide”.
5. Right angle pin header
 Precautions for use Since the lead mounting part has some exposed parts,
please insure suffi cient clearance when mounting other
parts near this connector.
6. In-line connector
Panel fi xing operation
① Insert a M3 nut from the lateral direction. ②
Push the nut in the direction of the arrow.
③Nut insertion is then complete.
④Panel mounting is completed by installing a
connector on the panel cutout hole and
tightening wit a M3 screw. Torque value is
49N·cm max.
Lead part
Mar.1.2019Copyright2019HIROSEELECTRICCO.,LTD.AllRightsReserved.
16
DF60 Series●65A 10.16mm pitch Wire-to-Board Connectors for Internal Power Supply(UL, C-UL, TÜV certified product)
The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use.
The contents of this catalog are current as of date of 06/2018. Contents are subject to change without notice for the purpose of improvements.
2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN
TEL: +81-45-620-3526 Fax: +81-45-591-3726
http://www.hirose.com
http://www.hirose-connectors.com
®
USA:
HIROSE ELECTRIC (U.S.A.), INC. SAN JOSE OFFICE
2841 Junction Ave, Suite 200
San Jose, CA. 95134
Phone : +1-408-253-9640
Fax : +1-408-253-9641
http://www.hirose.com/us/
USA:
HIROSE ELECTRIC (U.S.A.), INC. DETROIT OFFICE (AUTOMOTIVE)
17197 N. Laurel Park Drive, Suite 253,
Livonia, MI 48152
Phone : +1-734-542-9963
Fax : +1-734-542-9964
http://www.hirose.com/us/
USA:
HIROSE ELECTRIC (U.S.A.), INC. BOSTON OFFICE
300 Brickstone Square Suite 201,
Andover, MA 01810
Phone : +1-978-662-5255
USA:
HIROSE ELECTRIC (U.S.A.), INC. HEADQUARTERS CHICAGO OFFICE
2300 Warrenville Road, Suite 150,
Downers Grove, IL 60515
Phone : +1-630-282-6700
http://www.hirose.com/us/
CHINA:
HIROSE ELECTRIC (CHINA) CO., LTD. SHENZHEN BRANCH
Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre,
5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, 518008
Phone : +86-755-8207-0851
Fax : +86-755-8207-0873
http://www.hirose.com/cn/
KOREA:
HIROSE KOREA CO.,LTD.
143, Gongdan 1-daero, Siheung-si,
Gyeonggi-do, 15084, Korea
Phone : +82-31-496-7000
Fax : +82-31-496-7100
http://www.hirose.co.kr/
GERMANY:
HIROSE ELECTRIC EUROPE B.V. NUREMBERG OFFICE
Neumeyerstrasse 22-26, 90411 Nurnberg
Phone : +49-911 32 68 89 63
Fax : +49-911 32 68 89 69
http://www.hirose.com/eu/
GERMANY:
HIROSE ELECTRIC EUROPE B.V. HANOVER OFFICE
Bayernstr. 3, Haus C 30855 Langenhagen, Germany
Phone : +49-511 97 82 61 30
Fax : +49-511 97 82 61 35
http://www.hirose.com/eu/
GERMANY:
HIROSE ELECTRIC EUROPE B.V. GERMAN BRANCH
Schoenbergstr. 20, 73760 ostfildern
Phone : +49-711-456002-1
Fax : +49-711-456002-299
http://www.hirose.com/eu/
FRANCE:
HIROSE ELECTRIC EUROPE B.V. PARIS OFFICE
130 Avenue Joseph Kessel, Bat E, 78960
Voisins le Bretonneux, France
Phone : +33-1-85764886
Fax : +33-1-85764823
http://www.hirose.com/eu/
THE NETHERLANDS:
HIROSE ELECTRIC EUROPE B.V.
Hogehillweg #8 1101 CC Amsterdam Z-O
Phone : +31-20-6557460
Fax : +31-20-6557469
http://www.hirose.com/eu/
UNITED KINGDOM:
HIROSE ELECTRIC EUROPE BV (UK BRANCH)
4 Newton Court, Kelvin Drive, Knowlhill,
Milton Keynes, MK5 8NH
Phone : +44-1908 202050
Fax : +44-1908 202058
http://www.hirose.com/eu/
CHINA:
HIROSE ELECTRIC (CHINA) CO., LTD. (SHANGHAI, HEADQUARTERS)
18, Enterprise Center Tower 2, 209# Gong He
Road, Jing’an District, Shanghai, CHINA 200070
Phone : +86-21-6391-3355
Fax : +86-21-6391-3335
http://www.hirose.com/cn/
CHINA:
HIROSE ELECTRIC (CHINA) CO.,LTD. BEIJING BRANCH
A1001, Ocean International Center, Building 56# East 4th
Ring Middle Road, ChaoYang District, Beijing, 100025
Phone : +86-10-5165-9332
Fax : +86-10-5908-1381
http://www.hirose.com/cn/
TAIWAN:
HIROSE ELECTRIC TAIWAN CO., LTD.
103 8F, No.87, Zhengzhou Rd., Taipei
Phone : +886-2-2555-7377
Fax : +886-2-2555-7355
http://www.hirose.com/tw/
HONG KONG:
HIROSE ELECTRIC HONGKONG TRADING CO., LTD.
Room 1001, West Wing, Tsim Sha Tsui Centre, 66
Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong
Phone : +852-2803-5338
Fax : +852-2591-6560
http://www.hirose.com/hk/
INDIA:
HIROSE ELECTRIC SINGAPORE PTE. LTD. DELHI LIAISON OFFICE
Office NO.552, Regus-Green Boulevard, Level5, Tower C,
Sec62, Plot B-9A, Block B, Noida, 201301, Uttar Pradesh, India
Phone : +91-12-660-8018
Fax : +91-120-4804949
http://www.hirose.com/sg/
SINGAPORE:
HIROSE ELECTRIC SINGAPORE PTE. LTD.
03, Anson Road, #20-01, Springleaf Tower,
Singapore 079909
Phone : +65-6324-6113
Fax : +65-6324-6123
http://www.hirose.com/sg/
INDIA:
HIROSE ELECTRIC SINGAPORE PTE. LTD. BANGALORE LIAISON OFFICE
Unit No-403, 4th Floor, No-84, Barton Centre, Mahatma
Gandhi (MG) Road, Bangalore 560 001, Karnataka, India
Phone : +91-80-4120 1907
Fax : +91-80-4120 9908
http://www.hirose.com/sg/
MALAYSIA:
PENANG REPRESENTATIVE OFFICE
73-3-1, Ideal@The One, Jalan Mahsuri, Bayan
Lepas Penang, 11950, Malaysia
Phone : +604-648-5536
http://www.hirose.com/sg/
THAILAND:
BANGKOK OFFICE (REPRESENTATIVE OFFICE)
Unit 4703, 47th FL., 1 Empire Tower, South Sathorn
Road, Yannawa, Sathorn, Bangkok 10120 Thailand
Phone : +66-2-686-1255
Fax : +66-2-686-3433
http://www.hirose.com/sg/
Mar.1.2019Copyright2019HIROSEELECTRICCO.,LTD.AllRightsReserved.