RoHS Ready AMP Metrimate Pin and Socket Connectors AMP Metrimate Pin and Socket Connectors Product Facts * Recognized under the Component Program of Underwriters Laboratories Inc., (R) File No. E28476 * Certified by Canadian Standards Association, File No. LR7189 * Tested to VDE requirements outlined in VDE Test Report No. 47511431-1029/A1l * Produced under a Quality Management System certified to ISO 9001 A copy of the certificate is available upon request. * Designed to meet IEC (440 V) requirements * True metric dimensions-- contacts on 5 [.197] centers (drawer connectors and special in-line connectors and pin headers have contacts on 5.08 [.200] centers) * Panel mount versions require no hardware for mounting * Polarized housings * 4- thru 36-position square grid configurations can be mounted to and removed from either front or rear of panel AMP Metrimate connectors are true metric specification connectors designed for panel, free-hanging or pc board application. These connectors offer improvements in durability, density and electrical performance over competitive soft shell pin and socket connectors. They are ideally suited for equipment manufacturers engaged in both national and international markets. This versatile pin and socket connector line is designed to meet the general requirements of various testing and approval agencies, including UL, CSA, VDE and IEC. Presently, connectors are available in various design configurations and the most popular sizes to satisfy a variety of application requirements. Such designs include: square grid connectors for free-hanging and/or panel mounting; free-hanging in-line connectors; square grid and in-line pin and socket headers for pc board mounting; and drawer connectors for rack and panel mounting with radial float. For high electrical performance and maximum economy, all connectors employ housings made of UL rated 94V-0 thermoplastic. * Housings made of UL rated 94V-0 thermoplastic * Strain reliefs available for 6- thru 36-position square grid, panel mount housings * Drawer connectors available in 4- thru 30-position sizes, standard and low profile versions NOTE: All part numbers are RoHS Compliant Table of Contents Performance Characteristics.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Metrimate Connector Applications.. . . . . . . . . . . . . . . . . . . . . . . . 6-8 Contacts: Type III+ (Crimp).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Type III+ (Grounding Pins).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Type III+ (Solder).. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-10 High Current Upgrade, Type II and III+.. . . . . . . . . . . . . . . 1 1 - 12 Subminiature Coaxial.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14 Size 8, Power.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 High Current Upgrade, Size 8, Power.. . . . . . . . . . . . . . . . . . . . 16 .125 POWERBAND Contacts.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Drawer Connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-26 Low Profile Drawer Connectors.. . . . . . . . . . . . . . . . . . . . . . . . . 27-30 Square Grid Connectors (Free-Hanging and Panel Mount).. . . . . . . . . . . . . . . . . . . . . . . . 31-33 Strain Relief Kits for Square Grid Connectors.. . . . . . . . . . . . . 31 Square Grid PC Board Mount Headers.. . . . . . . . . . . . . . . . . 34-38 In-Line Connectors (Free-Hanging), 5 [.197] Centerline.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39-40 In-Line PC Board Mount Headers, 5 [.197] Centerline.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41-43 Keying Plugs.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 In-Line Connectors, 5.08 [.200] Centerline.. . . . . . . . . . . 44-47 In-Line Coaxial Socket Headers.. . . . . . . . . . . . . . . . . . . . . . . . . . 48-51 Rectangular Connectors.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52-53 Commoning and Power Distribution Connectors.. . . 54-55 Application Tooling.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56-57 Technical Documents.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Part Number Index.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Need more information? Call Technical Support: 1-800-522-6752 The Center is staffed with specialists well versed in Tyco Electronics products. They can provide you with: * Technical Support * Catalogs * Technical Documents * Product Samples * Tyco Electronics Authorized Distributor Locations Dimensioning: Dimensions are in millimeters and inches. Values in brackets are equivalent U.S. Customary Units. Metric symbols used are: C (Celsius) mm2 (square millimeter) Note: Dimensions in this catalog are for reference purposes only. Customer drawings are available on request. Specifications subject to change. Consult Tyco Electronics for latest design specifications. (c)1978, 1979, 1983, 1985, 1989, 1994, 1998, 2003 and 2008 by Tyco Electronics Corporation. All Rights Reserved. ACTION PIN, AMP, AMPOMATOR, AMP-O-LECTRIC, AMP-O-MATIC, CERTI-CRIMP, COAXICON, LGH, POWERBAND, PRO-CRIMPER and TYCO are trademarks. 2 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Performance Characteristics Electrical Characteristics Performance Characteristics Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V) Dielectric Strength: 2000 Volts, RMS (at sea level) Current Rating: See contact current carrying capability data below. Insulation Resistance: 5000 Megohms (Min.) Termination Resistance: D ependent upon individual contact type. Refer to applicable Product Specification. (Technical Documents, page 58). Environmental Characteristics Temperature Range: -55C to +130C [-67F to +266F] Mechanical Characteristics Air Gap: Exceeds 3.2 [.125] Creep Distance: Exceeds 4 [.157] Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237] Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090] Contact Current Carrying Capability CONTACT CURRENT GUIDE Maximum Current (Amperes)* 100 Pin Diameter 90 80 Size 8 3.58 [.141] 70 .125 POWERBAND Contact 3.06 [.125] 60 High Current Upgrade Size 8 in a fully-loaded 8-Pos. Drawer Connector (Single contact -- 55 Amperes) 3.40 [.130] High Current Upgrade Louvertac, Type III+ 1.52 [.062] Type III+ 1.52 [.062] Type III+ in a fully-loaded header 0.98 [.040] 50 50 46 40 30 30 23 20 13 7.5 10 0 *Based on single contact free air conditions. 1. .125 POWERBAND - Precision formed pins & sockets. 2. High Current Louvertac - Screw machined pin & socket contacts. Both versions feature the AMP Louvertac springs for superior current carrying, heat transfer and durability performance. See catalog 65141. The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combination of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in which the connector will be operating. Caution must be taken to assure that these combinations of conditions do not cause the internal temperature of the connector to exceed the maximum operating temperature of the housing material. There are several variables which must be considered when determining this maximum current carrying capability for your application. These variables are: a. Wire Size-Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less heat. The wire also conducts heat away from the connector. b. Connector Size-In general, the more circuits in a connector, the less current per contact can be carried. c. Ambient Temperature - The higher the ambient temperature, the less current can be carried. 3 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Performance Characteristics (Continued) Performance Characteristics Current Rating Verification Can a contact rated at 10 amperes carry 10 amperes? The method can be summarized as follows: Maybe yes, but probably not. The reason lies in the test conditions used to rate the contact. If these conditions do not adequately reflect the application conditions, the actual allowable current levels may be lower than specified levels. For example, many manufacturers, including Tyco Electronics, test a single contact in air. This gives an accurate measure of the basic current-carrying capacity of the contact. Use the contact alone in air and it can certainly carry 10 amperes. Use it in a multiposition connector surrounded by other current-carrying contacts or in high ambient temperatures, and the contact should carry less current. * The contact is aged to EODL conditions by durability cycling, thermal cycling, and environmental exposure. Similarly, as the contact ages and stress relaxation, environmental cycling, and other degradation factors take their toll, the contact's current-carrying capacity decreases. A prudent design must set current levels for such end-ofdesign-life (EODL) conditions. Practical current-carrying capacity is not an absolute, but an application-dependent condition. New Method Simplifies Ratings To help the designer set the appropriate current level, Tyco Electronics has developed a method of specifying current-carrying capacity. This method takes into account the various application factors that influence current rating. * The contact's resistance stability is verified. * The current necessary to produce the specified temperature rise is measured. This T-rise is usually 30C. * A rating factor is determined to allow derating of multiple contacts in the same housing and for different conductor sizes. Temperature One other factor influencing current levels is the maximum operating temperature, for example, 105C. If the application has a high ambient temperature (over 75C) the contact's T-rise is limited by the maximum operating temperature. For example, an application temperature of 90C limits the contact T-rise to 15C. Since current produces heat (the I2R law), the current must be lowered to limit the T-rise. A contact's T-rise depends not only on its I2R Joule heating, but also on its ability to dissipate the heat. Consider a contact in a multi-contact housing. Joule heating in multiple contacts will raise the local ambient temperature. Since the contact will not be able to dissipate its own heat as well by convection, the maximum T-rise will be realized at a lower current level. Consequently, the allowable current level must be lower to maintain an acceptable T-rise. For a given connector, the current level will be set by the loading density. A connector containing 50% current-carrying contacts will permit higher currents (per contact) than a connector will at 75% loading. The loading percentage assumes an even distribution of contacts within the housing. If all 10 contacts are grouped together in one section of a 20-position connector, the loading density may approach 100%. The Importance of EODL As stated, T-rise in a contact depends on both resistance and current. As it ages, a contact's resistance will increase. The contact designer will specify a maximum resistance for the contact, this level is the end-of-design-life resistance. Before the contact is tested for current, Tyco Electronics subjects it to a sequence of tests that exercise many major failure mechanisms and thereby simulates EODL conditions. Conditioning includes mating cycling, industrial mixed-flowing gases, humidity and temperature cycling, and vibration to sequentially introduce wear, corrosion, stress relaxation, and mechanical disturbance. Presentation The presentation of currentcarrying capacity in Tyco Electronics product specifications includes two parts: * First, a base curve showing current levels versus T-rise for a single circuit and the largest wire size. This represents the maximum current capacity of the 4 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Performance Characteristics (Continued) To demonstrate the method of specifying current, consider the following application conditions, an ambient temperature of 65C, a 50% loading of contacts in the housing, and 20 AWG [0.6 mm2] wire. * From Figure 1, the base current rating is 14 ampere with 18 AWG [0.8 mm2] wire. * Figure 2, the rating factor for 50% loading and 20 AWG [0.6 mm2] wire is 0.68. * The specific rating for this application is the product of the base rating and the rating factor: 14 x 0.68 = 9.5 ampere * Each of the contacts can carry 9.5 ampere. * However, if the ambient temperature is 80C the allowable T-rise becomes 25C. The base current must be lowered to 12.8 ampere so that the 105C maximum operating temperature is not exceeded. The current rating then becomes: 12.8 x 0.68 = 8.7 ampere. 15 Single Contact 18 AWG [0.8 mm2] 10 Practical Values The current-rating method gives designers practical values applicable to their applications. While the specified current levels for a contact may be lower than for other testing methods, they are more realistic and simplify the system design process. 0 10 20 30 40 50 60 70 Ambient Temperature (C) 80 90 100 0 Figure 1 Graph shows the relationship between base current, ambient temperature, and contact T-rise. AWG % Loading "Spec-manship" is replaced by a realistic assessment of the current-carrying capacity of a contact under varying conditions of temperature, connector loading, and wire size. 5 Current Rating (Amperes) * Next are rating factors, a table of multipliers to account for connector loading and for smaller wire sizes. The designer first determines the base current for the ambient conditions of the application, then multiplies this base current by the rating factors to find the current level for the application's loading factor and wire size. An Example: Performance Characteristics contact. The curve is usually flat up to 75C ambient and then drops off. Up to 75C, the 30C T-rise limits the amount of current, and above 75C the current must be reduced to keep the combination of ambient temperature and T-rise from exceeding the maximum operating temperature of 105C. 18 20 22 24 26 Single 1 .83 .69 .59 .50 30% .97 .80 .66 .57 .49 50% .83 .68 .57 .48 .42 70% .65 .53 .45 .38 .33 100% .55 .45 .38 .32 .28 Figure 2 Rating factors allow the base current to be adjusted for various connector loading and wire sizes. 5 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Metrimate Connector Applications Drawer Connectors Standard Drawer Connectors, Rack and Panel Applications Merrimate Connector Applications Plug 4, 12, 19 and 25 Position Connectors; 8 and 15 Position Power Connectors (Pages 18, 19) Receptacle 4, 12, 19 and 25 Position Connectors; 8 and 15 Position Power Connectors (Pages 18, 19) Standard Drawer Connectors, Wire-To-Board Plug 12, 19 and 25 Position Pin Headers (Solder); 25 Position Pin Header (ACTION PIN Contacts); 8 and 15 Position Power Drawer Pin Headers (Pages 18, 19) Receptacle 25 Position Socket Headers (Solder); 8 and 15 Position Power Drawer Socket Headers (Pages 18, 19) Low Profile Drawer Connectors, Wire-To-Board, and Wire-To-Wire AM P/2007 M etrim ate Pin and SocketCatalog Illustration No.05 DG/M PD *2-18-94 Revised by IP/SSM *12-3-97 23 Position Wire-To-Board (Right-Angle); 18 Position Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle); 30 Position Wire-To-Wire (Page 27) 6 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. AMP/2007 Metrimate Pin and Socket Catolog Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Illustration No. 77 Hong reference purposes only. Canada: 1-905-470-4425 Kong: 852-2735-1628 Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 M&M/MPD * 4-14-94 to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 REV. SM/IP * 1-20-98 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Metrimate Connector Applications (Continued) Square Grid Connectors Merrimate Connector Applications Plug - Panel Mount (From either side) 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) Receptacle 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) A Strain Relief is available for the 6, 9, 12, 18, 24 and 36 Position Connectors. (Pages 31, 33) Plug - Free-Hanging 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) PC Board Mount Socket Header 4, 6, 9, 12, 18, 24 and 36 Position (Page 34) Receptacle - Panel Mount (From either side) 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) Plug Catalog 82045 Revised 06-08 www.tycoelectronics.com 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) A Strain Relief is available for the 6, 9, 12, 18, 24 and 36 Position Connectors. (Pages 31, 33) Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Receptacle - Free-Hanging 4, 6, 9, 12, 18, 24 and 36 Position (Page 31) AM P/2007 M etrim ate Pin and SocketCatolog Illustration No.01 DG/M PD *2-22-94 Dimensions are shown for USA: 1-800-522-6752 Revi s ed by IP/ SSM1-905-470-4425 *12-3-97 reference purposes only. Canada: Specifications subject to change. Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 PC Board Mount Pin Header 4, 6, 9, 12, 18, 24 and 36 Position (Page 34) 7 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Metrimate Connector Applications (Continued) In-Line Connectors Merrimate Connector Applications Plug - Free-Hanging 1, 3, 6, 10 and 16 Position (Page 39) PC Board Mount Socket Header, Straight-Thru 3, 6, 10 and 16 Position (Page 41) Receptacle 1, 3, 6, 10 and 16 Position (Page 39) PC Board Mount Socket Header, Right-Angle 3, 6, 10 and 16 Position (Page 41) Receptacle - Free-Hanging 3, 6, 10 and 16 Position (Page 39) PC Board Mount Pin Header, Straight-Thru 3, 6, 10 and 16 Position (Page 41) Plug 3, 6, 10 and 16 Position (Page 39) 5.08 [.200] Centerline Connector 6, 10 and 19 Position (Page 44) PC Board Mount Pin Header, Right-Angle 3, 6, 10 and 16 Position (Page 41) 5.08 [.200] Centerline Header 6, 10 and 19 Position (Page 44) AM P/2007 M etrim ate Pin and SocketCatolog Illustration No.03 DG/M PD *2-18-94 Revised by IP/SSM *12-3-97 8 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Signal Contacts Type III+, Crimp, Snap-In .0625 +.0010 -.0020 Dia. [1.588 +0.025] -0.051 Spring, Stainless Steel Pin Body Spring, Stainless Steel .390 Min. [ 9.91] Ferrule, Brass, Nickel Flash Pin Socket Contact Size 16 - Pin Diameter .062 [1.57] (Test Current, 13 Ampere) 30-26 0.05-0.09 0.05-0.15 Ins. Dia. Range .015-.030 0.38-0.76 .040-.060 1 1.02-1.52 .014-.030 1 0.36-0.76 26-24 0.12-0.2 .035-.055 1 0.89-1.40 .040-.080 1 1.02-2.03 24-20 0.2-0.6 .060-.1205 1.52-3.05 .080-.100 1 2.03-2.54 18-16 0.8-1.4 .080-.100 1 2.03-2.54 .080-.100 1 2.03-2.54 18-14 Socket Application Tooling - Pages 76-79 Technical Documents 114-10004 application Specification 108-10024-2 Product Specification Contact Body - Copper Nickel Alloy Retention Spring - Stainless steel 30-28 .530 .010 [ 13.46 0.25 ] Related Product Data Material and Finish - See chart Wire Size Range AWG mm 2 0.8-2.0 .110-.150 5 2.79-3.81 Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Strip Form Contact No. Pin Socket Contact Finish Gold/Nickel 2 Loose Piece Contact No. Pin Socket 788085-3 788088-2 Sel. Gold/Nickel 3 Bright Tin Gold/Nickel 2 Sel. Gold/Nickel3 Gold/Nickel2 Sel. Gold/Nickel3 Bright Tin Gold/Nickel 2 Sel. Gold/Nickel 3 Sel. Gold/Nickel 4 Bright Tin Gold/Nickel2 788085-1 1-66425-2 66425-7 66425-8 66393-7 66393-8 1-66106-5 66106-7 66106-8 -- 2-66102-5 66102-8 66102-9 Sel. Gold/Nickel 3 2-66102-2 Sel. Gold/Nickel 4 -- Bright Tin 1-66564-2 788088-1 1-66424-1 66424-7 66424-8 66394-7 66394-8 1-66108-5 66108-7 66108-8 66108-1 3-66104-0 66104-8 66104-9 2-66104-3 66104-1 1-66563-1 788085-4 788088-3 -- -- 66429-3 66428-3 66429-4 66428-4 -- -- 66406-4 66405-4 1-66107-1 1-66109-7 66107-3 66109-3 66107-4 66109-4 -- 66109-1 1-66103-8 1-66105-9 66103-3 66105-3 66103-4 66105-4 1-66103-2 1-66105-3 -- 66105-1 66566-7 66565-7 Sel. Gold/Nickel 3 66564-8 Bright Tin 1-66332-4 Gold/Nickel 2 66332-7 Sel. Gold/Nickel 3 66332-8 Sel. Gold/Nickel 4 -- 1-66098-9 S Bright Tin 1-66098-8 Gold/Nickel 2 66098-8 3 Sel. Gold/Nickel 66098-9 4 Sel. Gold/Nickel 66098-6 1-66359-4 Bright Tin 1-66359-5 7 Gold/Nickel 2 66359-9 1-66359-0 3 Sel. Gold/Nickel 1-66359-2 7 Sel. Gold/Nickel 4 -- 66563-8 1-66331-4 66331-7 66331-8 66331-2 66566-4 66565-4 1-66400-0 1-66399-0 66400-3 66399-3 66400-4 66399-4 -- 66399-2 1-66100-9 1-66099-5 1-66101-9 66100-8 66100-9 -- 1-66358-6 1-66358-8 7 66358-9 1-66358-0 1-66358-3 7 66358-1 66598-9 1-66598-0 66598-2 66099-3 66101-3 66099-4 66101-4 66099-1 -- 1-66361-2 1-66360-2 Bright Tin 66597-8 Sel. Gold/Nickel 3 66597-2 1 Overall 5Contacts 2.000015 6To insulation crimp diameter, including crimp barrel, must not exceed .125 [3.18]. [0.00038] gold in the mating area over .000050 [0.00127] min. nickel. 3.000030 [0.00076] gold in the mating area, with gold flash on remainder, over .000050 [0.00127] min. nickel. 4.000030 [0.00076] gold in the mating area, with gold gradient on remainder, over .000050 [0.00127] min. nickel. Contacts .113 Max. [ 2.87 ] Dia. Pin -- -- 66361-3 66361-4 66361-8 7 -- 66360-3 66360-4 66360-8 7 66360-1 66602-8 66601-9 66602-2 66601-2 can ONLY be used in: Metrimate; CPC Series 1 (Arr. 2324), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. use with the 626 Pneumatic Tool: remove crimping head from Straight Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1 , Adapter Holder P art No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit P art No. 189721-1 (hand actuated) or 189722-1 (foot actuated). 7 Phosphor bronze contact body Tooling Part No. Loose Piece Strip Form Hand Tool Applicators 567867-1*** 90716-1 or 567947-1*** or 680602- *** 91515-1 6 466598- *** 90225-2 6 466585-3*** 91515-1 6 or 58495-1* 466321- *** or 466908-2*** 91515-1 6 or 58495-1* 466323- *** or 466907-2*** 91542-1 6 466383-4*** or 466979-1*** or 567363- *** 91523-1 6 or 90225-2 6 466324- *** or 466942-1*** 91505-1 6 or 91523-1 6 or 58495-1* 466325- *** or 466906-1*** 91519-1 6 466326- *** or 466923-2*** 91521-1 6 466958-1*** or 567364- *** S Standard reeling of strip form contacts. PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with 626 Pneumatic Tool System. Insertion Tool Part No. 91002-1 (for insulation diameters .070 [1.78] or less), No. 200893-2 (for insulation diameters .090 [2.29] max.). Extraction Tool Part No. 305183. (Instruction Sheet 408-1216) *** Call Technical Support for Machine Applicator Part Numbers. *Commercial 9 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Signal Contacts (Continued) Type III+, Crimp, Snap-In Grounding Pin (make first - break last) Contact Size - 16 Pin Diameter - 1.57 [.062] Material and Finish Contacts Contact Body - Copper alloy, plated tin or gold Spring - Stainless steel Related Product Data Application Tooling Pages 56, 57 Technical Documents Page 58 Ins. Strip Form Grounding Pin Part No. Contact Dia. Applicator Finish 1 Strip Form Loose Piece Part No. Range Tin 164159-3 164162-1 0.89-1.4 -- 0.12-0.2 26-24 .035-.055 Sel. Gold/Nickel2 164159-4 164162-2 *** 466323 Bright Tin 164160-3 164163-1 1.14-1.78 0.2-0.6 24-20 or 2 .045-.070 Sel. Gold/Nickel 164160-4 164163-2 466907-2*** Tin 164161-3 164164-1 466741- *** 1.98-2.49 0.8-1.4 18-16 or 2 .078-.098 Sel. Gold/Nickel 164161-4 164164-2 680114-3*** Wire Size Range AWG [mm2] Loose Piece Hand Tool Part No. 91515-13 or 58495-1* 91515-13 or 91505-13 or 58495-1* 91523-13 or 91505-13 or 58495-1* 1 Overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125]. Gold flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area. To use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter Part No. (Call Technical Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1 (hand actuated) or 189722-1 (foot actuated). *Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System. ***Call Technical Support for Automatic Machine Applicator Part Numbers. Extraction Tool Part No. 725840-1 2 3 Type III+ (Precision Formed, Solder) Solder-Type Contact Size - 16 Pin Diameter - .062 [1.57] (with Preformed Wire Barrel/ Insulation Support) Material and Finish Pin Socket Pin Socket Contact Body - Copper alloy, plated tin to gold Spring - Stainless steel Related Product Data Performance Characteristics Page 6 Technical Documents Page 80 Solder-Tab Contact Size 16--Pin Diameter .062 [1.57] (Test Current, 13 Ampere) Wire Size Range m m2 AWG 26-20 18-16 0.12-0.6 0.8-1.4 Solder Tab4 Contact Finish Gold/Nickel1 Gold/Nickel1 Duplex2 Bright Tin Loose Piece Contact No. Pin 266182-1 266180-1 202236-7 202236-5 Socket 266183-1 266181-1 202237-7 202237-5 1 .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel. plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on solder tab. 3 Bright tin on entire contact. 4 Designed for up to 14 AWG; but, not to exceed current limitation of contact. Note: These contacts can be used in Multimate contact cavities of all connector housings. Single contact, free-air test current is not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information on page 8. Extraction Tool Part No. 305183 2Duplex 10 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Power Contacts - High Current Upgrade Type II and Type III+, Size 16 Standard Type II Socket Standard Type III+ Socket Contacts The features of the High Current Size 16 contact have been designed to fit into the existing AMP Multimate Connectors such as CPC (Circular Plastic Connector), CMC (Circular Metal Connector), G Series, M Series, Econoseal, Metrimate Square Grid and Drawer Connector housings. An initial T-Rise test in free air has shown a 23 amp capability with a 30C T-Rise. The contact may be crimped onto 14 AWG wire with a Tyco Electronics hand tool P/N 601967-1. Use turret TH502 (1-601967-6) for the pin and turret TH501 (1-601967-5) for the socket. Standard Type II Pin High Current Size 16 Wire Size Socket Part No. AWG Loose Piece Tape 14 193846-1 193846-2 18-16 796966-1 796966-2 Standard Type III+ Pin High Current Size 16 Wire Size Pin Part No. AWG Loose Piece Tape 14 193844-1 193844-2 18-16 796964-1 796964-2 High Current Size 16 Pin (Board Mount) Part No. 194264-1 Material Pin Body -- Leaded Brass; Copper Alloy (Board Mount) Socket Body -- Copper Alloy Louvertac Band -- Beryllium Copper Retention Spring -- Stainless Steel Finish TEMPERATURE RISE VS. CURRENT Body -- Silver Louvertac Band -- Gold Extraction Tool Part No. 305183 Current-Carrying Capacity. The graph shows current-carrying capacity versus temperature rise for a fully energized 6 position Metrimate Square Grid plug P/N 207152-1 and receptacle P/N 207153-1. These initial representative amperage ratings were conducted with 14 AWG wires that were 2 feet long. Current Rating for 30C Temperature Rise 100% Energized 6 Circuit Metrimate Connector (Wire-to-Wire) TEMPERATURE RISE (DEGREES C) 40 30 20 10 0 0 10 20 30 CURRENT (AMPS) CRIMPED CONTACTS Plug (for Sockets) Receptacle (for Pins) Notes: 1. High Current contacts with Louvertac bands are NOT intermateable with any other contact. 2. Additional information on CPC and CMC connectors is available in Catalog 82021. 3. Additional information on G Series connectors is available in Catalog 82046. 4. Additional information on M Series connectors is available in Catalog 82003. 5. Additional information on Metrimate connectors is available in Catalog 82045. 6. Additional information on Econoseal connectors is available in Catalog 82057. 7. Additional information on LGH connectors is available in Catalog 82024. 11 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Signal Contacts (Continued) Enhanced High Current Type III+, Crimp, Snap-In .0625 +.0010 -.0020 Dia. +0.025 [1.588 -0.051 ] Pin Body Spring, Stainless Steel Spring, Stainless Steel Contacts .390 Min. [ 9.91] Ferrule, Brass, Nickel Flash .113 Max. [ 2.87 ] Dia. Pin .530 .010 [13.46 0.25 ] Pin Socket Socket Material and Finish - See chart Related Product Data Contact Body - Copper Nickel Alloy Retention Spring - Stainless steel Application Tooling - Pages 76-79 Technical Documents 114-10004 application Specification 108-10024-2 Product Specification Ratings Base Current: Temperature: Type III+ contacts: 13 amperes, 30C temperature rise with single contact on 14 AWG wire in free air Enhanced High Current Type III+ contacts: 24 amperes, 30C temperature rise with single contact on 14 AWG wire -55C to +105C 12 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Coaxial Contacts Subminiature, Crimp, Snap-In, Size 16 25.65 Ref. [1.010] Pin Contacts 16.51 Ref. [.650] Socket Pin 2.718 [.107 6.35 [.250] +.127 -.000 +.005 - .000 ] .076 A .003 Dia. Dia. Ferrule 3.05 Dia. Part No. 225088-1--A[.120] Part No. 225088-3--A 3.12 Dia. [.123] Socket 2.845 .127 [.112 .005] Dia. 2.82 .076 Dia. [.111 .003] 6.35 .203 [.250 .008] Ferrule Part No. 1-332056-0 5.969 Max. [.235] Ferrule Part No. 1-332057-0 2.134 2.184 [.084] [.086] Dia. Selection Chart for Coaxial Cable Cable Size (RG/U) Material Outer Shell - Brass per MIL-C-50 178, 196 Center Conductor - Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) 196 (Double Braid) 174, 188, 316 Inner Dielectric - Polypropylene Retention Spring - Stainless steel per QQ-S-766 Ferrule - Copper per QQ-C-576 or ASTM-B-152 (1-332056-0) Finish Outer Shell, Center Conductor - See chart Ferrule - Tin-lead per MIL-T-10727 Note: Subminiature Coaxial Contacts are used in Metrimate In-Line Plug and Receptacle Housings (page 39); NOT recommended for use in Metrimate Standard or Drawer Connectors. 174 (Double Braid) 179, 187 187 (Double Braid) 161 Contact Finish Loose Piece Contact No. Pin Socket Gold/Nickel 226537-2 51565-2 1 Gold/Copper Gold/Nickel -- 51565-5 Gold/Copper2 Gold/Nickel 226537-2 51565-2 Gold/Copper1 Gold/Nickel -- 51565-5 Gold/Copper2 Gold/Nickel 226537-1 51565-1 Gold/Copper1 Gold/Nickel 226537-4 51565-4 Gold/Copper2 Gold/Nickel 226537-1 51565-1 Gold/Copper1 Gold/Nickel 226537-4 51565-4 Gold/Copper2 Gold/Nickel 226537-1 51565-1 Gold/Copper1 Gold/Nickel 226537-4 51565-4 Gold/Copper2 Gold/Nickel 226537-1 51565-1 Gold/Copper1 Gold/Nickel 226537-4 51565-4 Gold/Copper2 Gold/Nickel 226537-1 51565-1 Gold/Copper1 Gold/Nickel 226537-4 51565-4 Gold/Copper2 Ferrule Part No. Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 1-332057-0 69690-2 69656-2 1-225088-1 -- 69656-9 1-332056-0 69690-2 91911-3** 1-225088-3 -- 69656-7 1-332056-0 69690-1 91911-4** 1-225088-1 -- 69656-8 1-332056-0 -- 69656-5 *Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require "C" Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Extraction Tool Part No. 305183 13 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Coaxial Contacts (Continued) Subminiature, Crimp, Snap-In, Size 16 Loose Piece Contact No. Wire Size Contact Finish 2 AWG [mm ] Contacts (Continued) Selection Chart for Twisted Pair and Shielded Wire Ferrule Part No. Socket Pin 30 0.05 Gold/Nickel (Twisted Pair, Solid) Gold/Copper1 226537-3 51565-3 1-332057-0 69690-2 69656-2 28 0.08-0.09 Gold/Nickel (Twisted Pair, Solid) Gold/Copper1 226537-3 51565-3 1-332057-0 69690 91911-3** 69690-1 or 69690-2 91911-4** or 69656-2 28 0.08-0.09 (Twisted Pair, Gold/Nickel 226537-3 51565-3 1-332057-0 Stranded 7 Str., Gold/Copper1 .0050 [0.13] Dia.) 26 0.12-0.15 (Twisted Pair, Solid Gold/Nickel1 or Stranded 7 Str. Gold/Copper .0063 [0.16] Dia.) Pin Tooling Part No. Die Inserts for Hand Hand Tool 69710-1 Tool or Pneumatic Tool* 226537-3 51565-3 1-332057-0 69690 91911-3** Gold/Nickel 226537-1 51565-1 26 0.12-0.15 Gold/Copper1 (Shielded, .075 [1.91] Gold/Nickel Max. O.D.) Gold/Copper2 226537-4 51565-4 1-332057-0 69690-3 69656-3 1 .00076 [.000030] gold over 0.00127 [.000050] nickel--outer shell and socket center conductor; 0 0.00076 [.000030] gold over 0.00254 [.000100] copper--pin center conductor. 0.00127 [.000050] gold over 0.00127 [.000050] nickel--outer shell and socket center conductor; 0.00127 [.000050] gold over 0.00254 [.000100] copper--pin center conductor. * Use hand actuated Power Unit Part No. 189721-2 or foot actuated Power Unit Part No. 189722-2. Both units require "C" Head Die Set Adapter Part No. 318161-1 and an Adapter Holder Part No. 356304-1 (with ratchet) or Part No. 189928-1 (without ratchet). Request Catalog 124208 for information on the 626 Pneumatic Tool System. **Die Set used with PRO-CRIMPER II hand tool frame Part No. 354940-1. Note: A ferrule is required for each pin and socket. Extraction Tool Part No. 305183 2 Socket Material Outer Shell - Brass per MIL-C-50 25.65 Ref. [1.010] Pin Center Conductor - Beryllium copper per QQ-C-533 (Pin); Brass per QQ-B-626 (Socket) 16.51 Ref. [.650] Inner Dielectric Polypropylene Socket Retention Spring - Stainless steel per QQ-S-766 Ferrule - Copper per QQ-C-576 or ASTM-B-152 (1-332056-0) Finish 2.845 .127 [.112 .005] Dia. Outer Shell, Center Conductor - See chart Ferrule - Tin-lead per MIL-T-10727 5.969 Max. [.235] Note: Subminiature Coaxial Contacts are used in Metrimate In-Line Plug and Receptacle Housings (page 39); NOT recommended for use in Metrimate Standard or Drawer Connectors. 2.134 2.184 [.084] [.086] Dia. Ferrule Part No. 1-332057-0 14 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Power Contacts Standard, Size 8, 4/8 Indent Crimp 23.11 [.910] 5.23 Dia. [.206] Contacts Pin Pin 22.61 [.890] 5.23 Dia. [.206] Socket Socket Note: Standard Size 8, High Current Upgrade Size 8 and .125 POWERBAND contacts are not intermateable. Power Contacts, Standard, Size 8 (Test Current 50 Amperes) Material Contact Body - Copper alloy Retention Clip - Phosphor bronze Finish Contact Body - 0.00127 [.000050] gold over 0.00127 [.000050] nickel Retention Spring - Nickel plated Wire Range AWG [mm2] Contacts Pin Socket Crimping Tools Tool No. Positioner (P) SP867 18-16 0.8-1.4 213567-1 212014-1 608668-1 (S) 608668-2 (P) 14-12 2-3 213662-1 212008-1 608651-1 (S) SP867 608651-2 (P) 608651-3 10 5 213740-1 213737-1 608651-1 (S) 608651-2 608651-3 8 8 213552-2 213750-1 608651-1 (P) (S) 608651-2 Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Related Product Data Technical Documents 108-10045 Product Specification 114-10014 Application Specification 15 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Contacts - High Current Upgrade (Continued) Metrimate Drawer Connector, Size 8 Receptacle Contacts The Louvertac bands have the versatility of being designed into contact dimensions used in existing Tyco Electronics connectors. Standard Size 8 Pin Metrimate High Current contacts have been designed to fit into the existing Drawer Connector housings. A fully energized 8 position connector with 8 gage wires can handle 30 amps per line with a 30C T-rise on either the cable-tocable or cable-to-board. Standard Size 8 Socket Plug High Current Size 8 Pin Cable-to-Cable Material Contact Body Copper Alloys Louvertac Band Beryllium Copper Retention Spring Stainless Steel Finish - Gold High Current Size 8 Socket High Current Contacts Wire Size AWG mm2 8 8 10 5 12-14 3-2 Product Specification 108-1449 Metrimate Pin and Socket with Louvertac High Current Contact Connector Voltage Rating 600 VAC * Recognized under the Component Program of Underwriters Laboratories Inc., (R) File No. E28476 * Certified by Canadian Standards Association, File No. LR7189A Contact Part Numbers Pin Socket 193457-1 193458-1 193642-1 193643-1 193534-1 193535-1 Crimp Tools Daniels Hand Tool #M310 or AMP P/N 356114-1 Positioner #TP944 or AMP P/N 356336-1 Extraction Tool Part No. 318813-1 or 305183-6 Daniels Manufacturing Corp., Orlando, FL 3.05 [.12] Diameter Solder Tail Pins Part No. 193814-1 Receptacle 12.7 [.50] Cable-to-Board Material Contact Body Copper Alloys Louvertac Band Beryllium Copper Retention Spring Stainless Steel Finish - Gold Plug Cable Sockets A typical application would have solder tail pins mounted into the receptacle and crimp socket mounted into the plug. * Recognized under the Component Program of Underwriters Laboratories Inc., (R) File No. E28476 * Certified by Canadian Standards Association, File No. LR7189A Drawer Connector Housings Size Configuration 8 Positions Housing Part Numbers Plug Receptacle 213499-1 213500-1 (3 Size 8 Cavities & 12 Size 16 Cavities) 213426-1 213427-1 (8 Size 8 Cavities) 15 Positions Extraction Tool Part No. 318813-1 16 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Contacts (Continued) .125 POWERBAND Contacts Pin Diameter - .125 [3.175] Test Current - 50 Amperes Material and Finish 5.23 Dia. [.206] Plating Code A. 0.00508 [.000200] min. silver on contact area, 0.00127 [.000050] min. on remainder, all over 0.00127 [.000050] min. nickel underplate B. 0.00076 [.000030] min. gold on contact area, gold flash on remainder, all over 0.00127 [.000050] min. nickel underplate 3.18 Dia. [.125] Serrations Contacts Contact - Copper Spring - Beryllium copper Contact Strip Extended1 12.32 [.485] Standard 10.16 [.400] 5.23 Dia. [.206] Related Product Data Application Tooling - Pages 56, 57 Technical Document - Page 58 .125 POWERBAND Socket Contact .125 POWERBAND Pin Contact Extraction Tool Part No. 318813-1 (Instruction Sheet 408-4374) Contact Part No. Wire Size Contact Pin Strip Loose Piece AWG /mm2 Finish Length Pin Socket Pin Socket 14-12 2-3 10-8 5-8 A B A B A B A B Standard Standard Extended1 Extended1 Standard Standard Extended1 Extended1 213845-1 213845-2 213845-5 213845-6 213841-1 213841-2 213841-5 213841-6 213847-1 213847-2 -- -- 213843-1 213843-2 -- -- 213845-3 213845-4 213845-7 213845-8 213841-3 213841-4 213841-7 213841-8 Tooling Part No. Heavy Duty Miniature (HDM) Die Sets for Applicators (for AMP-O-LECTRIC Hand Tool 69710-1 Model G Machine, or 626 Pneumatic Tool Base Part No. 354500) System* 213847-3 213847-4 680195-3 -- -- 213843-3 213843-4 680197-3 -- -- 356612-1 356611-1 (8 AWG) 356611-2 (10 AWG) 1 For use in Metrimate Drawer Connectors listed in chart below and Two-Piece Sealed Circular Plastic Connectors (CPC), Series 5 and 6. Single contact, free-air test current; not to be construed as contact rating current. Use only for testing. Refer to contact current carrying capability information, page 3. Note: Standard Size 8, High Current Upgrade Size 8, and .125 POWERBAND contacts are not intermateable. *A typical 626 Pneumatic Tool System requires: a power unit (Part No. 189721-2, hand actuated or 189722-2, foot actuated), an adapter holder (Part No. 356304-1, with ratchet), and "C" Head adapter Part No. 318161-1. .125 POWERBAND Metrimate Drawer Connectors No. of Pos. 8 Housing Part No. Plug Receptacle 213886-1** 213500-3** Color: blue **For use with .125 POWERBAND contacts (Extended Pin Length), listed above. 17 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connectors Standard Drawer Connector Panel Mount Receptacle Housing Product Facts (Accepts Pin Contacts) Drawer Connectors * 4-, 12-, 19- and 25-position connectors for Size 16 contacts * 8-position connector for Size 8 power contacts, and a 15-position connector for 3 Size 8 power contacts and 12 Size 16 contacts * Provides "blind" mating with up to 2.3 [.090] misalignment in any direction * Guide pins molded into plug half * Plug and receptacle can be front- or rear-panel mounted Material Plug Housing (Accepts Socket Contacts) Panel Guide Pin Shoulder Screws (2) Provide Radial Floating Mount Rack (Drawer) Black glass-filled thermoplastic, 94V-0 rated Related Product Data Contacts - Pages 9-17 Mounting Screw - Page 20 Keying Plug - Page 44 Dimensional Specifications and Recommended Panel Cutouts - Pages 21-26 Performance Characteristics Page 3 Technical Documents Page 58 Product Specifications 108-10033 108-10045 Application Specifications 114-10039 114-10014 PC Header (Pin Receptacle mates with Plug Housing) PC Board Standard Drawer Connectors Connector Housing Part Nos.* PC Header Part Nos. Pin Headers Socket Headers Receptacle Receptacle With 8/32 Inserts Solder Tails ACTION PIN Solder Tails 212608-1 212609-1 213749-1 -- -- -- -- -- 211758-1 211759-1 213748-1 213824-3A A -- -- 208210-2 208209-2 -- 213738-5 1-796590-1B 213881-3A A 25 211150-1 211149-1 -- 213672-3 1-796590-2C -- No. of Pos. 4 12 19 Plug Grounding Pins should not be used in these receptacle cavities 1 and 4 1 and 12 1 and 19 1 and 25 *Housings only, order contacts separately. See pages 9-12 for contact specifications. PC Header Plating Code: Contact brass plated 0.00076 [.000030] min. gold on mating end, gold flash remainder, both over 0.00127 [.000050] min. nickel underplating. Post end brass plated 0.00254 [.000100] min. tin over 0.00254 [.000100] min. copper. Spring--Stainless steel. B Contact phosphor bronze plated 0.00254 [.000100] min. tin over 0.00127 [.000050] min. nickel. C Contact phosphor bronze plated 0.00076 [.000030] min. gold on the mating area, 0.00038 [.000150] min. tin on the Action Pin contact end, all over 0.00127 [.000050] min. nickel. Note: Select loaded configurations including grounding pins can be made available; consult Tyco Electronics. A 18 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. AMP/2007 USA: 1-800-522-6752 South America: 55-11-3611-1514 Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Metrimate Pin and Socket Catolog Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Illustration No. 57 C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Mark/MPD * 1-24-94 Dimensions are shown for reference purposes only. Specifications subject to change. NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connectors (Continued) Power Drawer Connector, Size 8* Receptacle Housing (Accepts Pin Contacts) *For use with Size 8 contacts found on page 15 Plug Housing (Accepts Socket Contacts) Panel Guide Pin Drawer Connectors Shoulder Screws (2) Provide Radial Floating Mount Rack (Drawer) Blindmate Power Connectors Housing Part No.* Plug Receptacle No. of Pos. 8 (8 size 8) 15 (3 size 8, 12 size 16) 213499-1 213426-1 213500-1 213427-1 PCB Headers Pin Socket With 8/32 Insert 213752-1 213882-1 1 -- 1 213713-2 213883-1 1 213908-41 1 Loaded with Size 16 contacts only. *Housing only, order contacts separately. See pages 15 and 16 for contact specifications. Power Drawer Connector, .125 POWERBAND* AMP/2007 Metrimate Pin and Socket Catolog .125 POWERBAND Connectors Illustration No. 80 Housing Part No. No. of M&M/MPD Pos. Plug Receptacle* 3-11-94 Color 8 *For use with .125 POWERBAND contacts found on page 17 213886-1* 213500-3 Blue 213500-1 Black 19 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Hardware Mounting Screw Material Stainless steel Thread Size M4 x 0.7-6H/6g SAE 6/32 Part No. 208211-1 208211-4 5.1 [ .200] Dia. Note: These shoulder screws are used for mounting the plug housing and they provide float for positioning of misaligned connectors. Two are required for each plug. Mounting screws are to be ordered separately. Nuts are to be supplied by the customer. Drawer Connectors 11.8 [.465] 12.7 Dia. [ .500] Screw Kits Part No. 213283-2 Kit Includes: 2--M4 screws, 2--Springs, 2--Washers Screw Kits are recommended in order to compensate for misaligned connector halves and to provide float in X, Y, and Z directions. 24.5 [.966] Thread Size - M4 x 0.7-6H/6g or SAE 6/32 31.1 [1.224] Ref. 1.6 [.063] Ref. 9.5 [.375] 21.7 [.854] Ref. Plug Connector Cabinet Panel AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 74 Mark * 1-14-94 20 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Drawer Connector Specifications 4 Position Housings Plug (for Sockets) Receptacle (for Pins) Drawer Connectors 12 Position Housings Plug (for Sockets) Receptacle (for Pins) 21 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Drawer Connector Specifications (Continued) Drawer Connectors 19 Position Housings Plug (for Sockets) Receptacle (for Pins) 22 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Drawer Connector Specifications (Continued) 25 Position Housings Plug (for Sockets) Drawer Connectors Receptacle (for Pins) 23 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) 25 Position Headers (mates with Plug Connector Part No. 211150-1) Receptacle with ACTION PIN Contacts 30.78 [1.212 ] 4.39 [ .173] Dia. 2 Holes 5.59 [.220] 4.40 [.173] Typ. 4.39 [ .173] Dia. 2 Holes 4.39 [.173 ] Typ. 5.08 [.200] Typ. 5.08 [.200] 2 Plcs. 2.54 [.100] Typ. 49.58 [1.952 ] 2.54 Typ. [.100] 62.53 [ 2.462 ] 5.08 [.200] Typ. Drawer Connectors 17.83 [.702 ] 0.13 [.005] Typ. 9.14 [.360] Min. 17.83 [.702 ] 5.74 [.226] Recommended PC Board Layout Receptacle (Posted) 13.64 [.537] 2 Plcs. 17.83 [.702] 30.78 [1.212 ] 5.72 [.225] Typ. 62.53 [ 2.462 ] 49.58 [1.952 ] 17.83 [.702] 4.39 [.173 ] 4.39 [.173] Dia. 2 Holes 5.74 [.226] 5.08 [.200] Typ. 49.58 [1.952 ] 2.54 [.100] Typ. 1.73 [.068] Dia. 25 Holes 4.52 [.178] 4.39 [.173] Typ. 40.77 [1.605] Recommended PC Board Layout 24 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. AM P/2007 M etrim ate Pin and SocketCatolog Illustration No.68 M ark *1-25-94 Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connector Specifications (Continued) Recommended Panel Cutouts G M4x0.7-6H or 4.1 [.161] Dia. Thru Hole (2) G 22 [ .867] 17.65 [ .695] 2.3 x 45 [ .090] B B D A A F C D F C 3.2 [ .125] R. (Max.) 7.1 [ .280] 9.5 [ .375] E E Recommended Panel Cutout for Plugs (Socket Housings) No. of Positions Plug 4 Receptacle Plug 12 Receptacle 19, Plug Power Connectors- Receptacle 8 & 15 Plug 25 Receptacle A 45.3 1.783 40.5 1.595 55.45 2.183 50.7 1.995 61 2.403 56.3 2.215 68.7 2.703 63.9 2.515 Recommended Panel Cutout for Receptacles (Pin Housings) B 14 .552 13.9 .547 14 .552 13.9 .547 15.9 .626 15.93 .627 15.9 .626 15.93 .627 C 17.3 .680 12.8 .502 27.4 1.080 22.9 .902 29.2 1.150 24.4 .960 36.8 1.450 32 1.260 Dimensions D E 4.5 17.3 .176 .680 6.7 17.3 .265 .680 4.5 17.3 .176 .680 6.7 17.3 .265 .680 6.4 17.8 .251 .702 8.8 17.8 .346 .702 6.4 17.8 .251 .702 8.8 17.8 .346 .702 F 26.2 1.032 26.2 1.032 36.4 1.432 36.4 1.432 42 1.652 42 1.652 49.6 1.952 49.6 1.952 G 36.3 1.430 31.5 1.240 36.3 1.430 31.5 1.240 36.9 1.452 32 1.262 36.9 1.452 32 1.262 H -- 3.6 .140 -- 3.6 .140 -- 4.6 .180 -- 4.6 .180 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 75 DG/m.r.a. * 1-26-94 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Drawer Connectors 2.4 [ .094] R. (Max.) 4.4 [ .173] Dia. H x 45 Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 25 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Drawer Connectors Power Drawer Connector Specifications 8 Position Housings 15 Position Housings (Size 8) (Accept 3 Size 8 Contacts and 12 Size 16 Contacts) Plug (for Sockets) Plug (for Sockets) Plug (for POWERBAND Sockets) 9.65 [.380] Dia. Mounting Hole (2) 44.70 [1.760] 26.31 [1.036] 12.70 [.500] 54.91 [2.162] Mating Face 11.30 [.445] 30.78 [1.212] Receptacle (for Pins) (Size 8 or POWERBAND Pins) Receptacle (for Pins) 26 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Low Profile Drawer Connectors 18 Position Hybrid Drawer Connector Right-Angle Header Part No. 213942-6 Product Facts * 13 signal (Type III+) * Two Size 8 Power--HOT PLUGGABLE! (10 amps AC) * Three .125 POWERBAND Contacts No. of Positions Plug (for sockets) 23 30 *18* 213766-1 213973-1 213940-1 Receptacle Header Housing 213768-4 -- -- 213974-1 213942-6 -- Page No. 29 30 27, 28 *5 power, 13 signal Housing 2.54 [.100] Typ. Boardlock Typ. Material and Finish Housing - Black glass-filled thermoplastic, 94V-0 rated Contacts - Copper alloy duplex plated 0.00076 [.000030] min. gold on mating end, tin on termination end, with entire contact nickel underplated 5.08 [.200] 2.92 [.115] Typ. 8.00 [.315] Typ. Contact Typ. 3.18 Dia. [.125] Typ. 1.003 [.0395] Typ. 95.07 [3.743] 4.06 [.160] 5 Plc. Low Profile Drawer Connectors 5.08 [.200] Typ. 17.53 [.690] 2.50 [.098] Typ. Mating End 21.77 [.857] 28.83 [1.135] Eyelet Pin Contact Power 8 POWERBAND Pin Contact Ground 3.18 [.125] Dia. 87.30 [3.437] 3.43 [.135] Dia. 6.79 [.267] Typ. 9.86 [.388] Typ. POWERBAND Pin Contact 98.09 [3.862] 1.60 [.063] Dia. 2.50 [.098] Typ. 87.30 [3.437] 8.00 [.315] Typ. Recommended PC Board Layout 27 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 18 Position Plug Housing (for Sockets) Part No. 213940-1 122.99 [4.842] 2.54 [.100] Typ. 90.42 [3.560] Material and Finish Housing - Black glass-filled thermoplastic, 94V-0 rated 11.05 [.435] 15.62 [.615] 5.08 [.200] 2 Plc. 32.00 [1.260] 6.35 [.250] Low Profile Drawer Connectors 7.24 [.285] 2 Plc. 77.72 [3.060] 8.00 [.315] Typ. 4.98 [.196] Typ. 14.99 [.590] 2.49 [.098] Typ. 12.19 [.480] 110.03 [4.332] 3.81 [.150] 2 Plc. 4.09 Dia. [.161] 2 Plc. 102.41 [4.032] 10.67 [.420] 2 Plc. 21.34 [.840] 2.54 [.100] R 4 Plc. 110.03 [4.332 Ref. Recommended Panel Cutout 28 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 23 Position Plug Housing (for Sockets) Part No. 213766-1 3.18 Typ. [ .125] 15.24 [ .600] 11.18 [.440 ] 5.08 [ .200] Material and Finish 90.42 [ 3.560] Housing - Black glass-filled thermoplastic, 94V-0 rated 38.61 [1.520] 110.03 [ 4.332] 12.19 [.480 ] 122.99 [ 4.842] Low Profile Drawer Connectors 4.09 [.161 ] Dia. 21.34 [.840 ] 3.81 [.150 ] 102.41 [ 4.032] 110.03 [ 4.332] 23 Position Receptacle Header Part No. 213768-4 98.09 [ 3.862 ] 87.30 [ 3.437 ] 3.23 Dia. [.127 ] Material and Finish Housing - Black glass-filled thermoplastic, 94V-0 rated Contacts - Copper alloy duplex plated 0.00076 [.000030] min. gold on mating end, tin-lead on termination end, with entire contact nickel underplated 28.96 [1.140 ] 23.37 [.920] 94.54 [ 3.722 ] 1.000 Dia. Typ. [.0395 ] 8.725 [.3435 ] 2.92 [.115 ] 2.54 [.100 ] Typ. 3.18 Typ. [.125 ] 5.08 [.200] 2.16 [.085 ] 8.74 [.344] 17.53 [.690] 5.08 [.200 ] Typ. 2.54 [.100 ]Typ. AMP/2007 87.30 3.437 ] Metrimate Pin[ and Socket Catolog 3.18 Typ. 1.60 Dia. [.125 ] Illustration No. 48 [.063] MA/MPD * 1-24-94 3.23 Dia. [.127 ] Recommended PC Board Layout 29 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Low Profile Drawer Connectors (Continued) 110.03 [4.332] 30 Position Plug Housing (for Sockets) Part No. 213973-1 9.65 Dia. [.380] 2 Plc. 90.42 [3.560] 5.08 Typ. [.200] 5.08 [.200] 15.62 [.615] 32.38 38.61 [1.275] [1.520] Typ. Typ. Low Profile Drawer Connectors 5.08 6.35 [.200] [.250] Typ. Typ. 122.99 [4.842] 2.54 [.100] R Typ. 9.65 Dia. [.380] Typ. 15.11 [1.520] 10.67 [.420] Typ. 102.41 [4.032] 21.34 [.840] 3.81 [.150] 2 Plc. 110.03 [4.332] 110.03 [4.332] 30 Position Receptacle Housing (for Pins) Part No. 213974-1 5.08 Typ. [.200] 9.65 Dia. [.380] 2 Plc. 5.08 [.200] 95.00 [3.740] 6.35 [.250] Typ. 23.95 [1.275] Typ. 118.49 [4.665] 3.18 [.125] R Typ. 4.39 Dia. [.173] Typ. 15.24 [.600] 8.26 [.325] 96.27 [3.790] 110.03 [4.332] 37.59 [1.480] 16.51 [.650] 6.88 [.271] 30 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Connectors Free-Hanging and Panel Mount Connectors Plug Housing Socket Contact Material (Accepts Pin Contacts) Panel Latches Red thermoplastic, 94V-0 rated Panel Latches Pin Contact Polarization Feature Related Product Data Polarization Feature Locking Tab Serrated Release Serrated Release Locking Latch No. of Positions 4 6 9 12 18 24 36 Housing Part No.* Plug Receptacle 207015-1 207016-1 207152-1 207153-1 207439-1 207440-1 207017-1 207018-1 207442-1 207443-1 207304-1 207305-1 207019-1 207020-1 Square Grid Connectors Mateable PC Board Headers page 34 Contacts - Pages 9-14 Keying Plug - Page 44 Strain Relief Kits - See below Dimensional Specifications and Recommended Panel Cutout - Pages 32 and 33 Performance Characteristics Page 3 Technical Documents - Page 58 Product Specification 108-10033 Application Specification 114-10040 Receptacle Housing (Accepts Socket Contacts) *Housing only, order contacts separately. See pages 9-14 for contact specifications. Strain Relief Kits (For use with plugs and/or receptacles) Strain Relief No. of Positions (Connector) 6 Material 9 Red thermoplastic, 94V-0 rated 12 Related Product Data 18 Dimensional Specifications page 33 24 36 Strain Relief Cable Gates Cable Gate Cable O.D. (Max.) 9.5 .375 11.7 .460 13.45 .530 16.5 .650 19.05 .750 23.3 .918 Strain Relief Kit No. Individual Bulk Packs Packaging 207600-1 213792-1 207601-1 213793-1 207602-1 -- 207603-1 -- 207088-1 -- 207604-1 213797-1 Notes: 1. Cable gates are supplied with each strain relief kit to accommodate various cable diameters up to the maximum specified. 2. Components for all strain relief kits are packaged unassembled. AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 12 DG/mark * 1-25-94 31 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Connector Specifications 4 and 6 Position Housings 9, 12 and 18 Position Housings Plug (for Sockets) Plug (for Sockets) Receptacle (for Pins) 5 Typ. [.197] 17.85 [.703] Max. 17.85 [.703] Max. 5 Typ. [.197] 5 Typ. [.197] Receptacle (for Pins) 5 Typ. [.197] 5 Typ. [.197] 5 Typ. [.197] 23.8 [.937] Max. 23.8 [.937] Max. 5 Typ. [.197] 5 Typ. [.197] 9.2 Ref. [.362] 9.2 Ref. [.362] 27.15 [1.069] 27.15 [1.069] Square Grid Connectors 33 [1.300] 9.2 Ref. [.362] 9.2 Ref. [.362] 33 [1.300] 0.25 [.010] R Max. 0.25 [.010] R Max. Recommended Panel Cutout (for Plug or Receptacle) No. of Positions 4 6 9 12 18 Recommended Panel Cutout (for Plug or Receptacle) Connector Dimensions A B 20.1 12.6 .791 .496 25.04 17.5 .986 .689 24.8 17.5 .976 .689 29.8 22.5 1.173 .886 40.45 32.85 1.592 1.293 Panel Cutout Dimensions C D 20.57 18.1 .810 .712 25.35 18.1 .998 .712 25.35 24 .998 .945 30.23 24 1.190 .945 40.77 24 1.605 .945 Note: Panel thickness 0.76-2.29 [.030-.090] 32 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Connector Specifications (Continued) 24 and 36 Position Housings Plug (for Sockets) Receptacle (for Pins) Recommended Panel Cutout (for Plug or Receptacle) 24 36 Connector Dimensions A B 40.45 1.592 55.45 2.183 32.85 1.293 47.85 1.885 Square Grid Connectors No. of Positions Panel Cutout Dimensions C 40.77 1.605 55.75 2.195 Note: Panel thickness 0.76-2.29 [.030-.090] Strain Relief Kits (for 6, 9, 12, 18, 24 and 36 Position Connectors) A Plug* B Cable O.D. (See Table) C No. of Positions A 17.75 6 .700 23.9 9 .940 23.9 12 .940 23.9 18 .940 27.94 24 1.100 27.94 36 1.100 Dimensions B C 25.53 22.75 1.005 .896 32.4 22.75 1.275 .896 32.4 27.58 1.275 1.086 38.1 38.1 1.500 1.500 38.1 38.1 1.500 1.500 38.1 53.1 1.500 2.090 Cable O.D. (Max.) 9.5 .375 11.7 .460 13.45 .530 16.5 .650 19.05 .750 23.3 .918 *Plug shown for illustration purposes only. Strain Relief Kits can be used on either plug or receptacle. 33 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Square Grid Connectors PC Board Mount Headers Plug Material and Finish Housing - Red thermoplastic, 94V-0 rated Pin Contacts - Copper alloy, plated tin or gold duplex Socket Contacts - Phosphor bronze, plated tin or gold duplex (Shown to illustrate mating connector) Locking Tab Related Product Data Mateable Free-Hanging Connectors - Page 31 (Pin and Socket Headers do not mate.) Dimensional Specifications and Recommended PC Board Layout - Pages 35-38 Performance Characteristics Page 3 Technical Documents - Page 58 Product Specification 108-10033 Application Specification 114-10040 Square Grid Connectors Receptacle (Shown to illustrate mating connector) Locking Latch Pin Header Locking Tab Socket Header Mounting Ears Locking Latch Mates with Mates with Pin Header Part No. Socket Header Part No. No. of Contact Plug Receptacle With Without With Without Positions Plating Part No. Part No. Mounting Ears Mounting Ears (Page 31) Mounting Ears Mounting Ears (Page 31) Tin 207119-8 207119-9 207496-7 207496-8 4 207015-1 207016-1 Gold* 1-207119-0 1-207119-1 207496-9 1-207496-0 Tin 207158-7 207158-8 207524-7 207524-8 6 207152-1 207153-1 Gold* 1-207158-0 1-207158-1 207524-9 1-207524-0 Tin 207441-7 207441-8 207526-7 207526-8 9 207439-1 207440-1 Gold* 1-207441-0 207441-9 207526-9 1-207526-4 Tin 207120-9 1-207120-0 207528-7 207528-8 12 207017-1 207018-1 Gold* 207120-8 1-207120-1 207528-9 1-207528-0 Tin 207444-9 1-207444-0 207530-7 207530-8 18 207442-1 207443-1 Gold* 207444-8 1-207444-1 207530-9 1-207530-0 Tin 1-206763-1 1-206763-2 207532-8 207532-9 24 207304-1 207305-1 Gold* 1-206763-3 1-206763-4 1-207532-0 1-207532-1 Tin 207121-8 -- 207534-8 207534-9 36 207019-1 207020-1 1-207121-0 1-207534-0 1-207534-1 Gold* 207121-9 *Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. 34 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. AMP/2007 South America: 55-11-3611-1514 Metrimate Pin and Socket Catolog Hong Kong: 852-2735-1628 Illustration No. 20 Japan: 81-44-844-8013 44-141-810-8967 DG/marcus ricardus ammermanus * UK: 1-25-94 Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Pin Header Specifications 4 and 6 Position Headers 5 Typ. [ .197] C D Dia.* 4.6 [.181] Ref. 11.8 [.465] B A Max. 5 Typ. [ .197] 2.54 [.100] 18.16 [ .715] Max. 1 [ .039] Dia. Post Pin No. 1 B F 5 [.197] Typ. D Dia.* 2.5 [.098] Typ. 1.6 [.063] Dia. E Typ. Recommended Pc Layout Recommended PCBoard Board Layout 5 Typ. [ .197] 5 Typ. [ .197] C 4.6 [.181] Ref. D Dia.* 11.8 [.465] 2.54 [.100] 24.23 [ .954] Max. 1 [.039] Dia. Post B Pin No. 1 A Max. Square Grid Connectors 9, 12 and 18 Position Headers B 5 [.197] Typ. F D Dia.* 10 [.394] Typ. 5 [.197] Typ. E Typ. 1.6 [.063] Dia. RecommendedPC Pc Board Recommended BoardLayout Layout No. of Positions 4 6 9 12 18 A 22.61 .890 27.69 1.090 27.69 1.090 32.5 1.280 47.32 1.863 AMP/2007 Metrimate Pin and Socket Catolog PC Board Layout Dimensions D* B D* E F Illustration No. 21 2.65 17.4 2.65 6.2 5 M&M.104 * 1-04-94.685 .104 .244 .197 Header Dimensions B C 17.4 12.7 .685 .500 22.4 17.6 .882 .693 22.4 17.78 .882 .700 27.3 22.61 1.075 .890 40.6 32.85 1.598 1.293 2.65 .104 2.65 .104 2.65 .104 3.3 .130 22.4 .882 22.4 .882 27.3 1.075 40.6 1.598 2.65 .104 2.65 .104 2.65 .104 3.3 .130 6.2 .244 6.2 .244 6.2 .244 7.8 .307 10 .394 10 .394 15 .591 25 .984 *D Dia.--2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. 35 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Square Grid Pin Header Specifications (Continued) 24 and 36 Position Headers 5 [ .197] Typ. 5 [ .197] Typ. 3.3 [ .130] Dia. (for No. 4 Screw) B Pin No. 1 A Max. C 4.6 [ .181] Ref. Square Grid Connectors 11.8 [ .465] 2.54 [ .100] D Max. 1 [ .039] Dia. Post B E 2.5 [ .098] Typ. 3.3 [ .130] Dia. (for No. 4 Screw) 5 [ .197] Typ. 15 [ .591] Typ. 7.8 [ .307] Typ. 5 [ .197] Typ. 1.6 [ .063] Dia. Recommended PC Board Layout No. of Header Dimensions Positions A B C 47.32 40.6 32.85 24 1.863 1.598 1.293 62.31 55.58 48.01 36 2.453 2.188 1.890 D 29.36 1.156 29.87 1.176 PC Board Layout Dimensions B E 40.6 25 1.598 .984 55.58 40 2.188 1.575 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 23 MM/MPD * 1-24-94 36 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Socket Header Specifications 4 and 6 Position Headers 5 [ .197]Typ. 5 [ .197] Typ. Socket No. 1 C Dia.* 14.35 [.565] 2.54 [.100] B A Max. 1 [.039] Dia. Post 4.6 [.181] Ref. 15.5 [.610] B 2.5 [.098] Typ. 5 [.197] Typ. E C Dia.* 1.6 [.063] Dia. 5 [.197] Typ. D Typ. 9, 12 and 18 Position Headers 5 [ .197]Typ. 5 [ .197] Typ. Square Grid Connectors Recommended PC Board Layout Socket No. 1 C Dia.* 14.35 [.565] 2.54 [.100] B A Max. 1 [.039] Dia. Post 4.6 [.181] Ref. 21.35 [.840] B 5 [.197] Typ. E C Dia.* 10 [.394] Typ. 5 [.197] Typ. D Typ. 1.6 [.063] Dia. Recommended PC Board Layout No. of Positions 4 6 9 12 A 22.61 .890 27.69 1.090 27.69 1.090 32.5 1.280 47.32 1.863 Header Dimensions B C* 17.4 .685 22.4 .882 22.4 .882 27.3 1.075 40.6 1.598 2.65 .104 2.65 .104 2.65 .104 2.65 .104 3.3 .130 B 17.4 .685 22.4 .882 22.4 .882 27.3 1.075 40.6 1.598 PC Board Layout Dimensions C* D 2.65 .104 2.65 .104 2.65 .104 2.65 .104 3.3 .130 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 24 *C Dia.--2.65 [.104] for No. 2 screw; 3.3 [.130] for No. 4 screw. Mark * 1-11-94 18 6.2 .244 6.2 .244 6.2 .244 6.2 .244 7.8 .307 E 5 .197 10 .394 10 .394 15 .591 25 .984 37 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Square Grid Pin Header Specifications (Continued) 24 and 36 Position Headers 5 [ .197]Typ. 5 [ .197] Typ. Socket No. 1 3.3 [ .130] Dia. (for No. 4 Screw) B A Max. 14.35 [.565] Square Grid Connectors 2.54 [.100] 1 [.039] Dia. Post 25.55 [1.006] 4.6 [.181] Ref. B 5 [.197] Typ. C 3.3 [ .130] Dia. (for No. 4 Screw) 15 [.591] Typ. 7.8 [.307] Typ. 5 [.197] Typ. 1.6 [.063] Dia. 2.5 [.098] Typ. Recommended PC Board Layout No. of Header Dimensions Positions A B 47.32 40.6 24 1.863 1.598 62.31 55.58 36 2.453 2.188 38 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. PC Board Layout Dimensions B C 40.6 25 1.598 .984 55.58 40 2.188 1.575 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 26 Mark * 1-14-94 Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 reference purposes only. Specifications subject to change. Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connectors, 5 [.197] Centerline Free-Hanging Connectors Material Red thermoplastic, 94V-0 rated Plug Housing Receptacle Housing (Accepts Socket Contacts) (Accepts Pin Contacts) Locking Latch Locking Tab Related Product Data Mateable PC Board Mount Headers - Pages 41 and 48-51 Contacts - Pages 9-14 Keying Plug - Page 44 Dimensional Specifications Page 40 Performance Characteristics Page 3 Technical Documents - Page 58 Product Specification 108-10033 Application Specification 114-10040 Serrated Release Serrated Release Part No.* Receptacle 207535-1** 211076-1** 207359-1** 207376-1** 207397-1** 207543-1** In-Line Connectors Housing Plug 1 (Positive Latch) 207535-1** 1 (Breakaway Latch) 211076-1** 3 207360-1** 6 207377-1** 10 207396-1** 16 207542-1** No. of Positions *Housing only, order contacts separately. See pages 9-14 for contact specifications. **Hermaphroditic housing accepts pins or sockets and mates with itself. Note: 1-Position Housings with Positive Latch NOT designed to be unmated; Breakaway Latch designed to be unmated. 1 Position Housing Latch shown) 1 position Housing (Breakaway (Hermaphroditic Housing Accepts Pins or Sockets and Mates With Itself.) Latching Port Detent AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 27 Mark * 1-17-94 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 39 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connector Specifications, 5 [.197] Centerline Single Position Hermaphroditic Housings 6, 10 and 16 Position Housings Plug (for Sockets) 34.42 [1.355] Max. 5 Typ. [.197] 5.46 [.215] 15.1 [.594] Max. Cavity No. 1 27.5 [1.083] Positive Latch 9.6 [.378] 7.85 [.310] Max. 5.46 [.215] 34.670.51 [ 1.365.020] A 1 2 3 4 Serrations in this area are optional. 6 7 8 9 10 Raised Cavity Identification (on Rear Face) Breakaway Latch In-Line Connectors 5 Receptacle (for Pins) 3 Position Housings Plug (for Sockets) 5 [.197] Typ. Receptacle (for Pins) 5 Typ. [.197] Cavity No. 1 5 Typ. [.197] Cavity No. 1 33.7 [1.327] 33.7 [1.327] B 8 9 10 2 7 1 6 3 5 Raised Cavity Identification (on Rear Face) AMP/2007 12.32 [.485] Max. Metrimate Pin and Socket Catolog 23.7 26.25 Illustration No. 29 [.934] [1.034] CMH/MPD * 1-24-94 2 4 1 Raised Cavity Identification (on Rear Face) 3 Raised Cavity Identification (on Rear Face) 2 12.32 [.485] Max. 1 27.5 [1.083] 7.85 [.310] Max. Cavity No. 1 3 No. of Positions 6 Dimensions A B 38.7 41.3 1.524 1.625 58.7 61.3 2.312 2.413 89.79* 91.19 3.535 3.59 AMP/2007 Metrimate Pin and Socket Catolog 16 Illustration No. 30 *A Dim. is Max. for 16-position MPD * 1-24-94 housing. 10 40 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connectors, 5 [.197] Centerline PC Board Mount Headers Plug Straight-Thru Pin Header Locking Latch (Shown to illustrate mating connector) Material and Finish Housing - Red thermoplastic, 94V-0 rated Pin Contacts - Copper alloy, plated tin or gold duplex Socket Contacts - Phosphor bronze, plated tin or gold duplex Right-Angle Pin Header Related Product Data Serrated Release Pin Header Part No. No. of Contact Positions Plating Straight-Thru Right-Angle 3 Tin Gold* Tin Gold* Tin Gold* Tin Gold* 6 10 16 207365-7 207365-8 207583-6 207583-7 207584-7 207584-8 207599-6 207599-7 207541-6 207541-7 207378-6 207378-7 207398-6 207398-7 207544-8 207544-7 Mates with Plug Part No. (Page 39) 207360-1 207377-1 207396-1 In-Line Connectors Mateable Free-Hanging Connectors - Page 39 (Pin and Socket Headers do not mate.) Dimensional Specifications and Recommended PC Board Layout - Pages 42, 43 Performance Characteristics Page 3 Technical Documents - Page 58 Product Specification 108-10033 Application Specification 114-10040 207542-1 *Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. Receptacle Straight-Thru Socket Header Locking Tab (Shown to illustrate mating connector) Right-Angle Socket Header Serrated Release AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 33 MPD * 1-25-94 Mates with Socket Header Part No. No. of Contact Receptacle Part No. Positions Plating Straight-Thru Right-Angle (Page 39) Tin 207609-6 207608-6 3 207359-1 207608-7 Gold* 207609-7 6 10 16 Tin Gold* Tin Gold* Tin Gold* 207611-6 207611-7 207613-6 207613-7 207615-6 207615-7 207610-6 207610-7 207612-6 207612-7 207614-6 207614-7 207376-1 207397-1 207543-1 *Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. Note: Pin and Socket Headers do not mate. 41 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Pin Header Specifications, 5 [.197] Centerline Straight-Thru Right-Angle 3 Position Header 3 Position Header 5 [.197] Typ. 1 [.039] Dia. Post C Dia.* 4.72 [.186] Ref. Pin No. 1 C Dia.* B A Max. 4.88 [.192]Ref. 12.7 [.500] Max. 12.7 [.500] Max. In-Line Connectors C Dia.* D Recommended PC Board Layout 1.6 5 [.063] Dia. [.197] Typ. 10.8 [.425] Typ. 3.8 [.150] Ref. 17.5 [.689] B D C Dia.* 1.6 [.063] Dia. 5 [.197] Typ. 10.8 [.425] Typ. 6, 10 and 16 Position Headers 5 [.197] Typ. 1 [.039]Dia. Post 17.5 [.689] B Recommended PC Board Layout 14.9 [.587] Ref. 2.54 5 [.100] [.197] Typ. Pin No.1 2.54 [.100] B A Max. 6, 10 and 16 Position Headers 1 [.039] Dia. Post 4.72 [.186] Ref. C Dia.* B A Max. C Dia.* B A Max. Pin No. 1 4.88 [.192] Ref. 12.7 [.500] Max. 12.7 [.500] Max. Pin No. 1 2.54 [.100] 2.54 [.100] 17.5 [.689] B D 3.8 [.150] Ref. C Dia.* AMP/2007 10.8 5 Metrimate Pin and Socket Catolog Typ. 1.6 [.425] [.197] Typ. [.063] Dia. Illustration No. 35 Recommended PC Board Layout MM/MPD * 1-24-94 No. of Positions A 36.86 3 1.451 51.87 6 2.042 71.86 10 2.829 102.64 16 4.041 5 [.197] Typ. 10.8 [.425] Typ. 14.9 [.587] Ref. 1 Dia. Post [.039] B D 17.5 [.689] C Dia.* 1.6 [.063] Dia. 5 [.197] Typ. AMP/2007 Recommended PC Board Layout Metrimate Pin and Socket Catolog Illustration No. 36 Header DimensionsPC Board Layout Dimensions MM/MPD * 1-24-94 B 31.6 1.244 46.6 1.834 66.6 2.622 96.6 3.803 C* 2.65 .104 2.65 .104 2.85 .112 2.85 .112 B 31.6 1.244 46.6 1.834 66.6 2.622 96.6 3.803 C* 2.65 .104 2.65 .104 2.85 .112 2.85 .112 D 10 .394 25 .984 45 1.772 75 2.953 *C Dia.--2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw. 42 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Socket Header, 5 [.197] Centerline Straight-Thru Right-Angle 3 Position Header 3 Position Header 5 [ .197] Typ. 1 [ .039] Dia. Post C Dia.* 4.72 [ .186] Ref. B A Max. C Dia.* Socket No. 1 B A Max. 4.6 [ .181] Ref. 11 [ .433] Max. 11 [ .433] Max. 2.54 [ .100] 19.5 [ .768] Socket No. 1 2.54 [ .100] B C Dia.* D Recommended PC Board Layout 5 [ .197] Typ. 10.8 [ .425] Typ. 5 [ .197] Typ. Recommended PC Board Layout 1.6 [ .063] Dia. 3.8 [ .150] Ref. B D C Dia.* 5 [ .197] Typ. 10.8 [ .425] Typ. 1.6 [ .063] Dia. In-Line Connectors 6, 10 and 16 Position Headers 17 [ .670] Ref. 19.5 [ .768] 1 [ .039] Dia. Post 6, 10 and 16 Position Headers 5 [ .197] Typ. 1 [ .039] Dia. Post C Dia.* B A Max. 4.72 [ .186] Ref. C Dia.* Socket No. 1 B A Max. 4.6 [ .181] Ref. 11 [ .433] Max. 11 [ .433] Max. 2.54 [ .100] Socket No. 1 2.54 [ .100] 19.5 [ .768] B Recommended PC Board Layout C Dia.* D 5 [ .197] 10.8 [ .425] Typ. 5 [ .197] Typ. 1 [ .039] Dia. Post 3.8 [ .150] Ref. B D Recommended PC Board Layout 10.8 1.6 17 [ .670] Ref. 19.5 [ .768] 5 Typ. C Dia.* 1.6 [ .425] [ .063] [ .063] Dia. [ .197] Typ. Typ. AMP/2007 Metrimate Pin and Socket Catolog AMP/2007 PC Board Layout Illustration No.Header 39 Dimensions Metrimate PinDimensions and Socket Catolog No. of Positions A B C* B C* D MM/MPD * 1-24-94 Illustration No. 40 36.55 31.6 2.65 31.6 2.65 10 3 MM/MPD * .394 1-24-94 1.439 1.244 .104 1.244 .104 6 10 16 51.59 2.031 71.6 2.819 101.78 4.007 46.6 1.834 66.6 2.622 96.6 3.803 2.65 .104 2.85 .112 2.85 .112 46.6 1.834 66.6 2.622 96.6 3.803 2.65 .104 2.85 .112 2.85 .112 Dia. 25 .984 45 1.772 75 2.953 *C Dia.--2.65 [.104] for No. 2 screw; 2.85 [.112] for No. 3 screw. 43 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant In-Line Connectors, 5.08 [.200] Centerline Free-Hanging Connector and PC Board Mount Pin Header Plug Housing Right-Angle Pin Header (Accepts Socket Contacts) Key Knock-Out Locations A Material and Finish Connector Red thermoplastic, 94V-0 rated Header Housing - Red thermoplastic, 94V-0 rated Contact - Copper alloy, plated tin or gold duplex Related Product Data In-Line Connectors Contacts - Pages 9-14 Keying Plug - See Below Dimensional Specifications and Recommended PC Board Layout - Pages 45-47 Performance Characteristics Page 3 Technical Documents - Page 58 B Keying Wedges Locking Latch Right-Angle Pin Header Standard Keyed Part No. Part No. ***208116-4*** -- 3-208403-31, 10 208404-1 Tin 3-208403-2 3-208403-42 Tin 208099-3 -- 19 208100-1 Gold** 212630-4 -- No. of In-Line Connector Positions Plug Part No.* 6 208117-1 Contact Plating Tin ***Housing only, order contacts separately. See pages 9-14 for contact specifications. ***Duplex plated 0.00076 [.000030] gold on mating end, tin on termination end, with entire contact nickel underplated. ***Longer tail version also available, P/N 208116-5. ****1 Location A knocked out. ****2 Location B knocked out. Keying Wedge Part No. 208400-1 (for use with In-Line Plug Connectors, above) 5.72 [.225] 10.16 [.630] 2.41 [.095] Keying Plugs Keying Plugs For Plug Housings (for use with all types) Material Nylon Related Product Data Used with: Square Grid Connectors Pages 31-34 In-Line Connectors Pages 39-41 Drawer Connectors Pages 18, 19 For Socket Headers AMP/2007 Keying Plug Pin and Socket Catolog Metrimate Part No. 207654-1 Illustration No. 43 (For use in socket cavities only) DG/mra * 1-25-94 Revised by MPD * 7-27-94 Keying Plug Part No. 211108-1 Keying Plug (Installed) Keying Plug (Installed) Plug Housing (Shown for reference only) 44 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Connector Specifications, 5.08 [.200] Centerline 6 Position Plug Housing 10 Position Plug Housing (for Sockets) (for Sockets) B A 5.08 [.200] Typ. 5.08 [.200] Typ. 9.14 [.360] 28.2 [1.110] C 9.14 [.360] 28.2 [1.110] 43.18 [1.700] 1 2 3 4 5 63.5 [2.500] 6 1 2 3 4 5 6 7 8 9 10 In-Line Connectors Raised Ring (Cavity No. 1 Only) Raised Ring (Cavity No. 1 Only) 19 Position Plug Housing (for Sockets) 3.18 [.125] Typ. 5.08 [.200] 14.2 [.560] 6.35 [.250] Typ. 28.2 [1.110] 74.68 [2.940] AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 45 Raised Ring (Cavity No. 1 Only) MPD * 1-12-94 1 2 11 3 12 4 13 5 14 15 6 7 16 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 46 MPD * 1-24-94 8 17 9 18 10 19 45 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline 6 Position Header 7.75 [.305] Ref. 23.88 [.940] 3.23 [.127] Dia. 41.91 [1.650] 5.08 [.200] Typ. Pin No. 1 3.05 [.120] Ref. 13.97 [.550] 48.26 [1.900] 1.02 [.040] Dia. Pin 41.91 [1.650] 5.08 [.200] Typ. 25.4 [1.000] In-Line Connectors 8.26 [.325] Typ. 5.08 [.200] Typ. 3.23 [.127] Dia. 1.6 [.063] Dia. Recommended PcPC Board Layout Recommended Board Layout 10 Position Header 7.75 [.305] Ref. 23.88 [.940] 3.23 [.127] Dia. 62.23 [2.450] 5.08 [.200] Typ. Pin No. 1 3.05 [.120] Ref. 13.97 [.550] 68.58 [2.700] 1.02 [.040] Dia. Pin 62.23 [2.450] 45.72 AMP/2007 [1.800] 3.23 [.127] Dia. Metrimate Pin and Socket Catolog Illustration No. 49 8.26 Typ.MPD * 1-13-94 1.6 Dia. [.325] 5.08 [.200] Typ. 5.08 [.200] Typ. [.063] Recommended PC Board Layout Recommended Pc Board Layout 46 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant In-Line Right-Angle Pin Header Specifications, 5.08 [.200] Centerline (Continued) 19 Position Header 17.91 Ref. [.705] 28.96 [1.140] 3.23 [.127] Dia. 72.39 [2.850] Pin No. 1 3.18 [.125] Typ. 6.35 [.250] Typ. 2.54 [.100] Typ. 19.05 [.750] 5.08 [.200] 78.74 [3.100] 3.05 [.120] Ref. 72.39 [2.850] 5.08 [.200] 1.02 [.040] Dia. Pin 57.15 [2.250] 10.16 [.400] Ref. 3.23 [.127] Dia. 6.35 [.250] Typ. In-Line Connectors 3.18 [.125] Typ. 7.62 [.300] Typ. 1.6 [.063] Dia. 5.08 [.200] Recommended Pc Board Layout AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 51 MPD * 1-18-94 47 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) 3 Circuit Assembly Part No. 208708-1 Material and Finish (Coaxial Contacts) Center Conductor - Copper Alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel Outer Shell - Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel Mounting Holes (for No. 2 Screws) 11.0 Max. [.433] 31.6 [1.244] 36.55 Max. [1.439] 5.21 Ref. [.205] 19.5 [.768] 5.0 Ref. [.197] 3.61 Ref. [.142] 2.54 [.100] In-Line Connectors 1.0 Dia. Post 5.0 [.039] [.197] 31.6 [1.244] 20.8 [.819] 15.8 [.622] 10.8 [.425] 3.73 [.147] W* X* Y* 2.65 Dia. [.104] (for No. 2 Screw) 1.6 [.063] Dia.* 1.27 [.050] Recommended PC Board Layout *Drill 1.6 [.063] Dia. holes in rows "W" and "Y" for subminiature coaxial contacts; and in row "X" only for power contacts. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts. 2. 3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39). 48 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) (Continued) 10 Position Circuit Assemblies Mounting Holes (See chart below.) 11.0 Max. [.433] Material and Finish 4.72 [.186] Ref. Coaxial Contacts Center Conductor - Copper Alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel Outer Shell - Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel B A Max. Power Contacts Power Contacts 19.5 [.768] Body - Copper Alloy plated 0.00076 [.000030] gold on mating area, 0.00381 [.000150] tin on remainder, both over 0.00127 [.000050] nickel Hood - Stainless steel 3.61 Ref. [.142] 2.54 [.100] 5.0 Ref. [.197] 5.21 Ref. [.205] 5.0 [.197] Coaxial Contacts In-Line Connectors B D 5.0 Typ. [.197] 10.8 [.425] 3.73 [.147] W* X* Y* C Dia.** 1.6 [.063] Dia.* 1.27 [.050] Recommended PC Board Layout In-Line Coaxial Socket Headers, Straight-Thru PC Board Layout No. of Positions 10 Dimensions B **C** D 66.6 2.85 45 2.622 .112 1.772 **C Dia. = 2.85 [.112] for No. 3 Screw. No. of Positions 10 Dimensions A B 71.6 2.869 Mounting Hole (for Screw Size) 66.6 3 2.622 Cavity Loading Mates with Socket Header In-Line Receptacle Coaxial Power Part No. Part No. Contacts Contacts All -- 208309-1 207397-1 (page 39) 3, 8 thru 10 1, 2, 4 thru 7 208309-3 *Drill 1.6 [.063] Dia. holes in rows "W" and "Y" for subminiature coaxial contacts; and in row "X" only for power contacts. 49 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) 3 Circuit Assembly Part No. 208222-2 Material and Finish Mounting Holes (for No. 2 Screws) 19.5 [.768] Coaxial Contacts Center Conductor - Copper Alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel Outer Shell - Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel 31.6 [1.244] 36.55 Max. [1.439] 2.54 [.100] 11.0 Max. [.433] 4.7 Ref. [.185] 1.0 Dia. Post [.039] In-Line Connectors 5.0 Ref. [.197] 15.8 [.622] 20.8 [.819] 5.0 [.197] 31.6 [1.244] 8.81 [.347] 10.8 [.425] X* Y* 2.65 Dia. [.104] (for No. 2 Screw) 3.81 1.6 [.150] [.063] Dia.* Recommended PC Board Layout * Drill 1.6 [.063] Dia. holes in rows "X" and "Y" for subminiature coaxial contacts. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts. 2. 3 circuit assembly mates with in-line receptacle. Part No. 207359-1 (page 39). 50 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors In-Line Coaxial Socket Headers, Straight-Thru (PC Board Mount) (Continued) 6 Circuit Assembly Part No. 208212-3 Material and Finish 19.5 [.768] Mounting Holes (See chart below.) Coaxial Contacts Center Conductor - Copper alloy plated 0.00127 [.000050] gold over 0.00076 [.000030] nickel Outer Shell - Copper alloy, plated 0.00038 [.000015] gold over 0.00127 [.000050] nickel 46.6 [1.834] 51.59 Max. [2.031] 11.0 Max. [.433] 4.70 [.185] Ref. 5.0 Ref. [.197] 2.54 [.100] 1.0 Dia. [.039] Post 5.0 [.197] In-Line Connectors 46.6 [1.834] 25 [.984] 10.8 [.425] 5.0 Typ. [.197] 3.81 [.150] 8.81 [.347] X* Y* 2.65 Dia.** [.104] 1.6 [.063] Dia.* Recommended PC Board Layout **Drill 1.6 [.063] Dia. holes in rows "X" and "Y" for subminiature coaxial contacts; and in row "Y" only for power contacts. **Dia. = 2.65 [.104] for No. 2 Screw. Notes: 1. All cavities are preloaded with subminiature coaxial socket contacts. 2. 6 circuit assembly mates with in-line receptacle. Part No. 207376-1 (page 39). 51 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Rectangular Connectors 62 Position Rectangular Connector (Panel Mount) 5 Ref. [ .197 ] 5 Ref. [ .197] 5 Ref. [ .197 ] 5 [ .197 ] Ref. Material 40.18 [1.582] 40.18 [1.582] Black thermoplastic, 94V-0 rated 98.3 [ 3.870] 75 [ 2.952 ] 79.88 [ 3.145] 3.8 [.150 ] 39.34 [1.549] 31.06 [1.223 ] 11.3 [.445] 11.3 [.445] 75 [ 2.952 ] 3.8 [.150 ] 98.3 [ 3.870] Rectangular Connector Rectangular Connectors Mating Half Plug With Male Jackscrew 208334-41 With Female Jackscrew Threads 208627-12 Receptacle 208628-1 -- Pin Headers -- 211580-4 (19.76 [.778] posts) 211580-5 (3.56 [.140] posts) 1 Mates with 211580-4 or 211580-5. Mates with 208628-1. Note: Housings shown with jackscrew in plug and female jackscrew threads in receptacle. Either half can be equipped with female jackscrew threads or jackscrew as necessary. 2 Recommended Panel Cutout for Front & Rear Mounted Plug and Rear Mounted Receptacle Panel Thickness A F B 8.7 [.343] Typ. 0.8-1.4 .031-.055 1.4-2 .055-.078 A 29.9 1.177 32.2 1.268 B 13.3 .524 13.3 .524 Dimensions* C D 41.7 68 1.642 2.677 41.7 68 1.642 2.677 E 82.7 3.256 82.7 3.256 F 2.6 .102 1.6 .063 C Recommended Panel Cutout for Front Mounted Receptacle D E Recommended Panel Cutout (for Plug or Receptacle) Panel Thickness 0.8-1.4 .031-.055 1.4-2 .055-.078 A 35.4 1.394 37.7 1.484 B 15.9 .626 15.9 .626 Dimensions* C D 44.3 70.2 1.744 2.764 44.3 70.2 1.744 2.764 AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 53 Mark * 1-18-94 E 85.4 3.362 85.4 3.362 F 2.6 .102 1.6 .063 *All dimensional tolerances listed are +0.3 [.012, -.001]. 52 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Rectangular Connectors (Continued) 62 Position PC Pin Headers (Mates with Plug Part No. 208334-4) 5 [ .197] Typ. 79.88 [ 3.145] 98.30 [ 3.870] 40.18 [1.582] Material Black thermoplastic, 94V-0 rated 3.56 [ .140] Dia. 39.34 [ 1.549 ] 11.30 [ .445] 5 [ .197]Typ. Related Product Data Mateable Plug - Page 52 5 98.30 [ .197] [ 3.870] Performance Characteristics Typ. Page 3 Technical Documents - Page 58 Product Specification 108-10033 Application Specification 114-10040 3.56 [ .140 ] Dia. 5 [ .197] 5 [ .197] Typ. Typ. 79.88 [ 3.145] 98.30 [ 3.870] 98.30 [ 3.870] 40.18 [1.582] 5 3.56 Dia. [ .197]Typ. [ .140] 3.56 [ .140] Dia. 79.88 [ 3.145] 79.88 [ 3.145] Part No. 211580-4 with posts 19.76 [.778] Part No. 211580-5 with posts 3.56 [.140] 39.34 [ 1.549 ] 11.30 [ .445] 11.30 [11.30 .445] 39.34 [ .445] [ 1.549 ] 39.34 [ 1.549 ] 40.18 [1.582] 40.18 [1.582] 5 Typ. [ .197] 5 [ .197]Typ. 87.63 [ 3.45] 64.99 [ 2.55] 4.75 [ .187] Part No. 211580-4 with posts 19.76 [.778] Part No. 211580-4 with posts 19.76 [.778] 22.64 5 Part No. 211580-5 with posts 3.56 [ .197] Typ. Part No. [.778][ .900] Part [.140] No. 211580-4 211580-5 with with posts posts 19.76 3.56 [.140] Part No. 211580-5 with posts 3.56 [.140] Recommended PC Board Layout 87.63 [ 3.45] 87.63 [ 3.45] 64.99 [64.99 2.55] [ 2.55] 64.99 [ 2.55] 4.75 [.187] Rectangular Connectors [87.63 Recommended PC Board Layout 3.45] 4.75 [ .187] 4.75 [ .187] 22.64 [ .900] 5 22.64 [ .197] Typ. [22.64 .900] [ .900] 5 Typ. [ .197] 5 [ .197] Typ. Recommended PC Board Layout Recommended PC Board Layout Recommended PC Board Layout Recommended PC Board Layout AMP/2007 Metrimate Pin and Socket Catolog Illustration No. 56 Mark/MPD * 2-18-94 Catalog 82045 Revised 06-08 www.tycoelectronics.com AMP/2007 AMP/2007 AMP/2007 Metrimate Pin andMetrimate Socket Catolog Pin and Socket Catolog Metrimate Pin and Socket Catolog Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514 Illustration No. 56 Illustration No. 56 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628 Illustration No. 56 specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013 Mark/MPD * 2-18-94 Mark/MPD * 2-18-94 equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967 Mark/MPD * 2-18-94 53 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Commoning Connectors Product Facts * 36-circuit commoning system * Choice of bussing configurations: full bus and split bus of 8-8-8-8-4. Other arrangements are available, consult Tyco Electronics. * Compact design: 95.1 [3.744] x 33 [1.300] * Mounts onto machine frame and other panel areas 95.1 [3.744] 5.1 [.200] 84.9 [3.344] 6.35 [.250] 20.3 [.800] 4.3 Dia. [.169] Copper Bus Plates (See Note 1.) Material and Finish Circuit No. 1 Contacts - Copper alloy, tin plated 33 [1.300] Pin Header (See Note 2.) Base Commoning Connectors 16.5 [.650] Notes: 1 . See chart below for bus configurations. 2. These connectors mate with 36-circuit Square Grid Plug Part No. 207019-1 (page 31). Notes: 3. Dimensional tolerances are not illustrated. This information is available on engineering drawings; use product part number when ordering drawings. Bus Commoning Configuration Arrangements 1 thru 8 9 thru 16 Split 17 thru 24 8-8-8-8-4 25 thru 32 33 thru 36 Full All Circuits Common Part Number 208062-8 208062-9 54 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Power Distribution Connectors Product Facts * 36-circuit power distribution system * High current capability * Compact design: 95.1 [3.744] x 33 [1.300] * Accommodates one or two voltages (with split bus) 95.1 [3.744] 5.1 [.200] 84.9 [3.344] 6.35 [.250] Copper Bus 20.3 [.800] 4.3 Dia. [.169] Split Bus (See Note 1.) Bus Contact Connector Configuration Plating Part No. Full Bus Tin 208063-5 208063-6 Tin Split Bus (See Note 1.) Sel. Gold/ 208063-7 Nickel1 33 [1.300] Socket Header (See Note 2.) M5 x 0.8 Screw (2) [10-32] Base 1 .00076 [.000030] gold on mating 0 area, 0.00381 [.000150] tin on remainder, both over 0.00127 [.000050] nickel. 16.5 [.650] Power Distribution Connectors Notes: 1. Copper bus for Part Nos. 208063-6 and 208063-7 is divided lengthwise, providing dual 18-circuit buses. Other bussing configurations can be made available, consult Tyco Electronics. Notes: 2. These connectors mate with 36-circuit Square Grid Receptacle Part No. 207020-1 (page 31). Notes: 3. Dimensional tolerances are not illustrated. This information is available on Tyco Electronics engineering drawings; use product part number when ordering drawings. Heat Rise Characteristics 30 Max. Temperature Rise. C The following graph indicates the maximum temperature rise of a power distribution connector with various currents being applied. The specific connector under test is a fully bussed, 36-circuit power distribution connector with 7-8 mm2 [8 AWG] input wire. The mating connector is a standard 36-circuit Metrimate receptacle with all contacts terminated to 1 219 [48] leads using 2 mm2 [14 AWG] wire. 20 10 A B C D E F G H Current Applied A-- B-- C-- D-- E-- F-- G-- H-- 13 amperes, one central contact. 13 amperes (combined), two adjacent central contacts. 20 amperes (combined), four central contacts. 40 amperes (combined), four central contacts. 60 amperes (combined), four central, three end contacts. 50 amperes (combined), four corner contacts. 100 amperes (combined), 36 contacts. 155 amperes (combined), 36 contacts. 55 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Application Tooling Mechanical Hand Tools SDE (Standard Die for Interchangeable Die Envelope) Die Sets Sets SDE die sets provide costeffective flexibility, through many options for a common die-set outline. The SDE die sets can be adapted for use with CERTI-CRIMP hand tools, PRO-CRIMPER III hand tools, the SDE Terminator and the 626 Pneumatic Tool System. For more information, request Catalog 1654003. PRO-CRIMPER III Hand Tool, Part No. 58495-1 Commercial grade hand tool for crimping various products. Features ratchet control to provide complete crimp cycle. Accepts both pinned- and shoulderedstyle die sets. Locators are provided with pinned-style die sets for proper contact and wire positioning, and to help minimize contact rotation and bending during crimping. Approximate weight 1.3 lb [0.60 kg]. For use with Type III+ contacts, see pages 17-19. For more information, request Catalog 1773379-1, Instruction Sheet 408-9930. CERTI-CRIMP Straight Action Hand Tools (SAHT) Premium grade hand tools. Feature ratchet control to provide complete crimp cycle. Die sets close in a straight line. Include a contact locator and wire stop, plus an insulation crimp adjustment lever, when applicable. Approximate weight 1.3 lb [0.59 kg]. For Type III+ contacts, see pages 17-19. For more information, request Catalog 65780. Premium grade hand tool. Features ratchet control to provide complete crimp cycle. The interchangeable die sets close in a straight line to minimize contact or terminal rotation during crimping. When applicable, user-assist features such as a contact or terminal locator and a wire stop, are built into the die set. Approximate weight 1.9 lb [0.86 kg]. For subminiature coaxial contacts, see pages 22-23. For more information, request Catalog 65780, Instruction Sheet 408-2095. An electric crimp terminator with compact design features a die set holder that is compatible with all AMP SDE (PRO-CRIMPER III Tool) die sets. Hand- or foot-actuated options are available. CE Approved. For more information, request Catalog 1654714. 112076 Application Tooling These tools are ideal for small production, prototype and experimental applications. They are used for terminating pin and socket contacts to wire and feature a ratchet device to provide consistently formed crimps. 92936-8 CERTI-CRIMP "C" Head Straight Action Hand Tool (SAHT), Part No. 69710-1 SDE Terminator, Part No. 1490076-2 112383 Electric Machine for Interchangeable Die Sets 56 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling (Continued) Pneumatic Hand Tool for Interchangeable Die Sets 6-26 Pneumatic Tool System Battery-Powered Crimp Tool Kits Effortless crimping for a broad range of terminals, either bench-mounted or hand-held for working in cramped quarters. * Lightweight tool eliminates physical force required by hand tools * Hand- or foot-switch operation * Termination wire range from 26-6 AWG [0.12-13.0mm2], plus coaxial and fiber optic cable * Works with existing AMPcompatible crimp heads and die sets * Ratchet control option provides complete crimp cycle, eliminating partial crimps * Use rotating head assembly to reach difficult termination locations The Battery-Powered Crimp Tool Kit is a fast, ergonomically-designed tool is ideal for use at the bench, on the line, or in the field. It's completely portable, lightweight (3.48 lbs including battery) and compact. The charge delivers over 100 crimps - charge time is 40 mins. The kit includes the tool, 2 batteries and the charger. P/N 1213890-1 -- SDE Battery Powered Crimp Tool Kit (dies not included) P/N 1213805-1 -- CERTICRIMP II, SA Battery Powered Crimp Tool Kit (heads not included) P/N 1213840-1 -- CERTICRIMP, Large Die, C-Head Adapter Battery Powered Crimp Tool Kit (dies not included) P/N 1213819-1 -- CERTI-CRIMP, Large Die, Straight-Action Adapter Battery Powered Crimp Tool Kit (dies not included) For more information, request Catalog 124208. Application Tooling For more information, request Catalog 1773381. CRIMP MACHINES Semiautomatic bench machines for crimping reeled terminals and contacts, featuring a quiet and reliable direct motor drive, microprocessor controls for ease of setup and operation, and guarding and lighting designed for operator convenience and safety. All models are equipped with either manual or automatic precision adjustment of crimp height. Machine-mounted sensors are available for crimp quality monitoring using conventional miniaturestyle applicators. AMP-TAPETRONIC Machine, Part No. 69875 AMP-O-LECTRIC Model "K" Terminating Machine with a permanently-mounted applicator that accepts interchangeable die sets to apply a variety of tape-mounted terminals and splices. Many of the die sets can also be used in AMP-O-LECTRIC Terminating Machines with a tape applicator. For more information, contact Tyco Electronics. 103330 AMP-O-LECTRIC Model "G" Terminating Machines, Part Nos. 354500-1, -9, -11 For more information, request Catalog 1654956-2, Video 198116, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. Note: New Stripping Module available, see page 79. 57 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling (Continued) Crimp Quality Monitor (CQM) Part No. 1320420-2 The unique system provides 100% on-the-fly crimp inspection. It measures the crimp height of each termination, and evaluates the quality of each crimp. If a crimp is questionable, the monitor alerts the operator with both visual and audible alarms. It also provides ports for printing and networking. When used with AMP-O-LECTRIC Model "G" Termination Machines, the monitor is mounted to the machine. When used with AMPOMATOR CLS IV Lead Making Machines, it is integrated into the machine's operating system. For more information, request Catalog 82275. Application Tooling AMP 3K/40 and AMP 5K/40 Terminating Machines The AMP 3K/40 and AMP 5K/40 Terminators are designed for customers that require the increased output and quality of a semiautomatic machine at a competitive price. By incorporating the most commonly requested features as standard and offering a long list of optional equipment, these terminators offer flexibility to meet the specific needs of various applications at the lowest possible cost. Features * 3,000 lb [1361 kg] max. crimp force (AMP 3K/40); Crimp Force Monitor (CFM) Features * 1 or 2 Channels * 128 x 128 Dot Matrix * Zone & Peak Force Analysis * Force Trigger * Encoder Proximity Trigger * Absolute Force Measurement * Monitors the wire barrel crimp of open-barrel, uninsulated contacts and terminals Your Quality Program calls for more than a Good Crimping System. It demands proof -- the proof you get with the SLE crimp force monitor. It has highresolution piezo-quartz sensor technology for a more precise identification of typical crimping faults. Sure, you can sample and test crimp height with a micrometer. In fact, that's how you standardize your process. But for ongoing quality control, testing every crimp, SLE is the choice. It's known worldwide, and meets our standards or a high performance terminating system. That's how you can be sure. High quality crimping -- with verification -- means higher production and productivity. * 5,000 lb [2268 kg] max. crimp force (AMP 5K/40) * Real-time monitoring of every crimp * Special applicators are not required * Use with the AMP-3K/40 and AMP-5K/40 presses from Tyco Electronics * Frame-mounted force sensor * For bench or fullyautomatic machines * Please contact us for any other type of press you would like to use with the CFM Crimp Force Monitor Specifications * Electrical: 110-230 VAC Single Phase, 50-60 Hz, 15 watts * Size (Monitor): 178mm x 137mm x 95mm * Weight (Monitor): 1.02kg (single channel), 1.05kg (double channel) For more information, request Catalog 1309085-2 * Toolless removal of applicators and guards System III Applicator * Jog capability * Quiet, fast operation 80/76 dBA and cycle time less than 0.400 seconds * Accepts Heavy Duty Mini stye applicators * Wide range of optional equipment such as toolless precision crimp height adjust, batch counter, CQM capability and work light For more information, request Catalog 1654956-2. The System III Applicator introduces several new technologies into the applicator including a precision servoelectric motorized feeding system, a built-in data module for storing terminal crimp and set-up information, a precision fit round ram, and a newly designed terminal depressor. It still utilizes the proven quality of the HD-M crimper and anvil tooling. For more information, request Catalog 1654956-8 Note: New Stripping Module available, see page 79. 58 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling (Continued) LEAD MAKERS APPLICATORS Komax gamma 333 PC Lead-Making Machine This fully-automatic, PCcontrolled leadmaker can be equipped with up to three processing stations enabling the crimping of both ends of the wire, double-crimp connections with three different contacts, singleended seal applications, tinning or ink-jet marking. Features include ultra-short conversions times, easy-touse graphic-based TopWin interface with multiplelanguage capability, crimp force analyzer with statistical analysis, seal monitoring, and integrated good/bad sorting. For more information, request Catalog 1307901. AMPOMATOR System III Leadmaker End-Feed Heavy-Duty Miniature Applicators (coded HDM) Interchangeable applicators for crimping products reeled end-to-end (primarily openbarrel terminals). Used in bench and lead-making machines; most designs can be used, or adapted for use with minor tooling changes, dial-in settings for different wire sizes and insulation diameters. Mechanical or air-powered feed systems, depending on the product applied. For more information, request Catalog 296393-2 and Instruction Sheet 408-8039. EDGE Applicator Counter The AMPOMATOR System III Leadmaker is designed for the demands of low-volume/ high mix manufacturing and precision quality. This leadmaker combines the best wire processing capabilities with new technologies in terminal feeding and machine set-up found in the System III Applicator to offer significant advantages for higher throughput and efficiencies. For more information, request Catalog 1654956-5 The 433-S alpha offers maximum flexibility for applying seals to one or both ends of the wire with the corresponding terminal. When equipped with the mci 711 crimp terminator and mci 761 seal applicator, the fullyautomated 433-S alpha forms a highly compact system with optimum accessibility. Dynamic servo-drives provide fine travel settings on all motor axes and the wire straightening unit with quickrelease lock and automatic lead-in feature reduces wire changeover time. The TopWin software provides for fast, simple data input. The EDGE is standard on all new applicators and can be retrofitted to most existing Tyco Electronics applicators. For more information, request Catalog 1773385.. Side-Feed Heavy-Duty Miniature Applicators (coded HDM) For more information, request Catalog 1307801. Interchangeable applicators for crimping products reeled side-by-side on single or dual carrier strips (primarily closed-barrel terminals and open-barrel contacts). Similar design as the endfeed version. All side-feed applicators include a wire stop to help correctly position the wire end in the crimping target area. 89828 Komax 433-S alpha Lead-Making Machine Application Tooling The new EDGE counter tracks wearable tool usage for the most effective maintenance planning. The completely electronic counter, with clear LCD display, indicates cycles since installation. By performing maintenance at measured intervals with pre-set limits, operators avoid breakdowns and rejects caused by tool wear or mis-adjustment. A wireless interface transfers counters to a PC running the optional Edge Counter Software Pack. For more information, request Catalog 296393-2 and Instruction Sheet 408-8040. 59 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Application Tooling (Continued) Stripper-Crimper Applicators (coded SCA) 89827 Interchangeable applicators for crimping products in AMP-O-MATIC StripperCrimper Machines. Consist of separate ram and lower tooling assemblies. Similar dial-in settings for different wire sizes and insulation diameters as HDM applicators. Available with sensors for use with the Crimp Quality Monitor. For more information, request Catalog 65004 (AMP-O-MATIC Stripper-Crimper Machines), Catalog 82275 [Crimp Quality Monitor (CQM)]. Cosmic 30M Wire Stripping Machine, 5-528367-0 For more information, request Catalog 1773385-2. Cosmic 927R Micro-Cable Stripper STRIPPER-CRIMPER MACHINES AMP-O-MATIC StripperCrimper Machines, Part Nos. 1320895-1, -2 Semiautomatic bench crimping machines that also strip the wire, and are therefore used for terminating jacketed cable. Feature manual precision adjustment of crimp height, keyed strip blades for faster, more accurate setups, and an efficient scrap removal system. All adjustments can be made from the front of the machines without special tools. Available with crimp quality monitoring. Application Tooling The Cosmic 30M is a high precision, high speed electrical wire stripper that is very easy to operate. It's equipped with a four blade system and an optional gripper for more difficult wires. There is a digital display for the wire diameter that can be set at 0.01 mm increments. The compact, lightweight, benchtop Cosmic 927R was designed and developed to reliably strip various insulation materials and micro-cable. From conductor diameter 36 to 10 AWG, the stripping diameter display can be set to within 0.1 mm increments. For more information, request Catalog 1773385-4. For more information, request Catalog 65004, Video 198075, Catalog 82275 [Crimp Quality Monitor (CQM)], Video 198094. 12075-2 Stripping Module (for the AMP 3K/40 and AMP 5K/40 Terminating Machines and AMP-OLECTRIC Model "G" Terminator on page 77) The combination of the Stripping Module with the AMP 3K/40 and AMP 5K/40 Terminating Machines or the AMP-O-LECTRIC Model "G" Terminator provides an economic and proficient method of stripping the wire and crimping terminals on the same machine. The module accepts End- and Side-Feed HDM Applicators (32-14 AWG) and operates in three modes: crimp only, strip only, or strip and crimp. It can be installed on existing machines in the field or purchased as one unit from the factory. For more information, request Catalog 1309085. 60 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Technical Documents The following is a list of technical documents covering the application, performance and maintenance of Metrimate Connectors. Product Specifications describe technical performance characteristics and verification tests. They are intended for the Design, Component and Quality Engineer. 108-10033 Metrimate Connectors 108-10042 Contacts, Type III+ Stamped and Formed 108-12011 Subminiature COAXICON Contacts 108-1317 Power Drawer Connectors 108-1682 Power Drawer Connectors with .125 POWERBAND Contacts 108-1449 Power Drawer with High Current Louvertac Size 8 108-10033-1 Metrimate Connectors loaded with contacts Application Specifications describe requirements for using the product in its intended application and/or crimping information. They are intended for the Packaging and Design Engineer and the Machine Setup Person. 114-10014 Contacts, Pin and Socket, Power Application of 114-10004 Contacts, Type III+ 114-10039 Drawer Connectors 114-10040 Metrimate Connectors 114-10043 POWERBAND Contacts Technical Documents Instruction Sheets provide instructions for assembling or applying the product. They are intended for the Manufacturing Assembler or Operator. 408-7846 Metrimate Connectors (Square Grid) 408-1379 Pin and Socket Contacts 408-7347 Insertion Tool 91002-1, Type III+ Contacts 408-2024-2 Subminiature COAXICON Contacts, Instruction, Maintenance and Inspection 408-1216 Extraction Tool 305183, Type III+ and Subminiature COAXICON Contacts 408-4374 Extraction Tool 318813-1 408-4391 CERTI-CRIMP SAHT 90716-1 408-8547 Operation and Maintenance of CERTI-CRIMP II Straight Action Hand Tools 408-7414 CERTI-CRIMP SAHT 90225-2 408-9819 PRO-CRIMPER II Hand Tool 58495-1 408-1817 Insertion Tool 200893-2 408-2095 "C" Head Hand Tool 69710-1 408-9930 PRO-CRIMPER II Hand Crimping Tool Frame Assembly 354940-1 Customer Manuals provide a compilation of customer prints, product specifications, application specifications, features and benefits, IS sheets, test specifications and could include a product catalog. 409-5862 AMP 626 Pneumatic Tool Assemblies 61 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 NOTE: All part numbers are RoHS Compliant AMP Metrimate Pin and Socket Connectors Part Number Index Note: This numerical index lists all cataloged part numbers by base number only. Complete part numbers (with prefixes and/or suffixes) are shown on the page indicated. Part No. Part Number Index 51565 66098 66099 66100 66101 66102 66103 66104 66105 66106 66107 66108 66109 66331 66332 66358 66359 66360 66361 66393 66394 66399 66400 66405 66406 66424 66425 66428 66429 66563 66564 66565 66566 66597 66598 66601 66602 164159 164160 164161 164162 164163 164164 193457 193458 193534 193535 193642 193643 193814 193844 193846 194264 202236 202237 206763 207015 207016 207017 207018 207019 Page No. 13, 14 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9, 12 9, 12 9, 12 9, 12 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9, 12 9, 12 9, 12 9, 12 10 10 10 10 10 10 16 16 16 16 16 16 16 11 11 11 10 11 34 31, 34 31, 34 31, 34 31, 34 31, 34, 54 Part No. 207020 207088 207119 207120 207121 207152 207153 207158 207304 207305 207359 207360 207365 207376 207377 207378 207396 207397 207398 207439 207440 207441 207442 207443 207444 207496 207524 207526 207528 207530 207532 207534 207535 207541 207542 207543 207544 207583 207584 207599 207600 207601 207602 207603 207604 207608 207609 207610 207611 207612 207613 207614 207615 207654 208062 208063 208099 208100 208116 208117 208209 208210 208211 208222 208309 208212 Page No. 31, 34, 55 31 34 34 34 31, 34 31, 34 34 31, 34 31, 34 39, 41, 48, 50 39, 41 41 39, 41, 51 39, 41 41 39, 41 39, 41, 49 41 31, 34 31, 34 34 31, 34 31, 34 34 34 34 34 34 34 34 34 39 41 39, 41 39, 41 41 41 41 41 31 31 31 31 31 41 41 41 41 41 41 41 41 44 54 55 44 44 44 44 18 18 20 50 49 51 Part No. 208334 208400 208403 208404 208627 208628 208708 211076 211108 211149 211150 211580 211758 211759 212008 212014 212608 212609 212630 213283 213426 213427 213499 213500 213552 213558 213567 213662 213672 213713 213737 213738 213740 213748 213749 213750 213752 213766 213768 213784 213792 213793 213794 213795 213796 213797 213824 213841 213843 213845 213847 213881 213882 213883 213886 213908 213940 213942 213973 213974 225088 226537 266180 266181 266182 266183 Page No. 52, 53 44 44 44 52 52 48 39 44 18 18, 24 52, 53 18 18 15 15 18 18 44 20 16, 19 16, 19 16, 19 16, 17, 19 15 18 15 15 18 19 15 18 15 18 18 15 19 27, 29 27, 29 18 31 31 31 31 31 31 18 17 17 17 17 18 19 19 17, 19 19 27, 28 27 27, 30 27, 30 13 13, 14 10 10 10 10 Part No. 332056 332057 788085 788088 796964 796966 Page No. 13 13, 14 9 9 11 11 Tooling 58495 69656 69690 69710 90225 90716 91002 91505 91515 91519 91521 91523 91542 91911 189721 189722 189928 200893 305183 318161 318813 354500 354940 356114 356304 356336 356611 356612 466321 466323 466324 466325 466326 466383 466585 466598 466741 466906 466907 466908 466923 466942 466958 466979 567363 567364 567867 567947 601967 608651 608668 680114 680195 680197 680602 725840 9, 10 13, 14 13, 14 13, 14, 17, 57 9 9 9 9, 10 9, 10 9 9 9, 10 9 13, 14 9, 10, 13, 14, 17 9, 10, 13, 14, 17 9, 10, 13, 14 9 9, 11, 12, 13, 14, 16 13, 14, 17 16 17 13, 14 16 9, 10, 13, 14, 17 16 17 17 9 9, 10 9 9 9 9 9 9 10 9 9, 10 9 9 9 9 9 9 9 9 9 12 15 15 10 17 17 9 10 62 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 AMP Metrimate Pin and Socket Connectors NOTE: All part numbers are RoHS Compliant Engineering Notes Engineering Notes 63 Catalog 82045 Revised 06-08 www.tycoelectronics.com Dimensions are in millimeters and inches unless otherwise specified. Values in brackets are equivalent U.S. Customary Units. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 Tyco Electronics Corporation Harrisburg, PA 82045 - Rev. 6/08 - OG3B