G3PB-215B-VDDC12-24 - Omron Electronics

Compact Solid State Relays

G3PB

Long Service Life for Circuits that

Cycle Frequently

HBuilt-in heat sink increases life and

reliability

HVoltage turn-on at zero crossing

reduces initial inrush load currents

HLED indicator turns on when control

power is applied

HDIN rail mountable

H Slim models with a thickness of 22.5 mm (15A and 25A only)

Ordering Information

JG3PB RELAYS

Max. load current Max. inrush current Operating voltage Load voltage Part number

15 amps 150 amps, 60 Hz 12-24 VDC 100-240 VAC G3PB-215B-VD DC12-24

25 amps 220 amps, 60 Hz G3PB-225B-VD DC12-24

35 amps 440 amps, 60 Hz G3PB-235B-VD DC12-24

45 amps 440 amps, 60 Hz G3PB-245B-VD DC12-24

JDIN RAIL MOUNTING TRACK

Description Part number

DIN rail track, 7.3 mm (0.29 in) depth; 50 cm (1.64 ft) length PFP-50N

DIN rail track, 7.3 mm (0.29 in) depth; 1 m (3.28 ft) length PFP-100N

End plate PFP-M

Spacer PFP-S

Application Example

Load

Heater

Power supply

for load

Direct connection possible

Temperature Controller

Voltage output

terminal

(for driving SSR)

SSR

Input Output

Omron’s SSRs offer these advantages over electro-mechanical relays (EMRs):

DLonger service life with no contacts to wear out

DReduced electromagnetic interference

DFaster response time

DVibration and shock resistance

DNo audible noise when switching

DEnhanced reliability

Specifications

JRATINGS

Input (at 25°C)

Model Rated voltage Voltage range Input current Voltage level

impedance Must operate voltage Must release voltage

G3PB-215B-VD 12 to 24 VDC 9.6 to 30 VDC 7 mA max. 9.6 VDC max. 1 VDC min.

G3PB-225B-VD

G3PB-235B-VD

G3PB-245B-VD

G3PB G3PB

Output

Model Applicable load

Load voltage Load current Inrush current With Class-1 AC resistive load

G3PB-215B-VD 75 to 264 VAC 0.1 to 15 A 150 A (60 Hz, 1 cycle) 3 kW at 200 VAC

G3PB-225B-VD (50/60 Hz) 0.1 to 25 A 220 A (60 Hz, 1 cycle) 5 kW at 200 VAC

G3PB-235B-VD 0.5 to 35 A 440 A (60 Hz, 1 cycle) 7 kW at 200 VAC

G3PB-245B-VD 0.5 to 45 A 440 A (60 Hz, 1 cycle) 9 kW at 200 VAC

JCHARACTERISTICS

G3PB

Part number G3PB-215B-VD G3PB-225B-VD G3PB-235B-VD G3PB-245B-VD

Operate time 1/2 of load power source cycle + 1 ms max. (DC input)

Release time 1/2 of load power source cycle + 1 ms max. (DC input)

Output ON voltage drop 1.6 V (RMS) max.

Leakage current 10 mA max. (at 200 VAC)

Permissible I2t (half 60-Hz wave) 121 A2s260 A2s1,260 A2s

Insulation resistance 100 MΩ min. at 500 VDC

Dielectric strength 2,500 VAC, 50/60 Hz for 1 min

Vibration resistance Destruction and malfunction: 10 to 55 Hz, 0.75-mm double amplitude

Shock resistance Destruction: 294 m/s2

Malfunction: 294 m/s2 (DIN track mounting)

Ambient temperature Operating: –30°C to 80°C (with no icing or condensation)

Storage: –30°C to 100°C (with no icing or condensation)

Approved standards UL508 File No. E64562 (From April 1999)

CSA22.2 No. 14 File No. LR35535 (From April 1999)

IEC947-4-3 File No. 6825 UG

Ambient humidity Operating: 45% to 85%

Weight Approx. 240 g Approx. 240 g Approx. 400 g Approx. 400 g

G3PB G3PB

Single-phase Models

G3PB-215B-VD

G3PB-225B-VD

Two, M4

Two, M3.5

100 max.

4.6 dia.

100 max.

Two, 4.5 dia. or M4

Mounting Holes Terminal Arrangement/

Internal Circuit Diagram

Elliptical hole: 4.6 x 5.6

Input circuit

Trigger circuit

22.5 max.

G3PB-235B-VD

G3PB-245B-VD Two, M5

Two, M3.5

100 max.

4.6 dia.

100 max.

Two, 4.5 dia. or M4

Mounting Holes

Terminal Arrangement/

Internal Circuit Diagram

Elliptical hole: 4.6 x 5.6

Input circuit

Trigger circuit

44.5 max.

G3PB G3PB

Precautions

WARNING

Do not touch the terminals (i.e., charged parts) of the G3PB

while power is supplied, otherwise an electric shock may be

received.

If the G3PB is provided with a terminal cover, be sure to attach

the terminal cover to the G3PB before operating the G3PB.

The G3PB and radiator are very hot while power is supplied to

the G3PB.

Do not touch the G3PB or the radiator while power is supplied

to the G3PB or immediately after the G3PB is turned OFF,

otherwise a burn may result.

Do not touch the load terminal of the G3PB immediately after

the G3PB is turned OFF, otherwise an electric shock may be

received due to the residual charge of the built-in snubber cir-

cuit.

Be sure to turn OFF the power supply to the G3PB before wir-

ing, otherwise an electric shock may be received.

Mount the terminal cover to the G3PB after wiring.

Do not touch the terminals of the G3PB while power is sup-

plied, otherwise an electric shock may be received.

The built-in capacitor will be charged as long as power is sup-

plied. Do not touch the terminals of the G3PB unless the G3PB

is turned OFF and the built-in capacitor discharges all of its re-

sidual voltage, otherwise an electric shock may result.

Caution

Do not apply excessive voltage or current to the input or output

circuit of the G3PB, otherwise the G3PB may malfunction or

burn.

Do not use the G3PB unless all the output terminal screws are

tightened securely, otherwise the terminals may generate ex-

cessive heat and the G3PB may burn.

Be sure to provide enough ventilation to the G3PB and the ra-

diator, otherwise the G3PB may generate excessive heat and

the G3PB may burn or the output element may short-circuit.

Be sure to turn OFF the power supply to the G3PB before wir-

ing, otherwise an electric shock may be received.

Be sure to wire or solder the terminals of the G3PB properly,

otherwise the G3PB may generate excessive heat and burn.

If the G3PB is mounted directly to a control panel that is used

as a radiator as well, the control panel must be made of alumi-

num or a steel plate with low thermal resistance.

Do not use any material with high thermal resistance, such as

a wooden plate, otherwise the G3PB may catch on fire or burn.

JBEFORE ACTUAL OPERATION

•The G3PB in operation may cause an unexpected accident.

Therefore it is necessary to test the G3PB under a variety of

conditions that are possible. As for the characteristics of the

G3PB, it is necessary to take into consideration the dispersion

of the characteristics between G3PB Units.

•The ratings in this datasheet are tested values in a

temperature range between 15°C and 30°C, a relative

humidity range between 25% and 85%, and an atmospheric

pressure range between 88 and 106 kPa. It will be necessary

to provide the above conditions as well as the load conditions

if the user wants to confirm the ratings of actual G3PB Units.

JMOUNTING METHOD

Since the Relay is heavy, firmly mount the DIN track and fix both

ends with End Plates for DIN-track-mounting models.

For direct mounting, firmly mount the Relay on the panel.

Vertical Mounting

Horizontal Mounting

Vertical mounting

Panel

Note: Make sure that the load current is 50% of the rated load cur-

rent when the G3PB is mounted horizontally.

Close Mounting

60 mm

30 mm

Note: Be sure to provide a minimum space of 30 mm horizontally

and 60 mm vertically between adjacent Units.

G3PB G3PB

JWIRING

When using crimp terminals, refer to the terminal clearances

shown below.

Output terminal section

Input terminal section

Be sure that all lead wires are thick enough according to the

current.

Output terminals T1, T2, and T3 are charged regardless of

whether the Unit is a 2- or 3-element model that is turned on or

off. Do not touch these terminals, otherwise an electric shock

may be received.

To isolate the Unit from the power supply, install an appropriate

circuit breaker between the power supply and Unit.

Be sure to turn off the power supply before wiring the Unit.

Terminal L2 and terminal T2 of the 2-element model are internally

short-circuited to each other. Therefore, connect terminal L2 to

the ground terminal of the power supply. If terminal L2 is

connected to a terminal other than the ground terminal, cover all

the charged terminals, such as heater terminals, for the

prevention of electric shock accidents and ground faults.

JTIGHTENING TORQUE

Refer to the following and be sure to tighten each screw of the

Unit to the specified torque in order to prevent the Unit from

malfunctioning.

Item Screw terminal

diameter

Tightening torque

Input terminal M3.5 0.8 N S m

Output terminal M4 1.2 N S m

M5 2.0 N S m

JMOUNTING MODELS WITHOUT BUILT-IN

HEAT SINK

Before attaching an external radiator or Heat Sink to the Unit, be

sure to apply silicone grease for heat radiation, such as

Toshiba’s YG6260 or Sinetsu Silicone’s G746, to the surface

where the radiator or Heat Sink is attached.

Be sure to apply the following torque to secure the Unit and external

radiator or Heat Sink for proper heat radiation.

Tightening torque: 2.0 N S m

JOPERATING CONDITIONS

Do not apply current exceeding the rated current. Otherwise the

temperature of the Unit may rise excessively.

Be sure to prevent ambient temperature rising due to the heat radi-

ation of the Unit. In the case of enclosed mounting, install a fan so

that the interior of the panel can be fully ventilated.

JOPERATING AND STORAGE

ENVIRONMENTS

Do not use or store the Unit in the following places, otherwise the

Unit may malfunction or the characteristics of the Unit may deterio-

rate.

•Locations subject to direct sunlight.

•Locations subject to ambient operating temperatures outside

the range of –30°C to 80°C.

•Locations subject to ambient operating humidity outside the

range of 45% to 85%.

•Locations subject to condensation as the result of severe

changes in temperature.

•Locations subject to ambient storage temperatures outside the

range of –30°C to 100°C.

•Locations subject to corrosive or flammable gases.

•Locations subject to dust (especially iron dust) or salts.

•Locations subject to shock or vibration.

•Locations subject to exposure to water, oil, or chemicals.

G3PB G3PB

Specifications subject to change without notice. Printed in U.S.A.

OMRON ELECTRONICS, INC.

One East Commerce Drive

Schaumburg, IL 60173

1-800-55-OMRON

OMRON CANADA, INC.

885 Milner Avenue

Scarborough, Ontario M1B 5V8

416-286-6465

G3PB G3PB