He FE BL BR SR SS ee AMP EI Series Connector QUALIFICATION TEST REPORT 50i- 5044 Rev. O Product Specification : 108-5118 Rev. J Reference Test Report No. : PD-7708, CP-222, CP-255 Date : 18 MAY 1992 Classification UNRESTRICTED Prepared by Reviewed by Reviewed by Approved by Si Fetste T. FURUYA | klk. | Sosa 5. KUBOUCHI N. ONOUE P/D Engineer P/D Manager Q/A Manager AMP (Japan), Ltd. Kawasaki, Japan o SA EF 2.11 1.2 1.3 1.4 1.1 1.2 1.3 1.4 501-5044 Cmte BH fy Ax BR ER IS AMPELY ) X-3R47 7 OB BM 108-5118 Rev. J CME SHAE BEALF I SRLCTVAPHMIT SL OKTbRK, AA AQSBUAMPELYU-A- TAD I ORAB, HM URE EAE KOM CTT @wonm RBA se UL TMS ii if AMPEL YU -%-3427 71, RYO MGIB 108-5118 Rev. J OV-PEY BAIL AR LTH fos fall tO 344 BA AMPEIY-2-: IAFF LFLRCT CMM V5 mm Ey FCHMEN TUS, FA THI, EB it OREM CKPHMRUNZURAR EC 2-H ey TESS, Introduction Purpose - Testing was performed on the AMP E] Series Connector to determine if it meets the requirements of AMP Specification, 108-5118, Rev. J. Scope This report covers the results of electrical, mechanical and environmental performance requirements testing of the AMP EI Series Connector. Conclusion The AMP EI Series Connector meets the electrical, mechanical and environmental performance requirements of Product Specification, 108-5118, Rev. J. Product Description This connector has been designed in single line contact disposition in 2.5 mm centerline spacing. The connectors of vertical and horizontal types for wire to board termination, and panel mounting and free hanging types for wire to wire termination, are available. (1/8)15 RB # 501-5044 RIERA ORB VAP bh PoOREBHME LOMO MSHA, UPFOREBORRIMER St 76 1.5 Test Samples Samples were taken randomly from current production. The following samples were used : a im Part Number Description 170262-1 L Dd tr Z Me 2 a 2 7 t -- (AWG #20, 22, 24, 26) aa ee ee ee eee eed Receptacle Contact (AWG #20, 22, 24, 26) 170263-1 perry eb ave 7b _ (AWG #26, 28, 30) fee a eee Receptacle Contact (AWG #26, 28, 30) 1 LD. ats 1718223 EZR OM ITZ OB) none anne nen) Receptacle Housing (3 Pos.) 1 Vs yuey 171822-5 PETIA MOY 7 __ 678) fee ee ee ee eee ee ene 4 Reeeptacle Housing (5 Pas.) ye LD. tayo 171823-5 2 BZA ZM NOY 7 UB) ee eee ee ee ee eee ee eee eee ee ; Receptacle Housing (7 Pos.) Veneers i 1-171822-0 DRT IAM I LY 7 OO) eee Receptacle Housing (10 Pos.) WARN - Pyke Ty) ees wpoeg | RRR eee I Post Header Assembly (V, 3 Pos.) 7 . % 4 ve 171825-5 RAR Aye Fee ZY (V5) woe ee ee ee Post Header Assembly (V, 5 Pos.) RAR AIK TV RYT ings?) PRADA eT eee WT) Post Header Assembly (V, 7 Pos.) H Ay Xo Pvt ta 1-171825-0 PRA Ae Tee TY WV, 10M) ee Post Header Assembly {V, 10 Pes.) os Ay FH Tyee) Hi 171826-5 PRAb- Ave 7 yey 7 (A, 5B) wee ee eee ee ee ee ee en Post Header Assembly (H, 5 Pos.) HAk-eANY -. PY vl 1-171826-0 pAb Ayer Tyee FY A, MOM) Post Header Assembly (H, 10 Pos.) 1 . ~ rong LEDS ZM BYE A AWG 20-26) | Receptacle Contact (AWG #20~26) E , ~2 170376-2 Eye Zt tAWG #20726) eee eee ee ee ee Pin Contact (AWG #20~26) Ve EUe ii $71880-3 PUEFI FM INGY YT Bi) ed Receptacle Housing (3 Pos.) Fig. 1 Gist <) (To be continued) (2/8)501-5044 mH m 4 Part Number . , Description We WeAgyyr er 171880-6 YETI AM NIH TZ 6B) fe as ee ee ee en ee ead Receptacle Housing (6 Pos.) key PAYS Riva y be 47am garen4g PRZEZ ANE RAAT 8 Mi) Cap Housing (Panel Mounting Type, 3 Pos.) % . yy se {A IL * f varaee RE ZZDDZ EF CRNA TO Cap Housing (Panel Mounting Type, 6 Pos.) YeePe eve arses 26~22 VW7O354-1 0 bee --f------ v77b_ _AWGH# ei yee - | Receptacle Contact (AWG #26~22) 1 Lb. at ronan RZ EZM DOP OR eee Receptacle Housing (2 Pos.) ye Wweangye iat vonage | PE ZZZM YEE OM Receptacle Housing (5 Pos.) 1 IP . 2: / _ 172142-6 - VETF 2 i LINO Zz ~- (6 48) ee eee ee ee ee een Receptacle Housing (6 Pos.) 1 ve Yyug vinang LEZ ZZ MDE OM Coenen] Receptacle Housing (9 Pos.) We jh any se viveiaeg LEE AM eee OOM) een Receptacle Housing (12 Pos.) 7 -Ny Fe PY : 1 in 171826-2 PRA Aen Tee 7) OM) eee Post Header Assembly (2 Pos.) HAR -NS - Fy kel 171828-5 RAR Ayer Tyee 7) OM) eee. Post Header Assembly (5 Pos.) # xz AH . 4 + * my iisos-@ 0 PRA bee Tey 7) OB) Post Header Assembly (6 Pos.) KARA OOP eee! a 171825-9 RAR 7 e rT 77 FY OM) eee eee] Post Header Assembly {9 Pos.) KHAkReANS .7 vit ik : 1-171825-2 PRA AY TO Tyee FY 2B) Post Header Assembly (12 Pos.) Fig. 1 G12) (End) (3/8)2, RRA 2. Test Contact 501-5044 Te m & WB Yo BR Fe fF aba No. Test Items Requirements Judge ment Mh OW RRA | RARAHESK 6) Rh = eee lee eee eee de 48 21 | Confirmation of Product | Inspect visually per applicable Quality Inspection Plan Ac- (QIP) cept- able E & th te HE Electrical Requirements #8. e iE Ho 4A; 10mo WE & PC bh Ne) BRR 20mO ed ie 2.2 |Termination Resistance | Initial ; 10m Max. Ac (Low LeveD Final; 20 mQ Max. cept- able tit fi FE | #HA, BRERTRSE 0.75 kV AC, (50) Hz, 1 DR, RIReL & Pe ee cee ee ef cm 2.3 | Dielectric Strength Initial / Final ; 0.75 kV AC, (50 Hz), 1 minute Ac- No abnormality allowed cept- able ie a qi fi | #2 FA; 500MQ UE ay ee bee ee ne eee he an 9.4 | Insulation Resistance Initial ; 500 MQ Min. Ac- cept- able im EE aa H 130C F & oo bee ee ee nee 1B 2.5 | Temperature Rising 30C Max Ac- cept- able & tk 89 TE HE Physical Requirements teh ( Al HR ) | 10~55H2/1 Fi, & 4iR0E 1.5mm, XYZ 7 2 BF Re 48 9.6 bennceeeeee ne ee eee Aiba IS Lysec CO ABMS Ee ~~ | Vibration 10~55 H2/1 minutes, Ac- (High Frequency) Amplitude: 1.5 mm, X, Y & Z Axes : 2 hours. cept- No electrical discontinuity greater than 1 seeshalloccur. | able Fig. 2 Gt <) (To be continued)501-5044 AS eH S JA B Ye Be fe fF #1) 5E. No. Test Items Requirements pudge , : ment]: a RY YF HAD kg WF | & me |2i13l4j)51]617 | 8 | 9 {10} 12) % qlGt | 2.0] 2.54 3.0 | 4.0 | 5.0 | 5.5 | 6.5 | 7.0] 7.0 | 7.5 10H B | 2.0} 2.5] 3.0) 4.0 15.0] 5.5 | 6547.01 7.0 [7.5 27 baewn nn eee ee en eee ee fee AO | 4.0 | 9.0 | 40 ou | 9-0 | 0.0 | PM TLS --- Connector Mating Force kg Max. | Ac- Pos. 2{[3 14 |6]6 417 | 8 | 9 | 10 | 12 |cept- Initial | 2.0] 2.5 | 3.0] 4.0] 5.0 | 5.5 | 6.5 [| 7.0 | 7.0 | 7.5 | able 10th |2.0|2.5| 3.0} 4.0 | 5.0 | 5.5 | 6.5 | 7.0] 7.0 | 7.5 3a RY y BK DN kg lt | & mm 12/314)]5{)61718 | 9 | 10] 12] f antl | 0.8 | 0.8] 1.0] 1.5] 1.5 )1.5 | 2.5) 2.0) 2.0 | 2.0 i0MEB |05/0.5/08]1.0] 1.0] 1.0] 1.01.5 [15 [1.5 9.8 L-u---~~---------- + -4 eee SA Ye Ne Na a ua Lo LeeLee Connector Unmating ke Min. | Ac- Force Pos. 2|3 )]4 [| 5 6 | 7 | 8 | 9 | 10 | 12 |cept- Initial | 0.8 | 0.8] 1.011.5]1.5 | 1.5 | 1.5 | 2.0 | 2.0 | 2.0 | able 10th |0.510.5]0.8 [1.0] 1.0 11.0 | 1.0] 1.5)1.5 [1.5 a A R HH J196N@OksH Ue e 2.9 | Post Retention Force 19.6 N (2.0 kef) Min. Ac- 3 YoY bRBH [19ENZOkgNUAE/1 co 2.10 | Contact Retention Foree | 19.6 N (2.0 kgf) Min./ 1 Contact Ac- 3 ye Ye bHAD $5.8N (0.6 keh LF & 2.11 | Contact Engaging Force | 5.8 N (0.6 kgf) Max. Ac- av 97 b3iKD logwNO1kgh BE & 2.12 | Contact Separating Force | 0.98 N (0.1 kgf) Min. Ac- Fig. 2 (#<) (Tobe continued)501-5044 ae a GF UA OG YD BB & FE . . Judge No. Test Items Requirements ment fe = WB 3|R e _BR mm? N (kef) Jhb EGmm2 | Niel | 0.52 68.6 (7.0) 0.08 12.74 (1.3) + 0.30 49.0 (5.0) 0.05 7.84 (0.8) 0.20 29.4 (3.0) 0.13 19.6 (2.0) 2.13 PAYEE 100mm/3 sssSSS Crimp Tensile Strength | Wire mm? | N (kgf) Min. | Wire mm? |_N (kef) Min | Ac- 0.52 68.6 (7.0) 0.08 12.74 (1.3) cept- 0.30 49.0 (5.0) 0.05 7.84 (0.8) able 0.20 29.4 (3.0) 0.13 19.6 (2.0) Operation Speed : 100 mm/ minute NIL Y A RAMBBA 173.5 N (7.5 ke BE oy ee _ 98.0 N (10.0 kgf Lit - __ | | 2.14 | Housing Panel Retenrion | 73.5 N (7.5 kgf) Min. Ac- Force 98.0 N (10.0 kef) Min. cept- able NVYY SRA MEAD |49.0N (5.0 kgf LF (2~6 1B) @ 78.4. (8.0 kef) LAT (7, 87) - | te 2.15 Housing Panelinsertion | 49.0 N (5.0 kgf Max. (2~6 Pos.) Ac- Force 78.4 .N (8.0 kef) Max. (7, 8 Pos.) cept- able io oA 7 ft i te [RARER 23045 C, & AIF 9 Y A;ALPHA 100 GX-5, GX-7 4S OS OLERAHTH SHTWK, 2.16 | solderability Solder Temperature : 23045 C, Ac Flux ALPHA 100 GX-5, GX-7 cept- More than 95 % of tested area was covered with fresh, wet able solder. 32 od 89 PE BE Environmental Requirements ito A it oe TE [BAKU 23045C, & R79 2 A;ALPHA 100 GX-5, GX-7 a17; Rea CRANE SBR LK Resistance to Soldering Solder Temperature 230+ 55 C, Ac Heat Flux; ALPHA 100 GX-5, GX-7 cept- No abnormalities were found. Post retention force was met. able Fig. 2 (@t<) (So be continued)501-5044 Re me FB Yo EB & fF 4H) FE : Judge No. Test Items Requirements ment fit i HE (x2 BIR BE) | 40C, 90~95 % RH, 96 FF & 20 mQ LAF i 2.18 | Humidity (Steady State) 140C, 90~95 % RH, 96 Hrs. Ac- 20 mQ Max. (Tin Plated) 18 m2 Max. (Gold Plated) cept- able a IK 0 | dk 5%, 4B. 35C 20 mQ ELF CF FH > S)18 MOLE (EY A) te 2.19 | salt Spray 5 %, Salt Solution, 48 Hrs, 35 C Ac- 20 mM Max. (Tin Plated) 18 mQ Max. (Gold Plated) cept- able Fig. 2489) (Bnd)501-5044 3. ERE EKER O BARI 3. Product Qualification Test Sequence Eis 7 LV 7 / Test Group em RG Test Items TTatel4[s]el7 1819 [on |e a ER IIR FF /Test Sequence (a) OO TERMR ES Confirmation of Product {1 ]/1})1{1]1{2}),2},12]2t] 2 ]2]1 4 1 Termination Resistance i on O-VAW a HEAD ( w) (Low Level) 2, 4)2, 4/2, 4 it Be Dielectric Strength HRI Insulation Resistance im BE Temperature Rising 2 Hea (FT A) Vibration (Rundom} 3 aK eA Connector Mating Force Zz aRY PAD Gonnector Unmating 3 orce ava bay Contact Retention Force | 4 aye 7 bBAD Contact Mating Force 2 ayy 7 b3aliKy Contact Unmating Force 3 FES BB | Se SE Crimp Tensile Strength 2 NOVY FRIAR rousing Panel Retention 3 orce NYY PS NRMEBAN Housing Panel Insertion 2 Force RA b REE Post Retention Force 2 aA EGE TE Solderability 2 bh ALTE GE TRE Resistance to Soldering 9 Heat ove paisa He Humidity big BIRKS FFT (FER REE) (Steady State) 3 A IGOR te Salt Spary 3 a) MADRE SRI eT. /Numbers indicate the sequence in which the tests are performed. Fig. 3 (8/8)