A8509-DS
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
Typical Application
A8509
Packages
(Not to scale)
24-pin SOICW with
Four Internally-Fused Pins
(LB package)
24-pin TSSOP with
Exposed Thermal Pad
(LP package)
VDD
VDR
ISET
FSET/SYNC
RISET RZ
CZ
CDD
CDR
CP
RFSET COMP
MODE AGND PGND
PAD
EN
GATEVIN SENNSENP OVP
COUT ROVP
RSENSE
D1
Q1
VOUT
VIN
VDD
CIN
L1
A8509
LED4
LED3
LED1
LED2
PWM
R1
FAULT
5.00
10.00
15.00
20.00
25.00
30.00
60 100 140 180 220 260 300
RISET Value versus LED Current
ILED (mA)
RISET (k)
Figure 1. Typical application circuit
showing 4 channels of LEDs; RZ-CZ
optional (component list shown in the
Typical Applications section)
Description
The A8509 is a multi-output white LED driver for backlighting
LCD panels. It integrates a current-mode boost controller and
four individual current sinks.
The boost controller architecture allows for significant scaling
of boost voltage to optimize the solution for the required
number of LEDs per string. The FSET/SYNC pin either sets
the required boost switching frequency or synchronizes the
value in the range of 300 to 800 kHz.
The LED sink current value is set by an external ISET resistor
(see figure 1). The four LED sinks can also be combined to
achieve even higher current per LED string.
The A8509 provides protection against output shorts and
overvoltage, open or shorted LED pins, and overtemperature.
A dual-level, pulse-by-pulse current limit function provides
soft start and protects the external current switch against
high current overloads. As an option, the A8509 can drive an
external P-FET interfaced to the ¯
F
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A
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¯
U
¯
¯
L
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T
¯
pin to disconnect the
input supply from the system in the event of short-to-ground
in the boost converter.
Package options are 24-pin TSSOP (suffix LP) and SOICW
(LB) packages. The TSSOP has an exposed thermal pad, and
the SOICW has four interally-fused pins, for enhanced thermal
dissipation. The Both packages are lead (Pb) free, with 100%
matte tin leadframe plating.
Features and Benefits
Four integrated high current sinks for LED strings; can be
tied together for even higher currents
Fixed frequency current mode control with integrated gate
driver / boost controller; powerful gate driver to drive an
external N-channel MOSFET allows significant scaling
capability on the number of LEDs per string
Parallel operation with one boost controller (master) and
up to three additional slave controllers; can run up to
16 strings of LEDs while populating only a single master
boost regulator
Active current sharing between LED strings for
0.7% accuracy and 0.8% matching
Wide input voltage range: 9 to 40 V
Internal bias supply for single-supply operation (typically
VIN = 12 or 24 V)
Separate Enable and PWM pins as interface for Enable
and PWM Dimming functions
• Fset
/ Sync function to either set the boost converter
switching frequency or synchronize at up to 800 kHz
• Protection Features
Open or shorted LED pin protection
Open Schottky protection
Pulse-by-pulse current limit
Overtemperature protection (OTP)
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
2
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Absolute Maximum Ratings*
Characteristic Symbol Notes Rating Unit
LEDx Pin Voltage VLEDx –0.3 to 55 V
OVP Pin Voltage VOVP –0.3 to 60 V
VIN Pin Voltage VIN –0.3 to 40 V
¯
F
¯
¯
A
¯
U ¯¯
L
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¯
T
¯
Pin Voltage VFAULT –0.3 to 40 V
COMP, EN, FSET/SYNC, ISET,
MODE, PWM, SENN, SENP, and VDD
Pin Voltage
–0.3 to 5.5 V
GATE, VDR Pin Voltage –0.3 to 8 V
Operating Ambient Temperature TAG temperature range –40 to 105 ºC
Maximum Junction Temperature TJ(max) 150 ºC
Storage Temperature Tstg –55 to 150 ºC
*Stresses beyond those listed in this table may cause permanent damage to the device. The absolute maximum ratings are
stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the Electrical
Characteristics table is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability.
Table of Contents
Specifications 2
Functional Block Diagram 3
Pin-out Diagram and Terminal List 4
Electrical Characteristics Table 5
Functional Description 8
Enabling the IC 8
Powering up: LED pin short-to-GND check 8
Soft start function 9
Frequency selection 10
Synchronization 10
LED current setting and LED dimming 11
PWM dimming 12
Analog dimming 12
Boost switch overcurrent protection 13
Setting the current sense resistor 13
Current sense resistor routing 13
Pulse-by-pulse current limit 14
Secondary boost switch limit 14
Output overvoltage and undervoltage protection 14
LED Open Detect 15
Undervoltage Protection (UVP) 15
LED short detect 16
Input UVLO 16
VDD and VDR 16
Shutdown 17
Fault protection during operation 17
Application Information 19
Paralleling more than one A8509 19
Design Example 21
Typical Applications 24
Typical Applications 25
Package Drawings 27
Selection Guide
Part Number Package Packing1
A8509GLPTR-T 24-pin TSSOP with exposed thermal pad 4000 pieces per 13-in. reel
A8509GLBTR-T224-pin SOICW with internally-fused leads Contact factory
1Contact Allegro® for additional packing options.
2Contact factory for availability.
Thermal Characteristics may require derating at maximum conditions, see application information
Characteristic Symbol Test Conditions* Value Unit
Package Thermal Resistance RJA
Package LP, on 4-layer PCB based on JEDEC standard 28 ºC/W
Package LB, on 4-layer PCB based on JEDEC standard 35 ºC/W
*Additional thermal information available on the Allegro website
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
3
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Functional Block Diagram
VDD VDR
Regulator
UVLO
Internal
Soft Start
Enable
PWM
Thermal
Shutdown
Open/Short
LED Detect
ISET
PAD
Fault
LED
Driver
1.25 V
Ref
Driver
Circuit
VREF1
VREF
VREF2
VREF
ISS
ISS
AGND
Current
Sense
FB
Fault
OVP/UVP
Sense
Oscillator
GATE
VIN
FSET/SYNC
COMP
MODE
PWM
EN
PGND
LP Package Only AGND
ISET
OVP
LED2
LED1
LED4
LED3
FAULT
AGND
FB
50 A
+
+
+
+
100 k
100 k
70 k
SENP SENN
Internal VDD
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
4
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Pin-out Diagrams
Terminal List Table
Name Number Function
LB LP
AGND 18, 19 18, 19 LED ground.
COMP 4 5 Output of the error amplifier and compensation node. Connect a compensation network from this pin to ground.
EN 8 7 Enable for the A8509.
¯
F
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A
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U ¯¯
L
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T
¯ 13 12 This pin is used to indicate a fault condition. Connect a pull-up resistor between this pin and the required logic
level voltage. The pin is an open drain type configuration that will be pulled low when a fault occurs.
FSET/SYNC 10 9 Frequency/synchronization pin. A resistor RFSET from this pin to ground sets the switching frequency. This pin
can also be used to synchronize two or more converters in the system.
GATE 2 3 Gate pin for driving external N-channel FET.
ISET 11 10 Connect the RISET resistor between this pin and ground to set the 100% LED current.
LED1 22 22
Connect the cathode of each LED string to these pins.
LED2 20 21
LED3 17 16
LED4 16 15
MODE 5 6 This pin is used to determine the mode of operation. MODE high tied to VDD allows parallel operation, and
MODE low is used for single IC operation.
NC 6, 7, 21 17, 20, 23 No connection.
OVP 14 13 This pin is used to sense an Overvoltage (OVP) condition. Connect the ROVP resistor from VOUT to this pin to
adjust the overvoltage protection.
PAD n.a. For TSSOP package, this exposed pad provides enhanced thermal dissipation. This pad must be connected to
the ground plane(s) of the PCB with at least 8 vias, directly in the PAD solder pad.
PGND 23 24 Power ground for the internal gate driver circuit.
PWM 9 8 PWM dimming pin. Used to control the LED intensity by using pulse width modulation. The typical PWM
dimming frequency is in the range of 100 to 1000 Hz.
SENN 24 1 Negative sense line for boost switch current sensing.
SENP 1 2 Positive sense line for boost switch current sensing.
VDD 12 11 Output of internal LDO regulator. Connect a 0.1 F decoupling capacitor between this pin and ground.
VDR 3 4 Output of the gate driver bias voltage regulator. Connect a 1 F decoupling capacitor between this pin and
ground.
VIN 15 14 Input power to the A8509.
1
2
3
4
5
6
7
8
9
10
11
12
24
23
22
21
20
19
18
17
16
15
14
13
SENN
PGND
LED1
NC
LED2
AGND
AGND
LED3
LED4
VIN
OVP
FAULT
SENP
GATE
VDR
COMP
MODE
NC
NC
EN
PWM
FSET/SYNC
ISET
VDD
1
2
3
4
5
6
7
8
9
10
11
12
24
23
22
21
20
19
18
17
16
15
14
13
PGND
NC
LED1
LED2
NC
AGND
AGND
NC
LED3
LED4
VIN
OVP
SENN
SENP
GATE
VDR
COMP
MODE
EN
PWM
FSET/SYNC
ISET
VDD
FAULT
PAD
LP PackageLB Package
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
5
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
ELECTRICAL CHARACTERISTICS1 Valid at VIN = 12 V, TA = 25°C, indicates specifications guaranteed by design and
characterization over the full operating temperature range with TA = TJ = –40°C to 105°C; unless otherwise noted
Characteristics Symbol Test Conditions Min. Typ. Max. Unit
Input Voltage Specifications
Operating Input Voltage Range VIN 9 40 V
UVLO Start Threshold VUVLO(th) VIN rising 8.5 V
UVLO Hysteresis VUVLO(hys) VIN falling 400 mV
Input Currents
Input Quiescent Current IQEN = VIH ; fSW = 800 kHz, no load 7mA
Input Sleep Supply Current IQSLEEP VIN = 12 V, EN = FSET/SYNC = 0 V 0.5 10.0 A
Input Logic Levels (EN, PWM, MODE, FSET/SYNC)
Input Logic Level-Low VIL 9 V < VIN < 40 V 400 mV
Input Logic Level-High VIH 9 V < VIN < 40 V 1.5 V
EN, PWM pins Pull-Down Resistor Rpulldown EN, PWM = 5 V 100 k
MODE Pin Pull-Down Resistor RMODE MODE=2.5 V 70 k
Error Amplifier
Open Loop Voltage Gain AVOL 47 dB
Transconductance gmICOMP = ±10 A990 A/V
Source Current IEA(SRC) VCOMP = 1.5 V –360 A
Sink Current MODE High IEA(SINK)H VCOMP = 1.5 V, MODE = VIH 80 A
Sink Current MODE Low IEA(SINK)L VCOMP = 1.5 V, MODE = VIL 360 A
COMP Pin Pull-Down Resistor RCOMP ¯
F
¯
¯
A
¯
U ¯¯
L
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T
¯
= 0 1.5 k
Soft Start COMP Level VCOMPSS 200 mV
Overvoltage Protection
Overvoltage Threshold VOVP(th) OVP connected to VOUT 1.11 1.25 1.4 V
OVP Sense Current IOVPH 45 49 53 A
Output Undervoltage Threshold VUVP(LOW) Falling 100 mV
VUVP(HIGH) Rising 120 mV
Boost Switch Gate Driver
Gate Driver Voltage VDRV Measured at GATE pin 7–V
Driver Pull-up and Pull-down
Resistance RGATEUD Measured at VGATE =VDRV / 2 4.5
Driver to Ground Resistance RGATEG EN = 0, VIN = 0 200 k
Sense Positive VSENSEP 85 100 115 mV
Secondary Sense Positive VSENSESEC 165 mV
Continued on the next page…
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
6
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Boost Switch Gate Driver (continued)
Soft Start Boost Current Limit
Reference Voltage VSWSS(LIM)
Reference voltage for boost switch current
limit during soft start 39 mV
Minimum Switch On-Time tSWONTIME 110 ns
Minimum Switch Off-Time tSWOFFTIME 85 ns
Oscillator Frequency
Oscillator Frequency fSW
RFSET = 7.5 k725 800 875 kHz
RFSET = 10 k540 600 660 kHz
RFSET = 20 k300 kHz
FSET/SYNC Pin Voltage VFSET RFSET = 8.25 k1.00 V
Synchronization
Synchronized PWM Frequency fSWSYNC 300 800 kHz
Synchronization Input
Minimum Off-Time tPWSYNCOFF 150 ns
Synchronization Input
Minimum On-Time tPWSYNCON 150 ns
LED Current Sinks
LEDx Accuracy ErrLED ISET = 80 A 0.7 %
LEDx Matching LEDx ISET = 80 A 0.8 2.5 %
LEDx Regulation Voltage VLED VLED1 through VLED4 all equal, ISET = 80 A650 mV
ISET to ILEDx Current Gain AISET ISET = 80 A2320 A/A
ISET Pin Voltage VISET 1.000 V
Allowable ISET Current ISET 34 130 A
LEDx Pin Short Detect VLEDSC
While LED sinks are in regulation, sensed
from LEDx pin to GND 4.6 V
Soft Start LEDx Current Gain ILEDSS
Current through each enabled LEDx pin
during soft start, RISET = 12.4 k88 A/A
PWM High to LED-On Delay tdPWM(on)
Time between PWM enable and LEDx
current reaching 90% of maximum 0.5 1.1 s
PWM Low to LED-Off Delay tdPWM(off)
Time between PWM enable going low and
LEDx current reaching 10% of maximum 500 ns
ELECTRICAL CHARACTERISTICS1 (continued) Valid at VIN = 12 V, TA = 25°C, indicates specifications guaranteed by design
and characterization over the full operating temperature range with TA = TJ = –40°C to 105°C; unless otherwise noted
Characteristics Symbol Test Conditions Min. Typ. Max. Unit
Continued on the next page…
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
7
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
643
644
645
646
647
648
649
650
651
652
653
654
-40-20 0 20406080100
LEDx Regulation Voltage, V
REGx
(mV)
Junction Temperature, T
J
(°C)
ELECTRICAL CHARACTERISTICS1 (continued) Valid at VIN = 12 V, TA = 25°C, indicates specifications guaranteed by design
and characterization over the full operating temperature range with TA = TJ = –40°C to 105°C; unless otherwise noted
Characteristics Symbol Test Conditions Min. Typ. Max. Unit
¯
F
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¯
A
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¯
U ¯¯
L
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T
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Pin
¯
F
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¯
A
¯
U ¯¯
L
¯
¯
T
¯
Pin Pull-Down Voltage VFAULT
IFAULT = 1 mA (400 internal switch
resistance) 0.4 V
¯
F
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¯
A
¯
U ¯¯
L
¯
¯
T
¯
Pin Leakage Current IFAULTLKG VFAULT = 5 V 1A
Thermal Protection (TSD)
Thermal Shutdown Threshold2TSD Temperature rising 165 ºC
Thermal Shutdown Hysteresis2TSDHYS 20 ºC
1For input and output current specifications, negative current is defined as coming out of the node or pin (sourcing), positive
current is defined as going into the node or pin (sinking).
2Ensured by design and characterization, not production tested.
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
8
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Functional Description
Enabling the IC
The IC turns on when a logic high signal is applied on the EN
pin, and the input voltage present on the VIN pin is greater than
the 8.5 V necessary to clear the UVLO (VUVLOrise ) threshold.
Before the LEDs are enabled, the A8509 driver goes through a
system check to determine if there are any possible fault condi-
tions that might prevent the system from functioning correctly.
Powering up: LED pin short-to-GND check
After the VIN pin goes above the UVLO threshold, and a high sig-
nal is present on the EN pin, the IC proceeds to check if any LEDx
pins are shorted to GND and/or are not used. Each unused pin
should be connected to GND with a 2.4 k pull-down resistor.
After the voltage threshold on the LEDx pins exceeds 120 mV, a
timer of 1536 clock cycles (2 ms at 800 kHz switching frequency,
see figure 2) is applied during which the A8509 determines the
status of the pins. Any unused pin connected to GND with the
pull-down resistor will be taken out of regulation at this point and
will not contribute to the boost regulation loop (see figure 3). A
typical example is shown in figure 4. When a pin is connected
to GND through a 2.4 k resistor, the voltage on that LEDx pin
during the LED detection period is about 200 mV. This is shown
in figure 2.
If an LEDx pin is shorted to ground such that LEDx pin voltage
is < 100 mV, the A8509 will not proceed with soft start until the
short is removed from the LEDx pin. This prevents the A8509
Figure 4. Channel select setup: (left) channel LED4 not used,
(right) using all channels.
GND
2.4 k
A8509
LED1
LED2
LED3
LED4
A8509
LED1
LED2
LED3
LED4
GND
Figure 3. LED detect circuit operation for an LED pin that is not being
used; shows VOUT (ch1, 10 V/div.), VEN (ch2, 5 V/div.), an unused LEDx
with a 2.4 k resistor from this pin to GND, VLEDa (ch3, 500 mV/div.), and
a used LEDx, VLEDb (ch4, 500 mV/div.), t = 2 ms/div.
Figure 2. LED detect circuit operation for two connected LEDs at fSW =
800 kHz; shows VOUT (ch1, 10 V/div.), VEN (ch2, 5 V/div.), an LEDx, VLEDa
(ch3, 500 mV/div.), another LEDx, VLEDb (ch4, 500 mV/div.), t = 2 ms/div.
t
VLEDa(not used)
VLEDb(used)
VOUT
VEN
C1
C3
C4
C2
Figure 5. LED detect circuit operation: device powers-up after the short
is removed from the LED pin; shows VOUT (ch1, 10 V/div.), VEN (ch2,
5 V/ div.), an LEDx with short, VLEDa (ch3, 500 mV/div.), and an LEDx
without short, VLEDb (ch4, 500 mV/div.), t = 2 ms/div.
t
LED detection period
Short removed
VEN
VOUT
VLEDa (with temporary short)
VLEDb (no short)
C1
C3
C4
C2
t
LED detection period
VEN
VLEDa
VLEDb
VOUT
C1
C2
C3
C4
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
9
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Figure 8. Normal start-up behavior; shows VEN (ch1, 2 V/div.), VCOMP
(ch2, 2 V/div.), IIN (ch3, 1 V/div.), and VOUT (ch4, 10 V/div.), t = 500 s/div.
Figure 6. Start-up operation, individual LEDx current = 120 mA, boost
sense resistor = 0.020 ; shows VEN (ch1, 2 V/div.), IIN (ch2, 1 A/div.),
IOUT (ch3, 200 mA/div.), and VOUT (ch4, 20 V/div.), t = 500 s/div.
Figure 7. Start-up operation, individual LEDx current = 240 mA, boost
sense resistor = 0.010 ; shows VEN (ch1, 2 V/div.), IIN (ch2, 2 A/div.),
IOUT (ch3, 1 A/div.), and VOUT (ch4, 20 V/div.), t = 500 s/div.
t
IIN limited by boost switch
to VSWSS(lim) / RSENSE
VEN
IIN
VOUT
IOUT
C1
C3
C4
C2
t
C1
C3
C4
C2
IIN limited by boost switch
to VSWSS(LIM) / RSENSE
VEN
IIN
VOUT
IOUT
t
Boost starts operating in
normal current limit VSW(LIM)
C1
C3
C4
C2
IIN limited by boost switch
to VSWSS(LIM) / RSENSE
VOUT sufficient to begin
normal power-up
VEN
VCOMP
VOUT
IIN
from powering-up and putting an uncontrolled amount of current
through the LEDs. After the short is removed the affected LEDx
pin will rise up to the 500 mV level. When the LEDx pin voltage
exceeds the 260 mV threshold, the IC detects connected LEDs
and proceeds with LED detection and soft start. Figure 2 shows
a case when two LED channels are enabled. During the LED
detection period, voltage on both LEDx pins > 260 mV. Figure 5
shows a case with LEDa temporarily shorted to ground and
LEDb in normal operation.
Soft start function
During soft start the LED current gain is reduced to (ILEDSS).
As an example, for a 240 mA output current, the soft-start LED
current would be set to about 9 mA (see figure 7). Also dur-
ing soft start the boost switch sense voltage is reduced to the
VSWSS(LIM) level, to limit the initial inrush current generated by
the charging of the output capacitors. The actual current limit
(ILIM) is equal to:
ILIM = VSWSS(LIM) / RSENSE (1)
where VSWSS(LIM) is found in the Electrical Characteristics table,
and RSENSE is the current sense resistor value.
When the converter senses that there is enough voltage on the
LEDx pins, the converter proceeds to increase the LED current
to the preset regulation current and the boost switch current sense
voltage limit is switched to the ISW(LIM) level to allow the A8509
to deliver the necessary output power to the LEDs (figure 8).
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
10
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Frequency selection
The switching frequency on the boost regulator is set by con-
necting a resistor between the FSET/SYNC pin and ground.
The switching frequency range is 300 to 800 kHz, with example
values of:
RFSET Value
(kΩ)
Swtiching Frequency, fSW
(kHz)
7.5 800
10 600
The relationship of RFSET and fSW is shown in figure 9.
The FSET/SYNC pin has short-to-ground protection. If the
FSET/SYNC pin is held low for more than 4 s typical, the
A8509 will stop switching and disable the LEDx pins (see figures
10 and 11). If the FSET/SYNC pin is released at any time after
7 s, the A8509 will proceed to soft start but will not perform the
LED detection phase.
Synchronization
The A8509 can also be synchronized by using an external clock
connected to the FSET/SYNC pin. The synchronization func-
tion of IC was designed to work with a push-pull type of clock
driver. The amplitude of the clock signal should be between
1.5 and 3.3 V. The synchronization clock should have duty
cycles that meet the minimum on/off times. Figure 12 shows the
timing for a synchronization clock into the A8509 at 800 kHz.
The 150 ns minimum on-time and 150 ns minimum off-time are
Figure 10. Shutdown when the FSET/SYNC pin is shorted to ground;
shows VOUT (ch1, 10 V/div.), VFSET/SYNC (ch2, 1 V/div.), IIN (ch3, 2 A/div.),
and IOUT (ch4, 500 mA/div.), t = 200 s/div.
Figure 11. Zoomed-in view of figure 9, showing quick shutdown when
FSET/SYNC shorted to ground, preventing IC running at very high
frequency; shows VOUT (ch1, 10 V/div.), VFSET/SYNC (ch2, 1 V/div.),
IIN (ch3, 2 A/div.), and IOUT (ch4, 1 A/div.), t = 10 s/div.
150 ns
T = 1.25 s
950 ns
t
PWSYNCON
t
PWSYNCOFF
150 ns
Figure 12. SYNC pulse minimum on and off time
requirements, for an 800-kHz clock.
t
FSET/SYNC shorted to GND
VOUT
VFSET/SYNC
IIN
IOUT
C1
C3
C4
C2
t
FSET/SYNC shorted to GND
VOUT
VFSET/SYNC
IIN
IOUT
C1
C3
C4
C2
200
300
400
500
600
700
800
900
7 9 11 13 15 17 19 21
FSET Resistor Value, R
FSET
(k)
Switching Frequency, f
SW
(kHz)
Figure 9. Switching Frequency as determined by RFSET value.
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
11
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
indicated by the specifications for tPWSYNCON and tPWSYNCOFF
.
Thus any pulse with a duty cycle of 19% to 85% at 800 kHz will
synchronize the IC.
It is recommended to also use the RFSET resistor with the
external clock signal. If a synchronization clock is lost during
operation, the IC will revert to the preset switching frequency
that is set by the RFSET resistor. In this configuration the preset
frequency does not have any restrictions other than the normal
operating range of 300 to 800 kHz. During the changeover period
the IC stops switching for an approximately 5 s period to allow
for the synchronization detection circuitry to switch over to exter-
nal preset switching frequency.
Although examples shown in figures 13 and 14 are extreme
cases of clock-to-resistor frequency changes, it is recommended
that actual applications not have such large switching frequency
changes. In most applications the RFSET resistor and clock fre-
quency should be very close to each other in terms of frequency.
Setting the frequencies close together will prevent the system
from experiencing large changes on frequency-dependent signals
and components, such as the inductor ripple current and the com-
pensation resistor and capacitor.
LED current setting and LED dimming
The maximum LED current can be up to 300 mA per channel.
The LED current is set through the RISET resistor connected
between the ISET pin and ground. The ILED current is set accord-
ing to the following formula:
RISET = (1.000 / ILED ) × 2320 (2)
where RISET is in , and ILED is in A. This sets the maximum cur-
rent through the LEDs, referred to as the 100% current. Standard
RISET values are as follows:
Standard Resistor Value
Closest to RISET
(kΩ)
LED current per LED, ILED
(mA)
7.87 300
9.53 240
11.5 200
14.3 160
19.1 120
Figure 13. Synchronization feature with 200 kHz difference between RFSET
and external clock signal. The synchronization frequency is 600 kHz,
and the resistor preset frequency is 800 kHz. Note that there is very little
disturbance in the LED current at the time of changeover; shows
VGATE (ch1, 5 V/div.), VCOMP (ch2, 1 V/div.), IOUT (ch3, 1 A/div.), and
VFSET/SYNC (ch4, 5 V/div.), t = 5 s/div.
Figure 14. Synchronization feature with 500 kHz difference between RFSET
and external clock signal, illustrating the flexibility of the RFSET/SYNC pin;
synchronization frequency is 300 kHz, and the resistor preset frequency
is 800 kHz; shows VGATE (ch1, 5 V/div.), VCOMP (ch2, 1 V/div.),
IOUT (ch3, 1 A/div.), and VFSET/SYNC (ch4, 5 V/div.), t = 10 s/div.
t
Changeover
period fSW = 600 kHz
from SYNC pulse
fSW = 800 kHz from
RFSET value
VFSET/SYNC
IOUT
VGATE
VCOMP
C1
C3
C4
C2
t
Changeover
period fSW = 300 Hz
from SYNC pulse
fSW = 800 Hz from
RFSET value
VFSET/SYNC
IOUT
VGATE
VCOMP
C1
C3
C4
C2
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
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t
VOUT
IOUT
VCOMP
VPWM
C1
C3
C4
C2
The cited values are for 1% tolerance resistors. If the calculated
value was not present, the next lowest value of 1% resistor was
chosen.
PWM dimming
Applying an external PWM signal on the PWM pin performs
PWM dimming. When the PWM pin is pulled high, the A8509
enables the LEDx pins to sink 100% current. When PWM is
pulled low, the boost converter and LEDx sinks are turned off.
The compensation (COMP) pin is floated, and critical internal
circuits are kept active.
The typical PWM dimming frequencies fall between 100 and
1000 Hz. Figures 15 and 16 show examples of dimming at 50%
and 0.5% duty cycles.
Analog dimming
The A8509 can also be dimmed by using an external DAC or
other voltage source applied either directly to the ground side
of the RISET resistor or through an external resistor to the ISET
pin (see figure 17). The ISET current can be varied in the range
between 34 A and 130 A.
• For a single-resistor configuration (panel A of figure 17), the
ISET current is controlled by the following formula:
ISET =
VISET VDAC
RISET
(3)
where VISET is the ISET pin voltage and VDAC is the DAC output
voltage.
• For a dual-resistor configuration (panel B of figure 17), the
ISET current is controlled by the following formula:
ISET =
VISET
RISET
VDAC VISET
R1
(4)
The advantage of this circuit is that the DAC voltage can be
higher or lower, thus adjusting the LED current to a higher or
lower value of the preset LED current set by the RISET resistor:
VDAC = 1.00 V: output is strictly controlled by RISET
VDAC > 1.00 V: LED current is reduced
VDAC < 1.00 V: LED current is increased
Figure 15. PWM dimming: fSW = 200 Hz, 50% duty cycle, VOUT = 30 V, VIN
= 12 V, and ILED = 240 mA per LED string; shows VOUT (ch1, 10 V/div.),
IOUT (ch2, 500 mA/div.), VCOMP (ch3, 2 V/div.), and PWM (ch4, 5 V/div.),
t = 2 ms/div.
Figure 16. PWM dimming: fSW = 200 Hz, 0.5% duty cycle, VOUT = 30 V,
VIN = 15 V, ILED = 240 mA per LED string; shows VOUT (ch1, 10 V/div.),
IOUT (ch2, 500 mA/div.), VCOMP (ch3, 2 V/div.), and VPWM (ch4, 5 V/div.),
t = 10 s/div.
Figure 17. Typical application simplified diagram of voltage LED current
control using a DAC to control LED current.
t
C1
C3
C4
C2
VOUT
IOUT
VCOMP
VPWM
GND
DAC
VDAC
GND
A8509
ISET
GND
DAC
VDAC
GND
A8509
ISET
R
ISET
R1
R
ISET
A
B
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A8509
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Boost switch overcurrent protection
The boost switch is protected with pulse-by-pulse current limiting
set by the external RSENSE resistor. There also is a secondary
current limit that is sensed on the boost switch.
Setting the current sense resistor
The current sense resistor (see figure 18) is set according to the
following formula:
ILIM =
VSENP
RSENSE
(5)
where VSENP is found in the Electrical Characteristics table, and
RSENSE is the current sense resistor value.
The current limit is calculated by the following formula:
ILIM = IIN(max) +
IL
2 (6)
where IIN(max) is the maximum input current, and IL is the
inductor current ripple.
Current sense resistor routing
The current sense resistor must be routed as a differential pair to
minimize measurement accuracy errors. For most current sense
resistors the resistance is measured between the inside edges of
the mounting pads of the RSENSE resistor.
Figure 19 shows correct differential current sensing connections
to the A8509. The individual current sense traces are kept short
and side-by-side to get proper signal voltage levels. The trace for
the positive sense pin (SENP) must be routed to the inside edge
of the mounting pad on the high side of RSENSE. The trace for
the negative sense pin (SENN) must be routed to the inside edge
of the mounting pad on the ground side of RSENSE.
It should be noted that when designing the PCB layout, the trace
for the negative sense pin (SENN) is often automatically merged
with the ground flood fill and with the mounting pad on the
ground side of RSENSE (shown in figure 20). However, the trace
must be kept separate and dedicated, and careful attention must
be given when routing the PCB.
Figure 18. Simplified schematic of the current sense resistor connections
to the current sense amplifier.
Figure 19. Correct layout of current sense resistor traces: (A) connect to
inside edges of pads, (B) parallel and dedicated
Figure 20. Incorrect layout of current sense resistor traces: (A) do not
connect to outside edge of pad, (B) do not merge trace into ground
A8509LP
GND
SENP
SENN
RSENSE
A A
B
A8509LP
GND
SENP
SENN
RSENSE
AB
Current
Sense
+
SENP
A8509
SENN
RSENSE
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4-Channel Fault Tolerant LED Driver
A8509
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t
VOUT
VCOMP
VGATE
IL
C1
C3
C4
C2
Pulse-by-pulse current limit
Figure 21 illustrates the normal waveform for the current sense
signal. The pulse-by-pulse current limit is designed to limit the
current through the external MOSFET to prevent failure. When
the VSENSEP threshold is reached, the IC stops switching to allow
the inductor current to fall. Operation of pulse-by-pulse current
limiting is shown in figure 22.
A8509LP
VOUT
OVP
ROVP
A
B
Figure 21. Current sense signal (VSENSE) during normal operation,
showing large spikes that are filtered out by a blanking period to avoid
false overcurrent tripping; RSENSE = 10 m; shows inductor current IL (ch1,
1 A/div.), VSENSE (ch2, 20 mV/div.), and gate voltage of the main boost
switch VGATE (ch3), t = 500 ns/div.
Figure 22. Typical pulse-by-pulse current limit; shows IL (ch1, 2 A/div.),
VOUT (ch2, 10 V/div.), VCOMP (ch3, 2 V/div.), and VGATE (ch4),
t = 500 ns/div.
Figure 23. Simplified schematic of the Overvoltage Protection section.
Figure 24. Simplified schematic of the OVP resistor connections; (A)
connection should be short, (B) connection to VOUT can be long, and
ROVP should be as close to the OVP pin as possible.
OVP
1.25 V
50 A
100 mV
+
+
UVP
A8509
OVP
VOUT
ROVP
t
Normal spikes
due to switching
VGATE
VSENSE
IL
C1
C3
C2
Secondary boost switch limit
In case there is an inductor short during operation ,the A8509 has
a secondary switch current limit. When this threshold is reached,
the IC immediately shuts down. The level of this current limit is
set above the pulse-by-pulse current limit to protect the switch
from destructive currents when the boost inductor is shorted.
Output overvoltage and undervoltage
protection
The OVP pin on the A8509 controls both the overvoltage (OVP)
and undervoltage (UVP) protection features. The pin circuit is
shown in figure 23. The OVP protection protects the boost con-
verter from excessive voltage levels when the feedback control
loop is broken, usually caused by an open connection from output
voltage to the LEDs. The UVP function provides output voltage-
to-ground short protection when an external disconnect switch is
used. For more detailed information on disconnect switch appli-
cation, see the Undervoltage Protection (UVP) section.
For proper operation of this pin, due to the relatively low voltage
level, special care has to be taken during PCB layout. Figure 24 is
an example of a proper PCB layout.
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4-Channel Fault Tolerant LED Driver
A8509
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LED Open Detect
When any LED string opens, the boost control circuit increases
the output voltage until it reaches the overvoltage protection
level. The OVP event causes any LED string that is below regula-
tion level to be disabled. After disabling the open string, the
output voltage returns to normal operating voltage. An EN low
signal will reset the LED string regulation lock.
Figure 25 shows a typical overvoltage condition when the output
voltage is disconnected from the LED load. Figure 26 shows an
extended view of the same situation. Figure 27 shows an OVP
condition created by a single open LED string.
Undervoltage Protection (UVP)
If the output voltage is shorted to ground the OVP pin will sense
an undervoltage condition (UVP). When UVP is sensed, the IC
sets the Fault ag low which, if used to interface to the output-
disconnect switch, will shut off the P-FET device. Figure 28 is a
schematic showing the input disconnect switch implementation.
Figure 28. Simplified schematic of an external disconnect switch
implementation.
Figure 25. OVP operation with all LEDx pins open. VOUT rises to the
overvoltage level and stays there until the IC is shut down; shows VOUT
(ch1, 20 V/div.), IOUT (ch2, 1 A/div.), and VCOMP (ch3, 2 V/div.),
t = 2 ms/div.
t
VCOMP begins to decrease
OVP level
Fault occurrence
VOUT
IOUT
VCOMP
C1
C3
C2
Figure 26. Extended view of the OVP condition in figure 25; shows VOUT
(ch1, 20 V/div.), IOUT (ch2, 1 A/div.), VCOMP (ch3, 1 V/div.), and switch node
(VSW) (ch4, 20 V/div.), t = 10 ms/div.
t
Periodic switch node
bursts occur when all
LEDx pins are open
VOUT
IOUT
VCOMP
VSW
OVP level
C1
C3
C4
C2
VDR
VIN
A8509
CIN (optional)
AO4421
2N7002
10 k
1 k1 k
L1
FAULT
Figure 27. OVP condition created by an open LED string; shows VOUT
(ch1, 2 V/div.), pin voltage VLEDx (ch2, 5 V/div.), and IOUT (ch3,
200 mA/div.), t = 2 ms/div.
t
LED string opens
OVP limit is reached,
and string is removed
from control loop
Control loop reduces VOUT
to new regulation level
VOUT (30 V)
VLEDx
IOUT
C3
C2
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4-Channel Fault Tolerant LED Driver
A8509
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Allegro MicroSystems, Inc.
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Figure 29. Input disconnect switch shutdown during an output short
condition; shows VOUT (ch1, 20 V/div.), IIN (ch2, 10 A/div.), ¯
F
¯
¯
A
¯
U ¯¯
L
¯
¯
T
¯
(ch3,
5 V/div.), and PMOS device VGATE (ch4, 5 V/div.), t = 50 s/div.
The waveforms in figure 29 show the operation of the disconnect
feature.
LED short detect
All LEDx pins are rated for 55 V, thus allowing LEDx pin-to-
VOUT short protection in case of a connector short. Any LEDx
pin that has a voltage exceeding VLEDSC will be removed from
operation. This is to prevent the IC dissipating too much power
by having a large voltage present on the LEDx pins.
Input UVLO
When VIN rises above the UVLO threshold (VUVLO(th) ), the
A8509 is enabled. It is disabled when VIN falls below VUVLO(th)
– VUVLO(hys) for more than 2 s. This lag is to avoid shutdown
because of momentary glitches in the power supply.
VDD and VDR
The VDD pin provides the regulated bias supply for the internal
circuits. A capacitor with a value in the range 0.1 to 1 F should
be used to decouple the internal analog and digital circuitry.
t
VOUT
IIN
IIN
VGATE(PMOS)
Output short
occurrence
C1
C3
C4
C2
FAULT
Figure 30. Typical shorted LED: when voltage exceeds VLEDSC , the LED
is disabled and remains disables until either the EN pin is toggled or the
power cycled; shows VOUT (ch1, 20 V/div.), VEN (ch2, 5 V/div.), IOUT (ch3,
0.5 A/div.), and VLEDx (ch4, 10 V/div.), t = 10 s/div.
t
VLEDSC is detected
VOUT
VEN
IOUT
VLEDx
C1
C3
C4
C2
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4-Channel Fault Tolerant LED Driver
A8509
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The VDR circuit provides power to the gate driver of the A8509.
For VDR the decoupling capacitor value should fall in the range
0.47 to 1 F. A 1 F capacitor is recommended.
Shutdown
If the EN pin is pulled low, the IC will shut down immediately.
Fault protection during operation
The A8509 device constantly monitors the state of the system to
determine if any fault conditions occur during normal operation.
The response to a triggered fault condition is summarized in
table 1. The possible fault conditions that the part can detect are:
• Open LED pin
• Shorted inductor with second level switch current protection
• VOUT short-to-ground
• ISET pin short-to-ground
• FSET pin short-to-ground
• Shorted LED
• Open Schottky diode
• Short Schottky diode protection with second level switch cur-
rent protection
• Thermal shutdown (TSD)
• Overvoltage protection (OVP)
Figure 31. Input disconnect switch power-up: (1) VOUT charges via 10 k
resistor, (2) IIN current spike from charging COUT when the PMOS is
enabled; shows VOUT (ch1, 20 V/div.), IIN (ch2, 2 A/div.), ¯
F
¯
¯
A
¯
U ¯¯
L
¯
¯
T
¯
(ch3,
5 V/div.), and PMOS device VGATE (ch4, 5 V/div.), t = 2 ms/div.
t
LED detection
period
Soft start and
power-up
VGATE(PMOS)
VOUT
IIN
C1
C3
C4
C2
1
2
FAULT
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4-Channel Fault Tolerant LED Driver
A8509
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Table 1. Fault Modes
Fault Name Type Active
Fault
Flag
Set
Description Boost Sink
driver
Primary switch current
protection (pulse-by-
pulse current limit)
Auto-restart Always No This fault condition is triggered by the pulse-by-pulse current limit
when the SENSP pin voltage exceeds VSENSEP
.
Off for
a single
cycle
On
Secondary switch
current limit Latched Always Yes
When the current through the boost switch exceeds the secondary
current limit (VSENSESEC) the IC immediately shuts down the LED
drivers and the boost. To re-enable the A8509 the EN pin must be
toggled.
Off Off
LEDx pin short to GND
protection Auto-restart Startup Yes
This fault prevents the IC from starting-up if any of the LEDx pins are
shorted. The IC stops soft start from starting while any of the LEDx
pins are determined to be shorted. After the short is removed, soft
start is allowed to start.
Off Off
LEDx pin open Auto-restart Normal
operation No
When an LEDx pin is open the device will determine which LEDx
pin is open by increasing the output voltage until OVP is reached.
Any LED string below regulation will be turned off. The device then
goes back to normal operation by reducing the output voltage to the
appropriate voltage level.
On
Off for
open
pins. On
for all
others
LED short protection Auto-restart Always No
This fault occurs when the LED pin voltage exceeds VLEDSC
. When
the LED short protection is detected, the LED string that is above the
threshold will be removed from operation.
On
Off for
shorted
pins. On
for all
others
FSET pin short
protection Auto-restart Always No
This fault occurs when the FSET pin current goes above 150% of the
maximum current. The boost stops switching, and the IC disables
the LED sinks until the fault is removed. When the fault is removed
the IC tries to restart with soft start.
Off
On in
soft
start
current
ISET pin short
protection Auto-restart Always No
This fault occurs when the ISET pin current goes above 150% of the
maximum current. The boost stops switching and the IC disables the
LED sinks until the fault is removed. When the fault is removed the
IC tries to regulate to the preset LED current.
Off Off
Overvoltage protection Auto-restart Always No
The fault occurs when the OVP pin voltage exceeds the VOVP(th)
threshold. The A8509 immediately stops switching to try to reduce
the output voltage. If the output voltage decreases then the A8509
restarts switching to regulate the output voltage.
Stop
during
OVP
event
On
Output undervoltage
protection Auto-restart Always Yes This fault occurs when the OVP pin senses less than 100 mV on the
pin. The IC disables the external P-FET switch, if one is used. Off Off
Overtemperature
protection Auto-restart Always Yes The fault occurs when the die temperature exceeds the
overtemperature threshold, typically 165°C. Off Off
VIN UVLO Auto-restart Always No This fault occurs when VIN drops below VUVLO(th)(max), 8.5 V. This
fault resets all latched faults. Off Off
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4-Channel Fault Tolerant LED Driver
A8509
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Application Information
Paralleling more than one A8509
The A8509 can be paralleled together by using a single boost
converter (master) to provide output power for up to a total of
four A8509s (slaves). The MODE pin of each device must be tied
to the VDD pin of the same device for proper mode selection.
In this mode, the ¯
F
¯
¯
A
¯
¯
U
¯
¯
L
¯
¯
T
¯
pins and the COMP pins become a bi-
direction signal bus for the system to communicate.
At initial power-up, each IC will release a pull-down resistor
on the COMP pin and start in soft start mode. When 200 mV is
detected on the COMP pin, the master will then switch to normal
mode. Also, for proper operation all of the ¯
F
¯
¯
A
¯
¯
U
¯
¯
L
¯
¯
T
¯
pins must be
tied together to prevent the parallel ICs from powering-up into
a shorted LEDx pin situation. While the ¯
F
¯
¯
A
¯
¯
U
¯
¯
L
¯
¯
T
¯
pins are pulled
low, the system will not proceed with start-up.
Below is a simple list of necessary connections for the master,
to ensure proper parallel operation (refer to Application C in the
Typical Applications section):
• COMP pin
• VOUT node
¯
F
¯
¯
A
¯
¯
U
¯
¯
L
¯
¯
T
¯
pin
• EN pin
• PWM pin
Each one of these must be connected to the corresponding signal
on the slave devices.
OVP setting for parallel operation
A notable exception to the list is the OVP pin. In this system
each OVP pin must be set with a dedicated resistor. To make sure
that the system will operate properly, the overvoltage protection
on the master IC should be set higher than on the slave IC. The
A8509 checks open LED condition upon hitting the OVP voltage.
If the master OVP voltage is set lower than the slave OVP, the
slave OVP pin will not trip to permit the open LED check. This in
turn will not remove the corresponding LEDx pins from regula-
tion. Therfore, the output voltage will stay at the master OVP
limit and never decrease the output voltage to the lower regula-
tion level.
The required slave OVP resistor value can be calculated using the
following formula:
ROVP(slave) =
VOUT(OVP) – 1.25 V
IOVPH(min)
(7)
where VOUT(OVP) is the required OVP voltage level, and
IOVPH(min) is the current into the OVP pin found in the Electrical
Characteristics table. The minimum value should be used in this
calculation.
The required master OVP voltage level can be calculated using
the following formula:
VOVP(master) =
ROVP(slave) × IOVPH(max) + 1.25 V
(8)
where VOVP(master) is the minimum minimum OVP voltage level
of the master IC, IOVPH(max) is current into the OVP pin found in
the Electrical Characteristics table. The maximum value should
be used in this calculation.
The required master OVP resistor value can be calculated using
the following formula:
ROVP(master) =
VOVP(master) – 1.25 V
IOVPH(min)
(9)
where VOVP(master) is the minimum required master OVP voltage
level, and IOVPH(min) is the current into the OVP pin found in the
Electrical Characteristics table. The minimum value should be
used in this calculation.
Following the above formulas will guarantee that there is no
overlap in OVP voltage levels in the system. All slave A8509s
in the system can have the same OVP voltage setting. Figure 32
shows a proper master-slave OVP setting, and figure 33 shows
the result of setting the master OVP too low.
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
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Figure 33. OVP on the master IC is set too low and the IC does not
respond properly to the open LED condition on the slave IC; shows VOUT
(ch1, 10 V/div.), VLEDx (ch2, 5 V/div.), and IOUT (ch3, 200 mA/div.),
t = 100 ms/div.
t
OVP of slave is never
exceeded, so VOUT remains
higher than necessary
System VOUT clamped to
OVP setting of master IC
VOUT
VLEDx
IOUT
C1
C3
C2
LED string opens
Figure 32. Proper OVP setting for the master and slave configuration. The
master OVP is set higher than the slave, shows VOUT (ch1, 2 V/div.), pin
voltage VLEDx (ch2, 2 V/div.), and IOUT (ch3, 200 mA/div.), t = 2 ms/div.
t
LED string opens
OVP limit is reached,
and string is removed
from control loop
Control loop reduces VOUT
to new regulation level
VOUT (30 V)
VLEDx
IOUT
C3
C2
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4-Channel Fault Tolerant LED Driver
A8509
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Design Example
This section provides a method for selecting component values
when designing an application using the A8509.
Assumptions: For the purposes of this example, the following are
given as the application requirements:
• VIN: 10 to 16 V
• Quantity of LED channels, #CHANNELS: 4
• Quantity of series LEDs per channel, #SERIESLEDS : 10
• LED current per channel, ILED
: 240 mA
• V
f(240) at 240 mA: 3.2 V (max)
• fSW : 600 kHz
• TA(max): 65°C
• PWM dimming frequency: 200 Hz, 1% duty cycle
Step 1: Connect LEDs to pins LED1 through LED4.
Step 2: Determine the LED current by setting resistor RISET
. To
do so, apply equation 2:
RISET = (1.000 / ILED ) × 2320
= (1.000 V / 0.240 A ) × 2320
= 9.67 k
Choose an 9.53 k resistor.
STEP 3: Determine the OVP resistor. The OVP resistor is
connected between the OVP pin and the output voltage of the
converter. The first step is to determine the maximum voltage
based on the LED requirements. Then the regulation voltage of
650 mV should be added, along with 2 V for noise and regulation.
Given the regulation voltage (VLED) of the A8509 is 650 mV, the
minimum required voltage can be determined as follows:
VOUT(OVP)
VOUT(OVP)(min)
=
#SERIESLEDS ×Vf(240) + VLED + 2 V
=
10 × 3.2 V + 0.650 V + 2 V
=
34.65 V
(10)
The OVP resistor (ROVP) value can be calculated as:
ROVP =VOUT(OVP)(min)VOVP(th)(min)
IOVPH(min)
=
34.65 V – 1.11 V
745 k
45 A
=
(11)
where both IOVP(th)(min) and VOVP(th)(min) are found in the
Electrical Characteristics table. Choose a value of resistor that is
the closest value higher than the calculated ROVP . In this design
example, a value of 750 k is selected.
Below is the actual value of the minimum OVP trip level with the
selected resistor, applying equation 8:
VOVP(master) =
ROVP × IOVPH + 1.25 V
=
750 k × 49 A + 1.25 V
=
38.75 V
STEP 4: Determine the inductor. The inductor must be chosen
such that it can handle the necessary input current. In most appli-
cations, due to stringent EMI requirements, the inductor must
operate in continuous conduction mode throughout the whole
input voltage range.
STEP4a: Determine the maximum duty cycle of the system:
D(max) =
=
VIN(min) ×
=
74.5%
VOUT(OVP)
+ Vf(boost)
10 V × 0.9
1–
1–
34.65 V
+ 0.4 V
(12)
A good approximation of efficiency () is 90%. The voltage drop
of the boost diode can be approximated to be about 0.4 V.
STEP 4b: Determine the maximum and minimum input current
to the system. The minimum input current dictates the inductor
value. The maximum current rating dictates the current rating of
the inductor.
To calculate the maximum input current, first determine the
required output current:
IOUT =
#CHANNELS × ILED
4 × 240 mA
=
=
0.960 A
(13)
Then substitute into the formula for maximum input current:
IIN(max) =
=
VIN(min) ×
=
3.7 A
VOUT
×
IOUT
34.65 V
× 0.960 A
10 V
× 0.90
(14)
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
22
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
The minimum input current can be calculated as:
IIN(min) =
=
VIN(max) ×
=
2.31 A
VOUT
×
IOUT
34.65 V
× 0.960 A
16 V
× 0.90
(15)
STEP 4c: Determining the inductor value. To assure that the
inductor operates in continuous conduction mode, the value of
inductor must be set such that 1/2 of the inductor ripple current is
not greater than the average minimum input current.
As a first pass, take Iripple to be 30% of the maximum inductor
current:
IL=
IIN(max) × (Iripple / IIN(max))
3.72 A × 0.30
=
=
1.1 A
(16)
Check to make sure that 1/2 of the inductor ripple current is less
than IIN(min):
IL
>
>
×
2.31 A 0.56 A
1
2
IIN(min)
The inductor value can be calculated as:
L=
=
IL × fSW
VIN(min)
=
10.62 H
×
D(max)
× 0.745
10 V
1.1 A
× 600 kHz
(17)
A good inductor value to use would be Lused = 10 H.
STEP 4d: Determining the inductor current rating. The inductor
current rating must be greater than the IIN(max) value plus the
ripple current IL , calculated as:
IL(min) IIN(max) +
=
=
4.28 A
=
3.72 A + 0.56 A
ILused
×
1
2
(18)
STEP 4e: Choosing the RSENSE resistor. The sense resistor
value can be calculated as follows:
RSENSE =
0.086 V
4.28 A
VSENSEP
IL(min)
0.02
=
=
(19)
0.018 is a good value to use for the resistor.
STEP 4f: This step is used to verify that there is sufficient slope
compensation for the inductor chosen. The internal slope com-
pensation value is determined by the following formula:
=
2.81×10–7 × fSW
=
0.168 V
/
s
Slope Compensation
where fSW is in Hz. Substituting:
(20)
With RSENSE = 0.02 this translates to:
0.168 / 0.02 = 8.4 A/s
Next invert equation 17 and insert the inductor value used in the
design:
ILused
=
=
Lused × fSW
where fSW is in MHz. Substituting:
VIN(min)
=
1.24 A
×
D(max)
× 0.745
10 V
10 H × 600 kHz
(21)
ILused× 1 × 10
–6
=
=
fSW
=
2.91 A
/
s
1
Inductor Current Slope
× (1 – D(max))
× (1 – 0.745)
1.24 A × 1 × 10
–6
1
600 kHz
(22)
Note: that the 1×10
–6 is a constant multiplier. This slope should
be smaller than the internal slope compensation.
STEP 5: To determine the resistor values for a switching fre-
quency use figure 9.
STEP 6: Choosing the proper switching diode. The switching
diode must be chosen for three characteristics when it is used in
LED lighting circuitry: reverse voltage rating, current rating, and
reverse current characteristic of the diode.
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
23
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
The reverse voltage rating should be such that, during any opera-
tion condition, the voltage rating of the device is larger than the
maximum output voltage. In this case, the maximum output volt-
age is VOUT(OVP)
.
The peak current through the diode is:
Id(peak)
=
=
ILused
IIN(max) +
=
0.56 A
3.72 A +
4.28 A
(23)
The other major component in determining the switching diode is
the reverse current characteristic of the diode. This characteristic
is especially important when PWM dimming is implemented.
During PWM off-time the boost converter is not switching. This
results in a slow bleeding-off of the output voltage due to leakage
currents (IR). IR , or reverse current, can be a huge contributor
especially at high temperatures. On the diode that was selected in
this design, the current varies between 1 and 100 A.
STEP 7: Choosing the output capacitors. The output capacitors
must be chosen such that they can provide filtering for both the
boost converter and for the PWM dimming function. The biggest
factor that contributes to the size of the output capacitor is PWM
dimming frequency and the PWM duty cycle. Another major
contributor is leakage current (ILK
). This current is the combina-
tion of the OVP current sense as well as the reverse current of the
switching diode.
In this design the PWM dimming frequency is 200 Hz and the
minimum duty cycle is 1%. Typically the voltage variation on the
output during PWM dimming must be less than 250 mV (VCOUT)
so that no audible hum can be heard:
ILK×
=
=
fPWM × VCOUT
=
300
A
×
5.94
F
COUT
1 – DPWM(min)
1 – 0.01
200 Hz
× 0.250 V
(24)
A capacitor larger than 5.94 F should be selected due to deg-
radation of capacitance at high voltages on the capacitor. Two
ceramic 4.7 F 50 V capacitors are a good choice to fulfill this
requirement.
The rms current through the capacitor is given by:
ICOUTrms =
1 – D(max)
D(max) + ILused
IOUT
0.960 A
1.67 A
12
=
=
IIN(max)
1 – 0.745
0.745
+1.24 A
3.72 A
12
(25)
The output capacitor must have a current rating of at least 1.67 A.
The output capacitors selected in this design have a combined
rms current rating of 2 A.
STEP 8: Selection of input capacitor. The input capacitor must be
selected such that it provides a good filtering of the input voltage
waveform. A good rule of thumb is to set the input voltage ripple
(VIN) to be 1% of the minimum input voltage. The minimum
input capacitor requirements are as follows:
CIN =
fSW
1.24 A
ILused
2.65 F
8
=
=
VIN
600 kHz 0.1 V
8
(26)
The rms current through the capacitor is given by:
IINrms =
(1 – D(max))
IOUT × ILused
0.363 A
12
=
=
IIN(max)
(1 – 0.765)
0.960 A × 1.24 A
3.72 A
12
(27)
A good ceramic input capacitor with ratings of 50 V, 4.7 F will
suffice for this application.
Corresponding capacitors include:
Vendor Value Part number
Murata 4.7 F 50 V GRM32ER71H475KA88L
Murata 2.2 F 50 V GRM31CR71H225KA88L
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
24
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Typical Applications
Designator Description Part Number Manufacturer
CDD 0.1 F / 10 V
GRM2195C1H104JA01D Murata
CDR 1 F / 16 V DRM188R61A105K Murata
CIN 4.7 F / 50 V
GRM32ER71H475KA88L Murata
COUT 10 F / 50 V
GRM32ER71H475KA88L Murata
CP 1 F / 16V GRM188R61A474K Murata
CZ DNP
D1 60 V / 5 A Schottky CMSH5-60-AMI Central Semi
L1 10 H / 5 A 74477110 Wurth Electronics
Q1 NMOS FQD13N06LTM Faichild
R1 100 k DigiKey
RFSET 8.45 k 1%
RISET 12.4 k 1%
ROVP 732 k 1%
RSENSE 0.015
RZ DNP
U1 A8509 A8509 Allegro
The following is the component list for the typical application circuit shown in figure 1.
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
25
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Typical Applications
VDD
VDR
RISET
CDD
CDR
CP
RFSET
MODE AGND PGND
PAD
EN
GATEVIN SENNSENP OVP
COUT ROVP
RSENSE
D1
VIN
VC
CIN
CF
L1
L2
A8509
LED4
LED3
LED1
LED2
PWM
R1
FAULT
ISET
FSET/SYNC
COMP
VOUT
R2
10 k
VDD
VDR
RISET
CDD
CDR
CP
RFSET
MODE AGND PGND
PAD
EN
GATEVIN SENNSENP OVP
COUT ROVP
RSENSE
D1
Q1
Q2
Q3
10 k
1 k
VOUT
VIN
VDR
L1
A8509
LED4
LED3
LED1
LED2
PWM
R1
FAULT
1 k
ISET
FSET/SYNC
COMP
CIN
(Optional)
Application A. Typical schematic for boost application with disconnect switch application
Application B. Typical application showing SEPIC configuration
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
26
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Application C. Parallel operation of two A8509s; overvoltage protection on master must be
set higher than the OVP on the slave
VDD
VDR
RISET
CP1
CDD
CDR
CP2
RFSET
MODE
AGND PGND
PAD
EN
GATEVIN SENNSENP OVP
COUT
ROVP
RSENSE
D1
Q1
VOUT
VIN
VC
CIN
L1
A8509
(master)
A8509
(one slave)
LED4
LED3
LED1
LED2
PWM
R1
FAULT
VDD
VDR
RISET
CDD
CDR
RFSET
MODE
AGND PGND
PAD
EN
GATEVIN SENNSENP OVP
ROVP
VOUTVIN
LED4
LED3
LED1
LED2
PWM
RGATE
50 k
FAULT
ISET
FSET/SYNC
COMP
ISET
FSET/SYNC
COMP
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
27
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Package LP, 24-Pin TSSOP
with Exposed Thermal Pad
A
1.20 MAX
0.15
0.00
0.30
0.19
0.20
0.09
0.60 ±0.15
1.00 REF
C
SEATING
PLANE
C0.10
24X
0.65 BSC
0.25 BSC
21
24
7.80±0.10
4.40±0.10 6.40±0.20
GAUGE PLANE
SEATING PLANE
ATerminal #1 mark area
B
For Reference Only; not for tooling use (reference MO-153 ADT)
Dimensions in millimeters
Dimensions exclusive of mold flash, gate burrs, and dambar protrusions
Exact case and lead configuration at supplier discretion within limits shown
B
Exposed thermal pad (bottom surface); dimensions may vary with device
4.32 NOM
3 NOM
0.65
6.103.00
4.32
1.65
0.45
Reference land pattern layout (reference IPC7351
TSOP65P640X120-25M); all pads a minimum of 0.20 mm from all
adjacent pads; adjust as necessary to meet application process
requirements and PCB layout tolerances; when mounting on a multilayer
PCB, thermal vias at the exposed thermal pad land can improve thermal
dissipation (reference EIA/JEDEC Standard JESD51-5)
PCB Layout Reference View
C
C
Contact factory for LB package.
W ide Input Voltage Range, High Ef ficiency
4-Channel Fault Tolerant LED Driver
A8509
28
Allegro MicroSystems, Inc.
115 Northeast Cutoff
Worcester, Massachusetts 01615-0036 U.S.A.
1.508.853.5000; www.allegromicro.com
Copyright ©2011, Allegro MicroSystems, Inc.
Allegro MicroSystems, Inc. reserves the right to make, from time to time, such de par tures from the detail spec i fi ca tions as may be required to per-
mit improvements in the per for mance, reliability, or manufacturability of its products. Before placing an order, the user is cautioned to verify that the
information being relied upon is current.
Allegro’s products are not to be used in life support devices or systems, if a failure of an Allegro product can reasonably be expected to cause the
failure of that life support device or system, or to affect the safety or effectiveness of that device or system.
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