BXRC-30E1000-B-23 - Bridgelux, Inc.

Bridgelux® Vero® 10 Array Series

Product Data Sheet DS30

BXRC-271000 | 301000 | 351000 | 401000 | 501000

Introduction

Vero represents a revolutionary advancement in chip on board (COB) light source technology and innovation. Vero

LED light sources simplify luminaire design and manufacturing processes, improve light quality, and dene a platform

for future functionality integration.

Vero is available in four dierent light emitting surface (LES) congurations and has been engineered to reliably

operate over a broad current range, enabling new degrees of exibility in luminaire design optimization. Vero arrays

deliver increased lumen density to enable improved beam control and precision lighting with 2 and 3 SDCM color

control standard for clean and consistent uniform lighting.

Vero includes an on board connector port to enable solder free electrical interconnect and simple easy to use mounting

features to enable plug-and-play installation.

Vero

Features

• Ecacy of 130 lm/W typical

• Vero 10 lumen output performance ranges from

480 to 2,453 lumens

• Broad range of CCT options from 2700K to 5000K

• CRI options include minimum 70, 80, and 90

• 2 and 3 SDCM color control for 2700K-4000K CCT

• Reliable operation at up to 2X nominal drive current

• Radial die pattern and improved lumen density

• Thermally isolated solder pads

• Onboard connector port

• Top side part number markings

Benets

• Broad application coverage for interior and exterior

lighting

• Flexibility for application driven lighting design

requirements

• High quality true color reproduction

• Uniform consistent white light

• Flexibility in design optimization

• Improved optical control

• Enhanced ease of use and manufacturability

• Solderless connectivity enables plug & play

installation and eld upgradability

• Improved inventory management and quality control

Contents

Product Feature Map 2

Product Nomenclature 2

Product Selection Guide 3

Performance at Commonly Used Drive Currents 4

Electrical Characteristics 6

Absolute Maximum Ratings 7

Performance Curves 8

Typical Radiation Pattern 12

Typical Color Spectrum 13

Mechanical Dimensions 14

Color Binning Information 15

Packaging and Labeling 16

Design Resources 18

Precautions 18

Disclaimers 18

About Bridgelux 19

Product Feature Map

Vero 10 is the smallest form factor in the Vero family of

next generation solid state light sources. In addition to

delivering the performance and light quality required

for many lighting applications, Vero incorporates several

Product Nomenclature

The part number designation for Bridgelux Vero LED arrays is explained as follows:

features to simplify the design integration and

manufacturing process, accelerate time to market and

reduce system costs. Please consult the Bridgelux

Vero Array Series Product Brief for more information on

the Vero family of products.

Mounting holes

Polarity indication marks simplify

manufacturing operator instructions

2D Bar code provides full

manufacturing traceability

Solderless connector port enables simplied

manufacturing processes, reduced inventory

carrying costs and can enable eld upgradability

Thermally isolated solder pads reduce

manufacturing cycle time and complexity

Tc Measurement point

Radial die conguration improves lumen

density and beam control

1 2 3 4 5 6 7 8 9 10 11 – 12 – 13 14

Product Family CCT Bin Options

22 = 2 SDCM

23 = 3 SDCM

24 = 4 SDCM

Flux Indicator

1000 = 1,000lm

Minimum CRI

C = 70 CRI

E = 80 CRI

G = 90 CRI

Array Conguration

Nominal CCT

27 = 2,700K

30 = 3,000K

35 = 3,500K

40 = 4,000K

50 = 5,000K

BXRC – 30 E 1000 – B – 23

Optional Molex Pico-EZmate™ connector harness

(sold separately)

Top side part number marking improves

inventory management and outgoing

quality control

Product Selection Guide

The following product congurations are available:

Table 1: Selection Guide, Pulsed Measurement Data (Tj = Tc = 25°C)

Notes for Tables 1 & 2:

1. Nominal CCT as dened by ANSI C78.377-2011.

2. CRI Values are minimums. Minimum R9 value for 80 CRI products is 0, the minimum R9 values for 90 CRI products is 50.

3. Drive current is referred to as nominal drive current.

4. Products tested under pulsed condition (10ms pulse width) at nominal test current where Tj (junction temperature) = Tc (case temperature) = 25°C.

5. Typical performance values are provided as a reference only and are not a guarantee of performance.

6. Bridgelux maintains a ±7% tolerance on ux measurements.

7. Minimum ux values at the nominal test current are guaranteed by 100% test.

8. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance.

9. Typical performance is estimated based on operation under DC (direct current) with LED array mounted onto a heat sink with thermal interface

material and the case temperature maintained at 85°C. Based on Bridgelux test setup, values may vary depending on the thermal design of the

luminaire and/or the exposed environment to which the product is subjected.

10. Minimum ux values at elevated temperatures are provided for reference only and are not guaranteed by 100% production testing. Based

on Bridgelux test setup, values may vary depending on the thermal design of the luminaire and/or the exposed environment to which the

product is subjected.

Part Number Nominal CCT1

(K) CRI2

Nominal Drive

Current3

(mA)

Typical Pulsed

Flux4,5,6

Tc = 25ºC

(lm)

Minimum

Pulsed Flux6,7

Tc = 25ºC

(lm)

Typical Vf

(V)

Typical

Power

(W)

Typical

Ecacy

(lm/W)

BXRC-27E1000-B-2x 2700 80 350 1161 1105 26.5 9.3 125

BXRC-27G1000-B-2x 2700 90 350 982 894 26.5 9.3 106

BXRC-30E1000-B-2x 3000 80 350 1207 1110 26.5 9.3 130

BXRC-30G1000-B-2x 3000 90 350 1021 922 26.5 9.3 110

BXRC-35E1000-B-2x 3500 80 350 1257 1109 26.5 9.3 136

BXRC-35G1000-B-2x 3500 90 350 1066 1044 26.5 9.3 115

BXRC-40E1000-B-2x 4000 80 350 1274 1182 26.5 9.3 137

BXRC-40G1000-B-2x 4000 90 350 1076 1017 26.5 9.3 116

BXRC-50C1000-B-24 5000 70 350 1373 1260 26.5 9.3 148

BXRC-50E1000-B-24 5000 80 350 1274 1193 26.5 9.3 137

BXRC-50G1000-B-24 5000 90 350 1130 1038 26.5 9.3 122

Part Number Nominal CCT1

(K) CRI2

Nominal Drive

Current3

(mA)

Typical DC Flux

Tc = 85ºC

(lm)

Minimum DC

Flux10

Tc = 85ºC

(lm)

Typical Vf

(V)

Typical

Power

(W)

Typical

Ecacy

(lm/W)

BXRC-27E1000-B-2x 2700 80 350 1032 982 25.7 9.0 115

BXRC-27G1000-B-2x 2700 90 350 873 795 25.7 9.0 97

BXRC-30E1000-B-2x 3000 80 350 1073 987 25.7 9.0 120

BXRC-30G1000-B-2x 3000 90 350 908 820 25.7 9.0 101

BXRC-35E1000-B-2x 3500 80 350 1118 986 25.7 9.0 124

BXRC-35G1000-B-2x 3500 90 350 948 928 25.7 9.0 106

BXRC-40E1000-B-2x 4000 80 350 1128 1047 25.7 9.0 126

BXRC-40G1000-B-2x 4000 90 350 953 901 25.7 9.0 106

BXRC-50C1000-B-24 5000 70 350 1207 1108 25.7 9.0 134

BXRC-50E1000-B-24 5000 80 350 1120 1049 25.7 9.0 125

BXRC-50G1000-B-24 5000 90 350 993 913 25.7 9.0 111

Table 2: Selection Guide, Stabilized DC Performance (Tc = 85°C) 8,9

Performance at Commonly Used Drive Currents

Vero LED arrays are tested to the specications shown using the nominal drive currents in Table 1. Vero may also

be driven at other drive currents dependent on specic application design requirements. The performance at any

drive current can be derived from the current vs. voltage characteristics shown in Figure 2 and the ux vs. current

characteristics shown in Figure 3. The performance at commonly used drive currents is summarized in Table 3.

Table 3: Product Performance at Commonly Used Drive Currents

Part Number CRI

Drive

Current1

(mA)

Typical Vf

Tc = 25ºC

(V)

Typical

Power

Tj = 25ºC

(W)

Typical

Flux2

Tc = 25ºC

(lm)

Typical

DC Flux3

Tc = 85ºC

(lm)

Typical

Ecacy

Tj = 25ºC

(lm/W)

BXRC-27E1000-B-2x 80

175 24.9 4.4 615 547 141

350 26.5 9.3 1161 1032 125

500 27.6 13.8 1586 1410 115

700 29.0 20.3 2074 1844 102

BXRC-27G1000-B-2x 90

175 24.9 4.4 520 462 119

350 26.5 9.3 982 873 106

500 27.6 13.8 1342 1193 97

700 29.0 20.3 1755 1560 86

BXRC-30E1000-B-2x 80

175 24.9 4.4 639 568 147

350 26.5 9.3 1207 1073 130

500 27.6 13.8 1649 1467 120

700 29.0 20.3 2157 1918 106

BXRC-30G1000-B-2x 90

175 24.9 4.4 541 481 124

350 26.5 9.3 1021 908 110

500 27.6 13.8 1395 1241 101

700 29.0 20.3 1824 1622 90

BXRC-35E1000-B-2x 80

175 24.9 4.4 666 592 153

350 26.5 9.3 1257 1118 136

500 27.6 13.8 1718 1528 124

700 29.0 20.3 2246 1997 111

BXRC-35G1000-B-2x 90

175 24.9 4.4 565 502 130

350 26.5 9.3 1066 948 115

500 27.6 13.8 1457 1295 106

700 29.0 20.3 1905 1694 94

Notes for Table 3:

1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance.

2. Bridgelux maintains a ± 7% tolerance on ux measurements.

3. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance.

Part Number CRI

Drive

Current1

(mA)

Typical Vf

Tc = 25ºC

(V)

Typical

Power

Tj = 25ºC

(W)

Typical

Flux2

Tc = 25ºC

(lm)

Typical

DC Flux3

Tc = 85ºC

(lm)

Typical

Ecacy

Tj = 25ºC

(lm/W)

BXRC-40E1000-B-2x 80

175 24.9 4.4 675 598 155

350 26.5 9.3 1274 1128 137

500 27.6 13.8 1741 1542 126

700 29.0 20.3 2276 2016 112

BXRC-40G1000-B-2x 90

175 24.9 4.4 570 505 131

350 26.5 9.3 1076 953 116

500 27.6 13.8 1470 1302 107

700 29.0 20.3 1923 1703 95

BXRC-50C1000-B-24 70

175 24.9 4.4 727 639 167

350 26.5 9.3 1373 1207 148

500 27.6 13.8 1876 1650 136

700 29.0 20.3 2453 2157 121

BXRC-50E1000-B-24 80

175 24.9 4.4 675 593 155

350 26.5 9.3 1274 1120 137

500 27.6 13.8 1741 1531 126

700 29.0 20.3 2276 2001 112

BXRC-50G1000-B-24 90

175 24.9 4.4 598 526 137

350 26.5 9.3 1130 993 122

500 27.6 13.8 1544 1358 112

700 29.0 20.3 2019 1775 99

Performance at Commonly Used Drive Currents

Notes for Table 3:

1. Alternate drive currents in Table 3 are provided for reference only and are not a guarantee of performance.

2. Bridgelux maintains a ± 7% tolerance on ux measurements.

3. Typical stabilized DC performance values are provided as reference only and are not a guarantee of performance.

Table 3: Product Performance at Commonly Used Drive Currents (Continued)

Electrical Characteristics

Notes for Table 4:

1. Parts are tested in pulsed conditions, Tc = 25°C. Pulse width is 10ms.

2. Voltage minimum and maximum are provided for reference only and are not a guarantee of performance.

3. Bridgelux maintains a tester tolerance of ± O.10V on forward voltage measurements.

4. Typical coecient of forward voltage tolerance is ± O.1mV for nominal current.

5. Thermal resistance values are based from test data of a 3000K 80 CRI product.

6. Thermal resistance value was calculated using total electrical input power; optical power was not subtracted from input power. The thermal

interface material used during testing is not included in the thermal resistance value.

7. Vf min hot and max cold values are provided as reference only and are not guaranteed by test. These values are provided to

aid in driver design and selection over the operating range of the product.

Table 4: Electrical Characteristics

Part Number Drive Current

(mA)

Forward Voltage

Pulsed, Tc = 25ºC (V) 1, 2, 3 Typical

Coecient

of Forward

Voltage4

∆Vf/∆TC

(mV/ºC)

Typical

Thermal

Resistance

Junction

to Case5,6

Rj-c (ºC/W)

Driver Selection

Voltages7

(V)

Minimum Typical Maximum

Vf Min.

Hot

Tc = 105ºC

(V)

Vf Max.

Cold

Tc = -40ºC

(V)

BXRC-xxx1000-B-2x

350 24.5 26.5 28.5 -14 0.47 23.4 29.4

700 26.5 29.0 31.2 -14 0.59 25.4 32.1

Absolute Maximum Ratings

Parameter Maximum Rating

LED Junction Temperature (Tj) 150°C

Storage Temperature -40°C to +105°C

Operating Case Temperature1 (Tc) 105°C

Soldering Temperature2350°C or lower for a maximum of 10 seconds

Maximum Drive Current3700mA

Maximum Peak Pulsed Drive Current41500mA

Maximum Reverse Voltage5-45V

Table 5: Maximum Ratings

Notes for Table 5:

1. Please refer to Figure 1 for drive current derating. For IEC 62717 requirement, please contact Bridgelux Sales Support.

2. See Bridgelux Application Note AN31, Assembly Considerations for Vero LED arrays, for more information.

3. Please refer to Figure 1 for drive current derating curve.

4. Bridgelux recommends a maximum duty cycle of 10% and pulse width of 20ms when operating LED Arrays at the maximum peak pulsed

current specied. Maximum peak pulsed currents indicate values where the LED array can be driven without catastrophic failures.

5. Light emitting diodes are not designed to be driven in reverse voltage and will not produce light under this condition. Maximum rating

provided for reference only.

Performance Curves

The maximum allowable drive current for the Vero 10 family of products is dependent on the operating

case temperature. Please refer to the Product Feature Map (page 2) for the location of the Tc Point.

Figure 1: Vero 10 Drive Current Derating Curve

Notes for Figure 1:

1. In order to meet LM-80 lifetime projections Vero 10 may be driven up to 700mA at case temperatures up to 90°C. Operating conditions above case

temperatures of 90°C driving conditions must follow the Vero 10 Drive Current Derating Curve.

2. Lumen maintenance (L70) and lifetime predictions are valid for drive current and case temperature conditions used for LM-80 testing as included in

the applicable LM-80 test report for these products. Contact your Bridgelux sales representative for LM-80 report.

Performance Curves

Figure 2: Drive Current vs. Forward Voltage (Tj = Tc = 25°C)

Figure 3: Typical Relative Luminous Flux vs. Drive Current (Tj = Tc = 25°C)

Performance Curves

Figure 4: Typical DC Flux vs. Case Temperature

Figure 5: Typical DC ccy Shift vs. Case Temperature

Notes for Figures 4-5:

1. Characteristics shown for warm white based on 3000K and 80 CRI.

2. Characteristics shown for neutral white based on 4000K and 80 CRI.

3. Characteristics shown for cool white based on 5000K and 70 CRI.

4. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information.

Performance Curves

Figure 6: Typical DC ccx Shift vs. Case Temperature

Notes for Figure 6:

1. Characteristics shown for warm white based on 3000K and 80 CRI.

2. Characteristics shown for neutral white based on 4000K and 80 CRI.

3. Characteristics shown for cool white based on 5000K and 70 CRI.

4. For other color SKUs, the shift in color will vary. Please contact your Bridgelux Sales Representative for more information.

Typical Radiation Pattern

Figure 7: Typical Spatial Radiation Pattern

Figure 8: Typical Polar Radiation Pattern

Notes for Figure 7:

1. Typical viewing angle is 120⁰.

2. The viewing angle is dened as the o axis angle from the centerline where intensity is ½ of the peak value.

Typical Color Spectrum

Figure 9: Typical Color Spectrum

Notes for Figure 9:

1. Color spectra measured at rated current for Tj = Tc = 25°C.

2. Color spectra shown is 3000K and 80 CRI.

3. Color spectra shown is 4000K and 80 CRI.

4. Color spectra shown is 5000K and 70 CRI.

Mechanical Dimensions

Figure 10: Drawing for Vero 10 LED Array

Notes for Figure 10:

1. Drawings are not to scale.

2. Dimensions are in mm.

3. Unless otherwise specied, tolerances are ± 0.10mm.

4. Mounting slots (2X) are for M2.5 screws.

5. Bridgelux recommends two tapped holes for mounting screws with 19.0 ± 0.10mm center-to-center spacing.

6. Screws with at shoulders (pan, dome, button, round, truss, mushroom) provide optimal torque control. Do NOT use at, countersink, or raised

head screws.

7. Solder pads and connector port are labeled “+” and “-“ to denote positive and negative, respectively.

8. It is not necessary to provide electrical connections to both the solder pads and the connector port. Either set may be used depending on appli-

cation specic design requirements.

9. Refer to Application Notes AN30 and AN31 for product handling, mounting and heat sink recommendations.

10. The optical center of the LED Array is nominally dened by the mechanical center of the array to a tolerance of ± 0.2mm.

11. Bridgelux maintains a atness of 0.10mm across the mounting surface of the array.

Figure 11: Graph of Warm and Neutral White Test Bins in xy Color Space

Figure 12: Graph of Cool White Test Bins in xy Color Space

Color Binning Information

Bin Code 2700K 3000K 3500K 4000K

ANSI Bin

(for reference only) (2580K - 2870K) (2870K - 3220K) (3220K - 3710K) (3710K - 4260K)

23 (3SDCM) (2651K - 2794K) (2968K - 3136K) (3369K - 3586K) (3851K - 4130K)

22 (2SDCM) (2674K - 2769K) (2995K - 3107K) (3404K - 3548K) (3895K - 4081K)

Center Point (x,y) (0.4578, 0.4101) (0.4338, 0.403) (0.4073, 0.3917) (0.3818, 0.3797)

Table 6: Warm and Neutral White xy Bin Coordinates and Associated Typical CCT

Bin Code 5000K 5600K

ANSI Bin (for reference only) (4745K - 5311K) (5310K - 6020K)

24 (4SDCM) (4801K - 5282K) (5475K - 5830K)

Center Point (x,y) (0.3447, 0.3553) (0.3293, 0.3423)

Table 7: Cool White xy Bin Coordinates and Associated Typical CCT

Note: Pulsed Test Conditions, Tc = 25°C

Packaging and Labeling

Figure 13: Drawing for Vero 10 Packaging Tray

Notes for Figure 13:

1. Dimensions are in millimeters.

2. Drawing is not to scale.

Packaging and Labeling

Figure 14: Vero Series Packaging and Labeling

Notes for Figure 14:

1. Each tray holds 200 COBs.

2. Each tray is vacuum sealed in an anti-static bag and placed in its own box.

3. Each tray, bag and box is to be labeled as shown above.

Figure 15: Product Labeling

Bridgelux COB arrays have laser markings on the back side of the substrate to help with product identication. In

addition to the product identication markings, Bridgelux COB arrays also contain markings for internal Bridgelux

manufacturing use only. The image below shows which markings are for customer use and which ones are for

Bridgelux internal use only. The Bridgelux internal manufacturing markings are subject to change without notice,

however these will not impact the form, function or performance of the COB array.

Customer Use- 2D Barcode

Scannable barcode provides

product part number and other

Bridgelux internal production

information.

Internal Bridgelux use only.

Customer Use- Product part number

Design Resources

Disclaimers

Precautions

Application Notes

Bridgelux has developed a comprehensive set of

application notes and design resources to assist

customers in successfully designing with the Vero

product family of LED array products. For all available

application notes visit www.bridgelux.com.

Optical Source Models

Optical source models and ray set les are available

for all Bridgelux products. For a list of available formats,

visit www.bridgelux.com.

MINOR PRODUCT CHANGE POLICY

The rigorous qualication testing on products oered

by Bridgelux provides performance assurance. Slight

cosmetic changes that do not aect form, t, or function

may occur as Bridgelux continues product optimization.

CAUTION: CHEMICAL EXPOSURE HAZARD

Exposure to some chemicals commonly used in

luminaire manufacturing and assembly can cause

damage to the LED array. Please consult Bridgelux

Application Note AN31 for additional information.

CAUTION: EYE SAFETY

Eye safety classication for the use of Bridgelux Vero

LED arrays is in accordance with IEC specication

EN62471: Photobiological Safety of Lamps and Lamp

Systems. Vero LED arrays are classied as Risk Group

1 (Low Risk) when operated at or below the maximum

drive current. Please use appropriate precautions. It

is important that employees working with LEDs are

trained to use them safely.

CAUTION: RISK OF BURN

Do not touch the Vero LED array during operation. Allow

the array to cool for a sucient period of time before

handling. The Vero LED array may reach elevated tem-

peratures such that could burn skin when touched.

3D CAD Models

Three dimensional CAD models depicting the product

outline of all Bridgelux Vero LED arrays are available

in both IGS and STEP formats. Please contact your

Bridgelux sales representative for assistance.

CAUTION

CONTACT WITH LIGHT EMITTING SURFACE (LES)

Avoid any contact with the LES. Do not touch the

LES of the LED array or apply stress to the LES

(yellow phosphor resin area). Contact may cause

damage to the LED array.

Optics and reectors must not be mounted in contact

with the LES (yellow phosphor resin area). Optical

devices may be mounted on the top surface of the

plastic housing of the Vero LED array. Use the

mechanical features of the LED array housing, edges

and/or mounting holes to locate and secure optical

devices as needed.

STANDARD TEST CONDITIONS

Unless otherwise stated, array testing is performed

at the nominal drive current.

About Bridgelux: We Build Light That Transforms

registered trademarks, and Decor Series is a trademark of Bridgelux, Inc. All other trademarks are the property of their respective owners.

Bridgelux Vero 10 Array Series Product Data Sheet DS30 Rev. L (06/2016)

101 Portola Avenue

Livermore, CA 94551

Tel (925) 583-8400

Fax (925) 583-8410

www.bridgelux.com

At Bridgelux, we help companies, industries and people experience the power and possibility

of light. Since 2002, we’ve designed LED solutions that are high performing, energy ecient,

cost eective and easy to integrate. Our focus is on light’s impact on human behavior, deliver-

ing products that create better environments, experiences and returns—both experiential and

nancial. And our patented technology drives new platforms for commercial and industrial

luminaires.

For more information about the company, please visit

bridgelux.com

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