Data Sheet
September 1997
MW010-Series Power Modules:
36 Vdc to 75 Vdc Inputs; 10 W
The MW010-Series Power Modules are encapsulated in non-
conductive cases measuring 50.8 mm long, 40.6 mm wide,
and 12.7 mm high (2.00 in. x 1.60 in. x 0.50 in.)
.
Features
■
Small size: 50.8 mm x 40.6 mm x 12.7 mm
(2.00 in. x 1.60 in. x 0.50 in.)
■
Wide input voltage range: 36 Vdc to 75 Vdc
■
Output current limiting, unlimited duration
■
Output overvoltage clamp
■
Load regulation: 0.15% max. (MW010A, B, C)
■
Line regulation: 0.10% max. (MW010A, B, C)
■
Input undervoltage lockout
■
Input-to-output isolation
■
No external filtering required
■
Operating ambient temperature range:
–40 °C to +85 °C
■
Meets FCC Class A requirements for radiated
emissions
■
High reliability
■
UL
* Recognized,
CSA
†
Certified, and
VDE Licensed
■
CE mark meets 73/23/EEC and 93/68/EEC
directives
‡
Applications
■
Telecommunications
■
Distributed power architecture
■
Electronic data processing
Options
■
Remote on/off
■
Standard long pin: 5.8 mm ± 0.5 mm
(0.230 in. ± 0.020 in.)
Description
The MW010A, B, C, BK, and CL Power Modules are
dc-dc converters that operate over an input voltage
range of 36 Vdc to 75 Vdc and provide precisely reg-
ulated dc outputs. The outputs are fully isolated from
the inputs, allowing versatile polarity configurations
and grounding connections. The modules have maxi-
mum power ratings of 10 W at a typical full-load effi-
ciency of 83% (80% for the MW010A).
The modules are encapsulated in nonconductive
cases that mount on PC boards. In a natural convec-
tion environment, the modules are r ated to full load at
85 °C with no heat sinking or external filtering.
For applications requiring remote on/off, the
MW010A1, B1, C1, BK1, and CL1 Power Modules
are available. These modules are equivalent to the
pre viously described modules, e xcept for the addition
of the remote on/off and associated terminal.
*
UL
is a registered trademark of Underwriters Laboratories, Inc.
†
CSA
is a registered trademark of Canadian Standards Associa-
tion.
‡ This product is intended for integration into end-use equipment.
All the required procedures for CE marking of end-use equip-
ment should be followed. (The CE mark is placed on selected
products.)
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
2 Tyco Electronics Corp.
Absolute Maximum Ratings
Stresses in excess of the absolute maximum ratings can cause permanent damage to the device. These are abso-
lute stress ratings only. Functional operation of the device is not implied at these or any other conditions in excess
of those given in the operations sections of the data sheet. Exposure to absolute maximum ratings for extended
periods can adversely affect device reliability.
Electrical Specifications
Unless otherwise indicated, specifications apply to all devices over all operating input voltage, resistive load, and
temperature conditions.
Table 1. Input Specifications
Fusing Considerations
CAUTION: This power module is not internally fused. An input line fuse must always be used.
This encapsulated power module can be used in a wide variety of applications, ranging from simple stand-alone
operation to an integrated part of a sophisticated power architecture. To preserve maximum flexibility, internal fus-
ing is not included; however, to achieve maximum safety and system protection, always use an input line fuse. The
safety agencies require a normal-blow, dc fuse with a maximum rating of 5 A in series with the ungrounded input
lead (see Safety Considerations section). Based on the information provided in this data sheet on inrush energy
and maximum dc input current, the same type of fuse with a lower rating can be used. Refer to the fuse manufac-
turer’s data for further information.
Parameter Symbol Min Max Unit
Input Voltage:
Continuous
Transient (2 ms) V
I
V
I, trans
—
—80
100 V
V
I/O Isolation Voltage — — 500 V
Operating Ambient Temperature
(0.30 ms
–1
(60 ft./min.) natural convec-
tion)
T
A
–40 85 °C
Storage Temperature T
stg
–40 100 °C
Parameter Symbol Min Typ Max Unit
Operating Input Voltage V
I
36 48 75 V
Maximum Input Current
(V
I
= 0 V to 75 V; I
O
= I
O, max
; see Figure 1.) I
I, max
— — 625 mA
Inrush Transient i
2
t — 0.3 1.0 A
2
s
Input Reflected-ripple Current, Peak-to-peak
(5 Hz to 20 MHz, 12 µH source impedance;
T
A
= 25 °C; see Figure 19 and Design
Considerations section.)
— — 25 — mAp-p
Input Ripple Rejection (120 Hz) — — 50 — dB
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 3
Electrical Specifications
(continued)
Table 2. Output Specifications
Parameter Device Symbol Min Typ Max Unit
Output Voltage
(Over all operating input voltage, resistive
load, and temperature conditions until
end of life. For dual-output modules, see
Figures 2 and 3.)
MW010A
MW010B
MW010C
MW010BK
MW010CL
V
O
V
O
V
O
V
O1
V
O2
V
O1
V
O2
4.80
11.4
14.25
10.8
–10.8
13.5
–13.5
—
—
—
—
—
—
—
5.25
12.6
15.75
13.2
–13.2
16.5
–16.5
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
Output Voltage Set Point
(V
I
= 48 V; I
O
= I
O, max
; T
A
= 25 °C) MW010A
MW010B
MW010C
MW010BK
MW010CL
V
O, set
V
O, set
V
O, set
V
O1, set
V
O2, set
V
O1, set
V
O2, set
4.85
11.52
14.4
11.4
–11.4
14.25
–14.25
5.0
12.0
15.0
12.0
–12.0
15.0
–15.0
5.20
12.48
15.6
12.6
–12.6
15.75
–15.75
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
Vdc
Output Regulation:
Line (V
I
= 36 Vdc to 75 Vdc)
Load (I
O
= I
O, min
to I
O, max
)
Temperature
(T
A
= –40 °C to +85 °C; see Figure 4.)
MW010A, B, C
MW010A, B, C
MW010A
MW010B
MW010C
—
—
—
—
—
—
—
—
—
—
0.02
0.05
15
35
45
0.10
0.15
70
150
190
%
%
mV
mV
mV
Output Ripple and Noise Voltage
(See Figure 20.):
RMS
Peak-to-peak (5 Hz to 20 MHz)
MW010A
MW010B, C
MW010BK, CL
MW010A
MW010B, C
MW010BK, CL
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
10
15
20
70
100
100
mVrms
mVrms
mVrms
mVp-p
mVp-p
mVp-p
Output Current
(At I
O
< I
O, min
, the modules may exceed
output ripple specifications and dual-out-
put modules may exceed specified out-
put voltages.)
MW010A
MW010B
MW010C
MW010BK
MW010CL
I
O
I
O
I
O
I
O1
I
O2
I
O1
I
O2
0.1
0.04
0.03
0.04
0.04
0.03
0.03
—
—
—
—
—
—
—
2.0
0.83
0.67
0.42
0.42
0.33
0.33
A
A
A
A
A
A
A
Output Current-limit Inception:
V
O
= 4.5 V (See Figure 5.)
V
O
= 10.8 V (See Figure 6.)
V
O
= 13.5 V (See Figure 6.)
V
O1
or V
O2
= 10.2 V (See Figure 7.)
V
O1
or V
O2
= 12.75 V (See Figure 7.)
MW010A
MW010B
MW010C
MW010BK
MW010CL
—
—
—
—
—
—
—
—
—
—
3.7
1.5
1.3
1.4
1.3
5.5
2.5
2.4
2.5
2.4
A
A
A
A
A
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
4 Tyco Electronics Corp.
Electrical Specifications
(continued)
Table 2. Output Specifications
(continued)
Table 3. Isolation Specifications
Specifications apply to all devices.
General Specifications
Specifications apply to all devices.
Parameter Device Symbol Min Typ Max Unit
Output Current Limit:
V
O
= 1.0 V
V
O
= 1.0 V
V
O1
or V
O2
= 1.0 V
MW010A
MW010B, C
MW010BK, CL
—
—
—
—
—
—
—
—
—
6.3
3.0
3.0
A
A
A
Output Short-circuit Current
(V
O
= 250 mV) MW010A
MW010B, C, BK, CL —
——
—3.5
1.0 —
—A
A
Efficiency (V
I
= 48 V; I
O
= I
O, max
; T
A
= 25 °C;
see Figures 8, 9, 21, and 22.) MW010A
MW010B, C, BK, CL
η
η
77
80 80
83 —
—%
%
Dynamic Response (for MW010BK and CL,
I
O1
or I
O2
= I
O, max
;
∆
I
O
/
∆
t < 1 A/10 µs,
V
I
= 48 V, T
A
= 25 °C):
Load Change from I
O
= 50% to 75% of I
O, max
(See Figures 10, 11, and 12.):
Peak Deviation
Settling Time (V
O
< 10% of peak deviation)
Load Change from I
O
= 50% to 25% of IO, max
(See Figures 13, 14, and 15.):
Peak Deviation
Settling Time (VO < 10% of peak deviation)
MW010A
MW010B, C, BK, CL
All
MW010A
MW010B, C, BK, CL
All
—
—
—
—
—
—
—
—
—
—
—
—
140
200
3.0
140
200
3.0
—
—
—
—
—
—
mV
mV
ms
mV
mV
ms
Parameter Min Typ Max Unit
Isolation Capacitance — 1200 — pF
Isolation Resistance 10 — — MΩ
Parameter Min Typ Max Unit
Calculated MTBF (IO = 0.8 (IO, max); TA = 40 °C) 2,500,000 hours
Weight — — 45.4 (1.60) g (oz.)
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 5
Feature Specifications
Unless otherwise indicated, specifications apply over all operating input voltage, resistive load, and temperature
conditions. See Feature Descriptions for further information.
Parameter Device Symbol Min Typ Max Unit
Remote On/Off (optional)
(VI = 0 V to 75 V; open collector or equiva-
lent compatible; signal referenced to VI(–)
terminal; see Feature Descriptions, Design
Considerations, and Ordering Information
sections.):
Logic Low—Module On
Logic High—Module Off
Module Specifications:
On/Off Current—Logic Low
On/Off Voltage:
Logic Low
Logic High (Ion/off = 0)
Open Collector Switch Specifications:
Leakage Current During Logic High
(Von/off = 18 V)
Output Low Voltage During Logic Low
(Ion/off = 1 mA)
Turn-on Time
(IO = 0.8 (IO , max); VO ± 1% of steady state;
see Figures 16, 17, and 18.)
All
All
All
All
All
MW010A, B, C
MW010BK, CL
Ion/off
Von/off
Von/off
Ion/off
Von/off
—
—
—
0
—
—
—
—
—
—
—
—
—
—
5
15
1.0
1.2
18
50
1.2
—
—
mA
V
V
µA
V
ms
ms
Undervoltage Lockout:
Module On
Module Off All
All VUVLO
VUVLO —
20 28
28 36
—V
V
Output Overvoltage Clamp MW010A
MW010B
MW010C
MW010BK
MW010CL
VO, clamp
VO, clamp
VO, clamp
VO1, clamp
VO2, clamp
VO1, clamp
VO2, clamp
—
—
—
—
—
—
—
6.0
14
17
16
–16
19
–19
7.0
16.0
19.0
18.0
–18.0
21.0
–21.0
V
V
V
V
V
V
V
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
66 Tyco Electronics Corp.
Characteristic Curves
8-507(C)
Figure 1. Typical Input Characteristic; IO = IO, max;
TA = 25 °C
8-640(C)
Figure 2. MW010BK Typical Output Voltage
Regulation; TA = 25 °C; VI = 48 V
8-641(C)
Figure 3. MW010CL Typical Output Voltage
Regulation; TA = 25 °C; VI = 48 V
8-642(C)
Figure 4. Typical Output Voltage Variation Over
Operating Ambient Temperature Range;
IO = 0.8 (IO, max); VI = 48 V
0.4
0.3
0.2
0.1
00 102030405060
INPUT CURRENT, I
I
(A)
INPUT VOLTAGE, V
I
(V)
0.5
0.6
0.7 I
I, max
= 625 mA
OUTPUT VOLTAGE, V
O1
, V
O2
(V)
OUTPUT CURRENT, I
O1
, I
O2
(A)
12.6
12.4
12.2
12.0
11.8
11.6
11.4
0.0 0.05 0.10 0.15 0.20 0.25 0.30 0.35
V
O1
vs I
O1
, I
O2
= 0.04 A
V
O1
vs I
O1
, I
O2
= 0.42 A
–V
O2
vs I
O2
, I
O1
= 0.04 A
–V
O2
vs I
O2
, I
O1
= 0.42 A
0.40 0.45
OUTPUT VOLTAGE, VO1, VO2 (V)
OUTPUT CURRENT, IO1, IO2 (A)
15.8
15.6
15.4
15.2
15.0
14.8
14.6
14.4
14.2
0.0 0.05 0.10 0.15 0.20 0.25 0.30 0.35
VO1 vs IO1, IO2 = 0.03 A
VO1 vs IO1, IO2 = 0.3 A
–VO2 vs IO2, IO1 = 0.03 A
–VO2 vs IO2, IO1 = 0.3 A
–50
V
O, set
0.99 (V
O, set
)
0.98 (V
O, set
)
0.97 (V
O, set)
–250255075
OUTPUT VOLTAGE, V
O
(V)
OPERATING AMBIENT TEMPERATURE, T
A
(°C)
1.01 (V
O, set
)
1.02 (V
O, set
)V
O
,
set
,
max
V
O
,
set
,
typ
V
O
,
set
,
min
100 125
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 7
Characteristic Curves (continued)
8-643(C)
Figure 5. MW010A Typical Output Characteristic;
VI = 48 V; TA = 25 °C
8-644(C)
Figure 6. MW010B, C Typical Output
Characteristic; VI = 48 V; TA = 25 °C
8-645(C)
Figure 7. MW010BK, CL Typical Output
Characteristic with One Output Fixed at
Full Load; VI = 48 V; TA = 25 °C
8-646(C)
Figure 8. MW010A, B, C Typical Converter
Efficiency as a Function of Output P ower;
VI = 48 V; TA = 25 °C
OUTPUT VOLTAGE, V
O
(V)
OUTPUT CURRENT, I
O
(A)
6
5
4
3
2
1
0
0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
OUTPUT VOLTAGE, V
O
(V)
OUTPUT CURRENT, I
O
(A)
16
14
12
10
8
6
4
2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
B
C
1.8 2.0
OUTPUT VOLTAGE, V
O1
OR –V
O2
(V)
OUTPUT CURRENT, I
O1
OR I
O2
(A)
16
14
12
10
8
6
4
2
0
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
BK
CL
EFFICIENCY, (%)
OUTPUT POWER, P
O
(W)
86
84
82
80
78
76
74
72
702345678910
A
B
C
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
88 Tyco Electronics Corp.
Characteristic Curves (continued)
8-647(C)
Figure 9. MW010BK, CL Typical Converter
Efficiency as a Function of Output P ower;
VI = 48 V; TA = 25 °C
8-510(C)
Figure 10. MW010A Typical Output Voltage
Waveform for a Step Load Change from
50% to 75% of IO, max; VI = 48 V; TA = 25 °C
8-519(C)
Figure 11. MW010B Typical Output Voltage
Waveform for a Step Load Change from
50% to 75% of IO, max; VI = 48 V; TA = 25 °C
8-526(C)
Figure 12. MW010C Typical Output Voltage
Waveform for a Step Load Change from
50% to 75% of IO, max; VI = 48 V; TA = 25 °C
EFFICIENCY, (%)
OUTPUT POWER, PO (W)
86
84
82
80
78
76
74
72
702345678910
BK
CL
OUTPUT CURRENT, I
O
(A)
(0.5 A/div) OUTPUT VOLTAGE, V
O
(mV)
(50 mV/div)
1.5 A
1.0 A
TIME, t (0.5 ms/div)
5.0 V
∆I
O
∆t= 1 A/10 µs
0.5 A 0.5 ms
50 mV
0.624 A
0.416 A
TIME, t (0.5 ms/div)
12.0 V
∆I
O
∆t= 1 A/10 µs
0.5 ms0.2 A
100 mV
OUTPUT CURRENT, I
O
(0.2 A/div) OUTPUT VOLTAGE, V
O
(0.1 V/div)
∆IO
∆t= 1 A/10 µs
OUTPUT VOLTAGE, VO
(0.1 V/div)
0.500 A
0.333 A
TIME, t (0.5 ms/div)
0.2 A
100 mV
0.5 ms
OUTPUT CURRENT, IO
(0.2 A/div)
15.0 V
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 9
Characteristic Curves (continued)
8-511(C)
Figure 13. MW010A Typical Output Voltage
Waveform for a Step Load Change from
50% to 25% of IO, max; VI = 48 V; TA = 25 °C
8-520(C)
Figure 14. MW010B Typical Output Voltage
Waveform for a Step Load Change from
50% to 25% of IO, max; VI = 48 V; TA = 25 °C
8-527(C)
Figure 15. MW010C Typical Output Voltage
Waveform for a Step Load Change from
50% to 25% of IO, max; VI = 48 V; TA = 25 °C
8-648(C)
Figure 16. MW010A T ypical Output Voltage Start-Up
Waveform with Remote On/Off;
IO = 0.8 (IO, max); VI = 48 V; TA = 25 °C
OUTPUT CURRENT, I
O
(A)
(0.5 A/div) OUTPUT VOLTAGE, V
O
(mV)
(50 mV/div)
1.0 A
0.5 A
TIME, t (0.5 ms/div)
5.0 V
∆I
O
∆t= 1 A/10 µs
0.5 A 0.5 ms
50 mV
OUTPUT VOLTAGE, VO (V)
(0.1 V/div)
0.416 A
0.208 A
TIME, t (0.5 ms/div)
12.0 V
∆IO
∆t= 1 A/10 µs
0.2 A 0.5 ms
100 mV
OUTPUT CURRENT, IO (A)
(0.2 A/div)
∆IO
∆t= 1 A/10 µs
0.333 A
0.166 A
TIME, t (0.5 ms/div)
15.0 V
100 mV
0.2 A 0.5 ms
OUTPUT CURRENT, IO
(0.2 A/div) OUTPUT VOLTAGE, VO
(0.1 V/div)
OUTPUT VOLTAGE,
V
O
(V)
2 V
0 V
TIME, t (1 ms/div)
0 V
0.5
(V
O
,
set
)
∆I
O
∆t= 1 A/10 µs
1 ms
V
O
,
set
REMOTE ON/OFF,
V
on/off
(V) (2 V/div)
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
1010 Tyco Electronics Corp.
Characteristic Curves (continued)
8-649(C)
Figure 17. MW010B, C Typical Output Voltage Start-
Up Waveform with Remote On/Off;
IO = 0.8 (IO, max); VI = 48 V; TA = 25 °C
8-650(C)
Figure 18. MW010BK, CL Typical Output Voltage
Start-Up Waveform with Remote On/Off;
IO = 0.8 (IO, max); VI = 48 V; TA = 25 °C
REMOTE ON/OFF,
V
on/off
(V) (2 V/div) OUTPUT VOLTAGE,
V
O
(V)
2 V
0 V
TIME, t (1 ms/div)
1 ms
0 V
0.5 (V
O
,
set
)
V
O
,
set
∆I
O
∆t= 1 A/10 µs
REMOTE ON/OFF,
V
on/off
(V) (2 V/div) OUTPUT VOLTAGE,
V
O
(V)
2 V
0 V
TIME, t (2 ms/div)
2 ms
0 V
0.5 (V
O
,
set
)
V
O
,
set
∆I
O
∆t= 1 A/10 µs
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 11
Test Configurations
8-489(C)
Note: Measure input reflected-ripple current with a simulated source
impedance (LTEST) of 12 µH. Capacitor CS offsets possible
battery impedance. Measure current as shown above.
Figure 19. Input Reflected-Ripple Test Setup
8-513(C)
Note: Use a 0.1 µF ceramic capacitor. Scope measurement should
be made using a BNC socket. Position the load between
50.8 mm (2 in.) and 76.2 mm (3 in.) from the module.
Figure 20. Peak-to-Peak Output Noise
Measurement Test Setup
8-204(C)
Note: All measurements are taken at the module terminals. When
socketing, place Kelvin connections at module terminals to
avoid measurement errors due to socket contact resistance.
Figure 21. MW010A, B, C Output Voltage and
Efficiency Measurement Test Setup
8-506(C)
Note: All measurements are taken at the module terminals. When
socketing, place Kelvin connections at module terminals to
avoid measurement errors due to socket contact resistance.
Figure 22. MW010BK, CL Output Voltage and
Efficiency Measurement Test Setup
TO OSCILLOSCOPE
12 µH
C
S
220 µF
IMPEDANCE < 0.1 Ω
@ 20 °C, 100 kHz
V
I
(+)
V
I
(–)
BATTERY
CURRENT
PROBE
L
TEST
V
O
(+)
V
O
(–)
RESISTIVE
LOAD
SCOPE
0.1 µF
COPPER STRIP
V
I
(+)
V
I
(–)
V
O
(+)
V
O
(–)
I
I
I
O
SUPPLY
CONTACT RESISTANCE
CO
NTA
C
T AND
DISTRIBUTION LOSSES
LOAD
ηVO+() VO–()()–[]IO
VI+() VI–()()–[]II
-------------------------------------------------------
100×=
SUPPLY
VI(+)
VI(–)
VO1
VO2
II
CONTACT
RESISTANCE CONTACT AND
DISTRIBUTION LOSSES
LOAD
COM
LOAD
η
2
Σ
J1=VOJ +() VCOM–[]IOJ
VI+() VI–()–[]II
---------------------------------------------------------------------------- 100×=
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
1212 Tyco Electronics Corp.
Feature Descriptions
Output Overvoltage Clamp
The output overvoltage clamp consists of control cir-
cuitry, independent of the primary regulation loop, that
monitors the voltage on the output terminals. The con-
trol loop of the clamp has a set point that is higher than
the set point of the primary loop (see Feature Specifi-
cations table). This provides a redundant voltage-con-
trol that reduces the risk of output overvoltage.
Current Limit
To provide protection in a fault (output overload) condi-
tion, the unit is equipped with internal current-limiting
and can endure current limiting for an unlimited dura-
tion. At the point of current-limit inception, the unit
shifts from voltage control to current control. If the out-
put voltage is pulled very low during a severe fault, the
current-limit circuit can exhibit either foldback or tailout
characteristics (output-current decrease or increase).
The unit operates normally once the output current is
brought back into its specified range.
Optional Remote On/Off
The remote on/off option can be ordered using a code
suffix of “1” (see Ordering Information section). To turn
the power module on and off, the user must supply a
switch to control the voltage between the on/off termi-
nal and the VI(–) terminal (V on/off). The s witch can be an
open collector or equivalent (see Figure 3). A logic low
is V on/off = 0 V to 1.2 V, during which the module is on.
The maximum Ion/off during a logic low is 1 mA. The
s witch should maintain a logic low v oltage while sinking
1 mA.
During a logic high, the maximum Von/off generated by
the power module is 18 V. The maximum allowable
leakage current of the switch at Von/off = 18 V is 50 µA.
Note: A PWB trace between the on/off terminal and
the VI(–) terminal can be used to override the
remote on/off.
CAUTION: To avoid damaging the module or
external circuitry, the VI(–) pin must be
connected to the –48 V source before
or simultaneously to connecting the
on/off pin to the –48 V source (either
directly or through the external on/off
circuitry).
Either the user-supplied switch or the override jumper
should be wired into the circuit via individual traces not
common with the VI(–) po wer current path. Connect the
switch or jumper at the power module terminals (see
Figure 23). Configuring the switch connection in this
way prevents noise from falsely triggering the remote
on/off.
Top view
8-598(C)
Figure 23. Remote On/Off Wiring Configuration
VI(+) VI(–) COMMON
CONNECTION
POINT
V
on/off
+
–
I
on/off
IN
–
+
ON/OFF
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 13
Safety Considerations
For safety-agency approval of the system in which the
power module is used, the power module must be
installed in compliance with the spacing and separation
requirements of the end-use safety agency standard,
i.e.,
UL
-1950,
CSA
22.2-950, EN60950.
For the converter output to be considered meeting the
requirements for safety extra-low voltage (SELV), one
of the following must be true:
■All inputs are SELV and floating, with all outputs also
floating.
■All inputs are SELV and grounded, with all outputs
also grounded.
■Any non-SELV input must be provided with rein-
f orced insulation from an y other hazardous voltages,
including the ac mains, and must have an SELV reli-
ability test performed on it in combination with the
converters. Inputs must meet SELV requirement.
If the input meets extra-low voltage (ELV) require-
ments, then the converter’s output is considered ELV.
The input to these units is to be provided with a maxi-
mum 5 A normal-blow fuse in the ungrounded lead.
Design Considerations
Input Filtering
An internal aluminum electrolytic capacitor is used for
filtering; therefore, input ripple increases as tempera-
ture decreases. (There is approximately two times
more ripple at 0 °C than at 25 °C and eight times more
ripple at –40 °C than at 25 °C.) The pow er module func-
tions properly down to –40 °C with no additional filter-
ing. If needed, an external capacitor across the input
with an impedance of 0.3 Ω at 100 kHz over the
desired temperature range can be added to limit the
input ripple current to the typical lev el giv en in the Input
Specifications table.
Output V oltage Reversal
CAUTION: Applying a reverse voltage across the
module output forward biases an inter-
nal diode. Attempting to start the mod-
ule under this condition can damage
the module.
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
14 Tyco Electronics Corp.
Outline Diagrams
Dimensions are in millimeters and (inches).
Tolerances, unless otherwise indicated: x.x ± 0.5 mm (0.02 in.), x.xx ± 0.25 mm (0.010 in.)
Single-Output Module (MW010A, B, C)
8-515(C).a
T op View
Side View
Bottom View
MW010A
DC-DC Power Module
36-75V 0.34A IN 5V 2A OUT
50.8 (2.00) MAX
+ IN –
Lucent
+ OUT –
40.6
(1.60)
MAX
MADE IN USA
22.9
(0.90)
12.70 (0.500)
5.08 (0.200)
25.4
(1.00) 20.32
(0.800)
7.62 (0.300)
0.79 ± 0.08 DIA
(0.031 ± 0.003) DIA
12.7 (0.50)
MAX
2.79
(0.110)
0.51 (0.020)
TUV Rheinland
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 15
Outline Diagrams (continued)
Dimensions are in millimeters and (inches).
Tolerances, unless otherwise indicated: x.x ± 0.5 mm (0.02 in.), x.xx ± 0.25 mm (0.010 in.)
Single-Output Module with Remote On/Off (MW010A1, B1, C1)
8-522(C).a
T op View
Side View
Bottom View
0.79 ± 0.08 DIA
(0.031 ± 0.003)
2.79 (0.110)
12.7 (0.50)
MAX
0.51 (0.020)
50.8 (2.00) MAX
MADE IN USA
+ IN –
+ OUT –
MW010A1
DC-DC Power Module
36-75V 0.34A IN 5V 2A OUT
ON/OFF
Lucent
40.6
(1.60)
MAX
12.70 (0.500)
5.08 (0.200)
22.9
(0.90)
20.32
(0.800)
25.4
(1.00)
7.62 (0.300)
5.08 (0.200)
TUV Rheinland
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
16 Tyco Electronics Corp.
Outline Diagrams (continued)
Dimensions are in millimeters and (inches).
Tolerances, unless otherwise indicated: x.x ± 0.5 mm (0.02 in.), x.xx ± 0.25 mm (0.010 in.)
Dual-Output Module (MW010BK, CL)
8-589(C).a
T op View
Side View
Bottom View
12.70 (0.50)
MAX
0.51
(0.020)
0.79 ± 0.08 DIA
(0.031 ± 0.003)
2.79 (0.110)
50.8 (2.00) MAX
U.S. Patent
4903182
+ IN –
+ 12V COM – 12V
MW010BK
DC-DC Power Module
IN:DC 36-75V, 0.34A OUT:DC 12V, 0.42A
OUT2:DC –12V, 0.42A
Lucent
40.6
(1.60)
MAX
MADE IN USA
2.54 (0.100)
22.9
(0.90)
12.70 (0.500)
25.4
(1.00) 20.32
(0.800)
5.08 (0.200)
7.62 (0.300)
TUV Rheinland
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 17
Outline Diagrams (continued)
Dimensions are in millimeters and (inches).
Tolerances, unless otherwise indicated: x.x ± 0.5 mm (0.02 in.), x.xx ± 0.25 mm (0.010 in.)
Dual-Output Module with Remote On/Off (MW010BK1, CL1)
8-588(C).a
T op View
Side View
Bottom View
50.8 (2.00) MAX
U.S. Patent
4903182
+ IN –
+ 12V COM – 12V
MW010BK1
DC-DC Power Module
IN:DC 36-75V, 0.34A OUT:DC 12V, 0.42A
OUT2:DC–12V, 0.42A
ON/OFF
Lucent
MADE IN USA
40.6
(1.60)
MAX
0.51 (0.020)
12.7 (0.50)
MAX
0.79 ± 0.08 DIA
(0.031 ± 0.003)
2.79 (0.110)
2.54 (0.100)
12.70 (0.500)
5.08 (0.200)
20.32
(0.800)
25.4
(1.00)
7.62 (0.300)
5.08 (0.200)
22.9
(0.90)
TUV Rheinland
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
18 Tyco Electronics Corp.
Recommended Hole Patterns
Dimensions are in millimeters and (inches).
Single-Output Module (MW010A, B, C)
8-515(C).a
Single-Output Module with Remote On/Off (MW010A1, B1, C1)
8-522(C).a
12.70 (0.500)
5.08 (0.200)
7.62 (0.300)
22.9
(0.90)
MODULE
OUTLINE
20.32
(0.800)
25.4
(1.00)
22.9
(0.90) 12.70 (0.500)
7.62 (0.300)
MODULE
OUTLINE
20.32
(0.800)
25.4
(1.00)
5.08 (0.200) 5.08 (0.200)
Data Sheet MW010-Series Power Modules:
September 1997 36 Vdc to 75 Vdc Inputs; 10 W
Tyco Electronics Corp. 19
Recommended Hole Patterns (continued)
Dimensions are in millimeters and (inches).
Dual-Output Module (MW010BK, CL)
8-589(C).a
Dual-Output Module with Remote On/Off (MW010BK1, CL1)
8-588(C).a
12.70 (0.500)
22.9
(0.90)
MODULE
OUTLINE
2.54 (0.100)
5.08 (0.200)
7.62 (0.300)
20.32
(0.800)
25.4
(1.00)
22.9
(0.90)
12.70 (0.500)
7.62 (0.300) 5.08 (0.200)
2.54 (0.100)
MODULE
OUTLINE
25.4
(1.00)
20.32
(0.800)
5.08 (0.200)
MW010-Series Power Modules: Data Sheet
36 Vdc to 75 Vdc Inputs; 10 W September 1997
Tyco Electronics Power Systems, Inc.
3000 Skyline Drive, Mesquite, TX 75149, USA
+1-800-526-7819 FAX: +1-888-315-5182
(Outside U.S.A.: +1-972-284-2626, FAX: +1-972-284-2900)
http://power.tycoelectronics.com
Tyco Electronics Corporation reserves the right to make changes to the product(s) or information contained herein without notice. No liability is assumed as a result of their use or application.
No rights under any patent accompany the sale of any such product(s) or information.
© 2001 Tyco Electronics Corporation, Harrisburg, PA. All International Rights Reserved.
Printed in U.S.A.
September 1997
DS96-214EPS (Replaces DS93-038EPS) Printed on
Recycled Paper
Ordering Information
Optional features maybe ordered using device code suffixes shown below. To order more than one option, list suf-
fixes in numerical descending order followed by the –SLP suffix if desired.
Input Voltage (V) Output Voltage (V) Device Code Comcode
36—75 5.0 MW010A 106233950
36—75 12.0 MW010B 106233976
36—75 15.0 MW010C 106233992
36—75 +12.0, –12.0 MW010BK 106467293
36—75 +15.0, –15.0 MW010CL 106467327
Option Device Code Suffix
Remote On/Off 1
Standard Long Pin: 5.84 mm ± 0.51 mm
(0.230 in. ± 0.020 in.) –SLP
