INTERMATEABLE WITH SOURIAU CONNECTORS AND ALL MIL-DTL-83723 SERIES III TE DEUTSCH DL series MIL-DTL-83723 series III connectors have a quick-mating, three-point bayonet coupling system. TE DEUTSCH DL series connectors are designed for the harsh environments found in communications equipment, industrial equipment, and armored tanks, and are excellent aerospace connectors. These TE DEUTSCH connectors are mil spec to MIL-83723 and have a high-quality contact retention system. The DL series is intermateable with Souriau connectors, all MIL-DTL-83723 series III connectors, and all MIL-DTL-26500 bayonet connectors. For full product details on the TE DEUTSCH DL series MIL-DTL-83723 series III connectors, please see the specifications below. APPLICATIONS FEATURES * High-performance military aircraft * Commercial aircraft * Communications equipment * Armored personnel carriers & tanks * High temperature industrial equipment * High-reliability * Outstanding EMI-shielding protection * Operates at extreme temperatures * High-density connectors * Broad range of military and commercial accessories * MIL-DTL-83723 qualified For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS TE Connectivity DEUTSCH DL Series MIL-DTL-83723 Series III Connectors 89 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 90 TECHNICAL SPECIFICATIONS MATERIALS AND FINISHES Shell Aluminium Alloy or Stainless Steel Shell Plating Electroless Nickel, Olive Drab Chromate over nickel, Anodized, and Passivated Bayonet Pin Passivated Stainless Steel Contacts Copper Alloy Contact Platings 50u" Gold Plated Insulator Rigid Plastic dielectric Seals Silicone based elastomer ELECTRICAL DATA Test Voltage SERVICE RATING SEA LEVEL VAC RMS 50000 FEET ALTITUDE VAC RMS 70000 FEET ALTITUDE VAC RMS 110000 FEET ALTITUDE VAC RMS I 1500 500 375 200 II 2300 750 500 200 Current Rating CONTACT SIZE DC TEST CURRENT IN AMPS POTENTIAL DROP MILLIVOLT AT 77F (25C) 20 7.5 <15 16 13 <21 12 23 <22 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com MECHANICAL DATA Wire Range Sizes 12-24AWG Insulation Resistance 5000 Megaohms minimum at 77F (25C) Mating Life 500 cycle minimum Salt Spray 48 hours unmated; 452 hours mated Heat Class A,R, & G +392F (200C), Class W +347F (175C) for 1000 hours Vibration 10 to 2000Hz (20g's) 1 microseconds maximum discontinuity. Shock 300g's for 3 microseconds duration, 1 microsecond maximum discontinuity Contact Type Crimp, coax, shielded, printed circuit board, thermocouple, and fiber optic Number of Circuits 3 to 61 Polarization Five keyway, three point bayonet with optional keyed polarization shells or rotation of insert Approvals/Agency Listing MIL-DTL-83723 Contact Retention CONTACT SIZE RETENTION AXIAL LOAD +/-10 PERCENT SEPARATION FORCE MINIMUM (INITIAL) NEWTONS LBS. NEWTONS OUNCES 20 88.9 20 0.194 0.7 16 111.2 25 0.556 2 12 133.4 30 0.834 3 Wire Sealing Range CONTACT SIZE WIRE SEALING RANGE MIN. IN MM 20 0.040 16 WIRE SEALING RANGE MAX. IN MM 1.02 0.083 2.11 0.053 1.35 0.103 2.62 12 0.097 2.46 0.158 4.01 8 0.164 4.17 0.255 6.48 4 0.288 7.32 0.370 9.40 0 0.415 10.54 0.550 13.97 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS TECHNICAL SPECIFICATIONS 91 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS HOW TO ORDER 83723/DL SERIES CONNECTORS - MILITARY 1 2 3 4 5 M83723/76 W 1210 N -LC SHELL STYLE FINISH LAYOUT POLARIZATION MODIFIER (Military part number example) STEP 1: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE RECEPTACLES PLUGS Mates with M83723/71 M83723/73 M83723/75 M83723/77 M83723/72 M83723/74 M83723/76 M83723/78 with Socket contacts with Socket contacts with Pin contacts Square Flange Receptacle with Socket contacts with Pin contacts Jam Nut Receptacle with Pin contacts Standard Plug with Pin contacts Shielded Plug MATING GUIDE /71 /72 /73 /74 /75 /71 /73 /75 /77 /78 /74 /78 /77 /72 /76 /76 Mating connectors will mate a plug to a receptacle, so long as the layout and keying are the same and the contact types are opposite. STEP 2: SELEC T FIN ISH A* = Aluminium Shell, black non-conductive anodized plated R = Aluminium Shell, electroless nickel plated W = Aluminium Shell, olive drab cadmium plated *not available for styles /77 and /78 92 with Socket contacts For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STEP 3: SELEC T LAYOUT a See page 96-97 for listing by # of contacts LAYOUT NUMBER SERVICE RATING 0803 0898 1002 1005 1006 1020 1203 1212 1404 1407 1412 1415 1610 1624 1808 1814 1831 2016 2025 2028 2039 2041 2212 2219 2232 2255 2419 2443 2457 2461 I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I CONTACTS TOTAL NUMBER 20 3 3 2 5 6 2 3 12 4 7 12 15 10 24 8 14 31 16 25 28 39 41 12 19 32 55 19 43 57 61 3 3 2 5 6 16 12 2 3 12 7 3 9 15 4 10 24 14 31 16 19 24 37 41 2 19 26 55 23 55 61 20 8 6 4 12 6 19 2 STEP 4: SELECT POLARIZATION N = Normal 6 = Keyed Shell 7 = Keyed Shell 8 = Keyed Shell 9 = Keyed Shell Y** = Keyed Shell ALTERNATE KEYING POSITIONS OF SHELL N = Normal Rotation 1 = Insert Rotation *** 2 = Insert Rotation *** 3 = Insert Rotation *** 4 = Insert Rotation *** 5 = Insert Rotation *** SHELL SIZE POLARIZING POSITION 8 thru 24 N 6 7 8 9 Y** 6 7 8 9 Y** 8 & 10 10 only 12 thru 28 KEYWAY ANGLE (DEGREES) A B C D 105 102 80 35 64 25 18 92 84 24 98 140 132 118 140 155 115 149 152 152 135 152 215 248 230 205 234 220 192 222 204 199 268 265 320 312 275 304 270 259 342 334 240 338 ** Position Y supersedes inactive positions 10 & Z designations. Ref MIL-STD-1554 Receptacles ALTERNATE ROTATIONS OF LAYOUTS *** INSERT POLARIZING SHELL SIZE ANGLE POSITION (DEGREE) N 0 1 10 2 20 8 & 10 3 30 4 40 5 50 N 0 1 10 2 20 12 thru 28 3 30 4 40 5 50 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS HOW TO ORDER 83723/DL SERIES CONNECTORS - MILITARY *** Positions 1-5 are inactive for new designs per MIL-STD-1554. Plug Receptacle STEP 5: SELECT MODIFIER -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 93 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 94 1 HOW TO ORDER 83723/DL SERIES CONNECTORS - COMMERCIAL 2 3 4 5 6 DL66R 12-10 P N -6117 -LC SHELL STYLE LAYOUT CONTACT POLARIZATION FINISH MODIFIER (Commercial part number example) STEP 1: SE L E CT SHELL STYLE, PLU G OR REC EPTAC LE RECEPTACLES DL60R Square Flange Receptacle PLUGS Mates with DL66R DL64R DL68G Standard Plug Jam Nut Receptacle Shielded Plug STEP 2: SELEC T LAYOUT a See page 96-97 for listing by # of contacts LAYOUT NUMBER SERVICE RATING 8-3 TOTAL NUMBER 20 I 3 3 8-98 I 3 3 10-2 I 2 2 10-5 I 5 5 10-6 I 6 6 10-20 I 2 CONTACTS 16 12 2 12-3 I 3 12-12 I 12 3 14-4 I 4 14-7 I 7 14-12 I 12 9 14-15 I 15 15 16-10 I 10 16-24 I 24 18-08 I 8 18-14 I 14 18-31 I 31 20-16 I 16 20-25 I 25 19 20-28 I 28 24 20-39 I 39 37 20-41 I 41 41 22-12 I 12 22-19 I 19 22-21 I 21 22-32 I 32 26 22-55 I 55 55 24-19 I 19 24-43 I 43 23 24-57 I 57 55 24-61 I 61 61 12 4 7 3 10 24 8 14 31 16 6 4 2 12 19 21 6 19 20 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com 2 STEP 3: SELEC T C ON TAC T P = Pin S = Socket STEP 4: S ELEC T POLARIZ ATION N 6 7 8 9 Y** = = = = = = Normal Keyed Shell Keyed Shell Keyed Shell Keyed Shell Keyed Shell SHELL SIZE 8 thru 24 8 & 10 10 only 12 thru 28 POLARIZING POSITION ALTERNATE KEYING POSITIONS OF SHELL KEYWAY ANGLE (DEGREES) N 6 7 8 9 Y** 6 7 8 9 Y** A B C D 105 102 80 35 64 25 18 92 84 24 98 140 132 118 140 155 115 149 152 152 135 152 215 248 230 205 234 220 192 222 204 199 268 265 320 312 275 304 270 259 342 334 240 338 ** Position Y supersedes inactive positions 10 & Z designations. Ref MIL-STD-1554 STEP 5: SELEC T FIN ISH -6116* = Aluminium Shell, black non-conductive anodized plated -6117 = Aluminium Shell, olive drab cadmium plated -6106 = Aluminium Shell, electroless nickel plated *Not available for shell type DL68G STEP 6: SELECT MODIFIER TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS HOW TO ORDER 83723/DL SERIES CONNECTORS - COMMERCIAL -LC = for use with standard contacts, but supplied without contacts, seal plugs or tools (PO must state Less Contacts) Note: -LC is not marked on part For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 95 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS LAYOUTS BY SHELL SIZE =20 LAYOUT =12 8-3 8-98 10-2 10-5 10-6 # OF CONTACTS 3-#20 3-#20 2-#20 5-#20 6-#20 SERVICE RATING I I I I I LAYOUT 10-20 12-3 12-12 14-4 14-7 # OF CONTACTS 2-#16 3-#16 12-#20 4-#12 7-#16 I I I I I SERVICE RATING 8 7 5 LAYOUT 2 1 6 3 4 14-12 14-15 16-10 16-24 18-08 9-#20, 3-#16 15-#20 10-#16 24-#20 8-#12 I I I I I LAYOUT 18-14 18-31 20-16 20-25 20-28 # OF CONTACTS 14-#16 31-#20 16-#16 19-#20, 6-#12 24-#20, 4-#12 I I I I I # OF CONTACTS SERVICE RATING SERVICE RATING 96 =16 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com =20 LAYOUT # OF CONTACTS SERVICE RATING =16 20-39 20-41 22-12 22-19 37-#20, 2-#16 41-#20 12-#12 19-#16 I I I I 19 8 17 6 16 1 5 15 22-21 22-32 22-55 24-19 # OF CONTACTS 21-#16 26-#20, 6-#12W 55-#20 19-#12 I I I I 24-43 24-57 24-61 23-#20, 20-#16 55-#20, 2-#12 61-#20 I I I LAYOUT # OF CONTACTS SERVICE RATING 10 3 4 14 LAYOUT SERVICE RATING 9 2 7 18 =12 11 12 13 For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS LAYOUTS BY SHELL SIZE 97 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 98 CONTACTS PINS Insert head first, trim excess CONTACT SIZE WIRE CRIMP SIZE RANGE PIN PART NUMBER 20 20,22,24 16 12 WIRE STRIP LENGTHS COLOR BANDS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 1 2 3 IN MM IN MM M39029/5-115 Brown Brown Green 0.1875 4.77 .040/.083 1.02/2.11 MS27488-20-2 Red 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 .053/.103 1.35/2.62 MS27488-16-2 Blue 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 .097/.158 2.46/4.01 MS27488-12-2 Yellow SOCKETS Insert head first, trim excess WIRE STRIP LENGTHS WIRE INSULATION SEALING RANGE WIRE HOLE FILLER WIRE HOLE FILLER COLOR 1.02/2.11 MS27488-20-2 Red .053/.103 1.35/2.62 MS27488-16-2 Blue .097/.158 2.46/4.01 MS27488-12-2 Yellow CONTACT SIZE WIRE CRIMP SIZE RANGE SOCKET PART NUMBER 1 2 3 IN MM IN MM 20 20,22,24 M39029/5-115 Brown Brown Green 0.1875 4.77 .040/.083 16 16,18,20 M39029/5-116 Brown Brown Blue 0.2812 7.14 12 12 & 14 M39029/5-118 Brown Brown Grey 0.2812 7.14 COLOR BANDS For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com PINS CONTACT SIZE HAND-CRIMP POWERTOOL CRIMP TOOL TURRET HEADS USE LOCATOR COLOR METAL PLASTIC INSERTION/ INSERTION EXTRACTION INSERTION EXTRACTION EXTRACTION TOOL TOOL TIP COLOR TIP COLOR TOOL 20 M22520/1-01 WA27F M22520/1-02 Red DAK83-20B DRK83-20B M81969/14-11 Red White 16 M22520/1-01 WA27F M22520/1-02 Blue DAK83-16B DRK83-16B M81969/14-03 Blue White 12 M22520/1-01 WA27F M22520/1-02 Yellow DAK83-12B DRK83-12B M81969/14-04 Yellow White TURRET HEADS USE LOCATOR COLOR SOCKETS CONTACT SIZE HAND-CRIMP POWERTOOL CRIMP TOOL METAL PLASTIC INSERTION/ INSERTION EXTRACTION INSERTION EXTRACTION EXTRACTION TOOL TOOL TIP COLOR TIP COLOR TOOL 20 M22520/1-01 WA27F M22520/1-02 Red DAK83-20B DRK83-20B M81969/14-11 Red White 16 M22520/1-01 WA27F M22520/1-02 Blue DAK83-16B DRK83-16B M81969/14-03 Blue White 12 M22520/1-01 WA27F M22520/1-02 Yellow DAK83-12B DRK83-12B M81969/14-04 Yellow White For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS CONTACT TOOLS 99 W THD BB TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS D DIMENSIONS PLUG M83723/75, /76, /77, /78 DL66R 130 190 1.230 MAX .130 .190 C MAX E V DIA MAX W THD W THD SHELL SIZE 8 0.782 (19.86) V DIA. MAX. W THREAD CLASS 2A 10 0.926 (23.52) .6250-24 UNEF 12 1.043 (26.49) .7500-20 UNEF 14 1.183 (30.04) .8750-20 UNEF 16 1.305 (33.14) 1.000-20 UNEF 18 1.391 (35.33) 1.0625-18 UNEF 20 1.531 (38.88) 1.1875-18 UNEF 22 1.656 (42.06) 1.3125-18 UNEF 24 1.777 (45.13) 1.4375-18 UNEF .5000-20 UNF FLANGE MOUNT M83723/71 & M83723/72 DL60R A (TYP) B (TYP) (2) .130 C MAX D(2) (2) F MAX D(2) .190 E Y E G DIA B(2) H DIA (TYP) .125 MAX PANEL AA W THD AA .130 .190 C MAX SHELL SIZE AA MAX. PANEL K (TYP) THICKNESS A MAX. B +/-.005 (+/- 1.27) MC MAX. D +/- .010 (+/- .254) E +/-.016 (+/- .406) .125 MAX PANEL N MAX W THREAD M CLASS 2A Z G +/-.005 (+/- .127) R DIA H DIA. +/-.005 (+/- .127) 8 .087 (2.21) .118 (3.00) .828 (21.0) .594 (15.1) 1.300 (33.02) .781 (18.24) .062 (1.6) .5000-20 UNF 0.120 (3.05) 0.568 (14.42) 10 .087 (2.21) .118 (3.00) .954 (24.2) .719 (18.3) 1.300 (33.02) .781 (18.24) .062 (1.6) .6250-24 UNEF 0.120 (3.05) 0.685 (17.39) 12 .087 (2.21) .118 (3.00) 1.047 (26.6) .812 (20.6) 1.300 (33.02) .781 (18.24) .062 (1.6) .7500-20 UNEF 0.120 (3.05) 0.864 (21.94) 14 .087 (2.21) L DIA 1.141 (29.0) .118 (3.00) .906 (23.0) 1.300 (33.02) .781 (18.24) W THD .062 (1.6) .8750-20 UNEF 0.120 (3.05) 0.989 (25.12) 16 .087 (2.21) .118 (3.00) 1.234 (31.3) .969 (24.6) 1.300 (33.02) .781 (18.24) .062 (1.6) 1.000-20 UNEF 0.120 (3.05) 1.113 (28.27) 18 .087 (2.21) .118 (3.00) 1.328 (33.7) 1.062 (27.0) 1.300 (33.02) .781 (18.24) .062 (1.6) 1.0625-18 UNEF 0.120 (3.05) 1.238 (31.44) 20 .212 (5.38) .212 (5.38) 1.453 (36.9) 1.156 (29.4) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.1875-18 UNEF 0.120 (3.05) 1.363 (34.62) 22 .212 (5.38) .212 (5.38) 1.578 (40.1) 1.250 (31.8) 1.300 (33.02) .781 (18.24) .094 (2.4) 1.3125-18 UNEF 0.120 (3.05) 1.230 (37.79) MAX 1.488 .094 (2.4) 1.4375-18 UNEF 0.147 (3.73) 1.615 (41.02) 24 .212 (5.38) S MAX (TYP) .212 (5.38) 1.703 (43.3) BB C MAX .130 .190 D (34.9) E1.300 (33.02) .781 (18.24) 1.375 P 130 190 All dimensions in inches (millimeters in parenthesis) V DIA MAX T DIA 100 W THD W THD For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com JAM NUT RECEPTACLE M83723/73 & M83723/74 DL64R .125 MAX PANEL AA AA .130 .190 M H DIA .125 MAX PANEL W THD C MAX K (TYP) B(2) (TYP) N MAX Z M R DIA P L DIA W THD BB SHELL BB MAX. PANEL SIZE 8 .187 (4.75) 10 .187 12 S MAX (4.75) (TYP) K MAX. L +/-.016 (+/-.406) .979 (24.87) 1.063 (26.99) C MAX M +/-.010 (+/-.254) C MAX. W THREAD CLASS 2A P R DIA. .771 (19.58) 1.300 (33.02) .5000-20 UNF .605 (15.37) .6351.230 (16.13) MAX .771 (19.58) 1.300 (33.02) .6250-24 UNEF .730 (18.54) .760 (19.30) .130 .190 1.104 (28.04) 1.188 (30.16) D .187 (4.75) 1.291 (32.79) 1.378 (34.94) .771 (19.58) 1.300 (33.02) .7500-20 UNEF .917 (23.29) .947 (24.05) 14 .187 (4.75) 1.391 (35.33) 1.501 (38.11) .771 (19.58) 1.300 (33.02) .8750-20 UNEF V .980 (24.89) 1.010 (25.65) 16 .187 (4.75) 1.516 (38.51) 1.626 (41.29) .771 (19.58) 1.300 (33.02) 1.000-20 UNEF 1.105 (28.07) 1.135 (28.83) 18 .187 (4.75) T DIA 1.641 (41.68) 1.751 (44.46) .771 (19.58) 1.300 (33.02) 1.0625-18 UNEF 1.229 (31.22) 1.260 (32.00) 20 .250 (6.35) 1.766 (44.86) 1.939 (49.24) .771 (19.58) 1.300 (33.02) 1.1875-18 UNEF 1.354 (34.39) 1.385 (35.18) 22 .250 (6.35) 1.954 (49.63) 2.063 (52.39) .771 (19.58) 1.300 (33.02) 1.3125-18 UNEF 1.479 (37.57) 1.510 (38.35) 24 .219 (5.56) 2.079 (52.81) 2.188 (55.56) .771 (19.58) 1.300 (33.02) 1.4375-18 UNEF 1.604 (40.74) 1.635 (41.53) E W THD DIA MAX All dimensions in inches (millimeters in parenthesis) For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS DIMENSIONS 130 190 W THD 101 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS ACCESSORIES DUMMY RECEPTACLES, DUST CAPS & PLUG CAPS METAL DUSTCAP SHELL SIZE DUMMY RECEPTACLES OLIVE DRAB OVER CADMIUM PLATED FOR PLUGS 8 10 12 14 16 18 20 22 24 M83723/61-28* M83723/61-210* M83723/61-212* M83723/61-214* M83723/61-216* M83723/61-218* M83723/61-220* M83723/61-222* M83723/61-224* M83723/59-28* M83723/59-210* M83723/59-212* M83723/59-214* M83723/59-216* M83723/59-218* M83723/59-220* M83723/59-222* M83723/59-224* FOR RECEPTACLE FLANGED WITH SASH CHAIN M83723/60-28* M83723/60-210* M83723/60-212* M83723/60-214* M83723/60-216* M83723/60-218* M83723/60-220* M83723/60-222* M83723/60-224* *Select plating code to match connector plating A = Black Anodized R = Electroless nickel W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray) STANDARD CABLE CLAMPS STRAIGHT CLAMP 90 CABLE ENTRY SHELL SIZE LOW COST SELF-LOCKING LOW COST SELF-LOCKING MAX MIN 8 10 12 14 16 18 20 22 24 M85049/52-1-8* M85049/52-1-10* M85049/52-1-12* M85049/52-1-14* M85049/52-1-16* M85049/52-1-18* M85049/52-1-20* M85049/52-1-22* M85049/52-1-24* M85049/52S8* M85049/52S10* M85049/52S12* M85049/52S14* M85049/52S16* M85049/52S18* M85049/52S20* M85049/52S22* M85049/52S24* M85049/51-1-8* M85049/51-1-10* M85049/51-1-12* M85049/51-1-14* M85049/51-1-16* M85049/51-1-18* M85049/51-1-20* M85049/51-1-22* M85049/51-1-24* M85049/51S8* M85049/51S10* M85049/51S12* M85049/51S14* M85049/51S16* M85049/51S18* M85049/51S20* M85049/51S22* M85049/51S24* .204 (5.18) .286 (7.26) .416 (10.57) .476 (12.09) .625 (15.88) .706 (17.93) .831 (21.11) .956 (24.28) 1.081 (27.46) .125 (3.18) .187 (4.75) .291 (7.39) .351 (8.92) .501 (12.72) .518 (13.16) .581 (14.76) .644 (16.36) .706 (17.93) *Select plating code to match connector plating A = Black Anodized R = Electroless nickel W = Olive drab chromate over cadmium over electroless nickel (500-hour salt spray) All dimensions in inches (millimeters in parenthesis) 102 For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com STANDARD CABLE CLAMPS DESCRIPTION PART NUMBER PREFIX STRAIGHT Heat Shrink Boot Adapter M85049/60 X 90 M85049/7 Environmental X M85049/9 M85049/11 X X M85049/23 EMI/RFI Non- Environmental X M85049/24 M85049/25 X X M85049/6 EMI/RFI Environmental EMI/RFI Crimp Ring EMI/RFI Banding Cable Tie X M85049/8 X M85049/10 X M85049/26 X M85049/82 X M85049/83 X M85049/84 X M85049/55 X M85049/53 X M85049/54 Wire Seal Compression Nuts "E" M85049/31 45 X X TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS ACCESSORIES NOTE: If military-standard versions won't work for your applications, please contact us with your requirements. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. 103 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 104 ASSEMBLY INSTRUCTIONS WIRE STRIPPING AND CONTACT CRIMPING correct crimp incorrect crimp STEP 1: Strip wires. See above for correct strip length for contact. Insert wire STEP 2: Use M22520/1-01 crimp tool with proper crimp locator M22520/1-02. into rear of contact. Wire insulation must push against rear of contact. Wire must be STEP 3: Insert contact and wire into tool jaws. To crimp, squeeze handles together fully until ratchet releases and allows CONTACT SIZE COLOR 20 Red 16 Blue 12 Yellow visible through inspection hole. handles to expand; otherwise, contact cannot be extracted from tool jaws. Maintain slight insertion pressure on wire while crimping contact to wire.* *IMPORTANT NOTE: Microsection the contact to verify crimp quality. CONTACT INSERTION STEP 1: Remove backshell and put wired contacts through cable clamp opening. STEP 2: Use colored end of CIET tool for STEP 3: Slide tool on wire while To facilitate contact insertion, a minimum six Wire will slip into tool. insertion. Place wire into tool at large opening. holding thumb against wire at opening. inches of free wire is recommended. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com CONTACT INSERTION (CONT.) STEP 4: With tool pressed against STEP 5: When contact bottoms, a slight STEP 6: Check face of plug or receptacle cavity, insert wired contact and tool into retaining clip snap into place behind inserts with a large number of contacts, properly-identified cavity at rear of plug contact shoulder. cavities are identified in a spiral pattern. shoulder of contact, starting at the center click can be heard as tines of metal with firm, even pressure. Do not use for proper contact installation. In socket A projecting line from the spiral indicates excessive pressure. omission of a letter; a broken circle around a cavity indicates transition between capitals, lower case and double letters. STEP 7: Withdraw tool from rear of plug. STEP 8: After all contacts are inserted, fill lightly on wire. Then remove tool from wire head first and leave end protruding for and proceed with other contacts. ease of removal), assemble backshell on To be sure that contact is locked, pull back unwired cavities with sealing plugs (insert rear of connector. For assistance in Europe and China, please see the back cover for a complete listing of our branch offices and contact numbers. Specifications subject to change. TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS ASSEMBLY INSTRUCTIONS 105 TE CONNECTIVITY DEUTSCH DL SERIES MIL-DTL-83723 SERIES III CONNECTORS 106 ASSEMBLY INSTRUCTIONS CONTACT EXTRACTION STEP 1: Remove hardware from plug or STEP 2: Using plastic or metal extraction STEP 3: Insert tool into contact cavity wire bundle. to contact size, place wire in tool. shoulder, expanding clip retaining tines. STEP 4: Hold wire firmly in tool and STEP 5: Fill any empty cavities with operation for all contacts to be extracted. or receptacle hardware. receptacle and slide hardware back along extract wired contact and tool. Repeat tool with proper color code corresponding until tool tip bottoms against the contact wire sealing plugs. Reassemble plug Note: DTS series shown. For assistance in North America: +1 800.675.1214 * www.peigenesis.com * sales@peigenesis.com