Metri-Pack Series METRI-PACK SERIES SE AL SE AL N E U D D U E U N Available in device and in-line connections for vehicle applications, Metri-Pack 630 Series connectors can meet or exceed the requirements for E AL E D S S S E AL E D 630 Available in device and in-line connections for underhood vehicle applications, Metri-Pack 630 Series sealed connectors can meet or exceed the most marine, appliance, and industrial control applications. requirements for most marine, appliance, and industrial control applications. Ideally suited for high current applications that do not require Utilizing triple-rib peripheral silicone rubber seals, Metri-Pack 630 Series sealed environmental protection, Metri-Pack 630 Series products are extremely rugged systems are ideally suited for high current applications that require protection from and versatile. environmental hazards. 630 Metri-Pack Features * Connector Position Assurance (CPA) * Terminal Position Assurance (TPA) * 46 Amps continuous maximum current rating * Low energy, low voltage capability * Excellent resistance to temperature, chemicals and abrasion * -40C to 125C temperature range 105 630 Metri-Pack Series A SE L N SE E U D D U E U N AL Cross Sectional View Terminal Terminal TPA Cable Cable TPA Female Connector Male Connector CPA (Connector Position Assurance) Female Terminal TPA (Terminal Position Assurance) Female Connector 630 FEMALE TERMINALS UNSEALED 630 FEMALE CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating # Cavities Connector Color Material TPA 12084590 5.0 Tin Brass Tin 2 12129939 Black PA66 HS IM 12129940 12052224 3.0 Tin Brass Tin 4 12015664 Black PA6 - 12084596 3.0 (2 Req'd.) Tin Brass Tin 12015870 2.0-1.0 Tin Brass Tin 12015869 1.0-0.80 Tin Brass Tin 12020035 0.80-0.50 (2 Req'd.) Tin Brass Tin 12052222 0.50-0.35 Tin Brass Tin http://delphi.com/products/connect 106 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 630 Metri-Pack Series SE AL SE AL N E U D D U E U N Unsealed System Application Information 630 SERIES TERMINALS-Tin Plated TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* TEMPERATURE DERATING CURVES* MAXIMUM CURRENT (AMPS) ........ 0.35-5.0 0.50 O TEMPERATURE RISE ( C ) CABLE RANGE (mm2): 100 CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-46 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <3.0mV/amp CENTERLINE SPACING (mm): ........ BLADE WIDTH (mm): .................. 8.5 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 6.3 50 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Male Terminal TPA (Terminal Position Assurance) Male Connector 630 MALE TERMINALS UNSEALED 630 MALE CONNECTORS UNSEALED Part # Cable Range (mm2) Material Plating 12066493 5.0 Tin Brass Tin over Copper 12052826 3.0 Tin Brass Tin over Copper 12020365 3.0 (2 Req'd.) Tin Brass Tin over Copper # Cavities Connector Color Material TPA 12020126 2.0-1.0 Tin Brass Tin over Copper 2 12129938 Black PA66 HS IM 12129940 12020125 1.0-0.80 Tin Brass Tin over Copper 4 12052623 Black PA6 - 12033972 0.80-0.50 (2 Req'd.) Tin Brass Tin over Copper 12066454 0.50-0.35 Tin Brass Tin over Copper SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 107 Metri-Pack Series SE AL SE AL 630 N E U D D U E U N C B A B D H: 21.5 H: 18.0 L: 23.0 W: 24.8 W: 25.3 L: 40.0 Total Mated Length: 53.0mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS : B 12129939 Connector 2F 23.0L x 18.0H x 24.8W Black PA66 HS IM See Page 106 D PART NO: 12129938 Connector 2M (Clip Slot-Self Locking) SIZE: 40.0L x 21.5H x 25.3W COLOR: Black MATERIAL: PA66 HS IM TERMINALS: See Page 107 DESCRIPTION: PART NO: 12129940 TPA NUMBER REQ: 2 COLOR: Blue MATERIAL: PA6 DESCRIPTION: C PART NO: DESCRIPTION: COLOR: MATERIAL: 12052834 CPA Green PP http://delphi.com/products/connect 108 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 630 Metri-Pack Series SE AL SE AL N E U D D U E U N B A H: 37.6 H: 32.5 W: 16.5 L: 24.3 L: 39.8 W: 18.5 Total Mated Length: 53.1mm A PART NO: 12015664* Connector 4F SIZE: 24.3L x 32.5H x 16.5W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 106 *HINGED SECONDARY LOCK. B PART NO: 12052623* Connector 4M SIZE: 39.8L x 37.6H x 18.5W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 107 *HINGED SECONDARY LOCK. DESCRIPTION: DESCRIPTION: http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 109 630 Metri-Pack Series L E A ED S S S E AL E D Cross Sectional View Terminal Terminal Connector Seal TPA TPA Cable Cable Cable Seal Cable Seal Female Connector Assembly Male Connector TPA (Terminal Position Assurance) Cable Seal Female Terminal 630 FEMALE TERMINALS SEALED Part # Cable Range (mm2) Material Plating 12052456 12052455 12052457 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin 630 FEMALE PULL-TO-SEAT TERMINALS Part # Cable Range (mm2) Material Plating 12033997 12066614 12020156 5.0-3.0 2.0-1.0 0.80-0.50 Tin Brass Tin Brass Tin Brass Tin Tin Tin Female Connector Assembly 630 FEMALE CONNECTOR ASSEMBLY SEALED # Cavities Conn. Asm. Color Material TPA 3 12124685 Black PA6 12045699 630 METRI-PACK CABLE SEALS Reel Part # 12059257 12059260 12059258 12059259 12077760 Loose Part # 12052386 12052668 12052387 12052388 12077759 Cable Diameter 5.15-4.40 4.50-3.61 3.75-2.81 2.85-2.01 2.15-1.65 Material Silicone Silicone Silicone Silicone Silicone Color Green Blue Lt. Gray Dk. Red Tan http://delphi.com/products/connect 110 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 630 Metri-Pack Series L E A ED S S S E AL E D Sealed System Application Information 630 SERIES TERMINALS-Tin Plated CURRENT RANGE (AMPS): TEMP RANGE OC: RESISTANCE: ......... 0-46 ........... -40 to 125 ....... <10m@20mV VOLTAGE DROP: ....... <3.0mV/amp CENTERLINE SPACING (mm): ...... 10.8 BLADE WIDTH (mm): .................. MAXIMUM CURRENT (AMPS) ): ........ 0.50-5.0 TEMPERATURE DERATING CURVES* 0.50 O CABLE RANGE (mm 2 TEMPERATURE RISE ( C ) TEMPERATURE RISE ABOVE o AMBIENT (25 C ) VS CURRENT* 100 80 60 0.80 2.0 1.0 3.0 40 5.0 20 0 0 10 20 30 40 50 50 5.0 3.0 2.0 40 1.0 30 0.80 0.50 20 10 0 25 50 6.3 75 100 125 AMBIENT TEMPERATURE (OC ) CURRENT (AMPS) *The test data are based on single circuits in free space and were generated using a "Lumped Resistance" model. This model does not account for all of the variables that would be present in an actual application. For actual product performance, contact your regional support representative at the number listed below. Cable Seal CPA (Connector Position Assurance) Male Terminal TPA (Terminal Position Assurance) 630 MALE TERMINALS SEALED Male Connector Part # Cable Range (mm2) Material Plating 12064736 5.0 Tin Brass Tin 12064737 3.0 Tin Brass Tin 12064735 2.0-1.0 Tin Brass Tin 12064734 0.80-0.50 Tin Brass Tin Part # Cavity Inside Diameter 630 MALE CONNECTOR SEALED # Cavities Connector Color Material TPA 3 12124686 Black PBT 30% GF 12045699 630 METRI-PACK CAVITY PLUG* 12059255 9.8mm Material Color Silicone Lt. Green *Cavity plugs seal unused female and male cavities. SECTION NOTES: Contact your regional support representative at the number listed below. * Due to rigid tolerances of connector cavities, it is critical to meet all crimp dimensions as specified. http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 111 630 Metri-Pack Series L E A ED S S S E AL E D D C Multiple Cable Seal (Included) B A H: 21.7 H: 20.0 L: 56.1 W: 27.3 L: 31.5 W: 28.5 Total Mated Length: 67.5mm A PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL : TERMINALS : 12033769 Connector Assembly 2F 31.5L x 20.0H x 27.3W Black PA66 HS IM See Page 110, Pull-To-Seat Terminals B PART NO: DESCRIPTION: SIZE: COLOR: MATERIAL: TERMINALS: C PART NO: DESCRIPTION: COLOR: MATERIAL: D PART NO: DESCRIPTION: COLOR: MATERIAL: 12034269 Connector 2M 56.1L x 21.7H x 28.5W Black PA66 HS IM See Page 111 12034363 TPA Md. Gray PA66 HS IM 12034364 Seal Gray Silicone http://delphi.com/products/connect 112 North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 630 Metri-Pack Series L E A ED S S S E AL E D B D B A C H: 25.6 H: 27.4 L: 52.3 W: 44.6 L: 31.0 W: 43.6 Total Mated Length: 69.5mm A 12124685 Connector Assembly 3F SIZE: 31.0L x 27.4H x 44.6W COLOR: Black MATERIAL : PA6 TERMINALS : See Page 110 SEALS /PLUGS: See Page 110, 111 C PART NO: D PART NO: DESCRIPTION: B 12045699 TPA NUMBER REQ: 2 COLOR: Black MATERIAL : PA6 PART NO: 12124686 Connector 3M (Clip Slot) SIZE: 52.3L x 25.6H x 43.6W COLOR: Black MATERIAL: PBT 30% GF TERMINALS : See Page 111 SEALS /PLUGS: See Page 110, 111 DESCRIPTION: DESCRIPTION: PART NO: DESCRIPTION: COLOR: MATERIAL: 12020833 CPA Gray PBT http://delphi.com/products/connect North American Region 1-800-PACKARD European Region 49-202-291-2000 Asia Pacific Region 65-730-9900 South American Region 55-12-378-2002 113