105
630
METRI-PACK SERIES
630 Metri-Pack Features
Available in device and in-line
connections for vehicle applications,
Metri-Pack 630 Series connectors can
meet or exceed the requirements for
most marine, appliance, and industrial
control applications.
Ideally suited for high current
applications that do not require
environmental protection, Metri-Pack 630
Series products are extremely rugged
and versatile.
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Available in device and in-line
connections for underhood vehicle
applications, Metri-Pack 630 Series sealed
connectors can meet or exceed the
requirements for most marine, appliance,
and industrial control applications.
Utilizing triple-rib peripheral silicone
rubber seals, Metri-Pack 630 Series sealed
systems are ideally suited for high current
applications that require protection from
environmental hazards.
Metri-Pack Series
•Connector Position Assurance (CPA)
•Terminal Position Assurance (TPA)
•46 Amps continuous maximum
current rating
•Low energy, low voltage capability
•Excellent resistance to temperature,
chemicals and abrasion
•-40ºC to 125ºC temperature range
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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U
106
Metri-Pack Series
Cross Sectional View
Female Connector Male Connector
630
630
630 FEMALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
2 12129939 Black PA66 HS IM 12129940
4 12015664 Black PA6 –
630 FEMALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12084590 5.0 Tin Brass Tin
12052224 3.0 Tin Brass Tin
12084596 3.0 (2 Req’d.) Tin Brass Tin
12015870 2.0-1.0 Tin Brass Tin
12015869 1.0-0.80 Tin Brass Tin
12020035 0.80-0.50 (2 Req’d.) Tin Brass Tin
12052222 0.50-0.35 Tin Brass Tin
CPA
(Connector Position
Assurance)
Female Connector
TPA
Female Terminal
TPA
TPA
(Terminal Position
Assurance)
Cable
Terminal Terminal
Cable
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
N
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107
Metri-Pack Series
Unsealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
630
630
630 MALE TERMINALS UNSEALED
Part # Cable Range (mm2) Material Plating
12066493 5.0 Tin Brass Tin over Copper
12052826 3.0 Tin Brass Tin over Copper
12020365 3.0 (2 Req’d.) Tin Brass Tin over Copper
12020126 2.0-1.0 Tin Brass Tin over Copper
12020125 1.0-0.80 Tin Brass Tin over Copper
12033972 0.80-0.50 (2 Req’d.) Tin Brass Tin over Copper
12066454 0.50-0.35 Tin Brass Tin over Copper
630 MALE CONNECTORS UNSEALED
# Cavities Connector Color Material TPA
2 12129938 Black PA66 HS IM 12129940
4 12052623 Black PA6 –
CABLE RANGE (mm2): ........ 0.35-5.0
CURRENT RANGE (AMPS): ......... 0-46
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <3.0mV/amp
CENTERLINE SPACING (mm): ........ 8.5
BLADE WIDTH (mm): .................. 6.3
Male Connector
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(OC )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40␣ 50 25 50 75 100 125␣
Male Terminal
TPA
(Terminal Position
Assurance)
SECTION NOTES:
Contact your regional support representative at the number listed below.
•Due to rigid tolerances of connector cavities, it is
critical to meet all crimp dimensions as specified.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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108
Metri-Pack Series
630
630
C
PART NO: 12129939
DESCRIPTION: Connector 2F
SIZE: 23.0L x 18.0H x 24.8W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 106
PART NO: 12129940
DESCRIPTION:TPA
NUMBER REQ:2
COLOR: Blue
MATERIAL:PA6
PART NO: 12052834
DESCRIPTION:CPA
COLOR: Green
MATERIAL:PP
A
B
PA R T NO: 12129938
DESCRIPTION: Connector 2M (Clip Slot–Self Locking)
SIZE: 40.0L x 21.5H x 25.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 107
D
W: 24.8
L: 23.0
H: 18.0
D
Total Mated Length: 53.0mm
H: 21.5
A
W: 25.3 L: 40.0
B
C
B
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
U
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109
Metri-Pack Series
630
630
PART NO: 12015664*
DESCRIPTION: Connector 4F
SIZE: 24.3L x 32.5H x 16.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 106
*HINGED SECONDARY LOCK.
ABPART NO: 12052623*
DESCRIPTION: Connector 4M
SIZE: 39.8L x 37.6H x 18.5W
COLOR: Black
MATERIAL:PA6
TERMINALS: See Page 107
*HINGED SECONDARY LOCK.
W: 16.5
L: 24.3
H: 32.5
B
Total Mated Length: 53.1mm
H: 37.6
A
W: 18.5 L: 39.8
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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110
Metri-Pack Series
Cross Sectional View
Female Connector Assembly Male Connector
630
630
630 FEMALE CONNECTOR ASSEMBLY SEALED
# Cavities Conn. Asm. Color Material TPA
3 12124685 Black PA6 12045699
630 FEMALE PULL-TO-SEAT TERMINALS
Part # Cable Range (mm2) Material Plating
12033997 5.0-3.0 Tin Brass Tin
12066614 2.0-1.0Tin BrassTin
12020156 0.80-0.50 Tin Brass Tin
630 METRI-PACK CABLE SEALS
Reel Part # Loose Part # Cable Diameter Material Color
12059257 12052386 5.15-4.40 Silicone Green
12059260 12052668 4.50-3.61 Silicone Blue
12059258 12052387 3.75-2.81 Silicone Lt. Gray
12059259 12052388 2.85-2.01 Silicone Dk. Red
12077760 12077759 2.15-1.65 Silicone Tan
Cable
Cable Seal Cable Seal
Female Connector Assembly
Cable Seal
TPA
(Terminal Position
Assurance)
630 FEMALE TERMINALS SEALED
Part # Cable Range (mm2) Material Plating
12052456 5.0-3.0 Tin Brass Tin
12052455 2.0-1.0 Tin Brass Tin
12052457 0.80-0.50 Tin Brass Tin
Cable
TPA
Terminal
Terminal
Connector Seal
TPA
Female Terminal
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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111
Metri-Pack Series
Sealed System Application Information
*The test data are based on single circuits in free space and were generated using a “Lumped
Resistance” model. This model does not account for all of the variables that would be present
in an actual application. For actual product performance, contact your regional support
representative at the number listed below.
630
630
CABLE RANGE (
mm
2): ........ 0.50-5.0
CURRENT RANGE (AMPS): ......... 0-46
TEMP RANGE OC: ........... -40 to 125
RESISTANCE: ....... <10mΩ@20mV
VOLTAGE DROP: ....... <3.0mV/amp
CENTERLINE SPACING (
mm
): ...... 10.8
BLADE WIDTH (
mm
): .................. 6.3
630 METRI-PACK CAVITY PLUG*
Part # Cavity Inside Diameter Material Color
12059255 9.8mm Silicone Lt. Green
*Cavity plugs seal unused female and male cavities.
630 MALE CONNECTOR SEALED
# Cavities Connector Color Material TPA
3 12124686 Black PBT 30% GF 12045699
630 MALE TERMINALS SEALED
Part # Cable Range (mm
2
) Material Plating
12064736 5.0 Tin Brass Tin
12064737 3.0 Tin Brass Tin
12064735 2.0-1.0 Tin Brass Tin
12064734 0.80-0.50 Tin Brass Tin
Male Connector
TEMPERATURE RISE ABOVE
AMBIENT (25
o
C ) VS CURRENT*
C
URRENT
(AMPS)
T
EMPERATURE
R
ISE
(
O
C )
100
80
60
40
20
0
TEMPERATURE DERATING CURVES*
A
MBIENT
T
EMPERATURE
(
O
C )
M
AXIMUM
C
URRENT
(AMPS)
5.0
50
40
30
20
10
0
3.0
0.50
630 SERIES TERMINALS–Tin Plated
0.80
1.0
2.0
5.0
2.0
3.0
1.0
0.80
0.50
0 10 20 30 40␣ 50 25 50 75 100 125␣
CPA
(Connector Position
Assurance)
Male Terminal
Cable Seal
TPA
(Terminal Position
Assurance)
SECTION NOTES:
Contact your regional support representative at the number listed below.
• Due to rigid tolerances of connector cavities, it is critical
to meet all crimp dimensions as specified.
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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112
Metri-Pack Series
630
630
BPART NO: 12033769
DESCRIPTION: Connector Assembly 2F
SIZE: 31.5L x 20.0H x 27.3W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 110, Pull-To-Seat Terminals
A
C
PART NO: 12034269
DESCRIPTION: Connector 2M
SIZE: 56.1L x 21.7H x 28.5W
COLOR: Black
MATERIAL: PA66 HS IM
TERMINALS: See Page 111
PART NO: 12034363
DESCRIPTION:TPA
COLOR: Md. Gray
MATERIAL: PA66 HS IM
PART NO: 12034364
DESCRIPTION: Seal
COLOR: Gray
MATERIAL: Silicone
W: 27.3
L: 31.5
H: 20.0
Total Mated Length: 67.5mm
H: 21.7
A
W: 28.5
L: 56.1
D
C
B
D
Multiple Cable Seal
(Included)
http://delphi.com/products/connect
North American Region
1-800-PACKARD
European Region
49-202-291-2000
Asia Pacific Region
65-730-9900
South American Region
55-12-378-2002
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113
Metri-Pack Series
630
630
D
C
PART
NO
: 12124685
DESCRIPTION
: Connector Assembly 3F
SIZE
: 31.0L x 27.4H x 44.6W
COLOR
: Black
MATERIAL
:PA6
TERMINALS
: See Page 110
SEALS
/
PLUGS
: See Page 110, 111
PART
NO
: 12045699
DESCRIPTION
:TPA
NUMBER
REQ
:2
COLOR
: Black
MATERIAL
:PA6
A
B
PART
NO
: 12124686
DESCRIPTION
: Connector 3M (Clip Slot)
SIZE
: 52.3L x 25.6H x 43.6W
COLOR
: Black
MATERIAL
: PBT 30% GF
TERMINALS
: See Page 111
SEALS
/
PLUGS
: See Page 110, 111
PART
NO
: 12020833
DESCRIPTION
:CPA
COLOR
: Gray
MATERIAL
: PBT
W: 44.6
L: 31.0
H: 27.4
Total Mated Length: 69.5mm
H: 25.6
A
W: 43.6
L: 52.3
C
DB
B
http://delphi.com/products/connect
