RSP-1600 1600W Power Supply with Single Output series Dimension L * W * H 300 * 85 * 41 (1U) 11.8 * 3.35 * 1.61 (1U) mm inch Bauar t gepruft Sicherheit egel ma ge o s od be wac g R33100 RoHS CNS14336-1 www. tuv.com ID 2000000000 UL62368-1 EN62368-1 TPTC004 IEC62368-1 Features Universal AC input / Full range (Withstand 300VAC surge input for 5 seconds) Built-in active PFC function High efficiency up to 93% Forced air cooling by built-in DC fan Output voltage and constant current level programmable Active current sharing up to 9600W (5+1) Built-in remote ON-OFF control / remote sense / auxiliary power / DC OK signal / OTP alarm signal Protections: Short circuit / Overload / Over voltage Applications Factory control or automation apparatus Test and measurement instrument Laser related machine Aging facility Digital broadcasting Constant current source Redundant system / Over temperature Optional PMBus or CANBus protocol 5 years warranty Description RSP-1600 is a 1.6KW single output enclosed type AC/DC power supply with a 1U low profile and a high power density up to 25W/inch 3 . This series operates for 90~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the thermostatically controlled fan. Moreover, RSP-1600 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc. Model Encoding / Order Information RSP - 1600 - 48 Communication protocol option Output voltage (12V/24V/27V/36V/48V) Output wattage Series name Type Blank PM CAN Communication Protocol None PMBus protocol CANBus protocol Note In Stock By request By request File Name:RSP-1600-SPEC 2020-10-13 RSP-1600 1600W Power Supply with Single Output series SPECIFICATION MODEL OUTPUT RSP-1600-12 RSP-1600-24 RSP-1600-27 RSP-1600-36 RSP-1600-48 DC VOLTAGE 12V 24V 27V 36V 48V RATED CURRENT 125A 67A 59A 44.5A 33.5A CURRENT RANGE 0 ~ 125A 0 ~ 67A 0 ~ 59A 0 ~ 44.5A 0 ~ 33.5A RATED POWER 1500W 1608W 1593W 1602W 1608W RIPPLE & NOISE (max.) Note.2 150mVp-p 200mVp-p 200mVp-p 250mVp-p 300mVp-p 11.5 ~ 15V 23.5 ~ 30V 1.0% 26.5 ~ 33.5V 1.0% 35.5 ~ 45V 1.0% 47.5 ~ 58.8V 1.0% VOLTAGE ADJ. RANGE VOLTAGE TOLERANCE Note.4 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% LOAD REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% SETUP, RISE TIME 1500ms, 60ms/230VAC at full load 92% 93% 16ms / 230VAC at 75% load HOLD UP TIME (Typ.) VOLTAGE RANGE Note.5 90 ~ 264VAC 10ms / 230VAC at full load 127 ~ 370VDC FREQUENCY RANGE 47 ~ 63Hz POWER FACTOR (Typ.) 0.97/230VAC at full load 89% 91.5% AC CURRENT (Typ.) Note.5 14A/115VAC 8A/230VAC 15A/115VAC COLD START 35A/230VAC INRUSH CURRENT (Typ.) EFFICIENCY (Typ.) INPUT LEAKAGE CURRENT 92% 8.5A/230VAC <2mA / 230VAC 105 ~ 115% rated output power OVERLOAD PROTECTION OVER VOLTAGE Protection type : Constant current limiting, unit will shut down o/p voltage after 5 sec. re-power on to recover 15.75 ~ 18.75V 31.5 ~ 37.5V 35.2 ~ 41.9V 47.2 ~ 56.3V 63 ~ 75V Protection type : Shut down o/p voltage, re-power on to recover Protection type : Shut down o/p voltage, recovers automatically after temperature goes down OVER TEMPERATURE Adjustment of output voltage is allowable to 40 ~ 125% of nominal output voltage (60 ~ 125% for 12V). OUTPUT VOLTAGE PROGRAMMABLE(PV) Note 6 Please refer to the Function Manual. Adjustment of constant current level is allowable to 20 ~ 100% of rated current. OUTPUT CURRENT PROGRAMMABLE(PC) Note 6 Please refer to the Function Manual. FUNCTION AUXILIARY POWER REMOTE ON-OFF CONTROL 5V @ 0.3A, 12V @ 0.8A By electrical signal or dry contact Power ON:short Power OFF:open. Please refer to the Function Manual REMOTE SENSE ALARM SIGNAL Compensate voltage drop on the load wiring up to 0.5V. Please refer to the Function Manual WORKING TEMP. -30 ~ +70 (Refer to "Derating Curve") WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS WITHSTAND VOLTAGE ISOLATION RESISTANCE EMC EMISSION Isolated signal output for T-alarm and DC OK 20 ~ 90% RH non-condensing -40 ~ +85, 10 ~ 95% RH non-condensing 0.03%/ (0 ~ 50) 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes UL62368-1, CAN/CSA C22.2 No. 62368-1, TUV EN62368-1, BSMI CNS14336-1, AS/NZS62368.1, EAC TP TC 004 approved I/P-O/P:3KVAC I/P-FG:2KVAC O/P-FG:1.5KVAC I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25/ 70% RH Parameter Standard Test Level / Note Conducted EN55032 (CISPR32) Class B Radiated EN55032 (CISPR32) Class A Harmonic Current EN61000-3-2 Class A Voltage Flicker EN61000-3-3 ----- SAFETY & EN55024, EN61000-6-2, BSMI CNS13438 EMC Parameter Standard Test Level / Note ESD EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact Radiated EN61000-4-3 Level 3 EFT / Burst EN61000-4-4 Level 3 Surge EN61000-4-5 Level 4, 2KV/Line-Line 4KV/Line-Earth Conducted EN61000-4-6 Level 3 Magnetic Field EN61000-4-8 Level 4 Voltage Dips and Interruptions EN61000-4-11 (Note 7) EMC IMMUNITY OTHERS MTBF 160.9K hrs min. DIMENSION 300*85*41mm (L*W*H) 2.1Kg;6pcs/13.6Kg/1.25CUFT PACKING NOTE Telcordia SR-332 (Bellcore) ; 42.1K hrs min. >95% dip 0.5 periods, 30% dip 25 periods, >95% interruptions 250 periods MIL-HDBK-217F (25) 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. 4. Tolerance : includes set up tolerance, line regulation and load regulation. 5. Derating may be needed under low input voltages. Please check the derating curve for more details. 6. PV/PC functions when users are not operating on PMBus/CANBus. SVR functions when users are neither operating on PMBus/CANBus nor using PV/PC. 7. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to EMI testing of component power supplies. (as available on http://www.meanwell.com) 8. The ambient temperature derating of 3.5/1000m with fanless models and of 5/1000m with fan models for operating altitude higher than 2000m(6500ft). Product Liability DisclaimerFor detailed information, please refer to https://www.meanwell.com/serviceDisclaimer.aspx File Name:RSP-1600-SPEC 2020-10-13 RSP-1600 1600W Power Supply with Single Output series Block Diagram PFC fosc : 90KHz PWM fosc : 70KHz +S ACTIVE INRUSH CURRENT LIMITING EMI FILTER I/P RECTIFIERS & PFC ORING FET RECTIFIERS & FILTER POWER SWITCHING +V -V -S O.V.P. DETECTION CIRCUIT PV/PC DA/DB TRANSCEIVERS DETECTION CIRCUIT MCU MCU T-Alarm DC-OK SDA/SCL or CANH/CANL DATA ISOLATION ( O.T.P. FAN AUX POWER Remote ON-OFF 12V/0.8A AUX POWER 5V/0.3A RECTIFIERS & FILTER ( PWM CONTROL PFC CONTROL ORING FET CONTROL Static Characteristics 100 MODEL INPUT 90 180~264VAC 80 LOAD (%) 70 115VAC 60 50 100VAC 12V 24V 27V 36V 48V 1500W 1608W 1593W 1602W 1608W 125A 67A 59A 44.5A 33.5A 1200W 1286.4W 1274.4W 1281.6W 1286.4W 100A 53.6A 47.2A 35.6A 26.8A 1050W 1125.6W 1115.1W 1121.4W 1125.6W 87.5A 46.9A 41.3A 31.15A 23.45A 900W 964.8W 955.8W 961.2W 964.8W 75A 40.2A 35.4A 26.7A 20.1A 40 90VAC 30 90 100 115 180 264 INPUT VOLTAGE (VAC) 60Hz Derating Curve Efficiency vs Load (48V Model) 94 93 92 91 100 EFFICIENCY (%) 80 230VAC Input only LOAD (%) 60 50 40 87 86 85 84 83 82 20 -30 90 89 88 -25 -10 0 15 30 50 AMBIENT TEMPERATURE () 60 70 (HORIZONTAL) 81 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD The curve above is measured at 230VAC. File Name:RSP-1600-SPEC 2020-10-13 RSP-1600 1600W Power Supply with Single Output series Function Manual 1. Voltage Drop Compensation 1.1 Remote Sense The Remote Sense compensates voltage drop on the load wiring up to 0.5V +V PIN15 +S LOAD PIN16 -S -V -V CN1 +V Sense lines should be twisted in pairs to minimize noise pick-up. The +S signal should be connected to the positive terminal of the load whereas -S signal to the negative terminal. 1.2 Local Sense The +S,-S have to be connected to the +V(signal), -V(signal), respectively, as the following diagram, in order to get the correct output voltage if Remote Sense is not used. +V PIN13 +V(signal) PIN15 +S -V LOAD -V PIN14 -V(signal) PIN16 -S CN1 +V 2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust / margin programming / dynamic voltage trim) In addition to the adjustment via the built-in potentiometer, the output voltage can be trimmed by applying EXTERNAL VOLTAGE. PIN12 PV -V CN1 +V PIN14 -V(signal) EXTERNAL VOLTAGE (DC) Vout 100 OUTPUT CURRENT (%) OUTPUT VOLTAGE(%) 125 100 Non-Linear 12V 60 80 60 40 20 40 Others 0 0.4 40 1 4.7 EXTERNAL VOLTAGE (DC) 5 V 60 80 100 125 V OUTPUT VOLTAGE (%) The rated current should change with the Output Voltage Programming accordingly. For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. File Name:RSP-1600-SPEC 2020-10-13 RSP-1600 1600W Power Supply with Single Output series 3. Constant Current Level Programming (or, PC / remote current programming / dynamic current trim) The constant current level can be trimmed to 20~100% of the rated current by applying EXTERNAL VOLTAGE. Iout PIN11 PC -V CN1 +V OUTPUT CURRENT (%) 110 PIN14 -V(signal) EXTERNAL VOLTAGE (DC) 100 Non-Linear 20 For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. 0.4 1 4.7 5 V EXTERNAL VOLTAGE (VDC) 4. Remote ON-OFF Control The power supply can be turned ON/OFF individually or along with other units by using the "Remote ON-OFF" function. PIN3 +5V-AUX switch PIN4 Remote ON-OFF -V Between Remote ON-OFF and +5V-AUX Power Supply Status Switch Short ON Switch Open OFF CN1 +V 5. Alarm Signal Output There are 2 alarm signals, DC OK and T-ALARM, in TTL signal form, on CN1. These signals are isolated from output. The maximum sink current is 10mA. PIN5 DC OK PIN6 T-ALARM -V CN1 +V Application Circuit PIN2 GND-AUX File Name:RSP-1600-SPEC 2020-10-13 RSP-1600 1600W Power Supply with Single Output series 6.Current Sharing with Remote Sense RSP-1600 has the built-in active current sharing function and can be connected in parallel, up to 6 units, to provide higher output power as exhibited below : The power supplies should be paralleled using short and large diameter wiring and then connected to the load. Difference of output voltages among parallel units should be less than 0.2V. The total output current must not exceed the value determined by the following equation: Maximum output current at parallel operation=(Rated current per unit)x(Number of unit)x0.9 When the total output current is less than 5% of the total rated current, or say (5% of Rated current per unit)x(Number of unit) the current shared among units may not be balanced. Under parallel operation ripple of the output voltage may be higher than the SPEC at light load condition. It will go back to normal ripple level once the output load is more than 5%. CN500/SW1 Function pin connection PSU1 PSU2 PSU3 PSU4 PSU5 PSU6 SW1 CN500 SW1 ON OFF V ON OFF V OFF V ON V OFF V OFF V OFF V ON 1 unit X ON 2 unit V ON V 3 unit V ON V 4 unit V ON V 5 unit V ON 6 unit V ON CN500 SW1 CN500 SW1 V OFF V OFF V OFF V OFF V ON CN500 CN500 SW1 SW1 CN500 Parallel (V : CN500 connected ; X : CN500 not connected.) RSP-1600 PSU1 RSP-1600 PSU2 -V RSP-1600 PSU3 -V TB1 +V RSP-1600 PSU4 -V -V TB1 +V RSP-1600 PSU5 -V TB1 +V RSP-1600 PSU6 TB1 +V -V TB1 +V TB1 +V +V -V LOAD Twisted wires Fig 5.1 1 3 1 3 DA DB -V(signal) 5 DA DB DA DB -V(signal) DA 2 4 6 DB 2 1 3 -V(signal) 5 DA DB -V(signal) DA 4 6 DB 2 1 3 -V(signal) 5 DA DB -V(signal) DA 4 6 DB 2 1 3 -V(signal) 5 DA DB -V(signal) DA 4 6 DB 2 1 3 -V(signal) 5 DA DB -V(signal) DA 4 PSU1 CN500 6 DB 2 5 -V(signal) -V(signal) 4 6 PSU6 CN500 PSU2 CN500 PSU3 CN500 PSU4 CN500 PSU5 CN500 If the lines of CN500 are too long, they should be twisted in pairs to avoid the noise. DA,DB and -V(signal) are connected mutually in parallel. For Remote Sense / Local Sense, please refer to "Voltage Drop Compensation" section. File Name:RSP-1600-SPEC 2020-10-13 1600W Power Supply with Single Output RSP-1600 series Mechanical Specification Case No.250 5.8 Unit:mm 252 22.8 21.6 29.6 30 2-M4 L=5 20 28 2 2 2 1 2 -V +V Air flow direction SVR (Top View) 10 1 85 8 2 SW1 7 LED 1 15 16 2 I/P 9 3 2 2 6. 12 max. 5.8 41 22.8 13 5 2-M4 L=5 2-M3 252 300 1 70 1 (Bottom View) 3-M3 L=4 7.5 1 42.5 CN1 CN500 38 16.1 264.7 Mounting Instruction Hole No. 1 2 Mounting Surface Recommended Screw Size M3 M4 MAX. Penetration Depth L 4mm 5mm Chassis of RSP-1600 Recommended mounting torque 6~8Kgf-cm 7~10Kgf-cm Mounting Screw Control Pin No. Assignment( CN1 ) : HRS DF11-16DP-2DS or equivalent 1 15 2 Mating Housing HRS DF11-16DS or equivalent Terminal HRS DF11-**SC or equivalent 16 Pin No. Function 1 +12V-AUX 2 GND-AUX 3 +5V-AUX 4 Remote ON-OFF 5 DC-OK 6 T-ALARM 7,8,9 NC A0,A1,A2 Description Auxiliary voltage output, 10.6~13.2V, referenced to GND-AUX (pin2). The maximum load current is 0.8A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF". Auxiliary voltage output GND. The signal return is isolated from the output terminals (+V & -V). Auxiliary voltage output, 4.5~5.5V, referenced to GND-AUX (pin2). The maximum load current is 0.3A. This output has the built-in "Oring diodes" and is not controlled by "Remote ON-OFF The unit can turn the output ON/OFF by electrical signal or dry contact between Remote ON/OFF and +5V-AUX . (Note.2) Short (4.5 ~ 5.5V) : Power ON ; Open (0 ~ 0.5V) : Power OFF ; The maximum input voltage is 5.5V. High (4.5 ~ 5.5V) : When the Vout 80%5%. Low (-0.1 ~ 0.5V) : When Vout 80%5%. The maximum sourcing current is 10mA and only for output. (Note.2) High (4.5 ~ 5.5V) : When the internal temperature exceeds the limit of temperature alarm, or when Fan fails. Low (-0.1 ~ 0.5V) : When the internal temperature is normal, and when Fan normally works. The maximum sourcing current is 10mA and only for output(Note.2) For standard model: Retain for future use. 10 NC For PMBus / CANBus model: PMBus / CANBus interface address lines. (Note.1) Retain for future use. 11 PC Connection for constant current level programming. (Note.1) 12 PV 13 Connection for output voltage programming . (Note.1) Positive output voltage signal. +V (Signal) It is for local sense; it cannot be connected directly to the load. 14 -V (Signal) 15 16 +S -S Negative output voltage signal. It is for local sense and certain function reference; it cannot be connected directly to the load. Positive sensing for remote sense. Negative sensing for remote sense. Note.1: Non-isolated signal, referenced to [-V(signal)]. Note.2: Isolated signal, referenced to GND-AUX. File Name:RSP-1600-SPEC 2020-10-13 1600W Power Supply with Single Output RSP-1600 series LED Status Indicators LED Green Red Description The power supply functions normally. Abnormal status (Over temperature protection, Overload protection, Fan fail.) AC Input Terminal Pin No. Assignment Pin No. 1 2 3 Assignment FG AC/N AC/L Diagram Maximum mounting torque 8Kgf-cm Control Pin No. Assignment( CN500 ) : HRS DF11-8DP-2DS or equivalent 7 1 Mating Housing HRS DF11-8DS or equivalent Terminal HRS DF11-**SC or equivalent 8 2 Pin No. Function 1,2 DA 3,4 DB 5,6 -V (Signal) NC For standard model: None. 7 SDA For PMBus model: Serial Data used in the PMBus interface. (Note) CANH 8 Description Differential digital signal for parallel control. Differential digital signal for parallel control. Negative output voltage signal. It is for certain function reference; it cannot be connected directly to the load. For CANBus model: Data line used in CANBus interface. (Note) NC For standard model: None. SCL For PMBus model: Serial Clock used in the PMBus interface. (Note) CANL For CANBus model: Data line used in CANBus interface. (Note) Note: Isolated signal, referenced to GND-AUX. Control Pin No. Assignment(SW1) Pin No. Function Description 1,2 Terminal resistance SW1 is the selector of terminal resistor that is designed for DA/DB signals and parallel control function. Installation Manual Please refer to : http://www.meanwell.com/manual.html File Name:RSP-1600-SPEC 2020-10-13