HL 15A (1C), 10 A (2C) SPACE SAVING POWER RELAY Compliance with RoHS Directive HL RELAYS FEATURES TYPICAL APPLICATIONS 1. Compact high-capacity control relay In the same external dimensions as an HC relay, this compact power relay enables high-capacity control: 15 A for 1 Form C, 10 A for 2 Form C. 2. Designed for high reliability High operational reliability is achieved by solder-less construction, in which all connections between lead wires and the contact springs and terminal plate are welded. 3. Various types provided in rich lineup. LED indicator type also available. 4. The terminals are compatible with #187 series tab terminals. 5. UL, CSA approval is standard Suitable for factory automation equipment and automotive devices 1. Control panels, power supply equipment, molding equipment, machine tools, welding equipment, agricultural equipment, etc. 2. Office equipment, automatic vending machines, telecommunications equipment, disaster prevention equipment, copiers, measuring devices, medical equipment, amusement devices, etc. 3. All types of household appliance About Cd-free contacts We have introduced Cadmium free type products to reduce Environmental Hazardous Substances. (The suffix "F" should be added to the part number.) Please replace parts containing Cadmium with Cadmium-free products and evaluate them with your actual application before use because the life of a relay depends on the contact material and load. ORDERING INFORMATION HL F Contact arrangement 1: 1 Form C 2: 2 Form C Terminal arrangement H: Plug-in type L: Plug-in with LED indication HP: PC board type PL: PC board with LED indication HTM: TM type Coil voltage AC 6, 12, 24, 48, 100 (100/110), 120 (110/120), 200 (200/220), 240 (220/240) V DC 6, 12, 24, 48, 100 (100/110) V Contact material F: AgSnO2 type Notes: UL/CSA approved type is standard. Please inquire about TV approved products. All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. HL TYPES 1. Plug-in type Coil voltage 6V AC 12V AC 24V AC 48V AC 100/110V AC 110/120V AC 200/220V AC 220/240V AC 6V DC 12V DC 24V DC 48V DC 100/110V DC 2. Plug-in type (with LED indication) 1 Form C Part No. HL1-H-AC6V-F HL1-H-AC12V-F HL1-H-AC24V-F HL1-H-AC48V-F HL1-H-AC100V-F HL1-H-AC120V-F HL1-H-AC200V-F HL1-H-AC240V-F HL1-H-DC6V-F HL1-H-DC12V-F HL1-H-DC24V-F HL1-H-DC48V-F HL1-H-DC100V-F 2 Form C Part No. HL2-H-AC6V-F HL2-H-AC12V-F HL2-H-AC24V-F HL2-H-AC48V-F HL2-H-AC100V-F HL2-H-AC120V-F HL2-H-AC200V-F HL2-H-AC240V-F HL2-H-DC6V-F HL2-H-DC12V-F HL2-H-DC24V-F HL2-H-DC48V-F HL2-H-DC100V-F Standard packing: Carton: 20 pcs.; Case: 200 pcs. 6V AC 12V AC 24V AC 48V AC 100/110V AC 110/120V AC 200/220V AC 220/240V AC 6V DC 12V DC 24V DC 48V DC 100/110V DC 1 Form C Part No. HL1-L-AC6V-F HL1-L-AC12V-F HL1-L-AC24V-F HL1-L-AC48V-F HL1-L-AC100V-F HL1-L-AC120V-F HL1-L-AC200V-F HL1-L-AC240V-F HL1-L-DC6V-F HL1-L-DC12V-F HL1-L-DC24V-F HL1-L-DC48V-F HL1-L-DC100V-F 4. PC board type (with LED indication) 6V AC 12V AC 24V AC 48V AC 100/110V AC 110/120V AC 200/220V AC 220/240V AC 6V DC 12V DC 24V DC 1 Form C Part No. HL1-HP-AC6V-F HL1-HP-AC12V-F HL1-HP-AC24V-F HL1-HP-AC48V-F HL1-HP-AC100V-F HL1-HP-AC120V-F HL1-HP-AC200V-F HL1-HP-AC240V-F HL1-HP-DC6V-F HL1-HP-DC12V-F HL1-HP-DC24V-F 2 Form C Part No. HL2-HP-AC6V-F HL2-HP-AC12V-F HL2-HP-AC24V-F HL2-HP-AC48V-F HL2-HP-AC100V-F HL2-HP-AC120V-F HL2-HP-AC200V-F HL2-HP-AC240V-F HL2-HP-DC6V-F HL2-HP-DC12V-F HL2-HP-DC24V-F 48V DC 100/110V DC HL1-HP-DC48V-F HL1-HP-DC100V-F HL2-HP-DC48V-F HL2-HP-DC100V-F Standard packing: Carton: 20 pcs.; Case: 200 pcs. Coil voltage 6V AC 12V AC 24V AC 48V AC 100/110V AC 110/120V AC 200/220V AC 220/240V AC 6V DC 12V DC 24V DC 48V DC 100/110V DC 1 Form C Part No. HL1-PL-AC6V-F HL1-PL-AC12V-F HL1-PL-AC24V-F HL1-PL-AC48V-F HL1-PL-AC100V-F HL1-PL-AC120V-F HL1-PL-AC200V-F HL1-PL-AC240V-F HL1-PL-DC6V-F HL1-PL-DC12V-F HL1-PL-DC24V-F HL1-PL-DC48V-F HL1-PL-DC100V-F Standard packing: Carton: 20 pcs.; Case: 200 pcs. 5. TM type Coil voltage 6V AC 12V AC 24V AC 48V AC 100/110V AC 110/120V AC 200/220V AC 220/240V AC 6V DC 12V DC 24V DC 48V DC 100/110V DC 2 Form C Part No. HL2-L-AC6V-F HL2-L-AC12V-F HL2-L-AC24V-F HL2-L-AC48V-F HL2-L-AC100V-F HL2-L-AC120V-F HL2-L-AC200V-F HL2-L-AC240V-F HL2-L-DC6V-F HL2-L-DC12V-F HL2-L-DC24V-F HL2-L-DC48V-F HL2-L-DC100V-F Standard packing: Carton: 20 pcs.; Case: 200 pcs. 3. PC board type Coil voltage Coil voltage 1 Form C Part No. HL1-HTM-AC6V-F HL1-HTM-AC12V-F HL1-HTM-AC24V-F HL1-HTM-AC48V-F HL1-HTM-AC100V-F HL1-HTM-AC120V-F HL1-HTM-AC200V-F HL1-HTM-AC240V-F HL1-HTM-DC6V-F HL1-HTM-DC12V-F HL1-HTM-DC24V-F HL1-HTM-DC48V-F HL1-HTM-DC100V-F 2 Form C Part No. HL2-HTM-AC6V-F HL2-HTM-AC12V-F HL2-HTM-AC24V-F HL2-HTM-AC48V-F HL2-HTM-AC100V-F HL2-HTM-AC120V-F HL2-HTM-AC200V-F HL2-HTM-AC240V-F HL2-HTM-DC6V-F HL2-HTM-DC12V-F HL2-HTM-DC24V-F HL2-HTM-DC48V-F HL2-HTM-DC100V-F Standard packing: Carton: 20 pcs.; Case: 200 pcs. All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. 2 Form C Part No. HL2-PL-AC6V-F HL2-PL-AC12V-F HL2-PL-AC24V-F HL2-PL-AC48V-F HL2-PL-AC100V-F HL2-PL-AC120V-F HL2-PL-AC200V-F HL2-PL-AC240V-F HL2-PL-DC6V-F HL2-PL-DC12V-F HL2-PL-DC24V-F HL2-PL-DC48V-F HL2-PL-DC100V-F HL RATING 1. Coil data 1) AC coils Nominal coil voltage Nominal coil current (mA) Nominal operating power (VA) 6V AC 50Hz 224 60Hz 200 50Hz 1.3 60Hz 1.2 12V AC 24V AC 48V AC 100/110V AC 110/120V AC 200/220V AC 111 56 28 13.4/14.7 12.2/13.5 6.7/7.4 100 50 25 12/13.2 10.9/11.9 6/6.6 1.3 1.3 1.3 1.3 1.3 1.3 1.2 1.2 1.2 1.2 1.2 1.2 Pick-up voltage (at 20C 68F) 80%V or less of nominal voltage (Initial) Drop-out voltage (at 20C 68F) 30%V or more of nominal voltage (Initial) Inductance (H) When drop-out When operating 0.078 0.074 0.312 1.243 4.974 23.75 27.19 85.98 0.295 1.181 4.145 20.63 25.57 81.76 Max. allowable voltage 110%V of nominal voltage Notes: 1. The relay operates in a range of 80% to 110% V of the voltage rating, but ideally, in consideration of temporary voltage fluctuations, it should be operated at the rated voltage. In particular, for AC operation, if the applied voltage drops to 80% V or more below the rated voltage, humming will occur and a large current will flow leading possibly to coil burnout. 2. The maximum allowable voltage is the maximum voltage fluctuation value for the coil power supply. This value is not a permissible value for continuous operation. (This value differs depending on the ambient temperature. Please contact us for details. 2) DC coils (at 20C 68F) Nominal coil voltage 6V DC Nominal coil current (mA) 150 Nominal operating power (W) 0.9 Coil resistance () 40 Pick-up voltage (at 20C 68F) Drop-out voltage (at 20C 68F) Max. allowable voltage (at 70C 158F) 12V DC 24V DC 48V DC 100/110V DC 75 37 18.5 10 0.9 0.9 0.9 1.0 160 650 2,600 10,000 80%V or less of nominal voltage (Initial) 10%V or more of nominal voltage (Initial) 110%V of nominal voltage Notes: 1. The rated excitation current is 10% (20C 68F). 2. The coil resistance for DC operation is the value measured when the coil temperature is 20C 68F. Compensate 0.4% for every 1C change in temperature. 3. The relay operates in a range of 80% to 110% V of the voltage rating, but ideally, in consideration of temporary voltage fluctuations, it should be operated at the rated voltage. 4. For use with 200 V DC, connect a 10 K (5W) resistor, in series, to the 100 V DC relay. 5. The maximum allowable voltage is the maximum voltage fluctuation value for the coil power supply. This value is not a permissible value for continuous operation. (This value differs depending on the ambient temperature. Please contact us for details.) 2. Specifications Characteristics Contact Rating Item Initial contact resistance, max Contact material Nominal switching capacity Min. switching capacity (Reference value)*1 Insulation resistance (Initial) Electrical characteristics Breakdown voltage (Initial) Between open contacts Between contact sets Between contact and coil Temperature rise Operate time (at 20C 68F)*2 Release time (at 20C 68F)*2 Functional Destructive Functional Vibration resistance Destructive Mechanical Shock resistance Mechanical characteristics Expected life Conditions 1,000 Vrms for 1min. (Detection current: 10mA.) 1,500 Vrms for 1min. (Detection current: 10mA.) 2,000 Vrms for 1min. (Detection current: 10mA.) Max. 80C (By resistive method, nominal voltage) DC type/AC type: Max. 25ms (Nominal voltage applied to the coil, excluding contact bounce time.) DC type/AC type: Max. 25ms (Nominal voltage applied to the coil, excluding contact bounce time.) (without diode) Min. 196 m/s2 (Half-wave pulse of sine wave: 11 ms; detection time: 10s.) Min. 980 m/s2 (Half-wave pulse of sine wave: 6 ms.) 10 to 55 Hz at double amplitude of 1 mm (Detection time: 10s.) 10 to 55 Hz at double amplitude of 2 mm AC type: 5x107 (at 180 cpm), DC type: 108 (at 180 cpm) AC load 1 Form C: 15A 125V AC, 10A 250V AC resistive load (cos=1) Life switching cycle: Min. 5x105 2 Form C: 10A 250V AC resistive load (cos=1) Life switching cycle: Min. 3x105 DC load 1 Form C: 3A 30V DC resistive load (cos=1) Life switching cycle: Min. 5x105 2 Form C: 3A 30V DC resistive load (cos=1) Life switching cycle: Min. 5x105 Electrical Conditions for operation, transport and storage*3 Max. Operating speed Unit weight Specifications Max. 50 m (By voltage drop 6 V DC 1A) AgSnO2 type 1 Form C: 15A 125V AC, 10A 250V AC (resistive load) 2 Form C: 10A 125V AC (resistive load) 100mA 5V DC Min. 100M (at 500V DC) Measurement at same location as "Initial breakdown voltage" section. Ambient temperature: -50C to +70C -58F to +158F (Without LED indication); -50C to +60C -58F to +140F (With LED indication) Humidity: 5 to 85% R.H. (Not freezing and condensing at low temperature) 20 cpm (at max. rating) Approx. 35g 1.23 oz Notes: If integrating into electrical appliances that will be subject to compliance to the Electrical Appliance and Material Safety Law, please use in an ambient temperature between -50C to +40C -58F to +104F (AC type). *1 This value can change due to the switching frequency, environmental conditions and desired reliability level, therefore it is recommended to check this with the actual load. *2 For the AC coil types, the operate/release time will differ depending on the phase. *3 The upper operation ambient temperature limit is the maximum temperature that can satisfy the coil temperature rise value.Refer to 4. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT. All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. HL REFERENCE DATA AC resistive load 15 10 1 DC inductive load (L/R=7ms) 0.1 10 Switching capacity range (2 Form C) AC resistive load Contact current, A Contact current, A Switching capacity range (1 Form C) AC inductive load (cos=0.4) DC resistive load 100 10 1 DC inductive load (L/R=7ms) 0.1 10 500 1,000 AC inductive load (cos=0.4) DC resistive load 100 500 1,000 Contact voltage, V Contact voltage, V DIMENSIONS (Unit: mm inch) 1. Plug-in type 1 Form C External dimensions Schematic (Bottom view) Standard type 27.2 1.071 20.8 .819 2 3 6 7 35.4 1.394 1.2 .047 6.35 .250 LED AC type 7 ( ) 7 8 3.95 .156 4.6 .181 6 .236 7.15 .281 14.2 .559 6 6 10 .394 6 2 3 3 Compatible with tab terminal #187 series receptacle. 3 LED DC type 2 0.5 .020 2 8 7 8 ( ) 8 (+) (-) General tolerance: 0.3 .012 2 Form C External dimensions 20.8 .819 Schematic (Bottom view) Standard type 27.2 1.071 7 1 2 3 4 5 6 8 35.4 1.394 1.2 .047 6.35 .250 LED AC type 0.5 .020 Compatible with tab terminal #187 series receptacle. 7 10 .394 2 3 4 5 6 7 8 14.2 .559 ( ) 1 3.7 .146 4.7 .185 6 .236 7.3 .287 LED DC type 1 2 1 2 3 4 3 4 5 6 5 6 8 ( ) General tolerance: 0.3 .012 All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. 7 (-) 8 (+) HL 2. PC board type 1 Form C External dimensions 20.8 .819 Schematic (Bottom view) Standard type 27.2 1.071 2 3 6 7 35.4 1.394 8 LED AC type 5 .197 3.5 .138 1.5 .059 LED DC type 2 2 1.2 .047 3 3 6 6 0.5 .020 7 7 8 ( ) ( ) 8 (+) (-) 10 .394 3.95 .156 4.6 .181 6 .236 7.15 .281 2 3 6 7 8 PC board pattern (Bottom view) R3 R.118 10 .394 5-2 dia. hole 5-.079 dia. 4.6 .181 14.2 .559 17.75 .699 6 .236 R2 R.079 4 .157 14.2 .559 General tolerance: 0.3 .012 8.5 .335 7.15 .281 Tolerance: 0.1 .004 2 Form C External dimensions 20.8 .819 Schematic (Bottom view) Standard type 27.2 1.071 1 2 3 4 5 6 7 8 35.4 1.394 LED AC type 1.2 .047 5 .197 3.5 .138 1.5 .059 0.5 .020 LED DC type 1 2 1 2 3 4 3 4 5 6 5 6 7 ( ) 7 8 (-) ( ) 8 (+) 10 .394 1 2 3 4 5 6 7 8 14.2 .559 3.7 .146 4.7 .185 6 .236 7.3 .287 PC board pattern (Bottom view) 10 .394 General tolerance: 0.3 .012 1.25 .049 1.25 .049 2 .079 1.25 .049 2 .079 8-2 dia. hole 8-.079 dia. 18 .709 13.3 .524 R2 4 .157 R.079 7.3 .287 14.2 .559 R2 R.079 4 4 Tolerance: 0.1 .004 All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. HL 3. TM type 1 Form C External dimensions Schematic (Bottom view) Standard type 43 1.693 20.6 .811 2 2 .079 3 6 7 34.4 1.354 1.2 .047 6.35 .250 Chassis (Panel) cutout in tandem mounting Chassis (Panel) cutout 23 .906 2-3.2 to 3.5 dia. hole 2-.126 to .138 dia. 0.5 .020 37.6 1.470 Compatible with tab terminal #187 series receptacle. 3.6 .142 8 37.6 1.470 21 21 .827 2 .827 .079 Tolerance: 0.1 .004 2 3 6 7 8 3.95 .156 4.6 .181 6 .236 37.6 7.15 1.480 .281 General tolerance: 0.3 .012 2 Form C Notes: 1. If connecting to #187 series tab terminals, use AMP Faston #187 series or #187 tab terminals conforming to UL or CSA inch-standard dimensions. 2. In mounting, use M3 screws and M3 washers. 3. When mounting TM types, use washers to prevent damage or distortion to the polycarbonate cover. 4. When tightening fixing screws, the optimum torque range should be 0.294 to 0.49 N*m, (3 to 5 kgf*cm). Moreover, use washers to prevent loosening. External dimensions Schematic (Bottom view) Standard type 43 1.693 20.6 .811 2 .079 1 2 3 4 5 6 7 8 34.4 1.354 1.2 .047 6.35 .250 Chassis (Panel) cutout Compatible with tab terminal #187 series receptacle. 37.6 1.470 37.6 1.470 Tolerance: 0.1 .004 7 1 2 3 4 5 6 8 3.7 .146 4.7 .185 6 37.6 .236 1.480 7.3 .287 General tolerance: 0.3 .012 23 .906 2-3.2 to 3.5 dia. hole 2-.126 to .138 dia. 0.5 .020 3.6 .142 Chassis (Panel) cutout in tandem mounting 21 21 .827 2 .827 .079 Notes: 1. If connecting to #187 series tab terminals, use AMP Faston #187 series or #187 tab terminals conforming to UL or CSA inch-standard dimensions. 2. In mounting, use M3 screws and M3 washers. 3. When mounting TM types, use washers to prevent damage or distortion to the polycarbonate cover. 4. When tightening fixing screws, the optimum torque range should be 0.294 to 0.49 N*m, (3 to 5 kgf*cm). Moreover, use washers to prevent loosening. For Cautions for Use, see Relay Technical Information. All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. HL RELAY ACCESSORIES ACCESSORIES (Sockets and Terminal sockets) HL RELAY TYPES 3. A hold-down clip is included in the package. 1. HL relay connection accessories include plug-in sockets, PC board sockets, and terminal socket for DIN rails. 2. UL/CSA approval is standard. The fixing method is the same as for HL sockets, HC sockets and ordinary HC terminal sockets. Compliance with RoHS Directive Type Plug-in socket PC board socket DIN rail terminal socket HC/HL-LEAF-SPRING-MK No. of poles HC/HL-LEAF-SPRING-K Item 1-pole 2-pole 1-pole 2-pole 1/2-pole (common) The fixing method is the same as for the HL DIN rail terminal sockets and the HC DIN terminal sockets. Packing quantity Part No. HL1 socket HL2 socket HL1 PC board socket HL2 PC board socket HL2-DIN terminal socket HL1-SS-K HL2-SS-K HL1-PS-K HL2-PS-K HL2-SFD-K Carton Case 20 pcs. 200 pcs. 10 pcs. 100 pcs. DIMENSIONS (Unit: mm inch) 1. Plug-in type sockets HL1 socket External dimensions 25.5 1.004 Compatible with tab terminal #187 series receptacle. Hold-down clip Note: The external and mounting dimensions of HL2 socket are the same for HL1 socket types. Only the number of terminals varies. 29.4 1.157 HL1 Socket (HL1-SS-K) 11.2 .441 18.7 .736 General tolerance: 0.3 .012 Hold-down clip is packaged with the socket. (Applied to HC sockets and ordinary HC terminal sockets) HL2 Socket (HL2-SS-K) Mounting hole diagram Side-by-side installation 25.8 1.016 8.9 .350 25.8 1.016 21.6 .850 5.9 .232 21.6 .850 Notes: 1. Applicable chassis board thickness is 1.0 to 2.0 mm. 2. Installation is easy by inserting the socket from the top into the holes and by depressing the two down arrows on the retention fitting from the front. Tolerance: 0.1 .004 All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd. HL RELAY ACCESSORIES 2. PC board type sockets HL2 PC board type socket External dimensions 21.2 .835 29.4 1.157 HL1 PC board type socket (HL1-PS-K) 2.0 .079 Hold-down clip Note: The external and mounting dimensions of HL2 PC board type socket are the same for HL1 PC board type socket. Only the number of terminals varies. 1.0 .039 11.2 .441 16.2 .638 Hold-down clip is packaged with the socket. (Applied to HC sockets and ordinary HC terminal sockets) General tolerance: 0.3 .012 HL2 PC board type socket (HL2-PS-K) PC board pattern (Bottom view) 1 Form C 10 .394 2.4 dia. hole .094 dia. 17.45 .687 15.3 .602 13.2 .520 10 .394 2 Form C 10 .394 4.7 .185 Side-by-side installation (For 2 Form C) 6.75 .266 17.45 .687 17.45 12.75 .687 .502 10 .394 15.3 .602 (6.6) (.260) 6.75 .266 17.25 .679 (5.3) (.209) 17.45 .687 Tolerance: 0.1 .004 15.3 .602 7.9 .311 15.3 .602 2.4 dia. hole .094 dia. Tolerance: 0.1 .004 3. Terminal sockets for DIN rail assembly (HL2-SFD-K) HL2-terminal sockets for DIN rail External dimensions Schematic 15.30.2 .602.008 M3.5 screw M.138 100.2 .394.008 9.350.2 .368.008 4.650.2 .183.008 2 1 4 3 6 5 8 7 1 4 3 6 5 8 7 21.10.6 .831.024 671 2.638.039 1.350.1 .053.004 8.10.2 .319.008 2 With a relay mounted Hold-down clip is packaged with the terminal socket. (Applied to HC DIN rail terminal sockets) Mounting hole diagram 260.6 1.024.024 300.6 1.181.024 28.60.6 1.126.024 8 .315 26 1.024 26 1.024 8 .315 67 2.638 100.3 .394.012 General tolerance: 0.3 .012 33.5 1.319 30 1.181 4 .157 30 1.181 2-M3.5 screw hole (or 4.20.1 dia. hole) 2-M3.5 screw hole (or 4.20.1 dia. hole) Tolerance: 0.1 .004 Chassis (Panel) cutout in tandem (side-by-side) mounting *To prevent damage or distortion, when tightening fixing screws, the optimum torque range should be 0.784 to 0.98 N*m, (8 to 10 kgf*cm). For Cautions for Use, see Relay Technical Information. All Rights Reserved (c) COPYRIGHT Panasonic Electric Works Co., Ltd.