Issue No. 12-SWDW-H018 October 30, 2012 Date of Issue Classification New Change For General Distribution PRODUCT SPECIFICATION FOR APPROVAL Product Description Customers Part Number Product Part Number Country of Origin Classification of Spec. Applications Detector Switch ESE24MH6T Japan PRODUCT SPECIFICATION FOR APPROVAL For distribution sales * Please fill in and sign the below and return 1 copy to us. Approval No. Approval Date Executed by (signature) Title Dept. Electro-mechanical Components Business Unit Industrial Devices Company, Panasonic Corporation 26-1-1 Doh Tsuruga, Fukui, Japan Phone +81-770-21-3625(Representative) Prepared by Monetary & Mechanical Device Development team Engineering Group-2 Contact Person Signature Name(Print) HIROSHI OGAWA Title Team Leader of Engineering Authorized by Signature Name(Print) MASAHIDE ONISHI Title General Manager of Engineering Title COMMON PRODUCT SPECIFICATION FOR INFORMATION Subject Detector Switch Rule No. 21 151SW0134E (R3) 1. Notification Items 1.1 Law and the regulation which are applied This product has not been manufactured with ozone depleting chemical controlled under the Montreal Protocol. 3 This product complies with the RoHS Directive (Restriction of the use of certain Hazardous Substance) in electical and electronic equipment (DIRECTIVE 2011/65/EU). All the materials used in this part are registered material under the Law Concerning the Examination and Regulation of Manufacture etc. or Chemical Substances. Permission must be obtained from the Japanese government if the product that is subject to the "Foreign Exchange and Foreign Trade Law" is to be exported or taken out of Japan. 1.2 Application Limits This product was designed and manufactured for general electronics devices household appliances, office equipment, data and communication equipment. For the following applications in which high reliability and safety are required, or for the applications in which the failure or malfunction of the products may directly jeopardize life or cause threat of personal asset, please contact us beforehand. Aircraft and aerospace equipment, anti-disaster or anti-crime equipment, medical equipment, transport equipment(automotives, trains, boat etc), high public information processing devices or the other equipments or devices that are equivalent to the above mentioned. 2 Please give us prior notification when this product is used in the products or models other than those specified in this specification. In the case where any problem occurs when this product is used in such products or models without any prior notification to us, our guarantee may not cover such a problem. Although we are exerting our best efforts to maintain the quality of these Products, we cannot guarantee that they will never cause short circuiting and open circuitry, please do not use this switch for the function that influences the life. Therefore, when designing an equipment or device with which the priority is given to the safety, you will please carefully study the influences to the whole equipment of a single function failure of a switch in advance to make out a fail-safe design providing necessary protective circuits. 1. Preparing a protective circuit or protective device to improve system safety, and 2. preparing a redundant circuit to improve system safety so that the single fault of a switch does not cause a dangerous situation. 1 Quality coverageImmunity Please use this product within the range of the specification described in "Products Specification For Information". Please acknowledge that our company and distributors cannot assume the responsibility at all beforehand about the accident and others when notes described in accident when it uses it by any chance outside the specification and "Application Notes" are not observed. 1.3 Handing of the delivery specification Writings in this specification form are subject to change through precautions. This specification form specify this item only. Please perform your approval test in the actual application conditions beforehand. The term of validity of this product specification shall be one year from the issue date. In case more than one year past, please request us new specifications again before ordering this product. After checking, put your receipt stamp or sign on the specification, and return one copy to us. In case that we received your order without returning the specification, we understand that you have approved the contents of the specification. Sym 1 2 3 Date '09.7.29 '11.11.1 '12.8.30 Revision Signed Chucked Addition of spec. Quality coverageImmunity T.N T.T K.Y Addition of spec. 1.2 K.T K.Y H.O K.T T.I H.O Update of EU RoHS Directive . 1.1 Panasonic Corporation Title Subject COMMON PRODUCT SPECIFICATION FOR INFORMATION Detector Switch Rule No. 22 151SW0134E (R3) 1.4 Manufacturing Sites ESE13ESE16ESE18ESE21ESE22ESE23ESE24ESE58 Type The country of manufacture : Japan Electro-mechanical Components Business Unit Industrial Devices Company, Panasonic Corporation ESE11ESE31 Type The country of manufacture : China / Japan Panasonic Industrial Devices (Qingdao) Co., Ltd. Electro-mechanical Components Business Unit Industrial Devices Company, Panasonic Corporation 2.Summary 2.1 This specifications applies the detector switch. 2.2 This specifications is a constituent document of contract for business concluded between your company and Panasonic Corporation. 2.3 Item not particularly specified in this specifications shall be in conformance with JIS Standards. Panasonic Corporation Title COMMON PRODUCT SPECIFICATION FOR INFORMATION Rule No.111 Subject ESE2400Type (1) 151ESE-24001 ESE2400 (1) (R 6) (Notes) 1 In case there are differences between the individual specifications and this specifications, priority shall be given to the individual specifications. 2 Test conditions ... Temperature ; 5 35 , Humidity ; 45 %85 %, Atmospheric pressure ; 86 kPa106 kPa. ... 5 35 45 %85 % 86 kPa106 kPa ITEM SPECIFICATIONS REMARKS . Appearance There shall be no harmful plating defective, rust, cracking, chip and deformation etc., on function. There shall be no noticeable deformation in the alignment of the terminals. Dimensions In accordance with the individual specifications. Marking In accordance with the individual specifications. MECHANICAL CHARACTERISTICS Stroke In accordance with the individual specifications. Operating force In accordance with the individual specifications. Operating No abnormalities to apply following load on the tip of operating part for 15 s. part strength 15 Operating direction ... 10 N Drawing direction ... 3 N Right direction against operating direction ... 3 N Wobble of 1.0mm maxto apply load 300 mN on the tip of operating part. operating part 300 mN 1.0 mm . . . Sym Date Revision Signed Chucked 3 '08.12. 1 Deletion of spec. Sn-Pb Eutectic solder 6.6 Solderability 6.7 Soldering heat Addition of spec. SPECIFICATION OF TAPING PACKAGE Application Notes K.T K.Y Y.K 4 5 6 '09.5.15 '09.7. 1 '10. 2. 4 Change of spec. J.H T.T K.Y Definitely of specification. 6.1 Storage temperature T.N T.T K.Y Change of spec. J.H T.I Y.K Check Check Plan Y. Nakase T. Konja J. Hosokawa Esta. Date 27Aug1998 9.3 Peeling strength of cover tape 7.Soldering heat Manual soldering Panasonic Corporation Panasonic Corporation Title Subject ITEM . Strength of terminal and terminal plate COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) SPECIFICATIONS No breaking of terminal and terminal plate to apply load 3 N in each direction on the tip of the terminal for 15 s. 3 N 15 Rule No.112 151ESE-24001 (R 6) REMARKS One test One terminal 1 1 ELECTRICAL CHARACTERISTICS Rating 3 VDC 50 A to 5 VDC 10 mA (Resistive Load) DC3 V 50A DC5 V 10 mA Contact resistance Withstanding voltage 100 VAC 50 Hz or 60 Hz for 1 minute on between non-continuous terminals and between outer metal part. AC 100 V 50 Hz or 60 Hz 1 Measuring condition 1 kHz200 Hz 20 mV,50 mA max. It does not apply during switching. 4 Insulation resistance 100 M min. at 100 V DC for 1 minute on between non-continuous terminals and between outer metal part. DC 100 V 1 100 M It does not apply during switching. Bouncing 10 ms max. at ordinary switching condition.200 mm/s 200 mm/s) ... 10 ms . 5 500 m max after switching without load several times. (Full stroke condition) --- 500 m ENVIRONMENT CHARACTERISTICS Operating -10 to 70 temperature 10 70 Storage -40 to 85 temperature 40 85 -20 to 60 20 60 Heat Leave in room temperature and room humidity for an hour after placing resistance in chamber of temperature +80 2 for 96 hours 80 2 96 1 The contents of table-1 shall be satisfied 1 No harmful deformationcracking and chip etcon function Low temperature resistance Leave in room temperature and room humidity for an hour after placing in chamber of temperature -25 2 for 96 hours 25 2 96 1 The contents of table-1 shall be satisfied 1 No harmful deformationcracking and chip etcon function Panasonic Corporation Bulk. Taping package. Title Subject ITEM 4 Moisture resistance Endurance 6 Solderability COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) SPECIFICATIONS Rule No.113 151ESE-24001 (R 6) REMARKS Leave in room temperature and room humidity for an hour after placing in chamber of temperature +40 2 and 90 RH to 95 RH for 96 hours +40 2 90 %RH95 %RH 96 1 The contents of table-1 shall be satisfied 1 No harmful rustdeformationcracking and chip etcon function No load test 50,000 cycle operations with no load Switching speed 15 times/min to 20 times/min 50,000 15 /20 / The contents of table-1 shall be satisfied 1 No harmful deformationcracking and chip etcon function load test 50,000 cycle operations with rated load Switching speed 15 times/min to 20 times/min 50,000 15 /20 / The contents of table-1 shall be satisfied 1 No harmful deformationcracking and chip etcon function Solder Alloy composition ... Sn-3Ag-0.5Cu Made by Senju Metal Industry Co.,Ltd M705 M705 Flux CF110VH2A made by TAMURA KAKEN CO.,LTD . Pretreatment : PCT test PCT Test shall be done in a condition of packing. Dip soldering type ... 105 ,100 %RH, 8 h Reflow soldering type ... 105 ,100 %RH, 4 h Test temperature 245 250 Dipping speed 20 mm/sec Dipping depth 1 mm2 mm Dipping an angle Vertical direction Test method Measured the time of zero cross by Menisuco-graph method. Test did dip method for test balance. SMD DIP Solder wetting times shall be 3 s or less. 3 The solder shall be covered on 90 min. of dipping area on the plating surface 90 Panasonic Corporation Soldering process shall be done at release condition only Title COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) SPECIFICATIONS Subject ITEM 7 Soldering heat Following tests shall be done in a condition of mounting on PWB. t1.0 mm Single sided PWB P t1.0 mm Dip soldering The Shall be done at temperature 260 3 for 5 s contents of After pre-heat treatment. 100 to 110 for 30 s table-1 shall 100 110 30 be satisfied 260 3 5 1 Dipping depth --- 1 / 2 of PWB thickness --- 12 Reflow soldering No harmful Test shall be done 2 times by following condition deformation 2 on function Temperature profile 250 +5/0 230 150180 120 max. 6 8 Flux proof 9 Temperature cycle test Rule No.114 151ESE-24001 (R 6) REMARKS Solder Used Reflow soldering ...Used Alloy composition Sn-3Ag-0.5Cu Flux Used CF-110VH-2A made by TAMURA KAKEN Co., Ltd. 40 max. Manual soldering Shall be done at temperature 350 10 for 3 s +1/0 s. 350 10 3 +1/0 Soldering iron with 60 W max.Tip diameter: 1 mm max. 60 W 1 mm (Note)Soldering iron shall not be touched on resin part. Abnormal pressure shall not be applied on terminal. Test shall be done in a condition of mounting on PWB Item No. 6.7 Soldering heat t=1.0 mm Single sided PWB. P t=1.0 mm Flux shall be not flowed inside of switch Leave in room temperature and room humidity for an hour after testing 20 cycles at following condition. 1 20 1 +702 Room temperature 202 30 min 10 min 15 min 30 min 10 min 15 min 1 cycle The contents of table-1 shall be satisfied 1 No harmful deformationcracking and chip etcon function Panasonic Corporation Reflow soldering shall be applied for the individual specification prescribed model only. Title Subject ITEM COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) SPECIFICATIONS Salt spray resistance Wash and dry after testing 3 cycles (1 cycles is 8 h spray of salt water to 5 %1 %wt and 16 h pause) in chamber of +35 2 . 5 %1 %wt +35 2 8 16 1 3 There shall be no harmful rust on function. 1 Drop shock proof Drop from a height of 1m on hard board of thickness 3 cm 10 times naturally. 3 cm 1m 10 The contents of table-1 shall be satisfied 1 No harmful deformationcracking and chip etcon function Except for flaw and terminal bending. 2 Shock resistance Test shall be done at following condition. Acceleration 735m/s2 75 G Operating time 6 ms Test direction Each two directions of X,Y and Z directions. Test frequency Every 3 times Total 18 times 735m/s2 75 6 ms X,Y,Z 2 3 18 The contents of table-1 shall be satisfied 1 No harmful deformationcracking and chip etcon function 3 Vibration Proof Vibration of amplitude : 1.5 mm, f=10 Hz55 Hz10 Hz and the period : 1 minute shall be done in X,Y and Z direction for respective 2 hours. 1.5 mm10 Hz55 Hz10 Hz1 X,Y,Z 2 The contents of table-1 shall be satisfied 1 No harmful deformationcracking and chip etcon function 4 Hydrogen sulfide resistance Place in chamber of +40 2 90 %RH to 95 %RH and 3 ppm0.5 ppm H2S for 96 hours +40 2 90 %RH95% RHH2S 3 ppm0.5 ppm 96 The contents of table-2 shall be satisfied 2 No harmful rust, deformationcracking and chip etcon function Panasonic Corporation Rule No.115 151ESE-24001 (R 6) REMARKS Title COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) SPECIFICATIONS Subject ITEM 5 Joint strength of solder Rule No.116 151ESE-24001 (R 6) REMARKS Dip soldering Solder Alloy composition ... Sn-3Ag-0.5Cu Made by Senju Metal Industry Co.,Ltd M705 M705 Flux : CF110VH2A made by TAMURA KAKEN CO.,LTD . Solderability condition ... Shall be done at temperature 255 3 for 5 s After pre-heat treatment. 100 to 110 for 30 s5 s 100 110 30 s5 s 255 3 5 Temperature cycle ... Test cycle 1000 cycle ... 1 cycle Peak temperature 25 2 , +80 2 Time to hold peak temperature is more than 7 minute. 7 Average change ratio of robustness after temperature cycle.... 50 % or less. .... 50 % Reflow soldering Solder Alloy composition ... Sn-3Ag-0.5Cu Made by Senju Metal Industry Co.,Ltd M705221BM M705221BM Solderability condition ... Pre -heat 150 170 60 s120 s ... Heat 230 min.30 s40 s ... Peak 245 250 Temperature cycle ... Test cycle 1000 cycle ... 1 cycle Peak temperature 25 2 , +80 2 Time to hold peak temperature is more than 7 minute. 7 Average change ratio of robustness after temperature cycle.... 50 % or less. .... 50 % 6 Whisker test Tests shall be done in a condition of mounting on PWB. t1.0 mm Single sided PWB P t1.0 mm Test condition Moisture resistance ... +40 2 90 %RH95 %RH1000 h Average outbreak distance of whisker after test. ... 200m or less ... 200m Table-1 1 Contact resistance Insulation resistance Withstand voltage Operating force Table-2 2 1 max. 1 100 V DC 10 M min DC 100 V 10 M 100 V AC for 1 minute AC 100 V 1 500 mN max. 500 mN Contact resistance Insulation resistance Withstand voltage Operating force Panasonic Corporation 3 max. 3 100 V DC 10 M min DC 100 V 10 M 100 V AC for 1 minute AC 100 V 1 500 mN max. 500 mN Title Subject ITEM COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) SPECIFICATION OF TAPING PACKAGE 3 SPECIFICATIONS . Scope Rule No.117 151ESE-24001 (R 6) This specification outlines engineering information of the taping package for switches. In case there are differences between the individual specification and this specification, priority shall be given to the individual specification Shall be applied to parts of embossed taping package. . Appliance . Specification of taping package In accordance with individual specification. 1 Dimensions 2 Protrusion of cover tape Cover tape shall not protrude on the pilot holes. Protrusion of cover tape from carrier tape shall be 0.1 mm max. ... 0.1 mm 3 Peeling strength of cover tape Tested as follows, peeling strength of cover tape shall be 0.1 N 1.3 N. 0.1 N 1.3 N (Refer to conform with JIS C 0806-3 ) ( JIS C 0806-3 ) 4 Peeling direction ... as follows Peeling speed ... 300 mm. / min. Peeling angle ... 165180 4 4 Tensile strength of taping package Tensile strength of taping package after sealing shall be 10 N minimum. No tearing off and peeling off of taping package shall exist. ... 10 N 5 Detachable characteristics Switch shall fall freely from the reversed carrier tape after the switch pushed at 100 mN200 mN. (No adhesion by grease) 100 mN200 mN Switch shall not adhere on cover tape at the peeling of the cover tape. 6 Lacking of parts There shall be no lack in packing. Panasonic Corporation Title Subject ITEM COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) SPECIFICATIONS Rule No.118 151ESE-24001 (R 6) W . Specification of reel 1 Dimensions W dimension W 2 Indication 24.4 +2 /0 Following items shall be indicated on the reel. Customer's part No. Panasonic Part No. Quantity Manufacturing lots. Company's name or Trade mark Panasonic Corporation Title Subject ! COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) Application Notes Rule No.119 151ESE-24001 (R 6) 3 When using our Detector Switches, please observe the following items ("prohibited items") and be cautions of the Following in order to prevent dangerous accidents and deterioration of performance. Prohibited items and notes on mounting 1 When soldering (including preheat), set the lever to the release position. () 2 When soldering using a soldering iron, soldering conditions vary with the tip shape of the soldering iron, wattage, and PWB thickness. Thoroughly check the condition in advance, including the heat resistance rating of the solder. 3 Do not apply a load to terminals when soldering. Care should be taken in this regard because a load may deteriorate electric and mechanical characteristics. 4 When mounting a detector switch to a through-hole type PWB, the influence of thermal stress on the switch is greater than that on one-sided PWB. Be sure to check the influence as well as the heat resistance rating of the solder. 5 Do not dip-solder after reflow-soldering to prevent from jumping flux. 6 Since the detector switches are not sealed, do not wash them. 7 With the switch installed on the printed wiring board, do not stack the boards. Notes on circuit conditions 1 To ensure reliability, use detector switches within the rated range, as designated in "Product Specifications for Information. " 2 To avoid malfunction of a set due to bounce generated by turning the switch ON and OFF, and/or due to chatter generated by external vibrations, etc., take the following into consideration in design. Please make sure canceling "Bouncing and Chattering " is to add an analog filter (CR integrator circuit.) and a soft filter (multiple-reading determination system.) ON OFF CR 1. Analog filter (CR integration circuit.) CR (Recommendation : Time constant 6 ms or more.) 6 ms 2. Soft filter (At the multiple-reading determination system.) Software solution should be adopted to read output signals from the switch several times for determination by using a microcomputer. (Recommendation : Reading three times or more at the cycle of 3 ms or more.) 3 ms 3 Panasonic Corporation Title COMMON PRODUCT SPECIFICATION FOR INFORMATION Rule No.1110 Subject ESE2400Type (1) 151ESE-24001 ESE2400 (1) (R 6) Notes on circuit conditions (Continuation) 3. Do not control by Flip-Flop Circuits etc. - (Do not event control by voltage drop trigger on the falling edge etc.) Prohibited items and notes on mounting and operating conditions (1) Design so that the load applied to the lever during operation is within the rated range of the Switch's lever strength. (2) If multiple switches are placed side by side, or a switch is placed near another part, the gap between the switch and the adjacent switch/part must be at least 1mm to prevent from flux jumping and to ensure proper insulation distance. 1 mm (3) Design and use so that external stresses is not constantly applied to the soldering parts in a set in any direction. External stress may cause pattern peeling and solder cracks on a PWB. (4) In case a switch body is mechanically fixed, care shall be taken so that mounting load is concentrated on the edge of the switch body (case). (5) When mounting a switch (mounting to chassis or button mounting), take care so that no foreign matter enters the switch. (6) Contact lubricant which is used in detector switches, may flow out to the exterior of the switch due to the structure. For design review, check the operating conditions sufficiently. (7) The switch is not dustproof and not waterproof. Therefore, avoid the following ambient surroundings and other conditions because they may affect performance. Under an atmosphere of corrosive gas such as Cl2H2SNOXor SO2. Cl2H2S NOX SO2 In atmospheres of residual water drops, dew condensation, Adhesive water drops. In liquid such as water, salt solution, oil, chemicals, and organic solvents. In direct sunlight. In dusty locations. (8) Avoid continuous operation with a switch constantly on NORMALCLOSE position. ON (9) Avoid continuous operation at temperatures limit of "OPERATING TEMPERATURE". (10) Design so that external stresses is not applied to the switch body when a set is used. (11) Design so that the operating stroke amount is about 0.5mm longer than full travel of the switch. 0.5 mm (12) Please use this switch for operating, that operating part will be operated both sides of right and left directions. Do not operate only one side. Panasonic Corporation Title Subject COMMON PRODUCT SPECIFICATION FOR INFORMATION ESE2400Type (1) ESE2400 (1) Rule No.1111 151ESE-24001 (R 6) Prohibited items and notes on storage conditions Since contact characteristics and soldering quality may deteriorate due to sulfulation and oxidation of the contacts and terminals, pay heed to the following items. (1) For storage and transport of the switches, avoid unpacking them, and store them at room temperature and room humidity. Use them as soon as possible, generally within 3 months, or within a maximum of 6 months after delivery. 3 6 (2) Do not store the switches under conditions of high temperature and / or high humidity, or in a location where corrosive gas may be generated. (3) If some units remain after unpacking, keeping them in custody in containers sealed up and applying adequate moisture-proof and gas proof treatment. Panasonic Corporation