TDA7377
2x30W DUAL/QUAD POWER AMPLIFIER FOR CAR RADIO
HIGHOUTPUT POWER CAPABILITY:
2x35W max./4
2x30W/4EIAJ
2x30W/4EIAJ
2x20W/4@14.4V,1KHz,10%
4x6W/4@14.4V,1KHz,10%
4x10W/2@14.4V,1KHz, 10%
MINIMUM EXTERNAL COMPONENTS
COUNT:
NOBOOTSTRAP CAPACITORS
NOBOUCHEROTCELLS
INTERNALLYFIXEDGAIN (26dB BTL)
ST-BY FUNCTION (CMOSCOMPATIBLE)
NOAUDIBLEPOPDURINGST-BYOPERATIONS
DIAGNOSTICSFACILITYFOR:
CLIPPING
OUTTO GND SHORT
OUTTO VSSHORT
SOFTSHORTAT TURN-ON
THERMALSHUTDOWN PROXIMITY
Protections:
OUPUTAC/DC SHORT CIRCUIT
–TOGND
–TOV
S
ACROSSTHE LOAD
SOFTSHORTAT TURN-ON
OVERRATING CHIP TEMPERATURE WITH
SOFTTHERMAL LIMITER
LOADDUMP VOLTAGESURGE
VERYINDUCTIVE LOADS
FORTUITOUSOPEN GND
REVERSEDBATTERY
ESD
September 1998
BLOCK DIAGRAM
MULTIWATT15V MULTIWATT15H
ORDERING NUMBERS:
TDA7377V TDA7377H
DIAGNOSTICS
1/10
DESCRIPTION
The TDA7377is a new technology class AB car
radio amplifier able to work either in DUAL
BRIDGEor QUADSINGLEENDED configuration.
The exclusive fully complementarystructureof the
output stage and the internally fixed gain guaran-
tees the highest possible power performances
with extremely reduced component count. The
on-boardclip detectorsimplifies gain compression
operation. The fault diagnosticsmakes it possible
to detect mistakes during car radio set assembly
and wiring in the car.
GENERAL STRUCTURE
ABSOLUTEMAXIMUM RATINGS
Symbol Parameter Value Unit
Vop Operating Supply Voltage 18 V
VSDC Supply Voltage 28 V
Vpeak Peak Supply Voltage (for t = 50ms) 50 V
IOOutput PeakCurrent (notrepetitive t = 100µs) 4.5 A
IOOutput Peak Current (repetitive f > 10Hz) 3.5 A
Ptot Power Dissipation (Tcase =85°C) 36 W
Tstg,T
jStorage and Junction Temperature -40 to 150 °C
THERMAL DATA
Symbol Description Value Unit
Rth j-case Thermal Resistance Junction-case Max 1.8 °C/W
PIN CONNECTION (Topview)
DIAGNOSTICS
TDA7377
2/10
ELECTRICAL CHARACTERISTICS (Referto the test circuit, VS= 14.4V;RL=4
; f = 1KHz;
Tamb =25°C,unlessotherwise specified
Symbol Parameter Test Condition Min. Typ. Max. Unit
VSSupply Voltage Range 8 18 V
IdTotal Quiescent Drain Current RL=150 mA
VOS Output Offset Voltage 150 mV
POOutput Power THD = 10%; RL=4
Bridge
Single Ended
Single Ended, RL=2
18
5.5 20
6
10
W
W
W
POmax Max. Output Power (***) VS = 14.4V, Bridge 31 35 W
PO EIAJ EIAJ Output Power (***) VS= 13.7V, Bridge 27 30W
THD Distortion RL=4
Single Ended, PO= 0.1 to 4W
Bridge, PO= 0.1 to 10W 0.02
0.03 0.3 %
%
CT Cross Talk f = 1KHz Single Ended
f = 10KHz Single Ended 70
60 dB
dB
f = 1KHz Bridge
f = 10KHz Bridge 55 60 dB
dB
RIN Input Impedance Single Ended
Bridge 20
10 30
15 K
K
GVVoltage Gain Single Ended
Bridge 19
25 20
26 21
27 dB
dB
GVVoltage Gain Match 0.5 dB
EIN Input Noise Voltage Rg= 0; ”A” weighted, S.E.
Non Inverting Channels
Inverting Channels 2
5µV
µV
Bridge
Rg = 0; 22Hz to 22KHz 3.5 µV
SVR Supply Voltage Rejection Rg= 0; f = 300Hz 50 dB
ASB Stand-by Attenuation PO=1W 80 90 dB
ISB ST-BY Current Consumption VST-BY = 0 to 1.5V 100 µA
VSB ST-BY In Threshold Voltage 1.5 V
VSB ST-BY Out Threshold Voltage 3.5 V
Ipin7 ST-BY Pin Current Play ModeVpin7 =5V 50 µA
Max Driving Current Under
Fault(*) 5mA
Icd off Clipping Detector
Output AverageCurrent d = 1% (**) 90 µA
Icd on Clipping Detector
Output AverageCurrent d = 5% (**) 160 µA
Vsat pin10 Voltage Saturation on pin 10 Sink Current at Pin 10 = 1mA 0.7 V
(*) See built-in S/C protection description
(**) Pin 10 Pulled-up to 5V with 10K;R
L=4
(***) Saturatedsquare wave output.
TDA7377
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C1 0.22µF
1
DIAGNOSTICS
47
C10 2200µF
D94AU063A
C7
10µF
10K R1
ST-BY
IN FL
C2 0.22µF
IN FR 5
C4 0.22µF
12IN RL
C3 0.22µF
IN RR 11
C8 47µF
6
13
C5
1000µF
C6
100nF
3
VS
C9 2200µF
2
15
C11 2200µF
C12 2200µF
14
OUT FL
OUT FR
OUT RL
OUT RR
89 10
STANDARD TEST ANDAPPLICATION CIRCUIT
Figure 1: Quad Stereo
C1 0.47µF
1
DIAGNOSTICS
47
D94AU064A
C5
10µF
10K R1
ST-BY
IN L
C2 0.47µF
5
12IN R
11
C8 47µF
6
13
C3
1000µF
C4
100nF
3
VS
2
15
14
OUT L
89 10
OUT R
Figure 2: Double Bridge
0.22µF
1
DIAGNOSTICS
47
D94AU065A
10µF
10K
ST-BY
IN L
0.47µF
5
IN BRIDGE 12
47µF
6
13
1000µF100nF
3
VS
2
15
14
OUT L
89 10
OUT
BRIDGE
11
0.22µF
IN L OUT R
2200µF
2200µF
Figure 3: Stereo/Bridge
Note:
C9, C10, C11, C12 could be
reduced if the 2operation is not
required.
TDA7377
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High ApplicationFlexibility
The availability of 4 independentchannels makes
it possible to accomplish several kinds of applica-
tions ranging from 4 speakers stereo (F/R) to 2
speakersbridge solutions.
In case of working in single ended conditions the
polarity of the speakers driven by the inverting
amplifier must be reversedrespect to those driven
by non inverting channels.
This is to avoid phase inconveniences causing
sound alterations especially during the reproduc-
tionof low frequencies.
Easy SingleEnded to Bridge Transition
The change from single ended to bridge configu-
rations is made simply by means of a short circuit
across the inputs, that is no need of furtherexter-
nal components.
Gain Internally Fixed to 20dB in Single Ended,
26dB inBridge
Advantagesof thisdesign choice are in terms of:
componentsand space saving
output noise, supply voltage rejection and dis-
tortionoptimization.
Silent Turn On/Off and Muting/Stand-by Func-
tion
The stand-by can be easily activated by means of
a CMOS level applied to pin 7 through a RC filter.
Under stand-by condition the device is turned off
completely (supply current = 1µA typ.; output at-
tenuation= 80dB min.).
Every ON/OFFoperationis virtually pop free.
Furthemore, at turn-on the device stays in muting
condition for a time determined by the value as-
signed to theSVR capacitor.
While in muting the device outputs becomes in-
sensitive to any kinds of signal that may be pre-
sent at the input terminals. In other words every
transient coming from previous stages produces
no unplesantacoustic effectto the speakers.
STAND-BYDRIVING (pin 7)
Some precautions have to be taken in the defini-
tion of stand-by driving networks: pin 7 cannot be
directly driven by a voltagesource whose current
capability is higher than 5mA. In practical cases
a series resistance has always to be inserted,
having it the double purpose of limiting the cur-
rent at pin 7 and to smooth down the stand-by
ON/OFF transitions - in combination with a ca-
pacitor - for output pop prevention.
In any case, a capacitor of at least 100nF from
pin 7 to S-GND, with no resistance in between, is
necessary to ensure correct turn-on.
OUTPUT STAGE
The fully complementary output stage was made
possible by the development of a new compo-
nent: the ST exclusivepower ICV PNP.
A novel design based upon the connectionshown
in fig. 20 has then allowed the full exploitation of
its possibilities.
The clear advantagesthis new approachhas over
classicaloutput stagesare as follows:
Rail-to-Rail Output Voltage Swing With No
Need of Bootstrap Capacitors.
The outputswing is limited only by the VCEsat
of the output transistors, which is in the range
of 0.3(Rsat) each.
Classical solutions adopting composite PNP-
NPN for the upper output stage have higher
saturationloss on the top side of the waveform.
This unbalanced saturation causes a signifi-
cant power reduction. The only way to recover
power consists of the addition of expensive
bootstrapcapacitors.
Absolute Stability Without Any External
Compensation.
Referring to the circuit of fig. 20 the gain
VOut/VIn is greater than unity, approximately1+
R2/R1. The DC output (VCC/2) is fixed by an
auxiliary amplifier common to allthe channels.
Bycontrollingtheamountof thislocal feedbackit
is possible to force the loop gain (A*β)toless
thanunity at frequencyfor which the phase shift
is 180°. This means that the output buffer is in-
trinsicallystableand notproneto oscillation.
Most remarkably, the above feature has been
achieved in spite of the very low closed loop
gain of the amplifier.
In contrast, with the classical PNP-NPN stage,
the solution adopted for reducing the gain at
high frequencies makes use of external RC
networks,namely the Boucherotcells.
BUILT–IN SHORTCIRCUIT PROTECTION
Figure20: TheNew OutputStage
TDA7377
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Reliable and safe operation, in presence of all
kinds of short circuit involving the outputs is as-
sured by BUILT-IN protectors. Additionally to the
AC/DC short circuit to GND, to VS, across the
speaker, a SOFT SHORT condition is signalled
out duringthe TURN-ON PHASE so assuringcor-
rect operation for the device itself and for the
loudspeaker.
This particular kind of protection acts in a way to
avoid that the device is turned on (by ST-BY)
when a resistive path (less than 16 ohms) is pre-
sent between the output and GND. As the in-
volved circuitry is normally disabled when a cur-
rent higher than 5mA is flowing into the ST-BY
pin, it is important, in order not to disable it, to
have the external current source driving the ST-
BY pin limited to 5mA.
This extra functionbecomes particularly attractive
when, in the single ended configuration, one ca-
pacitor is shared between two outputs (see fig.
21).
Supposing that the output capacitor Cout for any
reason is shorted, the loudspeaker will not be
damaged being this soft short circuit condition re-
vealed.
DiagnosticsFacility
The TDA7377is equipped with a diagnostic cir-
cuitry able to detect the followingevents:
Clipping in the outputsignal
Thermalshutdown
Outputfault:
shortto GND
shortto VS
softshortat turnon
The information is available across an open
collector output (pin 10) through a current sink-
ing when the event is detected
A current sinking at pin 10 is triggered when a
certain distortion level is reached at any of the
outputs. This function allows gain compression
possibility whenever the amplifieris overdriven.
ThermalShutdown
In this case the output 10 will signal the proximity
of the junction temperature to the shutdown
threshold. Typically current sinking at pin 10 will
start ~10°C before the shutdown threshold is
reached.
HANDLING OF THE DIAGNOSTICS INFORMA-
Figure 21.
Figure22: ClippingDetectionWaveforms
Figure23: OutputFault Waveforms (seefig. 24)
TDA7377
TDA7377
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TION
As various kinds of information is available at the
same pin (clipping detection, output fault, thermal
proximity),this signal must be handled properly in
orderto discriminate each event.
This could be done by takinginto account the dif-
ferent timing of the diagnostic output during each
case.
SOFT SHORT
OUT TO Vs SHORT
FAULT DETECTION
CORRECT TURN-ON
OUT TO GND SHORT
t
t
t
ST-BY PIN
VOLTAGE
2V
OUTPUT
WAVEFORM
Vpin 10
CHECK AT
TURN-ON
(TEST PHASE) SHORT TO GND
OR TO Vs
D94AU149A
Figure 24: FaultWaveforms
t
t
t
ST-BY PIN
VOLTAGE
Vs
OUTPUT
WAVEFORM
Vpin
10
WAVEFORM
SHORT TO GND
OR TO Vs
D94AU150
CLIPPING THERMAL
PROXIMITY
Figure 25: Waveforms
TDA7377
7/10
Normally the clip detector signalling produces a
low level at pin 10 thatis shorter than that present
under faulty conditions; based on this assumption
an interface circuitry to differentiate the informa-
tionis representedin theschematicof fig. 26.
Figure 26.
TDA7377
PCB-LAYOUT GROUNDING (general rules)
The device has 2 distinct ground leads, P-GND
(POWER GROUND) and S-GND (SIGNAL
GROUND) which are practically disconnected
from each other at chip level. Proper operationre-
quires that P-GND and S-GND leads be con-
nected together on the PCB-layout by means of
reasonablylow-resistance tracks.
As for the PCB-ground configuration, a star-like
arrangement whose center is represented by the
supply-filtering electrolytic capacitor ground is
highly advisable. In such context, at least 2 sepa-
rate paths have to be provided, one for P-GND
and one for S-GND. The correct ground assign-
mentsare as follows:
STANDBY CAPACITOR, pin 7 (or any other
standbydriving networks): on S-GND
SVR CAPACITOR (pin 6): on S-GND and to be
placed as close as possible to the device.
INPUT SIGNAL GROUND (from active/passive
signal processorstages):on S-GND.
SUPPLY FILTERING CAPACITORS (pins 3,13):
on P-GND. The (-) terminal of the electrolytic ca-
pacitor has to be directly tied to the battery(-) line
and this should represent the starting point for all
the ground paths.
TDA7377
8/10
Multiwatt15 V
DIM. mm inch
MIN. TYP. MAX. MIN. TYP. MAX.
A5
0.197
B 2.65 0.104
C 1.6 0.063
D 1 0.039
E 0.49 0.55 0.019 0.022
F 0.66 0.75 0.026 0.030
G 1.02 1.27 1.52 0.040 0.050 0.060
G1 17.53 17.78 18.03 0.690 0.700 0.710
H1 19.6 0.772
H2 20.2 0.795
L 21.9 22.2 22.5 0.862 0.874 0.886
L1 21.7 22.1 22.5 0.854 0.870
0.886
L2 17.65 18.1 0.695
0.713
L3 17.25 17.5 17.75 0.679 0.689 0.699
L4 10.3 10.7 10.9 0.406 0.421 0.429
L7 2.65 2.9 0.104 0.114
M 4.25 4.55 4.85 0.167 0.179 0.191
M1 4.63 5.08 5.53 0.182 0.200 0.218
S 1.9 2.6 0.075 0.102
S1 1.9 2.6 0.075 0.102
Dia1 3.65 3.85 0.144 0.152
OUTLINE AND
MECHANICAL DATA
TDA7377
9 /10
DIM. mm inch
MIN. TYP. MAX. MIN. TYP. MAX.
A5
0.197
B 2.65 0.104
C 1.6 0.063
E 0.49 0.55 0.019 0.022
F 0.66 0.75 0.026 0.030
G 1.14 1.27 1.4 0.045 0.050 0.055
G1 17.57 17.78 17.91 0.692 0.700 0.705
H1 19.6
0.772
H2 20.2 0.795
L 20.57 0.810
L1 18.03
0.710
L2 2.54
0.100
L3 17.25 17.5 17.75 0.679 0.689 0.699
L4 10.3 10.7 10.9 0.406 0.421 0.429
L5 5.28 0.208
L6 2.38
0.094
L7 2.65 2.9 0.104 0.114
S 1.9 2.6 0.075 0.102
S1 1.9 2.6 0.075 0.102
Dia1 3.65 3.85 0.144 0.152 Multiwatt15 H
OUTLINE AND
MECHANICAL DATA
TDA7377
10/10