Me 4455452 0016647? 937 MINR International 1oR|Rectifier HIGH VOLTAGE DIODES INTERNATIONAL RECTIFIER Features @ High voltage @ Electrically isolated base plate @ 3500 V,,,, isolating voltage M@ Standard JEDEC package Mf Simplifies mechanical designs, rapid assembly H High surge capability @ Large creepage distances Hf Alumina substrate @ UL E 78996 approved Description This new IRK series of ADD-A-paks uses high voltage power diodes in four basic configurations. The semi- conductors are electrically isolated from the metal base, allowing common heatsinks and compact as- semblies to be built. They can be interconnected to form single phase or three phase bridges and the single diode module can be used in conjunction with the thyristor modules as a freewheel diode. These modules are intended for general purpose applications such as battery chargers, welders and plating equip- ment and everywhere high voltage and high current are required. Major Ratings and Characteristics SERIES IRK.61, .81, .101 NEW ADD-A-pak Power Modules BSE PD 60A 80A 100A Parameters IRK.61 | IRK.81 | IRK.101 | Unit lay) 60 80 100 | A lems) 94 125 | 157 | A lrsq @ 50Hz | 1450 | 1600 | 2020 | A @ 60Hz | 1520 | 1680 | 2110 | A It @50Hz | 10520 | 12890 | 20430 | A2s @ 6OHz | 9600 | 11760 | 18650 | As vt 105260 | 128900 | 204300 | A?Vs! Vrrm range 1400 to 2000 Vv Ty range -40 to 150 C D171 Bulletin 12777/AIRK.61, .81, .101 Series MB 4855452 0O1lbb4s 48735 MMINR ELECTRICAL SPECIFICATIONS INTERNATIONAL RECTIFIER Voltage Ratings Type number Voltage | V.,,,, maximum repetitive | Vic: maximum non-repetitive lanm Code peak reverse voltage peak reverse voltage max. Vv Vv mA 14 1400 1500 10 IRK.61- 16 1600 1700 10 IRK.81- 18 1800 1900 10 IRK.101- 20 2000 2100 10 Forward Conduction Parameters IRK.61 | IRK.81 |IRK.104]Units} Conditions Vey AN) Max. average forward current 60 80 100 A | 180 conduction, half sine wave @ Case temperature 90 88 87 c lems) Max. RMS forward current 94 125 157 A lesm Max. peak, one-cycleforward, | 1450 | 1600 | 2020 | A_|t=10ms | Novoltage non-repetitive surge current 1520 | 1680 | 2110 { A |t=8.3ms| reapplied | Sinusoidaihalfwave, 1220 | 1850 | 1700 | A |t=10ms | 100%V,,,, |InitialT = Tmax 1270 {| 1410 | 1780 | A _ |t=8.3ms| reapplied Pt Maximum Ptfor fusing 10520 | 12890 | 20430 | As |t-10ms | Novoltage 9600 | 11760 | 18650 | As |t=&.3ms/ reapplied | Sinusoidalhalf wave, 7440 | 9110 | 14450 | As |t=10ms | 100%V,.,, | InitialT = T ,max 6790 | 8320 | 13200 | As | t=8.3ms| reapplied Vt Maximum[*ytforfusing 105200 | 128900 {204300 | A2/s | t=0.1 to 10ms, no voltage reapplied V, Low level value of threshold F(TO)t (TO) voltage 0.73 | 0.75 0.71 | Vi i(1 6.7% xxx, ay* I <axley ay) Vv Righ level value of threshold Froje voltage 0.92 | 0.89 | 0.861) Vi | (eXlpy<!<20xxxle ay) t, Low level value of forward tt sloperesis 3.70 | 2.73 1.84 |mQ | (1 6.7%xaxl,, ay) <!< axle, avy) t, High level value of forward 12 slope resistance 290 | 2.26 1.45 | maQ (tx egy <!<20x2X ley) Tey % leayy' T=25C, tp=400ps square wave Vey Max.forward voltage drop 1.35 1.36 134] V lay power = Veco) x leavy +1x Cegaus ? Thermal and Mechanical Specifications T, Junction operating temperature -40 to 150 C T tg Storage temperature range ~40 to 150 C Rauc Max. internal thermal resistance 0.325 | 0.250 | 0.22 | K/W JIRKD./IRKJ.JIRKC.. | Per module, DC operation junction to case 0.65 | 0.50 | 0.44 | K/W |IRKE.. Per junction, DC operation R Thermal resistance, case MhC-S i toheatsink 0.1 01 0.1 | K/W | Mounting surface flat, smooth and greased T Mounting ADD-A-pakto 5 Nm_ | Amountingcompoundis recommended and the torque torque+10% heatsink should be rechecked after a period of about 3 hours to Busbar to ADD-A-pak 3 Nm | allow forthe spreadofthe compound wt Approximate weight 170 (6) g (oz) * Casestyle TO-240AA JEDEC Blocking laa Max.peakrev.leakagecurrent | 10 10 10 mA | T,=150C Ving _RMSisolation voltage 3600 | 3500 | 3500 V_ | 50Hz, circuit to base, all terminals shorted; t= 1s D172 BSE DMe 4855452 0016649 7OT MINR AR Conduction (per Junction) INTERNATIONAL RECTIFIER IRK.61, .81, .101 Series BSE D (The following table shows the increment of thermal resistance R,, ,, whan devices operate at different conduction angles than DC) Conduction angle IRK.61., IRK.81.. | IRK.101..| Units | Conditions 180 0.110 0.094 0.062 K/W T ym Tmax. 120 0.131 0.112 0.087 K/W 90 0.168 0.143 0.111 K/W 60 0.247 0.210 0.164 K/w 30 0.413 0.357 0.279 K/w 180 0.080 0.067 0.052 K/W T,-T ymax. 120 0.138 0.116 0.090 K/IW 90 0.184 0.155 0.121 K/W g 60 0.258 0.220 0.172 KiW 30 0.417 0.361 0.283 K/W Ordering Information Table Device Code ER - = Module type Bi - Circuit configuration (See Circuit Configuration Table) EX - Current code ga - Voltage code (See Voltage Ratings Table) Circuit Configurations IRKD..-.. IRKJ..-.. IRKC..... IRKE..-.. ~O -9 +0 + D|= 2diodes in series E|= Single diode + + - J}= 2diodes / Common anode C|= 2diodes / Common cathode D173IRK.61, 81, .101 Series WH 4855452 0016650 421 SINR Outines Table INTERNATIONAL RECTIFIER bSE D IRKD..-.. IRKE..-.. 92(3.62) 4 92(3.62) 6 (023) ) 04) 6 (0.23) BO G.14) 1) Min.7.7 Min.7.7 it ty Minz7 | | joe a 71 a My i! eo | 71 TIT 1 0 1 TI I = : a * e [2[2 1B) [6] (BI | (> 2} |p| | [Bh (lle lek w - a ; / 121 | 20 | 20 4 / L204 2 holes G 6.2 (0.24) 8) (0.78) (0.78) 2 holes @ 6.2 (0.24) (0.78) 69(2.72) 69(2.72) MS x 0.8, MS x ~ + ~ - 4 a|& s =| 3 = =|_sl a I & | a+ +0.4(0.015) *+ +0 4(0.015) All dimensions in millimeters (inches) IRKAJ..- .. IRKC..-.. , 92(3.62) 4 . 92(3.62) 6 (0.23) 80 (3 14 i 6 (0.23) 80 (3.14) 4 | | Min? 7 Min 77 13 = bag Mat? _ | jr a 7 ' ae a r t T T T 1 on I t T T T I : a 5 a e | 215 Ot BI} ||} | |? | [2 1o[ BI] [| (ll |e nN x i J i : /'! 21; 20 | 2 4 * 1 21 | 20 4 20 4 2 holes B62 (0.24) 7) (0-78) (0-78) > holes 6620.04) 08 (0-78) (0.78) 69(2.72) 69(2.72) M5 x 0.8 M5 x 08 - + ~ + + - ~ - =a =| ol g I zg ] } | ax +0.4(0.015) [ sa +0.4(0 015) 2 holes % 5.5 (0.22) 2 holes @55 (0.22) 3 holes B55 (0 22) ste | ae hy a= va ols me mg |p ae, 218 4 p- mts -q p- p- 5 (0 20) 5 (0.20) 5 (0 20) >| le Hy le 25.5 (1.00) 32 (126) SZ 1 26) | 59 (2 32) 31.0 (1.22) 375 (1.48) 64.5 (2.54) 51-1383 51-1358 51-1359 4 holes G5 5 (0.22) 5holes 55 (0 22) ES 8 i 3 sls |o 6 O||38)0 6 6 5 5 20h "$201 26) | 59 (2.32) .| 86 (3.38) to20}, Sa 1 259) | 59 (232) | 96 (338) |113 (4.45) 91,5 (3.60) 118.5 (4 68) 51-1360 All busbars 3 to 3.5mm thick All dimensions in millimeters (inches) 51-1361 D174INTERNATIONAL RECTIFIER MAXIMUM ALLOWABLE CASE TEMPERATURE MAXIMUM AVERAGE FORWARD POWER LOSS W PEAK HALF SINE WAVE FORWARD CURRENT - A MB 4855452 0016651 368 MBINR bSE 160 | 61. -C (DC) = 0.65 K 150 140 130 2 uction angle 120 110 100 90 120 20 30 50 60 AVERAGE FORWARD CURRENT A Fig. 1 - Current Ratings Characteristics 80 0 10 40 70 180 120 90 60 30 | RMS LIMIT. f\ tion an IRK.61. PER JUNCTION TS = 150C 20 30 AVERAGE FORWARD CURRENT A Fig. 3 - Forward Power Loss Characteristics 0 10 40 50 60 1300 aT RATED VRRM APPLIED FOLLOWING SURGE 1200 TW = 150" @ 60 Hz 0 0083 s 50 Hz 0 0100 1100 1000 900 800 700 600 500 400 J 10 NUMBER OF EQUAL AMPLITUDE HALF CYCLE CURRENT PULSES - N 100 Fig. 5 - Maximum Non-Repetitive Surge Current D IRK.61, .81, .101 Series MAXIMUM AVERAGE FORWARD POWER LOSS ~ W MAXIMUM ALLOWABLE CASE TEMPERATURE PEAK HALF SINE WAVE FORWARD CURRENT - A 160 IRK.61. ~C (DC) = eo 150 | 140 fl Period 130 120 110 100 90 80 1 180 0 10 20 30 40 50 60 70 80 90 100 AVERAGE FORWARD CURRENT ~ A 70 Fig. 2- Current Ratings Characteristics 110 100 90 80 70 60 50 40 30 20 { 10 JUNC 150C 0 0 10 20 30 40 50 60 70 80 90 100 Conduction P 1 TJ = AVERACE FORWARD CURRENT A Fig. 4- Forward Power Loss Characteristics 1500 PULSE TRAIN DURATION. OF CONDUCTION MAY BE_ MAINTAINED 1300 TY = 180 C VOLTAGE REAPPLIED TEO VRRM 1100 900 700 500 61. PER JUNCTION 300 .01 1 1 PULSE TRAIN DURATION s Fig. 6 - Maximum Non-Repetitive Surge Current Di75IRK.61, 81, .101 Series MB 4855452 OObbbSe 2TH MB INR ~ MAXIMUM TOTAL POWER LOSS - W MAXIMUM AVERAGE FORWARD POWER LOSS - W MAXIMUM TOTAL POWER LOSS - W INTERNATIONAL RECTIFIER BSE D 120 110 100 90 80 70 60 50 40 30 20 10 0 0 10 20 30 40 50 60 70 20 40 60 80 100 120 140 AVERAGE FORWARD CURRENT A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE ~ C Fig. 7 - Forward Power Loss Characteristics 350 CT | Na 300 eo At NW, we Nive, Nee 250 |= + Le, | ON, a: ; , NLT 4 JK NE N& 200 | N25, NM Ave y | NN LZ Om Ns 150 tA Byte TN WN Va kay NA AN 100 1 1 RF = RK w _ 2 x IRK.61.. Pot | PRIN 50 a SINGLE PHASE BRIDGE WENA CONNECTED 370 SES Ss one P SN 0 20 40 60 80 100 120 20 40 60 80 100 120 140 TOTAL OUTPUT CURRENT - A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 8- Forward Power Loss Characteristics 500 450 400 350 300 250 200 150 20 (Rect) 3 x IRK 61. 100 PHASE 50 CONNECTED TJ = 150C 0 25 SQ 75 100 125 150 175 200 20 40 60 80 100 120 140 TOTAL OUTPUT CURRENT - A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE - C Fig. 9- Forward Power Loss Characteristics D176io] MAXIMUM ALLOWABLE CASE TEMPERATURE - MAXIMUM AVERAGE FORWARD POWER LOSS - W PEAK HALF SINE WAVE FORWARD CURRENT - A Me 4455452 0016653 130 MBINR 30 120180 80 @ 10 20 30 40 50 60 70 80 90 IRK.61, 81, .101 Series 70 0 20 40 60 80 100 120 140 INTERNATIONAL RECTIFIER B5E D 160 9 160 81. 81. 150 -C (DC) = 0.50 K wy 150 J-C (DC) = 0.50 K 140 g 40 f) yi 130 % 5 Conduction Period Conduction a ~ 120 120 ws < 110 11 4 100 100 3 90 90 =< 80 = 2 2 x << = AVERAGE FORWARD CURRENT ~ A Fig. 10 - Current Ratings Characteristics 110 100 30 80 70 60 50 40 30 ho 20 Conduction angle 10 TJ = 150C o 10 20 30 40 50 60 70 80 AVERAGE FORWARD CURRENT A Fig. 12 - Forward Power Loss Characteristics 1500 1400 1300 1200 1100 1000 900 800 700 600 500 400 AT TED VRRM INITIAL TJ = 150 C 60 Hz 0.0083 @ 50 Hz 00100 1 10 NUMBER OF EQUAL AMPLITUDE HALF CYCLE CURRENT PULSES N 100 Fig. 14- Maximum Non-Repetitive Surge Current MAXIMUM AVERAGE FORWARD POWER LOSS - W PEAK HALF SINE WAVE FORWARD CURRENT - A AVERAGE FORWARD CURRENT A Fig. 11 - Current Ratings Characteristics 140 130 120 110 100 90 80 - 70 = 60 50 @ 40 Conduction Period 30 RK.81.. 20 PER JUNCTION +0 J = 150C 0 20 40 60 80 100 120 AVERAGE FORWARD CURRENT A 140 Fig. 13 - Forward Power Loss Characteristics 1700 PULSE TRAIN DURATION, 1500 OF MAY NOT BE MAINTAINED. | INITIAL TJ = 150 C ee 1300 ED 1100 900 700 500 JUNC 300 1 1 1 PULSE TRAIN DURATION - s Fig. 15 - Maximum Non-Repetitive Surge Current D177IRK.61, .81, .101 Series MH 4855452 0016654 O77 SINR MAXIMUM AVERAGE FORWARD POWER LOSS - W MAXIMUM TOTAL POWER LOSS W MAXIMUM TOTAL POWER LOSS W INTERNATIONAL RECTIFIER LSE D 140 120 / Ye A . iol We, 80 (Sine) Aa aka; as % i * 60 LZ LA DC Pe PA ae 4 YY) Sa aN ran 40 a =i a SAY ao A IRK.81.. set LISS 20 ZA PER JUNCTIONF t= LP SRS TJ = 150C + SSS8s | | 4 CTT ESSSsss 0 0 10 20 30 40 50 60 70 80 90 20 40 60 80 100 120 140 AVERAGE FORWARD CURRENT ~ A = MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 16 - Forward Power Loss Characteristics 450 400 350 300 250 200 150 100 2 x IRK.81.. SINGLE PHASE BRIDGE 50 CONNECTED TJ = 180C QO 20 40 60 80 100 120 140 160 20 40 60 80 100 120 140 TOTAL OUTPUT CURRENT A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 17 - Forward Power Loss Characteristics 800 700 600 120 500 (Rect) 400 300 200 3 x IRK.81.. THREE PHASE BRIDGE }tx, 100 CONNECTED TJ = 150C 0 50 100 150 200 250 20 40 60 80 100 120 140 TOTAL OUTPUT CURRENT ~ A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 18- Forward Power Loss Characteristics D178Cc MAXIMUM AVERAGE FORWARD POWER LOSS W MAXIMUM ALLOWABLE CASE TEMPERATURE PEAK HALF SINE WAVE FORWARD CURRENT A Mm 48554Se 0016655 TO3 MHINR INTERNATIONAL RECTIFIER 160 IRK.101.. -C (0C) = 0.44 K 150 140 130 120 Conduction a 110 100 90 1 80 0 20 40 60 80 100 120 AVERAGE FORWARD CURRENT A Fig. 19 - Current Ratings Characteristics 130 120 110 100 90 80 710 60 50 40 30 nduction a 20 RK 101 10 PER JUNCTION TJ = 150C 0 QO 10 20 30 40 50 60 70 80 90 100 AVERAGE FORWARD CURRENT A Fig. 21 - Forward Power Loss Characteristics 1800 1700 1600 1500 1400 1300 1200 1100 1000 900 800 700 600 500 AT CONDITION TED VRRM APPLIED FOLLOWING SURGE, INITIAL TJ = 150 C 60 Hz 0.0083 s @ 50 Hz 0.0100 s R JUNC 1 10 100 NUMBER OF EQUAL AMPLITUDE HALF CYCLE CURRENT PULSES - N Fig. 23 - Maximum Non-Repetitive Surge Current BSE D Cc MAXIMUM AVERAGE FORWARD POWER LOSS W MAXIMUM ALLOWABLE CASE TEMPERATURE PEAK HALF SINE WAVE FORWARD CURRENT A IRK.61, .81, .101 Series 160 150 140 130 120 110 100 90 80 70 ! 60 IRK 101.. -C (DC) = 0.44 K {1 duction 0 20 40 60 80 100 120 140 160 180 AVERAGE FORWARD CURRENT A Fig. 20 - Current Ratings Characteristics 200 ~ / Ly Ui 1 {| Conduction Period 150 100 N 50 IRK.101.. PER JUNCTION TJ = 150C 0 20 40 60 80 100 120 140 160 AVERAGE FORWARD CURRENT - A Fig. 22 - Forward Power Loss Characteristics 2000 NON PULSE TRAIN DURATION. CONDUCTION MAY NOT BE MAINTAINEO INITIAL TJ = 150 C VOLTAGE REAPPLIED TED VRRM RE; 1800 1600 1400 4200 1000 800 600 101 R JUNC 400 01 1 1 PULSE TRAIN DURATION s Fig. 24 - Maximum Non-Repetitive Surge Current D179IRK.61, 81, .101 Series Wm 4855452 0016656 I4T MINR MAXIMUM AVERAGE FORWARD POWER LOSS - W MAXIMUM TOTAL POWER LOSS W MAXIMUM TOTAL POWER LOSS - W INTERNATIONAL RECTIFIER BSE D 180 160 140 120 100 80 60 40 iRK,101.. PER JUNCTION 20 TJ = 150C 0 0 20 40 60 80 100 120 20 40 60 80 100 120 140 AVERAGE FORWARD CURRENT - A = MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 25 - Forward Power Loss Characteristics 600 500 400 300 200 : 2 x IRK.101.. ik 100 SINGLE PHASE BRIDGE CONNECTED Ty = 150C 0 0 40 80 120 160 200 20 40 60 80 100 120 140 TOTAL OUTPUT CURRENT - A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE - C Fig. 26 - Forward Power Loss Characteristics 900 800 700 600 120 (Rect) 500 400 300 200 3x 101. 0 THREE PHASE BRIDGE 100 CONNECTED Ty = 150C 1k, 0 50.6100) 6150 6200 6250 6300 20 40 60 80 100 120 140 TOTAL OUTPUT CURRENT A MAXIMUM ALLOWABLE AMBIENT TEMPERATURE C Fig. 27 - Forward Power Loss Characteristics D180MB 4855452 0016657 &&6 MEINR INTERNATIONAL RECTIFIER b5E D IRK.61, .81, .101 Series 10000 10000 < < I { e b = = lu ul ow a 5 1000 5 1000 oO: Oo oO a < = = = oO of oO o te re a 100 a 100 3S oS ly lJ z = 2 a ry bere 2 IRK.81. TJ = 150 = . = IRK.81.. Td = 25C Zz 10 Zz 10 a) 15 25 35 45 55 65 5 15 2.5 3.5 4.5 5.5 INSTANTANEOUS FORWARD VOLTAGE - V INSTANTANEOUS FORWARD VOLTAGE - V Fig. 28 - Forward Voltage Drop Characteristics Fig. 29 - Forward Voltage Drop Characteristics 10000 1000 100 101 IRK 104 o 15 25 35 45 55 INSTANTANEQUS FORWARD VOLTAGE V INSTANTANEOUS FORWARD CURRENT - A 10 Fig. 30 - Forward Voltage Drop Characteristics = 160 2 RK 6! RthJ-c= 065 K RK B1.. RthU-C= 050 K/W oO RK 101. RthJ-C= 044 K/W J 41E-1 Ld Oo Zz <= a tuo a Q 2 a 1-2 = a ud x Be b Zz I 9 1E-3 x 1E-4 1E-3 1E-2 1E-1 1E0 161 & SQUARE WAVE PULSE DURATION s Fig. 31 - Thermal Impedance ZthJC Characteristics D181