411-5503 ANP PYF AEN-FI RI- + AROGYI-R AAD LA PRR SA AMP UNIVERSAL POWER CONNECTOR SERIES Rev. A UR AA AMP (Japan), Ltd. HERE A A Released 7 APR. 94 Instruction Sheet eal te A Revised 15 MAY. 98 FJ00-0828-98 RD ie 7 OMG RAS is Fig. 1~Fig. 2 RT PY Ps DONG? NO + RYT ROMA LDU CMRBRL TES, AOR IC PARR HA EBS < ESV, Introduction This instruction sheet covers crimping, assembly and inspection operation on AMP Universal Power Connector Series products as shown in Fig. 1 - 2. Read this instruction sheet carefully, before you start operation. HOA U27S 7b av aeyb Fae oN La Receptacle Contact Plug Housing Product Nomenclature Fey Fe NGL e Cap Housing 7+ IYvaeah Tab Contact. Hk GARE TH Cross-sectional View of Mated Connectors Fig. 1 Bia See 1 7 Typical Wire-to-Wire Connectors411-5503 Rev. A VE7s ribo o>ayah Receptacle Contact Foe NUYS Plug Housing Ny Fe KY A Header Assembly HR ET TA EST Te Cross-sectional View of Mated Connectors Fig. 2 Bite nt SiR ee 9 1 7 Typical Wire-to-Board Connectors3. BABE 3. Applicable Products 411-5503 Rev. A ae fn ies Part No. Descriptions Reference 1-175152-0) AWG#20~16 |} MARRS aa > 9 7 b Ups aya yh High Conductivity Copper Alloy -2: Big IL 4 Receptacle Contact Brass Contact (4-175151-0 AWGO#26~22 | 1 9R159.9 Br LF BA I 7 + AWG#20~ 16) For the use of power line termination, 0-175150-0 . AWG#20~16 | pry 175152-3, Brass Contact, F+Iv97b AWG#20~16 is provided. Tab Contact 1-175149-01 AWG#26~ 22 Fig. 4, 5 BAR 3.96mm Ey , 7.92mm Ey F, 1~18 See Fig. 4, 5 FAF* INDY YT 3.96mm Pitch 7.92mm Pitch 1~18 Position Plug Housing 6.2mm vy F, 3, 4, 6, 9 01-178842-0 6.2mm Pitch 3, 4, 6, 9 Position Fig. 4, 5 248 Paey TS INU Ye 3.96mm Ky F, BAO A NRE 1~18 A See Fig. 4, 5 Cap Housing 3.96mm Pitch Free Hanging, Panel mount types 1~18Pos Fig. 6 B48 $.96mm Ev, 7.92mm Evy, HEH, 7a 2~6 fe See Fig. 6 AP ny F + Fy te YT) | 3.96mm Pitch, 7.92mm Pitch, Vertical, Horizontal 2~6 Pos O-178841-0 Tab Header Assembly 6.2mm Ey F, HAA, 3, 4, 6, 9 te 6.2mm Pitch Vertical 3, 4, 6, 9 Position Fig. 33.96mm Kv F 3.96mm Pitch 411-5503 Rev. A i Bp FaF - Few PF INI Ye Product ING YT Cap Housing iis pe Plug a Art 1 AA Se VET Reference Position Housing Free-hanging | Panel-mount 1 176270-0 176281-0 LAY 2 176271-0 176282-0 176292-0 oO ne row type 3 176272-L) 176283-0) 176293-0 4 176273-U0 176284-(] 176294-0 2Ha +7 6 176274-(] 176285-U] 176295-0 Two row type 8 176275-0 176286-0 176296-O 9 176276-0 176287-O 176297-O 3A 7 Three row type 10 176277-0) 176288-C 176298-() 2a TT Two row type 12 176278-0 176289-U 176299-C] 3 Kl 4 7 15 176279-O 176290-0 176300-C] Three row type 18 176280-C) 176291-C] 176301-0 Fig. 4 396mm Ev + 3.96mm Piteh in Faz: Peru P INGLY Product NIV YT Cap Housing ia He Plug in 6 NB VERT Reference Position Housing Free-hanging Panel-mount 4 178481-0 178478-O 178740-0 Wat 5 178482-0) 178479-0 One row type 6 178483-O 178480-C Fig. 53.96mm Ev FRE 7.92mm Ev F 3.96mm Pitch and 7.92mm Pitch 411-5503 Rev. A WF 2 Ny Pm PREY AUF A FIT) Product Header Assembly (DIP Type} He TRAE Hd HL Vertical Type Horizontal Type Position At? | 2aatT HITS | 2RaTT One row type Two row type One row type Two row type 2 (1-176975-) []-178495-0 3 71-176976-0 (4-178496-0 4 1-178487-O 7)-178497-0 5 L-178488-O []-178498-O 6 O-1738489-0 (1-178499-L 792mm Ey F 2H SIAN Y YZ 178125-0 7.92mm Pitch 2 position Plug Housing 178125-U0 792mm Ev F 2 ALR YF + Pe YT (SMT 4- 7) 178601-0 7.92mm Pitch 2 position Horizontal Header Assembly (SMT Type)178601-C Fig. 6 4, BARRROWATA 4. Applicable Specifications and Tools HRA/ATASG NO. Documents / Tooling Numbers YG Bae 108-5302 Product Specification FB FS . 114-5142 Application Specification YT (H26~#22) 913981 Applicator Number #26~#22) YF \) +FH420~#16) 913713 Applicator Number #420~#16) FMLA Hand Tool Number 9141811 FHT AHS Ts- Hand Tool Instruction Sheet S-505d SK TA Extraction Tool Number 913923-1 ORT RAR AS Extraction Tool Instruction Sheet 18-494411-5503 Rev. A RIES Instructions for Crimping and Handling Ee YT SRN LOREM A SEUOS SMA. TTUT-IRGAY IT BIAS AO ABH SSC. AMP (rite THEIES OT PA. Crimping When any deformation abnormalities that exceed the limit specified in the applicable application specification, are found, they are suspected as the signs of any defects, both in the application tooling and / or crimped contacts. When any such suspective abnormalities are found, contact AMP for the remedy of the failure immediately. FER RO RGR . Handling of Crimped Leads (1) E@GIBWT, ALF hALMDSACLEDEBA. RMS SRT CAL? bE HILMAHVET. (1) When the crimped contacts get entangled together, do not try to separate them by jerking forcefully, lest it should result deformation of contacts. Q) POA, A-ey7hERBStawWk RITIECL TFS, (2) When the leads get entangled, separate them patiently one after one being carefully not to cause any defect on the crimped contacts. NOY YHOOIY Ss be Contact Loading into Housing Cavities CQ) AYO RANG LY TIL CRA MONRE RO TROT CKRBLTRE. Rae L35 VSG ee ICH LAR ChI-BANBLT Fabs. SMB OILID ENTLY YZOMER IRCA. (1) When to load contacts into housing cavities, hold the crimped contact root in fingers and insert it straight ahead into the cavity with the right orientation of contact into cavity. When the contact is not easily inserted, do not force to push it in. Retract it once and try to insert again with careful handling manner. The correct orientation of contact vs. housing when loading contact into the connector cavity, is shown below.411-5503 Rev. A Q) NUP YAOILYS? bORBMSITSCFCR Yay OORRUCONET, ALIVE RA BERL. BKEMORALBOET, (2) When the contact completes its loading, as the tip and reaches to settle the contact snug in position, a slight engagement shock is felt on fingers as the locking latch engages. The incomplete loading of contact will invite defective circuit continuity, often resulting the cause of serious failure. (3) FF DV Pa bee SP NOY LATA, UETFIN: AY PTRAS IT INGE YTS FABER DRE DICRBLTF SY. MEMEO TERRES, HERMME CRORES, ) LB CHA LEMA. FHOURKTAEMHAL. ALYY hERMLT FS. (3) Load tab contacts into cap housing cavities, and receptacle contacts into plug housing cavities correctly without mistakes. Care must be taken not to load into wrong housing, since either housing accepts both types. When wrong loading is found, remove contacts by using the extraction tool designed for exclusive use, and reload the right parts instead. INGYY PREBOILSD PAR EOF cy 7 17497 eh, BREEAM EC RAKES FRO CAYO hOB Cee Hes LT FAM, Recheck to Confirm Correct Loading of Contact in Housing After loading of contact is finished, check the contact loading condition by pulling back the crimped wire towards you lightly, to see that the contact stays in locked position in housing. NOV YIMSOIYA FORMAL Removal of Contact from Housing Cavity QQ) ALeARRADY LY TPS RH. BROPRTR AS 913923-De RATA, FUyPPCYSARALETELIYYY }ORGRGNGOY YT + FV ASRS TSOTEM HORT. (1) When you need to remove loaded contact from the housing for some reason, use extraction tool, (P/N 913923-1),exclusively designed for this purpose. Avoid using a clip or pins instead, lest it should result in deformation of contact, or housing lance breakage. (2) SRT ARR ABIS-494J) KROSERETO TR Sh. (2) Read instruction sheet, IS-494J for using Extraction Tool, P/N 913923-1. (3) BARDIA S17 TRE CSE R ET DET FS. (3) Loaded contact will not be released from the loaded position, when the tension by pulling the wire exists. For ease of contact removal, slack the tension of the crimped wire. (4) FRE IYLIVTbUBOA, BRSAROBVCCSHMOL, BREAAIETT. (4) After reloading the contact in housing, check the contact for the normal and intact condition of contact.411-5503 Rev. A IRF ORAS Mating of Connectors Q) teu, FERNY TOW THA RMS ORG EMITS ED GRAM LEBER), ING YY TROD OASSRBILENT THO ETO CHML TRAL TFS, (1) Cap and plug connector housings are provided with the device being preventive for mating in wrong direction. Before applying them to put together for mating, confirm the presence of projections and counterpart engaging slit in respective pair of connectors, so that misengagement of connectors should be prevented. Q) HAH RSEW-AMLCTHO,. IVUESABWEDCL, HRC Oy IT SaaS TRA. (2) When to mate the connector pair, apply to travel straight in engagement aligning axis of connectors, without giving Kojiri motions until they are fully bottomed together and locked assuredly.411-5503 Rev. A G. 24474 OFFI AIRTS ERNST SI, BAT RRRONO YY TO PRBS RIC ODAC PRI ROAR CRY TRA. G. Unmating of Connectors When you unmate the paired connectors, be sure to hold the middle portions of the both connector housing body respectively in fingers firmly, and pull out in the manners as shown below: LMOBE : Lb PREM OR ICING CRS HILAR TRSL, 1 Position Connector Disengagement: Apply the thumb nail on the step of leg projection and depress firmly, then pull them off straight respectively. L PRA O RINE AT L 7 Oe ca FIL PITS . . os Apply the thumb nail Locking Leg Projection if on the step of leg, and ' depress firmly. A Va Leg 2M LOWE : ALRITE NOS O BBO MS Oy Fy SRC CS PRL 86 RT FAW, 2 or more Position Connector Disengagement: Apply thumb on the locking lever and depress firmly, then pull them off straight respectively. a < FAIL FITS Depress firmly SAA eee y 1 7 Wire-to-Wire Connector411-5503 Rev. A IAPS ORDER EEL ORE Thece, Avoid unnecessary repetition of connector mating / unmating mofions. FOV S CHS HL PITS Depress positively with the thumb head BR NERY 17 Wire-to-Board Connector H. /\ RARE H. Harness Assembly Instrumentation (1) ARTI MAAICRABL REG LID I RMOU-FRERAD LOT Fab. (1) When to apply the harness leads for assembly instrumentation, give slack allowance to the lengths of lead assemblies, so that connector mating / unmating handling can be performed with ease. Q) IVa > Yayo TSS, U FRITH OER YT Pols, (2) Avoid giving tension to the contact leads and connectors. It is desired that the harness lead strands should be placed around in slack condition. I BRAORB Av + TRYST) I. Mounting Header Assemblies on PCB AvF Py ey FU. BRCBE CRA UT RS. Header assemblies should be mounted vertically on printed circuit board accordingly, as shown below, (BX BSAA Never be tiled ee ee Corr eee BEMA YS Fy tr Fy KREBA YF Fy ev Ty Header Assembly Vertical Type Header Assemblies, Horizontal Types 10I BRATZ DWT I. About Soldering post Ny PHP OY TY BRITO BAITS SBS, HRB A bBo TH. ShA eA L TP Sab, All post of header assembly must be soldered on PCB, even if there are posts that are not 411-5503 Rev. A necessary to solder, when header assembly is mounted and soldered on PCB. fF (Prepared by) Re (Checked by) FREE (Approved by) . Name Engineer C&BAREB/C&B DIV. vty CO SEL Name Section Chiet C&BARC&B DIV. a sav S trbouck- Name Manager C&BAEB/C&B DIV. 11 , Puy, 9 Date 20, July yoe# Date JO. JvuL V8 Date