New Product Digital Temperature Controller (Simple Type) E5CC-800/E5CC-B-800/E5CC-U-800 Large White PV Display That's Easier to Read. Easy to Use, from Model Selection to Setup and Operation. Models with Push-In Plus Terminal Blocks Added to Lineup. * The white PV display with a height of 15.2 mm improves visibility. * High-speed sampling at 50 ms. * Select from models with screw terminal blocks, models with Push-In Plus terminal blocks for reduced wiring work, and Plug-in Models that can be removed from the terminal block. * Short body with depth of only 60 mm. (Screw Terminal Blocks) * Easy connections to a PLC with programless communications. Use component communications to link Temperature Controllers to each other. (48 x 48 mm) * * CSA conformance evaluation by UL. 48 x 48 mm Screw Terminal Blocks E5CC-800 48 x 48 mm Push-In Plus Terminal Blocks E5CC-B-800 48 x 48 mm Plug-in Models E5CC-U-800 Refer to your OMRON website for the most recent information on applicable safety standards. Refer to Safety Precautions on page 62. Main I/O Functions E5CC-800/E5CC-B-800/E5CC-U-800 Sensor Input Universal input * Thermocouple * Pt * Analog current/voltage Dual displays: PV/SV Indication Accuracy * Thermocouple input: <E5CC-800/E5CC-B-800>0.3%PV <E5CC-U-800>1%PV * Pt input: 0.2% of PV * Analog input: 0.2% of FS Sampling Period * 50 ms * PF (shift) Key * Temperature status display * Independent heating and cooling PID control * Changed parameter display 4-digit displays Control Output 1 * Relay output * Voltage output (for driving SSR) * Linear current output Auxiliary Outputs *2 Serial Communications <E5CC-800/E5CC-B-800> <E5CC-U-800> * None * None * RS-485 Event Inputs <E5CC-800/E5CC-B-800> * None *2 <E5CC-U-800> * None 1 E5CC-800/E5CC-B-800/E5CC-U-800 Model Number Legend and Standard Models Model Number Legend Models with Screw Terminal Blocks E5CC-800 48 x 48 mm Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Relay output Model E5CC-RX2ASM-800 Voltage output 100 to 240 VAC Linear current output - Relay output Voltage output E5CC-CX2ASM-800 - E5CC-RX2DSM-800 24 VAC/VDC - Linear current output 100 to 240 VAC Two Relay output Two 24 VAC/VDC Voltage output One Relay output 100 to 240 VAC Voltage output - Relay output RS-485 Voltage output Linear current output 24 VAC/VDC - Linear current output E5CC-QX2DSM-800 E5CC-CX2DSM-800 Relay output Voltage output E5CC-QX2ASM-800 Two E5CC-RX2ASM-801 E5CC-QX2ASM-801 E5CC-RX2DSM-801 E5CC-QX2DSM-801 E5CC-RX2ASM-802 E5CC-QX2ASM-802 E5CC-RX2DSM-802 E5CC-QX2DSM-802 100 to 240 VAC E5CC-CX2ASM-804 24 VAC/VDC E5CC-CX2DSM-804 Note: Draw-out-type models of the E5CC-800 are available. Ask your OMRON representative for details. Models with Push-In Plus Terminal Blocks E5CC-B-800 48 x 48 mm Control output 1 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Relay output Model E5CC-RX2ABM-800 Voltage output - Linear current output - Two Relay output E5CC-QX2ABM-800 - Voltage output RS-485 Linear current output 100 to 240 VAC One E5CC-CX2ABM-800 E5CC-RX2ABM-802 E5CC-QX2ABM-802 - Two Heater burnout Event inputs E5CC-CX2ABM-804 Plug-in Models E5CC-U-800 48 x 48 mm Control output 1 Auxiliary output Communications Relay output Voltage output Relay output Power supply voltage 100 to 240 VAC Two Voltage output - - 24 VAC/VDC Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment An auxiliary output is used as the cooling control output. B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. 2 Model E5CC-RW2AUM-800 E5CC-QX2AUM-800 E5CC-RW2DUM-800 E5CC-QX2DUM-800 E5CC-800/E5CC-B-800/E5CC-U-800 Optional Products (Order Separately) Terminal Covers (for E5CC-800) Model E53-COV17 E53-COV23 (3pcs) Note: The E53-COV10 cannot be used. Refer to page 14 for the mounted dimensions. Waterproof Packing Sockets (for E5CC-U-800) Type Front-connecting Socket Front-connecting Socket with Finger Protection Back-connecting Socket Terminal Cover for Back-connecting socket with Finger Protection Y92A-48G Waterproof Cover Model Y92S-P8 Note: This Waterproof Packing is provided only with E5CC-800/ E5CC-B-800 Controllers. The E5CC-U-800 cannot be waterproofed even if the Waterproof Packing is attached. Model Y92A-48N Mounting Adapter Model Y92F-49 Current Transformers (CTs) Hole diameter 5.8 mm 5.8 mm 12.0 mm 12.0 mm Model P2CF-11 P2CF-11-E P3GA-11 Model E54-CT1 E54-CT1L * E54-CT3 E54-CT3L * * Lead wires are included with these CTs. If UL certification is required, use these CTs. Note: This Mounting Adapter is provided with the Digital Temperature Controller. Front Covers Type Hard Front Cover Soft Front Cover Model Y92A-48H Y92A-48D Adapter Model Y92F-45 Note: Use this Adapter when the panel has already been prepared for an E5B@ Controller. DIN Track Mounting Adapter (for E5CC-800) Model Y92F-52 3 E5CC-800/E5CC-B-800/E5CC-U-800 Specifications Ratings Power supply voltage Operating voltage range Power consumption Sensor input Input impedance Control method Relay output Control output Auxiliary output Voltage output (for driving SSR) Linear current output *1 Number of outputs Output specifications Number of inputs Event input External contact input *1*2 specifications Setting method Indication method Multi SP Other functions Ambient operating temperature Ambient operating humidity Storage temperature Altitude Recommended fuse Installation environment A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC 85% to 110% of rated supply voltage Models with option selection of 800: 5.2 VA max. at 100 to 240 VAC, and 3.1 VA max. at 24 VAC or 1.6 W max. at 24 VDC All other models: 6.5 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or 2.3 W max. at 24 VDC Temperature input Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70C, 60 to 120C, 115 to 165C, or 140 to 260C Analog input Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, 0 to 10 V,or 0 to 50 mV (The 0 to 50 mV range applies to the E5CC-U-800 only for those manufactured in May 2014 or later.) Current input: 150 max., Voltage input: 1 M min. (Use a 1:1 connection when connecting the ES2-HB-N/THB-N.) ON/OFF control or 2-PID control (with auto-tuning) E5CC-800/E5CC-B-800: SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA (reference value) E5CC-U-800: SPDT, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA (reference value) Output voltage: 12 VDC 20% (PNP), max. load current: 21 mA, with short-circuit protection circuit 4 to 20 mA DC/0 to 20 mA DC, load: 500 max., resolution: approx. 10,000 2 SPST-NO relay outputs, 250 VAC, E5CC-800/E5CC-U-800 models with 2 output: 3 A (resistive load), E5CC-B-800 models with 2 outputs: 2 A (resistive load) Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V 2 (depends on model) Contact input: ON: 1 k max., OFF: 100 k min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact Digital setting using front panel keys 11-segment digital display and individual indicators Character height: PV: 15.2 mm, SV: 7.1 mm Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or serial communications. Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions, temperature status display, moving average of input value -10 to 55C (with no condensation or icing) 25% to 85% -25 to 65C (with no condensation or icing) 2,000 m max. T2A, 250 VAC, time lag, low-breaking capacity Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 61010-1) *1 There are no optional functions for the E5CC-U-800. Refer to Model Number Legend on page 2. *2 There are no optional functions for the E5CC-B-800. Refer to Model Number Legend on page 2. 4 E5CC-800/E5CC-B-800/E5CC-U-800 Input Ranges (Universal inputs) Thermocouple/Platinum Resistance Thermometer Sensor type Platinum resistance thermometer Sensor specification Pt100 Infrared temperature sensor Thermocouple JPt100 K J T E L U N R S B C/W PLII 10 to 70C 60 to 120C 115 to 165C 120 165 140 to 260C 2300 2300 1800 1800 1700 1700 1700 1600 1500 Temperature range (C) 1400 1300 1300 1300 1300 1200 1100 1000 900 850 850 850 800 700 600 600 500.0 500 500.0 500.0 400.0 400 400 400.0 400 400.0 260 300 200 100 0 -100 -200 Set value -200 -199.9 0 1 100.0 100.0 0.0 0.0 199.9 2 3 90 -20.0 -100 -20.0 6 7 8 -200 4 5 0 0 0 0 0 0 0 0 0 16 17 18 19 20 21 22 23 24 -100 -200 -199.9 -200 9 10 11 12 -200 -199.9 -200 13 14 15 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-2015, IEC 60584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 C/W: W5Re/W26Re, JIS C 1602-2015, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 60751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Analog input Input type Input specification Setting range Set value Current 4 to 20 mA 0 to 20 mA 1 to 5 V Usable in the following ranges by scaling: -1999 to 9999, -199.9 to 999.9, -19.99 to 99.99 or -1.999 to 9.999 25 26 27 0 to 5 V Voltage 0 to 10 V 28 29 0 to 50 mV * 30 * The range applies to the E5CC-U-800 only for those manufactured in May 2014 or later. 5 E5CC-800/E5CC-B-800/E5CC-U-800 Alarm Outputs Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1. Set value 0 1 Alarm output operation Alarm type Alarm function OFF Output OFF 4 5 6 7 8 9 Upper- and lower-limit *1 10 11 Upper- and lower-limit range *1 SP Upper- and lower-limit with standby sequence *1 *5 Upper-limit with standby sequence SP L L Absolute-value upper-limit ON OFF ON OFF Absolute-value upper-limit with standby sequence ON OFF Absolute-value lower-limit with standby sequence ON OFF PV ON OFF A standby sequence is added to the upper- and lower-limit alarm (1). *6 X SP PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF X SP X 0 X 0 X 0 X 0 - 14 SP absolute value upper limit alarm X SP 0 X SP 0 Standard Control 16 MV absolute value upper limit alarm *9 MV ON OFF PV X 0 PV X 0 PV X 0 PV X 0 PV A standby sequence is added to the lower-limit alarm (3). *6 The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. A standby sequence is added to the absolute-value upperlimit alarm (8). *6 A standby sequence is added to the absolute-value lowerlimit alarm (9). *6 *7 *8 ON OFF ON OFF X 0 SP X 0 SP This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X). This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X). ON OFF X 0 MV MV Standard Control X MV 0 Always ON ON OFF X 0 MV This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is lower than the alarm value (X). Control (Cooling MV) Control (Cooling MV) ON OFF 6 X SP A standby sequence is added to the upper-limit alarm (2). *6 X 0 Standard Control 17 PV SP This alarm type turns ON the alarm when the manipulated Heating/Cooling variable (MV) is higher than the alarm value (X). Heating/Cooling Control (Heating MV) Control (Heating MV) ON OFF MV absolute value lower limit alarm *9 X Standard Control X 0 Set the downward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is lower than the SP by the deviation or more. *4 - ON OFF PV PV LBA (alarm 1 type only) ON OFF X SP *3 PV change rate alarm SP absolute value lower limit alarm SP Set the upward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is higher than the SP by the deviation or more. PV 13 15 PV Set the upward deviation in the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is inside this deviation range. 12 ON OFF X H SP ON OFF ON OFF ON OFF H SP ON OFF Lower-limit with standby sequence PV X ON OFF Set the upward deviation in the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is outside this deviation range. *2 PV X ON OFF No alarm H SP ON OFF Lower-limit Absolute-value lower-limit L ON OFF 2 Upper-limit (default) 3 Description of function When alarm value X When alarm value X is positive is negative X 0 MV Always ON E5CC-800/E5CC-B-800/E5CC-U-800 *1 *2 With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as "L" and "H." Set value: 1, Upper- and lower-limit alarm Case 2 Case 1 Case 3 (Always ON) H<0, L<0 L H SP H<0, L>0 |H| < |L| H SP L H H>0, L<0 |H| > |L| SP L H<0, L>0 |H| |L| L SP H SP H *3 L H>0, L<0 |H| |L| Set value: 4, Upper- and lower-limit range Case 1 Case 3 (Always OFF) Case 2 H<0, L<0 L H SP H<0, L>0 |H| < |L| SP L H H H>0, L<0 |H| > |L| H SP L L SP SP H L H<0, L>0 |H| |L| H>0, L<0 |H| |L| *4 Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above *2 * Case 1 and 2 Always OFF when the upper-limit and lower-limit hysteresis overlaps. * Case 3: Always OFF *5. Set value: 5, Upper- and lower-limit with standby sequence Always OFF when the upper-limit and lower-limit hysteresis overlaps. *6 Refer to the E5@C Digital Controllers User's Manual (Cat. No. H174) for information on the operation of the standby sequence. *7 Refer to the E5@C Digital Controllers User's Manual (Cat. No.H174) for information on the loop burnout alarm (LBA). *8 Refer to the E5@C Digital Controllers User's Manual (Cat. No. H174) for information on the PV change rate alarm. *9 When heating/cooling control is performed, the MV absolute upper limit alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation. 7 E5CC-800/E5CC-B-800/E5CC-U-800 Characteristics Indication accuracy (at the ambient temperature of 23C) E5CC-800/E5CC-B-800 Thermocouple: (0.3% of indication value or 1C, whichever is greater) 1 digit max. *1 Platinum resistance thermometer: (0.2% of indication value or 0.8C, whichever is greater) 1 digit max. Analog input: 0.2% FS 1 digit max. CT input: 5% FS 1 digit max. E5CC-U-800 Thermocouple: (1% of indication value or 2C, whichever is greater) 1 digit max. *1 Platinum resistance thermometer: (0.2% of indication value or 0.8C, whichever is greater) 1 digit max. Analog input: 0.2% FS 1 digit max. Simple transfer output accuracy 0.3% FS max.*2 Influence of temperature *3 Influence of EMS. (at EN 61326-1) Thermocouple input (R, S, B, C/W, PL II): (1% of indication value or 10C, whichever is greater) 1 digit max. Other thermocouple input: (1% of indication value or 4C, whichever is greater) 1 digit max. *4 Platinum resistance thermometer: (1% of indication value or 2C, whichever is greater) 1 digit max. Analog input: 1%FS 1 digit max. CT input: 5% FS 1 digit max. Input sampling period 50 ms Hysteresis Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.01% to 99.99% FS (in units of 0.01% FS) Proportional band (P) Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) Integral time (I) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 Derivative time (D) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 Proportional band (P) for cooling Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) Integral time (I) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 Derivative time (D) for cooling 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 Control period 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s) Manual reset value 0.0 to 100.0% (in units of 0.1%) Alarm setting range -1999 to 9999 (decimal point position depends on input type) Affect of signal source resistance Thermocouple: 0.1C/ max. (100 max.) Platinum resistance thermometer: 0.1C/ max. (10 max.) Insulation resistance 20 M min. (at 500 VDC) Dielectric strength 3,000 VAC, 50/60 Hz for 1 min between terminals of different charge Influence of voltage *3 Vibration Shock Malfunction 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions Resistance 10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions Malfunction 100 m/s2, 3 times each in X, Y, and Z directions Resistance 300 m/s2, 3 times each in X, Y, and Z directions Weight E5CC-800/E5CC-B-800: Controller: Approx. 120 g, Adapter: Approx. 10 g E5CC-U-800: Controller: Approx. 100 g, Adapter: Approx. 10 g Degree of protection E5CC-800/E5CC-B-800: Front panel: IP66, Rear case: IP20, Terminals: IP00 E5CC-U-800: Front panel: IP50, Rear case: IP20, Terminals: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times) Standards Approved standards Conformed standards EMC cULus: UL 61010-1/CSA C22.2 No.61010-1 *6, Korean wireless regulations (Radio law: KC Mark) (Some models only.) *7, Lloyd's standards *8, EAC EN 61010-1 (IEC 61010-1), RCM EMI: EN 61326-1 *9 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326-1 *9 ESD Immunity: EN 61000-4-2 Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Voltage Dip/Interrupting Immunity: EN 61000-4-11 *1 The indication accuracy of K thermocouples in the -200 to 1300C range, T and N thermocouples at a temperature of -100C max., and U and L thermocouples at any temperatures is 2C 1 digit max. The indication accuracy of the B thermocouple at a temperature of 400C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800 is 3C max. The indication accuracy of the R and S thermocouples at a temperature of 200C max. is 3C 1 digit max. The indication accuracy of C/W thermocouples is (0.3% of PV or 3C, whichever is greater) 1 digit max. The indication accuracy of PL II thermocouples is 0.3% of PV or 2C, whichever is greater, 1 digit max. *2 However, the precision between 0 and 4 mA for a 0 to 20 mA output is 1% FS max. *3 Ambient temperature: -10C to 23C to 55C, Voltage range: -15% to 10% of rated voltage *4 K thermocouple at -100C max.: 10C max. *5 The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *6 The E5CC-U plug-in model is certified for UL listing only when used together with the OMRON P2CF-11 or P2CF-11-E Socket. The P3GA-11 is not certified for UL listing. *7 Access the following website for information on certified models. http://www.ia.omron.com/support/models/index.html *8 Refer to information on maritime standards in Shipping Standards on page 65 for compliance with Lloyd's Standards. *9 Industrial electromagnetic environment (EN/IEC 61326-1 Table 2) 8 E5CC-800/E5CC-B-800/E5CC-U-800 Communications Specifications Error detection Flow control Interface Retry function Communications buffer Communications response wait time RS-485: Multidrop Start-stop synchronization Dielectric strength CompoWay/F, or Modbus 9600, 19200, 38400, or 57600 bps ASCII 7 or 8 bits 1 or 2 bits Vertical parity (none, even, odd) Block check character (BCC) with CompoWay/F or CRC-16 with Modbus *2 None RS-485 None Vibration resistance 217 bytes 0 to 99 ms Default: 20 ms *1 The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. *2 Modbus is a registered trademark of Schneider Electric. Communications Functions Programless communications*1 Component Communications*1 Copying*2 E54-CT1 E54-CT3 RS-485 (two-wire, half duplex) You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communications with PLCs. No communications programming is required. Number of connected Temperature Controllers: 32 max. (Up to 16 for the FX Series) Applicable PLCs OMRON PLCs CS Series, CJ Series, CP Series, NJ Series, or NX1P Mitsubishi Electric PLCs MELSEC Q Series, L Series, FX3 Series, or iQ-R Series KEYENCE PLCs KEYENCE KV Series When Digital Temperature Controllers are connected, set points and RUN/STOP commands can be sent from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Controllers: 32 max. (including master) When Digital Temperature Controllers are connected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. MELSEC is a registered trademark of Mitsubishi Electric Corporation. KEYENCE is a registered trademark of Keyence Corporation. *1 A Temperature Controller with version 1.1 or higher is required. A Temperature Controller with version 2.1 or higher is required for the FX Series or the KV Series. *2 Both the programless communications and the component communications support the copying. E54-CT1L E54-CT3L 1,000 VAC for 1 min 1,500 VAC for 1 min 50 Hz, 98 m/s2 Weight E54-CT1: Approx. 11.5 g, E54-CT1: Approx. 14 g, E54-CT3: Approx. 50 g E54-CT3: Approx. 57 g Accessories E54-CT3 Only Armatures (2) Plugs (2) None Heater Burnout Alarms and SSR Failure Alarms CT input (for heater current detection) Maximum heater current Input current indication accuracy Heater burnout alarm setting range *1 SSR failure alarm setting range *2 Models with detection for single-phase heaters: One input 50 A AC 5% FS 1 digit max. 0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4 *1 For heater burnout alarms, the heater current will be measured when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). *2 For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). *3 The value is 30 ms for a control period of 0.1 s or 0.2 s. *4 The value is 35 ms for a control period of 0.1 s or 0.2 s. Electrical Life Expectancy Curve for Control output Relays (Reference Values) Life (x 104 operations) Transmission line connection method Communications Synchronization method Protocol Baud rate *1 Transmission code Data bit length *1 Stop bit length *1 Current Transformer (Order Separately) Ratings 500 300 100 50 30 10 5 E5CC-800/E5CC-B-800 250 VAC, 30 VDC (resistive load) cos = 1 3 1 0 1 2 3 4 5 6 Switching current (A) 9 E5CC-800/E5CC-B-800/E5CC-U-800 External Connections E5CC-800 (Screw Terminal Blocks) E5CC-@@ 2 @ S M - 8@ @ Control output 1 (1) Relay output 250 VAC, 3A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max. 1 2 3 (2) Auxiliary Outputs Pt A 4 B 5 B 6 OUT1 + - Q I + 4 mA 5 6 Auxiliary outputs 1, 2 Models with 1 Linear Current Output 7 8 9 10 OUT1 + - C 1 2 3 (5) Sensor (Temperature/Analog) Input TC 4 - 5 + 6 The E5CC-800 is set for a K-type thermocouple (input type = 5) by default. An input error (UGTT) will occur if the input type setting does not agree with the temperature sensor. Check the input type. CX Models with 1 Voltage Output (for Driving SSR) OUT1 R 1 2 3 (6) Auxiliary outputs 1, 2 Relay outputs Models with 2 auxiliary outputs: 250 VAC, 3 A (resistive load) (1) Control outputs 1, 2 RX QX Models with 1 Relay Output (2) (3) (4) (5) Terminal type V 4 - 5 V 6 + 1 2 13 14 7 8 3 4 5 15 16 9 10 11 17 18 6 12 Auxiliary output 2 Auxiliary output 1 (3) Input Power Supply 100 to 240 VAC 24 VAC/VDC 11 12 11 12 (no polarity) (6) Options 801 Event Inputs 1 and 2, and CT1 (-) 13 EV1 EV2 CT1 14 15 16 17 18 802 Communications (RS-485), CT1 B(+) RS-485 A(-) CT1 13 14 804 Communications (RS-485), and Event Inputs 3 and 4 B(+) RS-485 A(-) 15 16 17 18 13 14 15 (-) 16 EV3 EV4 17 18 Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses. Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible. 4. Connect M3 crimped terminals. 5. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring). 10 E5CC-800/E5CC-B-800/E5CC-U-800 E5CC-B-800 (Push-In Plus Terminal Blocks) E5CC-@@ 2 @ B M - 8@@ (1) (2) (3) (4) (5) Terminal type Control output 1 Relay output 250 VAC, 3A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Auxiliary outputs 1, 2 Relay outputs outputs: 250 VAC, 2 A (resistive load) (6) The E5CC is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. (1) Control outputs 1 QX RX Models with 1 Relay Output OUT1 1 R 2 1 2 CX Models with 1 Voltage Output (for Driving SSR) Models with 1 Linear Current Output OUT1 + - Q OUT1 + - C 1 2 (5) Sensor (Temperature/Analog) Input TC 6 - 7 + 8 Pt A 6 B 7 B 8 V 6 - 7 V 8 + I + 6 mA 7 8 B(+) 17 18 A(-) 9 2 3 18 19 4 5 6 7 20 21 22 10 11 12 13 14 23 15 8 24 16 Auxiliary output 2 19 20 * RS-485 A(-) * 18 19 20 (-) 21 CT1 (-) 22 23 EV3 24 EV4 21 * 11 Auxiliary output 1 12 14 15 16 17 9 10 13 804 Communications (RS-485), and Event Inputs 3 and 4 802 Communications (RS-485), CT1 RS-485 17 (3) Input Power Supply 100 to 240 VAC (6) Options B(+) (2) Auxiliary Outputs 1 * * * * * 22 23 24 Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible. 4. Refer to Wiring Precautions for E5@C-B (Controllers with Push-In Plus Terminal Blocks) on page 72 for wire specifications and wiring methods. 5. Common terminals are indicated with asterisks (*). You can use the input power supply and communications common terminals for crossover wiring. Do not exceed the maximum number of Temperature Controllers given below if you use crossover wiring for the input power supply. 100 to 240 VAC Controllers: 16 max. Wiring Example: 13 14 15 16 To another E5@C 6. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring). 11 E5CC-800/E5CC-B-800/E5CC-U-800 E5CC-U-800 E5CC-UM-800 The E5CC-U is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. Control output 1 Auxiliary outputs 1 and 2 Relay output 250 VAC, 3 A (resistive load) Control output 1 Auxiliary output 1 Auxiliary output 2: Control output (cooling side) I Pt + V mA - A TC - - B + + B V Input power supply * 100 to 240 VAC * 24 VAC/DC (no polarity) Sensor (temperature/analog) input Control output 1 Voltage output (for driving SSR) 12 VDC, 21 mA Relay output (three terminals used) SPDT, 250 VAC, 3 A (resistive load) Control output 1: RW QX Models with 1 Relya Output Models with 1 Voltage Output (for Driving SSR) - Output 1 Q Output 1 R + Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible. 4. Connect M3.5 crimped terminals for the E5CC-U-800. 12 E5CC-800/E5CC-B-800/E5CC-U-800 Isolation/Insulation Block Diagrams * E5CC-800 * E5CC-U-800 Models with 2 Auxiliary Outputs Models with 2 Auxiliary Outputs Sensor input and CT input Sensor input Communications and event inputs Power supply Voltage output (for driving SSR) and linear current output Power supply Voltage output (for driving SSR) Relay output Relay output Auxiliary outputs 1 and 2 Auxiliary output 1 Auxiliary output 2 : Reinforced insulation : Functional isolation : Reinforced insulation : Functional isolation * E5CC-B-800 Models with 2 Auxiliary Outputs Sensor input and CT input Communications Power supply Voltage output (for driving SSR) and linear current output Relay output Auxiliary outputs 1, 2 : Reinforced insulation : Functional isolation Nomenclature E5CC-800 E5CC-B-800 E5CC-U-800 Front panel Temperature unit Operation indicators Top View of E5CC-800 Top View of E5CC-B-800 Top View of E5CC-U-800 No. 1 display PV or specified parameter No. 2 display SP or specified parameter value Use the U D Keys to set the parameter. Press O Key once to go to Adjustment Level. Use S Key to change the digit (default setting). Press O Key for at least 3 seconds to go to Initial Setting Level. Use the M Key to change to another parameter. 13 E5CC-800/E5CC-B-800/E5CC-U-800 Dimensions (Unit: mm) Controllers E5CC-800 73.1 4 60 1 48 x 48 44.8 x 44.8 44.8 x 44.8 48.8 58 Waterproof Packing (Accessory) Adapter (Accessory) E5CC-B-800 Terminal Cover (E53-COV17) (Sold separately) (71.4) 4 67.4 (1) 48 x 48 44.8 x 44.8 44.8 x 44.8 Waterproof Packing (Accessory) 58 Adapter (Accessory) Panel Cutout Mounted Separately Group Mounted (48 x number of units - 2.5)+1.0 0 45+0.6 0 60 min. * Recommended panel thickness is 1 to 5 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. 45+0.6 0 45+0.6 0 E5CC-U-800 48 x 48 4 76.8 58.6 14.2 44.8 x 44.8 58 Adapter (Accessory) Panel Cutout Mounted Separately Group Mounted (48 x number of units - 2.5)+1.0 0 45+0.6 0 60 min. 45+0.6 0 45+0.6 0 14 * Recommended panel thickness is 1 to 5 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. E5CC-800/E5CC-B-800/E5CC-U-800 Accessories (Order Separately) Terminal Covers E53-COV17 Terminal Covers E53-COV23 (Three Covers provided.) 48 2 3.8 48.8 10 Terminal Cover (E53-COV23) 22 44.8 9.1 Terminal Cover (for the P3GA-11 Back-connecting Socket) Y92A-48G Twelve, 6.4-dia. 34 Y92A-48G UP 47.7x47.7 48x48 P C 16.5 24.6 27.6 47.4 Note: You can attach the P3GA-11 Back-connecting Socket for finger protection. Waterproof Packing Y92S-P8 (for DIN 48 x 48) The Waterproof Packing is provided only with the E5CC-800/E5CC-B-800. It is not included with the E5CC-U-800. Order the Waterproof Packing separately if it becomes lost or damaged. The Waterproof Packing can be used to achieve an IP66 degree of protection. (Deterioration, shrinking, or hardening of the waterproof packing may occur depending on the operating environment. Therefore, periodic replacement is recommended to ensure the level of waterproofing specified in IP66. The time for periodic replacement depends on the operating environment. Be sure to confirm this point at your site. Consider three years as a rough standard.) The E5CC-U-800 cannot be waterproofed even if the Waterproof Packing is attached. 15 E5CC-800/E5CC-B-800/E5CC-U-800 Adapter Y92F-45 Note: 1. Use this Adapter when the Front Panel has already been prepared for the E5B@. 2. Only black is available. Fixture (Accessory) 76 4.7 69.6 to 77.6 72 x 72 67 x 67 87 Mounted to E5CC-800 Panel (1 to 8 mm) Mounting Adapter Y92F-30 (Accessory) 72 x 72 48 x 48 2.2 4.7 62.8 To back of the E5CC-800 DIN Track Mounting Adapter Y92F-52 Note: 1. This Adapter cannot be used together with the Terminal Cover. Remove the Terminal Cover to use the Adapter. 2. This Adapter cannot be used with the E5CC-B-800. 61 3.5 38 50 Mounted to E5CC-800 48 80.5 16 This Adapter is used to mount the E5CC-800 to a DIN Track. If you use the Adapter, there is no need for a plate to mount in the panel or to drill mounting holes in the panel. E5CC-800/E5CC-B-800/E5CC-U-800 Watertight Cover Mounting Adapter Y92A-48N Y92F-49 21.9 14 The Mounting Adapter is provided with the Temperature Controller. Order this Adapter separately if it becomes lost or damaged. (2) 87.7 69 79.2 12 67.6 28.9 Protective Cover Y92A-48D Protective Cover Y92A-48H Note: This Protective Cover cannot be used if the Waterproof Packing is installed. This Protective Cover is hard type. Please use it for the mis-operation prevention etc. This Protective Cover is soft type. It is able to operate the controller with using this cover. E5CC-U-800 Wiring Socket Front-connecting Socket P2CF-11 Eleven, M3.5 x 7.5 sems screws 3 Terminal Layout/Internal Connections (Top View) 4.5 7.8 8 7 6 5 4 Mounting Holes Two, 4.5 dia. mounting holes 35.4 70 max. Two, 4.5-dia. holes 4 50 max. 9 3 10 11 1 2 400.2 Note: Can also be mounted to a DIN track 31.2 max. Note: 1. A model with finger protection (P2CF-11-E) is also available. 2. You cannot use the P2CF-11 or P2CF-11-E together with the Y92F-45. Back-connecting Socket P3GA-11 27dia. 4 7 3 Eleven, M3.5 sems screws Terminal Layout/Internal Connections (Bottom View) 5 6 7 8 4 45 25.6 3 9 2 1 11 10 45 4.5 16.3 6.2 6 8.7 Note: 1. Using any other sockets will adversely affect accuracy. Use only the specified sockets. 2. A Protective Cover for finger protection (Y92A-48G) is also available. 3. You cannot use the P3GA-11 together with the Y92F-45. 17 E5CC-800/E5CC-B-800/E5CC-U-800 Current Transformers E54-CT1 21 Filler (epoxy) 15 5.8 dia. 7.5 Case 25 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 or E54-CT1L 2.8 Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 4002 Winding resistance: 182 2.5 40 Output voltage (Eo) V (r.m.s.) 10.5 10 5 Two, 3.5 dia. 30 100V Frequency: 50 Hz 1k 10 Distortion factor 10% 1 3% 1% 100mV 100 10 RL=10 1 E54-CT1L 21 8 100V 15 10 1 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) Cable (AWG18) 1155 (12) Shrinkable tube Case (PBT) 5.8 dia. 25 Mark (yellow) Filler (epoxy) 2.5 10.5 40 5 Two, 3.5 dia. 30 18 10 E5CC-800/E5CC-B-800/E5CC-U-800 E54-CT3 2.36 dia. 30 Filler (epoxy) 12 dia. 9 Case (PBT) Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A.) Number of windings: 4002 Winding resistance: 80.8 Output voltage (Eo) V (r.m.s.) 40 x 40 15 40 8 Two, M3 (depth: 4) E54-CT3 Accessories * Armature 30 Connection Example Approx. 3 dia. 100V Frequency: 50 Hz Distortion factor 10% 3% 1% 1k 500 10 1 100mV 100 50 10 RL=10 Armature Plug Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 or E54-CT3L 1 Lead 100V 10 1 18 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) * Plug Approx. 6 dia. (22) E54-CT3L 8 30 1005 Cable (AWG18) Case (PBT) 12.0 dia. Filler (epoxy) 40 40 15 Two, M3 (depth: 4) 8 30 19 MEMO 20 Digital Temperature Controller (Simple Type) E5EC-800/E5EC-B-800/E5AC-800 (48 x 96 mm/96 x 96 mm) Large White PV Display That's Easier to Read. Easy to Use, from Model Selection to Setup and Operation. Models with Push-In Plus Terminal Blocks Added to 48 x 96-mm Lineup. * A white LCD PV display with a height of approx. 18 mm for the E5EC/E5EC-B-800 and 25 mm for the E5AC-800 improves visibility. * High-speed sampling at 50 ms. * With 48 x 96-mm Controllers, you can select between screw terminal blocks or Push-In Plus terminal blocks to save wiring work. * Short body with depth of only 60 mm. (Screw Terminal Blocks) * Easy connections to a PLC with programless communications. Use component communications to link Temperature Controllers to each other. * * CSA conformance evaluation by UL. 48 x 96 mm Screw Terminal Blocks E5EC-800 48 x 96 mm 96 x 96 mm Push-In Plus Screw Terminal Blocks Terminal E5AC-800 Blocks E5EC-B-800 Refer to your OMRON website for the most recent information on applicable safety standards. Refer to Safety Precautions on page 62. Main I/O Functions Sensor Input Universal input * Thermocouple * Pt * Analog current/voltage E5EC-800/E5EC-B-800 E5AC-800 Dual displays: PV/SV 4-digit displays Control Output 1 * Relay output * Voltage output (for driving SSR) * Linear current output Indication Accuracy * Thermocouple input: 0.3% of PV * Pt input: 0.2% of PV * Analog input: 0.2% of FS Sampling Period * 50 ms Serial Communications * None * RS-485 Event Inputs <E5EC-800/E5AC-800> <E5EC-B-800> * None * None *2 *2 *4 * PF (shift) Key * Temperature status display * Independent heating and cooling PID control * Changed parameter display Control Output 2 * None * Relay output Auxiliary Outputs <E5EC-800> <E5AC-800> <E5EC-B-800> * None * None *2 *2 *1 *2 *3 21 E5EC-800/E5EC-B-800/E5AC-800 Model Number Legend and Standard Models Model Number Legend Models with Screw Terminal Blocks E5EC-800 48 x 96 mm Control output 1 Control output 2 Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model Relay output - E5EC-RX2ASM-800 Voltage output - E5EC-QX2ASM-800 Linear current output - 100 to 240 VAC E5EC-CX2ASM-800 Relay output Relay output Voltage output Relay output E5EC-QR2ASM-800 Linear current output Relay output E5EC-CR2ASM-800 Relay output - Voltage output - Linear current output - - - Relay output Voltage output Relay output Linear current output Relay output Relay output Relay output Voltage output Relay output Relay output Relay output Voltage output Relay output Relay output Relay output Voltage output Relay output Relay output Relay output Voltage output Relay output Linear current output Relay output Linear current output Relay output Relay output (Open)* Relay output (Close)* Relay output (Open)* Relay output (Close)* Relay output (Open)* Relay output (Close)* E5EC-RX2DSM-800 E5EC-QX2DSM-800 - Relay output E5EC-RR2ASM-800 24 VAC/VDC E5EC-CX2DSM-800 E5EC-RR2DSM-800 E5EC-QR2DSM-800 Two E5EC-CR2DSM-800 100 to 240 VAC RS-485 Two 24 VAC/VDC One 100 to 240 VAC - Four 24 VAC/VDC RS-485 - - Two - - RS-485 Two - 100 to 240 VAC 24 VAC/VDC E5EC-RR2ASM-808 E5EC-QR2ASM-808 E5EC-RR2DSM-808 E5EC-QR2DSM-808 E5EC-RR2ASM-810 E5EC-QR2ASM-810 E5EC-RR2DSM-810 E5EC-QR2DSM-810 E5EC-CR2ASM-804 E5EC-CR2DSM-804 E5EC-PR0ASM-800 100 to 240 VAC Two E5EC-PR2ASM-800 E5EC-PR2ASM-804 * Position proportional control model. Note: Draw-out-type models of the E5EC-800 are available. Ask your OMRON representative for details. Models with Push-In Plus Terminal Blocks E5EC-B-800 48 x 96 mm Control output 1 Relay output - Voltage output - Linear current output - Relay output Relay output Voltage output Relay output Linear current output 22 Control output 2 Auxiliary output Communications Heater burnout Event inputs Relay output Relay output Relay output Model E5EC-RX2ABM-800 E5EC-QX2ABM-800 - - - Two E5EC-CX2ABM-800 100 to 240 VAC - Voltage output Power supply voltage E5EC-RR2ABM-800 E5EC-QR2ABM-800 E5EC-CX2ABM-804 RS-485 One Two E5EC-RR2ABM-808 E5EC-QR2ABM-808 E5EC-800/E5EC-B-800/E5AC-800 E5AC-800 48 x 96 mm Control output 1 Control output 2 Relay output - Voltage output - Linear current output - Relay output - Voltage output - Linear current output - Relay output - Voltage output - Auxiliary output Communications Heater burnout Event inputs Power supply voltage Model E5AC-RX1ASM-800 One E5AC-QX1ASM-800 100 to 240 VAC Three E5AC-CX1ASM-800 E5AC-RX3ASM-800 E5AC-QX3ASM-800 - - E5AC-CX3ASM-800 - E5AC-RX1DSM-800 One E5AC-QX1DSM-800 Linear current output - Relay output - Voltage output - E5AC-QX3DSM-800 Linear current output - E5AC-CX3DSM-800 Relay output - Voltage output - Relay output - Voltage output - Relay output - Voltage output - Relay output - Voltage output - Linear current output - Linear current output - Relay output (Open)* Relay output (Close)* Relay output (Open)* Relay output (Close)* Relay output (Open)* Relay output (Close)* 24 VAC/VDC 100 to 240 VAC RS-485 Two 24 VAC/VDC Three One 100 to 240 VAC - Four 24 VAC/VDC RS-485 Two RS-485 - - Two - E5AC-CX1DSM-800 E5AC-RX3DSM-800 E5AC-RX3ASM-808 E5AC-QX3ASM-808 E5AC-RX3DSM-808 E5AC-QX3DSM-808 E5AC-RX3ASM-810 E5AC-QX3ASM-810 E5AC-RX3DSM-810 E5AC-QX3DSM-810 100 to 240 VAC E5AC-CX3ASM-804 24 VAC/VDC E5AC-CX3DSM-804 100 to 240 VAC E5AC-PR2ASM-800 E5AC-PR0ASM-800 Two E5AC-PR2ASM-804 * Position proportional control model. Note: Draw-out-type models of the E5AC-800 are available. Ask your OMRON representative for details. 23 E5EC-800/E5EC-B-800/E5AC-800 Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment If there is no control output 2, an auxiliary output is used as the cooling control output. If there is a control output 2, the two control outputs are used for heating and cooling. (It does not matter which output is used for heating and which output is used for cooling.) B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. Optional Products (Order Separately) Terminal Covers (for E5EC-800/E5AC-800) Model E53-COV24 (3pcs) Waterproof Packing Applicable Controller E5EC-800/ E5EC-B-800 E5AC-800 Model Y92S-P9 Y92S-P10 Note: This Waterproof Packing is provided with the Digital Temperature Controller. Waterproof Cover Applicable Controller E5EC-800/ E5EC-B-800 E5AC-800 Model Y92A-49N Y92A-96N Front Port Cover Model Y92S-P7 Note: This Front Port Cover is provided with the Digital Temperature Controller. Mounting Adapter Model Y92F-51 (Two Adapters are included.) Note: This Mounting Adapter is provided with the Digital Temperature Controller. Current Transformers (CTs) Hole diameter 5.8 mm 5.8 mm 12.0 mm 12.0 mm Model E54-CT1 E54-CT1L * E54-CT3 E54-CT3L * * Lead wires are included with these CTs. If UL certification is required, use these CTs. 24 E5EC-800/E5EC-B-800/E5AC-800 Specifications Ratings Power supply voltage Operating voltage range E5EC-800/ E5EC-B-800 Power consumption E5AC-800 Sensor input Input impedance Control method Relay output Control output Auxiliary output Voltage output (for driving SSR) Linear current output Number of outputs Output specifications Number of inputs Event input External contact input specifications Potentiometer input * Setting method Indication method Multi SP Bank switching Other functions Ambient operating temperature Ambient operating humidity Storage temperature Altitude Recommended fuse Installation environment A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC 85% to 110% of rated supply voltage Models with option selection of 800: 6.6 VA max. at 100 to 240 VAC, and 4.1 VA max. at 24 VAC or 2.3 W max. at 24 VDC All other models: 8.3 VA max. at 100 to 240 VAC, and 5.5 VA max. at 24 VAC or 3.2 W max. at 24 VDC Models with option selection of 800: 7.0 VA max. at 100 to 240 VAC, and 4.2 VA max. at 24 VAC or 2.4 W max. at 24 VDC All other models: 9.0 VA max. at 100 to 240 VAC, and 5.6 VA max. at 24 VAC or 3.4 W max. at 24 VDC Temperature input Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70C, 60 to 120C, 115 to 165C, or 140 to 260C Analog input Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V Current input: 150 max., Voltage input: 1 M min. (Use a 1:1 connection when connecting the ES2-HB-N/THB-N.) ON/OFF control or 2-PID control (with auto-tuning) SPST-NO, 250 VAC, 5 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10mA (reference value) Output voltage: 12 VDC 20% (PNP), max. load current: 40 mA, with short-circuit protection circuit (The maximum load current is 21 mA for models with two control outputs.) 4 to 20 mA DC/0 to 20 mA DC, load: 500 max., resolution: approx. 10,000 E5EC-800: 0 or 2 (depend on model), E5EC-B-800: 2 E5AC-800: 0, 1, 2 or 3 (depend on model) SPST-NO relay outputs, 250 VAC, 3 A (resistive load), Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5V (reference value) E5EC-800/E5AC-800: 2 or 4 (depend on model), E5EC-B-800: 2 Contact input: ON: 1 k max., OFF: 100 k min. Non-contact input: ON: Residual voltage: 1.5 V max., OFF: Leakage current: 0.1 mA max. Current flow: Approx. 7 mA per contact 100 to 10 k Digital setting using front panel keys 11-segment digital display and individual indicators Character height: E5EC-800/E5EC-B-800: PV: 18.0 mm, SV: 11.0 mm, MV: 7.8 mm E5AC-800: PV: 25.0 mm, SV: 15.0 mm, MV: 9.5 mm Up to eight set points (SP0 to SP7) can be saved and selected using event inputs, key operations, or serial communications. None Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions, temperature status display, moving average of input value, FB moving average* -10 to 55C (with no condensation or icing) 25% to 85% -25 to 65C (with no condensation or icing) 2,000 m max. T2A, 250 VAC, time lag, low-breaking capacity Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 61010-1) * There are no optional functions for the E5EC-B-800. Refer to Model Number Legend on page 22. 25 E5EC-800/E5EC-B-800/E5AC-800 Input Ranges (Universal inputs) Thermocouple/Platinum Resistance Thermometer Sensor type Platinum resistance thermometer Sensor specification Pt100 Infrared temperature sensor Thermocouple JPt100 K J T E L U N R S B C/W PLII 10 to 70C 60 to 120C 115 to 165C 120 165 140 to 260C 2300 2300 1800 1800 1700 1700 1700 1600 1500 1400 1300 Temperature range (C) 1300 1300 1300 1200 1100 1000 900 850 850 850 800 700 600 600 500.0 500 500.0 500.0 400.0 400 400 400.0 400 400.0 260 300 200 100.0 100 90 100 0.0 -100 -200 100.0 -200 -199.9 0 1 Set value 0.0 -199.9 2 3 -20.0 -100 -20.0 6 7 8 -200 4 5 0 0 16 17 0 0 0 0 0 0 19 20 21 22 23 24 -100 -200 -199.9 -200 9 10 11 12 -200 -199.9 -200 13 14 15 18 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-2015, IEC 60584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 C/W: W5Re/W26Re, JIS C 1602-2015, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 60751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Analog input Input type Input specification Setting range Set value 26 Current 4 to 20 mA 0 to 20 mA Voltage 1 to 5 V 0 to 5 V Usable in the following ranges by scaling: -1999 to 9999, -199.9 to 999.9, -19.99 to 99.99 or -1.999 to 9.999 25 26 27 28 0 to 10 V 29 E5EC-800/E5EC-B-800/E5AC-800 Alarm type Each alarm can be independently set to one of the following 19 alarm types. The default is 2: Upper limit. (see note.) Auxiliary outputs are allocated for alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1. Set value 0 1 Alarm output operation Alarm type Alarm function OFF Output OFF 4 5 6 7 8 9 10 11 Upper- and lower-limit range *1 Absolute-value upper-limit Absolute-value lower-limit SP SP L L ON OFF Absolute-value lower-limit with standby sequence ON OFF ON OFF A standby sequence is added to the upper- and lower-limit alarm (1).*6 PV ON OFF PV ON OFF X SP X 0 PV ON OFF PV ON OFF PV ON OFF PV ON OFF X 0 X 0 X 0 - 14 SP absolute value upper limit alarm X SP 0 X SP 0 Standard Control ON OFF 16 MV absolute value upper limit alarm *9 MV X PV SP X 0 PV X 0 PV X 0 PV X 0 PV A standby sequence is added to the upper-limit alarm (2). *6 A standby sequence is added to the lower-limit alarm (3).*6 The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. A standby sequence is added to the absolute-value upperlimit alarm (8). *6 A standby sequence is added to the absolute-value lowerlimit alarm (9). *6 *7 *8 ON OFF ON OFF X 0 SP X 0 SP This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X). This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X). ON OFF X 0 MV X MV 0 Standard Control ON OFF 17 PV SP This alarm type turns ON the alarm when the manipulated Heating/Cooling variable (MV) is higher than the alarm value (X). Heating/Cooling Control (Heating MV) Control (Heating MV) ON OFF MV absolute value lower limit alarm *9 X Standard Control X 0 Set the downward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is lower than the SP by the deviation or more. *4 LBA (alarm 1 type only) ON OFF PV PV PV change rate alarm SP absolute value lower limit alarm X SP *3 13 15 SP Set the upward deviation in the set point by setting the alarm value (X). The alarm is ON when the PV is higher than the SP by the deviation or more. PV 12 ON OFF PV Set the upward deviation in the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is inside this deviation range. X SP ON OFF Absolute-value upper-limit with standby sequence PV X H SP ON OFF ON OFF ON OFF H SP ON OFF ON OFF PV X ON OFF Upper- and lower-limit with standby sequence *1 *5 Upper-limit with standby sequence *2 PV X ON OFF No alarm Set the upward deviation in the set point for the alarm upper limit (H) and the lower deviation in the set point for the alarm lower limit (L). The alarm is ON when the PV is outside this deviation range. H SP ON OFF Lower-limit Lower-limit with standby sequence L ON OFF Upper- and lower-limit *1 2 Upper-limit (default) 3 Description of function When alarm value X When alarm value X is positive is negative Standard Control X MV 0 Always ON ON OFF X 0 MV This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is lower than the alarm value (X). Control (Cooling MV) Control (Cooling MV) ON OFF X 0 MV Always ON 27 E5EC-800/E5EC-B-800/E5AC-800 *1 With set values 1, 4 and 5, the upper and lower limit values can be set independently for each alarm type, and are expressed as "L" and "H." *2. Set value: 1, Upper- and lower-limit alarm Case 2 Case 1 Case 3 (Always ON) H<0, L<0 L H SP H<0, L>0 |H| < |L| H SP L H H>0, L<0 |H| > |L| H SP L H<0, L>0 |H| |L| L SP SP H L H>0, L<0 |H| |L| *3. Set value: 4, Upper- and lower-limit range Case 1 Case 3 (Always OFF) Case 2 H<0, L<0 L H SP H<0, L>0 |H| < |L| SP L H H H>0, L<0 |H| > |L| H SP L L SP SP H L 28 H<0, L>0 |H| |L| H>0, L<0 |H| |L| *4. Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above *2 * Case 1 and 2 Always OFF when the upper-limit and lower-limit hysteresis overlaps. * Case 3: Always OFF *5. Set value: 5, Upper- and lower-limit with standby sequence Always OFF when the upper-limit and lower-limit hysteresis overlaps. *6. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the operation of the standby sequence. *7. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the PV change rate alarm. This setting cannot be used with a position-proportional model. *8. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the PV change rate alarm. *9. When heating/cooling control is performed, the MV absolute upper limit alarm functions only for the heating operation and the MV absolute lower limit alarm functions only for the cooling operation. E5EC-800/E5EC-B-800/E5AC-800 Characteristics Indication accuracy (at the ambient temperature of 23C) Influence of temperature *2 Influence of voltage *2 Influence of EMS. (at EN 61326-1) Input sampling period Hysteresis Proportional band (P) Integral time (I) Derivative time (D) Proportional band (P) for cooling Integral time (I) for cooling Derivative time (D) for cooling Control period Manual reset value Alarm setting range Affect of signal source resistance Insulation resistance Dielectric strength Malfunction Vibration Resistance Malfunction Shock Resistance E5EC-800/ E5EC-B-800 Weight E5AC-800 Degree of protection Memory protection Standards Approved standards Conformed standards EMC Thermocouple: (0.3% of indication value or 1C, whichever is greater) 1 digit max. *1 Platinum resistance thermometer: (0.2% of indication value or 0.8C, whichever is greater) 1 digit max. Analog input: 0.2% FS 1 digit max. CT input: 5% FS 1 digit max. Potentiometer input: 5% FS 1 digit max. Thermocouple input (R, S, B, C/W, PL II): (1% of indication value or 10C, whichever is greater) 1 digit max. Other thermocouple input: (1% of indication value or 4C, whichever is greater) 1 digit max. *3 Platinum resistance thermometer: (1% of indication value or 2C, whichever is greater) 1 digit max. Analog input: 1%FS 1 digit max. CT input: 5% FS 1 digit max. 50ms Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.01% to 99.99% FS (in units of 0.01% FS) Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.1 to 999.9% FS (in units of 0.1% FS) Standard, heating/cooling, or Position-proportional (Close) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) Position-proportional (Floating) 1 to 9999 s (in units of 1 s), 0.1 to 999.9 s (in units of 0.1 s) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.1 to 999.9% FS (in units of 0.1% FS) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *4 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s) 0.0 to 100.0% (in units of 0.1%) -1999 to 9999 (decimal point position depends on input type) Thermocouple: 0.1C/ max. (100 max.) Platinum resistance thermometer: 0.1C/ max. (10 max.) 20 M min. (at 500 VDC) 3,000 VAC, 50/60 Hz for 1 min between terminals of different charge 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y, and Z directions 10 to 55 Hz, 20 m/s2 for 2 hrs each in X, Y, and Z directions 100 m/s2, 3 times each in X, Y, and Z directions 300 m/s2, 3 times each in X, Y, and Z directions Controller: Approx. 210 g, Adapter: Approx. 4 g x 2 Controller: Approx. 250 g, Adapter: Approx. 4 g x 2 Front panel: IP66, Rear case: IP20, Terminals: IP00 Non-volatile memory (number of writes: 1,000,000 times) cULus: UL 61010-1/CSA C22.2 No.61010-1, Korean wireless regulations (Radio law: KC Mark) (Some models only.) *5, Lloyd's standards *6, EAC EN 61010-1 (IEC 61010-1), RCM EMI EN 61326-1 *7 Radiated Interference Electromagnetic Field Strength: EN 55011 Group 1, class A Noise Terminal Voltage: EN 55011 Group 1, class A EMS: EN 61326-1 *7 ESD Immunity: EN 61000-4-2 Electromagnetic Field Immunity: EN 61000-4-3 Burst Noise Immunity: EN 61000-4-4 Conducted Disturbance Immunity: EN 61000-4-6 Surge Immunity: EN 61000-4-5 Voltage Dip/Interrupting Immunity: EN 61000-4-11 *1. The indication accuracy of K thermocouples in the -200 to 1300C range, T and N thermocouples at a temperature of -100C max., and U and L thermocouples at any temperatures is 2C 1 digit max. The indication accuracy of the B thermocouple at a temperature of 400C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800C is 3C max. The indication accuracy of the R and S thermocouples at a temperature of 200C max. is 3C 1 digit max. The indication accuracy of C/W thermocouples is (0.3 of PV or 3C, whichever is greater) 1 digit max. The indication accuracy of PL II thermocouples is (0.3% of PV or 2C, whichever is greater) 1 digit max. *2. Ambient temperature: -10C to 23C to 55C, Voltage range: -15% to 10% of rated voltage *3. K thermocouple at -100C max.: 10C max. *4. The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *5. Refer to your OMRON website for the most recent information on applicable models. *6. Refer to information on maritime standards in Shipping Standards on page 65 for compliance with Lloyd's Standards. *7. Industrial electromagnetic environment (EN/IEC 61326-1 Table 2) 29 E5EC-800/E5EC-B-800/E5AC-800 Communications Specifications Error detection Flow control Interface Retry function Communications buffer Communications response wait time *1 *2 RS-485: Multidrop E54-CT1 E54-CT3 RS-485 (two-wire, half duplex) Start-stop synchronization Dielectric strength CompoWay/F, or Modbus 9600, 19200, 38400, or 57600 bps Vibration resistance 7 or 8 bits 1 or 2 bits Vertical parity (none, even, odd) Block check character (BCC) with CompoWay/F or CRC-16 with Modbus *2 None RS-485 None 217 bytes 0 to 99 ms Default: 20 ms The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. Modbus is a registered trademark of Schneider Electric. Programless communications*1 You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communications with PLCs. No communications programming is required. Number of connected Temperature Controllers: 32 max. (Up to 16 for the FX Series) Applicable PLCs OMRON PLCs CS Series, CJ Series, CP Series, NJ Series, or NX1P MELSEC Q Series, L Series, FX3 Series, or iQ-R Series KEYENCE PLCs KEYENCE KV Series Component Communications*1 When Digital Temperature Controllers are connected, set points and RUN/STOP commands can be sent from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Controllers: 32 max. (including master) Copying*2 When Digital Temperature Controllers are connected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. MELSEC is a registered trademark of Mitsubishi Electric Corporation. KEYENCE is a registered trademark of Keyence Corporation. *1 A Temperature Controller with version 1.1 or higher is required. A Temperature Controller with version 2.1 or higher is required for the FX Series or the KV Series. *2 Both the programless communications and the component communications support the copying. E54-CT1L E54-CT3L 1,000 VAC for 1 min 1,500 VAC for 1 min 50 Hz, 98 m/s2 Weight E54-CT1: Approx. 11.5 g, E54-CT1: Approx. 14 g, E54-CT3: Approx. 50 g E54-CT3: Approx. 57 g Accessories E54-CT3 Only Armatures (2) Plugs (2) ASCII Communications Functions 30 Current Transformer (Order Separately) Ratings None Heater Burnout Alarms and SSR Failure Alarms CT input (for heater current detection) Maximum heater current Input current indication accuracy Heater burnout alarm setting range *1 SSR failure alarm setting range *2 Models with detection for single-phase heaters: One input 50 A AC 5% FS 1 digit max. 0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4 *1. For heater burnout alarms, the heater current will be measured when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). *2. For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). *3. The value is 30 ms for a control period of 0.1 s or 0.2 s. *4. The value is 35 ms for a control period of 0.1 s or 0.2 s. Electrical Life Expectancy Curve for Control Output Relays (Reference Values) Life (x 104 operations) Transmission line connection method Communications Synchronization method Protocol Baud rate *1 Transmission code Data bit length *1 Stop bit length *1 500 300 E5EC-800/E5EC-B-800/E5AC-800 250 VAC, 30 VDC (resistive load) cos = 1 100 50 30 10 5 3 1 0 1 2 3 4 5 6 Switching current (A) E5EC-800/E5EC-B-800/E5AC-800 External Connections E5EC/E5AC-800 (Screw Terminal Blocks) E5EC-@@ @ @ S M - 8@ @ Control output 1 Relay output 250 VAC, 5 A (resistive load) Voltage output (for driving SSR) 12 VDC, 40 mA When There Is a Control Output 2: 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max. (1) (2) (3) (4) (5) Terminal type Relay output 250 VAC, 3 A (resistive load) Control output 2 Relay output 250 VAC, 5 A (resistive load) (-) (3) Input Power Supply R +Q - OUT1 3 4 5 6 + C - RR* PR Models with 2 Models with Voltage Output (for Driving SSR) Relay Outputs and Relay Output OUT1 OUT1 OUT2 R 24 VAC/VDC 1 1 2 2 20 21 Models with 1 Linear Current Output OUT1 3 4 5 6 +Q - (6) 808 Communications, 2 event inputs, and 1 CT input B(+) 13 RS-485 14 A(-) 15 16 (-) 17 EV1 18 EV2 19 CT1 810 Four event inputs and one 1 CT input 13 (-) 14 EV3 15 EV4 16 (-) 17 EV1 18 EV2 19 CT1 20 21 20 21 (no polarity) QR* 3 4 5 6 100 to 240 VAC 16 17 EV1 18 EV2 19 CX Models with 1 Voltage Output (for Driving SSR) OUT1 (2) (3) (4) (5) Terminal type 804 Communications and 2 event inputs B(+) 13 RS-485 14 A(-) 15 Auxiliary outputs 1, 2, 3 (1) Control output RX QX 3 4 5 6 (1) (6) Options The E5EC-800/E5AC-800 is set for a K-type thermocouple (input type = 5) by default. An input error (UGTT) will occur if the input type setting does not agree with the temperature sensor. Check the input type. Models with 1 Relay Output E5AC-@@ @ @ S M - 8@ @ (6) 3 4 5 6 R OUT2 R Models with 2 Position-proportional Relay Output Open 3 4 5 6 R Close R CR* 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses. Potentiometer input 19 20 21 O W C (5) Sensor (Temperature/Analog) Input TC 22 - 23 + 24 Pt A 22 B 23 B 24 I + 22 mA 23 24 V V + 22 23 24 Models with Linear Current Output and Relay Output 3 4 5 6 OUT1 + C OUT2 R * E5EC-800 Only (2) Auxiliary Outputs Auxiliary outputs 1* Auxiliary outputs 1 and 2 Auxiliary outputs 1, 2 and 3* 7 8 9 10 11 Auxiliary output 1 12 7 8 9 Auxiliary output 2 10 11 Auxiliary output 1 12 7 Auxiliary output 3 8 9 Auxiliary output 2 10 11 Auxiliary output 1 12 * E5AC-800 Only Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible. 4. Connect M3 crimped terminals. 5. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring). 31 E5EC-800/E5EC-B-800/E5AC-800 E5EC-B-800 (Push-In Plus Terminal Blocks) E5EC-@@ 2 A B M - 8@ @ (1) (2) (3) (4) (5) (6) Terminal type Control output 1 QX OUT1 +Q - The E5EC-B-800 is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. (6) Options Models with 1 Linear current output 5 6 7 8 804 Communications, 2 event inputs 100 to 240 VAC CX Models with 1 Voltage Output (for Driving SSR) OUT1 5 R 6 7 8 5 6 7 8 Relay output Model with 2 auxiliary outputs: 250 VAC, 3 A (resistive load) (3) Input Power Supply (1) Control output RX Models with 1 Relay Output Auxiliary outputs 1, 2 Control output 2 Relay output 250 VAC, 5 A (resistive load) Relay output 250 VAC, 5 A (resistive load) Voltage output (for driving SSR) 12 VDC, 40 mA 21 mA if there are two control outputs OUT1 +C - 1 2 3 4 B(+) * * A(-) (-) Models with Voltage Output (for Driving SSR) and Relay Output 5 6 7 8 (-) Models with 2 Relay Outputs OUT1 +Q - 5 6 7 8 R OUT2 OUT1 R R OUT2 (2) Auxiliary Outputs Auxiliary outputs 1, 2 9 10 Auxiliary output 2 11 * 19 1 2 3 4 5 6 7 8 9 17 18 19 20 EV1 EV2 20 (-) 23 26 21 22 * * * 23 EV1 24 22 19 A(-) * 22 21 18 (-) 21 25 17 RS-485 * 20 RR QR B(+) 17 18 RS-485 808 Communications, 2 event inputs, and 1 CT input 24 EV2 25 CT1 26 23 10 11 12 24 25 26 27 28 13 29 14 30 15 31 TC 16 32 30 Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses. (5) Sensor (Temperature/Analog) Input 12 - 31 13 + 32 Pt A 30 B 31 B 32 I + 30 mA 31 32 V 30 V - 31 + 32 14 Auxiliary output 1 15 16 Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30 m, compliance with EMC standards will not be possible. 4. Refer to Wiring Precautions for E5@C-B (Controllers with Push-In Plus Terminal Blocks) on page 72 for wire specifications and wiring methods. 5. Common terminals are indicated with asterisks (*). You can use the input power supply and communications common terminals for crossover wiring. Do not exceed the maximum number of Temperature Controllers given below if you use crossover wiring for the input power supply. 100 to 240 VAC Controllers: 16 max. Wiring Example: 1 2 3 4 To another E5@C 6. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring). 32 E5EC-800/E5EC-B-800/E5AC-800 Isolation/Insulation Block Diagrams Sensor input, CT input, and potentiometer input Communications and event inputs Voltage output (for driving SSR) and linear current output Power Supply Relay output Auxiliary output 1 Auxiliary output 2 Auxiliary output 3 : Reinforced insulation : Functional isolation Nomenclature E5EC-800/E5EC-B-800 Front panel Top View of E5EC-800 Top View of E5EC-B-800 No. 1 display Temperature unit PV or specified parameter Operation indicators No. 2 display SP or specified parameter value No. 3 display Manipulated value or other value Use the U D Keys to set the parameter. Use S Key to change the digit (default setting). Use the M Key to change to another parameter. Press O Key once to go to Adjustment Level. Press O Key for at least 3 seconds to go to Initial Setting Level. E5AC-800 Front Panel Temperature unit Operation indicators Top View of E5AC-800 No. 1 display PV or specified parameter No. 2 display SP or specified parameter value No. 3 display Manipulated value or other value Press the U or D Key to set the parameter. Press the S Key to change the digit (default setting). Press the O Key once to go to the Adjustment Level. Press the M Key to change to another parameter. Press the O Key for at least 3 seconds to go to the Initial Setting Level. 33 E5EC-800/E5EC-B-800/E5AC-800 Dimensions (Unit: mm) Controllers E5EC-800 48 (64) 60 4 1 96 91 110 Waterproof Packing (Accessory) E5EC-B-800 Adapter (Accessory) 4 (1) 48 (71.4) 67.4 44 110 96 Waterproof Packing (Accessory) Mounted Separately Group Mounted (48 x number of units - 2.5)+1.0 0 92+0.8 0 Group mounting does not allow waterproofing. 120 min. 92-0.8 0 91 Adapter (Accessory) 45+0.6 0 34 44 * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. E5EC-800/E5EC-B-800/E5AC-800 E5AC-800 (64) 60 4 96 x 96 91 x 91 1 110 Waterproof Packing (Accessory) Mounted Separately 91 Adapter (Accessory) Group Mounted (96 x number of units - 3.5)+1.0 0 92+0.8 0 92+0.8 0 * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * To mount the Controller so that it is waterproof, insert the waterproof packing onto the Controller. * When two or more Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. Group mounting does not allow waterproofing. 120 min. 92+0.8 0 35 E5EC-800/E5EC-B-800/E5AC-800 Accessories (Order Separately) Terminal Covers E53-COV24 (Three Covers provided.) 2 Waterproof Packing Y92S-P9 (for DIN 48 x 96) 3.8 10 91 Y92S-P10 (for DIN 96 x 96) The Waterproof Packing is provided with the Temperature Controller. Order the Waterproof Packing separately if it becomes lost or damaged. The degree of protection when the Waterproof Packing is used is IP66. To maintain an IP66 degree of protection, the Waterproof Packing and the Port Cover for the frontpanel Setup Tool port must be periodically replaced because they may deteriorate, shrink, or harden depending on the operating environment. The replacement period will vary with the operating environment. Check the required period in the actual application. Use 3 years or sooner as a guideline. Mounting Adapter Y92F-51 (Two Adapters provided.) One pair is provided with the Controller. Order this Adapter separately if it becomes lost or damaged. Watertight Cover Y92A-96N (96 x 96) Watertight Cover Y92A-49N (48 x 96) 21.9 131.7 131.7 67.6 36 21.9 (2) 28.9 115.6 28.9 (2) E5EC-800/E5EC-B-800/E5AC-800 Current Transformers E54-CT1 21 Filler (epoxy) 15 5.8 dia. 7.5 Case 25 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 or E54-CT1L 2.8 Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 4002 Winding resistance: 182 2.5 40 Output voltage (Eo) V (r.m.s.) 10.5 10 5 Two, 3.5 dia. 30 100V Frequency: 50 Hz 1k 10 Distortion factor 10% 1 3% 1% 100mV 100 10 RL=10 1 E54-CT1L 21 8 100V 15 10 1 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) Cable (AWG18) 1155 (12) Shrinkable tube Case (PBT) 5.8 dia. 25 Mark (yellow) Filler (epoxy) 2.5 10.5 40 5 10 Two, 3.5 dia. 30 37 E5EC-800/E5EC-B-800/E5AC-800 E54-CT3 2.36 dia. 30 Filler (epoxy) 12 dia. 9 Case (PBT) Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A.) Number of windings: 4002 Winding resistance: 80.8 Output voltage (Eo) V (r.m.s.) 40 x 40 15 40 8 Two, M3 (depth: 4) E54-CT3 Accessories * Armature 30 Connection Example Approx. 3 dia. Frequency: 50 Hz Distortion factor 10% 3% 1% 1k 500 10 1 100mV 100 50 RL=10 1 Lead 100V 10 1 18 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) * Plug Approx. 6 dia. (22) E54-CT3L 8 30 1005 Cable (AWG18) Case (PBT) 12.0 dia. Filler (epoxy) 40 40 15 Two, M3 (depth: 4) 8 30 38 100V 10 Armature Plug Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 or E54-CT3L Digital Temperature Controller E5DC-800/E5DC-B-800 (22.5 mm Wide, and DIN Track-mounting Type) The E5DC-800 Mounts to DIN Track and Is Ideal for Connections to HMIs and PLCs. It provides the Same Easy Operation and Advanced Performance as the Rest of the E5@C-800 Series. Models with Push-In Plus Terminal Blocks Added to Lineup. * * CSA conformance evaluation by UL. * A slim body at 85 x 22.5 mm (D x W) that fits into narrow control panels and mounts to DIN Track. * Removable terminal block for easy replacement to simplify maintenance. * Select from models with screw terminal blocks and models with Push-In Plus terminal blocks for reduced wiring work. 22.5 mm Wide, and 22.5 mm Wide, and * No need for power supply and communication line wiring when DIN Track-mounting Type DIN Track-mounting Type Models with Push-In Plus Models with Screw using connectors with Push-In Plus terminal blocks. Terminal Blocks Terminal Blocks (Maximum connectable units: 16) E5DC-800 E5DC-B-800 * High-speed sampling at 50 ms for applications with high-speed Refer to your OMRON website for the most recent temperature increases. information on applicable safety standards. * Easy connections to a PLC with programless communications. * Models are available with up to 2 auxiliary outputs and 1 event input to Refer to Safety Precautions on page 62. complete basic functions. * A white PV display (height: 8.5 mm) is easy to read when setting up, checking alarms, and making settings in a control panel. Main I/O Functions Sensor Input Universal input * Thermocouple * Pt * Analog current/voltage E5DC-800/ E5DC-B-800 Dual displays: PV/SV Control Output 1 * Relay output * Voltage output (for driving SSR) * Linear current output Indication Accuracy * Thermocouple input: 0.3% of PV * Pt input: 0.2% of PV * Analog input: 0.2% of FS Sampling Period * 50 ms Event Inputs <E5DC-800> <E5DC-B-800> * None * None *1 4-digit displays * PF (shift) Key * Temperature status display * Independent heating and cooling PID control * Changed parameter display Auxiliary Outputs * None *2 Communications * None * RS-485 39 E5DC-800/E5DC-B-800 Model Number Legend and Standard Models Model Number Legend Models with Screw Terminals E5DC-800 22.5 x 96 mm Control output Auxiliary output Communications Heater burnot Event inputs Power supply voltage Relay output E5DC-RX0AUM-815 100 to 240 VAC Voltage output --- E5DC-CX0AUM-815 RS-485 E5DC-RX0DSM-815 Relay output E5DC-RX0DUM-815 24 VAC/VDC Voltage output E5DC-CX0DUM-815 --- E5DC-RX2ASM-800 Relay output E5DC-RX2AUM-800 100 to 240 VAC Voltage output E5DC-QX2ASM-800 E5DC-QX2AUM-800 E5DC-CX2ASM-800 Linear current output *1 --- E5DC-CX2AUM-800 --- E5DC-RX2DSM-800 Relay output E5DC-RX2DUM-800 24 VAC/VDC Voltage output E5DC-QX2DSM-800 E5DC-QX2DUM-800 E5DC-CX2DSM-800 Linear current output *1 E5DC-CX2DUM-800 E5DC-RX2ASM-802 Relay output E5DC-RX2AUM-802 Detection for Single-phase heater Voltage output Linear current output *1 100 to 240 VAC Two E5DC-CX2AUM-815 RS-485 E5DC-RX2DSM-802 E5DC-RX2DUM-802 Detection for Single-phase heater Voltage output Linear current output *1 E5DC-QX2ASM-802 E5DC-QX2AUM-802 E5DC-CX2ASM-815 --- Relay output 24 VAC/VDC E5DC-QX2DSM-802 E5DC-QX2DUM-802 E5DC-CX2DSM-815 --- E5DC-CX2DUM-815 E5DC-RX2ASM-817 Relay output E5DC-RX2AUM-817 Detection for Single-phase heater Voltage output Linear current output *1 100 to 240 VAC E5DC-CX2AUM-816 One Detection for Single-phase heater --- E5DC-QX2ASM-817 E5DC-QX2AUM-817 E5DC-CX2ASM-816 ----- Linear current output *1 E5DC-QX0DSM-815 E5DC-QX0DUM-815 E5DC-CX0DSM-815 Linear current output *1 Voltage output E5DC-QX0ASM-815 E5DC-QX0AUM-815 E5DC-CX0ASM-815 Linear current output *1 Relay output Model *2 E5DC-RX0ASM-815 E5DC-RX2DSM-817 E5DC-RX2DUM-817 24 VAC/VDC E5DC-QX2DSM-817 E5DC-QX2DUM-817 E5DC-CX2DSM-816 E5DC-CX2DUM-816 *1 The control output can be used as a simple transfer output for the Digital Temperature Controllers manufactured in July 2014 or later. *2 Option 800 can be selected only if two auxiliary outputs are selected. Options 802 and 817 can be selected only if the control output is a relay output or voltage output and two auxiliary outputs are selected. Option 815 cannot be selected if the control output is a relay output or voltage output and two auxiliary outputs are selected. Options 816 can be selected only if the control output is a linear current output and two auxiliary outputs are selected. 40 E5DC-800/E5DC-B-800 Model Number Legend Models with Push-In Plus Terminal Blocks E5DC-B-800 22.5 x 96 mm Control output Auxiliary output Communications Heater burnot Power supply voltage 100 to 240 VAC Voltage output Linear current output *1 Relay output - E5DC-RX0DBM-815 24 VAC/VDC Linear current output *1 Linear current output *1 E5DC-RX2DBM-800 24 VAC/VDC Voltage output Linear current output *1 Voltage output Linear current output *1 E5DC-QX2DBM-800 E5DC-CX2DBM-800 Two Detection for single-phase heater Voltage output Relay output E5DC-QX2ABM-800 E5DC-CX2ABM-800 - Relay output Relay output E5DC-RX2ABM-800 100 to 240 VAC Voltage output E5DC-QX0DBM-815 E5DC-CX0DBM-815 --- Relay output E5DC-QX0ABM-815 E5DC-CX0ABM-815 RS-485 Voltage output Linear current output *1 Model *2 E5DC-RX0ABM-815 Relay output RS-485 E5DC-RX2ABM-802 100 to 240 VAC E5DC-QX2ABM-802 --- E5DC-CX2ABM-815 Detection for single-phase heater E5DC-RX2DBM-802 --- 24 VAC/VDC E5DC-QX2DBM-802 E5DC-CX2DBM-815 *1 The control output can be used as a simple transfer output for the Digital Temperature Controllers manufactured in July 2014 or later. *2 Option 800 can be selected only if two auxiliary outputs are selected. Option 802 can be selected only if the control output is a relay output or voltage output and two auxiliary outputs are selected. Option 815 cannot be selected if the control output is a relay output or voltage output and two auxiliary outputs are selected. 41 E5DC-800/E5DC-B-800 Heating and Cooling Control Using Heating and Cooling Control A Control Output Assignment An auxiliary output is used as the cooling control output. B Control If PID control is used, you can set PID control separately for heating and cooling. This allows you to handle control systems with different heating and cooling response characteristics. Optional Products (Order Separately) Terminal Unit End Plate Model E5DC-SCT1S Model PFP-M Push-In Plus Terminal Unit Spacer Model E5DC-SCT1B Model PFP-S Current Transformers (CTs) Hole diameter 5.8 mm 5.8 mm 12.0 mm 12.0 mm Model E54-CT1 E54-CT1L * E54-CT3 E54-CT3L * * Lead wires are included with these CTs. If UL certification is required, use these CTs. DIN Tracks Model PFP-100N PFP-50N Unit Labels Model Y92S-L2 Mounting Adapters Model Y92F-53 (2pcs) Short Bars (for E5DC-800) Model Y92S-P11 (4pcs) 42 End Cover Model Y92F-54 Connector Cover (for E5DC-B-800) Model E53-COV26 E5DC-800/E5DC-B-800 Specifications Ratings Power supply voltage Operating voltage range Power consumption Sensor input Input impedance Control method Relay output Control output Auxiliary outputs Voltage output (for driving SSR) Linear current output Number of outputs Output specifications Number of inputs Event inputs *1 External contact input specifications Setting method Indication method Multi SP Bank switching Other functions Ambient operating temperature Ambient operating humidity Storage temperature Altitude Recommended fuse Installation environment A in model number: 100 to 240 VAC, 50/60 Hz D in model number: 24 VAC, 50/60 Hz; 24 VDC 85% to 110% of rated supply voltage 4.9 VA max. at 100 to 240 VAC, and 2.8 VA max. at 24 VDC or 1.5 W max. at 24 VDC Temperature input Thermocouple: K, J, T, E, L, U, N, R, S, B, C/W, or PL II Platinum resistance thermometer: Pt100 or JPt100 Infrared temperature sensor (ES1B): 10 to 70C, 60 to 120C, 115 to 165C, or 140 to 260C Analog input Current input: 4 to 20 mA or 0 to 20 mA Voltage input: 1 to 5 V, 0 to 5 V, or 0 to 10 V Current input: 150 max., Voltage input: 1 M min. (Use a 1:1 connection when connecting the ES2-HB-N/THB-N.) ON/OFF control or 2-PID control (with auto-tuning) SPST-NO, 250 VAC, 3 A (resistive load), electrical life: 100,000 operations, minimum applicable load: 5 V, 10 mA (reference value) Output voltage 12 VDC 20% (PNP), max. Load current: 21 mA, with short-circuit protection circuit 4 to 20 mA DC/0 to 20 mA DC, load: 500 max., resolution: Approx. 10,000 2 (depends on model) SPST-NO relay outputs: 250 VAC, 2 A (resistive load), Electrical life: 100,000 operations, Minimum applicable load: 10 mA at 5 V (reference value) 1 (depends on model) Contact input ON: 1 k max., OFF: 100 k min. Non-contact input ON: Residual voltage 1.5 V max.; OFF: Leakage current 0.1 mA max. Current flow: approx. 7 mA per contact Digital setting using front panel keys 11-segment digital displays and individual indicators Character height: PV: 8.5 mm, SV: 8.0 mm Up to eight set points (SP0 to SP7) can be saved and selected using the event inputs, key operations, or serial communications.*2 None Manual output, heating/cooling control, loop burnout alarm, SP ramp, other alarm functions, heater burnout (HB) alarm (including SSR failure (HS) alarm), 40% AT, 100% AT, MV limiter, input digital filter, self tuning, PV input shift, run/stop, protection functions, temperature status display, moving average of input value, simple transfer output,*3 and work bit message*3 -10 to 55C (with no condensation or icing) 25% to 85% -25 to 65C (with no condensation or icing) 2,000 m max. T2A, 250 VAC, time lag, low-breaking capacity Overvoltage category II, Pollution Degree 2 (EN/IEC/UL 61010-1) *1 This function is not supported by the E5DC-B-800. Refer to Model Number Legend on page 40. *2 Only two set points are selectable for event inputs. *3 Usage is possible for the Digital Temperature Controllers manufactured in July 2014 or later. 43 E5DC-800/E5DC-B-800 Input Ranges Thermocouple/Platinum Resistance Thermometer (Universal inputs) Sensor type Platinum resistance thermometer Sensor specification Pt100 Infrared temperature sensor Thermocouple JPt100 K J T E L U N R S B C/W PLII 10 to 70C 60 to 120C 115 to 165C 120 165 140 to 260C 2300 2300 1800 1800 1700 1700 1700 1600 1500 1400 1300 Temperature range (C) 1300 1300 1300 1200 1100 1000 900 850 850 850 800 700 600 600 500.0 500 500.0 500.0 400.0 400 400 400.0 400 400.0 260 300 200 100.0 100 Set value 90 100 0.0 -100 -200 100.0 -200 -199.9 0 1 0.0 -199.9 2 3 -20.0 -100 -20.0 6 7 8 -200 4 5 0 0 16 17 0 0 0 0 0 0 19 20 21 22 23 24 -100 -200 -199.9 -200 9 10 11 -200 -199.9 -200 12 13 14 15 18 Shaded settings are the default settings. The applicable standards for the input types are as follows: K, J, T, E, N, R, S, B: JIS C 1602-2015, IEC 60584-1 L: Fe-CuNi, DIN 43710-1985 U: Cu-CuNi, DIN 43710-1985 C/W: W5Re/W26Re, JIS C 1602-2015, ASTM E988-1990 JPt100: JIS C 1604-1989, JIS C 1606-1989 Pt100: JIS C 1604-1997, IEC 60751 PL II: According to Platinel II electromotive force charts from BASF (previously Engelhard) Analog input Input type Input specification Setting range Set value 44 Current Voltage 4 to 20 mA 0 to 20 mA 1 to 5 V 0 to 5 V Usable in the following ranges by scaling: -1999 to 9999, -199.9 to 999.9, -19.99 to 99.99 or -1.999 to 9.999 25 26 27 28 0 to 10 V 29 E5DC-800/E5DC-B-800 Alarm Types Each alarm can be independently set to one of the following 17 alarm types. The default is 2: Upper limit. (See note.) Auxiliary outputs are allocated to alarms. ON delays and OFF delays (0 to 999 s) can also be specified. Note: In the default settings for models with HB or HS alarms, alarm 1 is set to a heater alarm (HA) and the Alarm Type 1 parameter is not displayed. To use alarm 1, set the output assignment to alarm 1. Set value Alarm type 0 Alarm function OFF 1 Upper- and lower-limit *1 2 Upper-limit (default) 3 Lower-limit 4 Upper- and lower-limit range *1 5 6 7 8 9 10 11 Alarm output operation Description of function When alarm value X When alarm value X is positive is negative Output OFF No alarm Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm ON *2 OFF PV lower limit (L). The alarm is ON when the PV is outside this SP deviation range. Set the upward deviation in the set point by setting the alarm X X ON ON value (X). The alarm is ON when the PV is higher than the OFF PV OFF PV SP SP SP by the deviation or more. Set the downward deviation in the set point by setting the X X ON ON alarm value (X). The alarm is ON when the PV is lower than OFF PV OFF PV SP SP the SP by the deviation or more. Set the upward deviation in the set point for the alarm upper L H limit (H) and the lower deviation in the set point for the alarm ON *3 OFF PV lower limit (L). The alarm is ON when the PV is inside this deSP viation range. Upper- and lower-limit with standby sequence *1 *5 Upper-limit with standby sequence Lower-limit with standby sequence ON OFF Absolute-value upper-limit ON OFF Absolute-value lower-limit ON OFF Absolute-value upper-limit with standby sequence ON OFF Absolute-value lower-limit with standby sequence ON OFF LBA (alarm 1 type only) PV change rate alarm 14 SP absolute-value upper-limit alarm ON OFF SP absolute-value lower-limit alarm ON OFF H X SP PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF PV ON OFF X SP X 0 X 0 X 0 X 0 ON OFF MV absolute-value upper-limit alarm *9 X PV A standby sequence is added to the upper-limit alarm (2). *6 PV A standby sequence is added to the lower-limit alarm (3). *6 X SP X 0 PV X 0 PV X 0 PV X 0 PV 0 ON OFF SP ON OFF X 0 The alarm will turn ON if the process value is smaller than the alarm value (X) regardless of the set point. A standby sequence is added to the absolute-value upperlimit alarm (8). *6 A standby sequence is added to the absolute-value lowerlimit alarm (9). *6 X 0 SP X 0 SP This alarm type turns ON the alarm when the set point (SP) is higher than the alarm value (X). This alarm type turns ON the alarm when the set point (SP) is lower than the alarm value (X). Standard Control X MV 0 The alarm will turn ON if the process value is larger than the alarm value (X) regardless of the set point. *7 *8 SP ON OFF X 0 MV X MV 0 Standard Control ON OFF 17 SP This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is higher than the alarm value (X). Control (Heating MV) Control (Heating MV) ON OFF MV absolute-value lower-limit alarm *9 X - Standard Control 16 A standby sequence is added to the upper- and lower-limit alarm (1). *6 *4 PV SP ON OFF 12 13 15 L ON OFF Standard Control X MV 0 Always ON ON OFF X 0 MV This alarm type turns ON the alarm when the manipulated Heating/Cooling Heating/Cooling variable (MV) is lower than the alarm value (X). Control (Cooling MV) Control (Cooling MV) ON OFF X 0 MV Always ON 45 E5DC-800/E5DC-B-800 *1 With set values 1, 4, and 5, the upper- and lower-limit values can be set independently for each alarm type, and are expressed as "L" and "H." *2 Set value: 1, Upper- and lower-limit alarm Case 3 (Always OFF) Case 2 Case 1 H<0, L<0 L H SP H<0, L>0 |H| < |L| H SP L H H>0, L<0 |H| > |L| H SP L H<0, L>0 |H| |L| L SP SP H L H>0, L<0 |H| |L| *3 Set value: 4, Upper- and lower-limit range Case 3 (Always ON) Case 2 Case 1 H<0, L<0 L H SP H<0, L>0 |H| < |L| SP L H H H>0, L<0 |H| > |L| H SP L L SP SP H L 46 H<0, L>0 |H| |L| H>0, L<0 |H| |L| *4 Set value: 5, Upper- and lower-limit with standby sequence For Upper- and Lower-Limit Alarm Described Above at *2 * In cases 1 and 2 above, the alarm is always OFF if the upperand lower-limit hysteresis overlaps. * In case 3, the alarm is always OFF. *5 Set value: 5, Upper- and lower-limit alarm with standby sequence The alarm is always OFF if upper- and lower-limit hysteresis overlaps. *6 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the operation of the standby sequence. *7 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the LBA. *8 Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the PV change rate alarm. *9 When heating/cooling control is performed, the MV absolutevalue upper-limit alarm functions only for the heating operation and the MV absolute-value lower-limit alarm functions only for the cooling operation. E5DC-800/E5DC-B-800 Characteristics Thermocouple: (0.3% of indication value or 1C, whichever is greater) 1 digit max. *1 Indication accuracy Platinum resistance thermometer: (0.2% of indication value or 0.8C, whichever is greater) 1 digit max. (when mounted individually, ambi0.2% FS 1 digit max. Analog input: ent temperature of 23C) CT input: 5% FS 1 digit max. Simple transfer output accuracy 0.3% FS max.*2 Influence of temperature *3 Influence of voltage *3 Influence of EMS. (at EN 61326-1) Installation influence Input sampling period Hysteresis Proportional band (P) Integral time (I) Derivative time (D) Proportional band (P) for cooling Integral time (I) for cooling Derivative time (D) for cooling Control period Manual reset value Alarm setting range Influence of signal source resistance Insulation resistance Dielectric strength Malfunction Vibration Resistance Malfunction Shock Resistance Thermocouple input (R, S, B, C/W, PL II): (1% of indication value or 10C, whichever is greater) 1 digit max. Other thermocouple input: (1% of indication value or 4C, whichever is greater) 1 digit max. *4 Platinum resistance thermometer: (1% of PV or 2C, whichever is greater) 1 digit max. Analog input: 1% FS 1 digit max. CT input: 5% FS 1 digit max. R, S, B, W, or PLII thermocouple: (1% of PV or 10C, whichever is greater) 1 digit max. Other thermocouple: (1% of PV or 4C, whichever is greater) 1 digit max. *4 50 ms Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.01% to 99.99% FS (in units of 0.01% FS) Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 Temperature input: 0.1 to 999.9C or F (in units of 0.1C or F) Analog input: 0.1% to 999.9% FS (in units of 0.1% FS) 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 0 to 9999 s (in units of 1 s), 0.0 to 999.9 s (in units of 0.1 s) *5 0.1, 0.2, 0.5, 1 to 99 s (in units of 1 s) 0.0% to 100.0% (in units of 0.1%) -1,999 to 9,999 (decimal point position depends on input type) Thermocouple: 0.1C/ max. (100 max.), Platinum resistance thermometer: 0.1C/ max. (10 max.) 20 M min. (at 500 VDC) 3,000 VAC, 50/60 Hz for 1 min between terminals of different charge 10 to 55 Hz, 20 m/s2 for 10 min each in X, Y and Z directions 10 to 55 Hz, 20 m/s2 for 2 hr each in X, Y, and Z directions 100 m/s2, 3 times each in X, Y, and Z directions 300 m/s2, 3 times each in X, Y, and Z directions Main unit: Approx. 80 g, Models with Screw Terminal Unit: Approx. 40 g, Weight Models with Push-In Plus Terminal Unit: Approx. 40 g Degree of protection Main unit: IP20, Terminal unit: IP00 Memory protection Non-volatile memory (number of writes: 1,000,000 times) cULus: UL 61010-1/CSA C22.2 No.61010-1, Korean wireless regulations (Radio law: KC Mark) (Some Approved standards models only.) *6, Lloyd's standards (E5DC-800 only) *7, EAC Standards Conformed standards EN 61010-1 (IEC 61010-1), RCM EMI: EN61326-1 *8 Radiated Interference Electromagnetic Field Strength: EN55011 Group 1, class A Noise Terminal Voltage: EN55011 Group 1, class A EMS: EN61326-1 *8 ESD Immunity: EN61000-4-2 EMC Electromagnetic Field Immunity: EN61000-4-3 Burst Noise Immunity: EN61000-4-4 Conduction Disturbance Immunity: EN61000-4-6 Surge Immunity: EN61000-4-5 Voltage Dip/Interrupting Immunity: EN61000-4-11 *1 The indication accuracy of K thermocouples in the -200 to 1,300C range, T and N thermocouples at a temperature of -100C or less, and U and L thermocouples at any temperature is 2C 1 digit max. The indication accuracy of B thermocouples at a temperature of 400C max. is not specified. The indication accuracy of B thermocouples at a temperature of 400 to 800C is 3C max. The indication accuracy of R and S thermocouples at a temperature of 200C max. is 3C 1 digit max. The indication accuracy of C/W thermocouples is (0.3% of PV or 3C, whichever is greater) 1 digit max. The indication accuracy of PLII thermocouples is (0.3% of PV or 2C, whichever is greater) 1 digit max. *2 However, the precision between 0 and 4 mA for a 0 to 20 mA output is 1% FS max. *3 Ambient temperature: -10 to 23 to 55C, Voltage range: -15% to 10% of rated voltage *4 K thermocouple at -100C max: 10C max. *5 The unit is determined by the setting of the Integral/Derivative Time Unit parameter. *6 Refer to your OMRON website for the most recent information on applicable models. *7 Refer to information on maritime standards in Shipping Standards on page 65 for compliance with Lloyd's Standards. *8 Industrial electromagnetic environment (EN/IEC 61326-1 Table 2) 47 E5DC-800/E5DC-B-800 Communications Specifications Current Transformer (Order Separately) Ratings Transmission line connection method RS-485: Multidrop Communications RS-485 (two-wire, half-duplex) Synchronization method Start-stop synchronization Protocol CompoWay/F or Modbus Dielectric strength Baud rate *1 9,600, 19,200, 38,400, or 57,600 bps Vibration resistance Transmission code ASCII Data bit length *1 7 or 8 bits Stop bit length *1 1 or 2 bits Error detection Vertical parity (none, even, or odd) Block check character (BCC) with CompoWay/F or CRC-16 with Modbus *2 Flow control None Interface RS-485 Retry function None Communications buffer 217 bytes Communications response wait time 0 to 99 ms Default: 20 ms E54-CT1 E54-CT3 E54-CT1L E54-CT3L 1,000 VAC for 1 min 1,500 VAC for 1 min 50 Hz, 98 m/s2 Weight E54-CT1: Approx. 11.5 g, E54-CT1: Approx. 14 g, E54-CT3: Approx. 50 g E54-CT3: Approx. 57 g Accessories E54-CT3 Only Armatures (2) Plugs (2) None Heater Burnout Alarms and SSR Failure Alarms CT input (for heater current detection) Models with detection for single-phase heaters: 1 input Maximum heater current 50 A AC *1 The baud rate, data bit length, stop bit length, and vertical parity can be individually set using the Communications Setting Level. *2 Modbus is a registered trademark of Schneider Electric. Input current indication accuracy 5% FS 1 digit max. Heater burnout alarm setting range *1 0.1 to 49.9 A (in units of 0.1 A) Minimum detection ON time: 100 ms *3 Communications Functions SSR failure alarm setting range *2 0.1 to 49.9 A (in units of 0.1 A) Minimum detection OFF time: 100 ms *4 Component Communications*1 When Digital Temperature Controllers are connected, set points and RUN/STOP commands can be sent from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. Slope and offsets can be set for the set point. Number of connected Digital Temperature Controllers: 32 max. (including master) Copying*2 When Digital Temperature Controllers are connected, the parameters can be copied from the Digital Temperature Controller that is set as the master to the Digital Temperature Controllers that are set as slaves. MELSEC is a registered trademark of Mitsubishi Electric Corporation. KEYENCE is a registered trademark of Keyence Corporation. *1 A Temperature Controller with version 2.1 or higher is required for the FX Series or the KV Series. *2 Both the programless communications and the component communications support the copying. *1 *2 *3 *4 For heater burnout alarms, the heater current will be measured when the control output is ON, and the output will turn ON if the heater current is lower than the set value (i.e., heater burnout detection current value). For SSR failure alarms, the heater current will be measured when the control output is OFF, and the output will turn ON if the heater current is higher than the set value (i.e., SSR failure detection current value). The value is 30 ms for a control period of 0.1 s or 0.2 s. The value is 35 ms for a control period of 0.1 s or 0.2 s. Electrical Life Expectancy Curve for Control Output Relay (Reference Values) Life (x 104 operations) Programless communications *1 You can use the memory in the PLC to read and write E5@C parameters, start and stop operation, etc. The E5@C automatically performs communications with the PLC. No communications programming is required. Number of connected Digital Temperature Controllers: 32 max. (Up to 16 for the FX Series) Applicable PLCs: OMRON PLCs CS Series, CJ Series, CP Series, NJ Series, or NX1P MELSEC Q Series, L Series, FX3 Series, or iQ-R Series KEYENCE PLCs KEYENCE KV Series 500 300 100 50 30 10 5 E5DC-800/E5DC-B-800 250 VAC, 30 VDC (resistive load) cos = 1 3 1 0 1 2 3 4 5 6 Switching current (A) 48 E5DC-800/E5DC-B-800 External Connections E5DC-800 (Models with Screw Terminal Blocks) Control output Relay output 250 VAC, 3 A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max. The E5DC-800 is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. Auxiliary outputs 1 and 2 Relay outputs 250 VAC: 2 A (resistive load) E5DC 8 SM (1) (2)(3)(4)(5) (6) Terminal type (3) Input Power Supply (1) Control Output 24 VAC/DC 100 to 240 VAC RX 5 6 2 2 (no polarity) (6) Options 1 5 9 2 6 10 RS-485 4 A(-) A(-) EV1 5 6 +Q - + C - (2) Auxiliary Outputs 9 10 11 CT1 Auxiliary output 2 Auxiliary output 1 * When connecting different potentials to auxiliary outputs 1 and 2, check the single fault condition of the common terminal before use. 8 3 7 4 8 12 3 4 816 One event input (-) 5 6 R 1 linear current output 7 815 Communications B(+) RS-485 CX 1 voltage output (for driving SSR) 11 802 Communications and 1 CT B(+) 3 QX 1 relay output 1 1 3 7 4 8 7 8 (5) Sensor (Temperature/Analog) Input TC 12 13 14 - 13 + 14 A B B Pt 12 13 14 I + 12 mA 13 14 V 12 V - 13 14 + 817 One event input and 1 CT (-) EV1 3 4 7 CT1 8 Use no-voltage inputs for the event inputs. The polarity for non-contact inputs is given in parentheses. Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30m, compliance with EMC standards will not be possible. 4. Connect M3 crimped terminals. 5. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring). 6. The terminal layout is different than models with Push-In Plus terminal blocks. Check the terminal arrangement before wiring. 49 E5DC-800/E5DC-B-800 E5DC-B-800 (Models with Push-In Plus Terminal Blocks) Control output Auxiliary outputs 1, 2 Relay output 250 VAC, 3 A (resistive load) Voltage output (for driving SSR) 12 VDC, 21 mA Linear current output 0 to 20 mA DC 4 to 20 mA DC Load: 500 max. The E5DC-B-800 is set for a K-type thermocouple (input type = 5) by default. An input error (s.err) will occur if the input type setting does not agree with the temperature sensor. Check the input type. Relay outputs 250 VAC: 2 A (resistive load) E5DC 8 BM (1) (2)(3)(4)(5) Terminal type (3) Input Power Supply 100 to 240 VAC (6) 24 VAC/DC 1 1 2 2 (no polarity) 1 5 9 13 2 6 10 14 (6) Options (2) Auxiliary Outputs 14 10 B(+) A(-) Auxiliary output 2 Auxiliary output 1 802 Communications and 1 CT RS-485 13 9 5 7 CT1 6 * When connecting different potentials to auxiliary outputs 1 and 2, check the single fault condition of the common terminal before use. 8 815 Communications B(+) RS-485 A(-) 5 7 6 8 (5) Sensor (Temperature/Analog) Input TC 3 7 11 15 4 8 12 16 Pt A 11 15 12 16 + B 11 15 12 16 B (1) Control Output RX QX 1 relay output CX 1 voltage output (for driving SSR) V I 1 linear current output + mA 3 R 3 4 4 +Q - 3 4 + C - 11 15 12 16 - 11 15 12 16 V + Note: 1. The application of the terminals depends on the model. 2. Do not wire the terminals that are shown with a gray background. 3. When complying with EMC standards, the cable that connects the sensor must be 30 m or less. If the cable length exceeds 30m, compliance with EMC standards will not be possible. 4. Refer to Wiring Precautions for E5@C-B-800 (Controllers with Push-In Plus Terminal Blocks) on page 72 for wire specifications and wiring methods. 5. Due to UL Listing requirements, use the E54-CT1L or E54-CT3L Current Transformer with the factory wiring (internal wiring). Use a UL category XOBA or XOBA7 current transformer that is UL Listed for field wiring (external wiring) and not the factory wiring (internal wiring). 6. The terminal layout is different than models with screw terminal blocks. Check the terminal arrangement before wiring. 7. The event input specification main unit is not used with models with Push-In Plus terminal blocks. Isolation/Insulation Block Diagrams E5DC-800 E5DC-B-800 Sensor input and CT input Sensor input and CT input Communications Communications and event input Power supply Voltage output (for driving SSR) and linear current output Voltage output (for driving SSR) and linear current output Relay output Relay output Auxiliary outputs 1 and 2 Auxiliary outputs 1 and 2 : Reinforced insulation : Functional isolation Note: Auxiliary outputs 1 and 2 are not insulated. 50 Power supply : Reinforced insulation : Functional isolation Note: Auxiliary outputs 1 to 2 are not insulated. E5DC-800/E5DC-B-800 Nomenclature E5DC-800 E5DC-B-800 Front panel No. 1 display Operation indicators Bottom View of E5DC-800/E5DC-B-800 PV or specified parameter No.2 display SP or specified parameter value Press O Key once to go to Adjustment Level. Use the M Key to change to another parameter. Press O Key for at least 3 seconds to go to Initial Setting Level. Use the U D Keys to set the parameter. Use S Key to change the digit (default setting). 51 E5DC-800/E5DC-B-800 Dimensions (Unit: mm) Controllers E5DC-800 (85) 81 4 22.5 22.5 +1.15 90 -0.2 +1.15 96 110 35 90 -0.2 4 The above figure shows the Terminal Unit attached to the Main Unit. Mounting Adapter (Y92F-53)(Order separately) Terminal Unit (E5DC-SCT1S) E5DC-B-800 22.5 (6.5) (90) 4 86 22.5 (6.5) +1.15 90 -0.2 96 35 110 +1.15 90 -0.2 4 The above figure shows the Push-In Plus Terminal Unit attached to the Main Unit. Mounting Adapter (Y92F-53)(Order separately) Mounted Separately Two-Unit Mounting Group Mounted (22.5 x number of units) +1.0 22.7 +0.3 0 92 +0.8 0 Push-In Plus Terminal Unit (E5DC-SCT1B) 0 45 +0.6 0 92 +0.8 0 92 +0.8 0 120 min * Recommended panel thickness is 1 to 8 mm. * Group mounting is not possible in the vertical direction. (Maintain the specified mounting space between Controllers.) * When two or more Digital Termperature Controllers are mounted, make sure that the surrounding temperature does not exceed the allowable operating temperature specified in the specifications. 52 E5DC-800/E5DC-B-800 Accessories (Order Separately) Terminal Unit Push-In Plus Terminal Unit E5DC-SCT1S E5DC-SCT1B 22.5 22.5 30.7 90 +1.15 -0.2 (6.5) 36.2 90 +1.15 -0.2 35 35 4 4 Current TransformersCurrent Transformers E54-CT1 21 Filler (epoxy) 15 5.8 dia. 7.5 Case 25 Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT1 or E54-CT1L 2.8 Maximum continuous heater current: 50 A (50/60 Hz) Number of windings: 4002 Winding resistance: 182 2.5 40 Output voltage (Eo) V (r.m.s.) 10.5 10 5 Two, 3.5 dia. 30 100V Frequency: 50 Hz 1k 10 Distortion factor 10% 1 3% 1% 100mV 100 10 RL=10 1 E54-CT1L 21 8 100V 15 10 1 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) Cable (AWG18) 1155 (12) Shrinkable tube Case (PBT) 5.8 dia. 25 Mark (yellow) Filler (epoxy) 2.5 10.5 40 5 10 Two, 3.5 dia. 30 53 E5DC-800/E5DC-B-800 E54-CT3 2.36 dia. 30 Filler (epoxy) 12 dia. 9 Case (PBT) Maximum continuous heater current: 120 A (50/60 Hz) (Maximum continuous heater current for an OMRON Digital Temperature Controller is 50 A.) Number of windings: 4002 Winding resistance: 80.8 Output voltage (Eo) V (r.m.s.) 40 x 40 15 40 8 Two, M3 (depth: 4) E54-CT3 Accessories * Armature 30 Connection Example Approx. 3 dia. Frequency: 50 Hz Distortion factor 10% 3% 1% 1k 500 10 1 100mV 100 50 RL=10 1 Lead 100V 10 1 18 10 100mA 1 10 100 1,000A Thru-current (Io) A (r.m.s.) * Plug Approx. 6 dia. (22) E54-CT3L 8 30 1005 Cable (AWG18) Case (PBT) 12.0 dia. Filler (epoxy) 40 40 15 Two, M3 (depth: 4) 8 30 54 100V 10 Armature Plug Thru-current (Io) vs. Output Voltage (Eo) (Reference Values) E54-CT3 or E54-CT3L E5DC-800/E5DC-B-800 Mounting Adapters Y92F-53 (Two included.) Short Bars Y92S-P11 (Four included.) This accessory is not included with the product. Order it separately to mount the product to a panel. Use this product to connect between terminals (for power supplies, communications, etc.) when you use multiple E5DC-800 Controllers. 34.7 27.5 2.4 22.5 12 24.8 11.8 9.4 0.8 3 5 DIN Tracks PFP-100N PFP-50N End Plate PFP-M 10 6.2 M4x8 pan head screw 1.8 1 50 35.5 35.3 1.8 11.5 10 M4 spring washer 7.30.15 1.3 4.8 4.5 350.3 15 25 10 25 25 1000 (500)* * 10 25 15 (5)* 270.15 1 Dimensions in parentheses are for the PFP-50N. Unit Labels Y92S-L2 Spacer PFP-S 16 12 5 34.8 The Unit Labels for the Digital Panel Meter are used. Use either the C or F label from the sheet. 44.3 16.5 End Cover Y92F-54 (Two included.) 3.9 96 5.3 Use the End Cover when you mount the E5DC-800/ E5DC-B-800 to a panel to hide the gap between the Controller and the panel. 68 55 E5DC-800/E5DC-B-800 Connector Cover E53-COV26 Male connector cover Female connector cover E5DC-B-800 Push-In Plus Terminal Units are mounted with both a male and female connector cover (E53-COV26). Order the connector cover separately if it becomes lost or damaged. 56 MEMO 57 E5@C-800 Operation Setting Levels Diagram This diagram shows all of the setting levels. To move to the advanced function setting level and calibration level, you must enter passwords. Some parameters are not displayed depending on the protect level setting and the conditions of use. Control stops when you move from the operation level to the initial setting level. Press the O Key for at least 1 s or the S Key for at least 1 s. *1 Operating Manual Control Level Used to set the MV manually. Used to set protection for operations. Power ON Press the O and M Keys for at least 3 s.*2 Level changes automatically. Operation Level O Key for at Protect Level Press the O and M Keys for at least 1 s. Only when Manual Mode was used just before power OFF Press the O Key once. Used for SP, alarm values, and other basic settings and monitoring. Adjustment Level Used to change adjustment parameters (PID constants, adjustment sensitivity, etc.). least 3 s while a-m is displayed.*2 S Key for at least 1 s.*1 Press the O Key for at least 3 s.*2 Press the O Key for at least 1 s. Control and auxiliary outputs stop. Stopped. Initial Setting Level Used to set the input type and other basic settings. Release protection and then enter the password (-169) for the amoV (Move to Advanced Setting Level) parameter. 58 Communications Setting Level Used to set communications. Press the O Key for at least 1 s. Advanced Function Setting Level *1. Set the PF Setting parameter to a-m (Auto/Manual). *2. The No. 1 display will flash when the keys are pressed for 1 s or longer. Press O Key once (models with communications only). E5@C-800 Error Displays (Troubleshooting) When an error occurs, the No. 1 display or No. 2 display shows the error code. Take necessary measure according to the error code, referring the following table. Display s.err [[[[ ]]]] e333 e111 ffff ct1 lcr1 ---- Name Meaning Action Operation After the error occurs and it is The input value exceeded the control Check the wiring for input to be sure displayed, the alarm output will range.* it is wired correctly, not broken, and operate as if the upper limit was The input type is not set correctly. not shorted. Also check the input exceeded. The sensor is disconnected or short- type. It will also operate as if transfer circuited. If there are no problems in the wiring output exceeded the upper limit. The sensor is not wired correctly. or input type settings, cycle the If an input error is assigned to a The sensor is not wired. power supply. control output or auxiliary output, the If the display remains the same, output will turn ON when the input * Control Range replace the Digital Temperature error occurs. Temperature resistance Input error Controller. The error message will appear in the thermometer or thermocouple input: If the display is restored to normal, display for the PV. SP Lower Limit - 20C to SP Upper then the probable cause is external Limit + 20C Note: 1. The heating and cooling noise affecting the control system. (SP Lower Limit - 40F to SP Upper Check for external noise. control outputs will turn Limit + 40F) OFF. ESIB input: Note: For a temperature resistance 2. When the manual MV, MV Same as specified input range. thermometer, the input is at stop, or MV at error is Analog input: considered disconnected if the set, the control output is Scaling range -5% to 105% A, B, or B' line is broken. determined by the set value. This is not an error. It is displayed when the Control continues and operation is Below -1,999 control range is wider than the display normal. range and the PV The value will appear in the display Display range exceeds the display for the PV. exceeded range. The PV is Refer to the E5@C Digital Controllers displayed for the User's Manual (Cat. No. H174) for range that is given on information on the Above 9,999 the left (the number controllable range. without the decimal point). First, cycle the power supply. If the display remains the same, the The control outputs, auxiliary A/D controller must be repaired. outputs, and transfer outputs turn There is an error in the internal converter If the display is restored to normal, OFF. (A current output will be approx. circuits. error then a probable cause can be 0 mA and a linear voltage output will external noise affecting the control be approx. 0V.) system. Check for external noise. First, cycle the power supply. If the display remains the same, the The control outputs, auxiliary controller must be repaired. outputs, and transfer outputs turn Memory There is an error in the internal If the display is restored to normal, OFF. (A current output will be approx. error memory operation. then a probable cause can be 0 mA and a linear voltage output will external noise affecting the control be approx. 0V.) system. Check for external noise. Control continues and operation is normal. This error is displayed when the peak The error message will appear for the Overcurrent current exceeds 55.0 A. following displays. Heater Current Value 1 Monitor Leakage Current Value 1 Monitor The No. 1 display for the following parameter flashes in Operation Level If there is a HB or HS alarm, the No. or Adjustment Level. HB or HS 1 display will flash in the relevant Heater Current Value 1 Monitor alarm setting level. Leakage Current Value 1 Monitor However, control continues and operation is normal. "----" will be displayed for the Valve Opening Monitor parameter if any of the following error occurs. Potentiometer * Motor calibration has not been Close control: The control output is performed. Input Error OFF or the value that is set for the * The wiring of the potentiometer is Check for the above errors. (PositionMV at PV Error parameter is output. incorrect or broken. proportional Floating control: Operation will be Models Only) normal. * The potentiometer input value is incorrect (e.g., the input is out of range or the potentiometer has failed). 59 E5@C-800 Operation Parameters The following pages describe the parameters set in each level. Pressing the M (Mode) Key at the last parameter in each level returns to the top parameter in that level. Some parameters may not be displayed depending on the model and other settings. 000 : Indicates items that can be used only with the E5@C-@-0@@. 800 : Indicates items that can be used only with the E5@C-@-8@@. Press the S Key*2 Power ON Starting in Manual Mode. Press the S Key for at least 1 s. *1 C Press the O Key or the S Key for at least 1 s. *1 PID Control only 25 0 PV/MV Adjustment Level l.adj Adjustment Level Display 000 Displayed only once when entering adjustment level. at AT Execute/Cancel off cmwt off Communications Writing spmd lsp SP Mode 000 ins 0.0 Process Value Input Shift ct1 0.0 Heater Current 1 Value Monitor Heater Burnout Detection 1 0.0 0.0 rss Remote SP Input Shift 0.0 000 rsrt 1.000 p Heater Current 2 Value Monitor 000 M Heater Burnout Detection 2 0.0 000 i d HS Alarm 1 Leakage Current 2 Monitor 000 M 50.0 HS Alarm 2 000 M sp-0 SP 0 c-db Dead Band 0.0 M of-r Manual Reset Value 50.0 hys chys Hysteresis (Heating) Hysteresis (Cooling) 0 soak Soak Time 000 M SP 3 0 wt-b Wait Band 000 SP 4 0 0 0 SP Ramp Set Value M SP 7 sprl same SP Ramp Fall Value 000 M ol-h MV Upper Limit M Work Bit 1 OFF Delay 000 w3of Work Bit 2 ON Delay 000 al2l M ct-2 0.0 Work Bit 3 ON Delay 000 w4of 0.0 Work Bit 3 OFF Delay 000 0 Heater Current 1 Value Monitor al3h Heater Current 2 Value Monitor 000 al3l 0 Work Bit 4 OFF Delay 000 M r-s Leakage Current 1 Monitor al-4 0 al4h Program Start 000 al4l al-1 0 Work Bit 6 ON Delay 000 M Work Bit 6 OFF Delay 000 o 0.0 RUN/STOP c-o 0.0 M Alarm Value 1 v-m 0.0 0 Work Bit 7 ON Delay 000 M Move to Protect Level 000 : Displayed only when a password is set. Restricts moving to protect level. MV Lower Limit Work Bit 7 OFF Delay 000 Work Bit 8 ON Delay 000 M M 1 M pmsk Parameter Mask Enable 000 on M 0 60 Displayed only for models with communications. Changes are effective after cycling power or after a software reset. Password to Move to Protect Level 000 Alarm 2 M * Used with programless communications up 1 Protocol Setting: Switches between cwf CompoWay/F and Modbus. psel M M sbit off Alarm 2 Type 0.2 Hysteresis Communications Setting Level 7 chgp Changed Parameters Only M alh2 Press the O Key less than 1 s. Communications Unit No. 2 Highest Communications 0 Unit No. maxu M *3 area Communications Baud Rate adrh 0 Communications Data Length adrl 0 rwat 1000 M prty unit M M Communications even Parity Send Data Wait 20 Time M 0 M up13 0 M 31 First Address Upper Word M dn13 75 First Address Lower Word off Receive Data Wait Time *3 sps 1.000 Communications Node Number Upload Setting 1 Upload Setting 13 Download Setting 1 Download Setting 13 M copy M Communications Stop Bits 1 dn 1 M M M sdwt Area 0 M M M M alt2 2 len M Alarm 1 0.2 Hysteresis 9.6 pfpt PF Key Protect prlp 2 M alh1 M off Communications Monitor M alt1 Alarm 1 Type Valve Opening Monitor bps M off Work Bit 8 OFF Delay 000 M orev Direct/Reverse Operation MV Monitor (Cooling) 1 Initial Setting/Communications Protect wtpt Setting Change Protect M w8of M icpt M Control Period (Cooling) 20 or-r u-no 0 Control Period (Heating) 20 M c-cp MV Monitor (Heating) Press the O and M Keys for at least 1 s. oapt M M cp M Protect Level 000 off M The time taken to move to the protect level can be adjusted by changing the "Move to protect level time" setting. pmov M Alarm Value 4 M Press the O and M Keys for at least 3 s. M on M ptrn Program Pattern Alarm Value Lower Limit 0 4 M Work Bit 5 OFF Delay 000 M st ST (Self-tuning) M Soak Time Remain 000 Standard or Heating/Cooling stnd Alarm Value Upper Limit 0 4 M M M s-hc M Leakage Current 2 Monitor 000 run Work Bit 5 ON Delay 000 onof Alarm Value Lower Limit 0 3 M sktr M cntl PID ON/OFF Alarm Value 3 M M SP Lower Limit -200 Alarm Value Upper Limit 0 3 rset Work Bit 4 ON Delay 000 M sl-l M M prst M w5on al-3 M lcr2 1300 M Set Point During SP Ramp M lcr1 M sl-h SP Upper Limit Alarm Value Lower Limit 0 2 M Temperature Unit C, F c Alarm Value Upper Limit 0 2 Remote SP Monitor 0.0 000 ct-1 Alarm Value 2 al2h rsp M 0 M d-u M Multi-SP Set Point Selection M 0.0 Work Bit 2 OFF Delay 000 M w4on al-2 Auto/Manual Switch M sp-m Alarm Value Lower Limit M 0.0 M 0 M 0.0 w3on 0 M Decimal Point dp 0 1 M m-sp 0 M w2of plcm 100.0 ol-l 000 M w8on off M M sprt Press the O Key for at least 3 s. M w2on al1l 0 M Bit 1 w1on Work ON Delay 000 w7of M SP 6 a-m 0.8 0 Process Value/ Set Point 2 Scaling Lower Limit 0 M M Dead Band M Extraction of Root sqrp Square Low-cut Point al1h Operation/Adjustment Protect MV at PV Error 000 0.0 0 sp-7 mv-e 0 M in-l Alarm Value Upper Limit 0 1 M 25 M oc-h Open/Close Hysteresis w7on M SP 5 M sp-6 MV at Stop 000 0.0 M sp-5 mv-s 2.0 w6of off M sp-4 MV Change Rate Limit 000 M db Position Proportional w6on 1 M 0.0 w5of M SP 2 orl Value/ 25 Process 0 Set Point 1 M 1.0 M sp-3 Derivative Time (Cooling) M SP 1 0 sp-2 c-d 1.0 M M in-h Scaling Upper Limit 100 M Integral Time (Cooling) M 0 sp-1 233 M M hs2 c-i 40 50.0 0.0 Proportional Band 8.0 (Cooling) M M lcr2 Derivative Time 40 M Leakage Current 1 Monitor 5 w1of M M hs1 Integral Time 233 c-p 0.0 Proportional Band 8.0 hb2 lcr1 Remote SP Input Slope Coefficient 000 M M ct2 Process Value Slope 1.000 Coefficient 000 M M hb1 inrt M M in-t Input Type Press the O Key less than 1 s. M M Press the O Key for less than 1 s. Operation Level M M Initial Setting Level Press the O Key for at least 1 s. Press the O Key less than 1 s. M M Press the O Key for at least 3 s. Press the S Key*2 Other than the Auto/Manual Switch display Starting in Automatic Mode. Manual Control Level M spos 0.0 Copy *3 SP Slope *3 SP Offset *3 M *1. When the PF Setting parameter is set to A-M. *2. When the PF Setting parameter is set to PFDP. *3. Used with component communications. E5@C-800 Monitor/Setting Item Level 000 25 0 Monitor/Setting Item Display 1 000 S Monitor/Setting Item Display 2 000 S Monitor/Setting Item Display 3 000 Monitor/Setting Item Display 4 000 S S Monitor/Setting Item Display 5 000 Note: The monitor/setting items to be displayed is set in the Monitor/Setting Item 1 to 5 parameters (advanced function setting level). Press the O Key for at least 1 s. Advanced Function Setting Level alt2 Alarm 2 Type M alh2 Alarm 2 2 0.2 M alt3 init Alarm 3 Type M mspu Number of Multi-SP M brgt M spru SP Ramp Time Unit M a1lt M Sequence rest Standby Reset M a2lt M sb1n Auxiliary Output 1 M a3lt M sb2n Auxiliary Output 2 M a4lt M Output 3 sb3n Auxiliary Open in Alarm M prlt 2 M alh3 0.2 Alarm 3 Hysteresis 2 M alh4 Alarm 4 0.2 Hysteresis M o1st Control Output 1 Signal 4-20 M o2st Control Output 2 Signal 000 M trst Transfer Output Signal 4-20 000 M tr-t Transfer Output Type off 000 M Transfer Output tr-h Upper Limit 100.0 000 M Transfer Output tr-l Lower Limit 0.0 000 M Simple Transfer o1th Output 1 Upper Limit 1300 M Simple Transfer o1tl Output 1 Lower Limit -200 M Input ev-1 Event Assignment 1 msp0 M ev-2 stop Parameter Initialization Event Input Assignment 2 m a n-o Open in Alarm n-o Open in Alarm n-o M sb4n Auxiliary Output 4 n-o Open in Alarm Display Brightness 3 000 M a1on M hbl Heater Burnout Latch a2on M Burnout hbh Heater Hysteresis M a3on M st-b ST Stable Range M a4on M alfa M a1of off 0.1 0.65 M a4of none M clfl Close/Floating flot M Valve Opening vmsl Monitor Selection meas M calb 800 Motor Calibration M mot Travel Time 30 M of Square sqr Extraction Root Enable 000 off M Move to Advanced Function Level: amov Setting Displayed when initial 0 setting/communications M protect is set to 0. 000 0.8 Alarm 3 ON Delay Alarm 4 ON Delay Alarm 1 OFF Delay amad M Average Count mav Moving * The default is 8 for models M mant 0.0 other than the E5@C-@-0@. M FB Moving pmav Average Count 16 M M MV Display o-dp off M M 800 off Alarm 2 OFF Delay M pvrp Alarm 3 OFF Delay 20 M hctm M lbab LBA Band M ompw off 1.0 3.0 out1 o M pf Control Output 1 Assignment Direct Setting of Position Proportional MV PV Rate of Change Calculation Period Heating/Cooling Tuning Method Minimum Output ON/OFF Band PF Setting M M Output 2 out2 Control Assignment sub1 Manual MV Limit Enable shft pfd1 Monitor/Setting Item 1 000 1 M Auxiliary Output 1 Assignment pfd2 Monitor/Setting Item 2 0 000 M Auxiliary Output 2 sub2 Assignment M pfd3 Monitor/Setting Item 3 M Output 3 sub3 Auxiliary Assignment M pfd4 Monitor/Setting Item 4 M Output 4 sub4 Auxiliary Assignment 000 M pfd5 Monitor/Setting Item 5 M alma Integrated Alarm M No. 1 Display spd1 PV/SP Selection M t-u Soak Time Unit 000 m alsp sp-m 0 0 0 4 M Alarm 4 OFF Delay off M lbal LBA Level 49 Assignment Alarm SP Selection 000 000 000 000 * The default is 1 for models M other than the E5@C-@-0@. PV/SP No. 2 Display spd2 Selection 0 M MV Display Selection odsl o M Remote SP Input 000 M PV Decimal Point pvdp Display 000 MV at Stop and Error Addition 000 rs-t Auto/Manual Select Addition M SP Enable rspu Remote 000 M PV Status Display pvst Function M SP rsph Remote Upper Limit 000 M Status Display svst SV Function M SP rspl Remote Lower Limit 000 M Refresh d.ref Display Period Manual Output Method hold M mani M 0.0 M M lba LBA Detection Time alm4 M M inf Input Digital Filter M pmvd alm3 0 off M hsh HS Alarm Hysteresis off alm2 0 mvse M manl alm1 M 20.0 Amplitude 000 M hsl HS Alarm Latch 000 0 M Alarm 2 ON Delay 0 M lcma Limit Cycle MV off off 000 M p-db PV Dead Band on none 0 M at-h AT Hysteresis Event Input Assignment 6 (E5EC/E5AC only) 000 Alarm 1 ON Delay 0 M Event Input 5 ev-5 Assignment (E5EC/E5AC only) M ev-6 Cold Junction Compensation 0 1 Time Unit M hsu HS Alarm Use M M M at-g AT Calculated Gain 000 Move to Protect Level Time 0 15.0 off 8.0 0 on M Event Input ev-4 Assignment 4 none Alarm 4 Latch SP Tracking 000 sptr 0 on Method M hbu HB ON/OFF 0.8 Alarm 3 Latch M cjc RT 000 off 0.1 off M a3of none Alarm 2 Latch off 3 rt off off M a2of none Alarm 1 Latch off M tidu Integral/Derivative M Input ev-3 Event Assignment 3 Automatic Display off Return Time off off Points M alt4 Alarm 4 Type 4-20 ret Hysteresis 4-20 off 1300 Manual MV Initial Value -200 M on off off 0.25 M LCT Cooling Output lcmt Minimum ON Time 0.2 cmov 0 Move to Calibration Level 000 M Move by setting password (-169). 61 E5@C-800 Safety Precautions Be sure to read the precautions for all E5CC-800/E5CC-B-800/E5CC-U-800/E5EC-800/E5EC-B-800/E5AC-800/E5DC-800/ E5DC-B-800 models in the website at: http://www.ia.omron.com/. Warning Indications CAUTION Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage. Precautions for Safe Use Supplementary comments on what to do or avoid doing, to use the product safely. Precautions for Correct Use Supplementary comments on what to do or avoid doing, to prevent failure to operate, malfunction or undesirable effect on product performance. Meaning of Product Safety Symbols Used to warn of the risk of electric shock under specific conditions. Used for general prohibitions for which there is no specific symbol. Used to indicate prohibition when there is a risk of minor injury from electrical shock or other source if the product is disassembled. Used for general CAUTION, WARNING, or DANGER precautions for which there is no specified symbol. (This symbol is also used as the alerting symbol, but shall not be used in this meaning on the product.) Used for general mandatory action precautions for which there is no specified symbol. CAUTION Do not touch the terminals while power is being supplied. Doing so may occasionally result in minor injury due to electric shock. Electric shock may occur. Do not touch any cables or connectors with wet hands. Minor electric shock, fire, or malfunction may occasionally occur. Do not allow any metal, conductors, chips from mounting work, or water to enter the interior of the Digital Controller, the Setting Tool port, or between the pins on the Setting Tool cable connector. Do not use the Digital Temperature Controller where subject to flammable or explosive gas. Otherwise, minor injury from explosion may occasionally occur. Not doing so may occasionally result in fire. Do not allow dirt or other foreign objects to enter the Setup Tool port or ports, or between the pins on the connectors on the Setup Tool cable. 62 Minor electric shock or fire may occasionally occur. Do not use any cables that are damaged. Never disassemble, modify, or repair the product or touch any of the internal parts. Minor electric shock, fire, or malfunction may occasionally occur. CAUTION - Risk of Fire and Electric Shock a. This product is UL recognised *1 as Open Type Process Control Equipment. It must be mounted in an enclosure that does not allow fire to escape externally. b. More than one disconnect switch may be required to deenergize the equipment before servicing the product. c. Signal inputs are SELV, limited energy. *2 d. Caution: To reduce the risk of fire or electric shock, do not interconnect the outputs of different Class 2 circuits. *3 If the output relays are used past their life expectancy, contact fusing or burning may occasionally occur. Always consider the application conditions and use the output relays within their rated load and electrical life expectancy. The life expectancy of output relays varies considerably with the output load and switching conditions. Even if you replace only the Main Unit of the E5DC-800/ E5DC-B-800 check the condition of the Terminal Unit. If corroded terminals are used, contact failure in the terminals may cause the temperature inside the Digital Controller to increase, possibly resulting in fire. If the terminals are corroded, replace the Terminal Unit as well. Tighten the terminal screws to the rated torque of between 0.43 and 0.58 N*m. *4 Loose screws may occasionally result in fire. Set the parameters of the product so that they are suitable for the system being controlled. If they are not suitable, unexpected operation may occasionally result in property damage or accidents. A malfunction in the product may occasionally make control operations impossible or prevent alarm outputs, resulting in property damage. To maintain safety in the event of malfunction of the product, take appropriate safety measures, such as installing a monitoring device on a separate line. *1. E5CC-800, E5EC-800, E5AC-800, and E5DC-800 Controllers that were shipped through November 2013 are UL recognized. *2. An SELV (separated extra-low voltage) system is one with a power supply that has double or reinforced insulation between the primary and the secondary circuits and has an output voltage of 30 V r.m.s. max. and 42.4 V peak max. or 60 VDC max. *3. A class 2 circuit is one tested and certified by UL as having the current and voltage of the secondary output restricted to specific levels. *4. The specified torque is 0.5 N*m for the E5CC-U-800. E5@C-800 Precautions for Safe Use Be sure to observe the following precautions to prevent malfunction or adverse affects on the performance or functionality of the product. Not doing so may occasionally result in faulty operation. Do not handle the Digital Temperature Controller in ways that exceed the ratings. 1. This product is specifically designed for indoor use only. Do not use this product in the following places: * Places directly subject to heat radiated from heating equipment. * Places subject to splashing liquid or oil atmosphere. * Places subject to direct sunlight. * Places subject to dust or corrosive gas (in particular, sulfide gas and ammonia gas). * Places subject to intense temperature change. * Places subject to icing and condensation. * Places subject to vibration and large shocks. 2. Use and store the product within the rated ambient temperature and humidity. Gang-mounting two or more Digital Temperature Controllers, or mounting Digital Temperature Controllers above each other may cause heat to build up inside the Digital Temperature Controllers, which will shorten their service life. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers. 3. To allow heat to escape, do not block the area around the Digital Temperature Controller. Do not block the ventilation holes on the Digital Temperature Controller. 4. Be sure to wire properly with correct signal name and polarity of terminals. 5. Use copper stranded or solid wires to connect bare wires. Recommended Wire Model Wire Size Wire Stripping length E5@C-800 (Controllers with Screw Terminal Blocks) AWG 24 to AWG18 (0.21 to 0.82 mm2 ) 6 to 8 mm E5CC-U-800 (Plug-in model) AWG 24 to 14 (0.21 to 2.08 mm2 ) 5 to 6 mm E5@C-B-800 (Controllers with Push-In Plus Terminal Blocks) 0.25 to 1.5 mm2 AWG 24 to 16 Ferrules not used: 8 mm Use the specified size of crimped terminals to wire the E5CC-800, E5EC-800, E5AC-800, E5DC-800 (models with screw terminal blocks) and E5CC-U-800 (plug-in models). Recommended Crimped Terminal Size Model Wire Size E5@C-800 (Controllers with Screw Terminal Blocks) M3, Width: 5.8 mm max. E5CC-U-800 (Plug-in model) M3.5, Width: 7.2 mm max. For the E5@C-B-800 (Push-In Plus model), connect only one wire to each terminal. For other models, up to two wires of same size and type, or two crimp terminals, can be inserted into a single terminal. 6. Do not wire the terminals that are not used. 7. Use a commercial power supply for the power supply voltage input to a Digital Temperature Controller with AC input specifications. Do not use the output from an inverter as the power supply. Depending on the output characteristics of the inverter, temperature increases in the Digital Temperature Controller may cause smoke or fire damage even if the inverter has a specified output frequency of 50/60 Hz. 8. To avoid inductive noise, keep the wiring for the product's terminal block away from power cables carry high voltages or large currents. Also, do not wire power lines together with or parallel to product wiring. Using shielded cables and using separate conduits or ducts is recommended. Attach a surge suppressor or noise filter to peripheral devices that generate noise (in particular, motors, transformers, solenoids, magnetic coils, or other equipment that have an inductance component). When a noise filter is used at the power supply, first check the voltage or current, and attach the noise filter as close as possible to the product. Allow as much space as possible between the product and devices that generate powerful high frequencies (high-frequency welders, high-frequency sewing machines, etc.) or surge. 9. Use this product within the rated load and power supply. 10.Make sure that the rated voltage is attained within two seconds of turning ON the power using a switch or relay contact. If the voltage is applied gradually, the power may not be reset or output malfunctions may occur. 11.Make sure that the Digital Temperature Controller has 30 minutes or more to warm up after turning ON the power before starting actual control operations to ensure the correct temperature display. 12.When executing self-tuning for the E5DC-800, turn ON power to the load (e.g., heater) at the same time as or before supplying power to the product. If power is turned ON to the product before turning ON power to the load, self-tuning will not be performed properly and optimum control will not be achieved. 13.A switch or circuit breaker must be provided close to the product. The switch or circuit breaker must be within easy reach of the operator, and must be marked as a disconnecting means for this unit. 14.Use a soft and dry cloth to clean the product carefully. Do not use organic solvent, such as paint thinner, benzine or alcohol to clean the product. 15.Design the system (e.g., control panel) considering the 2 seconds of delay that the product's output to be set after power ON. 16.The output may turn OFF when you move to the initial setting level. Take this into consideration when performing control operations. 17.The number of non-volatile memory write operations is limited. Therefore, use RAM write mode when frequently overwriting data during communications or other operations. 18.Always touch a grounded piece of metal before touching the Digital Temperature Controller to discharge static electricity from your body. 19.Use suitable tools when taking the Digital Temperature Controller apart for disposal. Sharp parts inside the Digital Temperature Controller may cause injury. 20.For compliance with Lloyd's standards, the E5CC-800, E5CC-B800, E5CC-U-800, E5EC-800, E5EC-B-800, E5AC-800, and E5DC-800 must be installed under the conditions that are specified in Shipping Standards. 21.Do not touch the external power supply terminals or other metal parts on the Digital Temperature Controller. 22.Do not exceed the communications distance that is given in the specifications and use the specified communications cable. Refer to the E5@C Digital Temperature Controllers User's Manual (Cat. No. H174) for information on the communications distances and cables for the E5@C. 23.Do not bend the communications cables past their natural bending radius. Do not pull on the communications cables. 24.Connectors may be damaged if they are inserted with excessive force. When connecting a connector, always make sure that it is oriented correctly. Do not force the connector if it does not connect smoothly. 25.For the E5DC-800/E5DC-B-800, when you attach the Main Unit to the Terminal Unit, make sure that the hooks on the Main Unit are securely inserted into the Terminal Unit. 26.For the E5CC-U-800, when you attach the Main Unit to the socket, make sure that the hooks on the socket are securely inserted into the Main Unit. 27.Install the DIN Track vertically to the ground. 63 E5@C-800 28.For the E5DC-800/E5DC-B-800, always turn OFF the power supply before connecting the Main Unit to or disconnecting the Main Unit from the Terminal Unit, and never touch nor apply shock to the terminals or electronic components. When connecting or disconnecting the Main Unit, do not allow the electronic components to touch the case. 29.Observe the following precautions when you wire the E5@C-B800. * Always follow the wiring instructions provided in Wiring Precautions for E5@C-B-800 (Controllers with Push-In Plus Terminal Blocks) on page 71. * Do not wire anything to the release holes. * Do not tilt or twist a flat-blade screwdriver while it is inserted into a release hole on the terminal block. The terminal block may be damaged. * Insert a flat-blade screwdriver into the release holes at an angle. The terminal block may be damaged if you insert the screwdriver straight in. * Do not allow the flat-blade screwdriver to fall out while it is inserted into a release hole. * Do not bend a wire past its natural bending radius or pull on it with excessive force. Doing so may cause the wire disconnection. * Do not use crossover wiring for the E5CC-B-800/E5EC-B-800 except for the input power supply and communications. Do not use crossover wiring for the E5DC-B-800. 64 E5@C-800 Shipping Standards The E5CC-800, E5CC-B-800, E5CC-U-800, E5EC-800, E5EC-B-800, E5AC-800, and E5DC-800 comply with Lloyd's standards. When applying the standards, the following installation and wiring requirements must be met in the application. Also insert the Waterproof Packing on the backside of the front panel. Application Conditions Installation Location The E5CC-800, E5CC-B-800, E5CC-U-800, E5EC-800, E5EC-B-800, E5AC-800, and E5DC-800 comply with installation category ENV1 and ENV2 of Lloyd's standards. Therefore, they must be installed in a location equipped with air conditioning. They cannot be used on the bridge or decks, or in a location subject to strong vibration. Precautions for Correct Use Service Life Operating Precautions 1. Use the product within the following temperature and humidity ranges: Temperature: -10 to 55C (with no icing or condensation) Humidity: 25% to 85% If the product is installed inside a control board, the ambient temperature must be kept to under 55C, including the temperature around the product. 2. The service life of electronic devices like Digital Temperature Controllers is determined not only by the number of times the relay is switched but also by the service life of internal electronic components. Component service life is affected by the ambient temperature: the higher the temperature, the shorter the service life and, the lower the temperature, the longer the service life. Therefore, the service life can be extended by lowering the temperature of the Digital Temperature Controller. 3. When two or more Digital Temperature Controllers are mounted horizontally close to each other or vertically next to one another, the internal temperature will increase due to heat radiated by the Digital Temperature Controllers and the service life will decrease. In such a case, use forced cooling by fans or other means of air ventilation to cool down the Digital Temperature Controllers. When providing forced cooling, however, be careful not to cool down the terminals sections alone to avoid measurement errors. 1. When starting operation after the Digital Temperature Controller has warmed up, turn OFF the power and then turn it ON again at the same time as turning ON power for the load. (Instead of turning the Digital Temperature Controller OFF and ON again, switching from STOP mode to RUN mode can also be used.) 2. Avoid using the Digital Temperature Controller in places near a radio, television set, or wireless installing. These devices can cause radio disturbances which adversely affect the performance of the Controller. Others 1. Wiring When linking the units together, connect the power cable only to the unit at the left end of the linkage block. Incorrect wiring can be shorted inside the unit resulting in damage to the unit. Do not perform crossover wiring between each linkage block, or to another device. This could result in a breakdown or incorrect operation. Prohibited Multiplex Power Input Wirin Prohibited Crossover Wiring Measurement Accuracy 1. When extending or connecting the thermocouple lead wire, be sure to use compensating wires that match the thermocouple types. 2. When extending or connecting the lead wire of the platinum resistance thermometer, be sure to use wires that have low resistance and keep the resistance of the three lead wires the same. 3. Mount the product so that it is horizontally level. 4. If the measurement accuracy is low, check to see if input shift has been set correctly. Waterproofing (Not applicable to the E5CC-U-800/E5DC-800/ E5DC-B-800) The degree of protection is as shown below. Sections without any specification on their degree of protection or those with IP@0 are not waterproof. Front panel: IP66, Rear case: IP20, Terminal section: IP00 When waterproofing is required, insert the Waterproof Packing on the backside of the front panel. The degree of protection when the Waterproof Packing is used is IP66. To maintain an IP66 degree of protection, the Waterproof Packing must be periodically replaced because they may deteriorate, shrink, or harden depending on the operating environment. The replacement period will vary with the operating environment. Check the required period in the actual application. Use 3 years or sooner as a guideline. Incorrect Incorrect 2. When N units are linked together, the inrush current will be equal to N times that for 1 unit. Be sure to use the external fuse with the appropriate fusing characteristics, and the breaker with the appropriate tripping characteristics to ensure that the fuse does not melt and the breaker is not activated due to the inrush current. The inrush current per Unit is 30 A or less. 3. Do not remove the connector cover from connectors that are not to be linked. The connector covers have been mounted on the product during shipment. 4. Do not add or separate the units during power-on. 65 E5@C-800 Mounting E5DC-800/E5DC-B-800 Mounting to a Panel Adapter Panel E5CC-800/E5CC-B-800/E5CC-U-800 * E5CC-800 There are two models of Terminal Covers that you can use with the E5CC-800. Terminal Cover (E53-COV17) (Sold separately) Adapter Terminal Cover (E53-COV23) Terminal Unit Main Unit Water Proof Packing Panel * E5CC-U-800 For the Wiring Socket for the E5CC-U-800, purchase the P2CF-11 or P3GA-11 separately. 1. Insert the E5DC-800/E5DC-B-800 into the mounting hole in the panel. (Attach the Terminal Unit after you insert the Main Unit.) 2. Push the Adapter from the Terminal Unit up to the panel, and temporarily fasten the E5DC-800/E5DC-B-800. 3. Tighten the two fastening screws on the Adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N*m. E5DC-800 Mounting to and Removing from DIN Track * Mounting a Unit Pull down the DIN Track hook on the Terminal Unit and catch the top hook on the DIN Track. Press the Unit onto the DIN Track until the DIN Track hooks are locked in place. 1. For waterproof mounting, waterproof packing must be installed on the Digital Temperature Controller. Waterproofing is not possible when group mounting several Digital Temperature Controllers. Waterproof packing is not necessary when there is no need for the waterproofing function. The E5CC-U-800 cannot be waterproofed even if the Waterproof Packing is inserted. 2. Insert the E5CC-800/E5CC-B-800/E5CC-U-800 into the mounting hole in the panel. 3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5CC-800/E5CC-B-800/E5CC-U-800. 4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N*m. E5EC-800/E5EC-B-800/E5AC-800 Adapter Panel Adapter Terminal Cover (E53-COV24) Terminal Cover (E53-COV24) 1. For waterproof mounting, waterproof packing must be installed on the Digital Temperature Controller. Waterproofing is not possible when group mounting several Digital Temperature Controllers. 2. Insert the E5EC-800/E5EC-B-800/E5AC-800 into the mounting hole in the panel. 3. Push the adapter from the terminals up to the panel, and temporarily fasten the E5EC-800/E5EC-B-800/E5AC-800. 4. Tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N*m. 66 2. Catch the top hook on the DIN Track. 3. Press the Unit onto the DIN Track. 1. Pull down the hook. 4. Make sure that the hooks are locked in place. * Removing a Unit Pull down on the DIN Track Hook with a flat-blade screwdriver and lift up the Unit. E5@C-800 Removing the Main Unit Removing the Main Unit Press in the two hooks on the Main Unit and remove the Main Unit from the Terminal Unit. (1) (1) (2) Pull out the Main Unit. (2) (1) Push in the hooks. (1) End Plate Installation Make sure to attach PFP-M End Plates to the ends of the Units. End Plate Installation Make sure to attach PFP-M End Plates to the ends of the Units. (2) B (1) A Individual Mounting Individual Mounting Group Mounting E5DC-B-800 Mounting to and Removing from DIN Track * Mounting a Unit Mount the Main Unit after first mounting the Terminal Unit on the DIN Track. Group Mounting Mounting to a DIN Track in Connection 1. Remove the connector cover on the side to use for connecting to another terminal unit, and attach the unit to the DIN Track. 2. Connect the terminal unit connector to the next unit. Connector Cover (Accessory) End Plate (2) Catch the top hook on the DIN Track. (2) Left side (1) 3. Wire the terminal units. 4. Insert the main units into the terminal units. (3) Press the Unit onto the DIN Track. (1) Pull down the hook. (4) Make sure that the hooks are locked in place. (3) * Removing a Unit Pull down on the DIN Track Hook with a flat-blade screwdriver and lift up the Unit. (4) 67 E5@C-800 Removing from the DIN Track 1. Remove the Main Unit from the Terminal Unit. 2. Remove the Terminal Units. 5. Insert the main unit into the mounting hole in the panel, and then mount the terminal unit. (4) (5) (2) (1) 3. Remove the Terminal Units from the DIN Track. 6. Push the adapter from the terminal unit side until it comes into contact with the panel to temporarily secure the unit, and then tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N*m. (6) Adapter (3) Adapter Mounting to a Panel in Connection 1. Insert the main unit into the mounting hole in the panel. 2. Mount the previously rewired terminal unit to the main unit. 3. Push the adapter from the terminal unit side until it comes into contact with the panel to temporarily secure the unit, and then tighten the two fastening screws on the adapter. Alternately tighten the two screws little by little to maintain a balance. Tighten the screws to a torque of 0.29 to 0.39 N*m. Adapter (6) Removing from the Mounting Panel 1. Remove the Adapter attached to the Main Unit. Adapter (3) (1) (2) Mounting panel (1) Adapter Adapter (3) 4. On the wired terminal unit, remove the connector cover on the side to use for connection to another terminal unit, and then connect the units together. 68 (1) E5@C-800 Attaching the Connector Cover E5DC-B-800 For male connector covers 2. Remove the Main Unit from the Terminal Unit. 1. Press on the connector cover until it clicks into place. There is no vertical direction for male connector covers. (1) (2) For female connector covers 3. Remove the Terminal Units. 1. Insert the projecting part on the female connector cover into the groove on the terminal unit. Projection Part (1) Groove 2. Press on the female connector cover until it clicks into place in the cutout. (2) Cutout (3) Removing the Connector Cover E5DC-B-800 1. For both male and female covers, insert the tip of a flat-blade screwdriver into the cutout on the connector cover to remove the connector cover. Male connector cover Cutout Mounting the DIN Track Attach the DIN Track to the inside of the control panel with screws to at least three locations. * DIN Track (sold separately) PFP-50N (50 cm) and PFP-100N (100 cm) Install the DIN Track vertically to the ground. Female connector cover Vertical: OK Horizontal: NG Cutout 69 E5@C-800 Mounting the Terminal Cover E5CC-800 Attaching the End Cover E5DC-800/E5DC-B-800 Slightly bend the E53-COV23 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction. E53-COV17 Terminal Cover can be also attached. Make sure that the "UP" mark is facing up, and then attach the E53COV17 Terminal Cover to the holes on the top and bottom of the Digital Temperature Controller. 1. Install the E5DC-800/E5DC-B-800 in a panel. E53-COV17 E53-COV23 2. Peel off the release paper from the double-sided tape on the End Cover. Adapter Terminal Cover (E53-COV17) (Sold separately) Enlarged illustration of Terminal Section E5EC-800/E5AC-800 Slightly bend the E53-COV24 Terminal Cover to attach it to the terminal block as shown in the following diagram. The Terminal Cover cannot be attached in the opposite direction. Double-sided tape 3. Align the tabs on the End Cover with the depressions on the E5DC-800/E5DC-B-800 and attach the End Cover. Slightly bend the E53-COV24 Terminal Cover in the direction shown by the arrows to attach it to the terminal block. Enlarged illustration of 4. Secure the End Cover so that the double-sided tape is firmly attached. 70 E5@C-800 Precautions when Wiring * Separate input leads and power lines in order to prevent external noise. * Use crimp terminals when wiring the screw terminal blocks. * Use the suitable wiring material and crimp tools for crimp terminals. * Tighten the terminal screws to a torque of 0.43 to 0.58 N*m. The specified torque is 0.5 N*m for the E5CC-U-800. E5@C-B-800 (Controllers with Push-In Plus Terminal Blocks) 1. Connecting Wires to the Push-In Plus Terminal Block Part Names of the Terminal Block E5CC-800/E5EC-800/E5AC-800/E5DC-800 (Controllers with Screw Terminal Blocks) and E5CC-U-800 (Plug-in model) Wire Size Use the wire sizes and stripping lengths given in the following table. Model Wire Size Stripping length E5CC-800/E5EC-800/ E5AC-800/E5DC-800 (Controllers with Screw Terminal Blocks) AWG24 to AWG18 (0.21 to 0.82 mm2) 6 to 8 mm (without crimp terminals) E5CC-U-800 AWG24 to AWG14 (0.21 to 2.08 mm2) 5 to 6 mm (without crimp terminals) * If you use crimp terminals, use the stripping length that is recommended by the manufacturer of the crimp terminals. * To reduce the affects of noise, use shielded twisted-pair cable for the signal lines. Crimp Terminal For the E5CC-800/E5EC-800/E5AC-800/E5DC-800 (Controllers with Screw Terminal Blocks), use the following of crimp terminals for M3 screws. 5.8 mm max. 5.8 mm max. E5DC-B-800 E5CC-B-800/EC-B-800 Terminal (Insertion) hole Release hole Release hole Terminal (Insertion) hole Connecting Wires with Ferrules and Solid Wires Insert the solid wire or ferrule straight into the terminal block until the end strikes the terminal block. E5CC-B-800/EC-B-800 E5DC-B-800 Ferrules and Solid Wires Ferrules and Solid Wires If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wire. If a wire is difficult to connect because it is too thin, use a flat-blade screwdriver in the same way as when connecting stranded wire. Connecting Stranded Wires Use the following procedure to connect the wires to the terminal block. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. The angle should be between 10 and 15. If the flat-blade screwdriver is inserted correctly, you will feel the spring in the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, insert the wire into the terminal hole until it strikes the terminal block. 3. Remove the flat-blade screwdriver from the release hole. E5CC-B-800/EC-B-800 For the E5CC-U-800, use the following types of crimp terminals for M3.5 screws. (2) Flat-blade screwdriver (1) 7.2 mm max. 10 to 15 (3) 7.2 mm max. * If you use crimp terminals for the E5DC-800, use crimp terminals with insulation sleeves. If you use a bare crimp terminal with no insulation, the terminal may short with the terminal above or below it. If you use bare crimp terminals, cover the crimped sections with insulating marking tubes. Secure the marking tubes so that they do not move. E5DC-B-800 Side view of the product (2) (1) 10 to 15 30 Flat-blade screwdriver (3) Side view of the product Checking Connections NA OK Although you can connect two crimp terminals with insulation sleeves to one terminal, you cannot do so if the diameter of the insulation sleeves is too large. * After the insertion, pull gently on the wire to make sure that it will not come off and the wire is securely fastened to the terminal block. * If you use a ferrule with a conductor length of 10 mm, part of the conductor may be visible after the ferrule is inserted into the terminal block, but the product insulation distance will still be satisfied. Recommended Crimp Terminals with Insulation Sleeves for the E5DC-800 Manufacturer J.S.T. Mfg. Co. Model number V1.25-B3A V0.5-3A 71 E5@C-800 2. Removing Wires from the Push-In Plus Terminal Block Recommended Flat-blade Screwdriver Use the following procedure to remove wires from the terminal block. The same method is used to remove stranded wires, solid wires, and ferrules. 1. Hold a flat-blade screwdriver at an angle and insert it into the release hole. 2. With the flat-blade screwdriver still inserted into the release hole, remove the wire from the terminal insertion hole. 3. Remove the flat-blade screwdriver from the release hole. Use a flat-blade screwdriver to connect and remove wires. Use the following flat-blade screwdriver. The following table shows manufacturers and models as of 2015/Dec. Side Front 2.5 mm dia. E5CC-B-800/EC-B-800 (2) Flat-blade screwdriver 0.4 mm (1) Model 10 to 15 (3) E5DC-B-800 Side view of the product (2) (1) 10 to 15 30 (3) Flat-blade screwdriver Side view of the product 3. Recommended Ferrules and Crimp Tools Recommended ferrules Applicable wire (mm2) 0.25 0.34 0.5 0.75 1/1.25 (AWG) 24 22 20 18 18/17 1.25/1.5 17/16 Ferrule Conductor length (mm) Wire Stripping length (mm) (Ferrules used) Recommended ferrules Phoenix Contact product 8 10 AI 0,25-8 10 12 AI 0,25-10 8 10 AI 0,34-8 10 12 AI 0,34-10 8 Weidmuller product H0.25/12 --H0.34/12 --- Wago product 216-301 --216-302 --- 10 AI 0,5-8 H0.5/14 10 12 AI 0,5-10 H0.5/16 216-241 8 10 AI 0,75-8 H0.75/14 216-202 10 216-201 12 AI 0,75-10 H0.75/16 216-242 10 AI 1-8 H1.0/14 216-203 10 12 AI 1-10 H1.0/16 216-243 8 10 AI 1,5-8 H1.5/14 216-204 10 12 AI 1,5-10 H1.5/16 216-244 PZ6 roto Variocrimp4 8 Recommended crimp tool CRIMPFOX6 CRIMPFOX6T-F CRIMPFOX10S Note: 1. Make sure that the outer diameter of the wire coating is smaller than the inner diameter of the insulation sleeve of the recommended ferrule. 2. Make sure that the ferrule processing dimensions conform to the following figures. 8 mm 1.9 mm max. 72 2.5 mm 2.6 mm max. Manufacturer ESD 0,402,5 Wera SZS 0,42,5 SZF 0-0,42,5 * Phoenix Contact 0.42.575 302 Wiha AEF.2,575 Facom 210-719 Wago SDIS 0.42.575 Weidmuller 9900 (-2.575) Vessel * OMRON's exclusive purchase model XW4Z-00B is available to order as SZF 0-0,4 x 2,5 (manufactured by Phoenix Contact). Terms and Conditions Agreement Read and understand this catalog. Please read and understand this catalog before purchasing the products. Please consult your OMRON representative if you have any questions or comments. Warranties. (a) Exclusive Warranty. Omron's exclusive warranty is that the Products will be free from defects in materials and workmanship for a period of twelve months from the date of sale by Omron (or such other period expressed in writing by Omron). Omron disclaims all other warranties, express or implied. (b) Limitations. 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NEVER USE THE PRODUCT FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY OR IN LARGE QUANTITIES WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCT(S) IS PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Programmable Products. Omron Companies shall not be responsible for the user's programming of a programmable Product, or any consequence thereof. Performance Data. Data presented in Omron Company websites, catalogs and other materials is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of Omron's test conditions, and the user must correlate it to actual application requirements. Actual performance is subject to the Omron's Warranty and Limitations of Liability. Change in Specifications. Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change part numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the Product may be changed without any notice. When in doubt, special part numbers may be assigned to fix or establish key specifications for your application. Please consult with your Omron's representative at any time to confirm actual specifications of purchased Product. Errors and Omissions. Information presented by Omron Companies has been checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical or proofreading errors or omissions. OMRON Corporation Industrial Automation Company Authorized Distributor: Kyoto, JAPAN Contact: www.ia.omron.com OMRON (CHINA) CO., LTD. Room 2211, Bank of China Tower, 200 Yin Cheng Zhong Road, PuDong New Area, Shanghai, 200120, China Tel: (86) 21-5037-2222/Fax: (86) 21-5037-2200 OMRON TAIWAN ELECTRONICS INC. 6F, Home Young Budg., No.363, Fu-Shing N.Road, Taipei, Taiwan R.O.C Tel: (886) 2-2715-3331/Fax: (886) 2-2712-6712 OMRON ASIA PACIFIC PTE. LTD. No. 438A Alexandra Road # 05-05/08(Lobby 2), Alexandra Technopark, Singapore 119967 Tel: 65-6835-3011/Fax: 65-6835-2711 (c) OMRON Corporation 2011-2019 All Rights Reserved. In the interest of product improvement, specifications are subject to change without notice. CSM_5_5_0619 Cat. No. H179-E1-10 0319(1111)