LTC3897 PolyPhase Synchronous Boost Controller with Input/ Output Protection DESCRIPTION FEATURES Input Supply Range: 4.5V to 65V (Up to 75V Surge) n Reverse Input Protection to -40V n In-Rush Current Control, Overcurrent Protection and Output Disconnect for Boost Converter n Input Voltage Surge Protection with Adjustable Clamp Voltage n Onboard Ideal Diode Controller n Low Quiescent Current: 55A n 2-Phase Operation Reduces Required Input and Output Capacitance and Noise n Output Voltage Up to 60V n Adjustable Gate Drive Level 5V to 10V (OPTI-DRIVE) for Logic-Level or Standard Threshold FETs n No External Bootstrap Diodes Required n APPLICATIONS Industrial Automotive n Military/Avionics The LTC(R)3897 is a synchronous boost DC/DC controller with surge stopper and ideal diode controller. The boost controller drives two N-channel power MOSFET stages out-of-phase to reduce input and output capacitor requirements, allowing the use of smaller inductors than the single-phase equivalent. Synchronous rectification reduces power loss and eases thermal requirements. The surge stopper controls the gate of an external N-channel MOSFET to protect against high voltage input transients and provides in-rush current control, overcurrent protection and output disconnect for the boost converter. The integrated ideal diode controller drives another N-channel MOSFET to replace a Schottky diode for reverse input protection and voltage holdup or peak detection. It controls the forward voltage drop across the MOSFET and minimizes reverse current flow. The LTC3897 is available in thermally-enhanced 38-pin leadless QFN or 38-lead TSSOP packages. n n All registered trademarks and trademarks are the property of their respective owners. Protectedby U.S. patents, including 5408150, 5481178, 5705919, 5929620, 6144194, 6177787, 6580258. TYPICAL APPLICATION 24V/10A 2-Phase Synchronous Boost Converter with Surge Protection and Reverse Protection VIN 6V TO 55V 2m 0.1F 15nF RUN SS SW1 TG1 SENSE2+ - LTC3897 SENSE2 BG2 1F 4.7F 5m 3.5H VOUT 24V 10A 220F 0.1F BOOST2 TG2 INTVCC DRVCC VFB DRVSET DRVUV FREQ DTC 60 50 BURST LOSS 100 40 30 20 10 0 0.001 1k VIN = 12V VOUT = 24V Burst Mode OPERATION FIGURE 17 CIRCUIT 0.01 0.1 1 OUTPUT CURRENT (A) 10 10 1 3897 TA01b SW2 ITH 10k 70 POWER LOSS (mW) IS- IS+ DG CS SG VIN 100k BURST EFFICIENCY 80 BOOST1 0.1F VIN OPERATES THROUGH TRANSIENTS UP TO 75V. WHEN VIN > 24V, VOUT FOLLOWS VIN UP TO 57V. BG1 12.1k 8.66k 90 SENSE1- 549k 10nF PINS NOT SHOWN IN THIS CIRCUIT: PLLIN/MODE, ILIM, PHASMD, CLKOUT, EXTVCC, SGEN, DGEN 100 SPFB 10 3.5H SENSE1+ VBIAS 33F 5m Efficiency and Power Loss vs Output Current EFFICIENCY (%) INPUT VOLTAGE SURGE PROTECTION IN-RUSH/OVERCURRENT PROTECTION REVERSE CURRENT PROTECTION (IDEAL DIODE) REVERSE INPUT VOLTAGE PROTECTION 475k 3897 TA01a 24.9k GND TMR 1nF Rev. A Document Feedback For more information www.analog.com 1 LTC3897 ABSOLUTE MAXIMUM RATINGS (Note 1) VIN, SGEN................................................... -40V to 76 V VBIAS, IS+, IS-, ..........................................................76V SENSE1+, SENSE2+, SENSE1-, SENSE2-...................65V CS................................................................ -40V to 76V SG, DG (Note 8)............................CS - 0.3V to CS + 10V BOOST1 and BOOST2..................................-0.3V to 71V SW1 and SW2................................................ -5V to 65V BG1, BG2, TG1, TG2............................................ (Note 9) RUN, DGEN................................................. -0.3V to 76V PLLIN/MODE, TMR, VFB, SPFB..................... -0.3V to 6V INTVCC.......................................................... -0.3V to 6V EXTVCC....................................................... -0.3V to 14V DRVCC, (BOOST1-SW1), (BOOST2-SW2).....-0.3V to 11V (SENSE1+-SENSE1-), (SENSE2+-SENSE2-).............................. -0.3V to 0.3V ILIM, SS, ITH, FREQ, PHASMD, DTC........................ -0.3V to INTVCC + 0.3V DRVUV, DRVSET.........................-0.3V to INTVCC + 0.3V Operating Junction Temperature Range (Notes 2, 3)......................................... -40C to 150C Storage Temperature Range................... -65C to 150C PIN CONFIGURATION 3 37 SPFB 36 IS - FREQ 4 35 IS+ 38 37 36 35 34 33 32 31 DG PHASMD 5 34 DG FREQ 1 ILIM 6 33 CS PHASMD 2 30 CS SENSE1+ 7 32 SG ILIM 3 29 SG SENSE1- 8 31 VIN SENSE1+ 4 28 VIN DTC 9 28 BOOST1 27 BG1 26 VBIAS 24 BG1 INTVCC 9 23 VBIAS 23 BG2 21 SW2 CLKOUT 19 20 TG2 21 DRVCC ITH 11 SENSE2- 12 20 BG2 13 14 15 16 17 18 19 22 BOOST2 SS 18 22 EXTVCC RUN 10 BOOST2 SENSE2+ 16 25 BOOST1 SW2 24 DRVCC 26 SW1 DRVSET 8 25 EXTVCC SENSE2- 15 VFB 17 DRVUV 7 TG2 ITH 14 29 SW1 39 GND CLKOUT RUN 13 27 TG1 DTC 6 SS INTVCC 12 30 TG1 39 GND VFB DRVSET 11 SENSE1- 5 SENSE2+ DRVUV 10 UHF PACKAGE 38-LEAD (5mm x 7mm) PLASTIC QFN FE PACKAGE 38-LEAD PLASTIC TSSOP JA = 28C/W EXPOSED PAD (PIN 39) IS GND, MUST BE SOLDERED TO PCB 2 IS+ 2 SPFB IS - DGEN PLLIN/MODE TOP VIEW TMR 38 TMR SGEN 1 DGEN SGEN PLLIN/MODE TOP VIEW JA = 34C/W EXPOSED PAD (PIN 39) IS GND, MUST BE SOLDERED TO PCB Rev. A For more information www.analog.com LTC3897 ORDER INFORMATION LEAD FREE FINISH TAPE AND REEL PART MARKING* PACKAGE DESCRIPTION TEMPERATURE RANGE LTC3897EUHF#PBF LTC3897EUHF#TRPBF 3897 38-Lead (5mm x 7mm) Plastic QFN -40C to 125C LTC3897IUHF#PBF LTC3897IUHF#TRPBF 3897 38-Lead (5mm x 7mm) Plastic QFN -40C to 125C LTC3897HUHF#PBF LTC3897HUHF#TRPBF 3897 38-Lead (5mm x 7mm) Plastic QFN -40C to 150C LTC3897EFE#PBF LTC3897EFE#TRPBF LTC3897FE 38-Lead Plastic TSSOP -40C to 125C LTC3897IFE#PBF LTC3897IFE#TRPBF LTC3897FE 38-Lead Plastic TSSOP -40C to 125C LTC3897HFE#PBF LTC3897HFE#TRPBF LTC3897FE 38-Lead Plastic TSSOP -40C to 150C Contact the factory for parts specified with wider operating temperature ranges. *The temperature grade is identified by a label on the shipping container. Tape and reel specifications. Some packages are available in 500 unit reels through designated sales channels with #TRMPBF suffix. ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C (Note 2). VIN = 12V, VBIAS = 12V, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS Supply Voltage and Operating Current VBIAS VIN IQ Bias Voltage Operating Range 4.5 75 V SENSE Pins Common Mode Range (BOOST Converter Input Supply Voltage) 2.3 65 V Input Supply Voltage Operating Range 4.2 75 V A VIN = -30V Input DC Supply Current (Note 5) Pulse-Skipping or Forced Continuous Mode RUN = 12V, VFB = 1.25V (No Load) Burst Mode (Sleep) RUN = 12V, DGEN = SGEN = 0V, VFB=1.25V (No Load), CS = IS+ = IS- = VSPFB = 0V 55 90 A RUN = DGEN = 12V, SGEN = 0V, VFB=1.25V (No Load), CS = 12V, IS+ = IS- = CS - 0.1V 125 190 A RUN = 12V, DGEN = 0V, SGEN = 12V, VFB=1.25V (No Load), CS = IS+ = IS- = 12V 260 380 A RUN = DGEN = SGEN = 12V, VFB=1.25V (No Load), CS = 12V, IS+ = IS- = CS - 0.1V 325 450 A RUN = DGEN = SGEN = 0V 15 22 A 60 V 1.200 1.212 V 10 50 nA 0.002 0.02 %/V Shutdown 0 -10 Reverse Input Current 1.32 mA BOOST Controller Main Control Loop VOUT Regulated Boost Output Voltage in Synchronous Configuration VFB Regulated Feedback Voltage ITH = 1.2 V (Note 4) IFB Feedback Current (Note 4) Reference Line Voltage Regulation (Note 4) VIN = 6V to 75V Output Voltage Load Regulation (Note 4) l 1.188 (Note 4) Measured in Servo Loop, ITH Voltage = 1V to 0.6V l 0.01 0.1 % (Note 4) Measured in Servo Loop, ITH Voltage = 1V to 1.4V l -0.01 -0.1 % Rev. A For more information www.analog.com 3 LTC3897 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C (Note 2). VIN = 12V, VBIAS = 12V, unless otherwise noted. SYMBOL PARAMETER CONDITIONS gm Error Amplifier Transconductance ITH = 1.2 V UVLO Undervoltage Lockout DRVCC Ramping Up DRVUV = 0V DRVUV = INTVCC l l DRVCC Ramping Down DRVUV = 0V DRVUV = INTVCC l l VRUN Rising l VRUN RUN Pin ON Threshold MIN Soft-Start Charge Current VSENSE1,2(MAX) Maximum Current Sense Threshold Matching Between VSENSE1(MAX) and VSENSE2(MAX) BDSW mmho 4.0 7.5 4.2 7.8 V V 3.6 6.4 3.8 6.7 4.0 7.0 V V 1.18 1.28 1.38 V 100 VSS = GND UNITS mV 7 10 13 A VFB = 1.15V, ILIM = INTVCC, VSENSE+=12V l 125 140 155 mV VFB = 1.15V, ILIM = Float, VSENSE+=12V l 85 95 105 mV VFB = 1.15V, ILIM = GND, VSENSE+=12V l 41 48 55 mV VFB = 1.15V, ILIM = INTVCC, VSENSE+=12V l -12 0 12 mV VFB = 1.15V, ILIM = Float, VSENSE+=12V l -10 0 10 mV VFB = 1.15V, ILIM = GND, VSENSE+=12V l -9 0 9 mV 250 350 A 2 A SENSE+ Pin Current VFB = 1.1V, ILIM = Float SENSE- Pin Current VFB = 1.1V, ILIM = Float Top Gate Pull-Up Resistance DRVCC = 10V 2.5 Top Gate Pull-Down Resistance DRVCC = 10V 1.5 Bottom Gate Pull-Up Resistance DRVCC = 10V 2.5 Bottom Gate Pull-Down Resistance DRVCC = 10V 1 BOOST to DRVCC Switch On-Resistance VSW = 0V, VDRVSET = INTVCC 3.7 Top Gate Off to Bottom Gate On Switch-On Delay Time DTC = 0V 55 75 ns DTC = Float 90 130 ns DTC = INTVCC 170 275 ns DTC = 0V 55 75 ns DTC = Float 90 130 ns DTC = INTVCC 170 275 ns Bottom Gate Off to Top Gate On Switch-On Delay Time 2.6 Maximum BG Duty Factor tON(MIN) MAX 2 RUN Pin Hysteresis ISS TYP Minimum BG On-Time (Note 7) VDRVSET = INTVCC 96 % 90 ns DRVCC LDO Regulator 4 DRVCC Voltage from Internal VBIAS LDO VEXTVCC = 0V 7V < VBIAS < 75V, DRVSET = 0V 11V < VBIAS < 75V, DRVSET = INTVCC DRVCC Load Regulation from VBIAS LDO ICC = 0mA to 50mA, VEXTVCC = 0V, VDRVSET=INTVCC DRVCC Voltage from Internal EXTVCC LDO 7V < VEXTVCC < 13V, DRVSET = 0V 11V < VEXTVCC < 13V, DRVSET = INTVCC DRVCC Load Regulation from Internal EXTVCC LDO ICC = 0mA to 50mA, VEXTVCC = 8.5V, VDRVSET=0V 5.8 9.6 5.8 9.6 6.0 10.0 6.2 10.4 V V 0.7 2 % 6.0 10.0 6.2 10.4 V V 0.7 2 % Rev. A For more information www.analog.com LTC3897 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C (Note 2). VIN = 12V, VBIAS = 12V, unless otherwise noted. SYMBOL PARAMETER CONDITIONS MIN TYP MAX EXTVCC LDO Switchover Voltage EXTVCC Ramping Positive DRVUV = 0V DRVUV = INTVCC 4.5 7.4 4.7 7.7 4.9 8.0 EXTVCC Hysteresis 250 UNITS V V mV Programmable DRVCC RDRVSET = 50k, VEXTVCC = 0V Programmable DRVCC RDRVSET = 70k, VEXTVCC = 0V 5.0 Programmable DRVCC RDRVSET = 90k, VEXTVCC = 0V 9.0 V RFREQ = 25k 105 kHz 6.4 7.0 V 7.6 V Oscillator and Phase-Locked Loop Programmable Frequency RFREQ = 60k 335 RFREQ = 100k fSYNC 400 465 760 kHz kHz Lowest Fixed Frequency VFREQ = 0V 320 350 380 kHz Highest Fixed Frequency VFREQ = INTVCC 488 535 585 kHz Synchronizable Frequency PLLIN/MODE = External Clock l 75 PLLIN/MODE Input High Level PLLIN/MODE = External Clock l 2.5 PLLIN/MODE Input Low Level PLLIN/MODE = External Clock l 850 V 0.5 V BOOST1 and BOOST2 Charge Pump BOOST Charge Pump Available Output Current FREQ = 0V, Forced Continuous or Pulse-Skipping Mode VSW1,2 = 12V; VBOOST1,2 = 16.5V VSW1,2 = 12V; VBOOST1,2 = 19.5V SGEN Pin ON Threshold VSGEN Rising l 1.16 VIN = 4.2V, ISG = 0, -1A, DG - CS = 1V l 4.5 VIN = 8V to 70V, ISG = 0, -1A l 10 SG Pin Pull-Up Current VIN = SG = DG = CS = 12V l SG Pin Pull-Down Current Overvoltage: SPFB = 1.5V, SG - CS = 5V l Overcurrent: VIS = 100mV, SG - CS = 5V 70 30 A A Surge Stopper SGEN Pin Hysteresis CS Pin Input Current VIS 1.36 100 SG Pin Output High Voltage (VSG - VCS) VSPFB 1.26 V mV 8 V 12 16 V -5 -10 -15 50 130 mA l 50 130 mA Shutdown: DGEN = SGEN = 0V, SG - CS = 5V l 0.4 1 VIN = CS = 12V, IS+ = IS- = 11.9V, SGEN = Float l 2 6 A VIN = CS = 12V, SGEN = 0V l 25 100 A VCS = -30V l A mA -2.5 -3.5 mA l 1.205 1.235 1.265 V IS- > 2.5V l 45 50 55 mV IS- = 1.5V l 21 27 33 mV IS+ = IS- = VIN = CS = 12V, SGEN = DGEN = Float l 35 100 A IS+ = IS- = VIN = CS = 12V, SGEN = DGEN = 0V l 1 15 A SPFB Pin Input Current SPFB = 1.235V l 20 500 nA IS- Pin Input Current IS+ = IS- = VIN = CS = 12V, SGEN = DGEN = Float IS+ = IS- = VIN = CS = 12V, SGEN = DGEN = 0V l 20 100 A l 5 15 A Regulated Surge Protection Feedback Voltage Overcurrent Fault Threshold, (VIS+ - VIS-) IS+ Pin Input Current Rev. A For more information www.analog.com 5 LTC3897 ELECTRICAL CHARACTERISTICS The l denotes the specifications which apply over the specified operating junction temperature range, otherwise specifications are at TA = 25C (Note 2). VIN = 12V, VBIAS = 12V, unless otherwise noted. SYMBOL ITMR,UP ITMR,DN PARAMETER CONDITIONS MIN TYP MAX UNITS TMR Pin Pull-Up Current, Overvoltage TMR = 1V, SPFB = 1.5V, VIN - VIS- = 0.5V TMR = 1V, SPFB = 1.5V, VIN - VIS- = 70V l l -1.5 -43 -2.5 -53 -3.7 -63 A A TMR Pin Pull-Up Current, Overcurrent TMR = 1V, VIS = 60mV, VIN - VIS- = 0.5V TMR = 1V, VIS = 60mV, VIN - VIS- = 70V l l -6 -210 -10 -250 -16 -290 A A TMR Pin Pull-Up Current, Warning TMR = 1.3V, SPFB = 1.5V, VIN - VIS- = 0.5V l -3 -5 -8 A TMR Pin Pull-Up Current, Retry TMR = 1V, SPFB = 1.5V l -1.5 -2.5 -3.7 A TMR Pin Pull-Down Current TMR = 1V, SPFB = 1.5V, Retry SGEN = 0V l l 1.2 0.4 2 0.75 2.8 1.5 A mA Retry Duty Cycle, Overcurrent VIS = 60mV, VIN - VIS- = 12V l 0.06 0.08 0.12 % TMR Pin Thresholds SG Falling, VIN = 4.2V to 70V SG Rising (after 32 cycles), VIN = 4.2V to 70V l l 1.31 0.13 1.35 0.15 1.38 0.18 V V DGEN Pin ON Threshold VDGEN Rising l 1.16 1.26 1.36 Ideal Diode DGEN Pin Hysteresis DG Pin Output High Voltage, (VDG - VCS) VSD 100 VIN = 4.2V, IDG = 0, -1A, No Fault, SG Open l 4.5 8V < VIN < 70V, IDG = 0, -1A, No Fault, SG Open l 10 12 16 V -15 V DG Pin Pull-Up Current DG = CS = VIN = 12V, CS - IS+ = 0.1V l -5 -10 DG Pin Pull-Down Current DG = CS + 5V, CS - IS+ = -0.2V l 60 130 mA DG = CS + 5V, SGEN = DGEN = 0V l 0.4 1 mA Source-Drain Regulation Voltage, (VCS - VIS+) DG - CS = 2.5V, VIN = CS = 4.2V to 70V l 20 30 40 mV DG Turn Off Propagation Delay in Fault Condition CS - IS+ = -1V, DG High to Low l 0.6 2 S Note 1: Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. Exposure to any Absolute Maximum Rating condition for extended periods may affect device reliability and lifetime. Note 2: The LTC3897 is tested under pulsed load conditions such that TJTA. The LTC3897E is guaranteed to meet specifications from 0C to 85C junction temperature. Specifications over the -40C to 125C operating junction temperature range are assured by design, characterization and correlation with statistical process controls. The LTC3897I is guaranteed over the -40C to 125C operating junction temperature range. The LTC3897H is guaranteed over the -40C to 150C operating temperature range. High junction temperatures degrade operation lifetime. Operation lifetime is derated for junction temperatures greater than 125C. Note that the maximum ambient temperature consistent with these specifications is determined by specific operating conditions in conjunction with board layout, the rated package thermal impedance and other environmental factors. The junction temperature (TJ,inC) is calculated from the ambient temperature (TA, in C) and power dissipation (PD, in watts) according to the formula: TJ = TA + (PD * JA), where JA = 34C/W for the QFN package and where JA = 28C/W for the FE package. 6 V mV A Note 3: This IC includes overtemperature protection that is intended to protect the device during momentary overload conditions. The maximum rated junction temperature will be exceeded when this protection is active. Continuous operation above the specified absolute maximum operating junction temperature may impair device reliability or permanently damage the device. Note 4: The LTC3897 is tested in a feedback loop that servos VFB to the output of the error amplifier while maintaining ITH at the midpoint of the current limit range. Note 5: Dynamic supply current is higher due to the gate charge being delivered at the switching frequency. Note 6: Rise and fall times are measured using 10% and 90% levels. Delay times are measured using 50% levels. Note 7: See Minimum On-Time Considerations in the Applications Information section. Note 8: Internal clamps limit the SG and DG pins to minimum of 10V above the CS pin. Driving these pins to voltages beyond the clamp may damage the device. Note 9: Do not apply a voltage or current source to these pins. They must be connected to capacitive loads only, otherwise permanent damage may occur. Rev. A For more information www.analog.com LTC3897 TYPICAL PERFORMANCE CHARACTERISTICS Efficiency and Power Loss vs Output Current Efficiency and Power Loss vs Output Current 10k BURST LOSS 1k 50 FCM EFFICIENCY 100 30 20 10 0 0.001 10 VIN = 12V VOUT = 24V FIGURE 17 CIRCUIT 0.01 0.1 1 OUTPUT CURRENT (A) 10k 70 60 BURST LOSS 50 100 40 30 VIN = 12V VOUT = 24V Burst Mode OPERATION FIGURE 17 CIRCUIT 20 10 10 1 0 0.001 0.01 0.1 1 OUTPUT CURRENT (A) 3897 G01 EFFICIENCY (%) 10 10 1 3897 G02 Load Step Forced Continuous Mode Efficiency vs Input Current 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 1k POWER LOSS (mW) PULSE-SKIPPING 60 LOSS 100k BURST EFFICIENCY 80 POWER LOSS (mW) 70 PULSE-SKIPPING 40 EFFICIENCY 100 90 FCM LOSS 80 EFFICIENCY (%) 100k BURST EFFICIENCY 90 EFFICIENCY (%) 100 TA = 25C unless otherwise noted. LOAD STEP 5A/DIV INDUCTOR CURRENT 5A/DIV VOUT 500mV/DIV IOUT = 2A VOUT = 24V FIGURE 17 CIRCUIT 0 5 10 15 INPUT VOLTAGE (V) 20 25 200s/DIV VIN = 12V VOUT = 24V LOAD STEP FROM 100mA TO 5A FIGURE 17 CIRCUIT 3897 G03 Load Step Burst Mode Operation 3897 G04 Load Step Pulse-Skipping Mode LOAD STEP 5A/DIV LOAD STEP 5A/DIV INDUCTOR CURRENT 5A/DIV INDUCTOR CURRENT 5A/DIV VOUT 500mV/DIV VOUT 500mV/DIV 200s/DIV VIN = 12V VOUT = 24V LOAD STEP FROM 100mA TO 5A FIGURE 17 CIRCUIT 3897 G05 200s/DIV VIN = 12V VOUT = 24V LOAD STEP FROM 100mA TO 5A FIGURE 17 CIRCUIT 3897 G06 Rev. A For more information www.analog.com 7 LTC3897 TYPICAL PERFORMANCE CHARACTERISTICS Inductor Currents at Light Load TA = 25C unless otherwise noted. Start-Up VOUT FORCED CONTINUOUS MODE SG VOUT 10V/DIV Burst Mode OPERATION 5A/DIV PULSESKIPPING MODE CS 0V 3897 G07 5s/DIV VIN = 12V VOUT = 24V ILOAD = 200A FIGURE 17 CIRCUIT 10ms/DIV VIN = 12V VOUT = 48V FIGURE 16 CIRCUIT Regulated Feedback Voltage vs Temperature 3897 G08 Soft-Start Pull-Up Current vs Temperature 1.212 11.0 1.209 SOFT-START CURRENT (A) REGULATED FEFEDBACK VOLTAGE (V) VIN 1.206 1.203 1.200 1.197 1.194 10.5 10.0 9.5 1.191 1.188 -75 -50 -25 9.0 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) 0 25 50 75 100 125 150 TEMPERATURE (C) 3897 G09 3897 G10 Shutdown Current vs Input Voltage 20 18 18 17 16 SOFT-START CURRENT (A) SHUTDOWN CURRENT (A) Shutdown Current vs Temperature 14 12 10 8 6 4 16 15 14 13 12 11 2 0 -75 -50 -25 VIN = VBIAS 0 25 50 75 100 125 150 TEMPERATURE (C) 10 0 12.5 3897 G11 8 25 37.5 50 INPUT VOLTAGE (V) 62.5 75 3897 G12 Rev. A For more information www.analog.com LTC3897 TYPICAL PERFORMANCE CHARACTERISTICS Input Supply Current vs Temperature BOOST Shutdown (RUN) Threshold vs Temperature 400.0 9 200.0 QUIESCENT CURRENT VFB = 1.25V SGEN = DGEN = 0V 100.0 RUN RISING 1.25 RUN FALLING 1.20 1.15 50.0 1.10 -75 -50 -25 0 25 50 75 100 125 150 TEMPRATURE (C) 3897 G13 11 10 DRVCC Line Regulation 6.4 6 5 DRVSET = GND DRVCC RISING 4 DRVCC FALLING 3 3897 G15 DRVCC VOLTAGE (V) EXTVCC = 8.5V 5.6 5.4 5.2 5.0 4.8 EXTVCC = 5V 4.6 DRVSET = GND 4.4 VBIAS = 12V DRVSET = GND 4.2 4.0 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 INPUT VOLTAGE (V) 0 25 50 75 100 LOAD CURRENT (mA) 125 150 3897 G17 3897 G16 EXTVCC Switchover and DRVCC Voltages vs Temperature Oscillator Frequency vs Temperature 11 600 DRVCC 10 DRVSET = INTVCC EXTVCC RISING 7 EXTVCC FALLING DRVCC 6 DRVSET = GND EXTVCC RISING EXTVCC FALLING 4 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) FREQUENCY (kHz) 550 8 5 0 25 50 75 100 125 150 TEMPERATURE (C) EXTVCC = 0V 6.0 7 9 DRVCC FALLING DRVCC and EXTVCC vs Load Current 6.2 DRVSET = INTVCC 8 5 7 DRVCC RISING 3897 G14 9 6 DRVSET = INTVCC 2 -75 -50 -25 0 25 50 75 100 125 150 INPUT VOLTAGE (V) 5.8 DRVCC VOLTAGE (V) 0 -75 -50 -25 1.30 DRVCC VOLTAGE (V) 250.0 150.0 8 1.35 RUN PIN VOLTAGE (V) 300.0 Undervoltage Lockout Threshold vs Temperature 1.40 RUN = 0V SGEN = DGEN = 12V IS+ = IS- = CS - 0.1V DRVCC VOLTAGE (V) INPUT SUPPLY CURRENT (A) 350.0 TA = 25C unless otherwise noted. FREQ = INTVCC 500 450 400 350 FREQ = GND 300 -75 -50 -25 3897 G18 0 25 50 75 100 125 150 TEMPERATURE (C) 3897 G19 Rev. A For more information www.analog.com 9 LTC3897 TYPICAL PERFORMANCE CHARACTERISTICS Oscillator Frequency vs Input Voltage Maximum Current Sense Threshold vs ITH Voltage FREQ = INTVCC 500 450 400 FREQ = GND 350 300 5 15 25 35 45 55 INPUT VOLTAGE (V) 65 75 150 ILIM = INTVCC 120 PULSE-SKIPPING MODE BURST MODE OPERATION 90 60 ILIM = FLOAT 30 ILIM = GND 0 -30 -60 FORCED CONTINUOUS MODE 0 0.2 3897 G20 0.4 0.6 0.8 1.0 ITH VOLTAGE (V) 320 ILIM = INTVCC 300 VSENSE = 12V 280 260 ILIM = FLOAT 240 SENSE+ PIN 220 200 ILIM = GND 180 160 140 120 100 80 60 ILIM = INTVCC 40 ILIM = FLOAT 20 ILIM = GND SENSE- PIN 0 0 0.20 0.40 0.60 0.80 1 1.20 1.40 1.60 ITH VOLTAGE (V) 3897 G23 T = -55C 30 0 T = 25C T = 155C 0 BOOST-SW Charge Pump Charging Current vs Switch Voltage 100 200 300 400 500 600 700 800 OPERATING FREQUENCY (kHz) VBOOST - VSW = 7.5V 40 FREQ = INTVCC 30 FREQ = GND 20 10 0 5 10 15 20 25 30 35 40 45 50 55 60 65 SWITCH VOLTAGE (V) 3897 G25 10 3897 G22 3897 G24 CHARGE PUMP CHARGING CURRENT (A) CHARGE PUMP CHARGING CURRENT (A) VBOOST - VSW = 7.5V 10 3897 G21 50 VSW = 12V 20 1.4 320 + ILIM = INTVCC 300 SENSE PIN 280 260 ILIM = FLOAT 240 220 200 ILIM = GND 180 160 140 120 100 80 60 ILIM = INTVCC 40 ILIM = FLOAT 20 ILIM = GND SENSE- PIN 0 5 10 15 20 25 30 35 40 45 50 55 60 65 VSENSE COMMON MODE VOLTAGE (V) BOOST-SW Charge Pump Charging Current vs Operating Frequency 40 1.2 280 260 VSENSE = 12V SENSE+ PIN 240 ILIM = FLOAT 220 200 180 160 140 120 100 80 60 40 20 SENSE- PIN 0 -75 -50 -25 0 25 50 75 100 125 150 TEMPERATURE (C) SENSE Pin Input Current vs VSENSE Voltage SENSE CURRENT (A) SENSE CURRENT (A) SENSE Pin Input Current vs ITH Voltage 50 SENSE Pin Input Current vs Temperature SENSE CURRENT (A) FREQUENCY (kHz) MAXIMUM CURRENT SENSE VOLTAGE (mV) 600 550 TA = 25C unless otherwise noted. 3897 G26 Rev. A For more information www.analog.com LTC3897 Ideal Diode Regulation Voltage vs VIN -250 TMR Current vs Temperature 200 TMR = 1V -225 GATE PULL-DOWN CURRENT (mA) T = 155C T = -55C T = 25C -200 TMR CURRENT (A) 31 30 29 -175 OVERCURRENT CONDITION -150 -125 -100 -75 OVERVOLTAGE CONDITION -50 -25 30 45 VIN (V) 60 75 0 15 30 45 60 VIN - IS- VOLTAGE (V) 3897 G27 Overcurrent Threshold vs IS- Voltage 60 15 SG(DG) CHARGING CURRENT (mV) 15 0 50 40 30 20 10 IS- VOLTAGE (V) 14 185 VSG - VCS = VDG - VCS = 5V VIN = 12V 170 155 DG PULL-DOWN CURRENT VSG - VCS = 200mV 140 125 110 95 80 SG PULL-DOWN CURRENT VIS+ - VIS- = 100mV OR VSPFB = 1.5V 65 50 -75 -50 -25 75 0 25 50 75 100 125 150 TEMPERATURE (C) 3897 G28 3897 G29 SG(DG) Charging Current vs VIN Voltage VSG = VDG = VCS = VIN 13 12 11 10 9 8 7 6 0 0.50 1 1.50 2 2.50 3 3.50 4 4.50 5 3897 G30 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 VIN VOLTAGE (V) 3897 G31 SG(DG) GATE Voltage vs GATE Pull-Down Current SG(DG) GATE Voltage vs VIN Voltage 15 15 14 14 VSG(DG) - VCS 13 SG(DG) GATE VOLTAGE (v) 0 OVERCURRENT THREADSHOLD (mV) 28 SG(DG) GATE VOLTAGE (v) IDEAL DIODE REGULATION VOLTAGE (mV) 32 TMR Current vs VIN - IS- Voltage 12 11 10 9 8 7 6 VSG(DG) - VCS 13 12 11 10 9 8 7 0 1 2 3 4 5 6 7 8 9 GATE PULLDOWN CURRENT (A) 10 3897 G32 6 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 VIN VOLTAGE (V) 3897 G33 Rev. A For more information www.analog.com 11 LTC3897 PIN FUNCTIONS (QFN/TSSOP) FREQ (Pin 1/Pin 4): The frequency control pin for the internal VCO. Connecting the pin to GND forces the VCO to a fixed low frequency of 350kHz. Connecting the pin to INTVCC forces the VCO to a fixed high frequency of 535kHz. The frequency can be programmed by connecting a resistor from the FREQ pin to GND. The resistor and an internal 20A source current create a voltage used by the internal oscillator to set the frequency. Alternatively, this pin can be driven with a DC voltage to vary the frequency of the internal oscillator. PHASMD (Pin 2/Pin 5): This pin can be floated, tied to GND, or tied to INTVCC to program the phase relationship between the rising edges of BG1 and BG2, as well as the phase relationship between BG1 and CLKOUT. ILIM (Pin 3/Pin 6): Current Comparator Sense Voltage Range Input. This pin is used to set the peak current sense voltage in the current comparator. Connect this pin to GND, open, and INTVCC to set the peak current sense voltage to 48mV, 95mV and 140mV, respectively. SENSE1+, SENSE2+ (Pins 4, 13/Pins 7, 16): Positive Current Sense Comparator Input for each channel of the boost controller. The (+) input to the Current Comparator is normally connected to the positive terminal of a current sense resistor. This pin also supplies power to the current comparator. SENSE1-, SENSE2- (Pins 5, 12/Pins 8, 15): Negative Current Sense Comparator Input for each channel of the boost controller. The (-) input to the Current Comparator is normally connected to the negative terminal of a current sense resistor connected in series with the inductor. DTC (Pin 6/Pin 9): Dead Time Control. This pin selects different dead times between TG and BG. Floating this pin sets the dead time to 100nS. Tying this pin to GND or INTVCC sets the dead time to 60nS or 200nS, respectively. DRVUV (Pin 7/Pin 10): Sets the higher or lower DRVCC UVLO and EXTVCC switchover thresholds, as listed on the Electrical Characteristics table. Tying this pin to GND sets the lower thresholds whereas tying this pin to INTVCC sets the higher thresholds. See the Electrical Characteristics table for the rising/falling threshold values and tolerances. 12 DRVSET (Pin 8/Pin 11): Sets the regulated output voltage of the DRVCC LDO regulator. Tying this pin to GND sets DRVCC to 6.0V. Tying this pin to INTVCC sets DRVCC to 10.0V. Other voltages between 5.0V and 10.0V can be programmed by using a resistor (50k to 100k) between the DRVSET pin and GND. When programming DRVSET with a resistor, do not choose a resistor value less than 50k (unless shorting DRVSET to GND) or higher than 100k. INTVCC (Pin 9/Pin 12): Output of the Internal 3.5V Low Dropout Regulator. Supply pin for the low voltage analog and digital circuits. A low ESR 0.1F ceramic bypass capacitor should be connected between INTVCC and GND, as close as possible to the IC. INTVCC should not be used to power or bias any external circuitry other than to configure the FREQ, PHASMD, ILIM, DTC, DRVUV, DRVSET and PLLIN/MODE pins. RUN (Pin 10/Pin 13): Run Control Input for the boost controller. Forcing this pin below 1.28V shuts down the controller. Forcing this pin as well as the SGEN and DGEN pins below 0.7V shuts down the entire LTC3897, reducing quiescent current to approximately 15A. An external resistor divider connected to VBIAS can set the threshold for converter operation. ITH (Pin 11/Pin 14): Error Amplifier Outputs and Switching Regulator Compensation Point. The current comparator trip point increases with this control voltage. VFB (Pin 14/Pin 17): This pin receives the remotely sensed feedback voltage from the external resistive divider across the boost controller output. SS (Pin 15/Pin 18): Output Soft-Start Input. A capacitor to ground at this pin sets the ramp rate of the output voltage during startup. CLKOUT (Pin 16/Pin 19): A digital output used for daisychaining multiple LTC3897 ICs in multi-phase systems. The PHASMD pin voltage controls the relationship between BG1 and CLKOUT. This pin swings between GND and INTVCC. TG2, TG1 (Pins 17, 27/Pins 20, 30): Top Gate. Connect to the gate of the synchronous N-channel MOSFET. Rev. A For more information www.analog.com LTC3897 PIN FUNCTIONS (QFN/TSSOP) SW2, SW1 (Pins 18, 26/Pins 21, 29): Switch Node. Connect to the source of the synchronous N-channel MOSFET (TG), the drain of the main N-channel MOSFET (BG), and the inductor. BOOST2, BOOST1 (Pins 19, 25/Pins 22, 28): Floating power supply for the synchronous N-channel MOSFET. Bypass to SW pin with a capacitor. BG2, BG1 (Pins 20, 24/Pins 23, 27): Bottom Gate. Connect to the gate of the main N-channel MOSFET. DRVCC (Pin 21/Pin 24): Output of the Internal Low Dropout (LDO) Regulator that powers the boost controller gate drivers. The regulated DRVCC voltage is set by the DRVSET pin. Must be decoupled to ground with a minimum of 4.7F ceramic or other low ESR capacitor. Do not use the DRVCC pin for any other purpose. EXTVCC (Pin 22/Pin 25): External Power Input to an Internal LDO Connected to DRVCC. This LDO supplies DRVCC power from EXTVCC, bypassing the internal LDO powered from VBIAS whenever EXTVCC is higher than its switchover threshold (4.7V or 7.7V depending on the state of the DRVUV pin). See EXTVCC Connection in the Applications Information section. Do not float or exceed 14V on this pin. Do not connect EXTVCC to a voltage greater than VBIAS. Connect to GND if not used. VBIAS (Pin 23/Pin 26): Bias Supply Pin. This pin powers most of the chip. When the ideal diode is used at the input to block negative input voltage, connect a Schottky diode from the VIN pin to the VBIAS pin. A bypass capacitor should be tied between this pin and the signal ground pin. VIN (Pin 28/Pin 31): Input Supply Pin. A bypass capacitor should be tied between this pin and the GND pins. The supply input ranges from 4.2V to 75V for normal operation. It can also be pulled below ground potential by up to 40V during a reverse battery condition, without damaging the part. SG (Pin 29/Pin 32): N-Channel MOSFET Gate Drive Output for Surge Stopper Controller. The SG pin is pulled up by an internal charge pump current source and clamped to 12V above the CS pin. An external capacitor connected to this pin can provide slew rate and inrush current control. A voltage and current amplifier controls the SG pin to regulate the SPFB pin voltage. When the overcurrent comparator monitoring the IS+ and IS- pins is tripped, the SG pin is pulled low, forming an electronic current breaker. CS (Pin 30/Pin 33): Common Source Input and Gate Drive Return. Connect this pin directly to the sources of the external back-to-back N-Channel MOSFETs and the resistance should be limited to below 10. CS is the anode of the ideal diode and the voltage sensed between this pin and the IS+ pin is used to control the source-drain voltage across the N-Channel MOSFET (forward voltage of the ideal diode). DG (Pin 31/Pin 34): N-Channel Gate Drive Output for Ideal Diode Controller. When the load current creates more than 30mV of voltage drop across the MOSFET, the DG pin is pulled high by an internal charge pump current source and clamped to 12V above the CS pin. When the load current is small, the DG pin is actively driven to maintain 30mV across the MOSFET. If reverse current develops, a 100mA fast pull-down circuit quickly connects the DG pin to the CS pin, turning off the MOSFET. IS+ (Pin 32/Pin 35): Positive Overcurrent Sense Input. Connect this pin to the input of the overcurrent sense resistor. The current limit circuit pulls the SG pin low if the sense voltage between the IS+ and IS- pins exceed 50mV if IS- is above 2.5V. When IS- drops below 1.5V, the sense voltage is reduced to 28mV for additional protection during output overcurrent condition. The voltage difference with the IS- pin must be limited to less than 30V. Connect to the IS- pin if unused. IS- (Pin 33/Pin 36): Negative Overcurrent Sense Input. Connect this pin to the output of the overcurrent sense resistor. SPFB (Pin 34/Pin 37): Surge Protection Voltage Regulator Feedback Input. Connect this pin to the center tap of the resistive divider connected between the voltage being protected and ground. During an overvoltage condition, the SG pin is servoed to maintain a 1.235V threshold at the SPFB pin. Connect to GND to disable the overvoltage clamp. Rev. A For more information www.analog.com 13 LTC3897 PIN FUNCTIONS (QFN/TSSOP) TMR (Pin 35/Pin 38): Fault Timer Input for the Surge Stopper. Connect a capacitor between this pin and ground to set the times for fault and cool down periods. When either overvoltage or overcurrent is detected, a current source charges up the TMR pin. The current charging up this pin during the fault conditions depends on the voltage difference between VIN and IS- pins. When VTMR reaches 1.35V, the pass transistor turns off. As soon as the fault condition disappears, a cool down interval commences while the TMR pin cycles 32 times between 0.15V and 1.35V with 2.5A charge and 2A discharge currents. At the end of the cool down period, the SG pin is allowed to pull high turning the pass transistor back on. SGEN (Pin 36/Pin 1): Surge Gate Enable Pin. This pin enables the surge stopper controller (voltage clamp and output protection). When SGEN is low, SG is pulled to CS. DGEN (Pin 37/Pin 2): Ideal Diode Enable Pin. This pin enables regulation for the ideal diode's forward drop. Tying this pin to SGND disables the regulation but still keeps the reverse input voltage protection. 14 PLLIN/MODE (Pin 38/ Pin 3): External Synchronization Input to Phase Detector and Forced Continuous Mode Input. When an external clock is applied to this pin, it will force the controller into forced continuous mode of operation and the phase-locked loop will force the rising BG1 signal to be synchronized with the rising edge of the external clock. When not synchronizing to an external clock, this input determines how the LTC3897 operates at light loads. Pulling this pin to ground selects Burst Mode operation. An internal 100k resistor to ground also invokes Burst Mode(R) operation when the pin is floated. Tying this pin to INTVCC forces continuous inductor current operation. Tying this pin to a voltage greater than 1.2V and less than INTVCC - 1.3V selects pulse-skipping operation. This can be done by adding a 100k resistor between the PLLIN/MODE pin and INTVCC. GND (Exposed Pad Pin 39/Exposed Pad Pin 39): Ground. The exposed pad must be soldered to the PCB for rated electrical and thermal performance. Rev. A For more information www.analog.com LTC3897 BLOCK DIAGRAM DTC CLKOUT DUPLICATE FOR SECOND CONTROLLER CHANNEL DRVCC BOOST S INTVCC PHASMD Q R 20A FREQ CLK2 VCO + 0.425V CLK1 - ICMP + DRVCC + - PGND + IREV - L 2mV SYNC DET 100k VBIAS CIN - 2V - EA + + 20A 1.2V 2V OV VFB 1.2V SS + - 1.32V ITH 0.5A EXTVCC LDO 4.7V/7.7V SHDN RUN LDO 10A + + SENS LO SHDN INTVCC LDO - CC CC2 RC SS EN EN RSENSE + CURRENT LIMIT DRVSET DRVUV SENSE+ SLOPE COMP SENS LO ILIM VBIAS SENSE - 1.6V 0.7V PLLIN/ MODE COUT BG SLEEP - + VOUT SW - PFD CB TG SWITCHING LOGIC AND CHARGE PUMP SHDN DRVCC 4.7V/7.7V INTVCC - BOOST CONTROLLER IS- GND IS+ 1.235V 50mV + SPFB VA - + + - - + IA - + - + 30mV - + 30mV - 0.5A 10A CHARGE PUMP 10A COUNTER 32x CONTROL LOGIC + - 0.5A SG OFF 2.3A - + DG OFF 1.35V 12V 0.15V 2A 12V VIN SGEN SG CS DG DGEN TMR SURGE PROTECTOR AND IDEAL DIODE CONTROLLERS Rev. A For more information www.analog.com 15 LTC3897 OPERATION Overview The LTC3897 includes a polyphase step-up (boost) controller as well as surge stopper and ideal diode controllers to enable input/output protections for the boost controller. All three controllers can be individually enabled or disabled for building different boost converter applications that have a variety of combinations of the protection circuits. The surge stopper controls the gate of an external N-channel MOSFET to protect against high voltage input transients and provide in-rush current control and output disconnect for the boost converter. The current limited circuit breaker protects against short-circuited boost outputs and other overcurrent events. The integrated ideal diode controller drives another N-channel MOSFET to replace a Schottky diode for reverse (negative) input protection and voltage holdup or peak detection. It controls the forward voltage drop across the MOSFET and minimizes reverse current transients during power source failure, brownout or input short. BOOST Controller Main Control Loop The LTC3897's boost controller uses a constant-frequency, current mode step-up architecture with the two controller channels operating out of phase. During normal operation, each external bottom MOSFET is turned on when the clock for that channel sets the RS latch, and is turned off when the main current comparator, ICMP, resets the RS latch. The peak inductor current at which ICMP trips and resets the latch is controlled by the voltage on the ITH pin, which is the output of the error amplifier EA. The error amplifier compares the output voltage feedback signal at the VFB pin (which is generated with an external resistor divider connected across the output voltage, VOUT, to ground), to the internal 1.200V reference voltage. In a boost converter, the required inductor current is determined by the load current, VIN and VOUT. When the load current increases, it causes a slight decrease in VFB relative to the reference, which causes the EA to increase the ITH voltage until the average inductor current in each channel matches the new requirement based on the new load current. 16 After the bottom MOSFET is turned off each cycle, the top MOSFET is turned on until either the inductor current starts to reverse, as indicated by the current comparator, IR, or the beginning of the next clock cycle. DRVCC/EXTVCC/INTVCC Power Power for the top and bottom MOSFET drivers is derived from the DRVCC pin. The DRVCC supply voltage can be programmed from 5V to 10V through control of the DRVSET pin. When the EXTVCC pin is tied to a voltage below its switchover voltage (4.7V or 7.7V depending on the DRVSET voltage), the VBIAS LDO (low dropout linear regulator) supplies the DRVCC voltage set by DRVSET from VBIAS to DRVCC. If EXTVCC is taken above the switchover voltage, the VBIAS LDO is turned off and an EXTVCC LDO is turned on. Once enabled, the EXTVCC LDO supplies the voltage from EXTVCC to DRVCC. Using the EXTVCC pin allows the DRVCC power to be derived from a high efficiency external source, thus removing the power dissipation of the VBIAS LDO. Each top MOSFET driver is biased from the floating bootstrap capacitor, CB, which normally recharges during each cycle through an internal switch whenever SW goes low. The INTVCC supply powers most of the other internal circuits in the LTC3897's boost controller. The INTVCC LDO regulates to a fixed value of 3.5V and its power is derived from the DRVCC supply. Shutdown and Start-Up (RUN, SGEN, DGEN and SSPins) The LTC3897's boost controller, surge stopper, and ideal diode can be shut down independently using the enable pins, i.e. the RUN pin, the SGEN pin and the DGEN pin. Pulling the RUN pin below 1.28V shuts down the main control loops for both phases of the boost controller. Pulling the RUN pin below 0.7V disables both phases and most internal circuits. If SGEN and DGEN are both low, pulling the RUN pin below 0.7V also disables the DRVCC and INTVCC LDOs. In this state, the LTC3897 draws only 15A of quiescent current. Rev. A For more information www.analog.com LTC3897 OPERATION NOTE: When the input/output protections are not used, do not apply a heavy load for an extended time while the chip is in shutdown. The top MOSFETs will be turned off during shutdown and the output load may cause excessive dissipation in the body diodes. Releasing any of the enable pins (RUN, SGEN or DGEN) allows a small internal current to pull up the pin to enable the corresponding circuits. The enable pins may be externally pulled up or driven directly by logic. Each of the enable pins can tolerate up to 75V (absolute maximum), so it can be conveniently tied to the supplies in always-on applications where the controllers or the protections are enabled continuously and never shutdown. Note that the SGEN pin can also tolerate negative voltage up to -40V, so it can be tied to the VIN supply directly. When the input/output protections are enabled, the boost controller is not enabled until IS- pin is above (VIN-0.7V). This is to ensure that the external MOSFETs for the input/ output protections are fully turned on before the BOOST controller can start operating. The start-up of the boost controller's output voltage VOUT is controlled by the voltage on the SS pin. When the voltage on the SS pin is less than the 1.2V internal reference, the LTC3897 regulates the VFB voltage to the SS pin voltage instead of the 1.2V reference. This allows the SS pin to be used to program a soft-start by connecting an external capacitor from the SS pin to GND. An internal 10A pull-up current charges this capacitor creating a voltage ramp on the SS pin. As the SS voltage rises linearly from 0V to 1.2V (and beyond up to INTVCC), the output voltage rises smoothly to its final value. Light Load Current Operation--Burst Mode Operation, Pulse-Skipping or Continuous Conduction (PLLIN/ MODE Pin) The LTC3897's boost controller can be enabled to enter high efficiency Burst Mode operation, constant-frequency, pulse-skipping mode or forced continuous conduction mode at low load currents. To select Burst Mode operation, tie the PLLIN/MODE pin to ground (e.g., GND). To select forced continuous operation, tie the PLLIN/MODE pin to INTVCC. To select pulse-skipping mode, tie the PLLIN/MODE pin to a DC voltage greater than 1.2V and less than INTVCC - 1.3V. When the controller is enabled for Burst Mode operation, the minimum peak current in the inductor is set to approximately 30% of the maximum sense voltage even though the voltage on the ITH pin indicates a lower value. If the average inductor current is higher than the required current, the error amplifier EA will decrease the voltage on the ITH pin. When the ITH voltage drops below 0.425V, the internal sleep signal goes high (enabling sleep mode) and both external MOSFETs are turned off. In sleep mode, much of the internal circuitry is turned off and the LTC3897 boost controller draws only 55A of quiescent current when the input/output protections are not used. In sleep mode the load current is supplied by the output capacitor. As the output voltage decreases, the EA's output begins to rise. When the output voltage drops enough, the sleep signal goes low and the controller resumes normal operation by turning on the bottom external MOSFET on the next cycle of the internal oscillator. When the controller is enabled for Burst Mode operation, the inductor current is not allowed to reverse. The reverse current comparator (IR) turns off the top external MOSFET just before the inductor current reaches zero, preventing it from reversing and going negative. Thus, the controller operates in discontinuous current operation. In forced continuous operation or when clocked by an external clock source to use the phase-locked loop (see the Frequency Selection and Phase-Locked Loop (FREQ and PLLIN/MODE Pins), the inductor current is allowed to reverse at light loads or under large transient conditions. The peak inductor current is determined by the voltage on the ITH pin, just as in normal operation. In this mode, the efficiency at light loads is lower than in Burst Mode operation. However, continuous operation has the advantages of lower output voltage ripple and less interference to audio circuitry, as it maintains constantfrequency operation independent of load current. Rev. A For more information www.analog.com 17 LTC3897 OPERATION When the PLLIN/MODE pin is connected for pulse-skipping mode, the LTC3897 operates in PWM pulse-skipping mode at light loads. In this mode, constant-frequency operation is maintained down to approximately 1% of designed maximum output current. At very light loads, the current comparator ICMP may remain tripped for several cycles and force the external bottom MOSFET to stay off for the same number of cycles (i.e., skipping pulses). The inductor current is not allowed to reverse (discontinuous operation). This mode, like forced continuous operation, exhibits low output ripple as well as low audio noise and reduced RF interference as compared to Burst Mode operation. It provides higher low current efficiency than forced continuous mode, but not nearly as high as Burst Mode operation. Frequency Selection and Phase-Locked Loop (FREQ and PLLIN/MODE Pins) The selection of switching frequency is a trade-off between efficiency and component size. Low frequency operation increases efficiency by reducing MOSFET switching losses, but requires larger inductance and/or capacitance to maintain low output ripple voltage. The switching frequency of the LTC3897's controllers can be selected using the FREQ pin. If the PLLIN/MODE pin is not being driven by an external clock source, the FREQ pin can be tied to GND, tied to INTVCC, or programmed through an external resistor. Tying FREQ to GND selects 350kHz while tying FREQ to INTVCC selects 535kHz. Placing a resistor between FREQ and GND allows the frequency to be programmed between 50kHz and 900kHz, as shown in Figure7. A phase-locked loop (PLL) is available on the LTC3897 to synchronize the internal oscillator to an external clock source that is connected to the PLLIN/MODE pin. The LTC3897's phase detector adjusts the voltage (through an internal lowpass filter) of the VCO input to align the turnon of the first controller's external bottom MOSFET to the rising edge of the synchronizing signal. Thus, the turn-on of the second controller's external bottom MOSFET is 180 or 240 degrees out-of-phase to the rising edge of the external clock source. 18 The VCO input voltage is prebiased to the operating frequency set by the FREQ pin before the external clock is applied. If prebiased near the external clock frequency, the PLL loop only needs to make slight changes to the VCO input in order to synchronize the rising edge of the external clock's to the rising edge of BG1. The ability to prebias the loop filter allows the PLL to lock-in rapidly without deviating far from the desired frequency. The typical capture range of the LTC3897's PLL is from approximately 55kHz to 1MHz, and is guaranteed to lock to an external clock source whose frequency is between 75kHz and 850kHz. The typical input clock thresholds on the PLLIN/MODE pin are 1.6V (rising) and 1.2V (falling). The recommended maximum amplitude for low level and minimum amplitude for high level of external clock are 0V and 2.5V, respectively. PolyPhase Applications (CLKOUT and PHASMD Pins) The LTC3897 features two pins, CLKOUT and PHASMD, that allow other controller ICs to be daisy chained with the LTC3897 in PolyPhase(R) applications. The clock output signal on the CLKOUT pin can be used to synchronize additional power stages in a multiphase power supply solution feeding a single, high current output or multiple separate outputs. The PHASMD pin is used to adjust the phase of the CLKOUT signal as well as the relative phases between the two internal controllers, as summarized in Table1. The phases are calculated relative to the zero degrees phase being defined as the rising edge of the bottom gate driver output of controller 1 (BG1). Depending on the phase selection, a PolyPhase application with multiple LTC3897s can be configured for 2-, 3-, 4- , 6- and 12-phase operation. Table1. VPHASMD CONTROLLER 2 PHASE CLKOUT PHASE GND 180 60 Floating 180 90 INTVCC 240 120 CLKOUT is disabled when the controller is in shutdown or in sleep mode. Rev. A For more information www.analog.com LTC3897 OPERATION Boost Controller Operation When VIN>Regulated VOUT When the input voltage to the boost channel rises above the regulated VOUT voltage, the boost controller can behave differently depending on the mode, inductor current and VIN voltage. In forced continuous mode, the loop works to keep the top MOSFET on continuously once VIN rises above VOUT. The internal charge pump delivers current to the boost capacitor to maintain a sufficiently high TG voltage. The amount of current the charge pump can deliver is characterized by two curves in the Typical Performance Characteristics section. In pulse-skipping mode, if VIN is between 100% and 110% of the regulated VOUT voltage, TG turns on if the inductor current rises above a certain threshold and turns off if the inductor current falls below this threshold. This threshold current is set to approximately 6%, 4% or 3% of the maximum ILIM current when the ILIM pin is grounded, floating or tied to INTVCC, respectively. If the controller is programmed to Burst Mode operation under this same VIN window, then TG remains off regardless of the inductor current. If VIN rises above 110% of the regulated VOUT voltage in any mode, the controller turns on TG regardless of the inductor current. In Burst Mode operation, however, the internal charge pump turns off if the chip is asleep. With the charge pump off, there would be nothing to prevent the boost capacitor from discharging, resulting in an insufficient TG voltage needed to keep the top MOSFET completely on. To prevent excessive power dissipation across the body diode of the top MOSFET in this situation, the chip can be switched over to forced continuous mode to enable the charge pump or a Schottky diode can also be placed in parallel to the top MOSFET. Operation at Low SENSE Pin Common Mode Voltage The current comparator in the LTC3897 is powered directly from the SENSE+ pin. This enables the common mode voltage of the SENSE+ and SENSE- pins to operate at as low as 2.3V, which is below the UVLO threshold. The figure on the first page shows a typical application in which the controller's VBIAS is powered from VOUT while the VIN supply can go as low as 2.3V. If the voltage on SENSE+ drops below 2.3V, the SS pin will be held low. When the SENSE voltage returns to the normal operating range, the SS pin will be released, initiating a new softstart cycle. BOOST Supply Refresh and Internal Charge Pump Each top MOSFET driver is biased from the floating bootstrap capacitor, CB, which normally recharges during each cycle through an internal switch when the bottom MOSFET turns on. There are two considerations for keeping the BOOST supply at the required bias level. During start-up, if the bottom MOSFET is not turned on within 100s after UVLO goes low, the bottom MOSFET will be forced to turn on for ~400ns. This forced refresh generates enough BOOST-SW voltage to allow the top MOSFET ready to be fully enhanced instead of waiting for the initial few cycles to charge up. There is also an internal charge pump that keeps the required bias on BOOST. The charge pump always operates in both forced continuous mode and pulse-skipping mode. In Burst Mode operation, the charge pump is turned off during sleep and enabled when the chip wakes up. The internal charge pump can normally supply a charging current of 30A. Surge Stopper and Ideal Diode Controllers The LTC3897 includes input/output protections that are designed to suppress high voltage surges and limit the input voltage of the boost controller and ensure normal operation in high availability power systems. The LTC3897 drives an N-channel MOSFET MSG at the SG pin to limit the voltage and current to the boost controller during supply transients or overcurrent events. The LTC3897 also drives a second N-channel MOSFET MDG at the DG pin as an ideal diode to protect the boost controller from damage during reverse polarity input conditions, and to block reverse current flow in the event the input collapses. The LTC3897 operates from a wide range of VIN supply voltage, from 4.2V to 75V. With a clamp limiting the VIN supply, the input voltage may be higher than 75V. The input supply can also be pulled below ground potential by up to 40V without damaging the LTC3897. The low power supply requirement of 4.2V allows it to operate even during cold cranking conditions in automotive applications. Rev. A For more information www.analog.com 19 LTC3897 OPERATION Normally, the pass device MSG is fully on, supplying current to the load with very little power loss. If the input voltage surges too high, the voltage amplifier (VA) controls the gate of MSG and regulates the voltage at the IS- pin to a level that is set by an external resistive divider (SFPB pin) from the IS- pin to ground and the internal 1.235V reference. The LTC3897 also detects an overcurrent condition by monitoring the voltage across an external sense resistor placed between the IS+ and IS- pins. An active current limit circuit (IA) controls the gate of MSG to limit the sense voltage to 50mV if IS- is above 2.5V. In the case of a severe output overcurrent that brings IS- below 1.5V, the sense voltage is reduced to 28mV to reduce the stress on MSG. During an overvoltage or overcurrent event, a current source starts charging up the capacitor connected at the TMR pin to ground. The pull-up current source in overcurrent condition is 5 times of that in overvoltage to accelerate turn-off. The pass device MSG stays on and the TMR pin is further charged up until it reaches 1.35V, at which point the SG pin pulls low and turns off MSG. The fault timer allows the load to continue functioning during brief transient events while protecting the MOSFET from being damaged by a long period of input overvoltage, such as load dump in vehicles. The fault timer period decreases with the voltage across the MOSFET, to help 20 keep the MOSFET within its safe operating area (SOA). MSG turns back on after a cool down timer cycle. The source and drain of MOSFET MDG serve as the anode and cathode of the ideal diode. The LTC3897 controls the DG pin to maintain a 30mV forward voltage across the drain and source terminals of MDG. It reduces the power dissipation and increases the available supply voltage to the load, as compared to using a discrete blocking diode. If MDG is driven fully on and the load current results in more than 30mV of forward voltage, the forward voltage is equal to RDS(ON) * ILOAD. In the event of an input short or a power supply failure, reverse current temporarily flows through the MOSFET MDG that is on. If the reverse voltage exceeds -30mV, the LTC3897 pulls the DG pin low strongly and turns off MDG, minimizing the disturbance at the output. If the VIN pin drops below the GND pin voltage, the DG pin is pulled to the CS pin voltage, keeping MDG off. When the SG pin pulls low in any fault condition, the DG pin also pulls low, so both pass devices are turned off. If the IS+ and IS- pins (and so the CS pin, through the body diode of MDG) drops below GND, the SG pin is pulled to the CS pin voltage, turning MSG off and shutting down the forward current path. Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION The Typical Application on the first page is a basic LTC3897 application circuit. The boost controller of the LTC3897 can be configured to use either inductor DCR (DC resistance) sensing or a discrete sense resistor (RSENSE) for current sensing. The choice between the two current sensing schemes is largely a design trade-off between cost, power consumption and accuracy. DCR sensing is becoming popular because it does not require current sensing resistors and is more power-efficient, especially in high current applications. However, current sensing resistors provide the most accurate current limits for the controller. Other external component selection is driven by the load requirement, and begins with the selection of RSENSE (if RSENSE is used) and inductor value. Next, the power MOSFETs are selected. Finally, input and output capacitors are selected. Note that the two controller channels of the LTC3897 should be designed with the same components. current sense element (shown in Figure1). Sensing current elsewhere can effectively add parasitic inductance and capacitance to the current sense element, degrading the information at the sense terminals and making the programmed current limit unpredictable. If DCR sensing is used (Figure2b), resistor R1 should be placed close to the switching node, to prevent noise from coupling into sensitive small-signal nodes. SENSE+ and SENSE- pins are rated at 65V abs max. If input supply is expected to go above 65V, these pins need to be protected using the surge protection voltage regulator (SPFB pin). VBIAS VIN SENSE+ (OPTIONAL) SENSE- LTC3897 SENSE+ and SENSE- Pins BOOST The SENSE+ and SENSE- pins are the inputs to the current comparators. The common mode input voltage range of the current comparators is 2.3V to 65V (abs max), allowing the boost controller to operate from inputs over this full range. The current sense resistor is normally placed at the input of the boost controller in series with the inductor. The SENSE+ pin also provides power to the current comparator. It draws ~250A during normal operation. There is a small base current of less than 1A that flows into the SENSE- pin. The high impedance SENSE- input to the current comparators allows accurate DCR sensing TG BG SGND 3897 F02a (2a) Using a Resistor to Sense Current VBIAS VIN SENSE+ C1 R2 DCR R1 L SENSE- LTC3897 TO SENSE FILTER, NEXT TO THE CONTROLLER VOUT SW INDUCTOR BOOST TG VIN INDUCTOR OR RSENSE VOUT SW 3897 F01 BG SGND Figure1. Sense Lines Placement with Inductor or Sense Resistor 3897 F02b Filter components mutual to the sense lines should be placed close to the LTC3897, and the sense lines should run close together to a Kelvin connection underneath the PLACE C1 NEAR SENSE PINS (R1||R2) * C1 = L DCR RSENSE(EQ) = DCR * R2 R1 + R2 (2b) Using the Inductor DCR to Sense Current Figure2. Two Different Methods of Sensing Current Rev. A For more information www.analog.com 21 LTC3897 APPLICATIONS INFORMATION Sense Resistor Current Sensing A typical sensing circuit using a discrete resistor is shown in Figure2a. RSENSE is chosen based on the required output current. The current comparator has a maximum threshold VSENSE(MAX). When the ILIM pin is grounded, floating or tied to INTVCC, the maximum threshold is set to 48mV, 95mV or 140mV, respectively. The current comparator threshold sets the peak of the inductor current, yielding a maximum average inductor current, IMAX, equal to the peak value less half the peak-to-peak ripple current, IL. To calculate the sense resistor value, use the equation: RSENSE = VSENSE(MAX) I IMAX + L 2 Using the inductor ripple current value from the inductor value calculation section, the target sense resistor value is: RSENSE(EQUIV) = The actual value of IMAX for each channel depends on the required output current IOUT(MAX) and can be calculated using: IOUT(MAX) VOUT IMAX = * V 2 IN When using the controller in low VIN and very high voltage output applications, the maximum inductor current and correspondingly the maximum output current level will be reduced due to the internal compensation required to meet stability criterion for boost regulators operating at greater than 50% duty factor. A curve is provided in the Typical Performance Characteristics section to estimate this reduction in peak inductor current level depending upon the operating duty factor. Inductor DCR Sensing For applications requiring the highest possible efficiency at high load currents, the LTC3897 is capable of sensing the voltage drop across the inductor DCR, as shown in Figure2b. The DCR of the inductor can be less than 1m for high current inductors. In a high current application requiring such an inductor, conduction loss through a sense resistor could reduce the efficiency by a few percent compared to DCR sensing. 22 If the external R1||R2 * C1 time constant is chosen to be exactly equal to the L/DCR time constant, the voltage drop across the external capacitor is equal to the drop across the inductor DCR multiplied by R2/(R1 + R2). R2 scales the voltage across the sense terminals for applications where the DCR is greater than the target sense resistor value. To properly dimension the external filter components, the DCR of the inductor must be known. It can be measured using a good RLC meter, but the DCR tolerance is not always the same and varies with temperature. Consult the manufacturers' data sheets for detailed information. VSENSE(MAX) I IMAX + L 2 To ensure that the application will deliver full load current over the full operating temperature range, choose the minimum value for the maximum current sense threshold (VSENSE(MAX)). Next, determine the DCR of the inductor. Where provided, use the manufacturer's maximum value, usually given at 20C. Increase this value to account for the temperature coefficient of resistance, which is approximately 0.4%/C. A conservative value for the maximum inductor temperature (TL(MAX)) is 100C. To scale the maximum inductor DCR to the desired sense resistor value, use the divider ratio: RD = RSENSE(EQUIV) DCRMAX at TL(MAX) C1 is usually selected to be in the range of 0.1F to 0.47F. This forces R1|| R2 to around 2k, reducing error that might have been caused by the SENSE- pin's 1A current. The equivalent resistance R1|| R2 is scaled to the room temperature inductance and maximum DCR: R1||R2 = L (DCR at 20C)*C1 Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION The resistor values are: R1= R1||R2 R1*RD ; R2 = RD 1-RD The maximum power loss in R1 is related to duty cycle, and will occur in continuous mode at VIN = 1/2VOUT: PLOSS_R1 = (VOUT - VIN )* VIN R1 Ensure that R1 has a power rating higher than this value. If high efficiency is necessary at light loads, consider this power loss when deciding whether to use DCR sensing or sense resistors. Light load power loss can be modestly higher with a DCR network than with a sense resistor, due to the extra switching losses incurred through R1. However, DCR sensing eliminates a sense resistor, reduces conduction losses and provides higher efficiency at heavy loads. Peak efficiency is about the same with either method. Inductor Value Calculation The operating frequency and inductor selection are interrelated in that higher operating frequencies allow the use of smaller inductor and capacitor values. Why would anyone ever choose to operate at lower frequencies with larger components? The answer is efficiency. A higher frequency generally results in lower efficiency because of MOSFET gate charge and switching losses. Also, at higher frequency the duty cycle of body diode conduction is higher, which results in lower efficiency. In addition to this basic trade-off, the effect of inductor value on ripple current and low current operation must also be considered. The inductor value has a direct effect on ripple current. The inductor ripple current IL decreases with higher inductance or frequency and increases with higher VIN: IL = VIN V 1- IN f *L VOUT Accepting larger values of IL allows the use of low inductances, but results in higher output voltage ripple and greater core losses. A reasonable starting point for setting ripple current is IL = 0.3(IMAX). The maximum IL occurs at VIN = 1/2VOUT. The inductor value also has secondary effects. The transition to Burst Mode operation begins when the average inductor current required results in a peak current below 25% of the current limit determined by RSENSE. Lower inductor values (higher IL) will cause this to occur at lower load currents, which can cause a dip in efficiency in the upper range of low current operation. In Burst Mode operation, lower inductance values will cause the burst frequency to decrease. Once the value of L is known, an inductor with low DCR and low core losses should be selected. Power MOSFET Selection for the BOOST Controller Two external power MOSFETs must be selected for each phase of the boost controller in the LTC3897: one N-channel MOSFET for the bottom (main) switch, and one N-channel MOSFET for the top (synchronous) switch. The peak-to-peak drive levels are set by the DRVCC voltage. This voltage can range from 5V to 10V depending on configuration of the DRVSET pin. Therefore, both logic-level and standard-level threshold MOSFETs can be used in most applications depending on the programmed DRVCC voltage. Pay close attention to the BVDSS specification for the MOSFETs as well. The LTC3897's unique ability to adjust the gate drive level between 5V to 10V (OPTI-DRIVE) allows an application circuit to be precisely optimized for efficiency. When adjusting the gate drive level, the final arbiter is the total input current for the regulator. If a change is made and the input current decreases, then the efficiency has improved. If there is no change in input current, then there is no change in efficiency. Rev. A For more information www.analog.com 23 LTC3897 APPLICATIONS INFORMATION Selection criteria for the power MOSFETs include the on-resistance RDS(ON), Miller capacitance CMILLER, input voltage and maximum output current. Miller capacitance, CMILLER, can be approximated from the gate charge curve usually provided on the MOSFET manufacturer's data sheet. CMILLER is equal to the increase in gate charge along the horizontal axis while the curve is approximately flat divided by the specified change in VDS. This result is then multiplied by the ratio of the application applied VDS to the gate charge curve specified VDS. When the IC is operating in continuous mode, the duty cycles for the top and bottom MOSFETs are given by: Main Switch Duty Cycle = VOUT - VIN VOUT Synchronous Switch Duty Cycle = VIN VOUT If the maximum output current is IOUT(MAX) and each channel takes one half of the total output current, the MOSFET power dissipations in each channel at maximum output current are given by: 2 (VOUT - VIN )VOUT IOUT(MAX) PMAIN = * * (1+) 2 V 2 IN * RDS(ON) +k * VOUT 3 * IOUT(MAX) 2 * VIN * CMILLER * f V PSYNC = IN VOUT IOUT(MAX) 2 * * (1+) *RDS(ON) 2 where is the temperature dependency of RDS(ON) (approximately 1). The constant k, which accounts for the loss caused by reverse recovery current, is inversely proportional to the gate drive current and has an empirical value of 1.7. Both MOSFETs have I2R losses while the bottom N-channel equation includes an additional term for transition losses, which are highest at low input voltages. For high VIN the high current efficiency generally improves with larger MOSFETs, while for low VIN the transition losses rapidly 24 increase to the point that the use of a higher RDS(ON) device with lower CMILLER actually provides higher efficiency. The synchronous MOSFET losses are greatest at high input voltage when the bottom switch duty factor is low or during overvoltage when the synchronous switch is on close to 100% of the period. The term (1 + ) is generally given for a MOSFET in the form of a normalized RDS(ON) vs Temperature curve, but = 0.005/C can be used as an approximation for low voltage MOSFETs. Boost Converter CIN and COUT Selection The input ripple current in a boost converter is relatively low (compared with the output ripple current), because this current is continuous. The voltage rating of the input capacitor CIN at the input end of the boost converter should comfortably exceed the maximum input voltage. Although ceramic capacitors can be relatively tolerant of overvoltage conditions, aluminum electrolytic capacitors are not. Be sure to characterize the input voltage for any possible overvoltage transients that could apply excess stress to the input capacitors. The value of CIN is a function of the source impedance, and in general, the higher the source impedance, the higher the required input capacitance. The required amount of input capacitance is also greatly affected by the duty cycle. High output current applications that also experience high duty cycles can place great demands on the input supply, both in terms of DC current and ripple current. In a boost converter, the output has a discontinuous current, so COUT must be capable of reducing the output voltage ripple. The effects of ESR (equivalent series resistance) and the bulk capacitance must be considered when choosing the right capacitor for a given output ripple voltage. The steady ripple voltage due to charging and discharging the bulk capacitance in a single phase boost converter is given by: VRIPPLE = IOUT(MAX) *(VOUT - VIN(MIN) ) COUT * VOUT * f V where COUT is the output filter capacitor. Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION The steady ripple due to the voltage drop across the ESR is given by: The LTC3897's boost controller is configured as a 2-phase single output converter where the outputs of the two channels are connected together and both channels have the same duty cycle. With 2-phase operation, the two channels are operated 180 degrees out-of-phase. This effectively interleaves the output capacitor current pulses, greatly reducing the output capacitor ripple current. As a result, the ESR requirement of the capacitor can be relaxed. Because the ripple current in the output capacitor is a square wave, the ripple current requirements for the output capacitor depend on the duty cycle, the number of phases and the maximum output current. Figure3 illustrates the normalized output capacitor ripple current as a function of duty cycle in a 2-phase configuration. To choose a ripple current rating for the output capacitor, first establish the duty cycle range based on the output voltage and range of input voltage. Referring to Figure3, choose the worst-case high normalized ripple current as a percentage of the maximum load current. Multiple capacitors placed in parallel may be needed to meet the ESR and RMS current handling requirements. Dry tantalum, special polymer, aluminum electrolytic and ceramic capacitors are all available in surface mount packages. Ceramic capacitors have excellent low ESR characteristics but can have a high voltage coefficient. Capacitors are now available with low ESR and high ripple current ratings (e.g., OS-CON and POSCAP). IORIPPLE /IOUT VESR = IL(MAX) * ESR 3.25 3.00 2.75 2.50 2.25 2.00 1.75 1.50 1.25 1.00 0.75 0.50 0.25 0 0.1 1-PHASE 2-PHASE 0.2 0.3 0.4 0.5 0.6 0.7 0.8 DUTY CYCLE OR (1-VIN /VOUT) 0.9 3897 F03 Figure3. Normalized Output Capacitor Ripple Current (RMS) for a Boost Converter PolyPhase Operation For output loads that demand high current, multiple LTC3897s can be cascaded to run out-of-phase to provide more output current and at the same time to reduce input and output voltage ripple. The PLLIN/MODE pin allows the LTC3897 to synchronize to the CLKOUT signal of another LTC3897. The CLKOUT signal can be connected to the PLLIN/MODE pin of the following LTC3897 stage to line up both the frequency and the phase of the entire system. Tying the PHASMD pin to INTVCC, SGND or floating generates a phase difference (between PLLIN/MODE and CLKOUT) of 240, 60 or 90, respectively, and a phase difference (between CH1 and CH2) of 120, 180or 180. Figure4 shows the connections necessary for 3-, 4-, 6or 12-phase operation. A total of 12 phases can be cascaded to run simultaneously out-of-phase with respect to eachother. Rev. A For more information www.analog.com 25 LTC3897 APPLICATIONS INFORMATION 0, 240 VOUT PLLIN/MODE CLKOUT PHASMD LTC3897 VFB 120, CHANNEL 2 NOT USED +120 PLLIN/MODE CLKOUT PHASMD LTC3897 SS RUN VFB ITH SS RUN ITH INTVCC (4a) 3-Phase Operation 0, 180 VOUT PHASMD LTC3897 VFB 90, 270 +90 PLLIN/MODE CLKOUT PLLIN/MODE CLKOUT PHASMD LTC3897 SS RUN VFB ITH SS RUN ITH (4b) 4-Phase Operation 0, 180 VOUT PHASMD LTC3897 VFB 60, 240 +60 PLLIN/MODE CLKOUT PHASMD LTC3897 SS RUN VFB ITH 120, 300 +60 PLLIN/MODE CLKOUT PLLIN/MODE CLKOUT PHASMD LTC3897 SS RUN VFB ITH SS RUN ITH (4c) 6-Phase Operation 0, 180 VOUT PLLIN/MODE CLKOUT PHASMD LTC3897 VFB RUN VFB ITH 210, 30 PHASMD LTC3897 SS RUN ITH 60, 240 PLLIN/MODE CLKOUT PHASMD LTC3897 SS PLLIN/MODE CLKOUT VFB +60 +60 RUN VFB ITH 270, 90 PHASMD LTC3897 +60 SS RUN ITH (4d) 12-Phase Operation 26 120, 300 PLLIN/MODE CLKOUT PHASMD LTC3897 SS PLLIN/MODE CLKOUT VFB +60 Figure4. PolyPhase Operation For more information www.analog.com +90 SS RUN ITH 330, 150 PLLIN/MODE CLKOUT PHASMD LTC3897 VFB SS RUN ITH 3897 F04 Rev. A LTC3897 APPLICATIONS INFORMATION The LTC3897 output voltage is set by an external feedback resistor divider carefully placed across the output, as shown in Figure5. The regulated output voltage is determined by: R VOUT = 1.2V 1+ B RA Great care should be taken to route the VFB line away from noise sources, such as the inductor or the SW line. Also keep the VFB node as small as possible to avoid noisepickup. VOUT RB LTC3897 VFB RA 3897 F05 Figure5. Setting Output Voltage Soft-Start (SS Pin) The start-up of VOUT is controlled by the voltage on the SS pin. When the voltage on the SS pin is less than the internal 1.2V reference, the LTC3897 regulates the VFB pin voltage to the voltage on the SS pin instead of 1.2V. Soft-start is enabled by simply connecting a capacitor from the SS pin to ground, as shown in Figure6. An internal 10A current source charges the capacitor, providing a linear ramping voltage at the SS pin. The LTC3897 will regulate the VFB pin (and hence, VOUT) according to the voltage on the SS pin, allowing VOUT to rise smoothly from VIN to its final regulated value. The total soft-start time will be approximately: t SS = C SS * DRVCC and INTVCC Regulators (OPTI-DRIVE) The LTC3897 features two separate internal P-channel low dropout linear regulators (LDO) that supply power at the DRVCC pin from either the VBIAS supply pin or the EXTVCC pin depending on the connections of the EXTVCC and DRVSET pins. A third P-channel LDO supplies power at the INTVCC pin from the DRVCC pin. DRVCC powers the gate drivers whereas INTVCC powers much of the LTC3897's internal circuitry. The VBIAS LDO and the EXTVCC LDO regulate DRVCC between 5V to 10V, depending on how the DRVSET pin is set. Each of these LDOs can supply a peak current of at least 50mA and must be bypassed to ground with a minimum of 4.7F ceramic capacitor. Good bypassing is needed to supply the high transient currents required by the MOSFET gate drivers and to prevent interaction between the channels. The INTVCC supply must be bypassed with a 0.1F ceramic capacitor. The DRVSET pin programs the DRVCC supply voltage. Tying the DRVSET pin to INTVCC programs DRVCC to 10V. Tying the DRVSET pin to GND programs DRVCC to 6V. By placing a 50k to 100k resistor between DRVSET and GND the DRVCC voltage can be programmed between 5V to 10V, as shown in Figure7. 11 10 DRVCC VOLTAGE (V) Setting Output Voltage 9 8 7 6 5 4 1.2V 50 55 60 65 70 75 80 85 90 95 100 DRVSET PIN RESISTOR (k) 3897 F07 10A Figure7. Relationship Between DRVCC Voltage and Resistor Value at DRVSET Pin LTC3897 SS CSS SGND 3897 F06 Figure6. Using the SS Pin to Program Soft-Start Rev. A For more information www.analog.com 27 LTC3897 APPLICATIONS INFORMATION High voltage applications in which large MOSFETs are being driven at high frequencies may cause the maximum junction temperature rating for the LTC3897 to be exceeded. The DRVCC current, which is dominated by the gate charge current, may be supplied by either the VBIAS LDO or the EXTVCC LDO. When the voltage on the EXTVCC pin is less than its switchover threshold (4.7V or 7.7V as determined by the DRVUV pin), the VBIAS LDO is enabled. Power dissipation for the IC in this case is highest and is equal to VBIAS * IDRVCC. The gate charge current is dependent on operating frequency as discussed in the Efficiency Considerations section. The junction temperature can be estimated by using the equations given in Note 2 of the Electrical Characteristics For example, using the LTC3897 in the QFN package and setting DRVCC to 6V, the DRVCC current is limited to less than 47mA from a 40V supply when not using the EXTVCC supply at a 70C ambient temperature: external Schottky diode can be added between the EXTVCC and DRVCC pins. In this case, do not apply more than 10V to the EXTVCC pin and make sure that EXTVCC VBIAS. Significant thermal gains can be realized by powering DRVCC from an external supply. Tying the EXTVCC pin to an 8.5V supply reduces the junction temperature in the previous example from 125C to 74C: TJ = 70C + (47mA)(8.5V - 6V)(34C/W) = 74C and from 125C to 74C in an FE package: TJ = 70C + (57mA)(8.5V - 6V)(34C/W) = 74C The following list summarizes two possible connections for EXTVCC: 1. EXTVCC grounded. This will cause DRVCC to be powered from the internal VBIAS regulator resulting in an efficiency penalty of up to 10% at high input voltages. In the FE package, , the DRVCC current is limited to less than 57mA from a 40V supply when not using the EXTVCC supply at a 70C ambient temperature: 2. EXTVCC connected to an external supply. If an external supply is available in the 5V to 14V range, it may be used to power EXTVCC providing it is compatible with the MOSFET gate drive requirements. Ensure that EXTVCC VBIAS. TJ = 70C + (57mA)(40V - 6V)(28C/W) = 125C Topside MOSFET Driver Supply (CB) To prevent the maximum junction temperature from being exceeded, the VBIAS supply current must be checked while operating in forced continuous mode (PLLIN/MODE = INTVCC) at maximum VBIAS. External bootstrap capacitors, CB, connected to the BOOST pins supply the gate drive voltage for the topside MOSFET. The LTC3897 features an internal switch between DRVCC and the BOOST pin for each controller. These internal switches eliminate the need for external bootstrap diodes between DRVCC and BOOST. Capacitor CB in the Functional Diagram is charged through this internal switch from DRVCC when the SW pin is low. When the topside MOSFET is to be turned on, the driver places the CB voltage across the gate-source of the MOSFET. This enhances the top MOSFET switch and turns it on. The switch node voltage, SW, rises to VIN and the BOOST pin follows. With the topside MOSFET on, the boost voltage is above the input supply: VBOOST = VIN + VDRVCC (VBOOST = VOUT + VDRVCC for the boost controller). The value of the boost capacitor, CB, needs to be 100 times that of the total input capacitance of the topside MOSFET(s). TJ = 70C + (47mA)(40V - 6V)(34C/W) = 125C When the voltage applied to EXTVCC rises above its switchover threshold, the VBIAS LDO is turned off and the EXTVCC LDO is enabled. The EXTVCC LDO remains on as long as the voltage applied to EXTVCC remains above the switchover threshold minus the comparator hysteresis. The EXTVCC LDO attempts to regulate the DRVCC voltage to the voltage as programmed by the DRVSET pin, so while EXTVCC is less than this voltage, the LDO is in dropout and the DRVCC voltage is approximately equal to EXTVCC. When EXTVCC is greater than the programmed voltage, up to an absolute maximum of 14V, DRVCC is regulated to the programmed voltage. If more current is required through the EXTVCC LDO than is specified, an 28 Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION The LTC3897 has an internal phase-locked loop (PLL) comprised of a phase frequency detector, a lowpass filter and a voltage-controlled oscillator (VCO). This allows the turn-on of the bottom MOSFET of channel 1 to be locked to the rising edge of an external clock signal applied to the PLLIN/MODE pin. The turn-on of channel 2's bottom MOSFET is thus 180 degrees out-of-phase with the external clock. The phase detector is an edge-sensitive digital type that provides zero degrees phase shift between the external and internal oscillators. This type of phase detector does not exhibit false lock to harmonics of the external clock. If the external clock frequency is greater than the internal oscillator's frequency, fOSC, then current is sourced continuously from the phase detector output, pulling up the VCO input. When the external clock frequency is less than fOSC, current is sunk continuously, pulling down the VCO input. If the external and internal frequencies are the same but exhibit a phase difference, the current sources turn on for an amount of time corresponding to the phase difference. The voltage at the VCO input is adjusted until the phase and frequency of the internal and external oscillators are identical. At the stable operating point, the phase detector output is high impedance and the internal filter capacitor, CLP , holds the voltage at the VCO input. Typically, the external clock (on the PLLIN/MODE pin) input high threshold is 1.6V, while the input low threshold is 1.2V. Note that the LTC3897 can only be synchronized to an external clock whose frequency is within range of the LTC3897's internal VCO, which is nominally 55kHz to 1MHz. This is guaranteed to be between 75kHz and 850kHz. Rapid phase locking can be achieved by using the FREQ pin to set a free-running frequency near the desired synchronization frequency. The VCO's input voltage is prebiased at a frequency corresponding to the frequency set by the FREQ pin. Once prebiased, the PLL only needs to adjust the frequency slightly to achieve phase lock and synchronization. Although it is not required that the free-running frequency be near external clock frequency, doing so will prevent the operating frequency from passing through a large range of frequencies as the PLL locks. Table2 summarizes the different states in which the FREQ pin can be used. Table2. FREQ PIN PLLIN/MODE PIN FREQUENCY 0V DC Voltage 350kHz INTVCC DC Voltage 535kHz Resistor DC Voltage 50kHz to 900kHz Any of the Above External Clock Phase Locked to External Clock 1000 900 800 FREQUENCY (kHz) Phase-Locked Loop and Frequency Synchronization 700 600 500 400 300 200 100 0 15 25 35 45 55 65 75 85 95 105 115 125 3897 F08 FREQ PIN RESISTOR (k) Figure8. Relationship Between Oscillator Frequency and Resistor Value at the FREQ Pin Minimum On-Time Considerations Minimum on-time, tON(MIN), is the smallest time duration that the LTC3897 is capable of turning on the bottom MOSFET. It is determined by internal timing delays and the gate charge required to turn on the top MOSFET. Low duty cycle applications may approach this minimum ontime limit. In forced continuous mode, if the duty cycle falls below what can be accommodated by the minimum on-time, the controller will begin to skip cycles but the output will continue to be regulated. More cycles will be skipped when VIN increases. Once VIN rises above VOUT, the loop keeps the top MOSFET continuously on. The minimum on-time for the LTC3897 is approximately 90ns. Rev. A For more information www.analog.com 29 LTC3897 APPLICATIONS INFORMATION Efficiency Considerations The percent efficiency of a switching regulator is equal to the output power divided by the input power times 100%. It is often useful to analyze individual losses to determine what is limiting the efficiency and which change would produce the greatest improvement. Percent efficiency can be expressed as: %Efficiency = 100% - (L1 + L2 + L3 + ...) where L1, L2, etc., are the individual losses as a percentage of input power. Although all dissipative elements in the circuit produce losses, five main sources usually account for most of the losses in LTC3897 circuits: 1) IC VBIAS current, 2) DRVCC regulator current, 3) I2R losses, 4) bottom MOSFET transition losses, 5) body diode conduction losses. 1.The VBIAS current is the DC supply current given in the Electrical Characteristics table, which excludes MOSFET driver and control currents. VBIAS current typically results in a small (<0.1%) loss. 2.DRVCC current is the sum of the MOSFET driver and control currents. The MOSFET driver current results from switching the gate capacitance of the power MOSFETs. Each time a MOSFET gate is switched from low to high to low again, a packet of charge, Q, moves from DRVCC to ground. The resulting Q/t is a current out of DRVCC that is typically much larger than the control circuit current. In continuous mode, IGATECHG=f(QT + QB), where QT and QB are the gate charges of the topside and bottom side MOSFETs. 3.DC I2R losses. These arise from the resistances of the MOSFETs, sensing resistor, inductor and PC board traces and cause the efficiency to drop at high output currents. 4.Transition losses apply only to the bottom MOSFET(s), and become significant only when operating at low input voltages. Transition losses can be estimated from: Transition Loss = (1.7) 30 VOUT3 IOUT(MAX) * *CRSS * f VIN 2 5.Body diode conduction losses are more significant at higher switching frequency. During the dead time, the loss in the top MOSFETs is IOUT * VDS, where VDS is around 0.7V. At higher switching frequency, the dead time becomes a good percentage of switching cycle and causes the efficiency to drop. Other hidden losses, such as copper trace and internal battery resistances, can account for an additional efficiency degradation in portable systems. It is very important to include these system-level losses during the design phase. Overvoltage Fault The LTC3897 limits the voltage at the IS- pin during an overvoltage situation. An internal voltage amplifier regulates the SG pin voltage to maintain 1.235V at the SPFB pin (Figure14). During this period of time, the N-channel MOSFET MSG remains on and supplies current to the load. This allows uninterrupted operation during brief overvoltage transient events. If the voltage regulation loop is engaged for longer than the timeout period, set by the timer capacitor, an overvoltage fault is detected. The SG pin is pulled down to the CS pin by a 130mA current, turning MSG off. This prevents MSG from being damaged during a long period of overvoltage, such as during load dump in automobiles. After the fault condition has disappeared and a cool down period has transpired, the SG pin starts to pull high again. Overcurrent Fault The LTC3897 features an adjustable current limit that protects against output short circuits and excessive load current. During an overcurrent event, the SG pin is regulated to limit the current sense voltage across the IS+ and IS- pins to 50mV when IS- is above 2.5V. The current limit sense voltage is reduced to 27mV when IS- is below 1.5V for additional protection during an output overcurrent event. A current sense resistor is placed between IS+ and IS- and its value (RIS) is determined by: RIS = VIS IIS where IIS is the desired current limit. For more information www.analog.com Rev. A LTC3897 APPLICATIONS INFORMATION An overcurrent fault occurs when the current limit circuitry has been engaged for longer than the timeout delay set by the timer capacitor. The SG pin is then immediately pulled low by 130mA to the CS pin, turning off the MOSFET MSG. After the fault condition has disappeared and a cool down period has transpired, the SG pin is allowed to pull back up and turn on the pass device. ITMR(UP)OC = 10A + 3.49[A/V] * (VIN - VIS - - 0.5V) During a fault event, after the MOSFET MSG is turned off suddenly, the voltage on VP node (see Figure17) will discharge at a rate dependent on the amount of capacitance on VP, the inductance value of the boost inductors L1 and L2, and the load current. A diode DIN connected between ground and the VP node is needed to provide a path for the inductor currents to continue to flow until they naturally discharge to zero. Since this diode only conducts large current transiently during a fault event and is normally reverse biased, it does not need to be rated for a large DC current. For most applications, a ~1A rated diode is sufficient. When the voltage at the TMR pin, VTMR, reaches 1.25V, and in the case of an overvoltage fault, the timer current switches to a fixed 5A. The interval between VTMR reaches 1.25V and the MOSFET MSG turning off is givenby: This arrangement allows the pass device to turn off faster during an overcurrent event, since more power is dissipated under this condition. Refer to the Typical Performance Characteristics section for the timer current at different VIN - IS- in both overvoltage and overcurrent events. C * 100mV t WARNING = TMR 5A VTMR (V) ITMR = 5A 1.35 1.25 VIN - IS - = 75V (ITMR = 53A) Fault Timer The LTC3897 includes an adjustable fault timer. Connecting a capacitor from the TMR pin to ground sets the delay period before the MOSFET MSG is turned off during an overvoltage or overcurrent fault condition. The same capacitor also sets the cool down period before MSG is allowed to turn back on after the fault condition has disappeared. Once a fault condition is detected, a current source charges up the TMR pin. The current level varies depending on the voltage drop across the VIN pin and the IS- pin, corresponding to the MOSFET VDS. The on time is inversely proportional to the voltage drop across the MOSFET. This scheme therefore takes better advantage of the available safe operating area (SOA) of the MOSFET than would a fixed timer current. The timer current starts at around 2.3A with 0.5V or less of VIN - VIS-, increasing linearly to 53A with 75V of VIN-VIS- during an overvoltage fault: VIN - IS - 0 = 75V VIN - IS - = 10V (ITMR = 8.8A) TIME 25ms/F =10V tWARNING 20ms/F tWARNING 20ms/F 156ms/F (9a) Overvoltage Fault Timer Current VTMR (V) 1.35 1.25 VIN - IS - = 75V (ITMR = 270A) VIN - IS - = 75V VIN - IS - = 10V (ITMR = 43A) 0 4.8ms/F =10V TIME tWARNING 0.38ms/F 29.8ms/F ITMR(UP)OV = 2.3A + 0.681[A/V] * (VIN- VIS - - 0.5V) During an overcurrent fault, the timer current starts at 10A with 0.5V or less of VIN - VIS - and increases to 270A with 75V of VIN - VIS -: ITMR = 5A tWARNING 2.38ms/F 3897 F09 (9b) Overcurrent Fault Timer Current Figure9. Fault Timer Current of the LTC3897 Rev. A For more information www.analog.com 31 LTC3897 APPLICATIONS INFORMATION This constant early warning period allows the boost controller to perform housekeeping functions before the supply is cut off. After VTMR crosses the 1.35V threshold, the pass device MSG turns off immediately. Note that during an overcurrent event, the timer current is not reduced to 5A after VTMR has reached 1.25V threshold, since it would lengthen the overall fault timer period and cause more stress on the power transistor during an overcurrent event. - IS- remains constant, the on-time of SG Assuming VIN during an overvoltage fault is: current. When the TMR pin voltage drops to 0.15V, TMR charges with 2.3A. When TMR reaches 1.35V, it starts discharging again with 2A. This pattern repeats 32 times to form a long cool down timer period before retry. At the end of the cool down period (when the TMR pin voltage drops to 0.15V the 32nd time), the LTC3897 retries, pulling the SG pin up and turning on the pass device MSG. The total cool down timer period is given by: t COOL = 32 * C TMR * 1.2V 2A 31* C TMR * 1.2V 2.3A Reverse Input Protection C * 1.25V C TMR * 100mV t OV = TMR + ITMR(UP)OV 5A The LTC3897 can withstand reverse voltage without damage. The VIN, SGEN, SG, CS and DG pins can all withstand up to -40V with respect to GND. and that during an overcurrent fault is: C * 1.35V t OC = TMR ITMR(UP)OC If the fault condition disappears after TMR reaches 1.25V but is lower than 1.35V, the TMR pin is discharged by 2A. If the boost controller is enabled, the value of CTMR should be small, such as 1nF, to limit the large current during an output overcurrent event. Cool Down Period and Restart As soon as TMR reaches 1.35V and SG pulls low in a fault condition, the TMR pin starts discharging with a 2A The LTC3897 controls a second N-channel MOSFET (MDG) as an ideal diode to replace an in-line blocking diode for reverse input protection with minimum voltage drop in normal operation. In the event of an input short or a power supply brownout, reverse current may temporarily flow through MDG. The LTC3897 detects this reverse current and immediately pulls the DG pin to the CS pin, turning off MDG. This minimizes discharge of the output reservoir capacitor and holds up the output voltage. In the case where the input supply drops below ground, the CS pin is pulled below ground through the body diode of MSG. The LTC3897 responds to this condition by shorting the DG pin to the CS pin, keeping MDG off. 1.25V <1.25V SPFB TMR + OV < 1.25V CHECKED 1.35V 1.25V 1st 2nd 31st 0.15V 32nd VSG COOL DOWN PERIOD 3897 F10 Figure10. Auto-Retry Cool Down Timer Cycle Following Overvoltage Fault 32 Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION Limiting Inrush Current and SG Pin Compensation The LTC3897 limits the inrush current to any load capacitance and through the inductor of the boost controller by controlling the SG pin voltage slew rate. An external capacitor, CSG, can be connected from SG to ground to slow down the inrush current further at the expense of slower turn-off time. The gate capacitor is set at: C SG = I SG(UP) I INRUSH CL where ISG(UP) is the SG pin pull-up current, IINRUSH is the desired inrush current, CL is total load capacitance at the output. In typical applications, a CSG of 6.8nF is recommended for loop compensation during overvoltage and overcurrent events. With input voltage steps faster than 5V/s, a larger gate capacitor helps prevent self enhancement of the N-channel MOSFET. The added gate capacitor slows down the turn-off time during fault conditions and allows higher peak currents to build up during an output overcurrent event. If this is a concern, an extra resistor, R3, in series with CCS can restore the turn-off time (Figure14). A diode, D4, should be placed across R3 with the cathode connected to CSG. In a fast transient input step, D4 provides a bypass path to CSG for the benefit of holding SG low and preventing self enhancement. Another way to limit supply transients above 76V at the VIN pin is to use a Zener diode and a resistor, D1 and R1, as shown in Figure11. D1 clamps voltage spikes at the VIN pin while R1 limits the current through D1 to a safe level during the surge. In the negative direction, D1 along with R1 clamps the VIN pin near GND. The inclusion of R1 in series with the VIN pin increases the minimum required supply voltage due to the extra voltage drop across the resistor, which is determined by the supply current of the LTC3897 and the leakage current of D1. 2.2k adds about 1V to the minimum operating voltage. For sustained, elevated supply voltages, the power dissipation of R1 becomes unacceptable. This can be resolved by using an external NPN transistor (Q1 in Figure11) as a buffer. To protect Q1 against supply reversal, block the collector of Q1 with a series diode or tie it to the cathode of D2 and D3 in Figure14. Transient suppressor D2 in Figure14 clamps the input voltage to 200V for voltage transients higher than 200V, to prevent breakdown of MSG. It also blocks forward conduction in D3. D3 limits the CS pin voltage to 24V below GND when the input goes negative. CL helps absorb the inductive energy at the output upon a sudden input short, protecting the IS+ and IS- pins. VIN 200V Supply Transient Protection The LTC3897 is tested to operate to 75V and guaranteed to be safe from damage between 76V and -40V. Voltage transients above 76V or below -40V may cause permanent damage. During an overcurrent condition, the large change in current flowing through power supply traces coupled with parasitic inductances from associated wiring can cause destructive voltage transients in both positive and negative directions at the VIN, CS, and IS- pins. To reduce the voltage transients, minimize the power trace parasitic inductance by using short, wide traces. A small RC filter at the VIN pin filters high voltage spikes of short pulse width. C1 100nF R1 22k 1/4W D1 CMZ5945B 68V Q1 PZTA42 VIN LTC3897 GND 3897 F11 Figure11. Buffering VIN to Extend Input Supply Range MOSFET Selection for the Surge Stopper and Ideal Diode The LTC3897 drives two N-channel MOSFETs, MSG and MDG, as the pass devices to conduct the load current (Figure14). The important features are on-resistance, RDS(ON), the maximum drain-source voltage, BVDSS, the threshold voltage, and the safe operating area, SOA. Rev. A For more information www.analog.com 33 LTC3897 APPLICATIONS INFORMATION The maximum drain-source voltage rating must be higher than the maximum input voltage. If the output is shorted to ground or in an overvoltage event, the full supply voltage will appear across MSG. If the input is shorted to ground, MDG will be stressed by the voltage held up at the output. The gate drive for both MOSFETs is guaranteed to be more than 10V and less than 16V for those applications with VIN higher than 8V. This allows the use of standard threshold voltage N-channel MOSFETs. For systems with VIN less than 8V, a logic-level MOSFET is required since the gate drive can be as low as 5V. For supplies of 24V or higher, a 15V Zener diode is recommended to be placed between gate and source of each MOSFET for extra protection. VIN tr The SOA of the MOSFET must encompass all fault conditions. In normal operation the pass devices are fully on, dissipating very little power. But during either overvoltage or overcurrent faults, the SG pin is controlled to regulate either the input voltage for the boost converter or the current through MOSFET MSG. Large current and high voltage drop across MSG can coexist in these cases. The SOA curves of the MOSFET must be considered carefully along with the selection of the fault timer capacitor. During an overvoltage event, the LTC3897 drives the pass MOSFET MSG to regulate the input voltage of the boost converter at an acceptable level. The load circuitry may continue operating throughout this interval, but only at the expense of dissipation in the MOSFET pass device. MOSFET dissipation or stress is a function of the input voltage waveform, regulation voltage and load current. The MOSFET must be sized to survive this stress. Most transient event specifications use the model shown in Figure 12. The idealized waveform comprises a linear ramp of rise time tr, reaching a peak voltage of VPK and exponentially decaying back to VIN with a time constant of . A typical automotive transient specification has constants of tr = 10s, VPK = 80V and = 1ms. A surge condition known as "load dump" has constants of tr = 5ms, VPK = 60V and = 200ms. 3897 F12 Figure12. Prototypical Transient Waveform VPK = 80V = 1ms VREG = 16V VIN = 12V Transient Stress in the MOSFET 34 VPK tr = 10s 3897 F13 Figure13. Safe Operating Area Required to Survive Prototypical Transient Waveform MOSFET stress is the result of power dissipated within the device. For long duration surges of 100ms or more, stress is increasingly dominated by heat transfer; this is a matter of device packaging and mounting, and heat sink thermal mass. This is analyzed by simulation, using the MOSFET's thermal model. For short duration transients of less than 100ms, MOSFET survival is increasingly a matter of SOA, an intrinsic property of the MOSFET. SOA quantifies the time required at any given condition of VDS and ID to raise the junction temperature of the MOSFET to its rated maximum. MOSFET SOA is expressed in units of watt-squared-seconds (P2t), which is an integral of P(t)2dt over the duration of the transient. This figure is essentially constant for intervals of less than 100ms for any given device type, and rises to infinity under DC operating conditions. Destruction mechanisms other than bulk die temperature distort the lines of an accurately drawn SOA graph so that P2t is not the same for all combinations of ID and VDS. In particular P2t tends to degrade as VDS approaches the maximum rating, rendering some devices useless for absorbing energy above a certain voltage. Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION Calculating Transient Stress for MSG To select a MOSFET suitable for any given application, the SOA stress of MSG must be calculated for each input transient which shall not interrupt operation. It is then a simple matter to choose a device which has adequate SOA to survive the maximum calculated stress. P2t for a prototypical transient waveform is calculated as follows (Figure13). Let: a = VREG - VIN b = VPK - VIN where VIN = Nominal Input Voltage. Then: 1 (b-a)3 tr b 2 3 2 P t =ILOAD + 1 2a 2 ln b +3a 2 +b2 +4ab 2 a Typically VREG VIN and >> tr simplifying the above to: 1 2 P 2t = ILOAD2 ( VPK - VREG ) 2 For the transient conditions of VPK = 80V, VIN = 12V, VREG= 16V, tr = 10s and = 1ms, and a load current of 3A, P2t is 18.4W2s--easily handled by a MOSFET in a D-pak package. The P2t of other transient waveshapes is evaluated by integrating the square of MOSFET power versus time. LTspice(R) can be used to simulate timer behavior for more complex transients and cases where overvoltage and overcurrent faults coexist. Overcurrent Stress for MSG SOA stress of MSG must also be calculated for output overcurrent conditions. Short-circuit P2t is given by: 2 V P t = VIN * IS * tOC R 2 IS where VIS is the overcurrent fault threshold and tOC is the overcurrent timer interval. For VIN = 15V, IS- = 0V, VIS = 25mV, RIS = 12m and CTMR = 100nF, P2t is 2.2W2s--less than the transient SOA calculated in the previous example. Nevertheless, to account for circuit tolerances this figure should be doubled to 4.4W2s. Checking Transient Response (Boost Controller) The regulator loop response can be checked by looking at the load current transient response. Switching regulators take several cycles to respond to a step in DC (resistive) load current. When a load step occurs, VOUT shifts by an amount equal to ILOAD(ESR), where ESR is the effective series resistance of COUT. ILOAD also begins to charge or discharge COUT generating the feedback error signal that forces the regulator to adapt to the current change and return VOUT to its steady-state value. During this recovery time VOUT can be monitored for excessive overshoot or ringing, which would indicate a stability problem. OPTILOOP(R) compensation allows the transient response to be optimized over a wide range of output capacitance and ESR values. The availability of the ITH pin not only allows optimization of control loop behavior, but it also provides a DC coupled and AC filtered closed loop response test point. The DC step, rise time and settling at this test point truly reflects the closed loop response. Assuming a predominantly second order system, phase margin and/or damping factor can be estimated using the percentage of overshoot seen at this pin. The bandwidth can also be estimated by examining the rise time at the pin. The ITH external components shown in the Figure10 circuit will provide an adequate starting point for most applications. The ITH series RC - CC filter sets the dominant pole-zero loop compensation. The values can be modified slightly to optimize transient response once the final PC layout is complete and the particular output capacitor type and value have been determined. The output capacitors must be selected because the various types and values determine the loop gain and phase. An output current pulse of 20% to 80% of full-load current having a rise time of 1s to 10s will produce output voltage and ITH pin waveforms that will give a sense of the overall loop stability without breaking the feedback loop. Rev. A For more information www.analog.com 35 LTC3897 APPLICATIONS INFORMATION Placing a power MOSFET and load resistor directly across the output capacitor and driving the gate with an appropriate signal generator is a practical way to produce a realistic load step condition. The initial output voltage step resulting from the step change in output current may not be within the bandwidth of the feedback loop, so this is why it is better to look at the ITH pin signal which is in the feedback loop and is the filtered and compensated control loop response. The gain of the loop will be increased by increasing RC and the bandwidth of the loop will be increased by decreasing CC. If RC is increased by the same factor that CC is decreased, the zero frequency will be kept the same, thereby keeping the phase shift the same in the most critical frequency range of the feedback loop. The output voltage settling behavior is related to the stability of the closed-loop system and will demonstrate the actual overall supply performance. A second, more severe transient is caused by switching in loads with large (>1F) supply bypass capacitors. The discharged bypass capacitors are effectively put in parallel with COUT , causing a rapid drop in VOUT . No regulator can alter its delivery of current quickly enough to prevent this sudden step change in output voltage if the load switch resistance is low and it is driven quickly. If the ratio of CLOAD to COUT is greater than 1:50, the switch rise time should be controlled so that the load rise time is limited to approximately 25 * CLOAD. Thus, a 10F capacitor would require a 250s rise time, limiting the charging current to about 200mA. IOUT(MAX) VOUT IMAX = * V = 8A 2 IN A 6.8H inductor will produce a 31% ripple current. The peak inductor current will be the maximum DC value plus one half the ripple current, or 9.25A. The RSENSE resistor value can be calculated by using the maximum current sense voltage specification with some accommodation for tolerances: RSENSE 75mV = 0.008 9.25A Choosing 1% resistors: RA = 24.9k and RB = 475k yields an output voltage of 24.092V. The power dissipation on the top side MOSFET in each channel can be easily estimated. Choosing a Vishay Si7848BDP MOSFET results in: RDS(ON) = 0.012, CMILLER = 150pF. At maximum input voltage with T(estimated)=50C: PMAIN = (24V - 12V) 24V 2 (12V) *(4A)2 * [1+(0.005)(50C - 25C)] * 0.008 + (1.7)(24V)3 4A (150pF)(350kHz)= 0.7W 12V COUT is chosen to filter the square current in the output. The maximum output current peak is: Boost Converter Design Example As a design example, assume VIN = 12V (nominal), VIN = 22V (max), VOUT = 24V, IOUT(MAX) = 8A, VSENSE(MAX)=95mV, and f=350kHz. The components are designed based on single channel operation. The inductance value is chosen first based on a 30% ripple current assumption. Tie the FREQ pin to GND, generating 350kHz operation. The minimum inductance for 30% ripple current is: 36 The largest ripple happens when VIN = 1/2VOUT = 12V, where the average maximum inductor current for each channel is: 31% IOUT(PEAK) = 8 * 1+ = 9.3A 2 A low ESR (5m) capacitor is suggested. This capacitor will limit output voltage ripple to 46.5mV (assuming ESR dominate ripple). Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION + D3 SMAJ24A R2 10 D2 1.5KE200A R1 1.21k 0.5W C1 0.1F RIS 10m MDG FDB3682 MSG FDB33N25 MAX DC: 100V/-24V VIN MAX 1ms 12V TRANSIENT: 200V R3 100 D4 1N4148W VIN CHG 0.1F SG CS IS+ DG R5 104.3k 1% IS- SGEN D1 CMZ5945B 68V CL 22F VIN-BOOST 4A CLAMPED AT 27V SPFB R4 4.99k 1% LTC3897 DGEN GND TMR 3897 F14 CTMR 47nF Figure14. 4A, 12V Overvoltage and Reverse Current Protection Surge Stopper and Ideal Diode Design Example As a design example, consider an application with the following specifications: VIN = 6V to 14V DC with a peak transient of 200V and decay time constant of 1ms, input to the boost controller VIN-BOOST 27V, minimum current limit ILIM(MIN) at 4A, and 1ms of overvoltage early warning (Figure14). Selection of CMZ5945B for D1 will limit the voltage at the VIN pin to less than 71V during the 200V surge. The minimum required voltage at the VIN pin is 4.2V when input supply is at 6V; the supply current for LTC3897 is 1.3mA. The maximum value for R1 to ensure proper operation is: R1= 6V - 4.2V 1.3mA 200V - 64V 1.1k Next, calculate the resistive divider value to limit VIN-BOOST to 27V during an overvoltage event: VREG = 1.235V * (R4+R5) R4 = 27V Choosing 250A for the resistive divider: 1.235V R4 = 250A = 5k Select 4.99k for R4. = 1.4k R5 = Select 1.21k for R1 to accommodate all conditions. With the minimum Zener voltage at 64V, the peak current through R1 into D1 is then calculated as: I D1(PK) = With a bypass capacitance of 0.1F (C1), along with R1 of 1.21k, high voltage transients up to 250V with a pulse width less than 10s are filtered out at the VIN pin. = 124mA (27V - 1.235V) * R4 = 104.3k The closest standard value for R5 is 105k. Now, calculate the sense resistor, RIS, value: RIS = which can be handled by the CMZ5945B with a peak power rating of 200W at 10/1000s. 1.235V VIS(MIN) ILIM = 45mV = 11m 4A Choose 10m for RIS. Rev. A For more information www.analog.com 37 LTC3897 APPLICATIONS INFORMATION CTMR is then chosen for 1ms between when the TMR pin reaches 1.25V and MSG turns off: C TMR = 1ms * 5A 100mV = 5F The closest standard value for CTMR is 47nF. Note that if the boost controller is enabled,the value of CTMR should be small, such as 1nF, to limit the large current during an output overcurrent event. The pass device, MSG, should be chosen to withstand an output overcurrent condition with VIN = 14V. In the case of a severe output overcurrent event where VIN-BOOST = 0V, ITMR(UP) =57A and the total overcurrent fault time is: t OC = C TMR * VTMR(G) ITRM(UP) = 47nF * 1.35V 57A = 1.11ms The maximum power dissipation in MSG is: P= VDS(M1) * VIS(MAX) RIS = 14V * 33mV = 46.2W 10m The corresponding P2t is 2.7W2s. During an output overload or soft short, the voltage at the IS- pin could stay at 2V or higher. The total overcurrent fault time when VIN-BOOST = 2V is: t OC = 47nF * 1.35V 47A = 1.35ms The maximum power dissipation in MSG is: (14V - 2V)* 55mV P= = 66W 10m The corresponding P2t is 5.9W2s. Both of the above conditions are well within the safe operating area of FDB33N25. To select the pass device, MDG, first calculate RDS(ON) to achieve the desired forward drop VFW at maximum load current (5.5A). If VFW = 0.25V: RDS(ON) 38 VFW ILOAD(MAX ) = The FDB3682 offers a maximum RDS(ON) of 36m at VGS=10V so is a good fit. Its minimum BVDSS of 100V is also sufficient to handle VIN-BOOST transients up to 100V during an input short-circuit event. PC Board Layout Checklist When laying out the printed circuit board, the following checklist should be used to ensure proper operation of the IC. Figure15 illustrates the current waveforms present in the various branches of the 2-phase synchronous regulators operating in the continuous mode. Check the following in your layout: 1.Put the bottom N-channel MOSFETs MBOT1 and MBOT2 and the top N-channel MOSFETs MTOP1 and MTOP2 in one compact area with COUT. 2.Are the signal and power grounds kept separate? The combined IC signal ground pin and the ground return of CIN must return to the combined COUT (-) terminals. The path formed by the bottom N-channel MOSFET and the capacitor should have short leads and PC trace lengths. The output capacitor (-) terminals should be connected as close as possible to the source terminals of the bottom MOSFETs. 3.Does the LTC3897 VFB pin's resistive divider connect to the (+) terminal of COUT? The resistive divider must be connected between the (+) terminal of COUT and signal ground and placed close to the VFB pin. The feedback resistor connections should not be along the high current input feeds from the input capacitor(s). 4.Are the SENSE+ and SENSE- leads routed together with minimum PC trace spacing? The filter capacitor between SENSE+ and SENSE- should be as close as possible to the IC. Ensure accurate current sensing with Kelvin connections at the sense resistor. 5.Is the DRVCC and decoupling capacitor connected close to the IC, between the DRVCC and the ground pin? This capacitor carries the MOSFET drivers' current peaks. 0.25V = 45.5m 5.5A Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION 6.Keep the switching nodes (SW1, SW2), top gate (TG1, TG2) and boost nodes (BOOST1, BOOST2) away from sensitive small-signal nodes, especially from the opposites channel's voltage and current sensing feedback pins. All of these nodes have very large and fast moving signals and, therefore, should be kept on the output side of the LTC3897 and occupy a minimal PC trace area. 7.Use a modified "star ground" technique: a low impedance, large copper area central grounding point on the same side of the PC board as the input and output capacitors with tie-ins for the bottom of the DRVCC decoupling capacitor, the bottom of the voltage feedback resistive divider and the GND pin of the IC. RSENSE1 8.To achieve accurate current sensing for the IS+ and IS- pins, use Kelvin connections to the current sense resistor. Limit the resistance from the CS pin to the sources of the MOSFETs to below 10. The minimum trace width for 1oz copper foil is 0.02" per amp to ensure the trace stays at a reasonable temperature. Note that 1oz copper exhibits a sheet resistance of about 530/ square. Small resistances can cause large errors in high current applications. Noise immunity will be improved significantly by locating resistive dividers close to the pins with short VIN and GND traces. L1 SW1 VOUT VIN RIN CIN COUT RSENSE2 BOLD LINES INDICATE HIGH SWITCHING CURRENT. KEEP LINES TO A MINIMUM LENGTH. RL L2 SW2 3897 F15 Figure15. BOOST Converter Branch Current Waveforms Rev. A For more information www.analog.com 39 LTC3897 APPLICATIONS INFORMATION PC Board Layout Debugging Start with one controller on at a time. It is helpful to use a DC-50MHz current probe to monitor the current in the inductor while testing the circuit. Monitor the output switching node (SW pin) to synchronize the oscilloscope to the internal oscillator and probe the actual output voltage. Check for proper performance over the operating voltage and current range expected in the application. The frequency of operation should be maintained over the input voltage range down to dropout and until the output load drops below the low current operation threshold-- typically 10% of the maximum designed current level in Burst Mode operation. The duty cycle percentage should be maintained from cycle to cycle in a well designed, low noise PCB implementation. Variation in the duty cycle at a subharmonic rate can suggest noise pickup at the current or voltage sensing inputs or inadequate loop compensation. Overcompensation of the loop can be used to tame a poor PC layout if regulator bandwidth optimization is not required. Only after each controller is checked for its individual performance should both controllers be turned on at the same time. A particularly difficult region of operation is when one controller channel is nearing its current comparator trip point while the other channel is turning on its bottom MOSFET. This occurs around the 50% duty cycle on either channel due 40 to the phasing of the internal clocks and may cause minor duty cycle jitter. Reduce VIN from its nominal level to verify operation with high duty cycle. Check the operation of the undervoltage lockout circuit by further lowering VIN while monitoring the outputs to verify operation. Investigate whether any problems exist only at higher output currents or only at higher input voltages. If problems coincide with high input voltages and low output currents, look for capacitive coupling between the BOOST, SW, TG, and possibly BG connections and the sensitive voltage and current pins. The capacitor placed across the current sensing pins needs to be placed immediately adjacent to the pins of the IC. This capacitor helps to minimize the effects of differential noise injection due to high frequency capacitive coupling. An embarrassing problem which can be missed in an otherwise properly working switching regulator, results when the current sensing leads are hooked up backwards. The output voltage under this improper hook-up will still be maintained, but the advantages of current mode control will not be realized. Compensation of the voltage loop will be much more sensitive to component selection. This behavior can be investigated by temporarily shorting out the current sensing resistor--don't worry, the regulator will still maintain control of the output voltage. Rev. A For more information www.analog.com LTC3897 APPLICATIONS INFORMATION + CINC 4.7F x3 CINB 56F DBIAS VIN 6V TO 55V* CINA 4.7F MSG MDG CBIAS 0.1F RIS 2m MBOT1 SPFB + CB1 0.1F BOOST1 CSG 10nF IS- IS+ DG CS SG VIN CSS, 0.1F CITH, 15nF MTOP1 SENSE1+ SENSE1- VBIAS BG1 RC 12.1k L1 22H DIN LTC3897 RD 549k RSG 10 RSENSE1 6m VP DTC SS RITH, 8.66k SW1 TG1 SENSE2+ SENSE2- BG2 BOOST2 ITH CITHA, 15nF RSENSE2 6m SW2 TG2 L2 22H INTVCC DRVCC DRVSET DRVUV FREQ GND VFB SGEN DGEN RUN TMR VOUT 48V, 4A* COUTB 4.7F x8 MTOP2 MBOT2 CB2 0.1F RB 475k CINT, 1F CDRV 4.7F COUTA 56F RA 12.1k CTMR 1nF 3897 F16 MSG: INFINEON IPB020N10N5 MDG: INFINEON BSC035N10NS MBOT1, MBOT2, MTOP1, MTOP2: INFINEON BSC028N06NS L1, L2: WURTH 7443632200 DIN: VISHAY ES1B-E3 DBIAS: DIODES INC DFLS1150-7 COUTA, CINB: PANASONIC EEHZA1J560P COUTB, CINA, CINC: TDK C3225X7S2A475M CBIAS: AVX 06035C104KAT2A PINS NOT SHOWN IN THIS CIRCUIT: PLLIN/MODE, ILIM, PHASMD, CLKOUT, EXTVCC *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. VIN OPERATES THROUGH TRANSIENTS UP TO 75V. WHEN VIN > 48V, VOUT FOLLOWS VIN UP TO 57V. Figure16. High Efficiency 2-Phase 48V Boost Converter with In-Rush Current Control, Overcurrent Protection, Input Voltage Surge Protection and Reverse Input Protection Rev. A For more information www.analog.com 41 LTC3897 APPLICATIONS INFORMATION + CINC 4.7F x3 CINB 56F DBIAS VIN 6V TO 55V* CINA 4.7F MSG MDG CBIAS 0.1F RIS 2m RSENSE1 5m VP RSG 10 SENSE1+ SENSE1- VBIAS MBOT1 BG1 SPFB RC 12.1k + CB1 0.1F BOOST1 CSG 10nF IS- IS+ DG CS SG VIN CSS, 0.1F CITH, 4.7nF MTOP1 DIN LTC3897 RD 549k L1 3.5H DTC SS RITH, 8.25k SW1 TG1 SENSE2+ SENSE2- BG2 BOOST2 ITH CITHA, 220pF RSENSE2 5m SW2 TG2 L2 3.5H INTVCC DRVCC DRVSET DRVUV FREQ GND VFB SGEN DGEN RUN TMR VOUT 24V, 10A* COUTB 4.7F x8 MTOP2 MBOT2 CB2 0.1F RB 475k CINT, 1F CDRV 4.7F COUTA 56F RA 24.9k CTMR 1nF 3897 F17 MSG: INFINEON IPB020N10N5 MDG: INFINEON BSC035N10NS MBOT1, MBOT2, MTOP1, MTOP2: INFINEON BSC028N06NS L1, L2: WURTH 7443556350 DIN: VISHAY ES1B-E3 DBIAS: DIODES INC DFLS1150-7 COUTA, CINB: PANASONIC EEHZA1J560P COUTB, CINA, CINC: TDK C3225X7S2A475M CBIAS: AVX 06035C104KAT2A PINS NOT SHOWN IN THIS CIRCUIT: PLLIN/MODE, ILIM, PHASMD, CLKOUT, EXTVCC *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. VIN OPERATES THROUGH TRANSIENTS UP TO 75V. WHEN VIN > 24V, VOUT FOLLOWS VIN UP TO 57V. Figure17. High Efficiency 2-Phase 24V Boost Converter with In-Rush Current Control, Overcurrent Protection, Input Voltage Surge Protection and Reverse Input Protection 42 Rev. A For more information www.analog.com LTC3897 TYPICAL APPLICATIONS High Efficiency 2-Phase 24V Boost Converter (Input Supply Down to 2.3V After Start Up) VIN 6V TO 55V* DOWN TO 2.3V AFTER START-UP + RSENSE1 5m VP CINA 56F CINB 4.7F x3 CBIAS 0.1F MBOT1 LTC3897 DG CS SG VIN CB1 0.1F + BOOST1 TG1 CSS, 0.1F SS CITHA, 220pF BG1 SW1 DTC RITH, 8.25k SENSE2+ SENSE2- BG2 BOOST2 ITH SW2 TG2 RSENSE2 5m L2 3.5H INTVCC DRVCC DRVSET DRVUV FREQ GND VFB SGEN DGEN RUN TMR COUTA 56F VOUT 24V, 10A* COUTB 4.7F x8 MTOP2 MBOT2 CB2 0.1F RB 475k CINT, 1F CDRV 4.7F MTOP1 SENSE1+ SENSE1- VBIAS SPFB IS- IS+ CITH, 4.7nF L1 3.5H RA 24.9k CTMR 1nF 3897 TA02 MBOT1, MBOT2, MTOP1, MTOP2: INFINEON BSC028N06NS L1, L2: WURTH 7443556350 COUTA, CINA: PANASONIC EEHZA1J560P COUTB, CINB: TDK C3225X7S2A475M CBIAS: AVX 06035C104KAT2A PINS NOT SHOWN IN THIS CIRCUIT: PLLIN/MODE, ILIM, PHASMD, CLKOUT, EXTVCC *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. WHEN VIN > 24V, VOUT FOLLOWS VIN UP TO 55V. Rev. A For more information www.analog.com 43 LTC3897 TYPICAL APPLICATIONS High Efficiency 2-Phase 48V Boost Converter with In-Rush Current Control, Input Voltage Surge Protection and Overcurrent Protection (Ideal Diode Controller Not Used) + CINC 4.7F x3 CINB 56F DBIAS VIN 6V TO 55V* CINA 4.7F MSG CBIAS 0.1F RIS 2m RSENSE1 6m VP MTOP1 DIN SENSE1+ SENSE1- VBIAS MBOT1 LTC3897 BG1 SPFB RSG 10 L1 22H + CB1 0.1F BOOST1 CSG 10nF CSS, 0.1F CITH, 15nF RITH, 8.66k CITHA, 220pF IS- IS+ DG CS SG VIN DTC SS SW1 TG1 SENSE2+ SENSE2- BG2 BOOST2 ITH SW2 TG2 RSENSE2 6m L2 22H CDRV 4.7F DRVSET DRVUV DGEN FREQ COUTB 4.7F x8 MTOP2 CB2 0.1F RB 475k VFB RA 12.1k SGEN RUN TMR GND VOUT 48V, 4A* MBOT2 CINT, 1F INTVCC DRVCC COUTA 56F CTMR 1nF 3897 TA03 MSG: INFINEON IPB020N10N5 MBOT1, MBOT2, MTOP1, MTOP2: INFINEON BSC028N06NS L1, L2: WURTH 7443632200 DIN: VISHAY ES1B-E3 DBIAS: DIODES INC DFLS1150-7 COUTA, CINB: PANASONIC EEHZA1J560P COUTB, CINA, CINC: TDK C3225X7S2A475M CBIAS: AVX 06035C104KAT2A PINS NOT SHOWN IN THIS CIRCUIT: PLLIN/MODE, ILIM, PHASMD, CLKOUT, EXTVCC *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. VIN OPERATES THROUGH TRANSIENTS UP TO 75V. WHEN VIN > 48V, VOUT FOLLOWS VIN UP TO 57V. 44 Rev. A For more information www.analog.com LTC3897 TYPICAL APPLICATIONS High Efficiency 2-Phase 48V Boost Converter with Reverse Input Protection (Surge Stopper Controller Not Used) + CINB 56F MDG SPFB MBOT1 LTC3897 BG1 CINA 4.7F IS- IS+ DG CS SG VIN CSS, 0.1F CITH, 15nF RITH, 8.66k CITHA, 220pF + CB1 0.1F BOOST1 SW1 TG1 SENSE2+ SENSE2- DTC SS RSENSE2 6m L2 22H COUTA 56F VOUT 48V, 4A* COUTB 4.7F x8 MTOP2 MBOT2 BG2 BOOST2 ITH SW2 TG2 CB2 0.1F RB 475k CINT, 1F CDRV 4.7F MTOP1 SENSE1+ SENSE1- VBIAS VIN 6V TO 48V* L1 22H CINC 4.7F x3 DBIAS CBIAS 0.1F RSENSE1 6m VP INTVCC DRVCC VFB DRVSET DRVUV SGEN FREQ DGEN RUN RA 12.1k TMR GND 3897 TA04 MDG: INFINEON BSC035N10NS MBOT1, MBOT2, MTOP1, MTOP2: INFINEON BSC028N06NS L1, L2: WURTH 7443632200 DBIAS: DIODES INC DFLS1150-7 COUTA, CINB: PANASONIC EEHZA1J560P COUTB, CINA, CINC: TDK C3225X7S2A475M CBIAS: AVX 06035C104KAT2A PINS NOT SHOWN IN THIS CIRCUIT: PLLIN/MODE, ILIM, PHASMD, CLKOUT, EXTVCC *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. Rev. A For more information www.analog.com 45 LTC3897 TYPICAL APPLICATIONS High Efficiency 2-Phase 48V Boost Converter with Overcurrent Protection (Ideal Diode and Surge Stopper Controllers at the Output) RSENSE1 6m + VIN 6V TO 48V* SPFB MTOP1 CINC 4.7F x3 CINB 56F SENSE1+ SENSE1- VBIAS CINA 4.7F L1 22H MBOT1 LTC3897 BG1 IS+ IS- MSG + CB1 0.1F BOOST1 DG CS SG VIN CSS, 0.1F CITH, 15nF RITH, 8.66k CITHA, 220pF SENSE2+ RSENSE2 6m SENSE2- DTC SS L2 22H RIS 5m DOUT VOUT 48V 4A* COUTC 4.7F x8 RSG 10 CSG 10nF BG2 BOOST2 ITH SW2 TG2 INTVCC DRVCC DRVSET DRVUV FREQ MTOP2 MBOT2 CB2 0.1F RB 475k CINT, 1F CDRV 4.7F COUTA 56F COUTB 4.7F x8 SW1 TG1 MDG GND VFB SGEN DGEN RUN TMR RA 12.1k CTMR 1nF 3897 TA05 MSG: INFINEON IPB020N10N5 MDG: INFINEON BSC035N10NS MBOT1, MBOT2, MTOP1, MTOP2: INFINEON BSC028N06NS L1, L2: WURTH 7443632200 DOUT: VISHAY ES1B-E3 DBIAS: DIODES INC DFLS1150-7 COUTA, CINB: PANASONIC EEHZA1J560P COUTB, COUTC, CINA, CINC: TDK C3225X7S2A475M CBIAS: AVX 06035C104KAT2A 46 PINS NOT SHOWN IN THIS CIRCUIT: PLLIN/MODE, ILIM, PHASMD, CLKOUT, EXTVCC *WHEN VIN < 8V, MAXIMUM LOAD CURRENT AVAILABLE IS REDUCED. Rev. A For more information www.analog.com LTC3897 TYPICAL APPLICATIONS Nonsynchronous 107V/1.5A 2-Phase Boost Converter with In-Rush Current Control, Overcurrent Protection, Input Voltage Surge Protection and Reverse Input Protection + CINC 6.8F x3 CINB 47F DBIAS VIN 8.5V TO 36V CINA 4.7F MSG MDG CBIAS 0.1F RIS 2m RSENSE1 8m VP L1 58H D1 DIN SENSE1+ SENSE1- VBIAS LTC3897 RD 549k RSG 10 SPFB RC 12.1k BOOST1 CSG 10nF IS- IS+ DG CS SG VIN CSS, 0.1F CITH, 15nF MBOT1 BG1 SW1 TG1 SENSE2+ COUTB 1F x8 D2 MBOT2 BG2 ITH CITHA, 220pF L2 58H COUTA 100F VOUT 107V, 1.5A SENSE2- DTC SS RITH, 8.66k RSENSE2 8m + BOOST2 SW2 CINT, 1F RB 576k TG2 INTVCC DRVSET DRVUV CDRV 4.7F VFB DRVCC FREQ RA 6.65k SGEN DGEN RUN GND TMR CTMR 1nF 3897 TA06 MSG: INFINEON IPB020N10N5 MDG: INFINEON BSC035N10NS MBOT1, MBOT2,: INFINEON BSC360N15NS L1, L2: PULSE PA2050-583 D1, D2: DIODES INC PDS4150 DIN: VISHAY ES1B-E3 DBIAS: DIODES INC DFLS1150-7 COUTA: PANASONIC EEV-EB2D101M COUTB: TDK C5750X7R2E105K230KM CINB: SUNCON 63CE47LX COUTB, CINA: TDK C3225X7S2A475M CINC: TDK C4532X7R1H685K CBIAS: AVX 06035C104KAT2A PINS NOT SHOWN IN THIS CIRCUIT: PLLIN/MODE, ILIM, PHASMD, CLKOUT, EXTVCC Rev. A For more information www.analog.com 47 LTC3897 PACKAGE DESCRIPTION UHF Package 38-Lead Plastic QFN (5mm x 7mm) (Reference LTC DWG # 05-08-1701 Rev C) 0.70 0.05 5.50 0.05 5.15 0.05 4.10 0.05 3.00 REF 3.15 0.05 PACKAGE OUTLINE 0.25 0.05 0.50 BSC 5.5 REF 6.10 0.05 7.50 0.05 RECOMMENDED SOLDER PAD LAYOUT APPLY SOLDER MASK TO AREAS THAT ARE NOT SOLDERED 5.00 0.10 0.75 0.05 PIN 1 NOTCH R = 0.30 TYP OR 0.35 x 45 CHAMFER 3.00 REF 37 0.00 - 0.05 38 0.40 0.10 PIN 1 TOP MARK (SEE NOTE 6) 1 2 5.15 0.10 5.50 REF 7.00 0.10 3.15 0.10 (UH) QFN REF C 1107 0.200 REF 0.25 0.05 0.50 BSC R = 0.125 TYP R = 0.10 TYP BOTTOM VIEW--EXPOSED PAD NOTE: 1. DRAWING CONFORMS TO JEDEC PACKAGE OUTLINE M0-220 VARIATION WHKD 2. DRAWING NOT TO SCALE 3. ALL DIMENSIONS ARE IN MILLIMETERS 48 4. DIMENSIONS OF EXPOSED PAD ON BOTTOM OF PACKAGE DO NOT INCLUDE MOLD FLASH. MOLD FLASH, IF PRESENT, SHALL NOT EXCEED 0.20mm ON ANY SIDE 5. EXPOSED PAD SHALL BE SOLDER PLATED 6. SHADED AREA IS ONLY A REFERENCE FOR PIN 1 LOCATION ON THE TOP AND BOTTOM OF PACKAGE Rev. A For more information www.analog.com LTC3897 PACKAGE DESCRIPTION FE Package 38-Lead Plastic TSSOP (4.4mm) (Reference LTC DWG # 05-08-1772 Rev C) Exposed Pad Variation AA 4.75 REF 38 9.60 - 9.80* (.378 - .386) 4.75 REF (.187) 20 6.60 0.10 2.74 REF 4.50 REF SEE NOTE 4 6.40 2.74 REF (.252) (.108) BSC 0.315 0.05 1.05 0.10 0.50 BSC RECOMMENDED SOLDER PAD LAYOUT 4.30 - 4.50* (.169 - .177) 0.09 - 0.20 (.0035 - .0079) 0.50 - 0.75 (.020 - .030) NOTE: 1. CONTROLLING DIMENSION: MILLIMETERS 2. DIMENSIONS ARE IN MILLIMETERS (INCHES) 3. DRAWING NOT TO SCALE 1 0.25 REF 19 1.20 (.047) MAX 0 - 8 0.50 (.0196) BSC 0.17 - 0.27 (.0067 - .0106) TYP 0.05 - 0.15 (.002 - .006) FE38 (AA) TSSOP REV C 0910 4. RECOMMENDED MINIMUM PCB METAL SIZE FOR EXPOSED PAD ATTACHMENT *DIMENSIONS DO NOT INCLUDE MOLD FLASH. MOLD FLASH SHALL NOT EXCEED 0.150mm (.006") PER SIDE REVISION HISTORY REV DATE DESCRIPTION A 01/20 Minor IQ and Gate Drive Electrical Characteristics Table Limit Changes PAGE NUMBER 3, 4, 5 Rev. A Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license For is granted implication or otherwise under any patent or patent rights of Analog Devices. more by information www.analog.com 49 LTC3897 TYPICAL APPLICATION 4-Phase 480W Single Output Boost Regulator IIN CIN 12V I1 INTVCC 0 BG1 PLLIN/MODE TG1 PHASMD RUN SS LTC3897 VFB ITH 180 BG2 TG2 CLKOUT +90 PLLIN/MODE PHASMD ITH VFB SS RUN I2 I2 BOOST: 24V, 5A BG1 TG1 90 LTC3897 I3 24V, 20A I3 90,270 I1 BOOST: 24V, 5A COUT ICOUT BOOST: 24V, 5A I4 BG2 TG2 I4 270 I*IN BOOST: 24V, 5A I*COUT * RIPPLE CURRENT CANCELLATION INCREASES THE RIPPLE FREQUENCY AND REDUCES THE RMS INPUT/OUTPUT RIPPLE CURRENT, THUS SAVING INPUT/OUTPUT CAPACITORS 3897 TA07 RELATED PARTS PART NUMBER DESCRIPTION LTC3784 Low IQ, Multiphase, Dual Channel Single 4.5V (Down to 2.5V after Start-Up)VIN60V, VOUT Up to 60V, PLL Fixed Output Synchronous Step-Up DC/DC Controller Frequency 50kHz to 900kHz, IQ=28A LTC3769 Low IQ Synchronous Step-Up DC/DC Controller 4.5V (Down to 2.5V After Start-Up)VIN60V, VOUT Up to 60V, IQ=28A, PLL Fixed Frequency 50kHz to 900kHz, 4mm x 4mm QFN-24, TSSOP-20E LTC3899 Low IQ, Triple Output, Buck/Buck/Boost Synchronous Controller 4.5V (Down to 2.5V After Start-Up)VIN60V, Buck and Boost VOUT Up to 60V, IQ=29A, PLL Fixed Frequency 50kHz to 900kHz, 5mm x 7mm QFN-38, TSSOP-38E LTC4364 Surge Stopper with Ideal Diode 4V to 80V Operation, -40V Reverse Input, -20V Reverse Output LTC4359 Ideal Diode Controller with Reverse Input Protection 4V to 80V Operation, -40V Input Protection, 150A IQ LTC4366 Floating Surge Stopper 9V to > 500V Operation, 8-Pin TSOT and 3mm x 2mm DFN Packages LTC3862/ LTC3862-1/ LTC3862-2 Multiphase Current Mode Step-Up DC/DC Controller 2.5V VIN 32V, 5V or 10V Gate Drive, 75kHz to 500kHz, TSSOP-24, SSOP-24, 5mm x 5mm QFN-24 LTC3788/ LTC3788-1 Multiphase Dual Output Synchronous Step-Up Controller 4.5V (Down to 2.5V After Start-Up) VIN 38V, VOUT Up to 60V, 50kHz to 900kHz Fixed Operating Frequency, 5mm x 5mm QFN-32, SSOP-28 LTC3787/ LTC3787-1 Multiphase, Single Output Dual Channel Synchronous Step-Up Controller 4.5 (Down to 2.5V After Start-Up) VIN 38V, VOUT Up to 60V, 50kHz to 900kHz Fixed Operating Frequency, 4mm x 4mm QFN-28, SSOP-28 50 COMMENTS Rev. A 01/20 www.analog.com For more information www.analog.com ANALOG DEVICES, INC. 2016-2020