NLS-E-GN-C240-M40B - ITT INTERCONNECT SOLUTIONS

POWERLOCK Applications

Reliable connections for field

installable power distribution

systems such as mobile generators.

Industrial power distribution boxes are

often equipped with Powerlock connectors.

The Veam POWERLOCK connector series for field installable power distribution systems offers the ultimate in

safety and reliability under the most severe operating conditions.

POWERLOCK is available in four standard formats which allow complete hook up through the standard daisy

chain principle. There are two Source connectors, one for panel mounting and one for cable attachment. These

are identified as Panel Source and Line Source. The other two types are Drain connectors. These connectors

are identified as Panel Drain and Line Drain.

Typical applications for POWERLOCK include three phase motors, generators, load banks, lighting distribution

panels and in-house supplies. POWERLOCK connectors serve a very diverse industry base which includes

outdoor concerts, carnivals, sporting events, television outdoor broadcast, theatres, electricity supply companies

and many heavy industrial environments such as construction.

The ITT “Engineered Blocks” symbol and the composite ITT INDUSTRIES

www.ittcannon.com/powerlock

POWERLOCK Applications

We offer a wide variety of devices

for electricity supply companies.

Fuse carriers with integrated

Powerlock connectors provide a safe

and efficient connection to a power

distribution board.

Insulated rotary clamps provide

a compact connection to a

slotted busbar.

Insulated G-Style clamps for direct

connection to a live low voltage busbar.

In addition to our POWERLOCK series, we also

offer these connectivity solutions:

VSC

Heavy duty ribbed

coupling ring.

Extended female

ground contacts for

first mate, last break.

Threaded circular 19-

pin connector with

replaceable crimp or

solder contacts.

Harsh environments

Entertainment & Lighting

TOURLOCK

Intermateable connectors with CIR-LK series,

higher resistance to the physical shocks and

tearings. IP67 protection.

CIR-LK

Quick coupling and uncoupling.

High impact heavy duty coupling

mechanism. Bayonet connector for

audio applications, 4 to 53 channels.

CA-Bayonet

Signal and power connectors with exceptional

sealing against the ingress of fluids and will

withstand the effects of high vibrations.

APD

In-line and bulkhead connectors resistant

to harsh environmental conditions

(contaminants, vibration and shock).

Audio

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Table of Contents

Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

Additional ITT Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Powerlock Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-10

Powerlock Finger Test & Secondary Lock Assembly Instructions . . . . . . .11

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Special Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Insulator Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15

Snaplock Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-18

NRG Sequential Mating System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Powerlock NRG Cabinet Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

Insulated G Style Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

- Short Length Extension Arm

- Long Extension Arm

- Right Angle Extension Arm

Insulated Horizontal Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

- Short Length Extension Arm

- Long Extension Arm

- Right Angle Extension Arm

Insulated Dual G Style Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Rotary Clamp / Generator Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

Insulated Overhead Line Clamp / Generator Connector . . . . . . . . . . . . .24

Insulated T-Piece Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Insulated Underground Cable Generator Connector . . . . . . . . . . . . . . . .25

Fault Re-energising Fuse Way Connector . . . . . . . . . . . . . . . . . . . . . . . .25

JW4ST Fuse Carrier with Integral Generator Input . . . . . . . . . . . . . . . . . .26

JW4ST82 Fuse Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Cable Multi-Converter Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Screw In End Cap Fuse / Pole Mounted . . . . . . . . . . . . . . . . . . . . . . . . . .27

Fully Inserted Cable Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28

Powerlock Application Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Product Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30

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Product Overview

Number of Contacts 1 1

Max. Current Rating 660A 250A

AWG 4 - 6/0 4 - 0/0

Contact Termination 25-300mm225-70mm2

Contact Type Crimp, set screw Crimp, threaded post M12

Threaded post M12

Contact Retention Systems Nylon pin Retention clip

Contact Extraction System Nylon pin Extraction tool

Mating Method Bayonet Bayonet

Operating Voltage 1000Vac 415Vac

Signal / Power Layouts Power only Power only

Operating Temperature -30 to 125C˚ -30 to 125C˚

-22 to 257F˚ -22 to 257F˚

Environmental Resistance up to IP67 up to IP67

Sealing when mated when mated

Protection against electric shock IP2X IP2X (male connectors only)

Mating Cycle 500 500

Shell Material Finish High temperature High temperature

thermoplastic thermoplastic

Flammability UL94-V0 UL94-V0

Shell Color green, black, red green, black, red

blue, yellow, brown blue, yellow, brown

grey, white grey, white

NRG Box - sequential mating

system for Powerlock

connectors, comes in a 19”

rack

Powerlock MultiConverter - to

convert lugged cable to Powerlock

Insulated Underground Cable

Connector - to convert solid alloy

cable cores to Powerlock

Insulated G-Style Clamps - for

direct connection to a live low

voltage busbar. Long and right

angle extension arms available

Insulated Horizontal Clamps -

for direct connection to a live low

voltage busbar. Long and right

angle extension arms available

Rotary Clamp - to provide a

compact connection to a slotted

busbar

Insulated Overhead Line Clamp

/ Generator Connectors - to

connect directly to low voltage

overhead line system

Insulated T-Piece Connector - to

split or to combine phases by the

quickest and safest possible

means

Fuse Carrier with Integrated

Generator Input Connector - to

provide a safe and efficient connection

to a power distribution board

Screw In End Cap Fuse / Pole

Mounted - to allow for direct

connection of a generator cable to a

pole mounted fuse unit.

Insulated Dual G Style Clamp -

for direct connection of 2 cables to

a live low voltage busbar

POWERLOCK SNAPLOCK

POWERLOCK Order Codes

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Harmonised Colour Coding

On March 31st 2004, the IEE published Amendment No. 2 to BS7671:2001 (the IEE Wiring Regulations). This amendment specifies

new cable core colours for electrical installations in the UK. These colours harmonise Europe to one specification for colour coding.

Electrical installation work commencing after March 31st 2004 may use the new harmonised colours or the pre-existing colours, but

not both. Work commencing on site after March 31st 2006 will be required to comply with the harmonised cable core colours and

must not use the old colours.

The new Harmonised Colours are as follows:

To comply with these new regulations we have a

wide range of insulator kits available. See page 14 for more information. These will enable you to replace the powerlock insulator

with the new Harmonised Colour version while retaining the original contact assembly.

Accessories

Reduction sleeves are used with the standard double set screw 120mm2contacts to facilitate smaller

cable cross sections. The sleeves are telescopic and are used in conjunction with each other.

Reduction sleeve kits are also available.

ITT Part Number

LL0023N Secondary Locking Release Key AN389900010

R95 Reduction Sleeve A3099000100

R95 -R70 Reduction Sleeve Kit A00602825

R95 to R50 Reduction Sleeve Kit A00602831

R95 to R35 Reduction Sleeve Kit A00602840

R95 to R25 Reduction Sleeve Kit A00602830

PCLD-5-M40A/S Protective cap for Line Drain plug with M40A or M40S gland 024-7592-000

PCLD-6-M40B Protective cap for Line Drain plug with M40B gland 024-7592-100

PCLS-5-M40A/S Protective cap for Line Source plug with M40A or M40S gland 024-7593-000

PCLS-5-M40B Protective cap for Line Source plug with M40B gland 024-7593-100

PCPS-5-M40A/S Protective cap for Panel Source receptacle AN0800150

PCPD-5-M40A/S Protective cap for Panel Drain receptacle AN0800160

Environmental locking cap for Line Drain with M40A or M40S gland PCS-NLD-*-**-M40A/S

Environmental locking cap for Line Source with M40A or M40S gland PCS-NLS-*-**-M40A/S

Environmental locking cap for Line Drain with M40B gland PCS-NLD-*-**-M40B

Environmental locking cap for Line Source with M40B gland PCS-NLS-*-**-M40B

Environmental locking cap for Panel Source PCS-NPS-*-**

Environmental locking cap for Panel Drain PCS-NPD-*-**

*-** specify the phase and color (E-GN, N-BL, 1-BN, 2-BK or 3-GY)

Example:

NLDFT-1-BK-L-C240-M40A

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There are two Line Source connectors for cable attachment, normally referred to as

a 400A and 660A version. Both are supplied with a male contact incorporating a

rigid IP2X finger proof nose, a slot for the secondary locking pin and a cable gland.

The contacts are secured in the housing by using a nylon cotter pin.

The 400A version has a set screw termination where two threaded set screws are

tightened to compress a reduction sleeve which has been fitted to the conductor

stranding. The set screw contact is normally used in combination with 120mm2

cable. Smaller cable sections can be terminated by selecting the appropriate

reduction sleeves and sliding them on in sequence over the exposed conductor

stranding. In combination with these sleeves set screw contacts can handle cables

from 25mm2to 120mm2.

The 660A version has a crimp termination for cable cross sections from 35 mm2to

300mm2cable. The 660A contact is normally used in combination with 240mm2

cable. It is essential to use the recommended crimp tool and die to ensure a

satisfactory crimp. Consult Customer Service for details on pull off loads and mV

drop values expected.

There are a wide range of cables used in the market to ensure that a

satisfactory result is obtained when POWERLOCK connectors are

terminated onto to the end of cables, the type and method needs to be

evaluated. For more details around termination, please refer to the

POWERLOCK Termination Guide which is available on

www.ittcannon.com.

The POWERLOCK Termination Guide provides guidelines on:

•how to perform a crimped termination

•what type of crimp tools and dies to use with recommendations

• how to perform a set screw termination

• terminating a threaded post panel type connector

•typical test results obtained when terminating connectors onto a

range of cables

Line Source

400A, Earth Green

Line Source

660A, Earth Green

Line Source

Reliable connections for field installable

power distribution systems such as mobile

generators.

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Line Drain

400A, Earth Green

Line Drain

660A, Earth Green

There are two Line Drain connectors for cable attachment, normally referred to as a 400A and 660A version. Both are

supplied with a female contact incorporating a rigid IP2X spring loaded finger proof nose, an O-ring and a cable gland to

guarantee the IP67 rating when the connectors are mated.

The insulator is fitted with a spring loaded secondary locking pin which engages

when insulators are mated, preventing unintentional uncoupling through cable

torsion or inquisitive hands. The locking pin is disengaged by means of a remote

secondary locking release key.

The contacts are secured in the housing by using a nylon cotter pin.

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Panel Source & Panel Drain

Panel Source

400A, Earth Green Panel Drain

400A, Earth Green

There are four connectors for panel mounting, a Panel Source and Panel Drain in both 400A and 660A version.

The Panel Source connectors are supplied with a male contact incorporating a rigid IP2X finger proof

nose and a slot for the secondary locking pin. The Panel Drain connectors are supplied

with a female contact incorporating a rigid IP2X spring loaded finger proof nose

and an O-ring to guarantee the IP67 rating when the connectors are mated.

The insulator is fitted with a spring loaded secondary locking pin which engages

when the insulators are mated, preventing unintentional uncoupling through cable

torsion or inquisitive hands. The locking pin is disengaged by means of a remote

secondary locking release key.

Panel receptacles are supplied fully assembled with contacts. An M12 nut and spring washer are also supplied

loosely fitting onto the contact. Termination to the panel connector is made by fitting the cable lug or other

accessory using the nut and washer.

For further details on cable termination, please refer to the POWERLOCK Termination Guide.

Powerlock Termination Guide is available on www.ittcannon.com.

Industrial power distribution boxes are often

equipped with Powerlock panel connectors.

www.ittcannon.com/powerlock

Powerlock Finger Test and Secondary Lock Assembly Instructions

Secondary Locking Release Key

The Secondary Locking Release Key is used to push the secondary locking pin back, which then enables the

connectors to be rotated and uncoupled. The visuals below show the sequence for using the key for unmating

the connectors.

Secondary Locking Release Key

Secondary locking pin in locked position

Locked condition

1. Push key in this direction

2. Key tab fitted into slot in the insulator

3. Slot in insulator

4. Secondary locking pin

Key fitted into slot in insulator

Key fitted into slot, which depresses pin

Key fully fitted

Connector rotated to unlatch

Connector rotated

Connectors unlatched and key removed

Connector unmated

57.00

42.65

12.70

24.60

31.00

38.00

43.71

68.30

59.30

46.90

12.70

24.60

31.00

68.30

37.84

11.25

57.00

180.00 (M40S and M40A)

190.00 (M40B)

160.00 (M40S and M40A)

170.00 (M40B)

52.50 (M40S and M40A)

60.00 (M40B)

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Technical Data

120mm2Set Screw 300mm2Crimp

Maximum current rating: 400A 660A

Maximum rated voltage to earth: 2KVac / 3KVdc 2KVac / 3KVdc

Minimum flashover: 9.5K Vdc or Ac peak 9.5K Vdc or Ac peak

Operating temperature range: -30˚C to +125˚C -30˚C to +125˚C

Insulation resistance: >5 M ohms @500Vdc >5 M ohms @500Vdc

Ingress protection (mated): IP67 IP67

Protection against electrical shock: IP2X IP2X

Flammability: UL94-V0 UL94-V0

PANEL CUT-OUT DIMENSIONS

CONNECTOR DIMENSIONS

Panel Drain Line Source

Panel Source Line Drain

4 HOLES ø 5.50mm 4 HOLES ø 5.50mm

42.50 42.50

42.50

44.00

47.00

Cut-out for Panel Source Cut-out for Panel Drain

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Special Products

Powerlock Lug Connector

These devices allow for the conversion of Powerlock plug and socket system

to a standard nut and bolt fixing.

The units are simply connected to the Powerlock line connectors and locked

to avoid accidental disconnection.

Twin Busbar Adaptor

The twin busbar adaptor allows the user to connect two 660A Powerlock connectors

to a single connection point on a low voltage busbar.

DIN Fuse Carrier Adaptor

This fuse carrier adaptor was developed to provide a safe and

efficient Powerlock connection to DIN fuse carrier racks which

are mounted on most of the European power distribution

boards. There are Full Blade and Half Blade versions

available which gives the user an option to select what side

needs to be fed.

Sliding Collar Design

This new design eliminates the need for separate secondary locking key while still

having a secondary locking protection. A patented sliding collar mechanism

permanently fitted on the Line Source or Panel Source connector compresses the

spring loaded secondary locking pin and releases the connector.

Receptacle with Backshell

Powerlock receptacles are also available with backshells instead of threaded post

termination. The backshell offers the possibility to have a sealed IP67 termination

on the back of the receptacle.

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Insulator Kit

NLD-1-BN (brown) 320-7720-031

Insulator Kit

NLD-2-BK (black) 320-7720-032

Insulator Kit

NLD-3-GY (grey) 320-7720-033

Insulator Kit

NLD-N-BL (blue) 320-7720-030

Insulator Kit

NLD-E-GN (green) 320-7720-034

Description

Insulator Kit

NLS-1-BN (brown) 320-7721-031

Insulator Kit

NLS-2-BK (black) 320-7721-032

Insulator Kit

NLS-3-GY (grey) 320-7721-033

Insulator Kit

NLS-N-BL (blue) 320-7721-030

Insulator Kit

NLS-E-GN (green) 320-7721-034

Description

Insulator Kit

NPD-1-BN (brown) 078214-7030 078214-7060

Insulator Kit

NPD-2-BK (black) 078214-7031 078214-7061

Insulator Kit

NPD-3-GY (grey) 078214-7034 078214-7064

Insulator Kit

NPD-N-BL (blue) 078214-7033 078214-7063

Insulator Kit

NPD-E-GN (green) 078214-7035 078214-7065

Description 400A 660A

LINE DRAIN

Line Drain insulator kit consists of a marked and labelled insulator, O-ring on the nose, secondary locking pin, and

nylon pin. M40 cable glands are ordered separately.

Powerlock Insulator Kits

LINE SOURCE

Line Source insulator kit consists of a marked and labelled insulator and nylon pin. M40 cable glands are ordered

separately.

PANEL DRAIN

Panel Drain insulator kit consists of a marked and labelled insulator, O-ring on the nose, secondary locking pin and

nylon pin.

NOTE: Insulator kits are used to convert old UK colour coded powerlock connectors to new harmonised colours as

explained on page 7.

400A or 660A Kit Cable Glands

M40S 15-23mm

368-7514-000

M40A 19-28mm

368-7514-001

M40B 22-32mm

368-7514-002

M40S 15-23mm

368-7514-000

M40A 19-28mm

368-7514-001

M40B 22-32mm

368-7514-002

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Insulator Kit

NPS-1-BN (brown) 078214-7020 078214-7010

Insulator Kit

NPS-2-BK (black) 078214-7021 078214-7011

Insulator Kit

NPS-3-GY (grey) 078214-7024 078214-7014

Insulator Kit

NPS-N-BL (blue) 078214-7023 078214-7013

Insulator Kit

NPS-E-GN (green) 078214-7025 078214-7015

Description 400A 660A

Description Order Code

Panel Drain Insulator for use with Application Device Clamps

Panel Drain insulator kit for use with Application Device Clamps consist of a marked and labelled insulator, O-ring on

the nose, secondary locking pin and a nylon pin.

Insulator Kit

NPDFT-1-BN-L-T6-NF 078214-7050

Insulator Kit

NPDFT-2-BK-L-T6-NF 078214-7051

Insulator Kit

NPDFT-3-GY-L-T6-NF 078214-7054

Insulator Kit

NPDFT-N-BL-L-T6-NF 078214-7053

Description Order Code

Panel Source Insulator for use with Application Device Clamps

Panel Source Insulator for use with Application Device Clamps consist of a marked and labelled insulator and a

nylon pin.

Insulator Kit

NPS-1-BN-T6-NF 078214-7040

Insulator Kit

NPS-2-BK-T6-NF 078214-7041

Insulator Kit

NPS-3-GY-T6-NF 078214-7044

Insulator Kit

NPS-N-BL-T6-NF 078214-7043

Powerlock Insulator Kits

PANEL SOURCE

Panel Source insulator kit consists of a marked and labelled insulator and a nylon pin.

Description Order Code

Insulators for use with JW4ST & JW4ST82 Fuse Carriers

(cotter pin is ordered as a separate part)

Insulator Kit

LVD400/401-1-BN 135-7501-000

Insulator Kit

LVD400/401-2-BK 135-7501-001

Insulator Kit

LVD400/401-3-GY 135-7501-002

Insulator Kit

LVD400/401-N-BL 135-7501-003

cotter pin for above A3299000100

NOTE:

To exchange insulators on application

devices, please contact your local

sales office for instructions.

www.ittcannon.com/powerlock

The Snaplock connector series is a miniature power cable hook up system offering high current capability while

maintaining minimal physical dimensions.

Snaplock offers a commercially viable option to historical hard wiring techniques. In addition, Snaplock offers

improved safety characteristics through utilization of insulated bodies, sealing mechanisms, locking

mechanisms and protected current carrying elements.

The speed of connection and disconnection offers great savings in equipment down time, servicing and

maintenance procedures. The security of the connection is maintained by a simple but very effective locking

mechanism which can be utilized as a temporary or permanent lock.

The contact elements are based on our proven multi-lam band technology which ensures low contact

resistance thus minimizing power loss, low physical insertion forces with a self wiping action, and high number

of mating cycles. The male contact elements are protected by a non-conductive tip which makes physical

contact with the current carrying element impossible.

The contacts are held in the insulators via a clip retention system. This allows for fast, simple assembly and

good retention of the contact sets, especially where vibration is an environmental concern. Contact termination

to the cable conductor is by standard compression crimp or threaded M12 post (panel connectors).

Connectors for panel mounting and cable mounting are available. All connectors are IP67 sealed when mated

through utilization of integral sealing rings and cable strain relief.

Snaplock Connector Series

TECHNICAL DATA

Rated voltage: 415Vac

Rated current: 250A continuous

400A 1 sec peak

(dependant on cable CSA used)

Ingress protection: IP67 when mated

Operating temperature range: -30˚C to +125˚C

Protecting against electric shock: IP2X (male connectors)

Flammability: UL94-V0

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Snaplock Order Code

Example: SNLM-P-C35-25L-BK

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Snaplock Connector Series

4 HOLES ø 5.00mm

Cutout for Panel Connectors

33.50

30.00

PAN EL MALE

PAN EL FEMALE

CABLE MALE

CABLE FEMALE

26.00

48.00

27.00

5.00

33.00

5.00

33.00

27.00

18.00

47.00

26.00

106.00

76.50

186.00

OVERALL ASSEMBLED LENGTH

PANEL CUT-OUT DIMENSIONS

CONNECTOR DIMENSIONS

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The NRG Sequential mating system comes in a 19” rack format and guarantees the proper sequence of mating

and un-mating a set of POWERLOCK connectors.

The patented cam operated covers on each of the panel connectors ensure that the correct sequence of

Ground, Neutral, Phase 1, Phase 2 and Phase 3 is adhered too.

Once connected, the system can be locked by a key to prevent un-mating of the system by unauthorized

people. For further safety, the unit also features a micro-switch connection on the keylock that can be hooked

up to a circuit breaker. When the keylock is disabled the circuit breaker will trip and isolate the panel from the

main power, thus preventing the disconnection of the unit while under load.

A primary keylock can also be used when the system is idle to prevent unauthorized connection of the power

cables.

With two current rating options of 400A and 600A, the NRG box is available as either a Panel Source or Panel

Drain unit, each having an IP65 rating when mated. The NRG system is completely compatible and

intermateable with all original POWERLOCK connectors. European, USA, UK and Australian colour code

versions are available.

NRG Sequential Mating System

NRG Box 3 Phase, Neutral and Earth for connection

with 400A Line Drain Connectors NRG-5-PS-E-400 A00045006

NRG Box 3 Phase, Neutral and Earth for connection

with 400A Line Source Connectors NRG-5-PD-E-400 A00045007

NRG Box 3 Phase, Neutral and Earth for connection

with 660A Line Drain Connectors NRG-5-PS-E-600 A00045008

NRG Box 3 Phase, Neutral and Earth for connection

with 660A Line Source Connectors NRG-5-PD-E-600 A00045009

Description Description Code ITT Part Number

Mechanical Safety

Plug connectors locked

when underload.

Electrical Safety

Connectors / Switch for

remote control.

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The Powerlock Power Distribution Cabinet has been designed and tested to conform to the requirements for

CE marking by implementing the requirements of the Low Voltage Directive (LVD) 73/23/EEC which is

implemented as the Electrical Equipment (Safety) Regulations 1994.

It complies with the following specifications:

BS EN 60439-1:1999, BS EN 60439-5:1996 and IEC 60529:1992

The cabinet is fitted with either 1 or 2 NRG sequential units rated at 400A or 600A. These units allow safe

connection in the correct sequence of Powerlock connectors (Ground, Neutral, Phase 1, Phase 2, Phase 3).

The unit incorporates a key lockable switch which can be connected to auxiliary safety circuits. Once locked, it

prevents unmating of the system by unauthorized personnel.

The cabinet is fitted with external access and blanking panels which are designed to aid in the routing of cables

both into and out of of the cabinet. An information plate is fitted onto the side of the cabinet incorporating data

for traceability. The cabinet door incorporates 2 door locks (triangular key type) for security. When latched, the

cabinet has an IP34D environmental rating. For additional security, a padlock can also be fitted. Fixing plates

are provided to enable the unit to be be securely fixed during installation, prior to electrical operation.

The cabinet is fitted with generic safety signs. These signs give warning of the potential electrical hazard,

together with mandatory signs regarding cabinet security and isolation. All signs supplied conform to the

current requirements of the Health and Safety (Safety Signs and Signals) Regulations.

Part Number Structure

078214-XXXX

0= NRG fitted with Panel Source Connector

1= NRG fitted with Panel Drain Connector

0= No busbars fitted

1= Bottom cable entry, busbars fitted

2= Top cable entry, busbars fitted

4= 400A rating

6= 600A rating

1= NRG enclosure with 1x NRG box (UK colour code)

2= NRG enclosure with 2x NRG box (UK colour code)

3= NRG enclosure with 1x NRG box (EU colour code)

4= NRG enclosure with 2x NRG box (EU colour code)

Powerlock NRG Cabinet Assembly

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• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.

• The clamp is fixed to the busbar by means of an insulated box spanner which meets the requirements of

IEC 60900 (live working, hand tools for use up to 1000Vac and 1500Vdc).

APOWERLOCK generator input connection point is incorporated within the clamp to allow for direct connection

of the generator cable end.

These devices are rated at 660A continuous. The clamps are also keyed to distinguish between phases and

prevent connection errors.

Insulated G Style Clamp

Insulated G Style Clamp,

Neutral Key Position / Blue LVB200-N-BL-S A00045S2N

Insulated G Style Clamp

Line 1 Key Position / Brown LVB200-1-BN-S A00045S21

Insulated G Style Clamp

Line 2 Key Position / Black LVB200-2-BK-S A00045S22

Insulated G Style Clamp

Line 3 Key Position / Grey LVB200-3-GY-S 078214-6000

Insulated Handle LVL200H A00044027

Short Length Extension Arm

Long Extension Arm

Insulated G Style Clamp,

Neutral Key Position / Blue LVB200-N-BL-E A00044E3N

Insulated G Style Clamp

Line 1 Key Position / Brown LVB200-1-BN-E A00044E31

Insulated G Style Clamp

Line 2 Key Position / Black LVB200-2-BK-E A00044E32

Insulated G Style Clamp

Line 3 Key Position / Grey LVB200-3-GY-E A00044E43

Insulated Handle LVL200H A00044027

Insulated G Style Clamp,

Neutral Key Position / Blue LVB200-N-BL-R 078214-6023

Insulated G Style Clamp

Line 1 Key Position / Brown LVB200-1-BN-R 078214-6020

Insulated G Style Clamp

Line 2 Key Position / Black LVB200-2-BK-R 078214-6021

Insulated G Style Clamp

Line 3 Key Position / Grey LVB200-3-GY-R 078214-6022

Insulated Handle LVL200H A00044027

Right Angle Extension Arm Description Description Code ITT Part Number

Description Description Code ITT Part Number

www.ittcannon.com/powerlock

• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.

• The clamp is fixed to the busbar by means of an insulated box spanner which meets the requirements of

IEC 60900 (live working, hand tools for use up to 1000Vac and 1500Vdc).

A POWERLOCK generator input connection point is incorporated within the clamp to allow for direct

connection of the generator cable end.

These devices are rated at 660A continuous. The clamps are also keyed to distinguish between phases and

prevent connection errors.

Insulated Horizontal Clamp,

Neutral Key Position / Blue LVK600-N-BL-S 078214-6213

Insulated Horizontal Clamp

Line 1 Key Position / Brown LVK600-1-BN-S 078214-6210

Insulated Horizontal Clamp

Line 2 Key Position / Black LVK600-2-BK-S 078214-6211

Insulated Horizontal Clamp

Line 3 Key Position / Grey LVK600-3-GY-S 078214-6212

Insulated Handle LVK60LH A00044L8H

Short Length

Extension Arm

Description Description Code ITT Part Number

Insulated Horizontal Clamp,

Neutral Key Position / Blue LVK600-N-BL-E 078214-6203

Insulated Horizontal Clamp

Line 1 Key Position / Brown LVK600-1-BN-E 078214-6200

Insulated Horizontal Clamp

Line 2 Key Position / Black LVK600-2-BK-E 078214-6201

Insulated Horizontal Clamp

Line 3 Key Position / Grey LVK600-3-GY-E 078214-6202

Insulated Handle LVK60LH A00044L8H

Long Extension Arm Description Description Code ITT Part Number

Right Angled

Extension Arm

Insulated Horizontal Clamp,

Neutral Key Position / Blue LVK600-N-BL-R A00044R9N

Insulated Horizontal Clamp

Line 1 Key Position / Brown LVK600-1-BN-R A00044R91

Insulated Horizontal Clamp

Line 2 Key Position / Black LVK600-2-BK-R A00044R92

Insulated Horizontal Clamp

Line 3 Key Position / Grey LVK600-3-GY-R A00044R95

Insulated Handle LVK60LH A00044L8H

Description Description Code ITT Part Number

Insulated Horizontal Clamp

www.ittcannon.com/powerlock

• Completely insulated which allows for direct connection of a generator cable to a live low voltage busbar.

• The clamp is fixed to the busbar by means of an insulated box spanner which meets the requirements of

IEC 60900 (live working, hand tools for use up to 1000Vac and 1500Vdc).

A POWERLOCK generator input connection point is incorporated within the clamp to allow for direct connection of the

generator cable end.

These devices are rated at 660A continuous. The clamps are also keyed to distinguish between phases and prevent

connection errors.

Insulated Dual G Style Clamp

Insulated Dual G Style Clamp,

Neutral Key Position / Blue LVB1200-N-BL 078214-6113

Insulated Dual G Style Clamp

Line 1 Key Position / Brown LVB1200-1-BN 078214-6110

Insulated Dual G Style Clamp

Line 2 Key Position / Black LVB1200-2-BK 078214-6111

Insulated Dual G Style Clamp

Line 3 Key Position / Grey LVB1200-3-GY 078214-6112

Insulated Handle LVL200H A00044027

•Compact unit incorporates a Line Source Finger Proof connector with a rotary type clamp, suitable for use on slotted

Bus-bars. The handle meets the requirements of IEC 60900 (live working, hand tools for use up to 1000Vac

and 1500Vdc).

• The clamp is manufactured in high conductivity material and is suitable for 660A continuous operation.

• The rotary wheel is manufactured from hardened steel which eliminates problems associated with hole elongation.

•An ergonomic fully insulated handle is available for fixing the clamp to a slotted bus-bar.

Rotary Clamp / Generator Connector

Rotary Style Clamp,

Neutral Position / Color Coded and Keyed LVE500-N-BL 078214-6103

Rotary Style Clamp,

Line 1 Position / Color Coded and Keyed LVE500-1-BN 078214-6100

Rotary Style Clamp,

Line 2 Position / Color Coded and Keyed LVE500-2-BK 078214-6101

Rotary Style Clamp,

Line 3 Position / Color Coded and Keyed LVE500-3-GY 078214-6102

Insulated Handle LVE500H A00044054

Description Description Code ITT Part Number

www.ittcannon.com/powerlock

Insulated Overhead Line Clamp / Generator Connector

This device allows for direct connection of a generator unit to Low Voltage overhead line systems.

The unit consists of an insulated Line Clamp, 3 metres of 50mm2 flexible copper cable and a POWERLOCK

generator input cable.

The methods of connection is:

1. The copper or alloy overhead wire is cleaned to ensure good connection points.

2. The clamp is hooked onto the wire and tightened via the insulated clamp body.

3. The flexible cable is then strapped to the pole.

4. At the cable end, a POWERLOCK generator connection point is provided for connection of the generator cable.

The generator connection point offers all standard safety features associated with the POWERLOCK range,

such as keys to distinguish phases, IP67 sealing and individual phase color coding.

Insulated Overhead Line Clamp,

Neutral Key Position / Blue LVF600-N-BL 078214-6303

Insulated Overhead Line Clamp

Line 1 Key Position / Brown LVF600-1-BN 078214-6300

Insulated Overhead Line Clamp

Line 2 Key Position / Black LVF600-2-BK 078214-6301

Insulated Overhead Line Clamp

Line 3 Key Position / Grey LVF600-3-GY 078214-6302

Description Description Code ITT Part Number

The insulated T-Piece connector allows the user the option to split one phase into two or combine two phases

into one by the quickest and safest possible means.

The Input and Output connectors are color coded and mechanically keyed the same to prevent connection

errors.

All connectors are IPX2 rated when mated and come with the Secondary Locking as standard.

Insulated T-Piece Connector

Order Information

Position A (x1): Panel Drain Finger Proof (PDFT) or Panel Source (PS)

Position B (x2): Panel Drain Finger Proof (PDFT) or Panel Source (PS)

Phase: 1, 2, 3, N, E

Color: Red (R), Yellow (Y), Blue (BL), Black (BK), Green (GN)

Brown (BN), Grey (GY), White (W)

Amperage: 400 Amps (T4), 660 Amps (T6)

Version shown: APDFT-BPS-3-BL-T4

Position A

Position B

www.ittcannon.com/powerlock

The two way JP and JS carriers offer a safe and reliable means of connecting Fault Re-energising equipment to

feeder cabinet bus-bars.

These units consist of:

1. One outlet connector (RED), which is connected to the LV side of the fuse way. This is the supply to the

Fault Re-energising equipment.

2. One inlet connector (BLACK), which is connected to the outgoing Feeder side. This is the return from the

Fault Re-energising equipment.

3. A dummy isolating fuse ensures mechanical alignment of the wedge clamping system and electrical

separation of the LV and Feeder circuits.

These carriers are available in both JS (92mm) and JP (82mm) centers.

Fault Re-energising Fuse Way Connector

JP Carrier 82mm center LVD402-82 A00044241

JS Carrier 92mm center LVD402-92 A00044242

Description Description Code ITT Part Number

This compact unit incorporates a POWERLOCK generator input connection point with a rear termination area to

accept solid alloy cable cores.

This enables a temporary mobile generator to be connected to an underground cable when repair work is

undertaken.

The cable is excavated, cut and the POWERLOCK connector then fitted to the cable cores via 2 set screws. The

generator cable end can then directly link into the underground cable.

After completion of the repair, the POWERLOCK fittings are simply removed and the main cable spliced using

existing methods.

Insulated Underground Cable Generator Connector

Neutral Key Postion/ Blue LVJ900-N-BL 078214-9033

Insulated Underground Cable Generator Connector

Line 1 Key Postion/ Brown LVJ900-1-BN 078214-9030

Insulated Underground Cable Generator Connector

Line 2 Key Postion/ Black LVJ900-2-BK 078214-9031

Insulated Underground Cable Generator Connector

Line 3 Key Postion/ Grey LVJ900-3-GY 078214-9032

Insulated Ratchet Tightening Tool LVJ900H A0004406H

Description Description Code ITT Part Number

www.ittcannon.com/powerlock

JW4ST Fuse Carrier with Integral Generator Input Connector

JW4ST82 Fuse Carrier with Integral Generator Input Connector

JW4ST82 (31/4 inch pitch) fuse carrier was developed to provide a safe and efficient means of connecting a mobile

generator supply cable to fully shrouded or non-shrouded distribution boards. The unit complies with the

requirements of EATS 37.2.

The unit accept standard BS88-5 fuses (not supplied).

The JW4ST82 fuse unit also offers the ability to make a direct connection to many pole mounted transformer

fuse units.

JW4ST82 fuse unit with integral generator connection point,

Neutral Key Postion/ Blue LVD401-N-BL 078214-9023

JW4ST82 fuse unit with integral generator connection point,

Line 1 Key Postion/ Brown LVD401-1-BN 078214-9020

JW4ST82 fuse unit with integral generator connection point,

Line 2 Key Postion/ Black LVD401-2-BK 078214-9021

JW4ST82 fuse unit with integral generator connection point,

Line 3 Key Postion/ Grey LVD401-3-GY 078214-9022

Description Description Code ITT Part Number

JW4ST (35/8 inch pitch) fuse carrier was developed to provide a safe and efficient means of connecting a mobile

generator supply cable to fully shrouded or non-shrouded distribution boards. The unit complies with the

requirements of EATS 37.2.

The generator cable (when fitted with POWERLOCK Line Drain cable coupler) can be plugged directly into

the Fuse Carrier and used to feed either the Low Voltage bus-bar or feeder circuit.

The fuse generator connector is finger proof to avoid accidental touching of live elements.

The input connectors are color coded and mechanically keyed to prevent connection errors. Line 1 units

will only accept a Line 1 generator connector.

The integral generator connector also accepts generator connectors with the patented secondary locking device

which eliminates the potential of accidental disconnection under load conditions.

Because this unit is direct replacement for the existing standard JW4ST fuse unit, it offers a safe, fast and cost

effective method of upgrading existing distribution boards to have generator input points. It is not

necessary to make any modifications to the cabinet other than remove an existing fuse way and replace

with the JW4ST system

JW4ST fuse unit with integral generator

connection point, Neutral Key Postion/Blue LVD400-N-BL 078214-9013

JW4ST fuse unit with integral generator

connection point, Line 1 Key Postion/Brown LVD400-1-BN 078214-9010

JW4ST fuse unit with integral generator

connection point, Line 2 Key Postion/Black LVD400-2-BK 078214-9011

JW4ST fuse unit with integral generator

connection point, Line 3 Key Postion/Grey LVD400-3-GY 078214-9012

Description Description Code ITT Part Number

www.ittcannon.com/powerlock

Cable Multi-Converter

The Multi-Converter enables any user to easily convert lugged cable to

POWERLOCK within minutes ensuring all safety and security of basic

POWERLOCK connector series. A POWERLOCK connection point is

incorporated within the unit to allow for direct connection of the generator

cable end.

Color coding appears on both POWERLOCK and main body of the

device for easy recognition of Phases to prevent connection

errors. Available in both Source and Drain formats, this device

assures the correct connection whether it be POWERLOCK or

Lug to maximize cable management.

Multi-Converter Source

Neutral, Blue 078214-9053

Multi-Converter Source

Earth, Green 078214-9055

Multi-Converter Source

Brown PH1 078214-9050

Multi-Converter Source

Black PH2 078214-9051

Multi-Converter Source

Grey PH3 078214-9052

SOURCE Part Code

Multi-Converter Drain

Neutral, Blue 078214-9063

Multi-Converter Drain

Earth, Green 078214-9065

Multi-Converter Drain

Brown PH1 078214-9060

Multi-Converter Drain

Black PH2 078214-9061

Multi-Converter Drain

Grey PH3 078214-9062

Multi-Converter Tightening Tool

for Source and Drain 274-7630-000

DRAIN Part Code

Screw In End Cap Fuse / Pole Mounted

This device allows for direct connection of a generator cable to a

200A transformer pole mounted fuse unit. The existing fuse unit is

unscrewed from the holder and replaced with the POWERLOCK

unit, which incorporates a dummy fuse to allow for the outgoing

circuit only. This enables the generator feed cable to be directly

plugged into the pole mounted unit in order to feed the overhead

Low Voltage transmission lines.

Screw in end cap fuse

Neutral Key Position / Blue LVC300-N-BL 078214-9043

Screw in end cap fuse

Line 1 Key Postion / Brown LVC300-1-BN 078214-9040

Screw in end cap fuse

Line 2 Key Postion / Black LVC300-2-BK 078214-9041

Screw in end cap fuse

Line 3 Key Postion / Grey LVC300-3-GY 078214-9042

Description Description Code ITT Part Number

www.ittcannon.com/powerlock

Fully Insulated Cable Support

The insulated cable support will handle 25mm2- 300mm2cables at LV pillar level, or higher to

accomodate substation LV boards and / or customer switchgear. The support is easily transportable due to

the removable base. It is fully insulated and complements our range of mobile generator accessories.

Insulated Cable Support LVCS100 078214-9910

Description Description Code ITT Part Number

www.ittcannon.com/powerlock

POWERLOCK Application Kits

Different variations available, please contact Customer Service

3 Phase and Neutral G-Clamp Kit

ITT Part # 078214-9900

3 Phase and Neutral

Underground Connector Kit

ITT Part # 078214-9903

3 Phase Rotary Clamp Kit

ITT Part # 078214-9901

3 Phase JP Fuse Carrier Kit - ITT Part # 078214-9905

JS Fuse Carrier Kit - ITT Part # 078214-9906

3 Phase and Neutral Overhead Line Kit

ITT Part # 078214-9904

3 Phase and Neutral Rotary Clamp Kit

ITT Part # 078214-9902

Consists of:

LVS200-1-BN

LVS200-2-BK

LVS200-3-GY

LVS200-N-BL

LVL200H

Watertight Protective Case

Consists of:

LVD400-1-BN LVD401-1-BN

LVD400-2-BK LVD401-2-BK

LVD400-3-GY LVD401-3-GY

(fuses available by request)

Watertight Protective Case

Consists of:

LVJ900-1-BN

LVJ900-2-BK

LVJ900-3-GY

LVJ900-N-BL

LVJ900H

Watertight Protective Case

Consists of:

LVF600-1-BN (3M)

LVF600-2-BK (3M)

LVF600-3-GY (3M)

LVF600-N-BL (3M)

Watertight Protective Case

Consists of:

LVE500-1-BN

LVE500-2-BK

LVE500-3-GY

LVE500H

Watertight Protective Case

Consists of:

LVE500-1-BN

LVE500-2-BK

LVE500-3-GY

LVE500-N-BL

LVE500H

Watertight Protective Case

www.ittcannon.com/powerlock

Electronic Components

Product Safety Information

THIS NOTE MUST BE READ IN CONJUNC-

TION WITH THE PRODUCT DATA

SHEET/CATALOG. FAILURE TO OBSERVE

THE ADVICE IN THIS INFORMATION

SHEET AND THE OPERATING CONDI-

TIONS SPECIFIED IN THE PRODUCT DATA

SHEET/ CATALOG COULD RESULT IN

HAZARDOUS SITUATIONS.

1. MATERIAL CONTENT AND PHYSICAL

FORM

Electrical connectors do not usually contain

hazardous materials. They contain conduct-

ing and non-conducting materials and can be

divided into two groups.

a) Printed circuit types and low cost audio

types which employ all plastic insulators and

casings.

b) Rugged, Fire Barrier and High Reliability

types with metal casings and either natural

rubber, synthetic rubber, plastic or glass insu-

lating materials. Contact materials vary with

type of connector and also application and

are usually manufactured from either:

Copper, copper alloys, nickel, alumel,

chromel or steel. In special applications, other

alloys may be specified.

2. FIRE CHARACTERISTICS AND ELECTRIC

SHOCK HAZARD

There is no fire hazard when the

connector is correctly wired and used within

the specified parameters. Incorrect wiring or

assembly of the connector or careless use of

metal tools or conductive fluids, or transit

damage to any of the component parts may

cause electric shock or burns. Live circuits

must not be broken by separating mated con-

nectors as this may cause arcing, ionization

and burning. Heat dissipation is greater at

maximum resistance in a circuit. Hot spots

may occur when resistance is raised locally

by damage, e.g. cracked or deformed con-

tacts, broken strands of wire. Local overheat-

ing may also result from the use of the incor-

rect application tools or from poor quality sol-

dering or slack screw terminals. Overheating

may occur if the ratings in the product Data

Sheet/Catalog are exceeded and can cause

breakdown of insulation and hence electric

shock. If heating is allowed to continue it

intensifies by further increasing the local

resistance through loss of temper of spring

contacts, formation of oxide film on contacts

and wires and leakage currents through car-

bonization of insulation and tracking paths.

Fire can then result in the presence of com-

bustible materials and this may release nox-

ious fumes. Overheating may not be visually

apparent. Burns may result from touching

overheated components.

3. HANDLING

Care must be taken to avoid damage

to any component parts of electrical connec-

tors during installation and use. Although

there are normally no sharp edges, care must

be taken when handling certain components

to avoid injury to

fingers. Electrical connectors may be dam-

aged in transit to the customers, and damage

may result in creation of

hazards. Products should therefore be exam-

ined prior to installation/use and rejected if

found to be damaged.

4. DISPOSAL

Incineration of certain materials may release

noxious or even toxic fumes.

5. APPLICATION

Connectors with exposed contacts should not

be selected for use on the current supply side

of an electrical circuit, because an electric

shock could result from touching exposed

contacts on an unmated connector. Voltages

in excess of 30 V ac or 42.5 V dc are poten-

tially

hazardous and care should be taken to

ensure that such voltages cannot be transmit-

ted in any way to exposed metal parts of the

connector body. The

connector and wiring should be checked,

before making live, to have no damage to

metal parts or insulators, no solder blobs,

loose strands, conducting lubricants, swarf,

or any other undesired conducting particles.

Circuit resistance and continuity check should

be made to make certain that there are no

high resistance joints or

spurious conducting paths. Always use the

correct application tools as specified in the

Data Sheet/Catalog. Do not permit untrained

personnel to wire, assemble or tamper with

connectors. For operation voltage please see

appropriate national regulations.

IMPORTANT GENERAL INFORMATION

(i) Air and creepage paths/Operating voltage.

The admissible operating voltages depend on

the individual applications and the valid

national and other applicable safety regula-

tions.

For this reason the air and creepage path

data are only reference values. Observe

reduction of air and creepage paths due to

PC board and/or harnessing.

(ii) Temperature

All information given are temperature limits.

The operation temperature depends on the

individual application.

(iii) Other important information

Cannon continuously endeavors to improve

their products. Therefore, Cannon products

may deviate from the description, technical

data and shape as shown in this catalog and

data sheets.

“Engineered for life” is a registered trademark

marks or registered trademarks are property

of their respective owners. All data subject to

change without notice.

Product Warranty

ITT Industries, Cannon manufactures the

highest quality products available in the

marketplace; however these products are

intended to be used in accordance with the

specifications in this publication. Any use

or application that deviates from the stated

operating specifications is not recommend-

ed and may be unsafe. No information and

data contained in this publication shall be

construed to create any liability on the part

of Cannon. Any new issue of this publica-

tion shall automatically invalidate and

supersede any and all previous issues. A

limited warranty applies to Cannon prod-

ucts. Except for obligations assumed by

Cannon under this warranty, Cannon shall

not be liable for any loss, damage, cost of

repairs, incidental or consequential dam-

ages of any kind, whether or not based on

express or implied warranty, contract, neg-

ligence or strict liability arising in connec-

tion with the design, manufacture, sale,

use or repair of the products. Product avail-

ability, prices and delivery dates are exclu-

sively subject to our respective order con-

firmation form; the same applies to orders

based on development samples delivered.

This publication is not to be construed as

an offer. It is intended merely as an invita-

tion to make an offer. By this publication,

Cannon does not assume responsibility or

any liability for any patent infringements or

other rights of third parties which may

result from its use. Reprinting this publica-

tion is generally permitted, indicating the

source. However, Cannon's prior consent

must be obtained in all cases.