59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.1 Eaton (R) Commercial Controls Division General Purpose -- AC Rated . . . . . . . . . . . . . . . . . . . . . . 2.2 General Purpose -- AC/DC Rated . . . . . . . . . . . . . . . . . . . 2.8 Industrial Purpose -- AC/DC Rated . . . . . . . . . . . . . . . . . 2.12 Special Purpose *Illuminated AC Rated . . . . . . . . . . . . . . . . . . . . . . . . . 2.14 2 *Double Insulated -- Industrial and VDE . . . . . . . . . . 2.15 *Panelboard Switches . . . . . . . . . . . . . . . . . . . . . . . . . 2.16 *Outlet Box Mounting. . . . . . . . . . . . . . . . . . . . . . . . . . 2.18 *High Capacity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.19 *Heavy Duty and Heavy Duty Hesitation . . . . . . . . . . . 2.20 Military Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.24 Toggle Switches The Power of Reliability 2.1 59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.2 2 TOGGLE SWITCHES General Purpose Toggle Switches -- AC Rated DESCRIPTION SPECIFICATIONS Terminal Types: These ac rated toggle switches offer the widest selection of features and the design flexibility to meet a variety of applications. Rating: Combi-Term Option 1PST, 1PDT, 2PST, 2PDT, 3PST, 3PDT, 4PST & 4PDT. Screw Terminals -- Brass designed to accept #6-32 x 3/16 binding head (Cat. No. 811-2) screws. Furnished unassembled. See selection table. Circuits: This is an extension of our ac rated General Purpose Toggle Switch. The "Combi-Term" design allows the user the option of Screw Terminals, .250 Quick Connects or Solder Termination all on the same switch. The special clips and screws are provided in a poly bag with the switch. STANDARD AC RATED TOGGLES SELECTION TABLE Maintained and momentary. Contact Mechanism: Rating UP Position CENTER Position Spade Terminals -- Brass. Combi-Term -- Brass. Slow-make/Slow-brake butt contact. (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Circuit with Toggle in Poles and Throw Solder Lug Terminals -- Tintillate plated brass. CATALOG NUMBERS DOWN Position BASE CIRCUIT Bushing Length SEE A mm (inches) PAGE 4.28 Screw Terminals .250 Spade Terminals 7580K7 7580K6 7580K5 7580K4 7580K9 7580K8 Lever Length B mm (inches) Solder Lugs 14.30 (.563) 14.30 (.563) Combi-Term (Keyway) ONE POLE 6A, 125V ac 3A, 250V ac 10A, 250V ac 1/2 Hp, 250V ac 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1/2 Hp, 125V-250V ac 15A, 125V ac 10A, 250V ac 1/2 Hp, 125V ac 3/4 Hp, 250V ac 20A, 125V ac 10A, 250V ac 1/2 Hp, 125V ac 3/4 Hp, 250V ac NONE OFF A ON OFF ON B 11.91 (.469) 14.30 (.563) 7581K6 7581K4 7581K8 ON NONE ON B 11.91 (.469) 14.30 (.563) 7582K6 7582K4 7582K8 1 P. D.T. ON ON* NONE OFF ON* ON* B 11.91 (.469) 14.30 (.563) 7585K6 7587K6 7585K4 7587K4 7585K8 7587K8 1 P. S.T. OFF NONE ON* A 11.91 (.469) 14.30 (.563) 7506K3 7506K4 7506K6 1 P. S.T. OFF NONE ON* A 11.91 (.469) 17.48 (.688) 7506K38 7506K36 7506K40 1 P. D.T. ON* ON OFF NONE ON* ON* B 11.91 (.469) 14.30 (.563) 7509K4 7510K6 7509K5 7510K7 7509K7 7510K9 1 P. D.T. ON ON* OFF OFF ON* ON* B 11.91 (.469) 17.48 (.688) 7508K38 7509K38 7508K36 7509K36 7508K40 7509K40 14.30 (.563) 14.30 (.563) 7501K12 7501K13 7500K13 W 7500K14 W 7501K14 7501K15 1 P.S.T. ON 1 P. D.T. 1 P. D.T. N/A 1 P. S.T. ON NONE OFF A 8.74 (.344) 11.91 (.469) 1 P. D.T. ON OFF ON B 11.91 (.469) 14.30 (.563) 7503K13 W 7502K13 7503K15 1 P. D.T. ON NONE ON B 11.91 (.469) 14.30 (.563) 7505K4 7504K4 W 7505K6 1 P. S.T. ON NONE OFF A 11.91 (.469) 17.48 (.688) 7546K38 7546K36 7546K40 A 11.89 (.468) 17.45 (.687) 7802K11 7802K31 7802K21 E 7802K41 7802K32 7802K33 7802K37 R 7802K22 7802K23 E 7802K27 R 7802K42 7802K43 7802K47 R 7576K2 -- N/A 20A, 125V AC 10A, 250V AC 1 Hp, 120-240V ac 1 P. S.T. ON NONE OFF 1 P. D.T. ON ON ON* OFF NONE OFF ON ON ON* B 11.89 (.468) 17.04 (.671) 7802K12 7802K13 7802K17 R 30A, 125V ac 25A, 250V ac Q 1 P. S.T. ON NONE OFF A 8.74 (.344) 14.30 (.563) -- Selection Table continues on page 2.4. * Momentary Contact. Q Single pole switch in 2-pole base. W Also 4.2A L @ 125V ac Rating. E Also 7.5A @ 277V ac, 3/4 Hp @ 120, 240 and 277V ac. R Not CSA Certified. 2.2 ONE POLE 8.74 (.344) 11.91 (.469) 59-01 Toggle Section 2 1/28/99 Base Material: Thermoset molding material. Mounting Means: Threaded Bushing -- 11.89mm (.468) dia., 32 threads/inch. Keyway -- 1.73 x .89mm deep (.068 x .035 deep), provides antirotation feature. 2:45 PM Page 2.3 Hardware Supplied -- 1 hexagon locknut (Cat. No. 15-192) and 1 bright nickel plated knurled facenut (Cat. No. 15-124F1), except 7700-7705 which have bright nickel hexagon facenut (Cat. No. 15-966-2). Furnished unassembled. Dielectric Withstand: Finish: UL Recognized. Bright nickel plated toggle lever and bushing. CSA Certified (except as noted). 1,000V RMS minimum. Operating Temperature Range: -17.8C to +65.6C (0F to +150F). Approvals: 2 DIMENSIONS Contact Material: Single Pole APPROXIMATE IN MM (INCHES) 7500, 7600, 7700 and 7900 Series Switches Amperage Movable DESIGNER LEVER Stationary 3 to 6 Silver Plated Copper Silver Plated Copper 10 to 20 Silver Plated Copper with Silver Buttons Silver Plated Copper with Silver Buttons 20 to 30 Silver Plated Copper with Cad Oxide Buttons Copper with Cad Oxide Buttons 3 to 6 Silver Plated Copper Silver Plated Copper 10 to 20 Copper with Silver Buttons Copper with Silver Buttons 7800 Series Switches 238.76 .37 (9.40) 1-2 Pole 413.00 .64 (16.26) 3-4 Pole 490.22 .76 (19.30) 38.61 .06 (1.52) 7500, 7600, 7700, 7900 Series Double Pole 129.03 .20 (5.08) OPTIONAL FEATURES -- General Purpose AC Rated Toggles, pages 2.2-2.4. Features shown below may not be available on all toggle models. Contact your local Eaton Sales Representative. FEATURES FOR 7500, 7600, 7700, 7900 SERIES 3-Independent "ON" Circuit (2PDT or 4PDT only, refer to page 4.28) Short (11/32) Bushing Tall (15/32) Bushing White Nylon Designer Lever (See above dimensions) 7800 Series Black Nylon Designer Lever (See above dimensions) Double Pole Hardware Furnished Assembled Reversing Jumpers (Not for use with 3-Independent "ON" Circuit) Short (15/32) Bat Lever Tall (11/16) Bat Lever (Not available with Short Bushing) Rotate Keyway 180 Lever Seal Omit One Pole (2P, 3P, 4P only. Not for use with 3-Independent "ON" Circuit) FEATURES FOR 7800 SERIES ONLY 3-Independent "ON" Circuit (2PDT or 4PDT only, refer to page 4.28) Hardware Furnished Assembled Reversing Jumpers (Not for use with 3-Independent "ON" Circuit) Rotate Keyway 180 Silicone Lever Seal (1P and 2P only) Four Pole Omit One Pole (2P, 3P, 4P only. Not for use with 3-Independent "ON" Circuit) 2.3 59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.4 2 TOGGLE SWITCHES General Purpose Toggle Switches -- AC Rated (continued) STANDARD AC RATED TOGGLES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position CATALOG NUMBERS DOWN Position BASE CIRCUIT Bushing Length A mm (inches) SEE PAGE 4.28 Lever Length B mm (inches) Solder Lugs Screw Terminals .250 Spade Terminals Combi-Term (Keyway) TWO POLE 6A, 125V ac 3A, 250V ac 2A, 277V ac 2.5A, L @ 125V ac TWO POLE 2 P. S.T. ON NONE OFF C 11.91 (.469) 14.30 (.563) 7590K6 7590K4 7590K8 6A, 125V ac 3A, 250V ac 2.5A, L @ 125V ac 2 P. D.T. ON OFF ON D 11.91 (.469) 14.30 (.563) 7591K6 7591K4 7591K8 2 P. D.T. ON NONE ON D 11.91 (.469) 14.30 (.563) 7592K6 7592K4 7592K8 6A, 125V ac 3A, 250V ac 2 P. D.T. ON* OFF ON* D 11.91 (.469) 14.30 (.563) 7597K6 7597K4 7597K8 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1/2 Hp, 125V ac 2 P. S.T. ON NONE OFF C 8.74 (.344) 11.91 (.469) 14.30 (.563) 14.30 (.563) 7561K5 7561K4 7560K6 7560K5 7561K7 7561K6 2 P. D.T. ON OFF ON D 8.74 (.344) 11.91 (.469) 14.30 (.563) 14.30 (.563) 7563K5 7563K4 7562K5 7562K4 7563K7 7563K6 2 P. D.T. ON NONE ON D 11.91 (.469) 14.30 (.563) 7565K5 7564K6 7565K7 2 P. S.T. OFF NONE ON* C 11.91 (.469) 14.30 (.563) 7566K4 7566K5 7566K7 2 P. D.T. ON ON* ON OFF OFF NONE ON* ON* ON* D 11.91 (.469) 14.30 (.563) 7568K3 Q 7569K1 7570K4 7568K2 Q 7569K2 7570K5 7568K4 Q 7569K3 7570K7 2 P. D.T. ON* OFF ON* D 11.91 (.469) 17.48 (.688) 7569K38 7569K36 7569K40 2 P. S.T. ON NONE OFF C 11.91 (.469) 17.48 (.688) 7630K38 7630K36 7630K40 2 P. D.T. ON NONE ON D 11.91 (.469) 17.48 (.688) 7632K38 7632K36 7632K40 2 P. S.T. ON NONE OFF C -- -- 7803K11 7803K31 7803K21 E 7803K41 2 P. D.T. ON ON ON* OFF NONE OFF ON ON ON* D -- -- 7803K12 7803K13 7803K17 E 7803K32 7803K33 7803K37 E 7803K22 R 7803K23 R 7803K27 E 7803K42 7803K43 T 7803K47 E 15A, 125V ac 10A, 250V ac 3/4 Hp, 125-250V ac 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 15A, 125V ac 10A, 250V ac 1/2 Hp, 250V ac 20A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1/2 Hp, 125V ac 20A, 125V ac 10A, 250V ac 1 Hp, 120-240V ac N/A THREE POLE THREE POLE 3 P. S.T. ON NONE OFF E 11.91 (.469) 17.48 (.688) 7700K1 7700K2 7700K3 . 3 P. D.T ON ON OFF NONE ON ON F 11.91 (.469) 17.48 (.688) 7701K1 7702K1 7701K2 7702K2 7701K3 7702K3 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 3 P. D.T. ON* ON* OFF NONE ON ON F 11.91 (.469) 17.48 (.688) 7704K1 7705K1 7704K2 7705K2 7704K3 7705K3 20A, 125V ac 10A, 250V ac 1 Hp, 120V ac 1, 2, & 3 phase 3 P. D.T. ON OFF ON F -- -- 7804K12 WE 7804K32 E 7804K22 E 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1 Hp, 3 Ph 125-600V ac 1 Hp 1 & 2 Ph 125-480V ac FOUR POLE 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 20A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1/2 Hp, 125V ac 20A, 125V ac 10A, 250V ac 1 Hp, 125-240V ac 2 & 3 phase 2.4 N/A 7804K42 E FOUR POLE 4 P. S.T. ON NONE OFF E 11.91 (.469) 17.48 (.688) 7691K14 7690K8 -- 4 P. D.T. ON ON OFF NONE ON ON F 11.91 (.469) 17.48 (.688) 7693K2 7695K5 7692K13 7694K4 -- -- 4 P. S.T. ON NONE OFF E 11.91 (.469) 17.48 (.688) 7933K38 7933K36 7933K40 4 P. D.T. ON ON OFF NONE ON ON F 11.91 (.469) 17.48 (.688) 7934K38 7935K38 7934K36 7935K36 7934K40 7935K40 4 P. D.T. ON OFF ON F -- -- 7805K12 E 7805K32 E 7805K22 E * Momentary Contact. Q Also 1/2 Hp at 125-250V ac Rating. W 1 Hp @ 240-480V ac 1 or 2 phase and 240-600V ac, 3 phase. E Not CSA Certified. R Also 7.5A, 277V ac, 3/4 Hp, 120-240-277V ac. N/A 7805K42 E 59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.5 DIMENSIONS -- 7500, 7600, 7700, 7900 SERIES APPROXIMATE IN MM (INCHES) 1PST MAINTAINED & MOMENTARY (SCREW TERMINALS) 1PDT MAINTAINED & MOMENTARY (SOLDER LUGS) 11.89 (15/32 -32 Thd.) 11.89 (15/32 -32 Thd.) 11.88 (.468) 15.87 (.625) A 26.59 (1.047) 7.62 (.300) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 30.93 (1.218) 1PDT MAINTAINED & MOMENTARY (SPADE TERMINALS) 28.57 (1.125) 11.89 (15/32 -32 Thd.) 11.88 (.468) B 15.87 (.625) 27.95 (1.118) 11.17 (.440) 2PDT MAINTAINED (SOLDER LUGS) 11.89 (15/32 -32 Thd.) 26.59 (1.047) 6.86 (.270) 28.57 (1.125) 2PDT MAINTAINED (SCREW TERMINALS) 19.05 (.750) 18.79 (.740) 28 11.89 (15/32 -32 Thd.) 14 33.32 (1.312) B A 20.24 (.797) 26.97 (1.062) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 7.62 (.300) 2PDT MAINTAINED (SPADE TERMINALS) 28 B 33.32 (1.312) A Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 14 B 11.88 (.468) A 19.05 (.750) 26.18 (1.031) 11.88 (.468) 28 11.89 (15/32 -32 Thd.) 14 33.32 (1.312) 30.48 (1.200) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 6.85 (.270) 2PDT MOMENTARY (SCREW TERMINALS) 11.17 (.440) 2PDT MOMENTARY (SOLDER LUGS) 36 36 11.89 (15/32 -32 Thd.) 33.32 (1.312) 18 11.89 (15/32 -32 Thd.) 14.27 (.562) 19.05 (.750) 11.88 (.468) 20.24 (.797) 23.11 (.910) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 0.78 Ref (.031) 2 A Keyway 1.72 -1.90 W. x 0.88 -.040 D. (.068 -.075) (.035 -1.02) 11.88 (.468) 0.78 Ref. (.031) B 15.87 (.625) A Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 19.05 (.750) 18.79 (.740) 11.88 (.468) B 7.62 (.300) 18 33.32 (1.312) 14.27 (.562) 11.88 (.468) 19.05 (.750) 23.11 (.910) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 0.78 Ref. (.031) 6.85 (.270) 2.5 59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.6 2 TOGGLE SWITCHES General Purpose Toggle Switches -- AC Rated (continued) DIMENSIONS -- 7500, 7600, 7700, 7900 SERIES 2PDT MOMENTARY (SPADE TERMINALS) 11.89 (15/32 - 32 Thd.) 3PDT MAINTAINED & MOMENTARY (SCREW TERMINALS) 36 18 31 15.5 33.85 Max. (1.333) 14.27 (.562) 33.32 (1.312) 23.11 (.910) Keyway 1.72-1.90 W. x 0.88-1.02 D. (.068 -.075) (.035 -.040) 7.62 (.300) 11.18 (.440) 3PDT MAINTAINED & MOMENTARY (SOLDER LUGS) 33.85 Max. (1.333) 17.47 (.688) 3PDT MAINTAINED & MOMENTARY (SPADE TERMINALS) 24.51 (.965) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 0.78 Ref. (.031) 4PDT MAINTAINED & MOMENTARY (SCREW TERMINALS) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 17.47 (.688) 36.49 39.26 (1.437) (1.546) 33.85 Max. (1.333) 0.78 Ref. (.031) 0.78 Ref. (.031) 4PDT MAINTAINED & MOMENTARY (SOLDER LUGS) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 17.47 (.688) 11.89 (15/32 -32 Thd.) 32.13 (1.265) 7.62 (.300) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 11.17 (.440) 11.91 (.469) 11.89 (15/32 -32 Thd.) 36.49 (1.437) 11.91 (.469) 11.91 (.469) 6.85 (.270) 33.85 Max. (1.333) 17.47 (.688) 11.89 (15/32 -32 Thd.) 36.49 (1.437) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 0.78 Ref. (.031) 31 15.5 31 24.51 (.965) 36.49 (1.437) 11.91 (.469) 24.51 (.965) 0.78 Ref. (.031) 15.5 17.47 (.688) 11.89 (15/32 -32 Thd.) 11.88 (.468) 19.05 (.750) 11.89 (15/32 -32 Thd.) D APPROXIMATE IN MM (INCHES) 36.49 39.26 (1.437) (1.546) 31.11 (1.225) 1.333 Max. (33.85) 0.78 Ref.(.031) 4PDT MAINTAINED & MOMENTARY (SPADE TERMINALS) Keyway 1.72 -1.90 W. x 0.88 -1.02 D. (.068 -.075) (.035 -.040) 17.47 (.688) 11.89 (15/32 - 32 Thd.) 36.49 39.26 (1.437) (1.546) 33.85 Max. (1.333) 2.6 11.91 (.469) 35.68 (1.405) 11.17 (.440 ) 0.78 Ref. (.031) 11.91 (.469) 6.85 (.270) 59-01 Toggle Section 2 1/28/99 DIMENSIONS -- 7800 SERIES 2:45 PM Page 2.7 APPROXIMATE IN MM (INCHES) 1PST MAINTAINED (SCREW TERMINALS) 2PDT MAINTAINED (SCREW TERMINALS) Keyway 2.03-2.16 W. x 1.02-1.19 D. (.080 -.085) (.040 -.047) Keyway 2.03-2.16 W. x 1.02-1.19 D. (.080 -.085) (.040 -.047) 17.04 (.671) 17.45 (.687) 11.89 T.P.I. (15/32-32) 11.89 (.468) 11.89 T.P.I. (15/32-32) 2 11.89 (.468) 20.62 (.812) 16.66 (.656) 7.14 (.281) 5.94 (.234) 15.88 (.625) 28.58 (1.125) 2PDT MAINTAINED (COMBI-TERMINALS) 3PDT MAINTAINED (SCREW TERMINALS) Keyway 2.03-2.16 W. x 1.02-1.19 D. (.080 -.085) (.040 -.047) Keyway 2.03-2.16 W. x 1.02-1.19 D. (.080 -.085) (.040 -.047) 17.45 (.687) 17.04 (.671) 19.05 (.750) 33.32 (1.312) 11.89 T.P.I. (15/32-32) 11.89 T.P.I. (15/32-32) 11.89 (.468) 11.89 (.468) 20.62 (.812) 20.62 (.812) 9.53 (.375) 33.32 (1.312) 19.05 (.750) 5.54 (.218) 3PDT MAINTAINED (.250 SPADE TERMINALS) 36.50 (1.437) 32.92 (1.296) 4PDT MAINTAINED (SCREW TERMINALS) Keyway 2.03-2.16 W. x 1.02-1.19 D. (.080 -.085) (.040 -.047) Keyway 2.03-2.16 W. x 1.02-1.19 D. (.080 -.085) (.040 -.047) 17.45 (.687) 17.45 (.687) 11.89 T.P.I. (15/32-32) 11.89 T.P.I. (15/32-32) 11.89 (.468) 11.89 (.468) 20.62 (.812) 20.62 (.812) 32.92 (1.296) 36.50 (1.437) 5.94 (.234) 32.92 (1.296) 36.50 (1.437) COMBI-TERM TERMINATION OPTIONS Solder Quick Connect Screw 2.7 59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.8 2 TOGGLE SWITCHES General Purpose Toggle Switches -- AC/DC Rated DESCRIPTION Circuits: This line of switches employs a Quick-make/Quick-break contact mechanism. The resultant high speed movement eliminates the "teasing" of the switch and reduces the pitting of the contact surfaces due to arcing. Self-cleaning and wiping contact action assures positive contact on switch operation. These switches are especially suited for use in small motor applications. 1PST, 1PDT, 2PST, 2PDT. SPECIFICATIONS Ratings: See selection table. AC/DC RATED TOGGLES SELECTION TABLE Solder Lug Terminals -- Brass silver plated with 2.16 - 2.29mm (.085 -.090) dia. hole. Maintained and momentary toggle action. Quick-make/Quick-break wiping action. Integrated Wire Leads -- 18 gauge, 6 long and skinned 3/4. Special wire leads lengths beyond 6 are available at additional charge. Contact Material: Base Material: Bronze silver plated. Thermoset molding material. Terminal Types: Mounting Means: Screw Terminals -- Brass designed to accept #5-40 x 5/32 (Cat. No. 11-26) screws. Furnished unassembled. Threaded Bushing -- 11.89mm (.468) dia., 32 threads/inch. Contact Mechanism: (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position Keyway -- 1.73 x .89mm deep (.068 x .035 deep), provides antirotation feature. DOWN Position BASE CIRCUIT SEE PAGE 4.28 Bushing Length B mm (inches) Lever Length A mm (inches) Solder Lugs Screw Terminals Wire Leads (Keyway) ONE POLE ONE POLE 1 P. S.T. ON NONE OFF A 8.74 (.344) 12.70 (.500) 8280K115 8295K107 8290K115 6A, 125V ac/dc 3A, 250V dc 1 P. S.T. ON ON ON* NONE NONE NONE OFF OFF OFF A 8.74 (.344) 11.91 (.469) 11.91 (.469) 12.70 (.500) 12.70 (.500) 12.70 (.500) 8381K107 8381K108 8928K478 8396K107 8396K108 -- 8391K107 8391K108 -- 6A, 125V ac/dc 3A, 250V dc 1 P. D.T. ON NONE ON B 11.91 (.469) 12.70 (.500) 8928K479 -- -- 2 P. S.T. ON ON* NONE NONE OFF OFF C 11.91 (.469) 11.91 (.469) 12.70 (.500) 12.70 (.500) 8370K107 8928K481 8372K107 8928K482 8371K107 -- 2 P. D.T. ON ON NONE NONE ON ON D 8.74 (.344) 11.91 (.469) 12.70 (.500) 12.70 (.500) 8373K108 8373K107 8375K108 8375K107 8374K108 8374K107 3A, 250V dc TWO POLE 6A, 125V ac/dc 3A, 250V dc * Momentary Contact. 2.8 TWO POLE 59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.9 Options: Hardware supplied -- 1 hexagon locknut (Cat. No. 15-192) and 1 bright nickel plated knurled facenut (Cat. No. 15-124F1). Furnished unassembled. *Lever seal. Finish: *Other lead lengths. Bright nickel plated toggle lever and bushing. Approvals: Operating Temperature Range: CSA Certified. *Lever --11/16. *Mounting hardware. Furnished assembled. 2 UL Recognized. -17.8C to +65.6C (0F to +150F). 8280K115 DIMENSIONS APPROXIMATE IN MM (INCHES) 8280K115 1PST MAINTAINED (SOLDER LUG) Keyway 0.88 (.035) Deep 1.72 (.068) Wide 12.70 (.500) 13.51 (.532) 25.40 (1.000) 8372K107 6.22 (.245) 6.07 (.239) Dia. D 15/32 Dia.32 Thds. A B C 14.28 (.562) 24.60 (.968) 2.28 (.090) 2.15 (.085) Dia. Hole 5.08 (.200) A Lever Dimension B Bushing Dimension C Overall Dimension D Throw Dimension 12.70 (.500) 8.74 (.344) 35.84 (1.411) 29-1/2 8290K115 Dimensions continue on page 2.10. 8374K107 2.9 59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.10 2 TOGGLE SWITCHES General Purpose Toggle Switches -- AC/DC Rated (continued) DIMENSIONS APPROXIMATE IN MM (INCHES) 8290K115 1PST MAINTAINED (WIRE LEAD) 8295K107 1PST MAINTAINED (SCREW TERMINALS) Keyway 0.88 (.035) Deep 1.72 (.068) Wide 8381K107 & K108 1PST MAINTAINED (SOLDER LUG) Keyway 0.88 (.035) Deep 1.72 (.068) Wide Keyway 0.88 (.035) Deep 1.72 (.068) Wide 12.70 (.500) 12.70 (.500) 17.06 (.671) 25.40 (1.000) 25.40 (1.000) 27.78 (1.093) 6.22 (.245) 6.07 (.239) Dia. 6.22 (.245) 6.07 (.239) Dia. 6.22 (.245) 6.07 (.239) Dia. D D D 15/32 Dia.32 Thds. 15/32 Dia.32 Thds. 15/32 Dia.32 Thds. A A A B B B C 14.28 (.562) Standard 152.40 (6.000") Long Wire Leads C C 17.46 (.687) 14.28 (.562) 24.60 (.968) 24.60 (.968) 1.19 (.046) 1.19 (.046) 31.75 (1.250) #5/40 x 5/32 Lg. Binding Head Screw A Lever Dimension B Bushing Dimension C Overall Dimension D Throw Dimension A Lever Dimension B Bushing Dimension C Overall Dimension D Throw Dimension 12.70 (.500) 8.74 (.344) 35.71 (1.406) 29-1/2 12.70 (.500) 8.74 (.344) 35.71 (1.406) 29-1/2 8391K107 & K108 1PST MAINTAINED (WIRE LEAD) 8396K107 & K108 1PST MAINTAINED (SCREW TERMINALS) Keyway 0.88 (.035) Deep 1.72 (.068) Wide A Lever Dimension B Bushing Dimension C Overall Dimension D Throw Dimension 12.70 (.500) 8.74 (.344) 38.89 (1.531) 29-1/2 12.70 (.500) 11.91 (.469) 42.06 (1.656) 25-1/2 8928K478 1PST MOMENTARY (SOLDER LUG) Keyway 0.88 (.035) Deep 1.72 (.068) Wide 16.86 (.664) 5.15 (.203) 2.28 (.090) 2.15 (.085) Dia. Hole Keyway 0.88 (.035) Deep 1.72 (.068) Wide 17.52 (.690) 17.06 (.671) 35.32 (1.390) 6.09 (.240) 29.36 (1.156) 6.22 (.245) 6.07 (.239) Dia. D 6.14 (.242) Dia. D D 15/32 Dia.32 Thds. 15/32 Dia.32 Thds. A 15/32 Dia.32 Thds. A A B C Standard 152.40 (6.000") Long Wire Leads B 17.39 (.685) C 24.13 (.950) 2.15 (.085) Dia. Hole 27.78 (1.093) B Bushing Dimension C Overall Dimension D Throw Dimension A Lever Dimension 12.70 (.500) 8.74 (.344) 38.89 (1.531) 29-1/2 12.70 (.500) 11.91 (.469) 42.06 (1.656) 25-1/2 2.10 B 17.46 (.687) 27.78 (1.093) A Lever Dimension C #5/40 x 5/32 Lg. Binding Head Screw B Bushing Dimension C Overall Dimension D Throw Dimension A Lever Dimension B Bushing Dimension C Overall Dimension D Throw Dimension 12.70 (.500) 8.74 (.344) 38.89 (1.531) 29-1/2 12.70 (.500) 11.91 (.469) 42.06 (1.656) 25-1/2 12.70 (.500) 8.74 (.344) 50.29 (1.980) 29-1/2 12.70 (.500) 11.91 (.469) 42.06 (1.656) 25-1/2 59-01 Toggle Section 2 DIMENSIONS 1/28/99 2:45 PM Page 2.11 APPROXIMATE IN MM (INCHES) 8370 & 8373K107 & K108 2PST/2PDT MAINTAINED (SOLDER LUG) 8371 & 8374K107 & K108 1PST MAINTAINED (WIRE LEAD) Keyway 0.88 (.035) Deep 1.72 (.068) Wide Keyway 0.88 (.035) Deep 1.72 (.068) Wide Keyway 0.88 (.035) Deep 1.72 (.068) Wide 17.46 (.687) 17.46 (.687) 17.46 (.687) 29.36 (1.156) 29.36 (1.156) D 6.22 (.245) 6.07 (.239) Dia. 15/32 Dia.32 Thds. 6.22 (.245) 6.07 (.239) Dia. 8373 & 8375107 & K108 2PST/2PDT MAINTAINED (SCREW TERMINALS) These Terminals Omitted On Single Throw Switches 29.37 (1.563) 42.07 (1.656) A D D B C Double Throw 15/32 Dia.32 Thds. Two Solder Lugs Omitted For Single Throw 16.27 (.640) 27.43 (1.080) A 6.22 (.245) 6.07 (.239) Dia. 15/32 Dia.32 Thds. A #5/40 x 5/32 Lg. Binding Head Screw B C B C 22.17 (.873) 21.08 (.830) 16.27 (.640) 25.40 (1.000) 7.14 (.281) Single Throw 8.73 (.343) 2.28 (.090) 2.15 (.085) Dia. Hole A Lever Dimension 2 27.78 (1.093) B Bushing Dimension C Overall Dimension D Throw Dimension A Lever Dimension B Bushing Dimension C Overall Dimension D Throw Dimension A Lever Dimension 12.70 (.500) 8.74 (.344) 43.03 (1.694) 29-1/2 12.70 (.500) 11.91 (.469) 46.23 (1.820) 25-1/2 B Bushing Dimension C Overall Dimension D Throw Dimension 12.70 (.500) 8.74 (.344) 37.69 (1.484) 29-1/2 12.70 (.500) 11.91 (.469) 38.48 (1.515) 25-1/2 12.70 (.500) 8.74 (.344) 37.69 (1.484) 29-1/2 12.70 (.500) 11.91 (.469) 40.87 (1.609) 25-1/2 2.11 59-01 Toggle Section 2 1/28/99 2:45 PM Page 2.12 2 TOGGLE SWITCHES Industrial Purpose Toggle Switches -- AC/DC Rated Terminal Types: DESCRIPTION SPECIFICATIONS The Industrial Toggle Switch Line employs a Quick-make/ Quick-break wiping action contact mechanism. Large, well separated terminals reduce the possibility of electrical creepage and insure separation of loose wire strands from adjacent leads. Ratings: Screw Terminals -- See selection table. 7320 & 7321 Series: Brass designed to accept #5-40 x 1/4 (Cat. No. 811-14) binding head screws. Furnished unassembled. These switches are designed for heavy duty applications, such as industrial power tools and floor cleaning/polishing equipment. Circuits: 1PST, 2PST, 2PDT. Maintained contact action. 7360 & 7361 Series: Brass designed to accept #6-32 x 1/4 (Cat. No. 811-161) binding head screws. Furnished unassembled. Contact Mechanism: Quick-make/Quick-break wiping action. Contact Material: Movable -- Copper silver plated. Stationary -- Bronze silver plated. 8690 Series: Brass designed to accept #6-32 x 1/4 (Cat No. 811-7248) binding head screws. Furnished unassembled. INDUSTRIAL PURPOSE SELECTION TABLE CATALOG NUMBERS Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Bushing Length A mm (inches) Lever Length B mm (inches) Screw Terminals (Keyway) ONE POLE -- STANDARD ONE POLE -- STANDARD 16A, 125V ac/dc 8A, 250V ac/dc 1 Hp, 125V ac/dc 1 P. S.T. ON NONE OFF A 11.91 (.469) 16.66 (.656) 7321K3 20A, 125V ac/dc 10A, 250V ac/dc 1 Hp, 250V ac 1 1/2 Hp, 250V dc 1 P. S.T. ON NONE OFF A 11.91 (.469) 16.66 (.656) 7361K5 TWO POLE -- STANDARD 16A, 125V ac/dc 8A, 250V ac/dc 1 Hp, 125V ac/dc TWO POLE -- STANDARD 2 P. S.T. ON NONE OFF C 8.74 (.344) 11.91 (.469) 16.66 (.656) 16.66 (.656) 7320K2 7320K3 20A, 125V ac/dc 10A, 250V ac/dc 1 1/2 Hp, 125V ac/dc 2 P. S.T. 1 1/2 Hp, 250V ac/dc ON NONE OFF C 8.74 (.344) 11.91 (.469) 16.66 (.656) 16.66 (.656) 7360K7 7360K8 20A, 250V ac/dc 1 1/2 Hp, 125V ac/dc 2 P. S.T. 2 Hp, 250V ac/dc ON NONE OFF C 8.74 (.344) 11.91 (.469) 20.65 (.813) 20.65 (.813) 7402K3 7402K4 ON NONE ON D 11.91 (.469) 20.65 (.813) 8690K2 5A, 125V ac/dc 10A, 250V ac/dc 2.12 2 P. D.T. 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.13 7402 Series: Brass designed to accept #8-32 x 3/8 binding (Cat No. 11-1766) head screws. Furnished unassembled. Hardware Supplied -- 1 hexagon locknut (Cat. No. 15-192) and 1 bright nickel plated hexnut (Cat. No. 15-966-2). Furnished unassembled. Base Material: Operating Temperature Range: Thermoset molding material. Lever Material and Finish: Bright nickel plated brass. 0C to +55C (32F to +131F). Options: *Spade terminals. *Different bushing sizes. *Special markings. *Dust resistant lever seals. Approvals: 2 UL Recognized. CSA Certified. Mounting Means: Threaded Bushing -- 0.468 dia., 32 threads/inch. 7321K3 Keyway -- .068 x .035 deep, provides antirotation feature. DIMENSIONS APPROXIMATE IN MM (INCHES) 7320 & 7321 SERIES 7360 & 7361 SERIES B B A A 19.81 (.78) 47.50 (1.87) 22.61 (.89) 57.15 (2.25) 20.57 (.81) 7402 SERIES 7360K7 25.40 (1.00) 8690 SERIES 7402K4 B B A A 32.00 (1.26) 32.00 (1.26) 67.06 (2.64) 32.51 (1.28) 63.50 (2.50) 29.21 (1.15) 8690K2 2.13 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.14 2 TOGGLE SWITCHES Special Purpose -- Illuminated AC Rated lamp is independent of the switch. On the sealed versions, a silicone rubber seal is fitted to the paddle lever to provide a moisture and dust resistant seal between the lever and bushing. DESCRIPTION These illuminated switches are available only in single pole circuitry. A two pole base is utilized with one pole housing the lamp. On single throw circuits, the lamp is wired to operate in conjunction with the switch. On double throw circuits, the SPECIFICATIONS Contact Material: Movable -- Silver plated copper. Stationary -- Silver plated copper. Terminal Types: Spade Terminals -- Brass. Lever Material: Circuits: Colored thermoplastic paddle lever. 1PST and 1PDT. Maintained and momentary action. Refer to pages 2.2-2.3 for general specifications. HOW TO ORDER -- ILLUMINATED TOGGLES To determine your Complete Catalog Number you must start with the appropriate Base Circuit Number and add the appropriate Code Letters and/or Numbers as in the example below: Start with this Base Circuit Number Base Circuit Catalog Number Lever Color 7071K21 G ...add each appropriate Code Number or Letter... Bulb Termination Voltage Type 1 ...to get to your Complete Catalog Number Complete Catalog Number 52 7071K21G152 ILLUMINATED AC RATED TOGGLE SELECTION TABLE Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position CODE LETTERS AND NUMBERS -- ADD TO BASE CIRCUIT NUMBER DOWN Position BASE BASE CATALOG CIRCUIT SEE NUMBER PAGE 4.28 Lever Color Color Bulb Voltage Code (Keyway) Termination Voltage Type Code Termination Type Code 14V 1 .250 Spade 52 14V 1 .250 Spade 52 ILLUMINATED AC TOGGLE SWITCHES -- STANDARD 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac Green 1 P. S.T. ON NONE OFF 7071K21 G G Red T Amber A ILLUMINATED AC TOGGLE SWITCHES -- SEALED 15A, 125V ac 10A, 250V ac 3/4 Hp, 250V ac 1 P. S.T. ON NONE OFF 7073K21 1 P. D.T. ON ON* OFF OFF ON ON* 7073K20 7073K25 G H Green T Amber A * Momentary Contact. DIMENSIONS APPROXIMATE IN MM (INCHES) ILLUMINATED 5.33 (.210) Dia. 28 14 1.78 (.070) 6.86 (.270) 33.27 (1.310) 16.51 (.650) 19.05 (.750) 11.94 (.470) 23.11 (.910) 36.32 (1.430) A 6.35 (.250) 33.27 (1.310) 2.14 .76 (.030) Ref. .76 (.030) 1.78 (.070) 0.76 (.030) Wide Keyway Deep x 2.03 (.080) 1.02 (.040) Quick Connect 11.18 (.440) Type "A" Dim. G Red 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.15 Double Insulated -- Industrial and VDE DESCRIPTION SPECIFICATIONS This line of Double Insulated toggles comes in two versions: Industrial and VDE Class II. The VDE version has the VDE registration number 80861239 and has been tested in accordance with VDE 0630. Lever Material and Finish: Stationary -- Bronze silver plated. Approvals: Durable high strength nylon. UL Recognized. Contact Mechanism: CSA Certified. Quick-make/Quick-break wiping action. VDE Registered (where noted). 2 Contact Material: Refer to pages 2.12-2.13 (Industrial Purpose) for general specifications. Movable -- Copper silver plated. 7073K20G152 Illuminated DOUBLE INSULATED SELECTION TABLE CATALOG NUMBERS Circuit with Toggle in Rating Poles and Throw UP CENTER DOWN Position Position Position BASE CIRCUIT SEE PAGE 4.28 Bushing Length A mm (inches) Lever Length B mm (inches) Screw Terminals (Keyway) SINGLE POLE -- INDUSTRIAL 16A, 125V ac/dc 8A, 250V ac/dc 1 Hp, 125V ac/dc 1 P. S.T. ON NONE OFF A 11.89 (.468) 17.12 (.674) 7321K50 17.12 (.674) 7320K50 TWO POLE -- INDUSTRIAL 16A, 125V ac/dc 8A, 250V ac/dc 1 Hp, 125V ac/dc 2 P. S.T. ON NONE OFF C 11.89 (.468) 7071K21T152 VDE APPROVED (MEETS REQUIREMENTS OF CEE PUBL. 25) 16A, 125V ac/dc 8A, 250V ac/dc Q 1 Hp, 125V ac/dc 2 P.S.T. ON NONE OFF C 11.89 (.468) Illuminated 17.12 (.674) 7320K55 Q VDE 8(8) 250V, T85C. DIMENSIONS APPROXIMATE IN MM (INCHES) 7320K55 7320K50 AND 7321K50 7071K21A152 47.50 (1.870) Illuminated B B A A 19.81 (.780) 19.81 (.78) 20.57 (.810) 47.50 (1.87) 20.57 (.81) 7320K55 Double Insulated 2.15 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.16 2 TOGGLE SWITCHES Special Purpose Toggle Switches -- Panelboard Switches DESCRIPTION Circuits: Termination Material: This group of two position power toggle switches is used by manufacturers in a wide variety of applications that require dependability and long service, such as welding equipment, commercial floor polishers, battery chargers, food processors and panelboards. 1PST, 2PST, 3PST, 2 circuit. Copper. Maintained. Mounting Means: Except for: 8980K13; Momentary. Two Hole Mounting -- Panel Type Flush. Contact Mechanism: Quick-make/Quick-break wiping action. Dielectric Withstand: Operating Temperature Range: SPECIFICATIONS Except for: 8980K13: Quick-make/Quick-break butt contact. Rating: Contact Material: -17.8C to +65.6C (0F to +150F). 10-60A, 120-600V. Movable -- Bronze. Approvals: See selection table. Stationary -- Copper. UL Recognized. 8980K13 -- Silver. CSA Certified as noted. 1,000 Volts RMS minimum. Type of Termination: Screw or bus. PANEL BOARD SWITCH SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Rating Poles and Throw 60A, 250V ac/dc 2 Hp, 125-250V ac/dc Q 2 P. S.T. 30A, 250V ac/dc 30A, 125V "T" 2 Hp, 120-240V ac 1P Double Break Frame Plate Center Bus 8980K2 30A, 250V ac/dc 30A, 125V "T" 2 Hp, 120-250V ac 1P Quad Break Frame Plate Center Bus 8980K3 30A, 250V ac/dc 20A, 600V ac 2 Hp, 120-600V ac 2 P. S.T. Panel Type Strap Screw 8980K5 30A, 250V ac/dc 20A, 600V ac 2 Hp, 120-600V ac 3 Phase 3 P. S.T. Panel Type Screw 8980K6 60A, 250V dc/575V ac 5 Hp, 230-575V ac 1 Phase 2 Hp, 125V dc 5 Hp, 250V dc 2 P.S.T. Panel Type Bus 8980K7 20A, 120-240V ac 2 Hp, 240V ac 2 P. S.T. (N.O.) Panel Type Strap Screw 8980K13 WR 30A, 250V ac/dc 2 Hp, 120V-240V ac 1 Hp, 480V ac 2 P. S.T. Panel Type Strap Screw 8980K14 E 30A, 250V ac/dc 2 Hp, 120-240V ac 2 P. S.T. Panel Type Strap Screw 8980K16 Mounting CATALOG NUMBERS 8980K1 W Q For appliance use only; 32A, 480V ac; 25A 600V ac. W CSA Certified. E Binding screws assembled. For binding screws provided unassembled, order 8980K30. R Suitable for side or back wiring. 2.16 Terminals 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.17 2 8980K1 8980K2 8980K3 8980K5 8980K6 8980K7 8980K13 8980K14 8980K16 2.17 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.18 2 TOGGLE SWITCHES Special Purpose Toggle Switches -- Outlet Box -- 8337K2 DESCRIPTION Circuits: Finish: The switch mechanism on this toggle switch is enclosed in a molded housing. A one piece actuator block is provided with spring loaded detent plungers for "feel" and positioning to insure contact pressure and provide a substantial wear allowance. Large insulating barriers between terminals prevent electrical creepage and insure separation of loose wire strands. Metal parts visible when the switch is mounted are bright nickel plated. These switches have a flat zinc lever with an aluminum ball. 3PST maintained action. ON-NONE-OFF. Flat zinc lever with aluminum ball tip. Circuit Number E, see page 4.28. Options: Contact Mechanism: *Terminal screws assembled. Slow-make/Slow-break butt contact. *Wire clamps on terminal screws. Contact Material: UL Recognized. Movable and Stationary -- Solid silver. CSA Certified. Approvals: Terminal Type: Screw Terminals -- Brass designed to accept #6-32 x 6.35mm (.250) binding head (Cat. No. 811-161) screws. Furnished unassembled. SPECIFICATIONS Ratings: Mounting Means: 20A, 250V ac. O.B.M. -- Switches have countersunk mounting holes spaced for Outlet Box Mounting. 1-1/2 Hp, 115V ac 1-Ph. 2 Hp, 115V ac 3-Ph. 2 Hp, 230-460-575V ac 1 through 3 Ph. DIMENSIONS APPROXIMATE IN MM (INCHES) 8337K2 (OUTLET BOX MOUNTING) 50 (6) 6-32 X 6.35 (.25) Long Undercut Binding Head Screw. EATON Catalog Number 811-161. Shipped Assembled. 1.52 (.060) 60.71 (2.390) 83.31 (3.280) 60.20 (2.370) 34.54 (1.360) 38.10 (1.500) 2.18 4.57 (.180) 50.80 (2.000) 60.20 (2.370) 7.11 (.280) 25.40 (1.000) 38.10 (1.500) 19.05 (.743) 5.08 (.200) #6-32 2 Holes 84.32 (3.320) 93.47 (3.680) 19.05 (.750) 12.70 (.500) Typ. 4 Plcs. 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.19 High Capacity Toggle Switch -- 7818K1 DESCRIPTION The heavy duty, high capacity switch (Cat. No. 7818K1) is ideal for exceptionally high power applications, heavy duty motor loads and for use in welding equipment or similar industrial applications. HIGH CAPACITY OVERVIEW Capacitive loads will result in a current inrush far exceeding normal operating current. In fact, the typical capacitive load inrush current, shown in Figure 2, is potentially more damaging to a switch than a typical inductive load inrush. The major difference is that the capacitive load can reach maximum inrush sooner. Generally, peak inductive load current inrush (figure 1) occurs after any switch contact bounce has subsided. In a capacitive load, however, switch contact bounce could occur at the same time as maximum current inrush, increasing the possibility of DIMENSIONS arcing, and of welding the switch contact. EATON has addressed this problem with its high inrush switch. Contact Material: By combining innovative design and quality materials, this switch is designed to carry the specified maximum inrush current for 10 milliseconds for a minimum of 20,000 On/Off cycles. Terminal Type: 10% silver cadmium oxide composite. Screw Terminals -- Brass (Cat. No. 11-6074-4) supplied. Furnished unassembled. 5 Hp, 250V ac. Molded flush mounting bracket, high impact polycarbonate, 84.12mm (3.312), center-to-center spacing and 60.33mm (2.375) spacing for self-tapping screws. Circuits: Lever: 2PST -- maintained. Nylon. Contact Mechanism: Base: Quick-make/Quick break snap acting butt contact. Molded thermoset material. Make: 200A peak inrush at 125V ac for 10 ms for 20,000 cycles minimum. 2200V RMS minimum. Break: 20A at 125V ac for 20,000 cycles minimum. UL to Standard 508, File E147754. SPECIFICATIONS Ratings: 40A, 600V ac. 2 Mounting Means: 8337K2 Outlet Box Mounting Dielectric Withstand: Approvals: 7818K1 High Capacity APPROXIMATE IN MM (INCHES) 7818K1 96.82 (3.812) 35.71 Max. (1.406) 83.34 Mtg. (3.281) 19.84 (.781) 31.75 (1.250) 57.15 Max. (2.250) INDUCTIVE (FIGURE 1) CAPACITIVE (FIGURE 2) AH Test Criteria Typical Initial Peak Current Current Current Typical Peak Current Time Time 2.19 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.20 2 TOGGLE SWITCHES Special Purpose Heavy Duty and Heavy Duty Hesitation Switches acceptance for motor reversing and speed control applications. The most common application for the switch is to help prevent motor damage resulting from the high current generation by counter EMF of the armature at the time of reversing. This type of device is referred to within the industry as an anti-plugging, hesitation, positive stop or positive off switch. Typical applications include bench tools, coach and truck (electric lift) and X-Ray equipment. DESCRIPTION One Hole Panel Mount These heavy duty toggle switches are available in either two or three position. The three position switches offer a unique positive center stop feature which assures that the lever cannot be thrown from one side through the center "OFF" position without stopping. This design feature is a major factor in their widespread ONE HOLE PANEL MOUNT SWITCH SELECTION TABLE Flush Mount These three position switches also offer the positive center stop feature where the lever cannot be thrown from one side through the center "OFF" position without stopping. The high ratings of this series allow it to be used with a broad range of heavy duty applications. Copper contacts and brass screw terminals are standard. (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position CATALOG NUMBERS DOWN Position BASE CIRCUIT SEE PAGE 4.28 Bushing Length mm (inches) Lever Length mm (inches) Lever Type Screw Terminals (Keyway) ONE HOLE PANEL MOUNT 14A, 125V ac/dc 7A, 250V ac/dc 2 P. D.T. 3/4 Hp, 125-250V ac/dc ONE HOLE PANEL MOUNT ON ON NONE OFF ON ON D 10.31 (.406) 10.31 (.406) 13.49 (.531) 13.49 (.531) Ball Ball 7814K1 7814K2 15A, 125V ac Q 10A, 250V ac 3/4 Hp, 250V ac 2 P. D.T. ON OFF ON D 11.89 (.468) 17.45 (.687) Bat 7992K10 10A, 125V ac/dc 5A, 250V ac/dc 3 P. D.T. ON OFF ON F 10.31 (.406) 13.49 (.531) Ball 7815K3 15A, 125V ac Q 10A, 250V ac 3/4 Hp, 250V ac 3 P. D.T. ON OFF ON F 11.89 (.468) 17.45 (.687) Bat 7991K10 10A, 125V ac/dc 5A, 250V ac/dc 4 P. D.T. ON NONE ON F 10.31 (.406) 13.49 (.531) Ball 7815K1W 10A, 125V ac/dc 5A, 250V ac/dc 4 P. D.T. 1/2 Hp, 125-250V ac/dc ON OFF ON F 10.31 (.406) 13.49 (.531) Ball 7816K2 ON OFF ON F 11.89 (.468) 17.45 (.687) Bat 7990K10 15A, 125V ac Q 10A, 250V ac 3/4 Hp, 250V ac 4 P. D.T. Q Listed Rating for 125V ac also applies at 28V dc. W Not UL Recognized. FLUSH MOUNT SWITCH SELECTION TABLE Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position DOWN Position Lever Type Type of Termination CATALOG NUMBERS (Keyway) FLUSH MOUNT SWITCH 20A, 125V ac/dc 10A, 250V ac/dc 30A, 125V ac/dc 20A, 250V ac/dc 2 P. D.T ON ON NONE OFF ON ON Square Square Screw Screw 7810K1 7810K2 QW 2 P. D.T. ON OFF ON Square Screw 7811K2 QE 3 P. D.T. ON OFF ON Square Screw 7812K2 4 P. D.T. ON OFF ON Square Screw 7813K2 Q CSA Certified. W Also rated 5A, 600V ac; 1-1/2 Hp, 250V dc; 2 Hp, 240V ac. E Also rated 2 Hp, 250V ac/dc. 2.20 FLUSH MOUNT SWITCH 59-01 Toggle Section 2 1/28/99 SPECIFICATIONS Ratings: See selection tables. Circuits: 2PDT, 3PDT, 4PDT. Maintained action. Contact Mechanism: One Pole Panel Mount AC Rated Devices -- Slow-make/Slow-break butt contact. AC/DC Rated Devices -- Quick-make/Quick-break wiping contacts. Flush Mount Quick-make/Quick-break wiping contacts. Contact Material: One Pole Panel Mount AC Rated Devices -- Movable -- Silver plated copper with fine or coin silver contact face button. Stationary -- Copper with fine or coin silver contact face button. AC/DC Rated Devices -- Movable -- Copper. Stationary -- Bronze. 2:46 PM Page 2.21 Flush Mount Movable -- Copper. Stationary -- Copper. Terminal Types: Screw Terminals -- Brass. Mounting Means: One Pole Panel Mount AC Rated Devices -- Threaded Bushing -- 11.89mm (.468) dia., 32 threads/inch. Keyway -- 1.73 x .89mm deep (.068 x .035 deep), provide anti-rotation feature. Hardware Supplied -- 1 hexagon locknut (Cat No.15-192) and 1 hex facenut (Cat No. 15-966-2). Furnished unassembled. AC/DC Rated Devices -- Threaded Bushing -- 19.05 mm (.750) dia., 32 threads/inch. Keyway -- 2.59 x 2.64mm (.102 x .104) x 1.04 x 1.09mm (.041 - .043) deep. Hardware Supplied -- 2 hexnuts (Cat No. 15-1043). Furnished unassembled. Dielectric Withstand: 1,000V RMS minimum. Operating Temperature Range: -17.8C to +65.6C (0F to +150F). 2 Approvals: UL Recognized (except where noted). CSA Certified (where noted). 7814K2 Panel Mount 7815K1 Panel Mount Flush Mount Flush mounting panel tabs. 7810K2 Flush Mount 7811K2 Flush Mount 2.21 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.22 2 TOGGLE SWITCHES Special Purpose Heavy Duty and Heavy Duty Hesitation Switches (continued) ONE HOLE PANEL MOUNT DIMENSIONS APPROXIMATE IN MM (INCHES) 7814K2 -- 2PDT 7815K1 -- 3PDT Keyway 2.59 -.2.64 W. x 1.04 -1.09 D. (.102 -.104) (.041 -.043) 13.49 (.531) Keyway 2.59 -.2.64 W. x 1.04 -1.09 D. (.102 -.104) (.041 -.043) 19.05 (3/4 -32 T.P.I.) 19.05 (3/4 -32 T.P.I.) 13.49 (.531) 28.58 (1.125) 28.58 (1.125) 12.29 (.484) 25.40 (1.000) 53.16 (2.093) 50.80 (2.000) 33.24 (1.312) 50.80 (2.000) 7990K10 -- 4PDT 32 15/32-32 Thds. 18.03 (.710) 39.37 (1.550) Max. 17.53 (.690) 36.83 (1.450) Max. 11.94 (.470) 1.78 (.070) 7.62 (.300) 24.64 (.970) 33.53 (1.320) 6-32 X .188 Binding Head Screw 2.22 59-01 Toggle Section 2 1/28/99 FLUSH MOUNT DIMENSIONS 2:46 PM Page 2.23 APPROXIMATE IN MM (INCHES) 7810K2 -- 2PDT 7811K2 -- 2PDT 96.04 (3.781) 96.04 (3.781) 83.34 (3.281) 83.34 (3.281) 2 33.34 (1.312) 24.59 (.968) 40.46 (1.593) 47.22 (1.859) 96.04 (3.781) 40.46 (1.593) 74.60 (2.937) 46.02 (1.812) 7813K2 -- 4PDT 96.04 (3.781) 83.34 (3.281) 83.34 (3.281) 33.34 (1.312) 48.01 (1.890) 74.60 (2.937 ) 10.31 (.406) 2.23 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.24 2 TOGGLE SWITCHES Military Purpose Toggle Switches DESCRIPTION Eaton's Military Purpose switches are designed to meet the requirements of MIL-S-83731 or JAN-S-23. Sealed Switches have a silicone rubber lever seal assembled between the lever and the bushing to resist the entrance of contaminants such as dust, sand or water into the contact structure. Lock versions. Circuit designations are stamped on the side of each switch. Medium Duty Quick-make/Quick break, wiping action. SPECIFICATIONS Contact Material: Ratings: Heavy Duty Movable -- Silver plated copper with fine or coin silver contact face button. Stationary -- Copper with fine or coin silver contact face button. See selection table. Circuits: 1PST, 1PDT, 2PST, 2PDT, 1P3T (ON-ON-ON), 4PST and 4PDT. Maintained and momentary action. The switch mechanisms are completely enclosed to resist the entrance of contaminants into the switch. All metal parts are plated to resist corrosion. The Heavy Duty Switches are offered in both Standard Toggle Lever and Lever Medium Duty Movable -- Copper silver plated. Stationary -- Bronze silver plated. Contact Action: Heavy Duty Slow-make/Slow-break butt contact. AC/DC RATED (MEDIUM DUTY) MIL-S-83731 SWITCHES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position CATALOG NUMBERS DOWN Position BASE CIRCUIT SEE PAGE 4.28 Dimension "A" mm (inches) 23.01 (.906) 23.01 (.906) 23.01 (.906) MS25098-22 MS25098-29 MS25098-30 8261K22 8261K29 8261K30 MS25098-23 MS25098-26 8261K23 8261K26 MIL-S-83731 With Sealed Lever (Keyway) SINGLE POLE Q Q Q Q Q Military or JAN (ST) Solder Lug Terminals Dimension "B" mm (inches) Catalog Number SINGLE POLE 1 P. S.T. ON ON OFF NONE NONE NONE OFF OFF* ON* A -- -- -- 1 P. D.T. ON ON NONE NONE ON ON* B 23.80 (.937) 23.80 (.937) -- -- W W W 2 P.S.T. ON ON OFF NONE NONE NONE OFF OFF* ON* C -- -- -- 23.01 (.906) 23.01 (.906) 23.01 (.906) MS25100-22 MS25100-29 MS25100-30 8262K22 8262K29 8262K30 E E 2 P. D.T. ON ON NONE NONE ON ON* D 23.80 (.937) 23.80 (.937) -- -- MS25100-23 MS25100-26 8262K23 8262K26 DOUBLE POLE DOUBLE POLE * Momentary Contact. CURRENT RATINGS 2.24 CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Part Number Q W E All MS25098 MS25100-22, 29, 30 MS25100-23, 26 125V ac, 60 Hz Resistive Load Inductive Load 3.0 3.0 1.0 1.5 1.5 1.0 59-01 Toggle Section 2 1/28/99 Terminal Types: Heavy Duty MIL-S-83731 Types Screw Terminals -- Brass designed to accept #6-32 x 6.35mm (.250) pan head (Cat. No. 11-1893) screws and Si bronze #6 Helical lockwasher (Cat. No. 16-1096). Furnished unassembled. Terminal screws are tin dipped to facilitate soldering if required. 2:46 PM Page 2.25 Hardware Supplied -- Solder Lug Terminals -- Tintillate plated brass. MIL-S-83731 Types: 2 hexagon facenuts (Cat. No. 15-966-6), 1 locking ring (Cat. No. 29-761) and 1 internal tooth lockwasher (Cat. No. 16-886). Furnished unassembled. Medium Duty MIL-S-83731 Types Solder Lugs -- Brass silver plated furnished with 2.39mm (.094) dia. hole. Base Material: Thermoset molding material. Jan-S-23 Types: 2 hexagon facenuts (Cat. No. 15-966-6). Furnished unassembled. Mounting Means: Threaded Bushing -- 11.89mm (.468)dia., 32 threads/inch. Keyway -- 1.73 x .89mm deep (.068 x .035 deep) -- provides anti-rotation feature. Heavy Duty Jan-S-23 Types Screw Terminals -- Brass designed to accept #6-32 x 4.78mm (.188) binding head (Cat. No. 811-2) screws. Furnished unassembled. 2 Dielectric: 1000V RMS minimum. 8261K22 Medium Duty Operating Temperature Range: -17.8C to +65.6C (0F 10 +150F). DIMENSIONS APPROXIMATE IN MM (INCHES) 1PDT MAINTAINED ACTION (SOLDER LUG) 1.78 (.070) 14 14 17.27 (.680) 8262K22 Medium Duty 17.45 (.687) 1.01 (.040) 15/32-32NS-2A 11.89 (.468) Dim. A 23.80 (.937) Dim. B 23.01 (.906) 1 2 3 (Ref.) 2.03 (.08) Dia. end terminal 31.75 (1.25) 2.29 (.09) Dia. center terminal 2PDT MAINTAINED ACTION (SOLDER LUG) 14 14 17.45 (.687) Dim. A 23.80 (.937) Dim. B 23.01 (.906) Heavy Duty 17.27 (.680) 1.01 (.040) 15/32-32NS-2A 11.89 (.468) 8801K22 1.78 (.070) 4 5 6 (Ref.) 1 2 3 (Ref.) 2.03 (.080) Dia. end terminal 31.75 (1.25) 2.29 (.090) Dia. center terminal 8820K16 Heavy Duty 2.25 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.26 2 TOGGLE SWITCHES Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) MIL-S-83731 Switches with Lever Seal AC RATED (HEAVY DUTY) MIL-S-83731 SWITCHES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in Rating Poles and Throw UP Position CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Bushing Length "A" mm (inches) A 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) Screw Terminals with Sealed Lever Lever Length "B" mm (inches) MS Part Number Catalog Number 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35058-22 MS35058-24 MS35058-29 MS35058-25 MS35058-28 MS35058-30 8801K22 8801K23 8813K17 8813K18 8811K18 8811K17 B 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35058-21 MS35058-23 MS35058-26 MS35058-27 MS35058-31 8800K16 8810K15 8804K13 8812K14 8809K16 C 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35059-22 MS35059-24 MS35059-29 MS35059-25 MS35059-28 MS35059-30 8822K20 8822K21 8828K13 8828K12 8826K14 8826K15 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS35059-21 MS35059-23 MS35059-26 MS35059-27 MS35059-31 8820K16 8824K14 8830K13 8834K5 8832K6 MS25201-4 MS25201-5 MS25201-6 MS25201-7 MS25201-8 MS25201-9 8860K4 8860K5 8860K6 8860K7 } 8860K8 } 8860K9 } (Keyway) ONE POLE Q Q W W W W ONE POLE 1 P. S.T. ON ON ON ON NONE OFF NONE OFF NONE OFF* OFF NONE OFF NONE OFF* NONE ON* ON* 1 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* 2 P. S.T. ON ON ON ON NONE OFF NONE OFF NONE OFF* OFF NONE OFF NONE OFF* NONE ON* ON* E E R R R 2 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* D 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) T T T T T T 1 P. 3.T in a 2P Base ON I ON I ON*I ON I ON I ON*I ON P ON*P ON*P ON P ON*P ON*P See Diagram On Page 4.28 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 4 P. S.T. ON ON ON NONE OFF NONE OFF OFF* OFF NONE OFF NONE NONE ON* ON* E 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) -- MS25068-24 MS25068-25 MS25068-28 -- 7660K12 7660K13 7668K7 7666K9 7666K6 4 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* F 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) 17.45 (.687) MS25068-21 MS25068-23 MS25068-26 MS25068-27 MS25068-31 7662K7 7664K5 7674K5 7672K5 7670K6 Q Q W W W TWO POLE E E R R R R ON ON ON ON ON ON TWO POLE O O O { { { FOUR POLE Y Y U U U Y Y U U U FOUR POLE * Momentary Contact. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Switch Q W MS35058 E R T Y U Type of Operation 28V dc 115V ac, 400 Hz Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Maintained Momentary 7 5 25 20 15 10 -- -- 10 10 10 7 3 -- 10 -- 10 -- MS35059 Maintained Momentary 7 5 20 18 15 10 -- -- 20 11 -- -- 4 -- 20 -- 15 -- MS25201 ON-ON-ON 5 18 10 2 11 8 2 11 8 MS25068 Maintained Momentary 5 4 20 18 12 10 -- -- -- -- -- -- 4 2 20 11 15 5 I Across terminals 2-3 and 5-6. O Across terminals 1-2 and 5-6. P Across terminals 1-2 and 4-5. { Across terminals 2-3 and 4-5. } For "INDEPENDENT ON-ON-ON" circuit arrangement see page 4.28. 2.26 115V ac, 60 Hz Lamp Load 59-01 Toggle Section 2 DIMENSIONS 1/28/99 2:46 PM Page 2.27 APPROXIMATE IN MM (INCHES) ONE POLE MAINTAINED & MOMENTARY ACTION TWO POLE MAINTAINED ACTION Keyway 0.76 (.030) Deep 1.52 (.060) Wide 15/32-32 Thds. Keyway 0.76 (.030) Deep 1.52 (.060) Wide B 2 B 15/32-32 Thds. 15.75 (.620) 19.05 (.750) A A 33.27 (1.310) 28.45 (1.120) 26.42 (1.040) #6-32 x 4.57 (.180) Long Pan Head Screws 19.05 (.750) 33.27 (1.310) #6-32 X 6.35 (.250) Pan Head Screws Heavy Duty #6-32 X 6.35 (.250) Pan Head Screws TWO POLE MOMENTARY ACTION & 3 "ON" CIRCUITS 15/32-32 Thds. 8858K39 26.92 (1.060) Keyway 0.76 (.030) Deep 1.52 (.060) Wide B FOUR POLE MAINTAINED & MOMENTARY ACTION 15/32-32 Thds. Keyway 0.76 (.030) Deep 1.52 (.060) Wide B 36.32 (1.430) A 30.48 (1.200) 8859K44 A 33.53 (1.320) Heavy Duty 31.75 (1.250) #6-32 X 6.35 (.250) Long Pan Head Screws 7301K36 Heavy Duty 7310K38 Heavy Duty 2.27 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.28 2 TOGGLE SWITCHES Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) MIL-S-83731 Lever Lock Switches with Lever Seal AC RATED (HEAVY DUTY) MIL-S-83731 LEVER LOCK SWITCHES SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in Rating UP Position Poles and Throw CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Lever Lock Bushing Style (see below) Bushing Length "A" mm (inches) 14.27 (.562) 14.27 (.562) 14.27 (.562) Screw Terminals with Sealed Lever Lever Lock Length "B" mm (inches) MS Part Number Catalog Number 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) MS25125-C2 MS25125-E2 MS25125-J4 8857K47 8857K48 8857K49 MS25125-B1 MS25125-C3 MS25125-E3 8857K40 8857K45 8857K44 MS25126-A1 MS25126-B1 MS25126-E3 8858K39 8858K40 8858K44 MS25127-E3 8859K44 (Keyway) ONE POLE ONE POLE 1 P. S.T. ON ON ON NONE NONE OFF OFF OFF NONE A 3 4 5 1 P. D.T. ON ON ON OFF NONE NONE ON ON ON B 2 3 4 14.27 (.562) 14.27 (.562) 14.27 (.562) 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) W W W 2 P.D.T. ON ON ON ON ON ON C 1 2 4 14.27 (.562) 14.27 (.562) 14.27 (.562) 25.40 (1.000) 25.40 (1.000) 25.40 (1.000) E 4 P. D.T. ON ON F 4 14.27 (.562) 25.40 (1.000) Q Q Q Q Q Q TWO POLE TWO POLE OFF OFF NONE FOUR POLE FOUR POLE NONE Indicates direction against which lever is locked. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Switch Q MS25125 W MS25126 E MS25127 DIMENSIONS Type of Operation 28V dc 115V ac, 60 Hz 115V ac, 400 Hz Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Lamp Load Resistive Load Inductive Load Maintained 5 20 15 -- -- -- 3 10 10 Maintained 7 20 15 -- -- -- 4 20 15 Maintained 5 20 15 -- -- -- 4 20 15 APPROXIMATE IN MM (INCHES) SINGLE POLE DOUBLE POLE Keyway 0.76 (.030) Deep 1.52 (.060) Wide 15/32-32 Thds. 15.75 (.620) Keyway 0.76 (.030) Deep 1.52 (.060) Wide 15/32-32 Thds. Keyway 0.76 (.030) Deep x 1.52 (.060) Wide B 15/32-32 Thds. B 28.45 (1.120) A 33.27 (1.310) 31.75 (1.250) 33.27 (1.310) #6-32 Screws #6-32 Screws B A 22.86 (.900) A 28.96 (1.140) FOUR POLE 40.39 (1.590) 33.27 (1.310) #6-32 Screws LEVER LOCK BUSHING STYLES Q STYLE 1 STYLE 2 STYLE 3 STYLE 4 STYLE 5 Locked In Three Positions Locked In Center Positions Locked In Keyway Side Locked Out Of Center Position Locked In Center And Side Opposite Keyway Q For pictoral representation only -- keyway on right hand side. 2.28 59-01 Toggle Section 2 1/28/99 2:46 PM Page 2.29 Military Purpose Toggle Switches (continued) AC Rated (Heavy Duty) Military (Jan-S-23 Equivalents) with Unsealed Lever ) AC RATED (HEAVY DUTY) MILITARY JAN-S-23 EQUIVALENTS SELECTION TABLE (BOLD FACE TYPE INDICATES ITEMS NORMALLY IN DISTRIBUTOR STOCK) CATALOG NUMBERS Circuit with Toggle in UP Position Poles and Throw Rating CENTER Position DOWN Position BASE CIRCUIT SEE PAGE 4.28 Solder Lug Terminals Bushing Length Bushing Length "A" mm (inches) "B" mm (inches) Former Jan-S-23 with Unsealed Lever (Keyway) ONE POLE Q W W Q Q W W W Screw Terminals Catalog Number Former Jan-S-23 with Unsealed Lever Catalog Number 2 ONE POLE A 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-42A ST-42B ST-42C 7300K38 7304K38 7303K38 ST-40A ST-40B ST-40C 7300K36 7304K36 7303K36 B 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-42E ST-42D ST-42F ST-42G ST-42H 7301K38 7302K38 7307K38 7306K38 7305K38 ST-40E ST-40D ST-40F ST-40G ST-40H 7301K36 7302K36 7307K36 7306K36 7305K36 OFF OFF* ON* C 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-52K ST-52L ST-52M 7310K38 7314K38 7313K38 ST-50K ST-50L ST-50M 7310K36 7314K36 7313K36 ON ON ON* ON* ON* D 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 11.89 (.468) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) 17.45 (.688) ST-52P ST-52N ST-52R ST-52S ST-52T 7311K38 7312K38 7317K38 7316K38 7315K38 ST-50P ST-50N ST-50R ST-50S ST-50T 7311K36 7312K36 7317K36 7316K36 7315K36 1 P. S.T. ON ON OFF NONE NONE NONE OFF OFF* ON* 1 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF ON ON ON* ON* ON* E R R 2 P. S.T. ON ON OFF NONE NONE NONE E E R R R 2 P. D.T. ON ON ON ON* ON OFF NONE NONE OFF OFF TWO POLE TWO POLE * Momentary Contact. CURRENT RATINGS CURRENT CAPACITY IN AMPERES PER POLE Code From Selection Table Type of Operation Q W Maintained Momentary E R Maintained Momentary 30V dc Lamp Load 125V ac, 60 Hz 250V ac, 60 Hz Resistive Load Inductive Load Resistive Load Inductive Load Horse Power 20 15 15 10 15 15 -- -- -- -- 30 20 15 10 25 15 -- -- -- -- ONE POLE Inductive Load Horse Power 6 6 -- -- -- -- 9 6 -- -- -- -- ONE POLE 5 4 TWO POLE DIMENSIONS Resistive Load TWO POLE 7 5 APPROXIMATE IN MM (INCHES) 1PDT MAINTAINED ACTION 2PDT MAINTAINED ACTION 28 2PDT MOMENTARY ACTION 28 14 14 19.05 (.750) 28.45 (1.120) B 15/32 Dia. 15.75 (.62) Keyway 0.76 -1.02 D.X 1.52 -1.78 W. (.030 -.040) (.060 -.070) 18 20.32 (.800) B 15/32-32 Thds. A Keyway 0.76 -1.02 D. X 1.52 -1.78 W. (.030 -.040) (.060 -.070) B A A 19.30 (.760) 0.76 (.030) Ref. 26.42 (1.040) 23.11 (.910) Keyway 0.76 -1.02 D. X 1.52 -1.78 W. (.060 -.070) (.030 -.040) 0.76 (.030) Ref. 6.86 (.270) 60 #6-32 X 4.57 (.180) Long Binding Head Screw 19.05 (.750) 36 4.57 (.180) 1.02 (.040) 7.62 (.300) 2.29