FNP1500/1800 Front-Ends & FNR-3 Power Shelves Data Sheet Features FNP1500/1800 front-ends have front-mounted AC input receptacles. Applications Telecommunications Data communications Servers Distributed power RoHS compliant for all six substances High density front-ends 15.2 to 18.3 W/in3 Wide input voltage range 85 to 264 VAC 12 V standby voltage, 1A per front-end Highly efficient topology reduces operating costs I2C interface status and control I2C voltage and current limit setting Analog output voltage setting Overtemperature, output overvoltage, and output overcurrent protection ORing circuits for true redundant operation: Vo1: ORing FETs; Vo2: ORing Diodes Status LEDs: AC OK, DC OK, and Fan Fail/Overtemperature Fail FNR-3 Power Shelf FNR-3 shelves provide up to 5400 watts in a 19" rack. (See the Rack section for power shelf details.) Description The FNP1500/1800 front-ends are power-factor-corrected (PFC) which (depending on model type) provide a 12 VDC or 48 VDC (1500 or 1800 watt) output, and can be used in hot-swap redundant systems. Their very small dimensions allow configuration of up to three units in a 1U rack. The FNP front-ends have a front-mounted AC receptacle. The highly efficient thermal design with internal-fan cooling permits their use over wide temperature ranges and provides very high reliability. Status information is provided with front panel LEDs, logic signals, and via an I2C management interface. In addition, the I2C bus can enable the power supply, set high fan speed, adjust the output voltage, and set the output current limit. The FNP1500/1800's meet international safety standards and display the CE-Mark for the European Low Voltage Directive (LVD). FNR-3-12G and FNR-3-48G power-shelf solutions provide rectification, system management, and power distribution, while maintaining high reliability and offering flexibility for future expansion. The power shelves can be configured with up to three hotswappable 1500 or 1800-watt AC-DC front-ends. MCD10074 Rev. 1.2, 15-Apr-10 Page 1 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelves Data Sheet Model Selection Output 1 Output 2 Model Input voltage VAC 1 auto selected Vo1 nom VDC Io1 max ADC Vo2 nom VDC Io2 max ADC FNP1500-12G 108 - 264 85 - 105 12 12 129 @ 11.64V 101.8 @ 11.78A 12 12 FNP1500-48G 105 - 264 85 - 105 48 48 32.2 25.4 FNP1800-12G 180 - 264 105 - 180 85 - 105 12 12 12 FNP1800-48G 180 - 264 105 - 180 85 - 105 48 48 48 1 2 Rated power W Compatible 2 Shelf 1 1 1512 1212 FNR-3-12G 12 12 1 1 1512 1212 FNR-3-48G 150 @ 11.52V 129 @ 11.64V 101.8A @ 11.78V 12 12 12 1 1 1 1740 1512 1212 FNR-3-12G 39.2 32.2 25.4 12 12 12 1 1 1 1812 1512 1212 FNR-3-48G The available output power is automatically adjusted depending on the input voltage. 1U standard racks are available from Power-One. See the Rack (Power Shelf) section of this data sheet for configurations and details. Absolute Maximum Ratings Stress in excess of the absolute maximum ratings may cause performance degradation, adversely effect long-term reliability, or cause permanent damage to the converter. Parameter Input voltage Conditions/Description Min Continuous Transient, 60 ms max. Operating ambient temperature Storage temperature Max Unit 264 300 VAC VAC Vi min-Vi max, Io nom, cooling by internal fan @ 100 % load @ 50 % load 0 0 50 70 C C Non-Operating -40 85 C Environmental, Mechanical, & Reliability Specifications Parameter Altitude Relative humidity, non-condensing Temperature coefficient Shock Sinusoidal vibration Random vibration MTBF MCD10074 Rev. 1.2, 15-Apr-10 Conditions/Description Min Nom Operating Non-Operating Max Unit 10 k 40 k ASL Ft. ASL Ft. Operating 10 90 % RH Storage 5 95 % RH 0 C to 70 C (after 15 min warm-up) 0.02 %/K IEC/EN 60068-2-27, 11 ms 40 gpk IEC/EN 60068-2-6 2-8 Hz 8-200 Hz 200-500 Hz 7.5 2 4 mil gpk gpk 10-2000 Hz 6.15 grms Calculated per Bellcore (SR-332, Issue 1): GB 25 C GB 25 C (FNP1500-12G) Demonstrated Page 2 of 17 230 TBD 250 kh kh kh www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelves Data Sheet Safety Specifications Maximum electric strength testing is performed in the factory according to EN 550116, IEC/EN 60950, and UL 60950. Input-to-output electric strength tests should not be repeated in the field. Power-One will not honor any warranty claims resulting from electric strength field tests. Parameter Agency approvals Insulation safety rating Electric strength test voltage 1 Conditions/description Min Nom Max Unit UL60950, (UL) CSA 60950 (cUL), EN 60950(TUV), CE Mark for LVD Input to case Input to output Output to case Basic Reinforced Functional Input to case Input to output Output to case Output 1 to output 2 kVDC kVDC kVDC kVDC 2.12 1 4.2 0.5 0.1 Subassemblies are pre-tested with 4.2 kVDC in accordance with EN50116 and IEC/EN60950. EMC Specifications Parameter Description Criterion Electrostatic discharge Electromagnetic field Electrical fast transients/burst Surge Voltage dips and interruptions RF conducted immunity IEC/EN 61000-4-2, level 4 IEC/EN 61000-4-3, level 3 IEC/EN 61000-4-4, level 3 IEC/EN 61000-4-5, level 3 IEC/EN 61000-4-11 IEC/EN 61000-4-6 Emissions conducted Emissions radiated Harmonics Voltage fluctuation and flicker Voltage sag CISPR 22/EN 55022/EN 61204 CISPR 22/EN 55022/EN 61204 IEC/EN 61000-3-2 IEC/EN 61000-3-3 SEMI F47-0200 (High Line 230V) Performance criterion B Performance criterion A Performance criterion B Performance criterion B Performance criterion B or better 10 VAC, AM 80 %, 1 kHz Performance criterion A Class B Class A Class B Pass Pass Input Specifications Specification is valid for input voltage, load, and temperature ranges, unless otherwise stated. Parameter Conditions/description Min Nom Max Unit VAC Input voltage 85 230 264 Input frequency 47 50/60 63 Hz Turn-on input voltage Ramping up 79 85 VAC Turn-off input voltage Ramping down 70 78 VAC 50 Apk Inrush current limitation Hold-up time Power factor Efficiency 115/230 VAC acc. ETS 300 132-1 < 100 ms After last AC line peak ,Vi = 230 VAC, Po nom 20 Vi nom, Io nom 0.95 Vi = 230 VAC, Io nom, TC = 25 C 89 1 ms W/VA 90 Max input current Input connector 1 % 20 Arms 16A - 20 A / 250 VAC; according to IEC320 C19 87% for FNP1500-12 MCD10074 Rev. 1.2, 15-Apr-10 Page 3 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelves Data Sheet Output Specifications, 12Vout Models Specification is valid for input voltage, load, and temperature ranges, unless otherwise stated. Parameter Nominal output voltage Output voltage set point accuracy Output voltage trimming Min Io = 64.5 A Vi = 230 VAC, Io1 = 65.5 A, TC = 25 C (Factory setting) 2 Adjustable via I C (Vo1 set) Adjustable via Margin pin (R input) Nom Max Units VDC % Vo1 nom 12 VDC 11.93 -0.42 12 12.05 +0.42 7 6.2 12 13 Vo1 set VDC VDC 1 Nominal current output 1 FNP1500-12G Io1 nom @ Vi =108 VAC - 264 VAC, Po 1.5 kW Io1 nom @ Vi = 85 VAC - 105 VAC, Po 1.2 kW 129.0 101.8 129.0 ADC ADC Nominal current output 1 FNP1800-12G Io1 nom @ Vi =108 VAC - 264 VAC, Po 1.75 kW Io1 nom @ Vi =108 VAC - 180 VAC, Po 1.5 kW Io1 nom @ Vi = 85 VAC - 105 VAC, Po 1.2 kW 150.0 129.0 101.8 150.0 ADC ADC ADC Current limit output 1 FNP1500-12G Io1 max @ Vi = 108 VAC - 264 VAC droop hiccup Io1 max @ Vi = 85 VAC - 105 VAC droop hiccup 147.4 120.2 ADC ADC FNP1800-12G Io1 max @ Vi = 180 VAC - 264 VAC high droop Io1 lim @ Vi = 180 VAC - 264 VAC hiccup Io1 max @ Vi = 108 VAC - 180 VAC high droop Io1 lim @ Vi = 108 VAC - 180 VAC hiccup Io1 max @ Vi = 85 VAC - 105 VAC high droop Io1 lim @ Vi = 85 VAC - 105 VAC hiccup 156.4 168.4 135.4 147.4 108.2 120.2 ADC ADC ADC ADC ADC ADC Current limit output 1 Nominal current output 2 Io2 nom @ Vi = 85 VAC - 265 VAC, Po 12 W 1.0 Current limit output 2 Io2 max @ Vi = 85 VAC - 265 VAC 1.5 Static line regulation output 1 Vi min - Vi max, 50 % Io nom, Ta = 25 C -0.5 Vi = 230 V, 5 - 100 % Io nom Full load to no load [0..129 A] at Vo set = 12V dVo1 over the setting range [7 to 13V] 11.64 -0.36 Vi = 230 V, 5 - 100 % Io nom Full load to no load [0..150 A] at Vo set = 12V dVo1 over the setting range [7 to 13V] 11.52 -0.48 Static load regulation output 1 (droop characteristic) FNP1500-12G Static load regulation output 1 (droop characteristic) FNP1800-12G Static load regulation output 2 (droop characteristic) Dynamic load regulation Current Share Full load to no load @ Vi = 85 VAC - 265 VAC - 5.58 12 - 5.58 12 1.0 ADC ADC 0.5 % Vo nom 12.36 +0.36 mV/A VDC VDC 12.36 +0.36 mV/A VDC VDC 0.4 VDC Load change 50 % <> 100 % Io nom, dIo/dt =1A/s Voltage deviation (droop + over- or undershoot) -2 FNP1500-12G & FNP1800-12G FNP1500-12G & FNP1800-12G Max. recovery time to within 1% of Vo1 nom 2 % Vo nom 400 s Difference in current between two units for Vo1 above 10 % load. FNP1500-12G 12.9 ADC FNP1800-12G 15 ADC Start-up time Output voltage ripple and noise (Filter 10nF/10F) Remote sense 1 Conditions/Description Time required for output within regulation after initial application of AC-input (Vi nom, Io nom) after removal of inhibit (Vi nom, Io nom) 1.5 s ms Vi nom, Io nom, 20 MHz bandwidth Vo1 Vo2 120 120 mVpp mVpp Total compensation for cable losses 500 mV 100 FNP1800-12G max is 12V. MCD10074 Rev. 1.2, 15-Apr-10 Page 4 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Output Specifications, 48Vout Models Specification is valid for input voltage, load, and temperature ranges, unless otherwise stated. Parameter Conditions/Description Min Nom Max Units Nominal output voltage Vo1 Io = 16.1 A 48 VDC Nominal output voltage Vo2 Io = 0.5 A 12 VDC Output voltage set point accuracy Output voltage trimming 2 (via I C or with external resistor) Nominal current output 1 Current limit output 1 Vi = 230 VAC, Io1 =16.1 A, TC = 25 C (47.8 - 48.2 VDC) -0.5 +0.5 % Vo1 nom Adjustable (44.16 to 51.84 VDC) -8 +8 % Vo1 nom FNP1500-48G Io1 nom @ Vi =105 VAC - 264 VAC, Po 1.5 kW Io1 nom @ Vi = 85 VAC - 105 VAC, Po 1.2 kW 32.2 25.4 FNP1800-48G Io1 nom @ Vi =180 VAC - 264 VAC, Po 1.8 kW Io1 nom @ Vi =105 VAC - 180 VAC, Po 1.5 kW Io1 nom @ Vi = 85 VAC - 105 VAC, Po 1.2 kW 39.2 32.2 25.4 FNP1500-48G Io1 max @ Vi = 105 VAC - 264 VAC Io1 max @ Vi = 85 VAC - 105 VAC droop hiccup droop hiccup 36.8 30 ADC ADC FNP1800-48G Io1 max @ Vi = 180 VAC - 264 VAC Io1 max @ Vi = 105 VAC - 180 VAC Io1 max @ Vi = 85 VAC - 105 VAC droop hiccup droop hiccup droop hiccup 43.8 36.8 30 ADC ADC ADC Nominal current output 2 Io2 nom @ Vi = 85 VAC - 264 VAC, Po 12 W 1.0 Current limit output 2 Io2 max @ Vi = 85 VAC - 264 VAC 1.5 Static line regulation output 1 Static load regulation output 1 (droop characteristic) FNP1500-48G FNP1800-48G Static load regulation output 2 (droop characteristic) Dynamic load regulation -0.5 Vi = 230 V, 5-100 % Io nom Vo : full load (32.2 ADC) to no load 46.54 Vi = 230 V, 5-100 % Io nom Vo : full load (32.2 ADC) to no load 45.91 Vi = 230 V, 5-100 % Io nom Vo : full load (32.2 ADC) to no load 39.2 1.0 ADC ADC ADC ADC ADC 0.5 % Vo nom 90.1 48 49.44 mV/A VDC 90.1 48 49.44 mV/A VDC VDC 0.4 % Vo nom Load change 50 % <> 100 % Io nom, dIo/dt =1 A/s Voltage deviation (droop + over- or undershoot) FNP1500-48G -5 5 % Vo nom FNP1800-48G -5.7 5.7 % Vo nom 400 s FNP1500-48G 3.2 ADC FNP1800-48G 3.9 ADC 1.5 s ms Vi nom, Io nom, 20 MHz bandwidth Vo1 Vo2 480 120 mVpp mVpp Total compensation for cable losses 500 mV All models Current Share Vi min - Vi max, 50 % Io nom ADC ADC Max. recovery time to within 1 % of Vo1 nom Difference in current between two units for Vo1 above 10 % load. Start-up time Output voltage ripple and noise (Filter 10 nF/10 F) Remote sense MCD10074 Rev. 1.2, 15-Apr-10 Time required for output within regulation after initial application of AC-input (Vi nom, Io nom) after removal of inhibit (Vi nom, Io nom) Page 5 of 17 100 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Protection Parameter Conditions/Description Input fuse Min Not user accessible Inrush current limitation Max Unit With NTCs Output Overvoltage protection latching No-load -, short circuit - and overload proof 115 122 % Vo nom V 59.5 V 16.85 Tracking Absolute for 48V models Absolute for 12V models 1 Overtemperature protection 1 Nom 25A, fast blow Automatic power shutdown at TC 95 C Remove input voltage to reset. Control Specification is valid for input voltage, load, and temperature ranges, unless otherwise stated. Parameter Conditions/Description LEDs: DC OK (green), AC OK (green); fan fail and overtemperature (amber) Status Indication 2 I C digital bus Monitors alarm functions and sets parameters PS present pin Contact closure to logic ground ( internal pull-down resistor of 1 k) PS remote shutdown / Inhibit pin TTL compatible signal, inhibited when open contact, high or at TTL logic "1". Signal referenced to logic return (LRTN) 2 Power supply OK (I C) 2 1 AC OK & DC OK & no overcurrent & no overtemperature & fans working 1 Overcurrent on Io1 DC current fail (I C) AC fail / Power down warning 2 2 (I C & OC) DC fail / Output voltage fault 2 2 (I C & OC) 2 2 Temperature warning (I C & OC) 2 1 2 1 DC voltage monitoring (I C) DC current monitoring (I C) Monitors the output current Io1 : Accuracy 0.4A over the load range. DC voltage trimming 2 1 (I C or external resistor) Output voltage trimming Vo1: 8 % of Vo set 2 Setting accuracy over I C: 50mV at Vo nom, 150 mV over setting range 2 Fan speed control (I C) 2 Fan OK (I C & OC) 1 2 2 Two fan speed levels automatically set depending on the internal temperature. The fan speed can be set to full speed or automatic control. Indicates if the fans are operating or have failed. Overcurrent signal which can be used for synchronous startup of units in parallel or to recover from an overload condition. (See application note). Synch. startup pin 1 Provides a warning that the input power has failed at least 5 ms before the output falls out of regulation (<90% Vo1 set). Open collector signal with 20 mA pull-down capability, referenced to logic return (LRTN). AC fail will go high or open during power fail condition and will go low when input is within the operating range. A Power Fail warning will turn off the green AC OK LED. Internal undervoltage and overvoltage supervision of Vo1. Open collector signal with 20 mA pull-down capability, referenced to logic return (LRTN). DC fail will go high or open if Vo1 is < 90% or > 110% of Vo1 set, measured in front of the ORing FETs. A green LED on the front panel indicates normal operation. The LED will flash if in parallel operation Vo1 is OK, but the unit is disabled. 2 I C critical temperature warning: Indicates that the operating temperature has reached [Tshut-down - 10K] 2 I C & OC overtemperature warning: Indicates if the unit is in overtemperature shutdown. Open collector signal with 20 mA pull-down capability, referenced to logic return (LRTN). The OC-output will go low 100 ms before an overtemperature condition shuts down the unit. An amber LED on the front panel indicates overtemperature or fan fail. Monitors the voltage Vo1 at the output connector. Accuracy 0.45 V over setting range, temperature and load. 2 2 Detailed I C information is available from the model's I C Manual found on the Power-One web site. 2 Provided over the I C interface and as an open collector signal on the output connector (OC). MCD10074 Rev. 1.2, 15-Apr-10 Page 6 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Output Connector Pinning and Signal Specification Output Connector Description Overtemperature / Fan Fail AC Fail / Power down warning Pin Location Type Low level High level V max I max U1 OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND < 0.4 V @ 20 mA Pull up 15 V 20 mA U2 OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND Power Supply Present U3 Resistor (1 k) connected to logic GND < 0.4 V @ 20 mA Pull up Open Pull up 15 V 20 mA 10 V 10 mA DC Fail / Output voltage fault U4 < 0.4 V @ 20 mA Pull up 15 V 20 mA Internal ground U5 OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND Internal ground (Vo1- line before the output filter). Do not connect the internal grounds in systems with several units. DIP switch or wire to internal ground, Internally pull up to 5V (10 k). DIP switch or wire to internal ground, Internally pull up to 5V (10 k). Switch closed Switch open Switch closed Switch open 5V DIP switch or wire to internal ground, Internally pull up to 5V (10 k). DIP switch or wire to internal ground, Internally pull up to 5V (10 k). Switch closed Switch open Switch closed Switch open Switch closed Switch open 5V 2 ADDR0, I C address bus 2 ADDR1, I C address bus T1 T2 2 ADDR2, I C address bus 2 ADDR3, I C address bus T3 T4 2 ADDR4, I C address bus T5 DIP switch or wire to internal ground, Internally pull up to 5V (10 k). 5V 5V 5V 2 2 I C compatible signal referenced to logic GND 2 I C compatible signal referenced to logic GND DATA, I C data line S1 CLOCK, I C clock line 2 S2 Vo2 + output S3 Auxiliary power pin, insulated from main output Vo2 - output S4 Auxiliary ground pin, insulated from main output Logic ground S5 Internally connected over 10 to Auxiliary GND. Wire separately form Auxiliary - and main output GND to 2 minimize noise on signals and I C. Leave open if not used. Output inhibit R1 V sense + R2 V sense - R3 12V models R4 Output margin PS active when pulled low (DC-DC stage off when left open) Referenced to logic GND Open or connected to Vo1+ at the load (Internally connected to Vo1+ over 100 ) Open or connected to Vo1- at the load (Internally connected to Vo1- over 100 ) Open or connected over resistor to internal ground. Do not connect the margin pins in systems with several units. Open or connected to internal ground (+8 % Vo1) or V sense+ (-8 % Vo1) Do not connect the margin pins in systems with several units. 48V models R4 12V models Synch. startup 48V models R5 Open or connected to synch startup circuit, referenced to Vo1 - at the output connector R5 Open or connected to synch startup circuit, referenced to Vo1 - at the output connector Vo1 + output 12V models Vo1 - output 12V models P2, P4, P6, P8, P10, P12 P1, P3, P5, P7, P9, P11 Vo1 + output 48V models P2, P4, P6 Main output + pins Vo1 - output 48V models P1, P3, P5 Main output - pins MCD10074 Rev. 1.2, 15-Apr-10 5 V or 3.3 V logic 5 V or 3.3 V logic < 0.8 V > 2.0 V 10 V 3.5 mA dU < 3 Vpp 30 mA dU < 3 Vpp 30 mA 3 VDC 60 VDC 12V 3mA 12V 2mA Main output + pins Main output - pins Page 7 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Mechanical Data (FNP1500/1800 12V Models) Mechanical Data (H, W, D) 5.6" (141.2mm) x 1.6" (40.5mm) x 11" (279.4mm) FNP1500/1800 12V Model Output Connector Descriptions Rear View Female Connector: FCI (51732-026 LF) Mates with: 90 output connector type: 180 output connector type: Part No. FCI (manufacturer): 51762-11202000AA LF Part No. FCI (manufacturer): 51742-11202000AA LF Locate information on availability of FCI connectors at http://www.stkcheck.com/evs/fcielectronics/fcisearch.asp Connector drawings available at: http://portal.fciconnect.com/portal/page/portal/FcicntPublic/DocSrchCustDraw IEC AC power cord with C19 connector VDE 16A: Interpower Components Ltd. 70009110250 IEC AC power cord with C19 connector UL 20A: Interpower Components Ltd. 70025110250 MCD10074 Rev. 1.2, 15-Apr-10 Page 8 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Mechanical Data (FNP1500/1800 48V Models) Mechanical Data (H, W, D) 5.6" (141.2mm) x 1.6" (40.5mm) x 11" (279.4mm) FNP1500/1800 48V Model Output Connector Descriptions Rear View Female Connector: FCI (51732-020 LF) Mates with: 90 output connector type: 180 output connector type: Part No. FCI (manufacturer): 51762-10602000AA LF; Power-One Part No.: ZES258-G Part No. FCI (manufacturer): 51742-10602000AA LF Locate information on availability of FCI connectors at http://www.stkcheck.com/evs/fcielectronics/fcisearch.asp Connector drawings available at: http://portal.fciconnect.com/portal/page/portal/FcicntPublic/DocSrchCustDraw IEC AC power cord with C19 connector VDE 16A: Interpower Components Ltd. 70009110250 IEC AC power cord with C19 connector UL 20A: Interpower Components Ltd. 70025110250 MCD10074 Rev. 1.2, 15-Apr-10 Page 9 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Paralleling Front-Ends: For parallel use in minimal configuration systems, only the inhibit pins must be shorted to logic GND. All other pins can be left open. The power supplies will share the output current automatically (droop current share). 2 For parallel applications without I C bus, but the use of all other features, it is recommended to connect all logic GND's on a backplane together, to connect all Vo2 -, all V o2 + and to leave the internal GND's open. The sense wires can be left open or connected to a common load point, the synch-start pin can be left open or connected to a 2 synch-start circuit, the inhibit pins can be connected together or used individually. All I C signals (T1-T5, S1, and S2) can be left open. Use of a small foil capacitor > 3F directly at the power outputs of each unit is recommended in order to prevent voltage drops at the hot plug. For additional information on paralleling see the following Rack (Power Shelf) section. Racks (FNR-3-12G and FNR-3-48G Power Shelves) Each rack (power shelf) is 1U high with backplane and designed for up to three front-end models in parallel or in n+1 operation. Each power shelf has: Massive copper bus bars for low-loss current distribution. Output terminals with two M4-screws on each power tab. Two fast-on contacts for system earthing. Address coding over five pole DIP switch on each unit, 37-pin D-Sub connector with I2C-lines, monitoring signals and support functions. Provides a start-up synchronization circuit and EMV filters. FNR-3-12G and FNR-3-48G Power Shelf Front View Overall Mechanical Dimensions (FNR-3-12G and FNR-3-48G Power Shelves) FNR-3 Mechanical Data (W, H, D) MCD10074 Rev. 1.2, 15-Apr-10 17.7" (449.6 mm) x 1.7" (43.1 mm) x 13" (330.2 mm) Page 10 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Output Connector Descriptions (FNR-3-12G and FNR-3-48G) A B C D E F G H I Location Description A 5-Bit DIP switch for I2C addressing of PSU 1 B Earth connection C Earth connection D Earth connection E Output 1 minus F Output 1 plus G 5-Bit DIP switch for I2C addressing of PSU 2 H 37-pin SUB-D connector, controlling and auxiliary power (output 2) I 5-Bit DIP switch for I2C addressing of PSU 3 MCD10074 Rev. 1.2, 15-Apr-10 Page 11 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet SUB-D Output Connector Pinout and Signal Specification Output Connector Description Pin Location Overtemperature / Fan Fail PSU1 Power Supply Present PSU 1 Power Supply Present PSU 2 Open Overtemperature / Fan Fail PSU 3 AC Fail / Power down warning PSU 3 Power Supply Present PSU 3 DC Fail / Output voltage fault PSU 3 Overtemperature / Fan Fail PSU 2 Type Low level High level V max I max 1 OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND 2 Resistor (1 k) connected to logic GND 3 Resistor (1 k) connected to logic GND <0.4 V @ 20 mA Pull up Open Pull up Open Pull up 15 V 20 mA 10 V 10 mA 10 V 10 mA <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up Open Pull up <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up 15 V 20 mA 15 V 20 mA 10 V 10 mA 15 V 20 mA 15 V 20 mA <7V off < 9V 15V 10mA <0.8 V >2.0 V 10 V 3.5 mA 4 5 6 7 8 9 OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND Resistor (1 k) connected to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND Sync_start_A , Active high The signals of several racks can be connected together in such a way that all supplies will be inhibited until the last supply has recovered from its overcurrent condition, referenced to logic GND Synch._Start_A 10 Open 11 Output inhibit PSU 1-3 12 Active low (DC-DC stage off when pin is open or on high potential) Referenced to logic GND V sense + 13 Open or connected to Vo1+ at the load Internally (PSU) connected to Vo1+ over 100 dU < 3 Vpp 30 mA V sense - 14 Open or connected to Vo1- at the load Internally (PSU) connected to Vo1- over 100 dU < 3 Vpp 30 mA Open 15 NC 16 NC 17 NC 18 NC 19 AC Fail/ Power-down warning PSU 1 DC Fail/ Output voltage fault PSU 1 AC Fail/ Power-down warning PSU 2 DC Fail/ Output voltage fault PSU 2 DATA, I2C data line MCD10074 Rev. 1.2, 15-Apr-10 20 21 22 23 OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND OC-output, protected by 16 V Zener diode and a 10 resistor in series, referenced to logic GND <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up <0.4 V @ 20 mA Pull up 15 V 20 mA 15 V 20 mA 15 V 20 mA 15 V 20 mA 2 24 I C compatible signal referenced to logic GND Page 12 of 17 5 V or 3.3 V logic www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet SUB-D Output Connector Pinout and Signal Specification (Continued) Output Connector Description Pin Location Type Low level High level V max I max CLOCK, I2C clock line 25 I C compatible signal referenced to logic GND 5 V or 3.3 V logic Auxiliary power +12 V (Output 2) 26 Vo2+ Aux output, insulated from main output Auxiliary power ground (Output 2) 27 Vo2- Aux output, insulated from main output Logic Gnd 28 Internally connected over 10 to Vo2-, Auxiliary GND. Wire separately from auxiliary and main output GND to minimize noise and avoid voltage drops on 2 signal- and I C return. Leave open if not used. Output margin PSU 1 29 Open or connected to V senseV sense- (+8 % Vo1) or V sense+ (-8 % Vo1) 60V Output margin PSU 2 30 Open or connected to V senseV sense- (+8 % Vo1) or V sense+ (-8 % Vo1) 60V Output margin PSU 3 31 Open or connected to V senseV sense- (+8 % Vo1) or V sense+ (-8 % Vo1) 60V NC 32 NC 33 NC 34 NC 35 NC 36 NC 37 2 Synchronized start-up circuit for paralleling operation Because of hiccup overcurrent protection, when a supply reaches an overcurrent limit, the output voltage will immediately turn OFF and after a delay turn ON again. In parallel use, all power supplies have to start synchronized because of the internal hiccup behavior. Otherwise, the supply which has reached overcurrent first will go to hiccup; this will overload the other supplies, which then will also go to hiccup. When the first supply has recovered from hiccup (hiccup dead time), the others remain in hiccup. This will immediately drive the first one into hiccup once again. This means that without a start-up circuit, a system with several power supplies can never recover from an overload condition or start-up into full load. The following additional circuit, required to reach synchronized startup, is already implemented inside the FNR-3-12G and FNR-3-48G shelves. MCD10074 Rev. 1.2, 15-Apr-10 Page 13 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Synch Start-up Connection Between Shelves The following connection between the shelves is required to achieve a parallel operation. The synch-start circuits inside the shelves inhibit all power supplies until the last one has recovered from its overcurrent condition and then synchronize the restart of the outputs. Synch Start-up Circuit Description Description Pin Location, Definition Auxiliary power +12 V (Output 2) Logic ground Output inhibit_A PSU 1-3 Synch. Startup 1 PSU 1-3 26 28 Type Low level High level V max I max Vo2+, Aux output, insulated from main output Logic_GND ,Internally connected over 10 to Vo2-, ( Auxiliary power ground (Output 2)) 12 Inhibit_A ,Active low (DC-DC stage off) Referenced to Logic_GND <0.8 V >2.0 V 10 V 3.5 mA R5 (at PSU) The synch_start pin is connected to the overcurrent signal of the PSU1-3. In the case of an overcurrent shutdown, this signal goes high. <7V off > 9V 15V 10mA Referenced to Vo1Synch. Startup_A Rack FNR-3-12G & Rack FNR-3-48G 1-N Pin on the D-Sub connector on the backplane Sync_start_A , Active high 10 The signals of several racks can be connected together in such a way that all supplies will be inhibited until the last supply has recovered from its overcurrent condition. Referenced to Logic_GND NOTE: The Sync-Start pins can be wired together only if the power supplies are connected with a minimal voltage drop on power ground as achieved on a backplane with massive copper bus bars. If there is a less ideal connection, it is recommended to use an opto-coupler for each unit (IC1, D3, D2). MCD10074 Rev. 1.2, 15-Apr-10 Page 14 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Mechanical Data (FNR-3-12G and FNR-3-48G Power Shelves) MCD10074 Rev. 1.2, 15-Apr-10 Page 15 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Accessories: Center Angular Brackets are set in the middle for shelf mounting: Center Angular Bracket sets can be ordered: Power-One part no.: HZZ01222 Note: Each Center Angular Bracket set contains 2 brackets and 8 screws. MCD10074 Rev. 1.2, 15-Apr-10 Page 16 of 17 www.power-one.com FNP1500/1800 Front-Ends & FNR-3 Power Shelf Data Sheet Fulcrum: The handle has been designed to allow easy plug-in and -out in a rack system. The handle (lever) fits into a counter piece (fulcrum) which is fixed to the bottom of the rack. During the plug, the fulcrum holds the unit down and guides it towards the output connector. The Power-One part number of the fulcrum and its associated mounting accessories is: HZZ01223. Individual fulcrum sets can be also ordered: Power-One part no.: HZZ01223. Note: Each HZZ01223 set contain 2 fulcrums, 2 supports, and mounting accessories. I2C to USB Interface HZZ02002G: I2C <to>USB Interface I2C Management Software: All FNP front-ends can be controlled via Power-One's GUI-driven I2C Management software and an I2C-to-USB interface (P/N HZZ02002G). An I2C Programming Manual describes the complete range of parameters that can be programmed to the FNP1500/1800 front-ends. This manual is available by searching on "FNP1500" at www.power-one.com. NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One, Inc. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured. Specifications are subject to change without notice. MCD10074 Rev. 1.2, 15-Apr-10 Page 17 of 17 www.power-one.com