Reduced Voltage Motor Starters Soft Start Controllers 1.1 Solid-State Controllers Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Auxiliary Contact . . . . . . . . . . . Type S701, Soft Start Controllers with Brake . . . . . . . . . . . . . . . . . . . . Type S511, Semiconductor Reversing Contactors . . . . . . . . . . . . . . . . DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 V6-T1-2 V6-T1-3 V6-T1-9 V6-T1-12 V6-T1-15 V6-T1-19 1 1 1 1 Solid-State Starters Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S611, Solid-State Soft Starters . . . . . . . . . . . . . . . . . . . . . . . . . . Type S801+, Soft Starters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S811+, Soft Starters with DIM . . . . . . . . . . . . . . . . . . . . . . . . . . DS7 Soft Starter Controller 1 V6-T1-42 V6-T1-43 V6-T1-60 V6-T1-76 1 1 1 1 Learn Online Drawings Online 1 1 1 1 1 1 1 S611 Soft Starters 1 1 1 1 1 S811+ Soft Starters 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-1 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers Contents Soft Start Controllers Description 1 Soft Start Controllers Type S701, Soft Start Controllers . . . . . . . . . . . Type S701, Soft Start Controllers with Auxiliary Contact . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S511, Semiconductor Reversing Contactors . . . . . . . . . . . . . . . . . . DS7 Soft Start Controllers . . . . . . . . . . . . . . . . 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Product Overview Type S701 Type S701 with Auxiliary Contact The S701 device is a reduced voltage soft start controller designed to control acceleration and deceleration of three-phase motors. The S701 provides the user with the ability to adjust initial torque, ramp up and down time, and also select kick start for high inertial loads. The S701 device is a reduced voltage soft start controller designed to control acceleration and deceleration of three-phase motors. With the auxiliary contact, it is possible to control an external bypass to reduce heating and increase acceleration and deceleration times. The unit provides the user with the ability to adjust initial torque, ramp up and down time and also select kick start for high inertia loads. 1 1 Type S701 with Brake The S701 soft start controller with DC injection brake is designed to control acceleration and deceleration of three-phase motors. Brake current is adjustable from 0-50A DC. The ramp-up feature is adjustable from 0.5-10 seconds. Torque adjustment is adjustable with or without break loose (kick start) function. 1 1 1 Semiconductor Reversing Contactor 1 The S511 device is a semiconductor reversing contactor designed to switch three-phase motors forward and reverse. Unicore electronics and thermal design ensures high switching capacity and long lifetime. 1 1 1 1 1 DS7 Eaton's DS7 line of reduced voltage solid-state soft start controllers is very compact, multi-functional, easy to install, and easy to commission. Designed to control the acceleration and deceleration of three-phase motors, the device is available for current ranges from 4-32A in four frame sizes. 1 1 V6-T1-2 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Page V6-T1-3 V6-T1-9 V6-T1-12 V6-T1-15 V6-T1-19 Reduced Voltage Motor Starters Solid-State Controllers 1.1 Contents Type S701, Soft Start Controllers Description Page Type S701, Soft Start Controllers Standards and Certifications . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Auxiliary Contact . . . . . . . . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Brake . . . . Type S511, Semiconductor Reversing Contactors . . . . . . . . . . . . . . . . . . . . . DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . . V6-T1-4 V6-T1-4 V6-T1-4 V6-T1-5 V6-T1-8 V6-T1-9 V6-T1-12 V6-T1-15 V6-T1-19 1 1 1 1 1 1 1 1 1 1 1 Type S701, Soft Start Controllers Product Description Application Description Features The S701 device is a reduced voltage soft start controller designed to control acceleration and deceleration of three-phase motors. The S701 provides the user with the ability to adjust initial torque, ramp up and down time, and also select kick start for high inertial loads. The S701 line of soft start controllers is specifically designed to be a low cost option for soft starting small (15 hp and down) three-phase motors. The S701 unit controls current on two of three motor phases to control the torque being applied to the motor, allowing for smooth starting of a motor. The S701 is designed to be used with a manual motor starter or a full voltage starter. These devices provide the necessary overload protection for the motor and also provide line isolation for the motor. Shortcircuit protection can be provided by fuses or circuit breakers. Rated operational voltage up to 600 Vac Control voltage range from 24-480 Vac/Vdc Adjustable ramp times (0.5-10 seconds) Adjustable initial torque control (0-85%) Kick start feature Soft stop (0.5-10 seconds) Unlimited number of START/STOP operations per hour IP20 finger protection Fractional to 15 hp motors at 480V (20 hp at 600V) Benefits Reduced wear on belts, gears, chains, clutches, shafts and bearings Allows for controlling the inrush current to the motor Reduced water-hammer in pumping applications Less shock to product on conveyor lines and material handling gear 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-3 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers Standards and Certifications 1 1 1 IEC 947 compliant EN 60947-4-2 CE marked CSA certified UL listed (E108212) cUL listed 1 1 1 Catalog Number Selection 1 S701 Soft Starters 1 1 S701 C 15 N 3 S Soft Start Controller 1 Line Voltage C = 208-240 Vac D = 380-415 Vac E = 380-480 Vac G = 550-600 Vac 1 1 1 S701E15N3S Number of Poles 3 = (Only three at this time) Soft Start Controllers Three-Phase Motor 1 1 1 Options N = No special options B = Braking Ampere Rating 03 = 3.5A 15 = 15A 25 = 25A Product Selection 1 1 Control Options S = Standard BP = Auxiliary contact S701E25N3S 1 1 1 1 Max. Current Line Voltage Control Voltage (Vac/Vdc) 3.5 208-240 3.5 380-415 3.5 kW Rating (50 Hz) hp Rating (60 Hz) 200V 230V 460V 1.15 SF Catalog Number N/A N/A S701C03N3S N/A N/A S701D03N3S N/A S701E03N3S 2 2 S701G03N3S N/A N/A S701C15N3S N/A N/A S701E15N3S N/A 10 10 S701G15N3S N/A N/A N/A N/A S701C25N3S N/A 15 15 N/A N/A S701E25N3S N/A N/A N/A 20 20 S701G25N3S 380-400V 440V 1.0 SF 1.15 SF 1.0 SF 1.15 SF 1.0 SF 1.15 SF 24-240 7.5 N/A N/A 1 1 1 1 N/A N/A 24-300 N/A 1.1 N/A N/A N/A N/A N/A 1-1/2 1-1/2 440-480 24-300 N/A N/A 1.5 N/A N/A N/A N/A 2 2 N/A 3.5 500-600 24-300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 15 208-240 24-240 4 N/A N/A 3 3 3 3 N/A N/A 15 380-480 24-300 N/A 5.5 7.5 N/A N/A N/A N/A 10 7-1/2 15 500-600 24-300 N/A N/A N/A N/A N/A N/A N/A N/A 25 208-240 24-240 7.5 N/A N/A 5 5 7-1/2 5 25 380-480 24-300 N/A 11 12.5 N/A N/A N/A 25 500-600 24-300 N/A N/A N/A N/A N/A N/A 1 1 1 1 1 1 1 V6-T1-4 575V 230V Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1.0 SF Reduced Voltage Motor Starters Solid-State Controllers 1.1 Technical Data and Specifications 1 Soft Starters--S701_03N3S 1 Description S701C03N3S S701D03N3S S701E03N3S S701G03N3S Maximum current capacity 3.5 3.5 3.5 3.5 1 1 Trip Class 10A 3.5 3.5 3.5 3.5 10 3.5 3.5 3.5 3.5 20 2.8 2.8 2.8 2.8 30 2.1 2.1 2.1 2.1 1 1 Electrical Characteristics Line voltage (Vac) 208-240 380-415 440-480 500-600 Operating frequency (Hz) 50/60 50/60 50/60 50/60 Leakage current 5 mA AC max. 5 mA AC max. 5 mA AC max. 5 mA AC max. Minimum operational current 50 mA 50 mA 50 mA 50 mA Control voltage (Vac/Vdc) 24-240 24-300 24-300 24-300 Pickup voltage max. 20.4 Vac/Vdc 20.4 Vac/Vdc 20.4 Vac/Vdc 20.4 Vac/Vdc Dropout voltage min. 5 Vac/Vdc 5 Vac/Vdc 5 Vac/Vdc 5 Vac/Vdc Max. control current for no operation 1 mA 1 mA 1 mA 1 mA Response time max. 70 ms 70 ms 70 ms 70 ms Ramp time (secs) 0.5-10 0.5-10 0.5-10 0.5-10 1 1 1 1 1 1 Control Characteristics Ramp settings (% LRT) 85% 85% 85% 85% Kick start settings (% LRT) 85% 85% 85% 85% Soft stop (secs) 0.5-10 0.5-10 0.5-10 0.5-10 -30 to 40C -30 to 40C -30 to 40C -30 to 40C 1 1 1 Environment Characteristics Temperature-operating (no derating) Current rating 50C N/A N/A N/A N/A Limited duty cycle 50C N/A N/A N/A N/A Current rating 60C N/A N/A N/A N/A Limited duty cycle 60C N/A N/A N/A N/A Temperature-storage -30 to 80C -30 to 80C -30 to 80C -30 to 80C Altitude (meters)-no derating 2000 2000 2000 2000 Humidity 95% noncondensing 95% noncondensing 95% noncondensing 95% noncondensing Operating position (no derating) Vertical 30 Vertical 30 Vertical 30 Vertical 30 Impulse withstand voltage IEC 947-4-1 4000V 4000V 4000V 4000V Rated insulation voltage (Ui) 660V 660V 660V 660V Installation category III III III III Vibration IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz Power dissipation for intermittent operation 4 W/A x duty cycle 4 W/A x duty cycle 4 W/A x duty cycle 4 W/A x duty cycle Power dissipation for continuous operation 4 W/A x duty cycle 4 W/A x duty cycle 4 W/A x duty cycle 4 W/A x duty cycle Cooling method Natural convection Natural convection Natural convection Natural convection Degree of protection IP20 IP20 IP20 IP20 Pollution degree 3 3 3 3 Agency approvals UL, cUL, CE UL, cUL, CE UL, cUL, CE UL, cUL, CE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-5 1.1 1 1 1 1 1 1 1 1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Soft Starters--S701_15N3S Description S701C15N3S S701E15N3S S701G15N3S Maximum current capacity 15 15 15 10A 15 15 15 10 15 15 15 20 12 12 12 30 10 10 10 Trip Class Electrical Characteristics Line voltage (Vac) 208-240 380-480 500-600 Operating frequency (Hz) 50/60 50/60 50/60 Leakage current 5 mA AC max. 5 mA AC max. 5 mA AC max. Minimum operational current 50 mA 50 mA 50 mA Control voltage (Vac/Vdc) 24-240 24-480 24-480 Pickup voltage max. 20.4 Vac/Vdc 20.4 Vac/Vdc 20.4 Vac/Vdc Dropout voltage min. 5 Vac/Vdc 5 Vac/Vdc 5 Vac/Vdc Max. control current for no operation 1 mA 1 mA 1 mA Response time max. 70 ms 70 ms 70 ms Ramp time (secs) 0.5-10 0.5-10 0.5-10 Ramp settings (% LRT) 85% 85% 85% 1 Kick start settings (% LRT) 85% 85% 85% Soft stop (secs) 0.5-10 0.5-10 0.5-10 1 Environment Characteristics 1 Temperature-operating (no derating) -30 to 40C -30 to 40C -30 to 40C Current rating 50C 12.5A 12.5A 12.5A Limited duty cycle 50C 15A on-time max. 15 min. duty cycle max. 0.8 15A on-time max. 15 min. duty cycle max. 0.8 15A on-time max. 15 min. duty cycle max. 0.8 Current rating 60C 10A 10A 10A Limited duty cycle 60C 1 15A on-time max. 15 min. duty cycle max. 0.65 15A on-time max. 15 min. duty cycle max. 0.65 15A on-time max. 15 min. duty cycle max. 0.65 Temperature-storage -30 to 80C -30 to 80C -30 to 80C 1 Altitude (meters)-no derating 2000 2000 2000 Humidity 95% noncondensing 95% noncondensing 95% noncondensing 1 1 1 1 Control Characteristics 1 Operating position (no derating) Vertical 30 Vertical 30 Vertical 30 Impulse withstand voltage IEC 947-4-1 4000V 4000V 4000V 1 Rated insulation voltage (Ui) 660V 660V 660V Installation category III III III Vibration IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz 1 Power dissipation for intermittent operation 2 W/A x duty cycle 2 W/A x duty cycle 2 W/A x duty cycle Power dissipation for continuous operation 2 W/A 2 W/A 2 W/A 1 Cooling method Natural convection Natural convection Natural convection Degree of protection IP20 IP20 IP20 Pollution degree 3 3 3 Agency approvals UL, CSA, CE UL, CSA, CE UL, CSA, CE 1 1 1 1 1 1 1 V6-T1-6 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Soft Starters--S701_25N3S 1 Description S701C25N3S S701E25N3S S701G25N3S Maximum current capacity 25 25 25 1 10A 25 25 25 1 10 25 25 25 20 20 20 20 30 15 15 15 1 1 Trip Class 1 Electrical Characteristics Line voltage (Vac) 208-240 380-480 500-600 Operating frequency (Hz) 50/60 50/60 50/60 Leakage current 5 mA AC max. 5 mA AC max. 5 mA AC max. Minimum operational current 50 mA 50 mA 50 mA Control voltage (Vac/Vdc) 24-240 24-300 24-300 Pickup voltage max. 20.4 Vac/Vdc 20.4 Vac/Vdc 20.4 Vac/Vdc Dropout voltage min. 5 Vac/Vdc 5 Vac/Vdc 5 Vac/Vdc Max. control current for no operation 1 mA 1 mA 1 mA Response time max. 70 ms 70 ms 70 ms Ramp time (secs) 0.5-10 0.5-10 0.5-10 Ramp settings (% LRT) 85% 85% 85% 1 1 1 1 1 Control Characteristics Kick start settings (% LRT) 85% 85% 85% Soft stop (secs) 0.5-10 0.5-10 0.5-10 Temperature-operating (no derating) -30 to 40C -30 to 40C -30 to 40C Current rating 50C 20A 20A 20A Limited duty cycle 50C 25A on-time max. 15 min. duty cycle max. 0.8 25A on-time max. 15 min. duty cycle max. 0.8 25A on-time max. 15 min. duty cycle max. 0.8 Current rating 60C 17A 17A 17A Limited duty cycle 60C 25A on-time max. 15 min. duty cycle max. 0.65 25A on-time max. 15 min. duty cycle max. 0.65 25A on-time max. 15 min. duty cycle max. 0.65 1 1 1 Environment Characteristics Temperature-storage -30 to 80C -30 to 80C -30 to 80C Altitude (meters)-no derating 2000 2000 2000 Humidity 95% noncondensing 95% noncondensing 95% noncondensing Operating position (no derating) Vertical 30 Vertical 30 Vertical 30 Impulse withstand voltage IEC 947-4-1 4000V 4000V 4000V Rated insulation voltage (Ui) 660V 660V 660V Installation category III III III Vibration IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz Power dissipation for intermittent operation 2 W/A x duty cycle 2 W/A x duty cycle 2 W/A x duty cycle Power dissipation for continuous operation 2 W/A 2 W/A 2 W/A Cooling method Natural convection Natural convection Natural convection Degree of protection IP20 IP20 IP20 Pollution degree 3 3 3 Agency approvals UL, CSA, CE UL, CSA, CE UL, CSA, CE 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-7 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers Dimensions Approximate Dimensions in Inches (mm) 1 Soft Starters--S701...N3S 1 Catalog Number W H D Weight in Lbs (kg) 1 S701C03N3S 0.89 (22.5) 3.94 (100) 5.01 (127) 0.6 (270) S701D03N3S 0.89 (22.5) 3.94 (100) 5.01 (127) 0.6 (270) 1 S701E03N3S 0.89 (22.5) 3.94 (100) 5.01 (127) 0.6 (270) S701G03N3S 0.89 (22.5) 3.94 (100) 5.01 (127) 0.6 (270) S701C15N3S 1.77 (45) 3.94 (100) 5.04 (128) 1.52 (690) S701E15N3S 1.77 (45) 3.94 (100) 5.04 (128) 1.52 (690) S701G15N3S 1.77 (45) 3.94 (100) 5.04 (128) 1.52 (690) 1 S701C25N3S 3.54 (90) 3.94 (100) 5.04 (128) 2.53 (1150) S701E25N3S 3.54 (90) 3.94 (100) 5.04 (128) 2.53 (1150) 1 S701G25N3S 3.54 (90) 3.94 (100) 5.04 (128. 2.53 (1150) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V6-T1-8 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Contents Type S701, Soft Start Controllers with Auxiliary Contact Description Page Type S701, Soft Start Controllers . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Auxiliary Contact Product Selection . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Brake . . . . Type S511, Semiconductor Reversing Contactors . . . . . . . . . . . . . . . . . . . . . DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . . V6-T1-3 V6-T1-10 V6-T1-10 V6-T1-11 V6-T1-12 V6-T1-15 V6-T1-19 1 1 1 1 1 1 1 1 1 1 1 Type S701, Soft Start Controllers with Auxiliary Contact Product Description Application Description Features The S701 device is a reduced voltage soft start controller designed to control acceleration and deceleration of three-phase motors. With the auxiliary contact, it is possible to control an external bypass to reduce heating and increase acceleration and deceleration times. The S701 line of soft start controllers is specifically designed to be a low cost option for soft starting small (15 hp and down) three-phase motors. The auxiliary contact is designed to work in conjunction with an acrossthe-line contactor. The purpose of the contactor is to provide a parallel current path once the soft starter has brought the motor up to speed. Once the soft start controller reaches end of ramp, the auxiliary contact will close and send a signal to close the bypass contactor, thus providing a low impedance path for the current to the motor. The S701 unit controls current on two of three motor phases to control the torque being applied to the motor, allowing for smooth starting of a motor. The S701 is designed to be used with a manual motor protector or a full voltage starter. These devices provide the necessary overload protection for the motor and also provide line isolation for the motor. Short-circuit protection can be provided by fuses or circuit breakers. The unit provides the user with the ability to adjust initial torque, ramp up and down time and also select kick start for high inertia loads. Rated operational voltage up to 600 Vac Control voltage range from 24-300 Vac/Vdc Adjustable ramp times (0.5-20 seconds) Adjustable initial torque control (0-85%) Kick start feature (0-85% adjustment) Kick start for 200 ms Soft stop (0.5-20 seconds) IP20 finger protection Available up to 30A (with Bypass installed) Auxiliary contact for up-to-speed indication Standards and Certifications IEC 947 compliant EN 60947-4-2 CE marked UL listed (E108212) cUL listed 1 1 1 1 1 1 1 1 1 Benefits 1 Reduced wear on belts, gears, chains, clutches, shafts and bearings Bypass option allows for greater current capacity in the unit Bypass option helps to reduce heat in the enclosure Allows for controlling the inrush current to the motor Reduced water-hammer in pumping applications Less shock to product on conveyor lines and material handling gear 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-9 1.1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Product Selection For S701 catalog number selection, see Page V6-T1-4. S701 Soft Start Controllers with Auxiliary Contact Three-Phase Motor 1 1 1 Ratings without Bypass 25 208-240 1 25 380-480 25 500-600 24-300 1 Line Voltage Control Voltage (Vac/Vdc) Max. Current kW Rating (50 Hz) hp Rating 200V 440V 1.0 SF 1.15 SF 230V 460V 575V 1.0 SF 1.15 SF 1.0 SF 1.15 SF 1.0 SF 1.15 SF Catalog Number N/A N/A N/A S701C25N3BP 15 N/A N/A S701E25N3BP 20 20 S701G25N3BP 230V 380-400V 24-240 5.5 N/A N/A 5 5 7-1/2 5 N/A 24-300 N/A 12.5 12.5 N/A N/A N/A N/A 15 N/A N/A N/A N/A N/A N/A N/A N/A N/A Ratings with Bypass 1 30 208-240 24-240 7.5 N/A N/A 7-1/2 7-1/2 10 7-1/2 N/A N/A N/A N/A S701C25N3BP 30 380-480 24-300 N/A 15 15 N/A N/A N/A N/A 20 15 N/A N/A S701E25N3BP 1 30 500-600 24-300 N/A N/A N/A N/A N/A N/A N/A N/A N/A 25 20 S701G25N3BP 1 1 1 1 1 1 1 Technical Data and Specifications Soft Starters with Auxiliary Contact--S701_25N3BP Description S701C25N3BP S701E25N3BP S701G25N3BP Maximum current capacity with bypass (without bypass) 30 (25) 30 (25) 30 (25) 10A 30 (25) 30 (25) 30 (25) 10 30 (25) 30 (25) 30 (25) 20 24 (20) 24 (20) 24 (20) 30 19.5 (15) 19.5 (15) 19.5 (15) 208-240 380-480 500-600 Trip Class Electrical Characteristics 1 Line voltage (Vac) Operating frequency (Hz) 50/60 50/60 50/60 1 Leakage current 5 mA AC max. 5 mA AC max. 5 mA AC max. 1 Minimum operational current 50 mA 50 mA 50 mA Control voltage (Vac/Vdc) 24-240 24-300 24-300 20.4 Vac/Vdc 1 Pickup voltage max. 20.4 Vac/Vdc 20.4 Vac/Vdc Dropout voltage min. 5 Vac/Vdc 5 Vac/Vdc 5 Vac/Vdc 1 Max. control current for no operation 1 mA 1 mA 1 mA Response time max. 70 ms 70 ms 70 ms 1 1 1 1 1 1 1 1 1 V6-T1-10 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Soft Starters with Auxiliary Contact--S701_25N3BP, continued Description 1 S701C25N3BP S701E25N3BP S701G25N3BP Ramp time (secs) 0.5-20 0.5-20 0.5-20 Ramp settings (% LRT) 85% 85% 85% Kick start settings (% LRT) 85% 85% 85% Soft stop (secs) 0.5-20 0.5-20 0.5-20 1 Temperature--operating (no derating) -30 to 40C -30 to 40C -30 to 40C 1 1 Control Characteristics 1 Environmental Characteristics Current rating 50C 20A 20A 20A Limited duty cycle 50C 25A on-time max. 15 min. duty cycle max. 0.8 25A on-time max. 15 min. duty cycle max. 0.8 25A on-time max. 15 min. duty cycle max. 0.8 Current rating 60C 17A 17A 17A Limited duty cycle 60C 25A on-time max. 15 min. duty cycle max. 0.65 25A on-time max. 15 min. duty cycle max. 0.65 25A on-time max. 15 min. duty cycle max. 0.65 Temperature--storage -30 to 80C -30 to 80C -30 to 80C Altitude (meters)--no derating 2000 2000 2000 Humidity 95% noncondensing 95% noncondensing 95% noncondensing Operating position (no derating) Vertical 30 Vertical 30 Vertical 30 Impulse withstand voltage IEC 947-4-1 4000V 4000V 4000V Rated insulation voltage (Ui) 660V 660V 660V Installation category III III III Vibration IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz Power dissipation for continuous operation 2 W/A without bypass 2 W/A without bypass 2 W/A without bypass Power dissipation with semiconductor bypassed 5 W/A max. with bypass 5 W/A max. with bypass 5 W/A max. with bypass Cooling method Natural convection Natural convection Natural convection Degree of protection IP20 IP20 IP20 Pollution degree 3 3 3 Agency approvals UL, cUL, CE UL, cUL, CE UL, cUL, CE 1 1 1 1 1 1 1 1 1 1 1 1 1 Dimensions Approximate Dimensions in Inches (mm) 1 Soft Starters with Auxiliary Contact--S701_25N3BP Catalog Number W H D Weight in Lbs (kg) S701C25N3BP 3.54 (89.9) 3.94 (100.1) 5.04 (128.0) 2.53 (1150) S701E25N3BP 3.54 (89.9) 3.94 (100.1) 5.04 (128.0) 2.53 (1150) S701G25N3BP 3.54 (89.9) 3.94 (100.1) 5.04 (128.0) 2.53 (1150) 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-11 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers Contents Type S701, Soft Start Controllers with Brake Description 1 Page Type S701, Soft Start Controllers . . . . . . . . . . . . . Type S701, Soft Start Controllers with Auxiliary Contact . . . . . . . . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Brake Product Selection . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S511, Semiconductor Reversing Contactors . . . . . . . . . . . . . . . . . . . . . DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 V6-T1-3 V6-T1-9 V6-T1-13 V6-T1-13 V6-T1-14 V6-T1-15 V6-T1-19 1 1 1 1 Type S701, Soft Start Controllers with Brake 1 Product Description Application Description Features The S701 soft start controller with DC injection brake is designed to control acceleration and deceleration of three-phase motors. Brake current is adjustable from 0-50A DC. The ramp-up feature is adjustable from 0.5-10 seconds. Torque adjustment is adjustable with or without break loose (kick start) function. The S701 line of soft start controllers is specifically designed to be a low cost option for soft starting small (15 hp and down) three-phase motors. The braking option is a DC injection system, allowing for fast stopping of a three-phase motor. The S701 unit controls current on two of the three phases to control the torque being applied to the motor, allowing for smooth starting of a motor. The S701 is designed to be used with a manual motor starter or a full voltage starter. These devices provide the necessary overload protection for the motor and also provide line isolation for the motor. Short-circuit protection can be provided by fuses or circuit breakers. 1 1 1 1 1 1 1 1 1 1 1 Benefits 1 1 1 1 1 Rated operational voltage up to 480 Vac Control voltage range from 24-300 Vac/Vdc Adjustable ramp times (0.5-20 seconds) Adjustable initial torque control (0-85%) Kick start feature (0-85% adjustment) Kick start for 200 ms IP20 finger protection Braking control adjustable from 0-50A DC Slow speed: 7.5% or 10% of nominal speed Reduced wear on bolts, gears, chains, clutches, shafts and bearings Braking option allows for quick stopping of loads Brake control can help eliminate expensive mechanical brakes Allows for controlling the inrush current to the motor Reduced water-hammer in pumping applications Less shock to product on conveyor lines and material handling gear 1 1 V6-T1-12 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Standards and Certifications IEC 947 compliant EN 60947-4-2 CE marked UL listed (E108212) cUL listed 1.1 Reduced Voltage Motor Starters Solid-State Controllers Product Selection 1 For S701 catalog number selection, see Page V6-T1-4. S701E25B3S 1 Soft Start Controllers with Brake 1 Three-Phase Motor Max. Current Line Voltage Control Voltage (Vac/Vdc) kW Rating (50 Hz) hp Rating 200V 230V 380-400V 440V 230V 460V 1.0 SF 1.15 SF 1.0 SF 1.15 SF 1.0 SF 1.15 SF Catalog Number 1 1 25 208-240 24-240 5.5 N/A N/A 5 5 7-1/2 5 N/A N/A S701C25B3S 25 380-480 24-300 N/A 12.5 12.5 N/A N/A N/A N/A 15 15 S701E25B3S 1 1 Technical Data and Specifications 1 Soft Starters with Brake--S701_25B3S Description S701C25B3S S701E25B3S Maximum current capacity 25 25 1 1 Trip Class 10A 25 25 10 25 25 20 20 20 30 15 15 1 1 1 Electrical Characteristics Line voltage (Vac) 208-240 380-480 Operating frequency (Hz) 50/60 50/60 Leakage current 5 mA AC max. 5 mA AC max. 1 Minimum operational current 1A 1A Control voltage (Vac/Vdc) 24-240 24-300 Pickup voltage max. 20.4 Vac/Vdc 20.4 Vac/Vdc Dropout voltage min. 5 Vac/Vdc 5 Vac/Vdc Max. control current for no operation 1 mA 1 mA Response time max. 100 ms 100 ms 1 Ramp time (secs) 0.5-10 0.5-10 Ramp settings (% LRT) 85% 85% 1 Kick start settings (% LRT) 85% 85% Soft stop (secs) 0.5-10 0.5-10 Brake current 0-50 Vdc 0-50 Vdc 1 1 1 Control Characteristics 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-13 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers Soft Starters with Brake--S701_25B3S, continued Description S701C25B3S S701E25B3S 1 Environmental Characteristics Temperature--operating -30 to 40C -30 to 40C 1 Current rating 50C 20A 20A Limited duty cycle 50C 25A on-time max. 15 min. duty cycle max. 0.8 25A on-time max. 15 min. duty cycle max. 0.8 Current rating 60C 17A 17A Limited duty cycle 60C 25A on-time max. 15 min. duty cycle max. 0.65 25A on-time max. 15 min. duty cycle max. 0.65 Temperature--storage -30 to 80C -30 to 80C Altitude (meters)--no derating 2000 2000 Humidity 95% noncondensing 95% noncondensing Operating position Vertical 0 Vertical 0 Impulse withstand voltage IEC 947-4-1 4000V 4000V 1 1 1 1 1 1 Rated insulation voltage (Ui) 660V 660V Installation category III III Vibration IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz 1 Power dissipation for intermittent operation 2 W/A x duty cycle 2 W/A x duty cycle Power dissipation for continuous operation 2 W/A 2 W/A 1 Cooling method Natural convection Natural convection Degree of protection IP20 IP20 1 Pollution degree 3 3 Agency approvals UL, cUL, CE UL, cUL, CE 1 1 1 1 1 1 1 Dimensions Approximate Dimensions in Inches (mm) Soft Starters with Brake--S701_25B3S Catalog Number W H D Weight in Lbs (kg) S701C25B3S 3.54 (89.9) 3.94 (100.1) 5.04 (128.0) 2.53 (1150) S701E25B3S 3.54 (89.9) 3.94 (100.1) 5.04 (128.0) 2.53 (1150) 1 1 1 1 1 1 1 1 1 1 1 V6-T1-14 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Contents Description Page Type S701, Soft Start Controllers . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Auxiliary Contact . . . . . . . . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Brake . . . . Type S511, Semiconductor Reversing Contactors Product Selection . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . DS7 Soft Start Controllers . . . . . . . . . . . . . . . . . . . 1 V6-T1-3 1 V6-T1-9 V6-T1-12 1 1 V6-T1-16 V6-T1-16 V6-T1-17 V6-T1-19 1 1 1 1 1 1 1 Type S511, Semiconductor Reversing Contactors Product Description Application Description Features The S511 device is a semiconductor reversing contactor designed to switch three-phase motors forward and reverse. Unicore electronics and thermal design ensures high switching capacity and long lifetime. The S511 line of solid-state reversing contactors is specifically designed for high speed operations or when long contactor life is required. The reversing contactors are intended for small motor applications (5 hp and below). The S511 unit can be used in a variety of applications including fans, pumps, conveyors, doors, hoists, cranes, etc. It is designed to be used with a manual motor starter or a full voltage starter. These devices provide the necessary overload protection for the motor and also provide line isolation for the motor. Short-circuit protection can be provided by fuses or circuit breakers. Rated operational voltage up to 480 Vac Control voltage ranges of 5-24 Vdc and 24-240 Vac/Vdc Unlimited number of START/STOP operations per hour IP20 finger protection AC-3 current rating of 10A AC-4 current rating of 8A Standards and Certifications IEC 947 compliant EN 60947-4-2 CE marked CSA certified UL listed 1 1 1 1 1 1 Benefits 1 Extremely high switching rates possible Very long life expectancy and no contacts or movable parts to replace Compact design (45 mm wide) leads to significant panel savings 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-15 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers Product Selection Reversing Solid-State Contactors 1 Three-Phase Motor kW Rating (50 Hz) 1 1 1 1 1 1 1 hp Rating 200V Control Voltage 230V 380-400V 440V 1.0 SF 1.15 SF 1.0 SF 1.15 SF 1.0 SF 1.15 SF Catalog Number 10 208-480 5-24 Vdc 2.2 4 4 2 2 3 2 5 5 S511E10N3D 10 208-480 24-240 Vac/Vdc 2.2 4 4 2 2 3 2 5 5 S511E10N3S Technical Data and Specifications Semiconductor Reversing Contactors--S511E10N3_ Description S511E10N3D S511E10N3S Maximum current capacity 10 10 Trip Class 10A 10 10 10 10 10 1 20 8 8 30 6.5 6.5 1 1 1 1 Electrical Characteristics Line Voltage (Vac) 208-480 208-480 Operating frequency (Hz) 50/60 50/60 24-240 Vac/Vdc Control voltage 5-24 Vdc Pickup voltage max. 4.25 Vdc 20.4 Vac/Vdc Dropout voltage min. 1.5 Vdc 7.2 Vac/Vdc Max. control voltage 26.4 Vdc 253 Vac/Vdc Response time max. 1/2 cycle 1 cycle 1 Interlock time max. 80 ms 150 ms 1 Operation current AC-3 10 10 Operation current AC-4 8 8 1 Duty cycle Continuous operation Continuous operation Leakage current 1 mA AC max. 1 mA AC max. Minimum operation current 10 mA AC 10 mA AC 1 Control Characteristics 1 Environmental Characteristics Temperature--operating 0 to 60C 0 to 60C 1 Temperature--storage -20 to 80C -20 to 80C Altitude (meters) 2000 2000 Humidity 95% noncondensing 95% noncondensing 1 Operating position Vertical 30 Vertical 30 Impulse withstand voltage IEC 947-4-1 4000V 4000V 1 Rated insulation voltage (Ui) 660V 660V Installation category III III Vibration IEC 68-2-6 5g 10-150 Hz IEC 68-2-6 5g 10-150 Hz Power dissipation for intermittent operation 2.2 W/A x duty cycle 2.2 W/A x duty cycle Power dissipation for continuous operation 2.2 W/A 2.2 W/A 1 1 1 1 Cooling method Natural convection Natural convection Degree of protection IP20 IP20 1 Pollution degree 3 3 Agency approvals UL, CSA, CE UL, CSA, CE 1 V6-T1-16 460V Line Voltage 1 1 230V Max. Current Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Mounting Instructions 1 IMPORTANT: The controller is designed for vertical mounting in free air. If the controller is mounted horizontally, the load current must be reduced to 50% of rated current. 1 Recommended Mounting Distances 1 Requires 50% Rating Reduction Requires 50% Rating Reduction 1 1 1 3.15 (80) min. 3.15 (80) min. 1 1.18 (30) min. 1.18 (30) min. 1 1 1 1.18 (30) min. 1.18 (30) min. 1 1 Dimensions Approximate Dimensions in Inches (mm) 1 Semiconductor Reversing Contactors--S511E10N3_ 1 Catalog Number W H D Weight in Lbs (kg) 1 S511E10N3D 1.77 (45.0) 3.94 (100.1) 5.04 (128.0) 1.52 (690) S511E10N3S 1.77 (45.0) 3.94 (100.1) 5.04 (128.0) 1.52 (690) 1 1 Also refer to dimension drawings on Page V6-T1-18. 1 Cable Requirements and Sizing 1 75C AWG (mm2) AWG (mm2) 18-12 (0.75-4) 20-16 (0.5-1.5) 2-18 (2 x 1) 2 x 20-18 (2 x 0.5-0.75) 18-10 (0.75-4) 20-16 (0.5-1.5) 2 x 18-14 (2 x 0.75-2.5) 2 x 20-16 (2 x 0.5-1.5) 18-10 (0.75-4) 20-16 (0.5-1.5) 2 x 18-16 (0.75-6) 2 x 20-16 (2 x 0.5-1.5) Posidrive 1 4.4 in-lb. max. 0.5 Nm max.) N/A 4 mm 4.4 in-lb max. (0.5 Nm max.) 3 mm 3.5 in-lb max. (0.4 Nm max.) 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-17 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers Approximate Dimensions in Inches (mm) 22.5 mm Frame 90 mm Frame 1 1 1 1 0.10 (4.5) Dia. 1 1 1 1 1 1.18 1.18 (30) (30) 4.72 (120) 4.33 (110) 3.94 (100) 3.70 (94) 2.17 (55) 1 1 0.17 (4.3) 0.89 (22.5) 5.01 (127.3) 0.10 (4.5) Dia. 3.54 (89.9) 0.33 (8.5) 1 1 1 1.18 (30) 1 1 1 1 0.10 (4.5) Dia. 0.17 (4.3) 4.72 (120) 4.33 (110) 3.94 (100) 1.77 (45) 0.15 (3.8) 3.70 (94) 5.04 (128.1) 1 1 1 1 1 1 1 1 1 1 V6-T1-18 4.72 (120) 4.33 (110) 3.94 (100) 45 mm Frame 1 0.17 (4.3) Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 3.70 (94) 5.04 (128.0) Reduced Voltage Motor Starters Solid-State Controllers 1.1 Contents DS7 Soft Start Controllers Description Page Type S701, Soft Start Controllers . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Auxiliary Contact . . . . . . . . . . . . . . . . . . . . . . . . . Type S701, Soft Start Controllers with Brake . . . . Type S511, Semiconductor Reversing Contactors . . . . . . . . . . . . . . . . . . . . . DS7 Soft Start Controllers Features and Benefits . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . Instructional Leaflets . . . . . . . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 V6-T1-3 1 V6-T1-9 V6-T1-12 1 V6-T1-15 V6-T1-21 V6-T1-21 V6-T1-21 V6-T1-22 V6-T1-23 V6-T1-31 V6-T1-32 V6-T1-40 1 1 1 1 1 1 1 DS7 Soft Start Controllers 1 Product Description 1 The DS7 is available in standard and SmartWire-DT configurations. Standard (Non SmartWire-DT) Eaton's DS7 line of reduced voltage solid-state soft start controllers is very compact, multi-functional, easy to install and easy to commission. Designed to control the acceleration and deceleration of three-phase motors, the device is available for current ranges from 4 to 180 FLA in four frame sizes. It is available with 24 Vdc/24 Vac/120 Vac control voltage options. SmartWire-DT Our SmartWire-DT interface completely eliminates the need for conventional control wiring. This has several advantages: No incorrect wiring Faster wiring Cost saving The interface can be used to send control commands to the DS7 SmartWire-DT and change and diagnose its parameter configuration; in addition, the control electronics can be powered via the SmartWire-DT cable. The device is controlled with one of the selectable profiles: A "start/stop" profile An 8 bit-wide profile for the soft starter, which is provided the same way for the variable frequency drive and features more options Regardless of the profile chosen, the DS7 SmartWire-DT's parameters can be read and written to at any time by using acyclic services. DS7 SmartWire-DT makes it possible to read and write to all device parameters. It is also possible to overwrite the potentiometer settings on the DS7 SmartWire-DT, which can come in handy, for instance, when a change made to the machine needs to be undone. The DS7 SmartWire-DT comes with a detailed diagnostic system with options that extend far beyond those of wired devices. In addition to having an error log, the DS7 SmartWire-DT can detect and report nine different device faults. A warning parameter reports any present warning messages. Moreover, the response to each individual fault can be customized. Finally, there are 35 additional messages for communication errors. Using the DS7 SmartWire-DT in connection with the PKE opens up new functionalities that were previously thought impossible to implement with a low-cost soft starter and that were reserved to significantly more expensive devices. Combining a PKE unit and a DS7 SmartWire-DT makes it possible to completely protect the DS7 SmartWire-DT device against overloads. In addition, it provides a current limiting function and can report thermal capacity utilization levels to higher level controllers. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-19 1 1 1 1 1 1 1 1 1 1 1 1 1 Solid-State Controllers Application Description Operation With its small size, it can easily fit in place of existing soft starters, wye-delta starters, or across-the-line NEMA(R) and IEC starters. This feature allows easy upgrades to existing systems. The product is designed to be wired in the three-phase line feeding the three motor input leads as is done for normal across-the-line starting. The starter uses silicon controlled rectifiers (SCRs) to ramp the voltage to the motor, providing smooth acceleration and deceleration of the load. After the motor is started, the internal run bypass relay closes, resulting in the motor running directly across-theline. Internal run bypass significantly reduces the heat generated as compared to non-bypass starters. The soft stop option allows for a ramp stop time that may be longer than the coast-to-stop time. An external overload protection relay is needed. Voltage Ramp Start This start method provides a voltage ramp to the motor, resulting in a constant torque increase. This most commonly used form of soft start mode allows you to set the initial voltage value and the duration of the ramp to full voltage conditions. Adjustable initial voltage 30-92% of full voltage (120/230 Vac control voltage) Adjustable initial voltage 30-100% of full voltage (24 Vac/Vdc control voltage) Adjustable initial voltage 30-92% of full voltage (24 Vdc control voltage-- SmartWire-DT) Adjustable ramp time 1-30 seconds Bypass relays close at the end the ramp time (TOR) 1 1 1 1 1 Soft Stop Allows for a controlled stopping of load. Used when a stop-time that is greater than the coast-to-stop time is desired. Often used with high friction loads where a sudden stop may cause system or product damage. Setting the soft stop time to a value of 0 turns off this feature. Soft stop time = 0-30 seconds Start Ramp Bypass 100% Speed 1 Reduced Voltage Motor Starters Start Run Time (Seconds) Stop Ramp 100% 1 Speed 1.1 2 Run Soft Stop Time (Seconds) 1 = Coast to Stop (Speed) 2 = Soft Stop Ramp (Voltage) 3 = Soft Stop Time Auxiliary Contacts Auxiliary contacts are provided to indicate soft start controller status. Frame Size 1 (4A to 12A)-- One Relay The auxiliary relay indicates when the soft starter is at Top-of-Ramp (TOR). Frame Size 2, 3 and 4 (16A to 200A)--Two Relays One auxiliary relay indicates when the soft starter is at Top-of-Ramp (TOR). One auxiliary relay indicates that a RUN command is present, including start ramp, bypass, and stop ramp times. 1 1 1 1 1 1 1 1 1 1 1 V6-T1-20 3 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Features and Benefits Run bypass mode greatly reduces internal heating created by the power dissipation across the SCRs. The bypass relay directly connects the motor to the line and improves system efficiency by reducing internal power losses Less heat minimizes enclosure size and cooling requirements, and maximizes the life of all devices in the enclosure LED displays device status and provides fault indication Variable ramp times and voltage control (torque control) settings provide unlimited starting configurations, allowing for maximum application flexibility Single-Phase Applications All DS7 frame sizes can be configured for single-phase operation at 200-480 Vac main voltages. Soft stop control suits applications where an abrupt stop of the load is not acceptable. Soft acceleration and deceleration reduces wear on belts, gears, chains, clutches, shafts, and bearings Minimizes the peak inrush current's stress on the power system. Peak starting torque can be managed to diminish mechanical system wear and damage. 24 Vac/Vdc control voltage enhances personnel and equipment safety. 120/230 Vac control voltage is also available Auxiliary relays indicate status of the soft start controllers The TOR relay is active until motor stop command is received and/or the soft start controller detects a fault condition RUN relay is active during the start ramp, bypass, and stop ramp 1 Protective Features Mains connection--The mains connection is monitored for a phase loss and/or undervoltage during ramp up Motor connection--The motor connection is monitored for an open condition during the ramp SCR faults--SCR performance is monitored during the ramp cycle for proper operation Heat sink over/under temperature--High ambient temperatures, extended ramp times, and high duty cycle conditions may cause the DS7 to exceed its thermal rating. When temperature goes under -5C, unit will trip as well. The DS7 is equipped with sensors that monitor the temperature of the device as well. The soft starter will trip in over/under temperature conditions, preventing device failure Warning is indicated for an over temperature condition for the next start Bypass relay The DS7 can detect if the bypass relay fails to close after the ramp start or opens while the motor is running The DS7 will also detect a condition whereas the bypass relay is closed when the RUN command is given The DS7 will trip on a bypass dropout fault if either of these conditions occur 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Standards and Certifications 1 1 IEC 60947-4-2 EN 60947-4-2 UL(R) listed CSA certified CE marked C-Tick 1 1 1 1 1 1 Instructional Leaflets Instruction Leaflet IL03901001E 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-21 1.1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Catalog Number Selection DS7 Soft Start Controllers DS7 - 3 4 0 SX 004 N 0 - N 1 1 1 1 1 1 Device Series DS7 = Generation 7 Options N = No option D = SmartWire-DT Number of Phases 3 = Three-phase mains supply voltage Protection Type 0 = IP20 Voltage Class 4 = 400V (380V -15% to 480V +10%) 1 Control Voltage Supply 0 = 24 Vac/Vdc 2 = 110/230 Vac D = 24 Vdc SmartWire-DT 1 1 Radio Interference Suppression Filters 4 = No internal radio interference suppression filters Device Version SX = Standard soft starters with internal bypass Rated Operational Current 004 = 4A *= *= *= 200 = 200A 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V6-T1-22 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Product Selection 1 DS7 Soft Start Horsepower Ratings 1 Please refer to Application Note AP039004EN for additional information on proper size selection. DS7 Soft Start Controller-- Frames 1 and 2 1 DS7 Soft Start Controllers--Horsepower Ratings-- 10 Second Ramp, One Start per Hour, 300% Current Limit at 40C 1 Motor Power (hp) Maximum Rated Allowable Current Breaker (A) 200V 230V 480V Size Maximum Allowable Fuse Size 3.7 15A Class RK5 0.75 0.75 2 HFD3015 1 Recommended XTOB Recommended Overload XTOE (Direct PKE MMP Overload 2 Connect) 2 MMP 2 XTOB004BC1 XTPR004BC1 XTPAXTPCB XTOE005BCS XTPE012BCS Connection Kit to MMP 1 Catalog Number DS7-340SX004N0-N 4 DS7-342SX004N0-N 5 DS7-34DSX004N0-D 6 6.9 1.5 2 3 HFD3015 15A Class RK5 XTOB006BC1 3 XTOE020BCS XTPE012BCS XTPR6P3BC1 XTPAXTPCB DS7-340SX007N0-N 4 DS7-342SX007N0-N 5 DS7-34DSX007N0-D 6 7.8 2 2 5 HFD3020 20A Class RK5 XTOB010BC1 XTOE020BCS XTPE012BCS XTPR010BC1 XTPAXTPCB DS7-340SX009N0-N 4 DS7-342SX009N0-N 5 DS7-34DSX009N0-D 6 11 3 3 7.5 HFD3030 20A Class RK5 XTOB012BC1 XTOE020BCS XTPE032BCS XTPR012BC1 XTPAXTPCB DS7-340SX012N0-N 4 DS7-342SX012N0-N 5 DS7-34DSX012N0-D 15.2 3 5 10 HFD3035 25A Class RK5 XTOB016CC1 XTOE020CCS XTPE032BCS XTPR016BC1 XTPAXTPCC 6 DS7-340SX016N0-N 4 DS7-342SX016N0-N 5 DS7-34DSX016N0-D 6 22 5 7.5 15 HFD3060 40A Class RK5 XTOB024CC1 XTOE045CCS XTPE032BCS XTPR025BC1 XTPAXTPCC DS7-340SX024N0-N 4 DS7-342SX024N0-N 5 DS7-34DSX024N0-D 6 32 7.5 10 20 HFD3070 50A Class RK5 XTOB032CC1 XTOE045CCS XTPE032BCS XTPR032BC1 XTPAXTPCC DS7-340SX032N0-N 4 DS7-342SX032N0-N 5 DS7-34DSX032N0-D 6 Notes 1 Actual motor FLAs vary. Verify these devices cover the motor specific FLA. 2 Selections are based on motor FLA value at 480V. 3 Not to be used with 230V. 4 24 Vac/Vdc device. 5 120/230 Vac device. 6 24 Vdc for SmartWire-DT device. ELC-PS01 PSS25F 100-240 Vac input and 24 Vdc output PSS60F 380-480 Vac input and 24 Vdc output PSS60F 1 1 1 1 1 1 1 1 1 1 1 Power Supply Selection 380-480V input and 24V output 1 1 Eaton's PSG and ELC power supplies are recommended as a compact and low-cost source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in 1A and 2A models. 85-264V input and 24V output 1 1 Power Supply Catalog Number 1 1 Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected. Contactor is optional for normal applications. It is recommended for mains isolation. Description 1 1 Considerations 1. 2. 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-23 1.1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Please refer to Application Note AP039004EN for additional information on proper size selection. DS7 Soft Start Controller-- Frames 3 and 4 DS7 Soft Start Controllers--Horsepower Ratings-- 10 Second Ramp, One Start per Hour, 300% Current Limit at 40C 460V Maximum Allowable Breaker Size 1 Maximum Allowable Fuse Size 1 Recommended XTOB Overload Recommended C440 Overload Catalog Number 30 HFD3150L 150A Class RK5 XTOB040DC1 2 C440A1A045SAX DS7-340SX041N0-N 5 Motor Power (hp) 1 Rated Current (A) 200V 230V 1 40 10 10 DS7-342SX041N0-N 6 1 DS7-34DSX041N0-D 7 52 15 20 40 HFD3200L 200A Class RK5 XTOB057DC1 2 DS7-340SX055N0-N 5 C440B1A100SAX 1 DS7-342SX055N0-N 6 DS7-34DSX055N0-D 7 1 65 20 25 50 HJD3250 200A Class RK5 XTOB065DC1 2 DS7-340SX070N0-N 5 C440B1A100SAX DS7-342SX070N0-N 6 1 DS7-34DSX070N0-D 7 77 1 25 30 60 HKD3300 300A Class RK5 XTOB100GC1S DS7-340SX081N0-N 5 C440B1A100SAX DS7-342SX081N0-N 6 DS7-34DSX081N0-D 7 1 96 30 30 75 HKD3350 350A Class RK5 XTOB100GC1S DS7-340SX100N0-N 5 C440B1A100SAX DS7-342SX100N0-N 6 1 DS7-34DSX100N0-D 7 124 1 40 50 100 HKD3400 500A Class RK5 XTOB125GC1S C440A1A005SAX 4 DS7-340SX135N0-N 5 DS7-342SX135N0-N 6 1 DS7-34DSX135N0-D 7 156 50 60 125 HLD3450 500A Class RK5 XTOB160LC1 3 C440A1A005SAX 4 1 DS7-340SX160N0-N 5 DS7-342SX160N0-N 6 DS7-34DSX160N0-D 7 1 180 60 75 150 HLD3500 500A Class RK5 XTOB220LC1 3 C440A1A005SAX 4 DS7-340SX200N0-N 5 DS7-342SX200N0-N 6 1 DS7-34DSX200N0-D 7 Notes 1 Maximum values may be higher than allowed per NEC(R) 430.52 and UL 508A 31.1. 2 XTOBXDIND Panel Mounting Adapter must be used with this overload. 3 XTOBXTLL line and load lugs must be used with this overload. 4 ZEB-XCT300 current transformer must be used with this overload. 5 24 Vac/Vdc device. 6 120/230 Vac device. 7 24 Vdc for SmartWire-DT device. 1 1 1 1 Considerations 1 1. 2. Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected. Contactor is optional for normal applications. It is recommended for mains isolation. 1 Power Supply 1 Eaton's PSG and ELC power supplies are recommended as a compact and low-cost source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in 1A and 2A models. 1 Power Supply Selection 1 1 1 Description Catalog Number 85-264V input and 24V output ELC-PS01 380-480V input and 24V output PSS25F 100-240 Vac input and 24 Vdc output PSS60F 380-480 Vac input and 24 Vdc output PSS60F 1 1 1 V6-T1-24 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Please refer to Application Note AP039004EN for additional information on proper size selection. DS7 Soft Start Controller-- Frames 1 and 2 1 DS7 Soft Start Controllers--Horsepower Ratings-- 10 Second Ramp, One Start per Hour, 400% Current Limit at 40C 1 Motor Power (hp) Maximum Rated Allowable Current Breaker 200V 230V 480V Size (A) Maximum Allowable Fuse Size 3 15A Class RK5 0.5 0.5 1.5 HFD3015 1 Recommended XTOB Recommended Overload XTOE (Direct 2 PKE MMP Overload 2 Connect) MMP 2 XTOB004BC1 XTPR004BC1 XTPAXTPCB XTOE005BCS XTPE012BCS 1 Connection Kit to MMP DS7-342SX004N0-N 5 DS7-34DSX004N0-D 4.8 1 1 3 HFD3015 15A Class RK5 1 Catalog Number DS7-340SX004N0-N 4 XTOB006BC1 3 XTOE020BCS XTPE012BCS XTPR6P3BC1 XTPAXTPCB 6 DS7-340SX007N0-N 4 DS7-342SX007N0-N 5 DS7-34DSX007N0-D 6 6.9 1.5 2 3 HFD3020 20A Class RK5 XTOB006BC1 XTOE020BCS XTPE012BCS XTPR6P3BC1 XTPAXTPCB DS7-340SX009N0-N 4 DS7-342SX009N0-N 5 DS7-34DSX009N0-D 6 9 2 2 5 HFD3030 20A Class RK5 XTOB010BC1 XTOE020BCS XTPE032BCS XTPR010BC1 XTPAXTPCB DS7-340SX012N0-N 4 DS7-342SX012N0-N 5 DS7-34DSX012N0-D 6 11 3 3 7.5 HFD3035 25A Class RK5 XTOB016CC1 40A Class RK5 XTOB016CC1 XTOE020CCS XTPE032BCS XTPR016BC1 XTPAXTPCC DS7-340SX016N0-N 4 DS7-342SX016N0-N 5 DS7-34DSX016N0-D 6 17.5 5 5 10 HFD3060 XTOE045CCS XTPE032BCS XTPR016BC1 XTPAXTPCC DS7-340SX024N0-N 4 DS7-342SX024N0-N 5 DS7-34DSX024N0-D 6 22 5 7.5 15 HFD3070 50A Class RK5 XTOB024CC1 XTOE045CCS XTPE032BCS XTPR025BC1 XTPAXTPCC DS7-340SX032N0-N 4 DS7-342SX032N0-N 5 DS7-34DSX032N0-D 6 1 1 1 1 1 1 1 1 1 1 1 1 Notes 1 Actual motor FLAs vary. Verify these devices cover the motor specific FLA. 2 Selections are based on motor FLA value at 480V. 3 Not to be used with 230V. 4 24 Vac/Vdc device. 5 120/230 Vac device. 6 24 Vdc for SmartWire-DT device. 1 1 1 Considerations 1. 2. 1 Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected. Contactor is optional for normal applications. It is recommended for mains isolation. 1 Power Supply 1 Eaton's PSG and ELC power supplies are recommended as a compact and low-cost source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in 1A and 2A models. 1 1 Power Supply Selection Description Catalog Number 85-264V input and 24V output ELC-PS01 380-480V input and 24V output PSS25F 100-240 Vac input and 24 Vdc output PSS60F 380-480 Vac input and 24 Vdc output PSS60F 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-25 1.1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Please refer to Application Note AP039004EN for additional information on proper size selection. DS7 Soft Start Controller-- Frames 3 and 4 DS7 Soft Start Controllers--Horsepower Ratings-- 10 Second Ramp, One Start per Hour, 400% Current Limit at 40C Motor Power (hp) 1 Rated Current (A) 200V 230V 1 27 7.5 10 460V Maximum Allowable Breaker Size 1 Maximum Allowable Fuse Size 1 Recommended XTOB Overload Recommended C440 Overload Catalog Number 20 HFD3150L 150A Class RK5 XTOB040DC1 C440A1A045SAX DS7-340SX041N0-N 4 DS7-342SX041N0-N 5 1 DS7-34DSX041N0-D 6 34 1 10 10 30 HFD3200L 200A Class RK5 XTOB040DC1 C440A1A045SAX DS7-340SX055N0-N 4 DS7-342SX055N0-N 5 DS7-34DSX055N0-D 6 1 40 15 15 30 HJD3250 200A Class RK5 XTOB057DC1 2 C440A1A045SAX 1 DS7-340SX070N0-N 4 DS7-342SX070N0-N 5 DS7-34DSX070N0-D 6 1 52 15 20 40 HKD3300 300A Class RK5 XTOB057DC1 2 C440B1A100SAX DS7-340SX081N0-N 4 DS7-342SX081N0-N 5 1 DS7-34DSX081N0-D 6 1 65 20 25 50 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS7-340SX100N0-N 4 DS7-342SX100N0-N 5 1 DS7-34DSX100N0-D 6 80 1 30 30 75 HKD3350 500A Class RK5 XTOB100GC1S C440B1A100SAX DS7-340SX135N0-N 4 DS7-342SX135N0-N 5 DS7-34DSX135N0-D 6 1 96 30 40 75 HLD3450 500A Class RK5 XTOB100GC1S C440B1A100SAX 1 DS7-340SX160N0-N 4 DS7-342SX160N0-N 5 DS7-34DSX160N0-D 6 1 124 40 50 100 HLD3500 500A Class RK5 XTOB150GC1S C440A1A005SAX 3 DS7-340SX200N0-N 4 DS7-342SX200N0-N 5 1 DS7-34DSX200N0-D 6 1 Notes 1 Maximum values may be higher than allowed per NEC(R) 430.52 and UL 508A 31.1. 2 XTOBXDIND Panel Mounting Adapter must be used with this overload. 3 ZEB-XCT300 current transformer must be used with this overload. 4 24 Vac/Vdc device. 5 120/230 Vac device. 6 24 Vdc for SmartWire-DT device. 1 1 1 Considerations 1. 2. 1 Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected. Contactor is optional for normal applications. It is recommended for mains isolation. Power Supply 1 1 Eaton's PSG and ELC power supplies are recommended as a compact and low-cost source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in 1A and 2A models. 1 Power Supply Selection 1 1 1 Description Catalog Number 85-264V input and 24V output ELC-PS01 380-480V input and 24V output PSS25F 100-240 Vac input and 24 Vdc output PSS60F 380-480 Vac input and 24 Vdc output PSS60F 1 1 V6-T1-26 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 DS7 Soft Start kW Ratings 1 Please refer to Application Note AP039004EN for additional information on proper size selection. DS7 Soft Start Controller-- Frames 1 and 2 1 DS7 Soft Start Controllers--kW Ratings According to IEC 60947-4-2-- 10 Second Ramp, One Start per Hour, 300% Current Limit at 40C 1 Motor Power (kW) Maximum Rated Allowable Current Breaker (A) 230V 400V Size 3.8 0.75 1.5 HFD3015 Maximum Allowable Fuse Size 15A Class RK5 1 Recommended XTOB Overload (Direct Connect) 2 Recommended XTOE PKE MMP Overload 2 MMP 2 XTOB004BC1 XTOE005BCS XTPR004BC1 XTPAXTPCB XTPE012BCS Connection Kit to MMP 1 Catalog Number DS7-340SX004N0-N 4 DS7-342SX004N0-N 5 DS7-34DSX004N0-D 6 7 1.5 3 HFD3015 15A Class RK5 XTOB006BC1 3 XTOE020BCS XTPE012BCS XTPR6P3BC1 XTPAXTPCB DS7-340SX007N0-N 4 DS7-342SX007N0-N 5 DS7-34DSX007N0-D 6 9 2.2 4 HFD3020 20A Class RK5 XTOB010BC1 XTOE020BCS XTPE012BCS XTPR010BC1 XTPAXTPCB DS7-340SX009N0-N 4 DS7-342SX009N0-N 5 DS7-34DSX009N0-D 6 12 3 5.5 HFD3030 20A Class RK5 XTOB012BC1 25A Class RK5 XTOB016CC1 XTOE020BCS XTPE032BCS XTPR012BC1 XTPAXTPCB DS7-340SX012N0-N 4 DS7-342SX012N0-N 5 DS7-34DSX012N0-D 6 16 4 7.5 HFD3035 XTOE020CCS XTPE032BCS XTPR016BC1 XTPAXTPCC DS7-340SX016N0-N 4 DS7-342SX016N0-N 5 DS7-34DSX016N0-D 6 24 5.5 11 HFD3060 40A Class RK5 XTOB024CC1 XTOE045CCS XTPE032BCS XTPR025BC1 XTPAXTPCC DS7-340SX024N0-N 4 DS7-342SX024N0-N 5 DS7-34DSX024N0-D 6 32 7.5 15 HFD3070 50A Class RK5 XTOB032CC1 XTOE045CCS XTPE032BCS XTPR032BC1 XTPAXTPCC DS7-340SX032N0-N 4 DS7-342SX032N0-N 5 DS7-34DSX032N0-D 6 Notes 1 Actual motor FLAs vary. Verify these devices cover the motor specific FLA. 2 Selections are based on motor FLA value at 480V. 3 Not to be used with 230V. 4 24 Vac/Vdc device. 5 120/230 Vac device. 6 24 Vdc for SmartWire-DT device. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Considerations 1. 2. 1 Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected. Contactor is optional for normal applications. It is recommended for mains isolation. 1 Power Supply 1 Eaton's PSG and ELC power supplies are recommended as a compact and low-cost source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in 1A and 2A models. 1 Power Supply Selection Description Catalog Number 85-264V input and 24V output ELC-PS01 380-480V input and 24V output PSS25F 100-240 Vac input and 24 Vdc output PSS60F 380-480 Vac input and 24 Vdc output PSS60F 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-27 1.1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Please refer to Application Note AP039004EN for additional information on proper size selection. DS7 Soft Start Controller-- Frames 3 and 4 DS7 Soft Start Controllers--kW Ratings According to IEC 60947-4-2-- 10 Second Ramp, One Start per Hour, 300% Current Limit at 40C 400V Maximum Allowable Breaker Size 1 Maximum Allowable Fuse Size 1 Recommended XTOB Overload Recommended C440 Overload Catalog Number 22 HFD3150L 150A Class RK5 XTOB057DC1 2 C440A1A045SAX DS7-340SX041N0-N 5 Motor Power (kW) 1 Rated Current (A) 230V 1 41 11 DS7-342SX041N0-N 6 1 DS7-34DSX041N0-D 7 55 15 30 HFD3200L 200A Class RK5 XTOB057DC1 2 DS7-340SX055N0-N 5 C440B1A100SAX 1 DS7-342SX055N0-N 6 DS7-34DSX055N0-D 7 1 68 15 37 HJD3250 200A Class RK5 XTOB070GC1 2 DS7-340SX070N0-N 5 C440B1A100SAX DS7-342SX070N0-N 6 1 DS7-34DSX070N0-D 7 81 1 22 45 HKD3300 300A Class RK5 XTOB100GC1S DS7-340SX081N0-N 5 C440B1A100SAX DS7-342SX081N0-N 6 DS7-34DSX081N0-D 7 1 99 30 55 HKD3350 350A Class RK5 XTOB100GC1S DS7-340SX100N0-N 5 C440B1A100SAX DS7-342SX100N0-N 6 1 DS7-34DSX041N0-D 7 134 1 30 75 HKD3400 500A Class RK5 XTOB150GC1S C440A1A005SAX 4 DS7-340SX135N0-N 5 DS7-342SX135N0-N 6 1 DS7-34DSX135N0-D 7 160 45 90 HLD3450 500A Class RK5 XTOB160LC1 3 C440A1A005SAX 4 1 DS7-340SX160N0-N 5 DS7-342SX160N0-N 6 DS7-34DSX160N0-D 7 1 196 55 110 HLD3500 500A Class RK5 XTOB220LC1 3 C440A1A005SAX 4 DS7-340SX200N0-N 5 DS7-342SX200N0-N 6 1 DS7-34DSX200N0-D 7 Notes 1 Maximum values may be higher than allowed per NEC 430.52 and UL 508A 31.1. 2 XTOBXDIND Panel Mounting Adapter must be used with this overload. 3 XTOBXTLL line and load lugs must be used with this overload. 4 ZEB-XCT300 current transformer must be used with this overload. 5 24 Vac/Vdc device. 6 120/230 Vac device. 7 24 Vdc for SmartWire-DT device. 1 1 1 1 Considerations 1 1. 2. Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected. Contactor is optional for normal applications. It is recommended for mains isolation. 1 Power Supply 1 Eaton's PSG and ELC power supplies are recommended as a compact and low-cost source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in 1A and 2A models. 1 Power Supply Selection 1 1 1 Description Catalog Number 85-264V input and 24V output ELC-PS01 380-480V input and 24V output PSS25F 100-240 Vac input and 24 Vdc output PSS60F 380-480 Vac input and 24 Vdc output PSS60F 1 1 1 V6-T1-28 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Please refer to Application Note AP039004EN for additional information on proper size selection. DS7 Soft Start Controller-- Frames 1 and 2 1 DS7 Soft Start Controllers--kW Ratings According to IEC 60947-4-2-- 10 Second Ramp, One Start per Hour, 400% Current Limit at 40C 1 Motor Power (kW) Maximum Rated Allowable Current Breaker 230V 400V Size (A) 2.5 0.33 1 HFD3015 Maximum Allowable Fuse Size 15A Class RK5 1 Recommended XTOB Overload (Direct Connect) 2 Recommended XTOE PKE MMP Overload 2 MMP 2 XTOB004BC1 XTOE005BCS XTPR004BC1 XTPAXTPCB XTPE012BCS 1 Connection Kit to MMP DS7-342SX004N0-N 5 DS7-34DSX004N0-D 3.8 0.75 1.5 HFD3015 15A Class RK5 1 Catalog Number DS7-340SX004N0-N 4 XTOB006BC1 3 XTOE020BCS XTPE012BCS XTPR6P3BC1 XTPAXTPCB 6 DS7-340SX007N0-N 4 DS7-342SX007N0-N 5 DS7-34DSX007N0-D 6 7 1.5 3 HFD3020 20A Class RK5 XTOB006BC1 XTOE020BCS XTPE012BCS XTPR6P3BC1 XTPAXTPCB DS7-340SX009N0-N 4 DS7-342SX009N0-N 5 DS7-34DSX009N0-D 6 9 2.2 4 HFD3030 20A Class RK5 XTOB010BC1 XTOE020BCS XTPE032BCS XTPR010BC1 XTPAXTPCB DS7-340SX012N0-N 4 DS7-342SX012N0-N 5 DS7-34DSX012N0-D 6 12 3 5.5 HFD3035 25A Class RK5 XTOB016CC1 40A Class RK5 XTOB016CC1 XTOE020CCS XTPE032BCS XTPR016BC1 XTPAXTPCC DS7-340SX016N0-N 4 DS7-342SX016N0-N 5 DS7-34DSX016N0-D 6 16 4 7.5 HFD3060 XTOE045CCS XTPE032BCS XTPR016BC1 XTPAXTPCC DS7-340SX024N0-N 4 DS7-342SX024N0-N 5 DS7-34DSX016N0-D 6 24 5.5 11 HFD3070 50A Class RK5 XTOB024CC1 XTOE045CCS XTPE032BCS XTPR025BC1 XTPAXTPCC DS7-340SX032N0-N 4 DS7-342SX032N0-N 5 DS7-34DSX032N0-D 6 1 1 1 1 1 1 1 1 1 1 1 1 Notes 1 Actual motor FLAs vary. Verify these devices cover the motor specific FLA. 2 Selections are based on motor FLA value at 480V. 3 Not to be used with 230V. 4 24 Vac/Vdc device. 5 120/230 Vac device. 6 24 Vdc for SmartWire-DT device. 1 1 1 Considerations 1. 2. 1 Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected. Contactor is optional for normal applications. It is recommended for mains isolation. 1 Power Supply 1 Eaton's PSG and ELC power supplies are recommended as a compact and low-cost source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in 1A and 2A models. 1 1 Power Supply Selection Description Catalog Number 85-264V input and 24V output ELC-PS01 380-480V input and 24V output PSS25F 100-240 Vac input and 24 Vdc output PSS60F 380-480 Vac input and 24 Vdc output PSS60F 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-29 1.1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Please refer to Application Note AP039004EN for additional information on proper size selection. DS7 Soft Start Controller-- Frames 3 and 4 DS7 Soft Start Controllers--kW Ratings According to IEC 60947-4-2-- 10 Second Ramp, One Start per Hour, 400% Current Limit at 40C Motor Power (kW) 1 Rated Current (A) 230V 1 28.8 7.5 1 37.5 400V Maximum Allowable Breaker Size 1 Maximum Allowable Fuse Size 1 Recommended XTOB Overload Recommended C440 Overload Catalog Number 11 HFD3150L 150A Class RK5 XTOB040DC1 C440A1A045SAX DS7-340SX041N0-N 5 DS7-342SX041N0-N 6 11 18.5 HFD3200L 200A Class RK5 XTOB040DC1 DS7-340SX055N0-N 5 C440A1A045SAX DS7-342SX055N0-N 6 1 46 11 22 HJD3250 1 56 15 30 68 18.5 37 200A Class RK5 XTOB057DC1 2 C440B1A100SAX DS7-340SX070N0-N 5 HKD3300 300A Class RK5 XTOB065DC1 2 C440B1A100SAX DS7-340SX081N0-N 5 HKD3350 350A Class RK5 XTOB100GC1S C440B1A100SAX DS7-342SX070N0-N 6 1 DS7-342SX081N0-N 6 1 DS7-340SX100N0-N 5 DS7-342SX100N0-N 6 90 1 22 45 HKD3350 500A Class RK5 XTOB100GC1S DS7-340SX135N0-N 5 C440B1A100SAX DS7-342SX135N0-N 6 1 3 106 30 55 HLD3450 500A Class RK5 XTOB160LC1 134 37 75 HLD3500 500A Class RK5 XTOB160LC1 3 C440A1A005SAX 4 DS7-340SX160N0-N 5 DS7-342SX160N0-N 6 1 C440A1A005SAX 4 DS7-340SX200N0-N 5 DS7-342SX200N0-N 6 1 Notes 1 Maximum values may be higher than allowed per NEC 430.52 and UL 508A 31.1. 2 XTOBXDIND Panel Mounting Adapter must be used with this overload. 3 XTOBXTLL line and load lugs must be used with this overload. 4 ZEB-XCT300 current transformer must be used with this overload. 5 24 Vac/Vdc device. 6 24 Vdc for SmartWire-DT device. 1 1 1 Considerations 1 1. 2. 1 Either XTOB, C306 or C440 series or equivalent overload protection devices may be selected. Contactor is optional for normal applications. It is recommended for mains isolation. Power Supply Eaton's PSG and ELC power supplies are recommended as a compact and low-cost source for 24 Vdc power. The lightweight, DIN rail mounted devices have a wide input voltage range, and robust screw terminals make these power supplies easy to install and use. These power supplies are available in 1A and 2A models. 1 1 Power Supply Selection 1 1 1 Description Catalog Number 85-264V input and 24V output ELC-PS01 380-480V input and 24V output PSS25F 100-240 Vac input and 24 Vdc output PSS60F 380-480 Vac input and 24 Vdc output PSS60F 1 1 1 1 1 1 1 V6-T1-30 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Accessories 1 Device Fans DS7-FAN-032 Description For Use With ... Std. Pack Catalog Number Device fan for increasing the load cycle (more starts per hour higher or longer ramp times exceeding 10 seconds. DS7-34...SX004... DS7-34...SX007... DS7-34...SX009... DS7-34...SX012... DS7-34...SX016... DS7-34...SX024... DS7-34...SX032... 1 off DS7-FAN-032 1 DS7-34...SX041... DS7-34...SX055... DS7-34...SX070... DS7-34...SX081... DS7-34...SX100... 1 off DS7-34...SX135... DS7-34...SX160... DS7-34...SX200... 1 off DS7-FAN-100 1 1 1 1 DS7-FAN-100 1 1 DS7-FAN-200 1 1 Note 1 NA Certification. Request filed for UL and CSA. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-31 1.1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Technical Data and Specifications DS7 Soft Start Controllers Rated Control Circuit Voltage 24 Vac/Vdc Voltage 110/230 Vac Voltage 24 Vdc DS7-340SX004N0-N DS7-342SX004N0-N DS7-34DSX004N0-D DS7-340SX007N0-N DS7-342SX007N0-N DS7-34DSX007N0-D DS7-340SX009N0-N DS7-342SX009N0-N DS7-34DSX009N0-D DS7-340SX012N0-N DS7-342SX012N0-N DS7-34DSX012N0-D IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C Ambient temperature (storage) C -25 to 55C -25 to 55C -25 to 55C -25 to 55C Altitude 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 1 Installation Vertical Vertical Vertical Vertical Protection class IP20 IP20 IP20 IP20 1 Protection class applies to the front and operator control and display elements. Protection type from all sides is IP00. With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all sides can be achieved sides can be achieved sides can be achieved sides can be achieved Busbar tag shroud Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Overvoltage category/ pollution degree II/2 II/2 II/2 II/2 Shock resistance 8g/11ms 8g/11ms 8g/11ms 8g/11ms Vibration resistance according to EN 60721-3-2 2M2 2M2 2M2 2M2 0.2 0.35 0.35 0.6 B B B B 1 1 1 1 1 1 Unit General Standards Certifications/marking Ambient temperature (operation) C 1 1 1 1 1 1 Mean heat dissipation at rated duty cycle 1 Radio interference W Dimensions (W x H x D) 1 1 1 1 1 1 1 1 1 1 1 DS7-340... and DS7-342... in (mm) 1.77 x 5.12 x 3.74 (45 x 130 x 95) 1.77 x 5.12 x 3.74 (45 x 130 x 95) 1.77 x 5.12 x 3.74 (45 x 130 x 95) 1.77 x 5.12 x 3.74 (45 x 130 x 95) DS7-34D... in (mm) 1.77 x 5.31 x 3.74 (45 x 135 x 95) 1.77 x 5.31 x 3.74 (45 x 135 x 95) 1.77 x 5.31 x 3.74 (45 x 135 x 95) 1.77 x 5.31 x 3.74 (45 x 135 x 95) DS7-340... lb (kg) 0.77 (0.35) 0.77 (0.35) 0.77 (0.35) 0.77 (0.35) DS7-342... lb (kg) 0.88 (0.40) 0.88 (0.40) 0.88 (0.40) 0.88 (0.40) DS7-34D... lb (kg) 0.90 (0.41) 0.90 (0.41) 0.90 (0.41) 0.90 (0.41) Rated operational voltage V 230-460 Vac 230-460 Vac 230-460 Vac 230-460 Vac Mains frequency Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Rated operation current AC 53 Ie 4 7 9 12 200V hp 0.75 1.5 2 3 230V hp 0.75 2 2 5 480V hp 2 3 5 10 Weight Main Circuit Motor Power Ratings 230V kW 0.75 1.5 2.2 3 400V kW 1.5 3 4 5.5 4A: AC53a; 3-5; 75-10 7A: AC53a; 3-5; 75-10 9A: AC53a; 3-5; 75-10 12A: AC53a; 3-5; 75-10 Overload cycle according to EN 60947-4-2 1 1 V6-T1-32 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1.1 Reduced Voltage Motor Starters Solid-State Controllers DS7 Soft Start Controllers, continued 1 Rated Control Circuit Voltage 24 Vac/Vdc Voltage 110/230 Vac Voltage 24 Vdc Unit DS7-340SX004N0-N DS7-342SX004N0-N DS7-34DSX004N0-D DS7-340SX007N0-N DS7-342SX007N0-N DS7-34DSX007N0-D DS7-340SX009N0-N DS7-342SX009N0-N DS7-34DSX009N0-D DS7-340SX012N0-N DS7-342SX012N0-N DS7-34DSX012N0-D 1 Wire Specifications Power terminals Single conductor--solid or stranded AWG 18-10 18-10 18-10 18-10 Terminal torque lb-in 11 11 11 11 1 1 Control signals Single conductor--solid or stranded Terminal torque 1 AWG 18-10 18-10 18-10 18-10 lb-in 11 11 11 11 Uimp 1.2/ 50_s 4 kV 4 kV 4 kV 4 kV 1 500 500 500 500 1 1 1 Power Section Rated impulse withstand voltage 1 Rated insulation voltage Control Commands--Vac/Vdc Supply voltage control board Us nominal Vac/Vdc 20.4-26.4 20.4-26.4 20.4-26.4 20.4-26.4 Current consumption at 24 Vac/Vdc mA 1.6 1.6 1.6 1.6 Pick-up voltage +17.3-+27 +17.3-+27 +17.3-+27 +17.3-+27 Drop-out voltage +3-0 +3-0 +3-0 +3-0 1 1 Relay Outputs Number of relays 1 (TOR) 1 (TOR) 1 (TOR) 1 (TOR) Maximum voltage Vac 250 250 250 250 Maximum current A 1A 1A 1A 1A Start ramp s 1-30 1-30 1-30 1-30 Stop ramp s 0-30 0-30 0-30 0-30 1 30-92% 30-92% 30-92% 30-92% 1 1 1 Soft Start Functions 1 Ramp times Initial voltage % line voltage DS7-342... DS7-340... 30-100% 30-100% 30-100% 30-100% DS7-34D... 30-92% 30-92% 30-92% 30-92% 1 1 Control Commands--Vac Supply voltage control board Us nominal Vac 102-253 102-253 102-253 102-253 Current consumption at 24 Vac/Vdc mA 4 4 4 4 Pick-up voltage Vac 102-230 102-230 102-230 102-230 Drop-out voltage Vac 0-28 0-28 0-28 0-28 1 (TOR) 1 (TOR) 1 (TOR) 1 (TOR) 1 1 1 Relay Outputs Number of relays Maximum voltage Vac 250 250 250 250 Maximum current A 3A 3A 3A 3A Start ramp s 1-30 1-30 1-30 1-30 Stop ramp s 1 1 Soft Start Functions 1 Ramp times Initial voltage % line voltage 0-30 0-30 0-30 0-30 30-92% 30-92% 30-92% 30-92% 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-33 1.1 1 1 1 1 1 1 1 1 Reduced Voltage Motor Starters Solid-State Controllers DS7 Soft Start Controllers, continued Rated Control Circuit Voltage 24 Vac/Vdc Voltage 110/230 Vac Voltage 24 Vdc DS7-340SX016N0-N DS7-342SX016N0-N DS7-34DSX016N0-D DS7-340SX024N0-N DS7-342SX024N0-N DS7-34DSX024N0-D DS7-340SX032N0-N DS7-342SX032N0-N DS7-34DSX032N0-D Standards IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking Certifications/marking UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick Unit General Ambient temperature (operation) C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C Ambient temperature (storage) C -25 to 55C -25 to 55C -25 to 55C Altitude 0-1000m, above 1000m de-rate linearly by 0-1000m, above 1000m de-rate linearly by 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2.5% of rated current per 100m to a maximum of 2.5% of rated current per 100m to a maximum of 2000m 2000m 2000m Installation Vertical Vertical Vertical 1 Protection class IP20 IP20 IP20 1 Protection class applies to the front and operator control and display elements. Protection type from all sides is IP00. With optional covers from the NZM range, protection type IP40 from all sides can be achieved With optional covers from the NZM range, protection type IP40 from all sides can be achieved With optional covers from the NZM range, protection type IP40 from all sides can be achieved 1 Busbar tag shroud Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) 1 Overvoltage category/ pollution degree II/2 II/2 II/2 1 Shock resistance 8g/11ms 8g/11ms 8g/11ms Vibration resistance according to EN 60721-3-2 2M2 2M2 2M2 0.8 1.1 1.5 B B B 1 1 1 1 1 1 Mean heat dissipation at rated duty cycle W Radio interference Dimensions (W x H x D) DS7-340... and DS7-342... in (mm) 1.77 x 5.91 x 4.65 (45 x 150 x 118) 1.77 x 5.91 x 4.65 (45 x 150 x 118) 1.77 x 5.91 x 4.65 (45 x 150 x 118) DS7-34D... in (mm) 1.77 x 5.91 x 4.65 (45 x 150 x 118) 1.77 x 5.91 x 4.65 (45 x 150 x 118) 1.77 x 5.91 x 4.65 (45 x 150 x 118) DS7-340... lb (kg) 0.88 (0.40) 0.88 (0.40) 0.88 (0.40) DS7-342... lb (kg) 0.99 (0.45) 0.99 (0.45) 0.99 (0.45) DS7-34D... lb (kg) 0.90 (0.41) 0.90 (0.41) 0.90 (0.41) Weight 1 Main Circuit Rated operational voltage V 230-460 Vac 230-460 Vac 230-460 Vac 1 Mains frequency Hz 50/60 Hz 50/60 Hz 50/60 Hz Rated operation current AC 53 Ie 16 24 32 10 1 1 1 1 1 Motor Power Ratings 200V hp 3 5 230V hp 5 7.5 10 480V hp 10 15 25 230V kW 4 5.5 7.5 400V kW 7.5 11 15 16A: AC53a; 3-5; 75-10 24A: AC53a; 3-5; 75-10 32A: AC53a; 3-5; 75-10 Overload cycle according to EN 60947-4-2 1 1 1 1 V6-T1-34 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 DS7 Soft Start Controllers, continued 1 Rated Control Circuit Voltage 24 Vac/Vdc Voltage 110/230 Vac Voltage 24 Vdc Unit DS7-340SX016N0-N DS7-342SX016N0-N DS7-34DSX016N0-D DS7-340SX024N0-N DS7-342SX024N0-N DS7-34DSX024N0-D DS7-340SX032N0-N DS7-342SX032N0-N DS7-34DSX032N0-D 1 1 Wire Specifications Power terminals Single conductor--solid or stranded AWG 18-6 18-6 18-6 1 Terminal torque lb-in 11 11 11 1 AWG 18-10 18-10 18-10 1 lb-in 11 11 11 1 Uimp 1.2/ 50_s 4 kV 4 kV 4 kV 500 500 500 Control Signals Single conductor--solid or stranded Terminal torque 1 Power Section Rated impulse withstand voltage Rated insulation voltage 1 1 Control Commands--Vac/Vdc Supply voltage control board Us nominal Vac/Vdc 20.4-26.4 20.4-26.4 20.4-26.4 Current consumption at 24 Vac/Vdc mA 1.6 1.6 1.6 Pick-up voltage +17.3-+27 +17.3-+27 +17.3-+27 Drop-out voltage +3-0 +3-0 +3-0 2 (TOR, Ready) 2 (TOR, Ready) 2 (TOR, Ready) 1 1 1 Relay Outputs Number of relays 1 Maximum voltage Vac 250 250 250 Maximum current A 1A 1A 1A Start ramp s 1-30 1-30 1-30 Stop ramp s 0-30 0-30 0-30 1 1 1 Soft Start Functions Ramp times 1 Initial voltage % line voltage DS7-342... 30-92% 30-92% 30-92% DS7-340... 30-100% 30-100% 30-100% DS7-34D... 30-92% 30-92% 30-92% 102-253 102-253 102-253 1 1 Control Commands--Vac Supply voltage control board Us nominal Vac 1 Current consumption at 102-253 Vac mA 4 4 4 Pick-up voltage Vac 102-230 102-230 102-230 Drop-out voltage Vac 0-28 0-28 0-28 1 2 (TOR, Run) 2 (TOR, Run) 2 (TOR, Run) 1 Relay Outputs Number of relays Maximum voltage Vac 250 250 250 Maximum current A 3A 3A 3A 1 1 Soft Start Functions Ramp times Start ramp s Stop ramp s Initial voltage % line voltage 1-30 1-30 1-30 0-30 0-30 0-30 30-92% 30-92% 30-92% 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-35 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers DS7 Soft Start Controllers, continued Rated Control Circuit DS7-340SX041N0-N DS7-342SX041N0-N DS7-34DSX041N0-D DS7-340SX055N0-N DS7-342SX055N0-N DS7-34DSX055N0-D DS7-340SX070N0-N DS7-342SX070N0-N DS7-34DSX070N0-D DS7-340SX081N0-N DS7-342SX081N0-N DS7-34DSX081N0-D Standards IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking Certifications/marking UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C Ambient temperature (storage) C -25 to 55C -25 to 55C -25 to 55C -25 to 55C Altitude 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 1 Installation Vertical Vertical Vertical Vertical Protection class IP20 IP20 IP20 IP20 1 Protection class applies to the front and operator control and display elements. Protection type from all sides is IP00. With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all sides can be achieved sides can be achieved sides can be achieved sides can be achieved Busbar tag shroud Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Overvoltage category/ pollution degree II/2 II/2 II/2 II/2 Shock resistance 8g/11ms 8g/11ms 8g/11ms 8g/11ms Vibration resistance according to EN 60721-3-2 2M2 2M2 2M2 2M2 7 10 13 18 B B B B in (mm) 3.66 x 6.89 x 5.47 (93 x 175 x 139) 3.66 x 6.89 x 5.47 (93 x 175 x 139) 3.66 x 6.89 x 5.47 (93 x 175 x 139) 3.66 x 6.89 x 5.47 (93 x 175 x 139) lb (kg) 3.97 (1.8) 3.97 (1.8) 3.97 (1.8) 3.97 (1.8) 1 1 1 1 1 1 Voltage 24 Vac/Vdc Voltage 110/230 Vac Voltage 24 Vdc Unit General Ambient temperature (operation) C 1 1 1 1 1 1 1 1 1 1 Mean heat dissipation at rated duty cycle W Radio interference Dimensions (W x H x D) DS7-340..., DS7-342... and DS7-34D... Weight DS7-340..., DS7-342... and DS7-34D... 1 Main Circuit Rated operational voltage V 230-460 Vac 230-460 Vac 230-460 Vac 230-460 Vac 1 Mains frequency Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Rated operation current AC 53 Ie 41 55 70 81 1 Motor Power Ratings 1 200V hp 10 15 20 25 230V hp 10 20 25 30 480V hp 30 40 50 60 1 1 1 230V kW 11 15 15 22 400V kW 22 30 37 45 41A: AC53a; 3-5; 75-10 55A: AC53a; 3-5; 75-10 70A: AC53a; 3-5; 75-10 81A: AC53a; 3-5; 75-10 Overload cycle according to EN 60947-4-2 1 1 1 1 V6-T1-36 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1.1 Reduced Voltage Motor Starters Solid-State Controllers DS7 Soft Start Controllers, continued 1 Rated Control Circuit Voltage 24 Vac/Vdc Voltage 110/230 Vac Voltage 24 Vdc Unit DS7-340SX041N0-N DS7-342SX041N0-N DS7-34DSX041N0-D DS7-340SX055N0-N DS7-342SX055N0-N DS7-34DSX055N0-D DS7-340SX070N0-N DS7-342SX070N0-N DS7-34DSX070N0-D DS7-340SX081N0-N DS7-342SX081N0-N DS7-34DSX081N0-D 1 Wire Specifications Power terminals Single conductor--solid or stranded AWG 12-2/0 12-2/0 12-2/0 12-2/0 Terminal torque lb-in 53-80 53-80 53-80 53-80 1 1 Control signals Single conductor--solid or stranded Terminal torque 1 AWG 18-10 18-10 18-10 18-10 lb-in 11 11 11 11 Uimp 1.2/ 50_s 4 kV 4 kV 4 kV 4 kV 1 500 500 500 500 1 1 1 Power Section Rated impulse withstand voltage 1 Rated insulation voltage Control Commands--24 Vac/Vdc Supply voltage control board Us nominal Vac/Vdc 20.4-26.4 20.4-26.4 20.4-26.4 20.4-26.4 Current consumption at 24 Vac/Vdc mA 65 65 65 65 Pick-up voltage +17.3-+27 +17.3-+27 +17.3-+27 +17.3-+27 Drop-out voltage +3-0 +3-0 +3-0 +3-0 1 1 Relay Outputs Number of relays 2 (TOR) 2 (TOR) 2 (TOR) 2 (TOR) Maximum voltage Vac 250 250 250 250 Maximum current A 1A 1A 1A 1A Start ramp s 1-30 1-30 1-30 1-30 Stop ramp s 0-30 0-30 0-30 0-30 1 30-92% 30-92% 30-92% 30-92% 1 1 1 Soft Start Functions 1 Ramp times Initial voltage % line voltage DS7-342... DS7-340... 30-100% 30-100% 30-100% 30-100% DS7-34D... 30-92% 30-92% 30-92% 30-92% 1 1 Control Commands--110-230 Vac Supply voltage control board Us nominal Vac 102-253 102-253 102-253 102-253 Current consumption at 24 Vac/Vdc mA 14 14 14 14 Pick-up voltage Vac 102-230 102-230 102-230 102-230 Drop-out voltage Vac 0-28 0-28 0-28 0-28 2 (TOR) 2 (TOR) 2 (TOR) 2 (TOR) 1 1 1 Relay Outputs Number of relays Maximum voltage Vac 250 250 250 250 Maximum current A 3A 3A 3A 3A Start ramp s 1-30 1-30 1-30 1-30 Stop ramp s 1 1 Soft Start Functions 1 Ramp times Initial voltage % line voltage 0-30 0-30 0-30 0-30 30-92% 30-92% 30-92% 30-92% 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-37 1.1 1 Reduced Voltage Motor Starters Solid-State Controllers DS7 Soft Start Controllers, continued Rated Control Circuit DS7-340SX100N0-N DS7-342SX100N0-N DS7-34DSX100N0-D DS7-340SX135N0-N DS7-342SX135N0-N DS7-34DSX135N0-D DS7-340SX160N0-N DS7-342SX160N0-N DS7-34DSX160N0-D DS7-340SX200N0-N DS7-342SX200N0-N DS7-34DSX200N0-D Standards IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking IEC/EN 60947-4-2; GB14048.6; UL508; CSA-C22.2 No 0-M91; CSA-C22.2 No 14-05 CE marking Certifications/marking UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick UL/CE/CSA/C-Tick 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C 0 to 40C, above 40C de-rate linearly by 1% of rated current per Celsius to 60C Ambient temperature (storage) C -25 to 55C -25 to 55C -25 to 55C -25 to 55C Altitude 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 0-1000m, above 1000m de-rate linearly by 2.5% of rated current per 100m to a maximum of 2000m 1 Installation Vertical Vertical Vertical Vertical Protection class IP20 IP20 IP20 IP20 1 Protection class applies to the front and operator control and display elements. Protection type from all sides is IP00. With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM With optional covers from the NZM range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all range, protection type IP40 from all sides can be achieved sides can be achieved sides can be achieved sides can be achieved Busbar tag shroud Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Back of hand and finger-proof (from front face) Overvoltage category/ pollution degree II/2 II/2 II/2 II/2 Shock resistance 8g/11ms 8g/11ms 8g/11ms 8g/11ms Vibration resistance according to EN 60721-3-2 2M2 2M2 2M2 2M2 25 24 30 42 B B B B in (mm) 3.66 x 6.89 x 5.47 (93 x 175 x 139) 4.25 x 8.46 x 7.01 (108 x 215 x 178) 4.25 x 8.46 x 7.01 (108 x 215 x 178) 4.25 x 8.46 x 7.01 (108 x 215 x 178) lb (kg) 3.97 (1.8) 8.16 (3.7) 8.16 (3.7) 8.16 (3.7) 1 1 1 1 1 1 Voltage 24 Vac/Vdc Voltage 110/230 Vac Voltage 24 Vdc Unit General Ambient temperature (operation) C 1 1 1 1 1 1 1 1 1 1 Mean heat dissipation at rated duty cycle W Radio interference Dimensions (W x H x D) DS7-340..., DS7-342... and DS7-34D... Weight DS7-340..., DS7-342... and DS7-34D... 1 Main Circuit Rated operational voltage V 230-460 Vac 230-460 Vac 230-460 Vac 230-460 Vac 1 Mains frequency Hz 50/60 Hz 50/60 Hz 50/60 Hz 50/60 Hz Rated operation current AC 53 Ie 100 135 160 200 1 Motor Power Ratings 1 200V hp 30 40 50 60 230V hp 30 50 60 75 480V hp 75 100 125 150 1 1 1 230V kW 30 30 45 55 400V kW 55 75 90 110 100A: AC53a; 3-5; 75-10 135A: AC53a; 3-5; 75-10 160A: AC53a; 3-5; 75-10 200A: AC53a; 3-5; 75-10 Overload cycle according to EN 60947-4-2 1 1 1 1 V6-T1-38 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1.1 Reduced Voltage Motor Starters Solid-State Controllers DS7 Soft Start Controllers, continued 1 Rated Control Circuit Voltage 24 Vac/Vdc Voltage 110/230 Vac Voltage 24 Vdc Unit DS7-340SX100N0-N DS7-342SX100N0-N DS7-34DSX100N0-D DS7-340SX135N0-N DS7-342SX135N0-N DS7-34DSX135N0-D DS7-340SX160N0-N DS7-342SX160N0-N DS7-34DSX160N0-D DS7-340SX200N0-N DS7-342SX200N0-N DS7-34DSX200N0-D 1 Wire Specifications Power terminals Single conductor--solid or stranded AWG 12-2/0 12-350 kcmil 12-350 kcmil 12-350 kcmil Terminal torque lb-in 53-80 44-123 44-123 44-123 1 1 Control signals Single conductor--solid or stranded Terminal torque 1 AWG 18-10 18-10 18-10 18-10 lb-in 11 11 11 11 Uimp 1.2/ 50_s 4 kV 4 kV 4 kV 4 kV 1 500 500 500 500 1 1 1 Power Section Rated impulse withstand voltage 1 Rated insulation voltage Control Commands--24 Vac/Vdc Supply voltage control board Us nominal Vac/Vdc 20.4-26.4 20.4-26.4 20.4-26.4 20.4-26.4 Current consumption at 24 Vac/Vdc mA 65 65 65 65 Pick-up voltage +17.3-+27 +17.3-+27 +17.3-+27 +17.3-+27 Drop-out voltage +3-0 +3-0 +3-0 +3-0 1 1 Relay Outputs Number of relays 2 (TOR) 2 (TOR) 2 (TOR) 2 (TOR) Maximum voltage Vac 250 250 250 250 Maximum current A 1A 1A 1A 1A Start ramp s 1-30 1-30 1-30 1-30 Stop ramp s 0-30 0-30 0-30 0-30 1 30-92% 30-92% 30-92% 30-92% 1 1 1 Soft Start Functions 1 Ramp times Initial voltage % line voltage DS7-342... DS7-340... 30-100% 30-100% 30-100% 30-100% DS7-34D... 30-92% 30-92% 30-92% 30-92% 1 1 Control Commands--110-230 Vac Supply voltage control board Us nominal Vac 102-253 102-253 102-253 102-253 Current consumption at 24 Vac/Vdc mA 14 14 14 14 Pick-up voltage Vac 102-230 102-230 102-230 102-230 Drop-out voltage Vac 0-28 0-28 0-28 0-28 2 (TOR) 2 (TOR) 2 (TOR) 2 (TOR) 1 1 1 Relay Outputs Number of relays Maximum voltage Vac 250 250 250 250 Maximum current A 3A 3A 3A 3A Start ramp s 1-30 1-30 1-30 1-30 Stop ramp s 1 1 Soft Start Functions 1 Ramp times Initial voltage % line voltage 0-30 0-30 0-30 0-30 30-92% 30-92% 30-92% 30-92% 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-39 1.1 1 1 Reduced Voltage Motor Starters Solid-State Controllers Dimensions Approximate Dimensions in Inches (mm) Frame 1 Frame 2 1 1 5.12 (130.0) 1 4.80 (122.0) 5.90 (150.0) 4.92 (125.0) 5.51 (140.0) 1 1 1 1 4 x M4 1.38 (35.0) 4 x M4 3.74 (95.0) 1.38 (35.0) 1.77 (45.0) Catalog Numbers 4.65 (118.0) 1.77 (45.0) Catalog Numbers 1 DS7-340SX004N0-N DS7-342SX004N0-N DS7-340SX016N0-N DS7-342SX016N0-N DS7-340SX007N0-N DS7-342SX007N0-N DS7-340SX024N0-N DS7-342SX024N0-N 1 DS7-340SX009N0-N DS7-342SX009N0-N DS7-340SX032N0-N DS7-342SX032N0-N DS7-340SX012N0-N DS7-342SX012N0-N 1 1 Frame 2--SmartWire-DT Frame 1--SmartWire-DT 1 1 5.12 (130.0) 1 1 4.80 (122.0) 4 x M4 1 3.74 (95.0) 5.60 (150.0) 2 x M4 1.38 (35.0) 1 Catalog Numbers 1.77 (45.0) 4.96 (126.0) 1.38 (35.0) 1.77 (45.0) Catalog Numbers DS7-34DSX004N0-D DS7-34DSX009N0-D DS7-34DSX016N0-D DS7-34DSX007N0-D DS7-34DSX012N0-D DS7-34DSX024N0-D DS7-34DSX032N0-D 1 1 1 1 1 1 1 1 1 V6-T1-40 5.51 (140.0) 4.65 (118.0) 4.05 (103.0) 1 1 4.92 (125.0) Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Controllers 1.1 Frame 3--SmartWire-DT and Standard (Non SmartWire-DT) 1 1.18 (30.0) 1.18 (30.0) 1 6.14 (156.0) 1.58 (40.0) PE 1 0.89 (22.5) 1 1 6.89 (175.0) 6.34 (161.0) 1 5.08 (129.0) 1 1 1 PE 3.66 (93.0) 0.89 (22.5) 1.38 (35.0) 1 5.47 (139.0) DS7-...-D 1 Catalog Numbers DS7-340SX041N0-N DS7-342SX041N0-N DS7-34DSX041N0-D DS7-340SX055N0-N DS7-342SX055N0-N DS7-34DSX055N0-D DS7-340SX070N0-N DS7-342SX070N0-N DS7-34DSX070N0-D DS7-340SX081N0-N DS7-342SX081N0-N DS7-34DSX081N0-D DS7-340SX100N0-N DS7-342SX100N0-N DS7-34DSX100N0-D 1 1 1 1 Frame 4--SmartWire-DT and Standard (Non SmartWire-DT) 1.18 (30.0) 1 1.18 (30.0) 1 PE 0.89 (22.5) 1.58 (40.0) 7.68 (195.0) 1 1 1 8.46 (215.0) 1 7.87 (200.0) 1 6.22 (158.0) 1 1 1 PE 4.25 (108.0) 0.59 (15.0) 1 7.01 (178.0) 2.07 (52.5) 1 DS7-...-D 1 Catalog Numbers DS7-342SX135N0-N DS7-340SX135N0-N DS7-34DSX135N0-D DS7-342SX160N0-N DS7-340SX160N0-N DS7-34DSX160N0-D DS7-342SX200N0-N DS7-340SX200N0-N DS7-34DSX200N0-D Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1 1 V6-T1-41 1.2 1 Reduced Voltage Motor Starters Solid-State Starters Contents Solid-State Starters Description 1 Page Solid-State Starters Type S611, Solid-State Soft Starters . . . . . . . . Type S801+, Soft Starters . . . . . . . . . . . . . . . . Type S811+, Soft Starters with DIM . . . . . . . . 1 1 V6-T1-43 V6-T1-60 V6-T1-76 1 1 1 1 1 1 1 Product Overview 1 Type S611 Type S801+ Type S811+ The S611 soft starter is a powerful combination of performance capability, application flexibility, and the industry's best user interface experience. Eaton's S801+ line of reduced voltage soft starters is very compact, multi-functional, easy to install and easy to program. Designed to control acceleration and deceleration of three-phase motors, the line is available for current ranges from 11A to 1000A applications, and is suitable for mounting in motor control centers or in enclosed control (NEMA Type 1, 4, 4X and 12) applications. Eaton's S811+ offers all the popular features of the S801+ and adds enhanced functionality with the new DIM (Digital Interface Module), communications, metering, monitoring and diagnostics capabilities. 1 1 1 1 1 1 1 1 1 Designed to control acceleration and deceleration of three-phase motors, the line is available for current ranges from 26A through 414A applications. The S611 has integrated bypass and overload protection. The S611 is available as a component for panel mounting or in enclosed control--NEMA Type 1, 12, 3R, 4, 4X. Eaton's line of S811+ reduced voltage soft starters is very compact, multifunctional, easy to install and easy to set operating parameters. Designed to control the acceleration and deceleration of three-phase motors up to 690V, the line is available from 11A to 1000A. 1 1 1 1 1 1 1 1 1 V6-T1-42 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com The S811+ is designed to be a complete package, combining the silicon controlled rectifiers (SCRs), bypass contactor and overload in one, very compact unit. The S811+ is available as a component for panel mounting, in motor control centers or in enclosed control (NEMA Type 1, 3R, 4, 4X, 7/9 and 12). Reduced Voltage Motor Starters Solid-State Starters 1.2 Contents Type S611, Solid-State Soft Starter Description Type S611, Solid-State Soft Starters Communications . . . . . . . . . . . . . . . . . . . . . . . . Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features and Benefits . . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . Instructional Leaflets . . . . . . . . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement Parts . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S801+, Soft Starters . . . . . . . . . . . . . . . . . . . Type S811+, Soft Starters with DIM . . . . . . . . . . . Page V6-T1-44 V6-T1-45 V6-T1-48 V6-T1-51 V6-T1-51 V6-T1-51 V6-T1-52 V6-T1-53 V6-T1-54 V6-T1-55 V6-T1-58 V6-T1-60 V6-T1-76 1 1 1 1 1 1 1 1 1 1 1 Type S611, Solid-State Soft Starters Product Description Application Description Eaton revolutionized the reduced voltage control marketplace with its advanced feature set and user-friendly user interface module to enhance system performance and reduce commissioning times. The S611 adds enhanced functionality with network communications, metering, monitoring and diagnostics capabilities. Designed to control the acceleration and deceleration of three-phase motors, the S611 soft starter uses Silicon Controlled Rectifiers (SCRs) to control the voltage to soft start and soft stop the motor. After the motor is started, internal run bypass contactors close, resulting in the motor running directly across-the-line. The built-in solid-state overload protects the motor from overload conditions with sophisticated algorithms that model true motor heating, resulting in better motor protection and fewer nuisance trips. Advanced protective and diagnostic features reduce downtime. The Eaton line of S611 reduced voltage soft starters is multi-functional, easy to install and easy to program. Designed to control the acceleration and deceleration of three-phase motors up to 600V, the line is available from 26 amps through 414 amps. The S611 is designed to be a complete package combining the SCRs, bypass contactor and overload in one unit. A voltage ramp start or current limit start is available. Kick start is available in either starting mode. The soft stop option allows for a ramp stop time that is longer than the coast to stop time. The pump control option provides a smooth transition for starting and stopping a motor and eliminating the "waterhammer" effect that can damage pipes, valves and pumps. The S611 offers an impressive array of advanced protective features. Not only are the protective features selectable, but many offer variable settings allowing the user to fine tune the soft starter to meet specific system requirements. The S611 has an easy to use User Interface Module (UI) that allows the user to configure the device and to read system parameters and values. The UI includes an LED display and keypad to scroll through the various parameters. The UI allows the user to modify control parameters, enable or disable protections, set communication variables, monitor system values such as line voltages and currents, and access the fault queue. User Interface Module (UI) 1 1 1 1 1 1 The UI can be removed from the S611 and remote mounted. Kits are available to door mount the UI, enabling users to safely configure, commission, monitor and troubleshoot the system at the electrical panel without opening the enclosure door. This will help eliminate the possibility of an arc flash incident. 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-43 1.2 1 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Communications The S611 has built-in communication capabilities through two communications ports to connect the soft starter to a variety of networks, including Modbus (resident), DeviceNetTM, PROFIBUS(R), and Ethernet. The S611 communication parameters can be configured with the UI or through the Fieldbus. Advanced communication configuration settings provide the system integrator with powerful tools to facilitate system optimization. 1 1 Network Communications Reference Description Catalog Number Modbus communication adapter without I/O C441M Modbus communication adapter with 120 Vac I/O C441N Modbus communication adapter with 24 Vdc I/O C441P 1 DeviceNet communication adapter with 120 Vac I/O C441K DeviceNet communication adapter with 24 Vdc I/O C441L 1 PROFIBUS communication adapter with 120 Vac I/O C441S PROFIBUS communication adapter with 24 Vdc I/O C441Q 1 Ethernet IP/Modbus TCP communication adapter with 120 Vac I/O C441R Ethernet IP/Modbus TCP communication adapter with 24 Vdc I/O C441T Communication adapter C440-COM-ADP 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V6-T1-44 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Operation 1 Starting and Stopping Modes The S611 has a variety of starting and stopping methods to provide superior performance in the most demanding applications. The motor can be started in either Voltage Ramp Start or Current Limit Start mode. Kick Start and Soft Stop are available within both starting modes. Voltage Ramp Start Provides a voltage ramp to the motor resulting in a constant torque increase. The most commonly used form of soft start, this start mode allows you to set the initial torque value and the duration of the ramp to full voltage conditions. Bypass contactors close after ramp time. 1 1 1 Adjustable initial torque 0-85% of locked rotor torque Adjustable ramp time 0.5-180 seconds (can be extended with factory modification) 1 1 1 1 1 Starting Characteristics--Ramp Start Bypass Kick Start Torq 1 Bypass Rated Voltage 1 100% 1 100% Speed Torque Voltage Ramp 1 1 Initial Torque 1 Soft Start Time tr Kick Start Time Start Run Time (Seconds) Current Limit Start Limits the maximum current available to the motor during the start phase. This mode of soft starting is used when it becomes necessary to limit the maximum starting current due to long start times or to protect the motor. This start Start 1 Run Time (Seconds) 1 1 mode allows you to set the maximum starting current as a percentage of locked rotor current and the duration of the current limit. Bypass contactors close after current limit time. 1 Maximum current of 0-85% locked rotor current Adjustable ramp time 0.5-180 seconds (can be extended with factory modification) 1 1 1 1 Starting Characteristics--Current Limit Start Bypass Bypass Kick Start Torq 1 100% 1 1 Speed Current Initial Torque 100% 1 1 Soft Start Time Kick Start Time Start Run Time (Seconds) 1 Start Run 1 Time (Seconds) Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-45 1.2 1 1 1 1 1 1 Selectable feature in both Voltage Ramp Start and Current Limit Start modes. Provides a current and torque "kick" for 0 to 2.0 seconds. This provides greater initial current to develop additional torque to breakaway a high friction load. 1 1 0-85% of locked rotor torque 0-2.0 seconds duration Starting Characteristics--Kick Start 100% Locked Rotor Torque 1 Solid-State Starters Kick Start 1 1 Reduced Voltage Motor Starters Run 1 Kick Start 1 Ramp Time (Seconds) 1 1 Soft Stop 1 Allows for a controlled stopping of a load. Used when a stop-time that is greater than the coast-to-stop time is desired. Often used with high friction loads where a sudden stop may cause system or load damage. 1 1 1 1 Coast to Stop (Speed) 100% 1 Soft Stop Ramp (Voltage) Speed 1 Stop time = 0-60 seconds Starting Characteristics--Soft Stop 1 1 Soft StopTime 1 1 Run 1 Soft Stop Time (Seconds) 1 1 1 V6-T1-46 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Pump Control Option This option is intended to reduce the potential for water hammer in a centrifugal pump system by using a starting and stopping algorithm developed for pump control. Upon a start command, the speed of the motor is increased, under the control of the S611 soft starter microprocessor, to achieve a gentle start. After the speed has reached its nominal value, the bypass contactors close and the pump operates as with any other starter. 1 Upon a stop command, the bypass contactors are opened and the motor speed is decreased in a tapered manner, to gradually slow the flow until the motor is brought to a stop. 1 1 1 1 Pump Control Option 1 1 Coast to Stop Speed 100% 1 1 tr Run Start ts 1 Soft Pump Stop 1 Time (Seconds) 1 Edge and Level Sensing Control Edge or Level Sensing is selected with the Start Control parameter in the Advanced Configuration Menu. Factory default is Level Sensing. Edge Sensing Level Sensing Edge sensing requires 120 Vac power be momentarily applied to the Start terminal (with the Permissive terminal 120 Vac) to initiate a start under all conditions. After a stop or fault occurs, the 120 Vac must be reapplied to the start terminal before another start can occur. This control configuration should be used when restarting of the motor after a fault or stop must be supervised manually or as a part of a control scheme. The cycling of 120 Vac power to the Permissive terminal before starting is required regardless of the position of the auto reset parameter. Level sensing will enable a motor to restart after a fault is cleared without cycling 120V AC to the Permissive terminal as long as: 1 1 Note: If the auto reset feature is used, CAUTION must be exercised to assure that any restart occurs in a safe manner. 1 1 1 Permissive terminal is supplied with 120 Vac The auto reset parameter is set to enabled All faults have cleared or have been reset 1 1 1 This control configuration should be used where it is desirable to restart a motor after a fault without additional manual or automatic control. An example of this condition would be on a remote pumping station where it is desirable to automatically restart a pump after a power outage without operator intervention. 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-47 1.2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solid-State Starters Features and Benefits 1 1 Reduced Voltage Motor Starters The User Interface Module (UI) provides an intuitive, easy-to-use human interface with powerful configuration capabilities to maximize system performance Door or device mounted UI enables users to safely configure, commission, monitor and troubleshoot the system at the electrical panel without opening the enclosure door, eliminating the possibility of an arc flash incident System operating parameters can be monitored enterprise-wide through a communications network. Increase uptime by providing data for process management and preventive diagnostics Run bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs. Bypass contactors directly connect the motor to the line and improves system efficiency by reducing internal power losses Internal solid-state overload protection provides accurate current measurement and trip settings. Sophisticated algorithms solve a series of differential equations that model true motor heating and cooling, resulting in superior motor overload protection while minimizing nuisance trips. Advanced selectable protective features safeguard the motor and system against a variety of system faults Internal run bypass contactors and overload protection eliminate the need for additional devices, reducing enclosure sizes minimizing installation and wiring time and reducing overall assembly size and cost Wide range of overload FLA settings (50-100% of rated frame current) and a selectable trip class (5-30) offers users the flexibility to fine tune the starter to match specific application requirements Variable ramp times and torque control settings provide unlimited starting configurations, allowing for maximum application flexibility Kick-start feature enables soft starting of high friction loads Soft stop control for applications where an abrupt stop of the load is not acceptable Pump control option with sophisticated pump algorithms on both starting and stopping that minimize the pressure surges that cause water hammer. The pump control option will maximize the life of the pump and piping systems while minimizing the downtime caused by system failure Six SCRs control all three motor phases, providing smooth acceleration and deceleration performance Soft acceleration and deceleration reduces wear on belts, gears, chains, clutches, shafts and bearings Reduce the peak inrush current's stress on the power system Minimize peak starting torque to diminish mechanical system wear and damage 120 Vac control voltage enhances ease of connections The S611 lends itself to serviceability. The PCBs and contactors can be replaced in the field Protective Features All protective features can be configured, enabled or disabled with the UI or through the communications network. Motor Overload The S611 includes electronic overload protection as standard. The overload meets applicable requirements for a motor overload protective device. The overload protects the motor from over heat conditions with the use of sophisticated algorithms that model true motor heating, resulting in superior motor protection and fewer nuisance trips. The S611 calculates a thermal memory value. A 100% value represents the maximum safe temperature of the motor. When the thermal memory value reaches 100%, an overload trip will occur removing power to the motor. Upon trip, the S611 stores the calculated motor heating value and will not allow a motor re-start until the motor has cooled. This feature ensures the motor will not be damaged by repeated overload trip, reset and re-start cycles. The thermal memory value can be monitored through the UI or the communications network. The thermal memory value can be of great use in determining an impending overload trip condition. Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs halting the process. Costly system downtime can be avoided. The trip current is adjusted to match the specific application requirements by entering the motor nameplate full load current rating and trip class. The FLA adjustment includes a 2 to 1 adjustment range. The overload trip class is adjustable from class 5 through class 30. The overload is ambient temperature compensated meaning its trip characteristics will not vary with changes in ambient temperature. The overload protection can be enabled, disabled, or disabled on start. 1 V6-T1-48 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Short Circuit The use of a short circuit protective device in coordination with the S611 is required in branch motor circuits by most electrical codes. Short circuit coordination ratings with both fuses and Eaton molded case circuit breakers are available providing customers with design flexibility. The S611 has short circuit coordination ratings as an open component, an enclosed starter, and in a motor control center. The short circuit ratings can go up to 100KA. Reduced Voltage Motor Starters Solid-State Starters Jam Excessive current and torque up to locked rotor levels can occur in a jam condition. The condition can result in stress and damage to the motor, load, mechanical system, and the electrical distribution system. Jam protection prevents the stress and damage from a jam during normal run. After the motor is started, a current greater than 300% FLA setting will cause the starter to trip on a jam fault. Stall Excessive current and torque up to locked rotor levels can occur in a stall condition. The condition can lead to an overload trip and result in stress and damage to the motor, load, mechanical system, and the electrical distribution system. Stall protection prevents stress and damage to a motor that has not come up to speed, or stalled after the soft start time. The S611 will trip to protect the system in the event that the motor did not get to the rated speed in the defined soft start period. A current greater than 200% FLA at the end of the soft start period will cause the starter to trip on a stall fault. Pole Over Temperature High ambient temperatures, extended ramp times and high duty cycle conditions may cause the S611 power pole conductors to reach a temperature that exceeds their thermal rating. The S611 is equipped with sensors that monitor the temperature of the power poles. Over temperature protection occurs if the device's thermal capacity is exceeded. The soft starter will trip in over temperature conditions, preventing device failure. The device pole temperature value can be monitored through the UI or the communications network. This feature can be of use in determining an impending over temperature trip condition. Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs, halting the process. Costly system shutdown can be avoided. Phase Loss Loss of a phase can cause a significant increase in the current drawn in the remaining two phases. Phase loss can lead to motor damage before an eventual overload trip occurs. Phase loss is typically an indication of a failure in the electrical distribution system. The S611 will detect a phase loss and trip if any phase current drops below a preset value. The phase loss trip level is adjustable from 0% to 100% of the average of the other two phase levels with an adjustable trip delay of 0.1 to 60 seconds. Phase Imbalance Phase current or voltage imbalance can cause a significant increase in the current drawn in the remaining two phases. Phase imbalance can lead to motor damage before an eventual overload trip. Phase imbalance is typically an indication of a failure in the electrical distribution system or the motor. The S611 will detect both current and voltage phase imbalances and trip if any phase becomes imbalanced as compared to the average of the other two phases. The phase current imbalance trip level is adjustable from 0% to 100% of the average of the current in the other two phases with an adjustable trip delay of 0.1 to 60 seconds. The phase voltage imbalance trip level is adjustable from 0% to 100% of the average of the voltage in the other two phases with an adjustable trip delay of 0.1 to 60 seconds. Reset Mode The S611 can be set up for automatic or manual reset on trip. The manual reset mode requires the operator to physically press the RESET button located on the soft starter. The overload can be manually reset through the UI or through the communications network. The automatic reset mode allows the soft starter to be automatically reset as soon as the trip condition is no longer present. With the automatic reset mode, after the fault is no longer present, the motor will be restarted as soon as a valid start signal is present. Phase Reversal The S611 can determine if the proper line phase sequence is present by default. The device will trip if the line phase sequence is something other than A-B-C. The S611 can be configured to operate under reversed phase conditions (A-C-B). Shorted SCR Detection The S611 monitors the operation of the power poles and will trip under a shorted SCR condition. 1.2 Low Current Low current conditions can be a result of a loss of load or a failure in the mechanical system. The S611 has low current protection that will trip if the average RMS current falls below a preset value. The low current protection can be programmed as a percent of motor FLA from 0% to 100%. Low Voltage Low voltage conditions can result from disturbances in the electrical power distribution system. Low voltage conditions can cause a malfunction and damage to electrical equipment. The S611 has low voltage protection that will trip if the average RMS voltage falls below a preset value. The low voltage protection can be programmed as a percent of nominal voltage from 1% to 99% with a trip delay of 0.1 to 60 seconds. High Voltage High voltage conditions can result from disturbances in the electrical power distribution system. High voltage conditions can cause malfunctions or failures of electrical equipment. The S611 has high voltage protection that will trip if the average RMS voltage is greater than a preset value. The high voltage protection can be programmed as a percent of nominal voltage from 101% to 120% with a trip delay of 0.1 to 60 seconds. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Open SCR Detection The S611 monitors the operation of the power poles and will trip under an open SCR condition. 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-49 1.2 1 1 1 1 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Monitoring Capabilities The S611 has an impressive array of system monitoring capabilities that allow users to access real time process and diagnostic data. This data can be viewed at the device with the UI or through a communications network. Data over a communications network can provide valuable insight into the condition of the equipment and processes. Maintenance and production personnel can monitor critical operational and maintenance data from a central control station that can be located far away from the production facility. Process data can be monitored to determine system anomalies that may indicate a need for preventive maintenance or an Impeding failure. Adjustments made through the communications network can reduce costs by minimizing the time traveling to the location where the motor controls are located. When faults do occur, real time fault data can assist maintenance in troubleshooting and planning repair resources. Remote reset signals can be given to tripped devices without the need for manual intervention by maintenance personnel. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Average Line Current Provides the average of the three phase RMS line currents in amps, accurate to within 2%. Current data can be used to indicate a need for maintenance. Increased currents in a fixed load application can indicate a reduction in system efficiencies and performance, signifying system maintenance is due. Average Pole Current Provides the average of the three phase RMS pole currents in amps, accurate to within 2%. The pole current is the current through the soft starter. The line and pole current will be identical in in-line applications, and will differ in inside-the-delta applications. Average Line Current as a % FLA Provides the average RMS line current as a percentage of the S611 FLA setting. Three-Phase Line Currents Provides three RMS phase line currents in amps, accurate to within 2%. Imbalances or changes in the relative phase current to one another can indicate anomalies in the motor or electrical distribution system. 1 1 1 1 V6-T1-50 Three-Phase Pole Currents Provides three RMS phase pole currents in amps, accurate to within 2%. The pole current is the current through the soft starter. The line and pole current will be identical in in-line applications. Three-Phase Line Voltages Provides the individual RMS three phase line voltages. Imbalances or changes in the relative phase voltage to one another can indicate anomalies in the motor or electrical distribution system. Voltage can be used to monitor electrical distribution system performance. Warnings, alarms and system actions to low or high voltage conditions can be implemented. Pole Temperature Increases in pole temperature are caused by increases in ambient temperature, start/ stop times and start duty cycles. Changes in pole temperatures represent a change in system operating conditions. Identifying unexpected operating conditions or changes can prompt maintenance and aid in process evaluation activities. Power Monitoring S611 can monitor power and it can be displayed on the UI. Start Count Number of starts are stored in the device and can be displayed using field bus. Percent Thermal Memory Provides the real time calculated thermal memory value. The S611 calculates thermal memory value. A 100% value represents the maximum safe temperature of the motor. When the thermal memory value reaches 100%, an overload trip will occur, removing power to the motor. The thermal memory value can be of great use in determining an impending overload trip Condition. Alarms can be implemented in the process monitoring system warning of an Impending trip before a trip occurs, halting the process. Costly system downtime can be avoided. Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters Diagnostics Fault Queue Current fault and a fault queue containing the last nine system faults can be read through the UI or communications network. Fault identification can minimize troubleshooting time and cost and prevent arc flash incidents. The fault queue can be remotely accessed through a communications network to assist in planning maintenance resources. 30 different faults can be identified by the S611. Control Status The S611 provides data that represents system conditions that can be read through the UI or the communications network. This data identifies the status of the system and the control commands the system is requesting of the S611. This can be used for advanced Troubleshooting and system integration activities. 1.2 1 Field Serviceability In the case of maintenance, the S611 provides easy access and replacement of key components including control board and internal bypass contactors-- significantly increasing its service life. If a component ever needs to be replaced, this straightforward operation can be completed by an enduser without the need to call in an outside service technician or engineer. These components are stocked and available for order and quick fulfillment--ensuring your operation continues with minimal downtime. 1 1 1 1 1 1 1 1 1 1 Standards and Certifications IEC 60947-4-2 UL listed CSA certified (3211 06) 1 1 1 1 Instructional Leaflets 1 Instruction Manual: MN03902011E Quick Start Guide: MN03901003E 1 Catalog Number Selection 1 S611 Soft Starters 1 S 611 B 125 N 3 S 1 S = Soft Starter 1 S = Standard soft starter A B C D E F 1 Number of Poles 3 = Three-pole device 611 = Non-combination soft starter Frame Size = 52-77 Amps = 99-125 Amps = 156-180 Amps = 242 Amps = 302-361 Amps = 414 Amps 1 Options N = No options P = Pump control 052 = 52A 065 = 65A 077 = 77A 099 = 99A 125 = 125A 156 = 156A 1 1 Ampere Rating 180 = 180A 242 = 242A 302 = 302A 361 = 361A 414 = 414A 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-51 1.2 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Product Selection Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide guidelines on what the soft starter is capable of. If the application falls under these categories, you can use these charts. For other applications, or when a question arises, consult with your local Eaton Representative or call the Eaton Technical Resource Center. 1 1 1 1 Horsepower Ratings Note: Always refer to motor plate FLA and ensure that the motor plate FLA is equal to or lower than the maximum current value in the tables. S611 Standard Duty--300% Current for 15 Seconds, 115% Continuous Maximum Current (Amps) Horsepower Rating 208V 240V 480V 600V Catalog Number 52 15 15 40 50 S611A052N3S 1 65 20 20 50 60 S611A065N3S 77 25 25 60 75 S611A077N3S 1 99 30 30 75 100 S611B099N3S 125 40 40 100 125 S611B125N3S 156 50 60 125 150 S611C156N3S 1 180 60 60 150 150 S611C180N3S 242 75 75 200 250 S611D242N3S 1 302 100 100 250 300 S611E302N3S 361 125 150 300 350 S611E361N3S 1 414 150 150 350 450 S611F414N3S 1 1 1 Standard Duty Plus--350% FLA for 30 Seconds, 115% Continuous 1 Maximum Current (Amps) Horsepower Rating 208V 240V 480V 600V Catalog Number 52 15 15 40 50 S611A052N3S 1 65 20 20 50 60 S611A065N3S 71 20 25 60 75 S611A077N3S 1 99 30 30 75 100 S611B099N3S 119 40 40 100 125 S611B125N3S 156 50 60 125 150 S611C156N3S 1 180 60 60 150 150 S611C180N3S 242 75 75 200 250 S611D242N3S 1 302 100 100 250 300 S611E302N3S 361 125 150 300 350 S611E361N3S 1 407 150 150 350 400 S611F414N3S 1 1 1 1 1 1 1 1 1 V6-T1-52 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Note: Always refer to motor plate FLA and ensure that the motor plate FLA is equal to or lower than the maximum current value in the tables. S611 1 1 Heavy Duty--500% FLA for 30 Seconds, 125% Continuous 1 Maximum Current (Amps) Horsepower Rating 208V 240V 480V 600V Catalog Number 49 15 15 40 50 S611A052N3S 83 25 30 60 75 S611B099N3S 142 40 60 125 150 S611C156N3S 225 75 75 200 200 S611D242N3S 256 75 100 200 250 S611E361N3S 285 100 125 250 300 S611F414N3S 1 1 1 1 1 Severe Duty--600% FLA for 30 Seconds, 125% Continuous 1 Maximum Current (Amps) Horsepower Rating 208V 240V 480V 600V Catalog Number 41 10 15 30 40 S611A052N3S 69 20 30 60 60 S611B099N3S 117 30 50 100 125 S611C180N3S 187 60 75 150 200 S611D242N3S 213 75 75 150 200 S611E361N3S 238 75 100 200 250 S611F414N3S 1 1 1 1 1 1 Accessories 1 Optional Accessory Kits Description S611 Current Rating Accessory Kit Part Number User interface remote mounting kit --3.28 ft (1m) 52-414A S611-RMK-100 User interface remote mounting kit--6.56 ft (2m) 52-414A S611-RMK-200 User interface remote mounting kit--9.84 ft (3m) 52-414A S611-RMK-300 User interface communication cable--3.28 ft (1m) 52-414A D77E-QPIP100 User interface communication cable--6.56 ft (2m) 52-414A D77E-QPIP200 User interface communication cable--9.84 ft (3m) 52-414A D77E-QPIP300 Lug kit--mechanical 52-77A S611-LUG-M01 99-125A S611-LUG-M02 156-242A S611-LUG-M03 302-414A S611-LUG-M04 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-53 1.2 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Options Pump Control For pump control option, change the 8th digit in the Catalog Number to P, as in S611XXXP3S. 1 Replacement Parts 1 S611 Replacement Components Description Part Number User interface S611-KEYPAD User interface communication cable--0.25m (0.82 ft) D77E-QPIP25 Control board assembly--52A standard S611-PCB-052S 1 Control board assembly--65A standard S611-PCB-065S Control board assembly--77A standard S611-PCB-077S 1 Control board assembly--99A standard S611-PCB-099S Control board assembly--125A standard S611-PCB-125S Control board assembly--156A standard S611-PCB-156S 1 Control board assembly--180A standard S611-PCB-180S Control board assembly--242A standard S611-PCB-242S 1 Control board assembly--302A standard S611-PCB-302S Control board assembly--361A standard S611-PCB-361S 1 Control board assembly--414A standard S611-PCB-414S Control board assembly--52A pump S611-PCB-052P Control board assembly--65A pump S611-PCB-065P 1 Control board assembly--77A pump S611-PCB-077P Control board assembly--99A pump S611-PCB-099P 1 Control board assembly--125A pump S611-PCB-125P Control board assembly--156A pump S611-PCB-156P 1 Control board assembly--180A pump S611-PCB-180P Control board assembly--242A pump S611-PCB-242P Control board assembly--302A pump S611-PCB-302P 1 Control board assembly--361A pump S611-PCB-361P Control board assembly--414A pump S611-PCB-414P 1 Frame A/B CT S611-CT-AB Frame C/D CT S611-CT-CD Frame E/F CT S611-CT-EF Contactor assembly--52-180A C25DNY172 Contactor assembly--242-414A C25DNY173 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V6-T1-54 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1.2 Reduced Voltage Motor Starters Solid-State Starters Technical Data and Specifications 1 Soft Starters--S611 1 S611 Soft Starter (Partial Catalog Number) Description S611A052 S611A065 S611A072 S611B099 1 Max. current capacity A 52 65 77 99 FLA range A 26-52 32.5-65 38.5-77 48-99 1 Width inch (mm) 11.58 (294) 11.58 (294) 11.58 (294) 11.58 (294) 1 Height inch (mm) 19.45 (494) 19.45 (494) 19.45 (494) 19.45 (494) Depth inch (mm) 7.46 (189) 7.46 (189) 7.46 (189) 7.46 (189) Weight lb (kg) 24 (11) 24 (11) 24 (11) 24 (11) 1 10M 10M 10M 10M 1 Insulating voltage V 660 660 660 660 Ramp time range Seconds 0.5-180 0.5-180 0.5-180 0.5-180 1 Vibration resistance--non-operating g 3g up to 242A units, 2g on 302A to 414A units 3g up to 242A units, 2g on 302A to 414A units 3g up to 242A units, 2g on 302A to 414A units 3g up to 242A units, 2g on 302A to 414A units 1 Vibration resistance--operating g 1 1 1 1 Shock resistance g 15g up to 242A units, 5g on 302A to 414A units 15g up to 242A units, 5g on 302A to 414A units 15g up to 242A units, 5g on 302A to 414A units 15g up to 242A units, 5g on 302A to 414A units 1 Dimensions 1 General Information Bypass mechanical lifespan Electrical Information 1 1 Operating voltage V 130-600 130-600 130-600 130-600 Operating frequency Hertz 47-63 47-63 47-63 47-63 Overload setting (frame) % FLA 50-100 50-100 50-100 50-100 5, 10, 20, 30 5, 10, 20, 30 5, 10, 20, 30 5, 10, 20, 30 1 1 1 1 14-2/0 14-2/0 14-2/0 14-2/0 Lug Lug Lug Lug 1 1 Trip class 1 1 Cabling Capacity (IEC 947) Number of conductors Wire sizes AWG Type of connectors 1 Control Wiring Wire sizes AWG Number of conductors 22-12 22-12 22-12 22-12 2 (or one 12-14 AWG) 2 (or one 12-14 AWG) 2 (or one 12-14 AWG) 2 (or one 12-14 AWG) 1 Torque requirements lb-in 3.5 3.5 3.5 3.5 Maximum size AWG 12 12 12 12 1 Voltage range (120V 10%) V 108-132 108-132 108-132 108-132 Steady state current A 0.375 0.375 0.375 0.375 1 Inrush current A 0.5 0.5 0.5 0.5 Ripple % 1 1 1 1 1 Voltage AC--maximum V 120 120 120 120 Voltage DC--maximum V 24 24 24 24 1 Amps--maximum A 3 3 3 3 1 Temperature--operating C -20 to 50C -20 to 50C -20 to 50C -20 to 50C 1 Temperature--storage C -40 to 85C -40 to 85C -40 to 85C -40 to 85C Altitude Meters <2000m, derate 0.5% per 100m >2000m <2000m, derate 0.5% per 100m >2000m <2000m, derate 0.5% per 100m >2000m <2000m, derate 0.5% per 100m >2000m Humidity % <95% non-condensing <95% non-condensing <95% non-condensing <95% non-condensing Control Power Requirements 1 Relays (1) Class A and C Environment Operating position Vertical, line side up Vertical, line side up Vertical, line side up Vertical, line side up Pollution degree IEC947-1 3 3 3 3 6000 6000 6000 6000 Impulse withstand voltage IEC947-4-1 V Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1 1 1 1 V6-T1-55 1.2 1 Reduced Voltage Motor Starters Solid-State Starters Soft Starters--S611, continued S611 Soft Starter (Partial Catalog Number) 1 Description S611B125 S611C156 S611C180 S611D242 Max. current capacity A 125 156 180 242 1 FLA range A 62.5-125 78-156 90-180 120-242 Width inch (mm) 11.58 (294) 11.58 (294) 11.58 (294) 11.58 (294) 1 Height inch (mm) 19.45 (494) 20.83 (529) 20.83 (529) 20.83 (529) Depth inch (mm) 7.46 (189) 8.37 (213) 8.37 (213) 8.37 (213) 1 Weight lb (kg) 24 (11) 33 (15) 33 (15) 38 (17) 10M 10M 10M 10M Insulating voltage V 660 660 660 660 Ramp time range Seconds 0.5-180 0.5-180 0.5-180 0.5-180 1 Vibration resistance--non-operating g 3g up to 242A units, 2g on 302A to 414A units 3g up to 242A units, 2g on 302A to 414A units 3g up to 242A units, 2g on 302A to 414A units 3g up to 242A units, 2g on 302A to 414A units 1 Vibration resistance--operating g 1 1 1 1 Shock resistance g 15g up to 242A units, 5g on 302A to 414A units 15g up to 242A units, 5g on 302A to 414A units 15g up to 242A units, 5g on 302A to 414A units 15g up to 242A units, 5g on 302A to 414A units 1 1 1 1 Dimensions General Information Bypass mechanical lifespan Electrical Information 1 Operating voltage V 130-600 130-600 130-600 130-600 Operating frequency Hertz 47-63 47-63 47-63 47-63 1 Overload setting (frame) % FLA 50-100 50-100 50-100 50-100 5, 10, 20, 30 5, 10, 20, 30 5, 10, 20, 30 5, 10, 20, 30 1 1 Trip class Cabling Capacity (IEC 947) 1 Number of conductors 1 Type of connectors 1 1 Wire sizes AWG 1 1 1 2-600 kcmil 2-600 kcmil 2-600 kcmil 2-600 kcmil Lug Lug Lug Lug 22-12 22-12 22-12 22-12 2 (or one 12-14 AWG) 2 (or one 12-14 AWG) 2 (or one 12-14 AWG) 2 (or one 12-14 AWG) Control Wiring Wire sizes AWG Number of conductors Torque requirements lb-in 3.5 3.5 3.5 3.5 1 Maximum size AWG 12 12 12 12 1 Voltage range (120V 10%) V 108-132 108-132 108-132 108-132 Steady state current A 0.375 0.375 0.375 0.375 1 Inrush current A 0.5 0.5 0.5 0.5 Ripple % 1 1 1 1 V 120 120 120 120 1 Control Power Requirements Relays (1) Class A and C 1 Voltage AC--maximum Voltage DC--maximum V 24 24 24 24 1 Amps--maximum A 3 3 3 3 1 1 1 Environment Temperature--operating C -20 to 50C -20 to 50C -20 to 50C -20 to 50C Temperature--storage C -40 to 85C -40 to 85C -40 to 85C -40 to 85C Altitude Meters <2000m, derate 0.5% per 100m >2000m <2000m, derate 0.5% per 100m >2000m <2000m, derate 0.5% per 100m >2000m <2000m, derate 0.5% per 100m >2000m Humidity % <95% non-condensing <95% non-condensing <95% non-condensing <95% non-condensing Vertical, line side up Vertical, line side up Vertical, line side up Vertical, line side up 3 3 3 3 6000 6000 6000 6000 1 Operating position 1 Impulse withstand voltage IEC947-4-1 Pollution degree IEC947-1 V 1 V6-T1-56 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Soft Starters--S611, continued 1 S611 Soft Starter (Partial Catalog Number) Description S611E302 S611E361 S611F414 Max. current capacity A 302 361 414 FLA range A 151-302 180.5-361 207-414 1 inch (mm) 17.56 (446) 17.56 (446) 17.56 (446) 1 1 Dimensions Width Height inch (mm) 31.15 (791) 31.15 (791) 31.15 (791) Depth inch (mm) 9.54 (242) 9.54 (242) 9.54 (242) Weight lb (kg) 86 (39) 86 (39) 102 (46) 10M 10M 10M V 660 660 660 1 1 General Information Bypass mechanical lifespan Insulating voltage 1 Ramp time range Seconds 0.5-180 0.5-180 0.5-180 1 Vibration resistance--non-operating g 3g up to 242A units, 2g on 302A to 414A units 3g up to 242A units, 2g on 302A to 414A units 3g up to 242A units, 2g on 302A to 414A units 1 Vibration resistance--operating g 1 1 1 Shock resistance g 15g up to 242A units, 5g on 302A to 414A units 15g up to 242A units, 5g on 302A to 414A units 15g up to 242A units, 5g on 302A to 414A units 1 1 Electrical Information Operating voltage V 130-600 130-600 130-600 Operating frequency Hertz 47-63 47-63 47-63 Overload setting (frame) % FLA 50-100 50-100 50-100 5, 10, 20, 30 5, 10, 20, 30 5, 10, 20, 30 Trip class 1 1 1 Cabling Capacity (IEC 947) Number of conductors Wire sizes AWG Type of connectors 2 2 2 2-600 kcmil 2-600 kcmil 2-600 kcmil Lug Lug Lug 1 1 Control Wiring Wire sizes AWG Number of conductors 22-12 22-12 22-12 2 (or one 12-14 AWG) 2 (or one 12-14 AWG) 2 (or one 12-14 AWG) 1 1 Torque requirements lb-in 3.5 3.5 3.5 Maximum size AWG 12 12 12 1 Voltage range (120V 10%) V 108-132 108-132 108-132 Steady state current A 0.75 0.75 0.75 1 Inrush current A 1 1 1 Ripple % 1 1 1 Control Power Requirements 1 1 Relays (1) Class A and C Voltage AC--maximum V 120 120 120 Voltage DC--maximum V 24 24 24 Amps--maximum A 3 3 3 1 1 1 Environment Temperature--operating C -20 to 50C -20 to 50C -20 to 50C Temperature--storage C -40 to 85C -40 to 85C -40 to 85C Altitude Meters <2000m, derate 0.5% per 100m >2000m <2000m, derate 0.5% per 100m >2000m <2000m, derate 0.5% per 100m >2000m Humidity % <95% non-condensing <95% non-condensing <95% non-condensing Operating position Vertical, line side up Vertical, line side up Vertical, line side up Pollution degree IEC947-1 3 3 3 6000 6000 6000 Impulse withstand voltage IEC947-4-1 V 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-57 1.2 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Dimensions Approximate Dimensions in inches (mm) A and B Frame 2.76 (70.0) 4.33 (110.0) 2.76 (70.0) 7.43 (188.6) 4.21 (107.0) 1 1 1 1 19.47 (494.5) 1 1 1 18.30 (464.7) 11.58 (294.2) 1 1 1 1 1 1 1 1 3.15 (80.0) 3.54 (90.0) O 0.39 (10.0) 8 Places 3.15 (80.0) C and D Frame 2.76 (70.0) 4.33 (110.0) 8.57 (217.6) 2.76 (70.0) 5.20 (132.0) 1 1 1 1 21.01 (533.6) 1 18.30 (464.7) 1 1 11.58 (294.2) 1 1 1 1 1 3.15 (80.0) V6-T1-58 3.54 (90.0) 3.15 (80.0) O 0.39 (10.0) 8 Places Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Approximate Dimensions in inches (mm) 1 E and F Frame 5.00 (127.0) 6.10 (155.0) 1 9.50 (241.3) 5.00 (127.0) 1 6.81 (172.9) 1 1 1 1 29.69 (754.1) 1 22.13 (562.0) 1 17.56 (446.1) 1 1 1 5.00 (127.0) 6.10 (155.0) 5.00 (127.0) 1 O 0.53 (13.5) 8 Places 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-59 1.2 1 Reduced Voltage Motor Starters Solid-State Starters Contents Type S801+, Soft Starters Description 1 Type S611, Solid-State Soft Starters . . . . . . . . . . . Type S801+, Soft Starters Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Benefits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . . User Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . . Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Type S811+, Soft Starters with DIM . . . . . . . . . . . 1 1 1 1 1 1 1 1 1 Type S801+, Soft Starters 1 Product Description Application Description Eaton's S801+ line of reduced voltage soft starters is very compact, multifunctional, easy to install and easy to program. Designed to control acceleration and deceleration of three-phase motors, the line is available for current ranges from 11A all the way through 1000A applications, and is suitable for mounting in motor control centers or in enclosed control (NEMA 1, 4, 4X and 12) applications. The S801+ line of soft starters is designed to be the smallest, most compact soft starter in the market today. With this small size, it can easily fit in place of existing soft starter designs, wyedelta starters or across-theline NEMA and IEC starters. This feature allows easy retrofits of existing motor control centers or enclosures, and saves the expense of replacing existing structure or adding a new one to house a soft starter. 1 1 1 1 1 1 1 The product is designed to work with three-phase motors in a delta (three-lead) configuration. The S801+ works with all motors from fractional horsepower up to motors requiring 1000A of steady-state current. The built-in overload (in ranges from 11-1000A) and run bypass contactor make installation and setup quick and easy. The overload also offers some advanced protective functions to give additional motor protection. 1 1 1 1 1 1 1 1 1 1 1 V6-T1-60 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Page V6-T1-43 V6-T1-61 V6-T1-63 V6-T1-63 V6-T1-63 V6-T1-63 V6-T1-63 V6-T1-64 V6-T1-66 V6-T1-67 V6-T1-68 V6-T1-72 V6-T1-72 V6-T1-76 Reduced Voltage Motor Starters Solid-State Starters 1.2 Operation 1 Overload Functionality Overtemperature Protects the device from overheating. Starter will shut down at 100C. Jam Selectable protective feature, unit trips to prevent damage to motor during normal run. Stall Selectable protective feature, unit trips to protect system in event motor can not get to rated speed in the defined ramp period. Phase Loss Selectable protective feature, trips under voltage loss condition to any phase. Phase Reversal Selectable protective feature, trips when phase rotation is something other than A-B-C. Kick Start Selectable feature that provides a current "kick" of up to 550% of full load current for 0 to 2.0 seconds. This provides the additional torque required at startup to break free a motor. Current Limit Start Limits the maximum current available to the motor during the startup phase. Ramp Start Provides a constant increase in torque to the motor. Shorted SCR Detection Monitors for shorted SCR in the power poles. Soft Stop Allows for a controlled stopping of a frictional load. 1 1 1 1 1 1 1 Starting Characteristics 1 Kick Start Provides an initial boost of current to the motor to help overcome motor inertia and begin motor rotation. 1 0-85% of locked rotor torque 0-2.0 seconds duration 1 1 Starting Characteristics--Kick Start 1 100% Locked Rotor Torque 1 1 1 1 Run 1 Kick Start 1 Ramp Time (Seconds) Ramp Start The most commonly used form of soft start. This allows you to set the initial torque value (of the ramp) and then raises it to full voltage conditions. 1 1 Adjustable initial torque = 0-85% of locked rotor torque Adjustable ramp time = 0.5-180 seconds 1 1 1 1 Locked Rotor Torque Starting Characteristics--Ramp Start 1 100% 1 1 Run Initial Torque 1 1 Time (Seconds) Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-61 1.2 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Current Limit This mode of soft starting is used when it becomes necessary to limit the maximum starting current due to long start times or to protect the motor. Maximum current of 0-85% locked rotor current Adjustable ramp time = 0.5-180 seconds 1 1 Starting Characteristics--Current Limit 1 1 Max. Allowed Current 1 Run 100% FLA 1 1 Time (Seconds) 1 1 1 1 1 Soft Stop Used when an extended coast-to-rest period is desired. Often used with high friction loads where a sudden stop may cause system or product damage. Stop time = 0-60 seconds Starting Characteristics--Soft Stop 1 Run 1 1 1 1 Ramp 1 Time (Seconds) 1 1 1 1 1 1 1 1 1 V6-T1-62 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters Features 1.2 Benefits Built-in overload protection Built-in run bypass contactor Adjustable ramp times Adjustable torque control Adjustable kick start control Programmable overload settings, 31-100% (3.2:1) of rated current for the unit Physically fits in place of most NEMA and IEC starters Easy to use control interface module Soft stop control Multiple trip class settings (5, 10, 20 and 30) Six SCR control Optional CIM door mount kit for safety Optional IP20 protection Reduced wear on belts, gears, chains, clutches, shafts and bearings Allows for controlling the inrush current to the motor Reduced inrush current leads to more stable power grid and can lower peak demand charges Less shock to product on conveyor lines and material handling gear 24 Vdc control enhances personnel and equipment safety 1 1 1 1 1 1 1 Standards and Certifications 1 IEC 947 compliant EN 60947-4-2 CSA certification cULus listed (File No. E202571) CE marked CSA elevator (2411 01) 1 1 1 1 1 1 User Manuals 1 A comprehensive user manual is available and can be downloaded free of charge from www.eaton.com by performing a document search for MN03900002E. 1 1 1 Catalog Number Selection S801+ Open Soft Starters 1 12 1 S 801+ N66 N 3 S 1 S = Soft starter 801+ = Non-combination soft starter S = Standard soft starter N37 = N66 = R10 = R13 = T18 = T24 = T30 = U36 = U42 = Ampere Rating 37A U50 = 66A V36 = 105A V42 = 135A V50 = 180A V65 = 240A V72 = 304A V85 = 360A V10 = 420A 3 500A 360A 420A 500A 650A 720A 850A 1000A Options N = Standard 1 1 Number of Poles 3 = Three-pole device 1 1 1 1 Notes 1 S801+T_, S801+U_ and S801+V_ units require lug kits found on Page V6-T1-66. 2 All units require a 24 Vdc power supply found on catalog Page V6-T1-66, or equivalent. 3 S801+U50N35 unit does not have IEC certification. 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-63 1.2 1 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Product Selection Standard Duty Ratings The table below is the base ratings for the soft starter. The tables included in this catalog are meant to be a reference table for different applications, but to match a unit to your exact application, consult with your local Eaton representative or call our Technical Resource Center. Standard Duty Ratings Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature Soft start 1 Full voltage 300% 30 sec. 3 50C 500% 10 sec. 3 50C Wye-delta 350% 20 sec. 3 50C 1 80% RVAT 480% 20 sec. 2 50C 65% RVAT 390% 20 sec. 3 50C 1 50% RVAT 300% 20 sec. 4 50C 1 Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide 1 1 1 1 S801+ guidelines on what the soft starter is capable of. If the application falls under these categories, you can use these charts. For other applications, or when a question arises, consult with your local Eaton representative or call our Technical Resource Center. Standard Duty--15 Second Ramp, 300% Current Limit at 40C, Inline Connection Three-Phase Motors 1 kW Rating (50 Hz) hp Rating (60 Hz) 200V 230V 460V 575-600V 1 Max. Current 1 Frame Size N 37 10 18.5 18.5 10 10 10 10 25 20 1 66 18.5 30 37 20 15 20 20 50 40 230V 380-400V 440V 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.15SF Catalog Number 30 30 S801+N37N3S 60 50 S801+N66N3S 1.0SF Frame Size R 1 1 105 30 55 59 30 25 40 30 75 60 100 75 S801+R10N3S 135 40 63 80 40 30 50 40 100 75 125 100 S801+R13N3S 51 90 110 60 50 60 60 150 125 150 150 S801+T18N3S Frame Size T 1 180 240 75 110 147 75 60 75 75 200 150 200 200 S801+T24N3S 1 304 90 160 185 100 75 100 100 250 200 300 250 S801+T30N3S 1 360 110 185 220 125 100 150 125 300 250 350 300 S801+U36N3S 420 129 220 257 150 125 175 150 350 300 450 350 S801+U42N3S 500 150 257 300 150 150 200 150 400 350 500 450 S801+U50N3S 1 Frame Size U 1 1 Frame Size V 360 110 185 220 125 100 150 125 300 250 350 300 S801+V36N3S 1 420 129 220 257 150 125 175 150 350 300 450 350 S801+V42N3S 500 150 257 300 150 150 200 150 400 350 500 450 S801+V50N3S 1 650 200 355 425 250 200 250 200 500 450 600 500 S801+V65N3S 1 720 220 400 450 -- -- 300 250 600 500 700 600 S801+V72N3S 850 257 475 500 -- -- 350 300 700 600 900 700 S801+V85N3S 1 1000 277 525 550 -- -- 400 350 800 700 900 800 S801+V10N3S Note 1 S801+U50N3S does not have IEC certification. 1 1 1 V6-T1-64 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1.2 Reduced Voltage Motor Starters Solid-State Starters Severe Duty Ratings The table below is the base ratings for the soft starter. The tables included in this catalog are meant to be a reference table for different applications, but to match a unit to your exact application, consult with your local Eaton representative or call our Technical Resource Center. 1 1 Severe Duty Ratings Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature Soft start 450% 30 sec. 4 50C Full voltage 500% 10 sec. 10 50C Wye-delta 350% 65 sec. 3 50C 80% RVAT 480% 25 sec. 4 50C 65% RVAT 390% 40 sec. 4 50C 50% RVAT 300% 60 sec. 4 50C Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings where 1 1 1 1 1 over 300%. Example: 35second ramp, 5 starts per hour, 350% current limit at 40C ambient. the ramp time is over 30 seconds, and/or the number of starts per hour exceeds 4, and/or the current limit set is 1 1 1 S801+ Severe Duty-->30 Second Ramp, >300% Current Limit 1 Three-Phase Motor kW Rating (50 Hz) Max. Current hp Rating (60 Hz) 200V 230V 380-400V 440V 1.0SF 230V 1.15SF 1.0SF 460V 1.15SF 1.0SF 575V 1.15SF 1.0SF 1.15SF Catalog Number Frame Size N 22 5.5 10 11 5 5 7-1/2 5 15 10 20 15 S801+N37N3S 42 11 18.5 22 10 10 15 10 30 25 40 30 S801+N66N3S 1 1 1 1 Frame Size R 65 15 30 33 15 15 20 15 50 40 50 50 S801+R10N3S 80 22 40 45 25 20 30 25 60 50 75 60 S801+R13N3S Frame Size T 115 33 59 63 30 30 40 30 75 75 100 100 S801+T18N3S 150 45 80 90 50 40 50 50 100 100 150 125 S801+T24N3S 192 55 100 110 60 50 75 60 150 125 200 150 S801+T30N3S Frame Size U 1 1 1 1 240 75 110 147 75 60 75 75 200 150 200 200 S801+U36N3S 305 90 160 185 100 75 100 100 250 200 300 250 S801+U42N3S 365 110 185 220 125 100 150 125 300 250 350 300 S801+U50N3S 1 1 1 Frame Size V 240 75 110 147 75 60 75 75 200 150 200 200 S801+V36N3S 305 90 160 185 100 75 100 100 250 200 300 250 S801+V42N3S 365 110 185 220 125 100 150 125 300 250 350 300 S801+V50N3S 420 129 220 257 150 125 150 150 350 300 450 350 S801+V65N3S 480 147 257 295 150 150 200 150 400 350 500 450 S801+V72N3S 525 160 280 335 150 150 200 150 450 350 500 450 S801+V85N3S 600 185 315 375 200 150 250 200 500 450 600 500 S801+V10N3S 1 1 1 1 1 Note 1 S801+U50N3S unit does not have IEC certification. 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-65 1.2 1 1 1 Solid-State Starters Accessories Lug Kits S801+T_, S801+U_ and S801+V_ soft starters each have different lug options based on your wiring needs. 1 1 Reduced Voltage Motor Starters Lug Kit Lug Kits S801+ Catalog Number 1 Each lug kit contains three lugs that can be mounted on either the load or line side. S801+T_, S801+U_ 1 1 Description Kits Required Catalog Number 2 cable connections, 4 AWG to 1/0 cable 2 EML22 1 cable connection, 4/0 to 500 kcmil cable EML23 2 cable connections, 4/0 to 500 kcmil cable EML24 1 cable connection, 2/0 to 300 kcmil cable EML25 2 cable connections, 2/0 to 300 kcmil cable 1 S801+V_ 1 1 2 cable connections, 4/0 to 500 kcmil cable EML26 2 EML28 4 cable connections, 4/0 to 500 kcmil cable EML30 6 cable connections, 4/0 to 500 kcmil cable EML32 4 cable connections, 2/0 to 300 kcmil cable EML33 1 1 1 1 Power Supplies 24 Vdc power supply that can be used with the S801+ SSRV or as a stand-alone device. 1 Power Supplies 1 Description 1 1 1 1 1 1 1 85-264 Vac input 24 Vdc output 360-575 Vac input 24 Vdc output Catalog Number PSG240E PSG240F Lug Cover Kits Replacement covers for the S801+T_ and S801+U_ soft starters are available in case of damage to the existing covers. IP20 Kits Lug Cover Kits Description Catalog Number Lug cover S801+T_, S801+U_ EML27 Lug cover S801+V_ EML34 IP20 Kits Description Catalog Number S801+N_ SS-IP20-N S801+R_ SS-IP20-R S801+T_ and S801+U_ SS-IP20-TU S801+V_ SS-IP20-V Surge Suppressors The surge suppressor can mount on either the line or load side of the soft starter. It is designed to clip the line voltage (or load side induced voltage). Surge Suppressor 1 1 Surge Suppressors Description Catalog Number 600V MOV for S801+_ units EMS39 690V MOV for S801+_ units EMS41 1 1 Note 1 The EML33 does not have a CSA listing. 1 1 1 V6-T1-66 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters Mounting Plates The mounting plates are designed to help make it easy to install or retrofit the soft starter into enclosures and MCCs. The soft starter can be mounted onto the plate prior to installation. The mounting plate is designed with tear drop mounting holes for easier installation. Mounting Plates Vibration Plates The vibration plates allow the soft starter to be applied in high shock and vibration applications. The vibration plate allows vibration up to 5g and shock in up to 40g. The soft starter is mounted onto the vibration plate prior to installation in the panel. Adapter Plates The adapter plate allows customers to retrofit a S801+V_ soft starter with the S801+U_ soft starter. Description Description Catalog Number S801+N_ EMM13N S801+N_ EMM14N S801+R_ EMM13R S801+R_ EMM14R S801+T_ and S801+U_ EMM13T S801+T_ and S801+U_ EMM14T S801+V_ EMM13V S801+V_ EMM14V Control Interface Module The Control Interface Module (CIM) is available as a replacement part. Description Catalog Number Adapter plates EMM13U Control Wire Connector Control Wire Connector Description Catalog Number 12-pin, 5 mm pitch connector EMA75 for control wiring 1 1 1 Adapter Plates Vibration Plates Catalog Number 1.2 1 CIM Description Catalog Number 1 Blank cover (filler) EMA68 CIM for standard unit EMA71 1 Panel mounting kit 3 ft cable EMA69A 5 ft cable EMA69B 8 ft cable EMA69C 10 ft cable EMA69D 1 1 1 1 1 Options 1 Cooling Fan Kit The EMM18 cooling fan kit mounts on either side of any frame size S801+ soft starter to provide additional printed circuit board cooling in high ambient operating temperatures. 1 1 1 1 Cooling Fan Kit Description Catalog Number Fan kit EMM18 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-67 1.2 Reduced Voltage Motor Starters Solid-State Starters 1 Technical Data and Specifications 1 Soft Starters--S801+ Description S801+N37N3S S801+N66N3S S801+R10N3S S801+R13N3S 1 Max. current capacity 37 66 105 135 1 Bypass mechanical lifespan 10M 10M 10M 10M 1 Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g Operating voltage 200-600V 200-600V 200-600V 200-600V Operating frequency 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz 1 Overload setting 30-100% 30-100% 30-100% 30-100% Trip class 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 1 Cabling Capacity (IEC 947) Number of conductors 1 1 1 1 1 Wire sizes 14-2 14-2 14-4/0 14-4/0 Type of connectors Box lug Box lug Box lug Box lug Wire sizes in AWG 22-14 22-14 22-14 22-14 Number of conductors (stranded) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) Torque requirements in lb-in 3.5 3.5 3.5 3.5 Solid, stranded or flexible max. size in mm2 3.31 3.31 3.31 3.31 1 1 1 1 1 1 1 General Information Electrical Information Control Wiring (12-Pin) Control Power Requirements 1 Voltage range (24V 10%) 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 Steady-state current amps 1.0 1.0 1.0 1.0 1 Inrush current amps 10 10 10 10 Ripple 1% 1% 1% 1% 1 Relays (1) Class A and C 1 Voltage AC--maximum 240 240 240 240 Voltage DC--maximum 120 120 120 120 1 Amps--maximum 3 3 3 3 Environment -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C 1 Temperature--operating 1 Temperature--storage -50 to 70C -50 to 70C -50 to 70C -50 to 70C Altitude <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing 1 1 Operating position Any Any Any Any Pollution degree IEC947-1 3 3 3 3 1 Impulse withstand voltage IEC947-4-1 6000V 6000V 6000V 6000V 1 1 1 1 1 V6-T1-68 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Soft Starters--S801+, continued 1 Description S801+T18N3S S801+T24N3S S801+T30N3S S801+U36N3S 12 Max. current capacity 180 240 304 360 1 1 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g Operating voltage 200-600V 200-600V 200-600V 200-600V Operating frequency 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz 1 1 1 Electrical Information Overload setting 30-100% 30-100% 30-100% 30-100% Trip class 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 1 or 2 1 or 2 1 or 2 1 or 2 1 1 Cabling Capacity (IEC 947) Number of conductors Wire sizes 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit Wire sizes in AWG 22-14 22-14 22-14 22-14 Number of conductors (stranded) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) Torque requirements in lb-in 3.5 3.5 3.5 3.5 Solid, stranded or flexible max. size in mm2 3.31 3.31 3.31 3.31 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 1 1 1 Control Wiring (12-Pin) 1 1 1 Control Power Requirements Voltage range (24V 10%) Steady-state current amps 1.0 1.0 1.0 1.0 Inrush current amps 10 10 10 10 Ripple 1% 1% 1% 1% 240 240 240 240 1 1 1 Relays (1) Class A and C Voltage AC--maximum 1 Voltage DC--maximum 120 120 120 120 Amps--maximum 3 3 3 3 Temperature--operating -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C 1 Temperature--storage -50 to 70C -50 to 70C -50 to 70C -50 to 70C Altitude <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m 1 Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing 1 Environment Operating position Any Any Any Any Pollution degree IEC947-1 3 3 3 3 Impulse withstand voltage IEC947-4-1 6000V 6000V 6000V 6000V 1 1 1 Notes 1 801+U50N3S unit does not have IEC certification. 2 UL recognized component. 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-69 1.2 1 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Soft Starters--S801+, continued Description S801+U42N3S S801+U50N3S 1 S801+V36N3S S801+V42N3S Max. current capacity 420 500 360 420 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds 1 Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g 1 Electrical Information Operating voltage 200-600V 200-600V 200-600V 200-600V Operating frequency 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz 1 Overload setting 30-100% 30-100% 30-100% 30-100% Trip class 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 1 Cabling Capacity (IEC 947) 2, 4 or 6 1 1 1 Number of conductors 1 or 2 1 or 2 2, 4 or 6 Wire sizes 4 AWG to 500 kcmil 4 AWG to 500 kcmil 2/0 to 500 kcmil 2/0 to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit 22-14 Control Wiring (12-Pin) 1 Wire sizes in AWG 22-14 22-14 22-14 Number of conductors (stranded) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 1 Torque requirements in lb-in 3.5 3.5 3.5 3.5 Solid, stranded or flexible max. size in mm2 3.31 3.31 3.31 3.31 Voltage range (24V 10%) 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 Steady-state current amps 1.0 1.0 1.4 1.4 1 Inrush current amps 10 10 10 10 Ripple 1% 1% 1% 1% 1 Relays (1) Class A and C Voltage AC--maximum 240 240 240 240 1 Voltage DC--maximum 120 120 120 120 1 Amps--maximum 3 3 3 3 Environment -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C 1 1 Control Power Requirements 1 Temperature--operating 1 Temperature--storage -50 to 70C -50 to 70C -50 to 70C -50 to 70C Altitude <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing 1 Operating position Any Any Any Any Pollution degree IEC947-1 3 3 3 3 1 Impulse withstand voltage IEC947-4-1 6000V 6000V 6000V 6000V 1 Note 1 801+U50N3S unit does not have IEC certification. 1 1 1 1 1 1 V6-T1-70 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 1.2 Reduced Voltage Motor Starters Solid-State Starters Soft Starters--S801+, continued 1 Description S801+V50N3S S801+V65N3S S801+V72N3S S801+V85N3S S801+V10N3S 2 Max. current capacity 500 650 720 850 1000 1 1 Dimensions Width in inches (mm) 11.03 (280.2) 11.03 (280.2) 11.03 (280.2) 11.03 (280.2) 11.03 (280.2) Height in inches (mm) 16.57 (420.8) 16.57 (420.8) 16.57 (420.8) 16.57 (420.8) 16.57 (420.8) Depth in inches (mm) 7.23 (183.7) 7.23 (183.7) 7.23 (183.7) 7.23 (183.7) 7.23 (183.7) 1 Weight in lbs (kg) 103 (46.8) with lugs 91 (41.4) without lugs 103 (46.8) with lugs 91 (41.4) without lugs 103 (46.8) with lugs 91 (41.4) without lugs 103 (46.8) with lugs 91 (41.4) without lugs 103 (46.8) with lugs 91 (41.4) without lugs 1 Bypass mechanical lifespan 10M 10M 10M 10M 10M 1 Insulating voltage Ui 660V 660V 660V 660V 660V Ramp time range 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds 0.5-180 seconds General Information Resistance to vibration 3g 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g 15g Operating voltage 200-600V 200-600V 200-600V 200-600V 200-600V Operating frequency 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz 1 1 1 Electrical Information Overload setting 30-100% 30-100% 30-100% 30-100% 30-100% Trip class 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 1 1 1 Cabling Capacity (IEC 947) Number of conductors 2, 4 or 6 2, 4 or 6 2, 4 or 6 2, 4 or 6 2, 4 or 6 Wire sizes 2/0 to 500 kcmil 2/0 to 500 kcmil 2/0 to 500 kcmil 2/0 to 500 kcmil 2/0 to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit 1 Wire sizes in AWG 22-14 22-14 22-14 22-14 22-14 1 Number of conductors (stranded) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) Torque requirements in lb-in 3.5 3.5 3.5 3.5 3.5 Solid, stranded or flexible max. size in mm2 3.31 3.31 3.31 3.31 3.31 1 1 1 Control Wiring (12-Pin) 1 Control Power Requirements Voltage range (24V 10%) 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 Steady-state current amps 1.4 1.4 1.4 1.4 1.4 Inrush current amps 10 10 10 10 10 Ripple 1% 1% 1% 1% 1% Voltage AC--maximum 240 240 240 240 240 Voltage DC--maximum 120 120 120 120 120 Amps--maximum 3 3 3 3 3 Temperature--operating -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C Temperature--storage -50 to 70C -50 to 70C -50 to 70C -50 to 70C -50 to 70C Altitude <2000m--consult factory for <2000m--consult factory for <2000m--consult factory for <2000m--consult factory for <2000m--consult factory for operation >2000m operation >2000m operation >2000m operation >2000m operation >2000m 1 Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Any 1 Pollution degree IEC947-1 3 3 3 3 3 Impulse withstand voltage IEC947-4-1 6000V 6000V 6000V 6000V 6000V 1 1 Relays (1) Class A and C 1 1 Environment 1 1 1 1 Note 1 UL recognized component. 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-71 1.2 1 1 Reduced Voltage Motor Starters Solid-State Starters Wiring Diagram Line Connected Soft Starter 1 L1 3 L2 5 L3 2 T1 4 T2 6 T3 1 1 1 1 1 M 3~ 1 1 1 Dimensions Approximate Dimensions in Inches (mm) 1 Soft Starters--S801+ 1 Catalog Number W H D Weight in Lbs (kg) S801+N37N3S 2.66 (67.6) 7.37 (187.2) 6.45 (163.9) 5.8 (2.6) S801+N66N3S 2.66 (67.6) 7.37 (187.2) 6.45 (163.9) 5.8 (2.6) S801+R10N3S 4.38 (111.3) 7.92 (201.1) 6.64 (168.6) 10.5 (4.8) S801+R13N3S 4.38 (111.3) 7.92 (201.1) 6.64 (168.6) 10.5 (4.8) S801+T18N3S 7.65 (194.4) 12.71 (322.9) 6.47 (164.4) 48 (21.8) with lugs 41 (18.6) without lugs 1 S801+T24N3S 7.65 (194.4) 12.71 (322.9) 6.47 (164.4) 48 (21.8) with lugs 41 (18.6) without lugs S801+T30N3S 7.65 (194.4) 12.71 (322.9) 6.47 (164.4) 48 (21.8) with lugs 41 (18.6) without lugs 1 S801+U36N3S 7.73 (196.3) 12.72 (323.1) 7.16 (181.8) 48 (21.8) with lugs 41 (18.6) without lugs S801+U42N3S 7.73 (196.3) 12.72 (323.1) 7.16 (181.8) 48 (21.8) with lugs 41 (18.6) without lugs 1 S801+U50N3S 7.73 (196.3) 12.72 (323.1) 7.16 (181.8) 48 (21.8) with lugs 41 (18.6) without lugs S801+V36N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs S801+V42N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs 1 S801+V50N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs S801+V65N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs 1 S801+V72N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs S801+V85N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs 1 S801+V10N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs 1 1 1 1 1 Also refer to dimension drawings on Pages V6-T1-73 through V6-T1-75. 1 1 1 1 1 1 1 V6-T1-72 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Approximate Dimensions in Inches (mm) 1 S801+N_ 1 1.97 (50.0) 1 2.66 (67.6) 1 1 6.87 (174.5) 1 5.89 (149.7) 7.37 (187.2) 1 5.35 (135.9) 3.32 (84.4) 1 1 4X O 0.22 (5.5) 1 6.45 (163.9) 1 S801+R_ 1 3.54 (90.0) 1 4.38 (111.3) 1 1 1 7.92 (201.2) 7.44 (189.0) 6.08 (154.5) 3.49 (88.5) 1 1 5.54 (140.7) 1 1 4X O 0.27 (6.8) 1 6.64 (168.6) 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-73 1.2 1 Reduced Voltage Motor Starters Solid-State Starters Approximate Dimensions in Inches (mm) S801+T_ 1 6.47 (164.4) 1 1 7.65 (194.4) 1 1 1 11.77 (299.0) 1 12.71 (322.9) 5.95 (151.1) 5.40 (137.3) 1 1 5.91 (150.0) 2.95 (75.0) 1 6X O 0.28 (7.1) 1 1 S801+U_ 7.16 (181.8) 1 1 7.73 (196.3) 1 1 1 11.77 (299.0) 1 1 12.72 (323.1) 6.64 (168.6) 6.09 (154.8) 1 6X O 1 2.60 (66.0) 1 1 1 1 1 1 1 1 V6-T1-74 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 5.20 (132.0) 0.28 (7.1) Reduced Voltage Motor Starters Solid-State Starters 1.2 Approximate Dimensions in Inches (mm) 1 S801+V_ 2X 1 0.236 (6.00) 1 1 1 1 15.63 (397.0) 1 16.57 (420.8) 1 1 1 1 1 1 6.79 (172.5) 1 3.05 (77.5) 1 9.84 (250.0) 1 11.05 (280.6) 1 1 1 7.39 6.50 (187.8) (165.1) 1 1 4X O 1 0.2650 (6.731) 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-75 1.2 1 Reduced Voltage Motor Starters Solid-State Starters Type S811+, Soft Starters with Digital Interface Module (DIM) Contents Description Type S611, Solid-State Soft Starters . . . . . . . . . . . Type S801+, Soft Starters . . . . . . . . . . . . . . . . . . . Type S811+, Soft Starters with DIM Communications . . . . . . . . . . . . . . . . . . . . . . . Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features and Benefits . . . . . . . . . . . . . . . . . . . Standards and Certifications . . . . . . . . . . . . . . Instructional Leaflets . . . . . . . . . . . . . . . . . . . . Catalog Number Selection . . . . . . . . . . . . . . . . Product Selection . . . . . . . . . . . . . . . . . . . . . . . Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data and Specifications . . . . . . . . . . Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1 1 1 1 1 1 1 Page V6-T1-43 V6-T1-60 V6-T1-77 V6-T1-77 V6-T1-80 V6-T1-84 V6-T1-84 V6-T1-84 V6-T1-85 V6-T1-89 V6-T1-90 V6-T1-91 V6-T1-95 V6-T1-96 1 1 Type S811+, Soft Starters with DIM 1 Product Description Application Description Eaton's S811+ offers all the popular features of the S801+ and adds new enhanced functionality with the new Digital Interface Module (DIM), communications, metering, monitoring and diagnostics capabilities. Designed to control the acceleration and deceleration of three-phase motors, the S811+ soft starter uses SCRs to control the voltage to soft start and soft stop the motor. After the motor is started, internal run bypass contactors close, resulting in the motor running directly across-the-line. The built-in solid-state overload protects the motor from overload conditions with sophisticated algorithms that model true motor heating, resulting in better motor protection and fewer nuisance trips. Advanced protective and diagnostic features reduce downtime. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Eaton's line of S811+ reduced voltage soft starters is very compact, multifunctional, easy to install and easy to set operating parameters. Designed to control the acceleration and deceleration of three-phase motors up to 690V, the line is available from 11A to 1000A. The S811+ is designed to be a complete package, combining the silicon controlled rectifiers (SCRs), bypass contactor and overload in one, very compact unit. The S811+ is available as a component for panel mounting, in motor control centers or in enclosed control (NEMA Type 1, 3R, 4, 4X, 7/9 and 12). 1 1 A voltage ramp start or current limit start is available. Kick start is available in either starting mode. The soft stop option allows for a ramp stop time that is longer than the coast to stop time. The pump control option in the S811+ Premium provides a smooth transition for starting and stopping a motor and eliminating the "water-hammer" effect that can damage pipes, valves and pumps. The S811+ offers an impressive array of advanced protective features. Not only are the protective features selectable, but many offer variable settings and adjustable time delays to ride through system discrepancies. Protective features may also be set to Warning status to avoid nuisance trips. The DIM can be removed from the S811+ and be remote mounted. Kits are available to door mount the DIM, enabling users to safely configure, commission, monitor and troubleshoot the system at the electrical panel without opening the enclosure door. This will help eliminate the possibility of an arc flash incident. The S811+ has an easy to use Digital Interface Module (DIM) that allows the user to configure the device and to read system parameters and monitor system values. The DIM includes an LCD display and keypad to scroll through the various menus. The DIM allows the user to modify control parameters, enable or disable protections, set communication variables, monitor system parameters such as line voltages and currents, and access the fault queue. Digital Interface Module (DIM) 1 1 V6-T1-76 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com ONLN SS OXFDO1 H STOP Monitoring PREV ESC NEXT ENTER Reduced Voltage Motor Starters Solid-State Starters 1.2 Communications The S811+ has native Modbus RTU communication capabilities. The S811+ may be connected to a variety of networks, including DeviceNet, Modbus TCP, EtherNet/IP and PROFIBUS. The S811+ communication parameters can be configured with the DIM or through the Fieldbus using CH Studio Component Manager. Advanced communication configuration settings provide the system integrator with powerful tools to facilitate system optimization 1 Communications Reference Description Part Number 1 Modbus TCP Communication Adapter with 120 Vac I/O C441U Modbus TCP Communication Adapter with 24 Vdc I/O C441V 1 EtherNet/IP Communication Adapter with 120 Vac I/O C441U EtherNet/IP Communication Adapter with 24 Vdc I/O C441V 85-264 Vac input, 24 Vdc output PSG240E 360-575 Vac input, 24 Vdc output PSG240F 1 1 1 1 1 1 Operation 1 Starting and Stopping Modes The S811+ has a variety of starting and stopping methods to provide superior performance in the most demanding applications. The motor can be started in either voltage ramp start or current limit start mode. Kick start and soft stop are available within both starting modes. The user has the option to configure two independent start ramp profiles to accommodate variations in starting requirements. 1 1 1 Voltage Ramp Start Provides a voltage ramp to the motor resulting in a constant torque increase. The most commonly used form of soft start, this start mode allows you to set the initial torque value and the duration of the ramp to full voltage conditions. Bypass contactors close after ramp time. 1 Adjustable initial torque 0-85% of locked rotor torque Adjustable ramp time 0.5-180 seconds (0.5-360 seconds with the S811+ Premium) 1 1 1 Locked Rotor Torque Starting Characteristics--Ramp Start 1 1 100% 1 Run 1 Initial Torque 1 1 Time (Seconds) 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-77 1.2 Reduced Voltage Motor Starters Solid-State Starters 1 Current Limit Start Limits the maximum current available to the motor during the start phase. This mode of soft starting is used when it becomes necessary to limit 1 Starting Characteristics--Current Limit Start 1 1 the maximum starting current due to long start times or to protect the motor. This start mode allows you to set the maximum starting current as a percentage of locked rotor current and the duration of the current limit. Bypass contactors close after current limit time. 1 1 Max. Allowed Current 1 1 Run 100% FLA 1 1 1 1 1 Time (Seconds) Kick Start Selectable feature in both voltage ramp start and current limit start modes. Provides a current and torque "kick" for 0 to 2.0 seconds. 1 1 Stop time = 0-60 seconds 100% Locked Rotor Torque 1 0-85% of locked rotor torque 0-2.0 seconds duration Starting Characteristics--Kick Start 1 1 This provides greater initial current to develop additional torque to breakaway a high friction load. Run 1 1 Kick Start Ramp 1 1 1 1 1 Time (Seconds) Soft Stop Allows for a controlled stopping of a load. Used when a stop-time that is greater than the coast-to-stop time is desired. Often used with high friction loads where a sudden stop may cause system or load damage. Starting Characteristics--Soft Stop Run 1 1 1 1 Ramp 1 Time (Seconds) V6-T1-78 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Maximum current of 0-85% locked rotor current Adjustable ramp time 0.5-180 seconds (0.5-360 seconds with the S811+ Premium) Reduced Voltage Motor Starters Solid-State Starters 1.2 Edge and Level Sensing Control Edge Sensing Edge sensing requires +24 Vdc power be momentarily applied to Control Terminal Block Pin 1 (with Terminal P at +24 Vdc) to initiate a start under all conditions. After a stop or fault occurs, the +24 Vdc must be removed, then reapplied to Terminal Pin 1 before another start can occur. This control configuration should be used when restarting of the motor after a fault or stop must be supervised manually or as a part of a control scheme. The cycling of +24 Vdc power to Terminal 1 Pin before starting is required regardless of the position of the auto reset switch on the DIM. Level Sensing Level sensing will enable a motor to restart after a fault is cleared without cycling +24 Vdc power to Terminal Pin 1 as long as: 1 Note: If the auto reset feature is used, CAUTION must be exercised to ensure that any restart occurs in a safe manner. 1 1 1 Terminal Pin P is supplied with +24 Vdc (to start from Control Terminal Block, Terminal Pin 3 must also be enabled) The auto reset switch on the DIM is set to enabled All faults have been reset 1 1 1 1 This control configuration should be used where it is desirable to restart a motor after a fault without additional manual or automatic control. An example of this condition would be on a remote pumping station where it is desirable to automatically restart a pump after a power outage without operator intervention. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-79 1.2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solid-State Starters Features and Benefits 1 1 Reduced Voltage Motor Starters Communication capabilities with various protocols The Digital Interface Module (DIM) provides an intuitive, easy-to-use human interface with powerful configuration capabilities to maximize system performance Door or device mounted DIM enables users to safely configure, commission, monitor and troubleshoot the system at the electrical panel without opening the enclosure door, eliminating the possibility of an arc flash incident System operating parameters can be monitored enterprise-wide through a communications network. Increase uptime by providing data for process management and preventive diagnostics Run internal bypass mode greatly reduces internal heating created by the greater power dissipation in the SCRs. Bypass contactor directly connects the motor to the line and improves system efficiency by reducing internal power losses Internal solid-state overload protection provides accurate current measurement and trip settings. Sophisticated algorithms solve a series of differential equations that model true motor heating and cooling, resulting in superior motor overload protection while minimizing nuisance trips. Advanced selectable protective features safeguard the motor and system against a variety of system faults 1 1 Internal run bypass contactors and overload protection eliminate the need for additional devices, reducing enclosure sizes, minimizing installation and wiring time, and reducing overall assembly size and cost Wide range of overload FLA settings (31-100% of rated current) and a selectable trip class (5-30) offers users the flexibility to fine tune the starter to match specific application requirements Variable ramp times and torque control settings provide unlimited starting configurations, allowing for maximum application flexibility Kick-start feature enables soft starting of high friction loads Soft stop control for applications where an abrupt stop of the load is not acceptable The S811+ Premium with sophisticated pump control algorithms on both starting and stopping that minimize the pressure surges that cause water hammer. The pump control feature will maximize the life of the pump and piping systems while minimizing the downtime caused by system failure Six SCRs control all three motor phases, providing smooth acceleration and deceleration performance Soft acceleration and deceleration reduces wear on belts, gears, chains, clutches, shafts and bearings Reduce the peak inrush current's stress on the power system Manage peak starting torque to diminish mechanical system wear and damage 24 Vdc control voltage enhances personnel and equipment safety Removable, lockable control terminal block reduces maintenance costs. Also provides the opportunity for OEMs to reduce assembly and test costs by utilizing preassembled wire harnesses Motor Wiring Configuration User Selectable Inline or Inside-the-Delta Mains Motor Wiring Configuration is accomplished by simply selecting the required configuration from a menu. This feature allows adaptability from one configuration to another without any additional programming operations and reduces inventory levels by not having to stock both configurations. Modbus Native Communications Protocol Modbus RTU communications in now standard on all S811+ units. This allows users to quickly configure the unit for network communications using a common protocol. Adapters are available for users who prefer to use EtherNet/IP or Modbus TCP protocols. Programmable Control Terminal Block Functionality Four programmable terminals on the S811+ enable the user to expand functionality with options such as a second start ramp profile, externally triggered trip or warning functions, analog inputs, and others, in addition to the normal start, stop, reset, and so on, functions. 1 1 1 V6-T1-80 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Second Start Ramp Profile Capability A second start ramp profile may be configured for the soft starter. This profile is independent of the primary profile and retains all the parameter options such as start time and initial torques. With a signal at a terminal programmed for this feature, the second profile may be selected by a pushbutton station or a network. Alarm-No-Trip Functionality Some applications require the ability to effectively disable most protections with the intent of enabling the RVSS unit to control a motor under the most severe operating conditions characterized by current or voltage imbalances, high or low value deviations, or other fault conditions. This function causes the S811+ to ignore most fault trip conditions and continue operation of the application. Digital Interface Module (DIM) Cloning For OEMs or other users that desire to load identical parameter settings into multiple RVSS units, the DIM may be used to extract and duplicate parameter settings from one RVSS and loaded into other units, saving time, effort, and reducing chances for errors while programming. Reduced Voltage Motor Starters Solid-State Starters 1.2 Protective Features All protective features can be configured, enabled or disabled with the DIM or through the communications network. Motor Overload The S811+ includes electronic overload protection as standard. The overload meets applicable requirements for a motor overload protective device. The overload protects the motor from over heat conditions with the use of sophisticated algorithms that model true motor heating, resulting in superior motor protection and fewer nuisance trips. The S811+ calculates a thermal memory value based on the heat energy introduced into the motor during the start process. A 100% value represents the maximum safe internal temperature of the motor. When the thermal memory value reaches 100%, an overload trip will occur removing power to the motor. Upon trip, the S811+ stores the calculated motor heating value and will not allow a motor re-start until the motor has a thermal memory value of less than 100%. This feature ensures the motor will not be damaged by repeated overload trip, reset and restart cycles. The thermal memory value can be monitored through the DIM or the communications network. The thermal memory value can be of great use in determining an impending overload trip condition.Alarms can be implemented in the process monitoring system warning of an impending trip before a trip occurs halting the process. Costly system downtime can be avoided. The trip current is adjusted to match the specific application requirements by entering the motor nameplate full load current rating and trip class. The FLA parameter is adjustable from 32% to 100% of the unit's rated current. The overload trip class is adjustable from class 5 through class 30. The overload is ambient temperature compensated--meaning its trip characteristics will not vary with changes in ambient temperature. The overload protection can be enabled, disabled, or disabled on start. Short Circuit The use of a short-circuit protective device in coordination with the S811+ is required in branch motor circuits by most electrical codes. Short-circuit coordination ratings with both fuses and Eaton molded case circuit breakers are available providing customers with design flexibility. The S811+ has short-circuit coordination ratings as an open component, an enclosed starter, and in a motor control center. External E-Stop Emergency Stop functionality may be triggered from an external source. Removal of the 24 Vdc signal from a terminal configured for E-Stop will initiate an E-Stop action. The External E-Stop option is useful in applications where it is desirable to accomplish a motor shutdown in the event that an external condition(s) exist that will damage system components and/or product flows or operations. External Trip External Trip functionality may be triggered from an external source. Removal of the 24 Vdc signal from a terminal configured for External Trip will initiate an External Trip action. The External Trip option is useful in applications where it is desirable to accomplish a motor stop in the event that an external condition(s) exist that will damage system components and/or product flows or operations. Fault Warning Functionality Selected protection parameters may be assigned to provide a Fault Warning instead of a Fault Trip with user adjustable set points. When a Fault Warning condition is detected, the fault condition is reported via the DIM, network connection, or an auxiliary relay configured for this function. The soft starter remains in operation. At such time the fault condition no longer exists, the Fault Warning message will be extinguished. External Warning The S811+ will accept a Warning signal from an external source or device. In a fashion similar to the Fault Warning, the fault condition is reported via the DIM, network connection, or an auxiliary relay configured for this function. The soft starter remains in operation. At such time the fault condition no longer exists, the Fault Warning message will be extinguished. 1 Custom Fault/Warning Auxiliary Relays Up to three fault and/or warning codes may be selected to operate an auxiliary relay configured to operate when any of these codes are detected. This option enables the user to provide external warnings or fault indications to increase monitoring effectiveness and to provide additional system control. Motor Power Motor Power can be not only be monitored, but trip levels can be adjusted to provide indications of system malfunctions or operating discrepancies. Both High and Low Power thresholds can be set to provide Fault Warning or Fault Trip functions. Additionally, fault delays times may be set to up to 60 seconds. Analog Input An input control terminal may be configured to accept a 0-20 mA DC signal with range scaling. This feature enables the S811+ to respond to an external device that may be monitoring a critical component or process and provides Fault Trip or Fault Warning capability to protect operating systems and processes. Start Delay Three start delay timers are available to enhance motor protection or to provide simple logic functions to coordinate motor control with other devices in the system. The timers will allow delays from 24 Vdc power up, receipt of a valid START command, or a delay in switch from one start ramp profile to another. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-81 1.2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Jam Excessive current and torque up to locked rotor levels can occur in a jam condition. The condition can result in stress and damage to the motor, load, mechanical system, and the electrical distribution system. Jam protection prevents the stress and damage from a jam during normal run. After the motor is in bypass, a current greater than 300% FLA setting will cause the starter to trip on a jam fault. Stall Excessive current and torque up to locked rotor levels can occur in a stall condition. The condition can lead to an overload trip and result in stress and damage to the motor, load, mechanical system, and the electrical distribution system. Stall protection prevents stress and damage to a motor that has not come up to speed during the soft start time. The S811+ will trip to protect the system in the event that the motor did not get to the rated speed in the defined soft start period. A current greater than 200% FLA at the end of the soft start period will cause the starter to trip on a stall fault. Pole Over Temperature High ambient temperatures, extended ramp times and high duty cycle conditions may cause the S811+ power pole conductors to reach a temperature that exceeds their thermal rating. The S811+ is equipped with sensors that monitor the temperature of the power poles. Over temperature protection occurs if the power pole's thermal capacity is exceeded. The soft starter will trip in over temperature conditions, preventing device failure. Each power pole temperature value can be monitored through the DIM or the communications network. This feature can be of use in determining an impending over temperature trip condition. When using a communications network, alarms can be implemented in the process monitoring system warning of an impending trip before the trip occurs, halting the process. Phase Loss Loss of a phase can cause a significant increase in the current drawn in the remaining two phases. Phase loss can lead to motor damage before an eventual overload trip occurs. Phase loss is typically an indication of a failure in the electrical distribution system. The S811+ will detect a phase loss and trip if any phase current drops below a preset value. The phase loss trip level is adjustable from 0% to 100% of the average of the other two phase levels with an adjustable trip delay of 0.1 to 60 seconds. Phase Imbalance Phase current or voltage imbalance can cause a significant increase in the current drawn in the remaining two phases. Phase imbalance can lead to motor damage before an eventual overload trip. Phase imbalance is typically an indication of a failure in the electrical distribution system or the motor. The S811+ will detect both current and voltage phase imbalances and trip if any phase becomes imbalanced as compared to the average of the other two phases. Reset Mode The S811+ can be set up for automatic or manual reset on trip. The manual reset mode requires the operator to physically press the RESET button located on the soft starter. The trip can be manually reset through the DIM or through the communications network. The trip can also be electrically reset by energizing a 24 Vdc input on the control terminal block. The automatic reset mode allows the soft starter to be automatically reset as soon as the trip condition is no longer present. With the automatic reset mode, after the fault is no longer present, the motor will be restarted as soon as a valid start signal is present. Phase Reversal The S811+ can determine if the proper line phase sequence is present by default. The device will trip if the line phase sequence is something other than A-B-C. The S811+ can be configured to operate under reversed phase conditions (A-C-B). Shorted SCR Detection The S811+ monitors the operation of the power poles and will trip under a shorted SCR condition. Open SCR Detection The S811+ monitors the operation of the power poles and will trip under an open SCR condition. The phase current imbalance trip level is adjustable from 0% to 100% of the average of the current in the other two phases with an adjustable trip delay of 0.1 to 60 seconds. The phase voltage imbalance trip level is adjustable from 0% to 100% of the average of the voltage in the other two phases with an adjustable trip delay of 0.1 to 60 seconds. 1 V6-T1-82 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Low Current Low current conditions can be a result of a loss of load or a failure in the mechanical system. The S811+ has low current protection that will trip if the average rms current falls below a preset value. The low current protection can be programmed as a percent of motor FLA from 0% to 100%. Low Voltage Low voltage conditions can result from disturbances in the electrical power distribution system. Low voltage conditions can cause a malfunction and damage to electrical equipment. The S811+ has low voltage protection that will trip if the average rms voltage falls below a preset value. The low voltage protection can be programmed as a percent of nominal voltage from 1% to 99% with a trip delay of 0.1 to 60 seconds to accommodate short temporary voltage drops during the start process. High Voltage High voltage conditions can result from disturbances in the electrical power distribution system. High voltage conditions can cause malfunctions or failures of electrical equipment. The S811+ has high voltage protection that will trip if the average rms voltage is greater than a preset value. The high voltage protection can be programmed as a percent of nominal voltage from 101% to 120% with a trip delay of 0.1 to 60 seconds. Reduced Voltage Motor Starters Solid-State Starters 1.2 Monitoring Capabilities The S811+ has an impressive array of system monitoring capabilities that allows users to access real time process and diagnostic data. This data can be viewed at the device with the DIM or through a communications network. Data over a communications network can provide valuable insight into the condition of the equipment and processes. Maintenance and production personnel can monitor critical operational and maintenance data from a central control station that can be located far away from the production facility. Process data can be monitored to determine system anomalies that may indicate a need for preventive maintenance or an impeding failure. Adjustments made through the communications network can reduce costs by minimizing the time traveling to the location where the motor controls are located. When faults do occur, real time fault data can assist maintenance in trouble-shooting and planning repair resources. Remote reset signals can be given to tripped devices without the need for manual intervention by maintenance personnel. Average Line Current Provides the average of the three-phase rms line currents in amps, accurate to within 2%. Current data can be used to indicate a need for maintenance. Increased currents in a fixed load application can indicate a reduction in system efficiencies and performance, signifying system maintenance is due. Average Pole Current Provides the average of the three-phase rms pole currents in amps, accurate to within 2%. The pole current is the current through the soft starter. The line and pole current will be identical in inline applications, and will differ in inside-the-delta applications. Average Line Current as a % FLA Provides the average rms line current as a percentage of the S811+ FLA setting. Three-Phase Line Currents Provides three rms phase line currents in amps, accurate to within 2%. Imbalances or changes in the relative phase current to one another can indicate anomalies in the motor or electrical distribution system. Three-Phase Pole Currents Provides three rms phase pole currents in amps, accurate to within 2%. The pole current is the current through the soft starter. The line and pole current will be identical in in-line applications, and will differ in inside-the-delta applications. DC Control Voltage Monitors level of the 24 Vdc control voltage. Fluctuations in control voltage can cause component malfunction and failure. System control voltage data can be used to implement warnings, alarms and system actions to low or high voltage conditions. Three-Phase Line Voltages Provides the individual rms three-phase line voltages. Imbalances or changes in |the relative phase voltage to one another can indicate anomalies in the motor or electrical distribution system. Voltage can be used to monitor electrical distribution system performance. Warnings, alarms and system actions to low or high voltage conditions can be implemented. Pole Temperature Increases in power pole temperature are caused by increases in ambient temperature, start/stop times and start duty cycles. Changes in pole temperatures represent a change in system operating conditions. Identifying unexpected operating conditions or changes can prompt maintenance and aid in process evaluation activities. Percent Thermal Memory Provides the real time calculated thermal memory value. The S811+ calculates thermal memory value. A 100% value represents the maximum safe internal temperature of the motor. When the thermal memory value reaches 100%, an overload trip will occur, removing power to the motor. PCB Device Temperature An increase in printed circuit board (PCB) device temperature is a strong indication of an increase in ambient temperature. High ambient temperature operation can be identified with the device temperature data. Device temperature increases can be due to undersized enclosures, failure of cooling fans or blocked venting. High operating temperatures will reduce the life of all electrical equipment in the enclosure. The thermal memory value can be of great use in determining an impending overload trip condition. When using a communications network, alarms can be implemented in the process monitoring system warning of an impending trip before the trip occurs, halting the process. Costly system downtime can be avoided. 1 1 1 1 1 1 Start Count Start count data can be used to monitor system output, schedule preventative maintenance, identify system anomalies and identify changes in system operation. Average Line Power Provides the average of the three-phase line power in kilowatts, accurate to 5%. Power data may be used to monitor power transmitted to the load. Increased power demand may indicate degraded system components or connections. Additionally, such data is useful in determine power utilization in branch circuits consisting of multiple loads. Power Factor Provides the three-phase power factor value, accurate to 5%. The power factor of the circuit may be used to identify circuit conditions that may need to be corrected due to low power factor indications. Low circuit power factor can indicate improper or degraded components. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-83 1.2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Solid-State Starters Diagnostics Fault Queue Current fault and a fault queue containing the last nine system faults can be read through the DIM or communications network. Fault identification can minimize troubleshooting time and cost, and prevent arc flash incidents. The fault queue can be remotely accessed through a communications network to assist in planning maintenance resources. Thirty (30) different faults can be identified by the S811+. IEC 60947-4-2 EN 60947-4-2 UL listed (NMFT-E202571) S811+N37_ through S811+V85_ UL recognized (NMFT2) S811+V10_ User manual MN03900001E Outline drawings: S811+N_: 10-8574 S811+R_: 10-8575 S811+T_: 10-8576 Catalog Number Selection 1 S811+ Open Soft Starters 1 1 S = Soft starter 1 811+ = Non-combination soft starter 1 1 1 1 1 1 CE marked CSA certified (3211 06) CSA elevator (2411 01) S811+U_: 10-8857 S811+V_: 10-8577 S 811+ T 30 N 3 S 1 1 Breaker Status The S811+ has provisions to read and display circuit breaker status. Eaton communicating cover control or other communicating protective device is required to take advantage of this feature. Instructional Leaflets 1 1 Control Status The S811+ provides data that represents system conditions that can be read through the DIM or the communications network. This data identifies the status of the system and the control commands the system is requesting of the S811+. This can be used for advanced troubleshooting and system integration activities. Standards and Certifications 1 1 Reduced Voltage Motor Starters 37 = 37A 66 = 66A 10 = 105A 13 = 135A 18 = 180A S = Standard soft starter Frame Size 2 N = 65 mm R = 110 mm T = 200 mm U = 200 mm V = 290 mm Ampere Rating 24 = 240A 30 = 304A 36 = 360A 42 = 420A 50 = 500A 3 Options N = No options 4 P = Premium, 600V rated 5 V = Premium, 690V rated (S811+T18V35 through S811+V85V35) 67 Number of Poles 3 = Three-pole device 65 = 650A 72 = 720A 85 = 850A 10 = 1000A Notes 1 All units require a 24 Vdc power supply found on catalog Page V6-T1-89, or equivalent. 2 S811+T_, S811+U_ and S811+V_ units require lug kits found on Page V6-T1-89. 3 S811+U50_ unit does not have IEC certification. 4 Level/Edge Sense, Inline or Inside-the-Delta wiring configuration. 5 Level/Edge Sense, Inline or Inside-the-Delta wiring configuration, pump control and extended ramp. 6 Not available in S811+U_. 7 Level/Edge Sense, Inline wiring configuration, pump control, extended ramp. V6-T1-84 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Product Selection 1 Standard Duty Ratings Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature Soft start Full voltage 300% 30 sec. 3 50C 500% 10 sec. 3 50C Wye-delta 350% 20 sec. 3 50C 80% RVAT 480% 20 sec. 2 50C 65% RVAT 390% 20 sec. 3 50C 50% RVAT 300% 20 sec. 4 50C Motor applications and customer needs come in many different varieties. With the standard and severe duty rating tables, we have attempted to provide S811+ guidelines on what the soft starter is capable of. If the application falls under these categories, you can use these charts. For other applications, or when a 1 1 1 1 1 question arises, consult with your local Eaton representative or call our Technical Resource Center. 1 1 1 Standard Duty--15 Second Ramp, 300% Current Limit at 40C, Inline Connection 1 Three-Phase Motors kW Rating (50 Hz) Max. Current hp Rating (60 Hz) 200V 230V 380-400V 440V 1.0SF 230V 1.15SF 1.0SF 575-690V 1 460V 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF Catalog Number 1 1 Frame Size N 37 10 18.5 18.5 10 10 10 10 25 20 30 30 S811+N37N3S 66 18.5 30 37 20 15 20 20 50 40 60 50 S811+N66N3S Frame Size R 105 30 55 59 30 25 40 30 75 60 100 75 S811+R10N3S 135 40 63 80 40 30 50 40 100 75 125 100 S811+R13N3S 50 60 60 150 125 150 150 S811+T18N3S Frame Size T 180 51 90 110 60 240 75 110 147 75 60 75 75 200 150 200 200 S811+T24N3S 304 90 160 185 100 75 100 100 250 200 300 250 S811+T30N3S Frame Size U 1 1 1 1 1 1 360 110 185 220 125 100 150 125 300 250 350 300 S811+U36N3S 420 129 220 257 150 125 175 150 350 300 450 350 S811+U42N3S 500 150 257 300 150 150 200 150 400 350 500 450 S811+U50N3S 2 1 1 Frame Size V 360 110 185 220 125 100 150 125 300 250 350 300 S811+V36N3S 420 129 220 257 150 125 175 150 350 300 450 350 S811+V42N3S 500 150 257 300 150 150 200 150 400 350 500 450 S811+V50N3S 650 200 355 425 250 200 250 200 500 450 600 500 S811+V65N3S 720 220 400 450 -- -- 300 250 600 500 700 600 S811+V72N3S 850 257 475 500 -- -- 350 300 700 600 900 700 S811+V85N3S 1000 277 525 550 -- -- 400 350 800 700 900 800 S811+V10N3S Notes 1 690V is available only from S811+T18V3S through S811+V85V3S. Not available on S811+U...V3S. 2 S811+U5O_ rating does not have IEC certification. 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-85 1.2 1 1 Reduced Voltage Motor Starters Solid-State Starters Severe Duty Severe Duty Ratings Starting Method Ramp Current % of FLA Ramp Time Seconds Starts per Hour Ambient Temperature 1 Soft start 450% 30 sec. 4 50C Full voltage 500% 10 sec. 10 50C 1 Wye-delta 350% 65 sec. 3 50C 80% RVAT 480% 25 sec. 4 50C 65% RVAT 390% 40 sec. 4 50C 50% RVAT 300% 60 sec. 4 50C 1 1 1 1 1 Severe duty ratings are defined as any combination of parameters that exceed the standard duty ratings where S811+ the ramp time is over 30 seconds, and/or the number of starts per hour exceeds 4, and/or the current limit set is over 300%. Example: 35second ramp, 5 starts per hour, 350% current limit at 40C ambient. Severe Duty--30 Second Ramp and/or 450% Current Limit at 50C, Inline Connection Three-Phase Motors 1 kW Rating (50 Hz) Max. Current 1 hp Rating (60 Hz) 200V 230V 230V 575-690V 1 460V 380-400V 440V 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF Catalog Number Frame Size N 1 1 22 5.5 10 11 5 5 7-1/2 5 15 10 20 15 S811+N37N3S 42 11 18.5 22 10 10 15 10 30 25 40 30 S811+N66N3S Frame Size R 1 65 15 30 33 15 15 20 15 50 40 50 50 S811+R10N3S 80 22 40 45 25 20 30 25 60 50 75 60 S811+R13N3S 1 Frame Size T 115 33 59 63 30 30 40 30 75 75 100 100 S811+T18N3S 1 150 45 80 90 50 40 50 50 100 100 150 125 S811+T24N3S 1 192 55 100 110 60 50 75 60 150 125 200 150 S811+T30N3S 1 240 75 110 147 75 60 75 75 200 150 200 200 S811+U36N3S 305 90 160 185 100 75 100 100 250 200 300 250 S811+U42N3S 1 Frame Size V Frame Size U 240 75 110 147 75 60 75 75 200 150 200 200 S811+V36N3S 305 90 160 185 100 75 100 100 250 200 300 250 S811+V42N3S 1 365 110 185 220 125 100 150 125 300 250 350 300 S811+V50N3S 420 129 220 257 150 125 150 150 350 300 450 350 S811+V65N3S 1 480 147 257 295 150 150 200 150 400 350 500 450 S811+V72N3S 525 160 280 335 150 150 200 150 450 350 500 450 S811+V85N3S 1 575 172 303 370 200 150 250 200 500 450 600 500 S811+V10N3S 1 Note 1 690V is available only from S811+T18V3S through S811+V85V3S. Not available on S811+U...V3S. 1 1 1 1 1 1 1 V6-T1-86 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Inside-the-Delta Standard Duty Ratings S811+ 1 Standard Duty--15 Second Ramp, 300% Current Limit at 40C, Inside-the-Delta Connection 1 Three-Phase Motor Max. Continuous Motor Line Current kW Rating (50 Hz) hp Rating (60 Hz) 200V 230V 380-400V 440V 1.0SF 230V 1.15SF 1.0SF 460V 1.15SF 1.0SF 575V 1.15SF 1.0SF 1.15SF 1 Catalog Number 1 Frame Size N 1 65 10 18.5 18.5 15 15 15 15 40 30 50 50 S811+N37N3S 114 18.5 30 37 30 25 30 30 75 60 100 75 S811+N66N3S 182 30 55 59 50 40 60 50 125 100 150 125 S811+R10N3S 234 40 63 80 60 50 75 60 150 125 200 150 S811+R13N3S 311 51 90 110 100 75 100 100 250 200 250 250 S811+T18N3S 415 75 110 147 125 100 125 125 300 250 300 300 S811+T24N3S 526 90 160 185 150 125 150 150 400 300 400 400 S811+T30N3S 623 110 185 220 200 150 250 200 450 400 550 450 S811+U36N3S 727 129 220 257 250 200 300 250 550 450 700 550 S811+U42N3S 865 150 257 300 250 250 300 250 600 550 750 700 S811+U50N3S 12 1 623 110 185 220 200 150 250 200 450 400 550 450 S811+V36N3S 1 727 129 220 257 250 200 300 250 550 450 700 550 S811+V42N3S 865 150 257 300 250 250 300 250 600 550 750 700 S811+V50N3S 1125 200 355 425 400 300 400 300 750 700 900 750 S811+V65N3S 1246 -- -- -- -- -- -- -- -- -- -- -- S811+V72N3S Frame Size R Frame Size T Frame Size U 1 1 1 1 1 1 Frame Size V 1471 -- -- -- -- -- -- -- -- -- -- -- S811+V85N3S -- -- -- -- -- -- -- -- -- -- -- -- S811+V10N3S Notes 1 15 sec. start, 300% inrush, 40C, 1 start every 15 minutes. If these start parameters are exceeded, please refer to S811+V50_. 2 S811+U50_ unit does not have IEC certification. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-87 1.2 1 1 1 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Inside-the-Delta Severe Duty Ratings Severe duty ratings are Example: 35-second ramp, defined as any combination of 5 starts per hour 350% parameters that exceed the current limit at 40C ambient. standard duty ratings where the ramp time is over 30 seconds, and/or the number of starts per hour exceeds 4, and/or the current limit set is over 300%. S811+ Severe Duty--30 Second Ramp and/or 450% Current Limit at 50C, Inside-the-Delta Connection Three-Phase Motor 1 Max. Continuous Motor Line Current 1 kW Rating (50 Hz) hp Rating (60 Hz) 200V 230V 230V 460V 575V 380-400V 440V 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF 1.0SF 1.15SF Catalog Number 1 Frame Size N 39 5.5 10 11 7-1/2 7-1/2 10 7-1/2 25 15 30 25 S811+N37N3S 1 73 11 18.5 22 15 15 25 15 50 40 60 50 S811+N66N3S 111 15 30 33 25 25 30 25 75 60 75 75 S811+R10N3S 1 138 22 40 45 40 30 50 40 100 75 120 100 S811+R13N3S 1 199 33 59 63 50 50 60 50 125 125 150 150 S811+T18N3S 257 45 80 90 75 60 75 75 150 150 250 200 S811+T24N3S 1 324 55 100 110 100 75 100 100 250 200 300 250 S811+T30N3S 415 75 110 147 125 100 125 125 300 250 300 300 S811+U36N3S 1 526 90 160 185 150 120 150 150 400 300 450 400 S811+U42N3S 623 110 185 220 200 150 250 200 450 400 550 450 S811+U50N3S 1 1 Frame Size V 415 75 110 147 125 100 125 125 300 250 300 300 S811+V36N3S 1 526 90 160 185 150 120 150 150 400 300 450 400 S811+V42N3S 1 623 110 185 220 200 150 250 200 450 400 550 450 S811+V50N3S 727 129 220 257 250 200 250 250 550 450 700 550 S811+V65N3S 816 147 257 295 250 250 300 250 600 550 750 700 S811+V72N3S 908 160 280 335 250 250 300 250 700 550 750 700 S811+V85N3S 1 -- -- -- -- -- -- -- -- -- -- -- -- S811+V10N3S 1 Note 1 S811+U50_ unit does not have IEC certification. Frame Size R 1 Frame Size T Frame Size U 1 1 1 1 1 1 1 1 1 1 V6-T1-88 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Accessories 1 Lug Kits S811+T_, S811U_ and S811+V_ soft starters each have different lug options based on your wiring needs. Each lug kit contains three lugs that can be mounted on either the load or line side. Lug Kit 1 1 1 1 Lug Kits S811+ Catalog Number S811+T_, S811+U_ S811+V_ Description Kits Required Catalog Number 2 cable connections, 4 AWG to 1/0 cable 2 EML22 1 cable connection, 4/0 to 500 kcmil cable EML23 2 cable connections, 4/0 to 500 kcmil cable EML24 1 cable connection, 2/0 to 300 kcmil cable EML25 2 cable connections, 2/0 to 300 kcmil cable EML26 2 cable connections, 4/0 to 500 kcmil cable 2 1 1 1 1 1 EML28 4 cable connections, 4/0 to 500 kcmil cable EML30 6 cable connections, 4/0 to 500 kcmil cable EML32 4 cable connections, 2/0 to 300 kcmil cable EML33 1 1 1 1 Power Supplies 24 Vdc power supply that can be used with the S811+ SSRV or as a stand-alone device. Power Supplies Description 85-264 Vac input 24 Vdc output 360-575 Vac input 24 Vdc output Catalog Number PSG240E PSG240F Lug Cover Kits Replacement covers for the S811+T_, S811+U_ and S811+V_ soft starters are available in case of damage to the existing covers. IP20 Kits Lug Cover Kits Description Catalog Number Lug cover S811+T_, S811+U_ EML27 Lug cover S811+V_ EML34 1 IP20 Kits Description Catalog Number S811+N_ SS-IP20-N S811+R_ SS-IP20-R S811+T_ and S811+U_ SS-IP20-TU S811+V_ SS-IP20-V 1 1 1 1 1 1 Surge Suppressors The surge suppressor can mount on either the line or load side of the soft starter. It is designed to clip the line voltage (or load side induced voltage). Surge Suppressor 1 1 1 1 Surge Suppressors Catalog Number 1 600V MOV for S811+_ units EMS39 690V MOV for S811+_ units 2 EMS41 1 Description 1 1 Notes 1 The EML33 does not have a CSA listing. 2 S811+T_ only. 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-89 1.2 Reduced Voltage Motor Starters Solid-State Starters Mounting Plates The mounting plates are designed to help make it easy to install or retrofit the soft starter into enclosures and MCCs. The soft starter can be mounted onto the plate prior to installation. The mounting plate is designed with tear drop mounting holes for easier installation. Vibration Plates The vibration plates allow the soft starter to be applied in high shock and vibration applications. The vibration plate allows vibration up to 5g and shock in up to 40g. The soft starter is mounted onto the vibration plate prior to installation in the panel. 1 Mounting Plates Vibration Plates 1 1 1 1 1 1 1 1 Description Catalog Number Description Catalog Number S811+N_ EMM13N S811+N_ EMM14N S811+R_ EMM13R S811+R_ EMM14R S811+T_ and S811+U_ EMM13T S811+T_ and S811+U_ EMM14T S811+V_ EMM13V S811+V_ EMM14V Adapter Plates The adapter plate allows customers to retrofit a S811+V_ soft starter with the S811+U_ soft starter. Adapter Plates Description Catalog Number Adapter plates EMM13U Control Wire Connector Control Wire Connector Catalog Number Description 12-pin, 5 mm pitch connector EMA75 for control wiring 1 1 1 Options S811+ Premium In addition to what is already there in the S811+ standard, these devices offer pump control and extended ramp functions. S811+ Premium 690V Option In addition to what is already there in S811+ standard, this product offers 690V, pump control and extended ramp functions. S811+ Premium S811+ Premium 690V Option Current Range Catalog Number Current Range Catalog Number Cooling Fan Kit 11-37 S811+N37P3S 56-180 S811+T18V3S Description Catalog Number 20-66 S811+N66P3S 75-240 S811+T24V3S Fan kit EMM18 32-105 S811+R10P3S 95-304 S811+T30V3S 42-135 S811+R13P3S 112-360 S811+V36V3S 1 56-180 S811+T18P3S 131-420 S811+V42V3S 75-240 S811+T24P3S 156-500 S811+V50V3S 1 95-304 S811+T30P3S 203-650 S811+V65V3S 112-360 S811+U36P3S 225-720 S811+V72V3S 1 131-420 S811+U42P3S 265-850 S811+V85V3S 1 1 1 1 1 1 1 156-500 S811+U50P3S 112-360 S811+V36P3S 1 131-420 S811+V42P3S 156-500 S811+V50P3S 1 203-650 S811+V65P3S 225-720 S811+V72P3S 265-850 S811+V85P3S 312-1000 S811+V10P3S 1 1 1 1 Cooling Fan Kit The EMM18 cooling fan kit mounts on either side of any frame size S811+ soft starter to provide additional printed circuit board cooling in high ambient operating temperatures. 1 Note 1 S811+U50_ unit does not have IEC certification. 1 1 V6-T1-90 Digital Interface Module The Digital Interface Module (DIM) is available as a replacement part. Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com DIM Description Catalog Number Blank cover (filler) EMA68 DIM for standard unit EMA91 Panel mounting kit 3 ft cable EMA69A 5 ft cable EMA69B 8 ft cable EMA69C 10 ft cable EMA69D Reduced Voltage Motor Starters Solid-State Starters 1.2 Technical Data and Specifications 1 Soft Starters--S811+ Description S811+N37_ S811+N66_ S811+R10+ 1 S811+R13_ Max. current capacity 37 66 105 135 FLA range 11-37 20-66 32-105 42-135 1 10M 10M 10M 10M 1 General Information Bypass mechanical lifespan 1 Insulating voltage Ui 660V 660V 660V 660V Ramp time range 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g Operating voltage 200-600V 200-600V 200-600V 200-600V 1 1 Electrical Information 1 Operating frequency 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz Overload setting 30-100% 30-100% 30-100% 30-100% Trip class 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 1 1 1 Cabling Capacity (IEC 947) Number of conductors 1 1 1 1 Wire sizes 14-2 14-2 14-4/0 14-4/0 Type of connectors Box lug Box lug Box lug Box lug Wire sizes in AWG 22-14 22-14 22-14 22-14 Number of conductors (stranded) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) Torque requirements in lb-in 3.5 3.5 3.5 3.5 Solid, stranded or flexible max. size in mm2 3.31 3.31 3.31 3.31 1 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 1 1 1 Control Wiring (12-Pin) 1 Control Power Requirements Voltage range (24V 10%) Steady-state current amps 1.0 1.0 1.0 1.0 Inrush current amps 10 10 10 10 Ripple 1% 1% 1% 1% 240 240 240 240 1 1 Relays (1) Class A and C Voltage AC--maximum 1 Voltage DC--maximum 120 120 120 120 Amps--maximum 3 3 3 3 Temperature--operating -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C Temperature--storage -50 to 70C -50 to 70C -50 to 70C -50 to 70C Altitude <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Pollution degree IEC947-1 3 3 3 3 Impulse withstand voltage IEC947-4-1 6000V 6000V 6000V 6000V 1 1 Environment 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-91 1.2 1 1 1 Reduced Voltage Motor Starters Solid-State Starters Soft Starters--S811+, continued Description S811+T18_ S811+T24_ S811+T30_ S811+U36_ Max. current capacity 180 240 304 360 FLA range 56-180 75-240 95-304 112-360 General Information Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V 1 Ramp time range 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 1 Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g 1 Electrical Information Operating voltage 200-600V 200-600V 200-600V 200-600V 1 Operating frequency 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz Overload setting 30-100% 30-100% 30-100% 30-100% Trip class 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 1 1 1 Cabling Capacity (IEC 947) Number of conductors 1 or 2 1 or 2 1 or 2 1 or 2 1 Wire sizes 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit 1 Control Wiring (12-Pin) 22-14 1 Wire sizes in AWG 22-14 22-14 22-14 Number of conductors (stranded) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 1 Torque requirements in lb-in 3.5 3.5 3.5 3.5 Solid, stranded or flexible max. size in mm2 3.31 3.31 3.31 3.31 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 1 1 Control Power Requirements Voltage range (24V 10%) Steady-state current amps 1.0 1.0 1.0 1.0 1 Inrush current amps 10 10 10 10 Ripple 1% 1% 1% 1% 1 Relays (1) Class A and C Voltage AC--maximum 240 240 240 240 1 Voltage DC--maximum 120 120 120 120 Amps--maximum 3 3 3 3 -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C 1 Environment 1 Temperature--operating 1 Temperature--storage -50 to 70C -50 to 70C -50 to 70C -50 to 70C Altitude <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Pollution degree IEC947-1 3 3 3 3 Impulse withstand voltage IEC947-4-1 6000V 6000V 6000V 6000V 1 1 1 1 1 1 1 1 V6-T1-92 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Soft Starters--S811+, continued 1 Description S811+U42_ S811+U50_ 1 S811+V36_ S811+V42_ Max. current capacity 420 500 360 420 FLA range 131-420 156-500 112-360 131-420 Bypass mechanical lifespan 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V 1 Ramp time range 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 1 Resistance to vibration 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g 1 Operating voltage 200-600V 200-600V 200-600V 200-600V Operating frequency 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz Overload setting 30-100% 30-100% 30-100% 30-100% Trip class 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 1 1 or 2 1 or 2 2, 4 or 6 2, 4 or 6 1 1 1 General Information 1 Electrical Information 1 Cabling Capacity (IEC 947) Number of conductors Wire sizes 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil 4 AWG to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit 1 1 Control Wiring (12-Pin) Wire sizes in AWG 22-14 22-14 22-14 22-14 Number of conductors (stranded) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 1 Torque requirements in lb-in 3.5 3.5 3.5 3.5 Solid, stranded or flexible max. size in mm2 3.31 3.31 3.31 3.31 Voltage range (24V 10%) 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 Steady-state current amps 1.0 1.0 1.4 1.4 Inrush current amps 10 10 10 10 Ripple 1% 1% 1% 1% Voltage AC--maximum 240 240 240 240 Voltage DC--maximum 120 120 120 120 Amps--maximum 3 3 3 3 Temperature--operating -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C 1 1 1 1 Control Power Requirements 1 1 1 Relays (1) Class A and C 1 1 Environment Temperature--storage -50 to 70C -50 to 70C -50 to 70C -50 to 70C Altitude <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Pollution degree IEC947-1 3 3 3 3 Impulse withstand voltage IEC947-4-1 6000V 6000V 6000V 6000V 1 1 1 Note 1 S811+U50_ unit does not have IEC certification. 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-93 1.2 1 Reduced Voltage Motor Starters Solid-State Starters Soft Starters--S811+, continued Description S811+V50_ S811+V65_ S811+V72_ S811+V85_ S811+V10_ 1 1 Max. current capacity 500 650 720 850 1000 FLA range 156-500 203-650 225-720 265-580 320-1000 1 General Information 1 Bypass mechanical lifespan 10M 10M 10M 10M 10M Insulating voltage Ui 660V 660V 660V 660V 660V Ramp time range 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) 0.5-180 seconds (0.5-360 seconds S811+ Premium) Resistance to vibration 3g 3g 3g 3g 3g Resistance to shock 15g 15g 15g 15g 15g 1 1 1 Electrical Information Operating voltage 200-600V 200-600V 200-600V 200-600V 200-600V 1 Operating frequency 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz 47-63 Hz Overload setting 30-100% 30-100% 30-100% 30-100% 30-100% Trip class 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 5, 10, 20 and 30 2, 4 or 6 1 1 Cabling Capacity (IEC 947) Number of conductors 2, 4 or 6 2, 4 or 6 2, 4 or 6 2, 4 or 6 1 Wire sizes 2/0 to 500 kcmil 2/0 to 500 kcmil 2/0 to 500 kcmil 2/0 to 500 kcmil 2/0 to 500 kcmil Type of connectors Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit Add-on lug kit 1 Control Wiring (12-Pin) Wire sizes in AWG 22-14 22-14 22-14 22-14 22-14 Number of conductors (stranded) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) 2 (or one AWG 12) Torque requirements in lb-in 3.5 3.5 3.5 3.5 3.5 Solid, stranded or flexible max. size in mm2 3.31 3.31 3.31 3.31 3.31 1 1 1 Control Power Requirements Voltage range (24V 10%) 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 21.6-26.4 1 Steady-state current amps 1.4 1.4 1.4 1.4 1.4 1 Inrush current amps 10 10 10 10 10 Ripple 1% 1% 1% 1% 1% 240 1 Relays (1) Class A and C Voltage AC--maximum 240 240 240 240 1 Voltage DC--maximum 120 120 120 120 120 Amps--maximum 3 3 3 3 3 1 Environment Temperature--operating -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C -30 to 50C (no derating) consult factory for operation >50C 1 1 Temperature--storage -50 to 70C -50 to 70C -50 to 70C -50 to 70C -50 to 70C Altitude <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m <2000m--consult factory for operation >2000m Humidity <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing <95% noncondensing Operating position Any Any Any Any Any Pollution degree IEC947-1 3 3 3 3 3 1 Impulse withstand voltage IEC947-4-1 6000V 6000V 6000V 6000V 6000V 1 Note 1 UR recognized product. 1 1 1 1 1 1 V6-T1-94 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Wiring Diagrams 1 Line Connected Soft Starter 1 L1 3 L2 1 5 L3 1 1 1 2 T1 4 T2 1 6 T3 1 M 3~ 1 1 Inside-the-Delta Connected Soft Starter for a 6-Lead Motor Supply L1S L2S L3S 1 L3 1 T5 T5 1 L1 3 L2 T4 T6 Motor 4 T2 L2 T3 T4 T3 T1 1 T6 T1 T1 T2 1 T3 L2 6 T3 1 L3 T2 5 L3 S811+ 2 T1 T2 L1 1 L1 1 Inside-the-Delta Connected Soft Starter for a 12-Lead Low Voltage Motor Supply L1S L2S L3S 1 12-Lead Low Voltage T11 T11 T10 T12 T5 T4 T6 1 L1 3 L2 Motor 2 T1 4 T2 T8 5 L3 S811+ L2 6 T3 L2 T2 T8 1 T5 T3 T2 T2 T3 T9 T6 T12 1 T4 T10 T3 T9 1 L3 L3 1 T1 T1 T7 1 T1 T7 L1 L1 1 Inside-the-Delta Connected Soft Starter for a 12-Lead High Voltage Motor Supply L1S L2S L3S L3 3 L2 5 L3 T8 T5 S811+ T7 T4 T6 T9 T2 L2 4 T2 L2 6 T3 T2 T4 T1 T1 T1 L1 1 T6 T9 T7 T3 1 T3 T3 T10 2 T1 1 L3 T2 Motor T8 T5 1 T11 T11 T10 T12 1 L1 1 12-Lead High Voltage T12 1 L1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-95 1.2 1 Reduced Voltage Motor Starters Solid-State Starters Dimensions Approximate Dimensions in Inches (mm) 1 Soft Starters--S811+ 1 Catalog Number W H D Weight in Lbs (kg) 1 S811+N37N3S 2.66 (67.6) 7.37 (187.2) 6.45 (163.9) 5.8 (2.6) S811+N66N3S 2.66 (67.6) 7.37 (187.2) 6.45 (163.9) 5.8 (2.6) S811+R10N3S 4.38 (111.3) 7.92 (201.1) 6.64 (168.6) 10.5 (4.8) S811+R13N3S 4.38 (111.3) 7.92 (201.1) 6.64 (168.6) 10.5 (4.8) S811+T18N3S 7.65 (194.4) 12.71 (322.9) 6.47 (164.4) 48 (21.8) with lugs 41 (18.6) without lugs S811+T24N3S 7.65 (194.4) 12.71 (322.9) 6.47 (164.4) 48 (21.8) with lugs 41 (18.6) without lugs S811+T30N3S 7.65 (194.4) 12.71 (322.9) 6.47 (164.4) 48 (21.8) with lugs 41 (18.6) without lugs 1 S811+U36N3S 7.73 (196.3) 12.72 (323.1) 7.16 (181.8) 48 (21.8) with lugs 41 (18.6) without lugs S811+U42N3S 7.73 (196.3) 12.72 (323.1) 7.16 (181.8) 48 (21.8) with lugs 41 (18.6) without lugs 1 S811+U50N3S 7.73 (196.3) 12.72 (323.1) 7.16 (181.8) 48 (21.8) with lugs 41 (18.6) without lugs S811+V36N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs 1 S811+V42N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs S811+V50N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs S811+V65N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs 1 S811+V72N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs S811+V85N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs 1 S811+V10N3S 11.05 (280.6) 16.57 (420.8) 7.39 (187.8) 103 (46.8) with lugs 91 (41.4) without lugs 1 1 1 1 1 Also refer to dimension drawings on Pages V6-T1-97 through V6-T1-99. 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 V6-T1-96 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com Reduced Voltage Motor Starters Solid-State Starters 1.2 Approximate Dimensions in Inches (mm) 1 S811+N_ 1 1.97 (50.0) 1 1 2.66 (67.6) 1 6.87 (174.5) 1 5.89 (149.7) 7.37 (187.2) 1 5.35 (135.9) 3.32 (84.4) 1 1 4X O 0.22 (5.5) 1 6.45 (163.9) 1 S811+R_ 1 3.54 (90.0) 1 4.38 (111.3) 1 1 1 7.92 (201.2) 7.44 (189.0) 6.08 (154.5) 3.49 (88.5) 1 1 5.54 (140.7) 1 1 4X O 0.27 (6.8) 1 6.64 (168.6) 1 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-97 1.2 1 1 Reduced Voltage Motor Starters Solid-State Starters Approximate Dimensions in Inches (mm) S811+T_ 6.47 (164.4) 1 1 7.65 (194.4) 1 1 1 11.77 (299.0) 1 12.71 (322.9) 5.95 (151.1) 5.40 (137.3) 1 1 5.91 (150.0) 2.95 (75.0) 1 6X O 0.28 (7.1) 1 1 S811+U_ 1 7.16 (181.8) 1 1 7.73 (196.3) 1 1 1 11.77 (299.0) 1 12.72 (323.1) 6.64 (168.6) 6.09 (154.8) 1 1 6X O 2.60 (66.0) 1 1 1 1 1 1 1 1 V6-T1-98 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com 5.20 (132.0) 0.28 (7.1) Reduced Voltage Motor Starters Solid-State Starters 1.2 Approximate Dimensions in Inches (mm) 1 S811+V__ 1 0.236 (6.00) 1 1 1 1 15.63 (397.0) 1 16.57 (420.8) 1 1 1 1 1 1 1 3.05 (77.5) 6.79 (172.5) 1 9.84 (250.0) 1 11.05 (280.6) 1 1 1 7.39 6.50 (187.8) (165.1) 1 1 4X O 1 0.2650 (6.731) 1 1 1 1 1 1 1 1 Volume 6--Solid-State Motor Control CA08100007E--December 2013 www.eaton.com V6-T1-99