In this section... Sta-Kon Wire Termination & Insulation (R) Sta-Kon(R) Wire Termination & Insulation Overview............................................................................ G-2-G-3 Ring Terminals................................................................. G-4-G-13 Flag Terminals.......................................................................... G-14 Fork Terminals................................................................ G-15-G-19 Pin Terminals............................................................................ G-19 Splice Connectors........................................................... G-20-G-21 Wire Joints..................................................................... G-22-G-23 Heat-Shrinkable Terminals, Splices, Disconnects....................................................... G-24-G-25 Disconnects and Male Tabs............................................ G-26-G-29 Luminaire Disconnects................................................... G-30-G-31 Ferrules.......................................................................... G-32-G-35 Wire Termination Tools and Installation Kits.................... G-36-G-45 Wire Termination Technical Information.......................... G-46-G-57 Shrink-Kon(R) Heat-Shrinkable Tubing.............................. G-58-G-70 Shrink-Kon(R) Splice Insulators and Insulating Covers..................................................... G-71-G-74 Shrink-Kon(R) Installation Tools......................................... G-75-G-77 Shield-Kon(R) Shield Termination System......................... G-78-G-91 Dragon-Tooth(R) Magnet Wire Termination System...................................................... G-92-G-104 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Overview Experience the Sta-Kon advantage! (R) Thomas & Betts developed the first tool-applied solderless terminals and connectors more than 70 years ago in response to industry awareness of the need for better performance of electrical systems. Key Features and Benefits * Metal insulation grip sleeve is included on all-nylon terminal for strain relief * Long barrel selectively annealed * UL(R) Listed E9809 unless otherwise specified Deep Internal Serrations After the insertion of a wire into the terminal's barrel, a deep, serrated interior ensures a large area of contact that lowers the resistance of a connection. With the mechanical force of the tool, the wire strands cold flow into the serrated interior. This guarantees electrical resistance lower than the wire to which it is applied. This feature also prevents pullout from vibration and mechanical strain. Deep internal serrations can be compared to the effective holding power of a well-treaded tire on a wet highway. Funneled Terminal Barrel Entry * Funnel Entry Barrel This feature makes wire insertion faster and easier. A funneled barrel eliminates wire strand "hang up" upon insertion into the terminal's barrel. The loss of even a couple of wire strands can have negative results on electrical efficiency and resistance to mechanical strain. * Selectively annealed long barrel * Longer barrel design * Color-coded insulators * Brazed or overlapping seams Sta-Kon Long Barrel Design (R) If lowering electrical resistance, preventing wire pullout, eliminating a "missed" crimp and having an insulator that stays on the barrel during installation are your goals, then you must design a terminal with a long barrel. This also provides the insulator with additional surface area, holding tight to the barrel. Most competitive barrel lengths range from 20-50% shorter than Sta-Kon(R) terminals. The results are usually a stream of electrical failure, rework and added expense. Many competitive insulators come off during crimping due to a limited barrel length. * Anti-rotational tongue * Hardened tongue * Complete wire and stud size identification Note: Listed for solid wire up to #10 AWG, terminals only. G-2 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Brazed or Overlapped Seam A long barrel design is of little value unless it is one solid piece. That is why Thomas & Betts brazes the seam on our vinyl-insulated Sta-Kon(R) terminals and overlaps the seam on nylon-insulated terminals. Many competitive terminals have butted seams. This means increased chances for wirestrand loss, poor resistance, wire pullout, and electrical failure. If the installer doesn't position the tool exactly on the correct spot on the barrel, there's likely going to be an improper termination. The butted seam can also fold due to tool-applied pressure piercing the terminals insulation from the inside out. With Thomas & Betts' brazed or overlapped seam, the installer can crimp anywhere along the barrel's surface. This provides up to 2.5 times the tensile strength of a butted seam terminal, guaranteeing proper electrical flow, void free. * Deep Internal Serrations Selective Annealing Because of the mechanical strength of copper, an installer can experience fatigue associated with repeated installations. For this reason, Thomas & Betts puts its terminals through one more step called selective annealing. This process leaves the barrel soft enough to crimp and form around the wire. However, we "cold form" the tongue during the manufacturing process so it remains strong. This is done so the tongue can withstand repeated bends and bolt tightening strain common in most electrical installations. Many competitors attempt to accomplish similar goals by removing valuable material or using a softer copper, which has lower conductivity. This increases electrical resistance as well as the odds for shorting and downtime. Strands enter as a homogeneous group and compact tightly under compression due to fully brazed seam * Flat bottom box * Electro-tin plating * Center reinforced spring detent for minimum insertion force * Compound Spring Rails provide positive contact after repeated insertions Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Overview Superior terminals for superior connections! Anti-Rotational Tongues This is a unique feature to the Thomas & Betts ring tongue terminal. This design prevents terminal shorting by keeping the terminal secure in the terminal block. The installer can place a greater number of terminals closer together without worry. Proper Identification We identify all terminals with Thomas & Betts initials, T & B. We also indicate wire and stud sizes. These markings are clearly visible on the surface of the tongue, taking any guesswork out of replacing or reordering additional parts. Our superior bright plating also assists in visibility. All Sta-Kon Terminals are Deburred and Degreased (R) To ensure a Sta-Kon(R) terminal is properly plated and insulated, all our parts are put through a process that cleans and smooths the terminal of any manufacturing by-products -- mainly grease, oils and sharp edges. Many competitive products do not put their product through such rigorous finishing. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-3 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ring Terminals Sta-Kon Rings, Forks and Locking Forks (R) * Complete line of installing tools engineered to match tool with terminal *First to gain military approval for pressure connections... many styles available for military applications *Sta-Kon(R) products exceed test specification requirements of military, UL and CSA *Include extra metal sleeve to grip insulation *Vinyl insulated and bare Sta-Kon(R) terminals feature brazed seam wire barrels that can be crimped at any place on the barrel circumference *Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire) *Serrated barrel increases grip on wire *Wire range identification on the tongue of each terminal *Can be installed with crimping tools having a single indentor or double indentor (recommended for solid wire) *Constructed of electrolytic copper for high conductivity *Wire range identification on the tongue of each terminal Listing Sta-Kon(R) Rings, Forks and Locking Forks are tested and listed to UL(R) 486A/B, two-way splices to UL 486C, disconnects to UL 310 and all applicable products to CSA 22.2. Nylon-Insulated Ring Terminals M M C B A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RZ22-2** RZ22-4** RZ22-6** RZ22-8** RZ22-10** RAX23* RAX43* RAX63* RAX83* RAX103* RA18-4 RA323 RA333 RA18-6 100 100 100 100 100 1,000 1,000 1,000 1,000 1,000 100 1,000 1,000 100 26-22 26-22 26-22 26-22 26-22 26-24 26-24 26-24 26-24 26-24 22-16 22-16 22-16 22-16 * Not listed by UL or CSA G-4 Rec. Tool .083 #2 .083 #4 .083 #6 ERG4006 .083 #8 .083 #10 .125 #2 .125 #4 .125 #6 WT145A .125 #8 .125 #10 .136 #4 .136 #4 ERG4001 .136 #6 .136 #6 Dimensions A B C M .57 .65 .65 .75 .75 .66 .74 .84 .84 .84 .72 .72 .72 .86 .14 .21 .21 .25 .25 .14 .20 .25 .25 .25 .23 .23 .23 .26 .13 .20 .20 .23 .23 .14 .19 .22 .22 .24 .14 .14 .14 .25 .49 .54 .54 .62 .62 .59 .64 .72 .72 .72 .59 .59 .59 .71 stock thick. .02 .02 .03 Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RA853 RA18-8 RA833 RA863 RA18-10 RA873 RA18-14 RA713 RA18-516 RA723 RA18-38 RA733 RA18-12 RA753 1,000 100 1,000 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 Rec. Tool Dimensions A .136 #6 .86 .136 #8 .89 .136 #8 .86 .136 #8 .89 .136 #10 WT145A .89 .136 #10 .89 1.10 .136 14" 1.10 .136 14" 1.10 .136 516" 1.10 .136 516" 1.20 .136 38" .136 38" ERG4001 1.20 .136 12" 1.30 1.30 .136 12" ** CSA Listed only United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com B C M .26 .26 .26 .26 .31 .31 .46 .46 .46 .46 .53 .53 .72 .72 .25 .25 .25 .25 .25 .25 .31 .31 .31 .31 .35 .35 .50 .50 .71 .71 .71 .71 .71 .71 .84 .84 .84 .84 .87 .87 .92 .92 stock thick. .03 .03 Ring Terminals C B A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RB14-4 RB1323 RB14-6 RB853 RB1333 RB14-8 RB863 RB14-10 RB873 RB14-14 RB713 RB14-516 RB723 RB14-38 RB733 RB14-12 RB753 100 1,000 100 1,000 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 Rec. Tool Dimensions A .162 #4 .72 .162 #4 .72 .162 #6 .89 .162 #6 .89 .162 #6 .74 .162 #8 .89 .162 #8 .89 .162 #10 .89 .162 #10 ERG4001 .89 1.08 .162 14" 1.08 .162 14" 1.08 .162 516" 1.08 .162 516" 1.17 .162 38" 1.17 .162 38" 1.25 .162 12" 1.25 .162 12" B C M .26 .26 .31 .31 .26 .31 .31 .31 .31 .47 .47 .47 .47 .53 .53 .72 .72 .14 .14 .25 .25 .14 .25 .25 .25 .25 .31 .31 .31 .31 .35 .35 .50 .50 .59 .59 .71 .71 .59 .71 .71 .71 .71 .81 .81 .84 .84 .87 .87 .90 .90 stock thick. .03 Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RC10-6 RC333 RC10-8 RC863 RC10-10 RC363 RC10-14 RC713 RC10-516 RC703 RC10-38 RC733 RC10-12 RC753 50 500 50 500 50 500 50 500 50 500 50 500 50 500 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 Rec. Tool Dimensions A .210 #6 1.00 .210 #6 1.00 .210 #8 1.00 .210 #8 1.00 .210 #10 1.00 .210 #10 1.00 .210 14" ERG4001 1.12 1.12 .210 14" 1.21 .210 516" 1.21 .210 516" 1.27 .210 38" 1.27 .210 38" 1.37 .210 12" 1.37 .210 12" B .37 .37 .37 .37 .37 .37 .53 .53 .53 .53 .59 .59 .72 .72 C M .27 .81 .27 .81 .27 .81 .27 .81 .27 .81 .27 .81 .32 .86 .32 .86 .31 .94 .31 .94 .35 .98 .35 .98 .52 1.02 .52 1.02 stock thick. .04 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation M M Nylon-Insulated Ring Terminals (continued) M M Nylon-Insulated Ring Terminals -- Expanded Entry C B A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RB14-4X RB14-6X RB854 RB14-8X RB864 RB14-10X RB874 RB14-14X RB714 RB14-516X RB724 RB14-38X RB734 100 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 Rec. Tool Dimensions A B .190 #4 .80 .26 .190 #6 .95 .31 .190 #6 .95 .31 .190 #8 .95 .31 .190 #8 .95 .31 .190 #10 .95 .31 ER4001 .190 #10 .95 .31 1.16 .47 .190 14" 1.16 .47 .190 14" 1.16 .47 .190 516" 1.16 .47 .190 516" 1.25 .53 .190 38" 1.25 .53 .190 38" C M .14 .25 .25 .25 .25 .25 .25 .31 .31 .31 .31 .42 .42 .67 .79 .79 .79 .79 .79 .79 .92 .92 .92 .92 .95 .95 stock thick. .03 Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RC10-6X RC334 RC10-8X RC864 RC10-10X RC364 RC10-14X RC714 RC10-516X RC704 RC10-38X RC734 RC10-12X 50 500 50 500 50 500 50 500 50 500 50 500 50 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 Rec. Tool Dimensions A .250 #6 1.10 .250 #6 1.10 .250 #8 1.10 .250 #8 1.10 .250 #10 1.10 .250 #10 1.10 .250 14" ERG4001 1.22 1.22 .250 14" 1.32 .250 516" 1.32 .250 516" 1.38 .250 38" 1.38 .250 38" 1.48 .250 12" B C M .37 .37 .37 .37 .37 .37 .53 .53 .53 .53 .59 .59 .72 .27 .27 .27 .27 .27 .27 .32 .32 .31 .31 .48 .48 .52 .91 .91 .91 .91 .91 .91 .96 .96 1.05 1.05 1.09 1.09 1.13 stock thick. .04 UL Listed E9809 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-5 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ring Terminals Nylon-Insulated Large Ring Terminals Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole Rec. Tool M M C B Dimensions A B C M stock thick. A Flex Class 41/24 RD167 RD8-10 RD367 RD8-14 RD717 RD8-516 RD727 RD8-38 RD737 RD8-12* RD757* RD10161 RD10361 RD10711 RD10721 RD10731 200 25 200 25 200 25 200 25 200 25 200 200 200 200 200 200 8 8 8 8 8 8 8 8 8 8 8 8AN 8AN 8AN 8AN 8AN .340 #8 1.48 .340 #10 1.48 .340 #10 1.48 1.54 .340 14" .340 14" ERG4007 1.54 1.63 .340 516" 1.63 .340 516" 1.63 .340 38" 1.63 .340 38" 1.79 .310 12" TBM6S 1.79 .310 12" .270 #8 1.40 .270 #10 1.40 .270 14" ERG4007 1.45 1.53 .270 516" 1.53 .270 38" .42 .42 .42 .46 .46 .57 .57 .57 .57 .82 .82 .41 .41 .45 .56 .56 .28 .28 .28 .36 .36 .36 .36 .36 .36 .55 .55 .24 .24 .27 .34 .34 1.29 1.29 1.29 1.32 1.32 1.35 1.35 1.35 1.35 1.39 1.39 1.20 1.20 1.22 1.25 1.25 .04 6 6 6 6 6 6 6 6 6 6 6AN 6AN 6AN 6AN .420 #10 1.65 .420 #10 1.65 1.65 .420 14" 1.65 .420 14" ERG4007 1.76 .420 516" 1.76 .420 516" 1.76 .420 38" 1.76 .420 38" 1.83 .395 12" TBM6S 1.83 .395 12" .315 #10 1.55 1.55 .315 14" ERG4007 1.70 .315 516" 3 1.70 .315 8" .49 .49 .49 .49 .61 .61 .61 .61 .82 .82 .49 .49 .60 .60 .28 .28 .28 .28 .34 .34 .34 .34 .55 .55 .24 .27 .34 .34 1.40 1.40 1.40 1.40 1.47 1.47 1.47 1.47 1.43 1.43 1.31 1.31 1.40 1.40 .04 4 4 4 4 4 4 4 4 4 4AN 4AN 4AN 4AN .510 #10 .510 #10 .510 14" .510 14" .510 516" .510 516" .510 38" .510 38" .500 12" .380 #10 .380 14" .380 516" .380 38" .56 .56 .56 .56 .62 .62 .62 .62 .82 .55 .55 .62 .82 .36 .36 .36 .36 .35 .35 .35 .35 .55 .30 .30 .34 .34 1.49 1.49 1.49 1.49 1.53 1.53 1.53 1.53 1.49 1.51 1.51 1.49 1.49 .04 Pkg. Flex Class 63/24 RE6-10 RE267 RE6-14 RE717 RE6-516 RE727 RE6-38 RE737 RE6-12* RE757* RE10261 RE10711 RE10721 RE10731 20 200 20 200 20 200 20 200 20 200 200 200 200 200 Flex Class 105/24 RF4-10 RF267 RF4-14 RF717 RF4-516 RF727 RF4-38 RF737 RF757* RF10261 RF10711 RF10721 RF10731 15 100 15 100 15 100 15 100 100 100 100 100 100 TBM6S 1.76 1.76 1.76 1.76 1.84 1.84 1.84 1.84 1.90 1.78 1.78 1.80 1.80 Wire Max. Bolt Rec. Cat. No. Qty. Range Ins. Hole Tool RG2-10 RG267 RG2-14 RG717 RG2-516 RG727 RG2-38 RG737 RG2-12 RG757 RG9711 RG9731 RG9751 RH717 RH727 RH737 RH757 RH9711 RH9731 RH9751 RJ717 RJ727 RJ737 RJ757 RJ9711 RJ9731 RJ9751 RK717 RK727 RK737 RK9731 RK9751 RL737 RL757 RL9731 RL9751 RM737 RM747 RM757 RM9731 RM9751 Dimensions A 10 2 .588 #10 2.15 .69 50 2 .588 #10 2.15 .69 2.15 .69 10 2 .588 14" 2.15 .69 50 2 .588 14" 2.15 .69 10 2 .588 516" 2.15 .69 50 2 .588 516" 2.15 .69 10 2 .588 38" 2.15 .69 50 2 .588 38" 2.35 .80 10 2 .588 12" 2.35 .80 50 2 .588 12" 2.07 .69 50 2AN 453 14" 2.07 .69 50 2AN .453 38" 2.26 .80 50 2AN .453 12" 2.14 .77 50 1/0 .629 14" 2.14 .77 50 1/0 .629 516" 2.14 .77 50 1/0 .629 38" 2.34 .77 50 1/0 .629 12" 2.14 .77 50 1AN .500 14" 2.14 .77 50 1AN .500 38" 2.34 .77 50 1AN .500 12" 100 2/0 .675 14" TBM6S 2.34 .83 100 2/0 .675 516" 2.34 .83 2.34 .83 100 2/0 .675 38" 2.48 .89 100 2/0 .675 12" 2.35 .83 50 1/0AN .550 14" 2.35 .83 50 1/0AN .550 38" 2.49 .89 50 1/0AN .550 12" 2.60 .93 25 3/0 .765 14" 2.60 .93 25 3/0 .765 516" 2.60 .93 25 3/0 .765 38" 2.52 .93 100 2/0AN .610 38" 2.60 .93 100 2/0AN .610 12" 25 4/0 .785 38" 2.83 1.04 2.83 1.04 25 4/0 .785 12" 2.83 1.04 25 3/0AN .680 38" 2.83 1.04 25 3/0AN .680 12" 3.00 1.13 20 250kcmil .868 38" 3.00 1.13 20 250kcmil .868 716" 3.00 1.13 20 250kcmil .868 12" 3.00 1.13 20 4/0AN .750 38" 3.00 1.13 20 4/0AN .750 12" *Brazed Seam AN=Aircraft Wire G-6 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 B Technical Services Tel: 888.862.3289 www.tnb.com C M .40 .40 .40 .40 .40 .40 .40 .40 .49 .49 .40 .40 .49 .43 .43 .43 .54 .44 .44 .54 .46 .46 .46 .54 .46 .46 .55 .54 .54 .54 .55 .55 .57 .57 .57 .57 .65 .65 .65 .66 .66 1.83 1.83 1.83 1.83 1.83 1.83 1.83 1.83 1.93 1.93 1.74 1.74 1.84 1.81 1.81 1.81 1.90 1.81 1.81 1.90 1.96 1.96 1.96 2.03 1.97 1.97 2.04 2.21 2.21 2.21 2.14 2.15 2.35 2.35 2.36 2.36 2.51 2.51 2.51 2.51 2.51 stock thick. .05 .06 .07 Ring Terminals A wider wire entry for heavy-wall insulation. Vinyl-Insulated Ring Terminals -- Expanded Insulation Vinyl-Insulated Ring Terminals M M M M C C B B A A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole 18RA-4 RA77 18RA-6 RA857 18RA-8 RA867 18RA-10 RA877 18RA-14 RA717 18RA-516 RA727 18RA-38 RA737 14RB-4 RB1327 14RB-6 RB857 14RB-8 RB867 14RB-10 RB877 14RB-14 RB717 14RB-516 RB727 14RB-38 RB737 10RC-6 RC337 10RC-8 RC777 10RC-10 RC367 10RC-14 RC717 10RC-516 RC707 10RC-38 RC737 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 500 50 500 50 500 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .150 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 .210 Rec. Tool Dimensions A #4 .97 #4 .97 #6 .94 #6 .94 #8 .97 #8 .97 #10 .97 #10 .97 1 4" 1.13 1 4" 1.13 5 16" 1.13 5 16" 1.13 3 8" 1.24 3 8" 1.24 #4 .94 #4 .94 #6 .97 #6 .97 #8 .97 #8 .97 ERG4001 #10 .97 #10 .97 1 4" 1.14 1 4" 1.14 5 16" 1.15 5 16" 1.15 3 8" 1.16 3 8" 1.16 #6 1.06 #6 1.06 #8 1.06 #8 1.06 #10 1.06 #10 1.06 1 4" 1.16 1 4" 1.16 5 16" 1.17 5 16" 1.17 3 8" 1.29 3 8" 1.29 www.tnb.com B C M .31 .31 .25 .25 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .25 .25 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .59 .59 .27 .27 .27 .27 .27 .27 .27 .27 .37 .37 .37 .37 .37 .37 .27 .27 .27 .27 .27 .27 .27 .27 .38 .38 .38 .38 .38 .38 .27 .27 .27 .27 .27 .27 .27 .27 .37 .37 .44 .44 .81 .81 .81 .81 .81 .81 .81 .81 .88 .88 .88 .88 .91 .91 .81 .81 .81 .81 .81 .81 .81 .81 .89 .89 .89 .89 .91 .91 .90 .90 .90 .90 .90 .90 .90 .90 .92 .92 .99 .99 stock thick. .03 .04 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole 18RA-4X 18RA-6X 18RA-8X 18RA-38X RA857-170 RA867-170 18RA-10X RA877-170 18RA-14X RA727-170 14RB-4X 14RB-6X RB857-200 14RB-8X RB867-200 14RB-10X RB877-200 14RB-14X RB717-200 14RB-516X 14RB-38X 10RC-6X RC337-250 10RC-8X RC777-250 10RC-10X RC367-250 10RC-14X RC717-250 10RC-516X 10RC-38X RC737-250 100 100 100 100 1,000 1,000 1,000 1,000 100 1,000 100 100 1,000 100 1,000 100 1,000 100 1,000 100 100 50 500 50 500 50 500 50 500 50 50 500 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .170 .170 .170 .170 .170 .170 .170 .170 .170 .170 .200 .200 .200 .200 .200 .200 .200 .200 .200 .200 .200 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 .250 Rec. Tool Dimensions A B #4 .97 .31 #6 .97 .31 #8 .97 .31 3 8" 1.15 .54 #6 .97 .31 #8 .97 .31 #10 .97 .31 #10 .97 .31 1 4" 1.13 .50 5 16" 1.13 .50 #4 .94 .25 #6 .97 .31 #6 .97 .31 #8 .97 .31 #8 .97 .31 #10 .97 .31 #10 ERG4001 .97 .31 1 4" 1.14 .50 1 4" 1.14 .50 5 16" 1.15 .50 3 8" 1.16 .54 #6 1.06 .31 #6 1.06 .31 #8 1.06 .31 #8 1.06 .31 #10 1.06 .31 #10 1.06 .31 1 4" 1.16 .50 1 4" 1.16 .50 5 16" 1.17 .50 3 8" 1.29 .59 3 8" 1.29 .59 C M .27 .27 .27 .35 .27 .27 .27 .27 .37 .37 .27 .27 .27 .27 .27 .27 .27 .38 .38 .38 .35 .27 .27 .27 .27 .27 .27 .27 .27 .37 .44 .44 .81 .81 .81 .90 .81 .81 .81 .81 .88 .88 .81 .81 .81 .81 .81 .81 .81 .89 .89 .89 .91 .90 .90 .90 .90 .90 .90 .90 .90 .92 .99 .99 stock thick. Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Extra-length PVC sleeve offers extra protection. .03 .04 For multiple wire combinations per UL File E9609, see page G-8. Technical Services Tel: 888.862.3289 G-7 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ring Terminals Vinyl-Insulated Large Ring Terminals Cat. No. M M C B A 8 8 8 8 8 8 6 6 6 6 6 .340 .340 .340 .340 .340 .310 .420 .420 .420 .420 .395 #8 #10 1 4" 5 16" 3 8" 1 2" #10 1 4" 5 16" 3 8" 1 2" Rec. Tool Dimensions A 1.48 1.48 ERG4007 1.54 1.63 1.63 TBM6S 1.79 1.65 1.65 ERG4007 1.76 1.76 TBM6S 1.83 B C M .42 .42 .46 .57 .57 .82 .45 .49 .61 .61 .82 .28 .28 .36 .36 .36 .55 .28 .28 .34 .34 .55 1.17 1.17 1.20 1.23 1.23 1.27 1.23 1.23 1.30 1.30 1.26 stock thick. .04 *Brazed Seam Multiple Wire Combinations Listing per UL File E9609 Type (Insulation) Wire Range (AWG) Each Side RA (Vinyl) Rings & Forks (1) #22 (1) #22 with (1) #20 (1) #16 with (1) #20 (2) #18 (1) #18 with (1) #20 (3) #20 (2) #20 (2) #20 with (2) #22 (1) #20 with (3) #22 (3) #22 (1) #12 with (1) #16 (1) #14 with (1) or (2) #16 (1) #14 with (1) or (2) #18 (2) #14 (3) #16 (2) #16 (1) #16 with (3) #18 (1) #16 with (2) #18 (1) #16 with (4) #18 (1) #16 with (3) #18 (1) #12 with (1) #16 (1) #14 with (1) or (2) #16 (1) #14 with (1) or (2) #18 (2) #14 (3) #16 (2) #16 (1) #16 with (3) #18 (1) #16 with (2) #18 (4) #18 (2) #22 (1) #22 with (1) #20 (1) #16 with (1) #20 (2) #18 (1) #18 with (1) #20 (3) #20 (2) #20 (2) #20 with (2) #22 (1) #20 with (3) #22 (3) #22 RB (Vinyl) Rings & Forks RC (Vinyl) Rings & Forks RCC (Vinyl) RAA (Vinyl) RBB (Vinyl) G-8 RDV167 RDV367 RDV717 RDV727 RDV737 RDV757* REV267 REV717 REV727 REV737 REV757* Wire Max. Bolt Range Ins. Hole United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Recommended Hand Tools are WT145C and WT2000. * No UL testing on disconnects for multiple wires * No UL testing on nylon terminals for multiple wires * No UL testing on non-insulated terminals for multiple wires Technical Services Tel: 888.862.3289 www.tnb.com Non-Insulated Ring Terminals M C B A Cat. No. Pkg. Wire Bolt Qty. Range Hole A18-4 A18-6 A85 A18-8 A86 A18-10 A87 A18-14 A71 A18-516 A72 A18-38 A73 A18-12 A75 B14-4 B132 B14-6 B133 B14-8 B86 B14-10 B87 B14-14 100 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 #4 #6 #6 #8 #8 #10 #10 1 4" 1 4" 5 16" 5 16" 3 8" 3 8" 1 2" 1 2" #4 #4 #6 #6 #8 #8 #10 #10 1 4" Rec. Tool Dimensions A .75 .72 .72 .75 .75 .75 .75 ERG4002 .92 .92 .92 .92 .99 .99 1.06 1.06 .72 .72 .72 .72 ERG4002 .75 ERG4005 .75 .75 .75 .93 Brazed Seam www.tnb.com B C M .31 .25 .25 .31 .31 .31 .31 .50 .50 .50 .50 .54 .54 .72 .72 .25 .25 .25 .25 .31 .31 .31 .31 .50 .27 .27 .27 .27 .27 .27 .27 .37 .37 .37 .37 .35 .35 .38 .38 .27 .27 .27 .27 .27 .27 .27 .27 .38 .59 .59 .59 .59 .59 .59 .59 .67 .67 .67 .67 .67 .67 .70 .70 .59 .59 .59 .59 .59 .59 .59 .59 .68 stock thick. .03 Cat. No. Pkg. Wire Bolt Qty. Range Hole B71 B14-516 B72 B14-38 B73 B14-12 B75-TB B85 B134 C10-6-SK C33 C10-8-SK C77 C10-10 C26 C36 C10-14 C71 C10-516 C70 C72 C10-38 C73 C10-12 C75 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 50 500 50 500 50 500 500 50 500 50 500 500 50 500 50 500 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 18-14 14" 18-14 516" 18-14 516" 18-14 38" 18-14 38" 18-14 12" 18-14 12" 18-14 #6 18-14 #8 12-10 #6 12-10 #6 12-10 #8 12-10 #8 12-10 #10 12-10 #10 12-10 #10 12-10 14" 12-10 14" 12-10 516" 12-10 516" 12-10 516" 12-10 38" 12-10 38" 12-10 12" 12-10 12" Technical Services Tel: 888.862.3289 Rec. Tool Dimensions A .93 .93 .93 .96 .96 1.06 1.06 .75 .72 .82 .82 .82 ERG4002 .82 ERG4005 .85 .85 .82 .91 .91 .98 .98 1.10 1.10 1.10 1.21 1.21 B C M .50 .50 .50 .54 .54 .72 .72 .31 .25 .31 .31 .31 .31 .38 .38 .31 .50 .50 .50 .50 .59 .59 .59 .72 .72 .38 .38 .38 .35 .35 .38 .38 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .38 .38 .45 .45 .45 .38 .38 .68 .68 .68 .68 .68 .70 .70 .59 .59 .66 .66 .66 .66 .66 .66 .66 .66 .66 .73 .73 .80 .80 .80 .84 .84 stock thick. .03 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ring Terminals Constructed of electrolytic copper for high conductivity! .04 G-9 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ring Terminals Non-Insulated Large Ring Terminals -- Brazed Seam Pkg. Wire Bolt M C A D8-10 D36 D26 D8-14-SK D71 D8-516 D72 D8-38 D73 D8-12 B D75 E6-10 E26 E6-14 E71 E6-516 25 200 200 25 200 25 200 25 200 25 200 20 200 20 200 20 8 8 8 8 8 8 8 8 8 8 8 6 6 6 6 6 A B C stock Pkg. Wire Bolt Rec. M thick. Cat. No. Qty. Range Hole Tool #10 1.09 .42 .34 .90 #10 1.09 .42 .34 .90 #10 1.13 .48 .36 .90 1 4" 1.13 .48 .36 .90 1 4" 1.13 .48 .36 .90 5 16" 1.32 .59 .49 1.03 5 16" 1.32 .59 .49 1.03 3 8" 1.32 .59 .49 1.03 TBM6S .06 3 8" 1.32 .59 .49 1.03 1 2" 1.49 .82 .55 1.09 1 2" 1.49 .82 .55 1.09 #10 1.13 .48 .36 .90 #10 1.13 .48 .36 .90 1 4" 1.13 .48 .36 .90 1 4" 1.13 .48 .36 .90 5 16" 1.32 .60 .49 1.03 E72 E6-38 E73 E6-12 E75 F4-10 F26 F4-14 F71-TB F4-516 F72 F4-38 F73 F4-12 F75 200 20 200 20 200 20 200 20 200 20 200 20 200 20 200 6 6 6 6 6 4 4 4 4 4 4 4 4 4 4 Dimensions A 16" 1.32 8" 1.32 3 8" 1.32 1 2" 1.49 1 2" 1.49 #10 1.16 #10 1.16 1 4" TBM6S 1.16 1 4" 1.16 5 16" 1.35 5 16" 1.35 3 8" 1.35 3 8" 1.35 1 2" 1.52 1 2" 1.52 5 3 stock thick. B C M .60 .60 .60 .82 .82 .48 .48 .48 .48 .60 .60 .60 .60 .82 .82 .49 .49 .49 .55 .55 .36 .36 .36 .36 .49 .49 .49 .49 .55 .55 1.03 1.03 1.03 1.08 1.08 .93 .93 .93 .93 1.06 1.06 1.06 1.06 1.11 1.11 .06 .07 Select the configuration you need! Non-Insulated Large Ring Terminals -- Tubular Pkg. Wire Bolt Rec. Cat. No. Qty. Range Hole Tool M M A A D10161 D10361 D10711 D10721 D10731 D975* E10261 C C E10711 B B E10721 E10731 F10261 F10711 F10721 F10731 F975* G926 G2-14 G971 G2-516 G972 G2-38 G973 G2-12 G975 200 200 200 200 200 200 200 200 200 200 100 100 100 100 200 100 10 100 10 100 10 100 10 100 *Brazed Seam G-10 Dimensions Rec. Cat. No. Qty. Range Hole Tool 8/8AN 8/8AN 8/8AN 8/8AN 8/8AN 8/8AN 6/6AN 6/6AN 6/6AN 6/6AN 4/4AN 4/4AN 4/4AN 4/4AN 4/4AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN 2/2AN Dimensions A B C stock M thick. 1.15 .41 .28 .95 #8 #10 ERG 1.15 .41 .28 .95 4005 1 4" 1.20 .45 .36 .97 ERG 5 16" 4008 1.28 .56 .36 1.00 3 8" 1.28 .56 .36 1.00 1 2" TBM6S 1.46 .83 .49 1.06 #10 ERG 1.26 .49 .24 1.02 1 4" 4005 1.26 .49 .27 .99 5 16" ERG 1.38 .60 .34 1.04 3 8" 4008 1.38 .60 .34 1.04 #10 1.37 .55 .30 1.07 1 4" ERG 1.37 .55 .30 1.07 5 16" 4008 1.42 .62 .34 1.08 3 8" 1.42 .62 .34 1.08 1 2" TBM6S 1.49 .83 .45 1.10 #10 1.59 .69 .40 1.26 1 4" 1.59 .69 .40 1.26 5 16" 1.59 .69 .40 1.26 5 16" ERG 1.59 .69 .40 1.26 5 16" 4008 1.59 .69 .40 1.26 3 8" TMB6S 1.59 .69 .40 1.26 3 8" 1.59 .69 .40 1.26 1 2" 1.79 .80 .49 1.36 1 2" 1.79 .80 .49 1.36 AN - Aircraft Wire United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 .04 Cat. No. H10-14 H971 H972 H973 H975 J971 J972 J20-38 J973 J974 J975 J976 K971 K972 K30-38 K973 K974 K975 L971 L972 L40-38 L973 L974 L975 M972 M250-38 M973 M974 M975 Technical Services Tel: 888.862.3289 Pkg. Qty. Wire Range 10 100 100 100 100 50 50 10 50 50 50 50 50 50 5 50 50 50 50 50 5 50 50 50 50 5 50 50 50 1AN-1/0 1AN-1/0 1AN-1/0 1AN-1/0 1AN-1/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 1/0AN-2/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 2/0AN-3/0 3/0AN-4/0 3/0AN-4/0 3/0AN-4/0 3/0AN-4/0 3/0AN-4/0 3/0AN-4/0 4/0AN-250kcmil 4/0AN-250kcmil 4/0AN-250kcmil 4/0AN-250kcmil 4/0AN-250kcmil Bolt Rec. Hole Tool Dimensions A B C stock M thick. 1.65 .77 .43 1.32 4" 4" ERG 1.65 .77 .43 1.32 5 16" 4008 1.65 .77 .43 1.32 .05 3 8" TBM6S 1.65 .77 .43 1.32 1 2" 1.85 .77 .54 1.41 1 4" 1.94 .84 .48 1.53 5 16" 1.94 .84 .48 1.53 3 8" 1.84 .83 .46 1.46 3 8" 1.99 .84 .53 1.58 7 16" 1.99 .89 .51 1.56 1 2" 1.99 .89 .51 1.56 5 8" 1.99 .89 .51 1.56 .06 1 4" 2.08 .93 .54 1.69 5 16" 2.08 .93 .54 1.69 3 8" 2.08 .93 .54 1.69 3 8" 2.08 .93 .54 1.69 7 16" 2.08 .93 .54 1.70 TBM6S 1 2" 2.08 .93 .54 1.70 1 4" 2.25 1.04 .57 1.77 5 16" 2.25 1.04 .57 1.77 3 8" 2.25 1.04 .57 1.77 3 8" 2.25 1.04 .57 1.77 7 16" 2.25 1.04 .57 1.77 1 2" 2.25 1.04 .57 1.77 .07 5 16" 2.28 1.12 .62 1.90 3 8" 2.40 1.12 .65 1.91 3 8" 2.40 1.12 .65 1.91 7 16" 2.40 1.12 .65 1.91 1 2" 2.40 1.12 .65 1.91 1 1 www.tnb.com Ring Terminals Pkg. Qty. Wire Range MAX. INS. Bolt Hole 50 16-14 Heavy-duty .210 RBC14-8 50 16-14 Heavy-duty RBC863 500 RBC14-10 50 RBC14-14 50 RBC713 500 RBC14-516 50 RBC14-38 Cat. No. Dimensions Rec. Tool A B C M #6 .98 .25 .29 .85 .210 #8 1.04 .39 .29 .85 .210 #8 1.04 .39 .29 .85 16-14 Heavy-duty .210 #10 1.04 .39 .29 .85 16-14 Heavy-duty .210 1 4" 1.10 .51 .29 .85 .210 1 1.10 .51 .29 .85 16-14 Heavy-duty .210 5 16" 1.21 .54 .38 .94 50 16-14 Heavy-duty .210 3 8" 1.26 .63 .38 .94 RBC14-12 50 16-14 Heavy-duty .210 1 2" 1.49 .76 .54 1.11 RBC753 500 .210 1 2" 1.49 .76 .54 1.11 .210 #6 1.06 .25 .29 .93 .210 #6 1.06 .25 .29 .93 .210 #8 1.13 .39 .29 .93 .210 #8 1.13 .39 .29 .93 .210 #10 1.13 .39 .29 .93 .210 #10 1.13 .39 .29 .93 1.19 .51 .29 .93 1.19 .51 .29 .93 16" 1.29 .54 .38 1.03 16" 1.29 .54 .38 1.03 8" 1.34 .63 .38 1.03 8" 1.34 .63 .38 1.03 2" 1.57 .76 .54 1.19 2" 1.57 .76 .54 1.19 stock thick. Nylon RBC14-6 4" WT2130A .05 Vinyl M M C B A The heavy-duty terminal solution! Non-Insulated Heavy-Duty Ring Terminals M C B A 14RBC-6 50 RBC857 500 14RBC-8 50 RBC867 500 14RBC-10 50 RBC877 500 14RBC-14 50 RBC717 500 14RBC-516 50 RBC727 500 14RBC-38 50 RBC797 500 14RBC-12 50 RB757 500 16-14 Heavy-duty 16-14 Heavy-duty 16-14 Heavy-duty 16-14 Heavy-duty 16-14 Heavy-duty 16-14 Heavy-duty 16-14 Heavy-duty .210 1 .210 5 5 .210 3 .210 3 .210 1 .210 1 Cat. No. Wire Range Bolt Hole BC14-6 BC85 BC14-8 BC86 BC14-10 BC87 BC14-14 BC71 BC14-516 BC72 BC14-38 BC79 BC14-12 BC75 50 500 50 500 50 500 50 500 50 500 50 500 50 500 16-14 Heavy-duty #6 #6 #8 #8 #10 #10 1 4" 1 4" 5 16" 5 16" 3 8" 3 8" 1 2" 1 2" www.tnb.com 16-14 Heavy-duty 16-14 Heavy-duty 16-14 Heavy-duty 16-14 Heavy-duty 16-14 Heavy-duty United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 4" .210 Pkg. Qty. 16-14 Heavy-duty 4" .210 1 WT2130A Rec. Tool ER4002 ERG4005 Technical Services Tel: 888.862.3289 Dimensions A B C M .81 .81 .87 .87 .87 .87 .93 .93 1.04 1.04 1.09 1.09 1.32 1.32 .25 .25 .39 .39 .39 .39 .51 .51 .54 .54 .63 .63 .76 .76 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .54 .54 .68 .68 .68 .68 .68 .68 .68 .68 .77 .77 .77 .77 .94 .94 .05 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Insulated Heavy-Duty Ring Terminals stock thick. .05 G-11 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ring Terminals Terminals for nichrome wire NW Series. High-Temperature Non-Insulated Rings -- 1200 F Max. M C B A Pkg. Qty. Wire Wt./lbs. Range per 1,000 Bolt Hole Rec. Tool NW18-10 NW52 NW81 NW14-8 NW14-10 NW83 NW14-12 NW84 NW10-8 NW10-10 NW10-12 100 1,000 1,000 100 100 1,000 100 1,000 50 50 50 20-18 20-18 16-14 16-14 16-14 16-14 16-14 16-14 12-10 12-10 12-10 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 3 3 3 #10 #8 #6 #8 #10 #10 #12* #12* #8 #10 #12* WT1377 Rec. Tool Dimensions A B C M .63 .63 .66 .66 .66 .66 .66 .66 .66 .66 .66 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .28 .28 .28 .28 .28 .28 .28 .28 .28 .28 .28 .38 .38 .51 .51 .51 .51 .51 .51 .51 .51 .51 stock thick. .032 .040 * #12 stud is smaller than 14" stud. Tefzel Insulated Rings -- Insulation Grip (R) M M C B A G-12 Cat. No. Cat. No. Pkg. Qty. Wire Range MAX. INS. Bolt Hole RAT853 RAT863 RAT873 RAT713 RBT853 RBT863 RBT873 RBT713 RCT333 RCT863 RCT363 RCT713 RCT703 RCT733 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 500 500 500 500 500 500 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 12-10 12-10 12-10 12-10 12-10 12-10 .140 .140 .140 .140 .170 .170 .170 .170 .210 .210 .210 .210 .210 .210 #6 #8 #10 1 4" #6 #8 #10 1 4" #6 #8 #10 1 4" 5 16" 3 8" WT145C Dimensions A B C M .81 .84 .84 1.07 .84 .84 .84 1.08 1.00 1.00 1.00 1.11 1.23 1.29 .25 .31 .31 .46 .31 .31 .31 .46 .37 .37 .37 .52 .52 .58 .25 .25 .25 .31 .25 .25 .25 .31 .27 .27 .27 .32 .31 .35 .69 .69 .69 .84 .69 .69 .69 .81 .81 .81 .81 .85 .96 1.00 Tefzel (R) is a registered trademark of DuPont. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com stock thick. .03 .04 Ring Terminals C C Non-Insulated Rectangular Rings M M C C M M BB B AA A A Cat. No. Pkg. Bolt Wire Qty. Hole Range RA486 RA485 RA483 RA484 RA481 RA482 RA480* RB486 RB485 RB483 RB484 RB481 RB482 RB480* RC486 RC485 RC483 RC484 RC481 RC482 RC480* 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 500 500 500 500 500 500 500 #4 #4 #5 #6 #6 #8 #8 #4 #4 #5 #6 #6 #8 #8 #4 #4 #5 #6 #6 #8 #8 Rec. Tool Dimensions A B C M 22-18 .796 .237 .237 .143 22-18 1.015 .237 .404 .195 22-18 .859 .277 .277 .143 22-18 1.015 .237 .404 .195 22-18 1.109 .302 .465 .227 22-18 1.109 .302 .465 .227 22-18 1.359 .390 .621 .310 16-14 .796 .237 .237 .143 16-14 1.015 .237 .404 .195 16-14 .859 .277 .277 .143 16-14 ERG4001 1.015 .237 .404 .195 16-14 1.109 .302 .465 .227 16-14 1.109 .302 .465 .227 16-14 1.359 .390 .621 .310 12-10 .984 .237 .237 .143 12-10 1.187 .237 .404 .195 12-10 1.046 .277 .277 .143 12-10 1.203 .237 .404 .195 12-10 1.281 .302 .465 .227 12-10 1.281 .302 .465 .227 12-10 1.531 .390 .621 .310 Bu-Ships tongue stock shape thick. L86P-1 L85P-1 L83P-1 L84P-1 L81P-1 L82P-1 L80P-1 L86P-2 L85P-2 L83P-2 L84P-2 L81P-2 L82P-2 L80P-2 L86P-3 L85P-3 L83P-3 L84P-3 L81P-3 L82P-3 L80P-3 .03 .04 Cat. No. Pkg. Bolt Wire Qty. Hole Range A486 A485 A483 A484 A481 A482 A480* B486 B485 B483 B484 B481 B482 B480* C486 C485 C483 C484 C481 C482 C480* 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 500 500 500 500 500 500 500 #4 #4 #5 #6 #6 #8 #8 #4 #4 #5 #6 #6 #8 #8 #4 #4 #5 #6 #6 #8 #8 Rec. Tool Dimensions A B C M 22-18 .65 .237 .237 .143 22-18 .87 .237 .404 .195 22-18 .70 .277 .277 .143 22-18 ERG4002 .87 .237 .404 .195 22-18 .96 .302 .465 .227 22-18 .96 .302 .465 .227 22-18 1.21 .390 .621 .310 16-14 .65 .237 .237 .143 16-14 .87 .237 .404 .195 16-14 .70 .277 .277 .143 16-14 .87 .237 .404 .195 16-14 .96 .302 .465 .227 16-14 .96 .302 .465 .227 16-14 ERG4002 1.21 .390 .621 .310 12-10 ERG4005 .73 .237 .237 .143 12-10 .90 .237 .404 .195 12-10 .76 .277 .277 .143 12-10 .94 .237 .404 .195 12-10 1.03 .302 .465 .227 12-10 1.03 .302 .465 .227 12-10 1.27 .390 .621 .310 Bu-Ships tongue stock shape thick. L86 L85 L83 L84 L81 L82 L80 L86 L85 L83 L84 L81 L82 L80 L86 L85 L83 L84 L81 L82 L80 .03 .04 * Not available on tape. * Not available on tape. Note: RA, RB, RC486 for use with BU-Ships terminal board types 26TB. RA, RB, RC485 for use with 25TB and 27TB. RA, RB, RC483 for use with 8TB. RA, RB, RC484 for use with 10TB and 11TB. RA, RB, RC481 for use with 6TB, 7TB and 9TB. RA, RB, RC482 for use with 15TB. RA, RB, RC480 for use with 3TB, 4TB, 5TB, 16TB, 17TB and 18TB. Note: A, B, C486 for use with BU-Ships terminal board types 26TB. A, B. C485 for use with 25TB, 27TB. A, B, C483 for use with 8TB. A, B, C484 for use with 10TB and 11TB. A, B, C481 for use with 6TB, 7TB and 9TB. A, B, C482 for use with 15TB. A, B, C480 for use with 3TB, 5TB, 16TB, 17TB and 18TB. Note: Note: 22-18 ga. = 1-2 Navy 22-18 ga. = 1-2 Navy 16-14 ga. = 212-4 Navy 16-14 ga. = 212-4 Navy 12-10 ga. = 6-9 Navy 12-10 ga. = 6-9 Navy www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Nylon-Insulated Rectangular Rings G-13 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation G-14 Flag Terminals Non-Insulated Flags M M C C B B A A Cat. No. Pkg. Qty. Wire Range Bolt Hole AB14-6A AB51 AB14-8A AB52 AB14-10A AB53 C51 C10-8A C52 C10-10A C53 D236 D226 D271 E226 E271 E272 F226 F271 F272 F273 G671 G672 G673 H672 H673 J672 J673 J675 K672 K673 K675 M673 M675 100 1,000 100 1,000 100 1,000 500 50 500 50 500 200 200 200 200 200 200 200 200 200 200 100 100 100 50 50 50 50 50 50 50 50 50 50 22-14 22-14 22-14 22-14 22-14 22-14 12-10 12-10 12-10 12-10 12-10 8 8 8 6 6 6 4 4 4 4 2 2 2 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 250kcmil 250kcmil #6 #6 #8 #8 #10 #10 #6 #8 #8 #10 #10 #10 #10 1 4" #10 1 4" 5 16" #10 1 4" 5 16" 3 8" 1 4" 5 16" 3 8" 5 16" 3 8" 5 16" 3 8" 1 2" 5 16" 3 8" 1 2" 3 8" 1 2" United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Dimensions Rec. Tool ERG4004 WT129 13642M A B C M .55 .55 .55 .55 .55 .55 .66 .66 .66 .66 .66 .83 .90 .92 .93 .99 1.05 1.07 1.10 1.18 1.20 1.20 1.28 1.32 1.31 1.36 1.46 1.51 1.67 1.59 1.64 1.76 1.89 1.99 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .31 .50 .50 .50 .50 .50 .50 .56 .63 .63 .63 .63 .63 .63 .63 .63 .75 .75 .75 .81 .81 .81 1.0 1.0 .22 .22 .22 .22 .22 .22 .25 .25 .25 .25 .25 .25 .29 .33 .29 .33 .41 .33 .33 .41 .43 .33 .41 .46 .41 .46 .41 .46 .55 .41 .46 .55 .46 .55 .39 .39 .39 .39 .39 .39 .48 .48 .48 .48 .48 .59 .64 .68 .69 .73 .81 .80 .80 .88 .90 .89 .97 1.02 1.01 1.06 1.10 1.15 1.24 1.19 1.24 1.34 1.43 1.52 www.tnb.com stock thick. .03 .04 .06 .07 .08 .10 .11 .13 Fork Terminals * Brazed-seam barrel is serrated for high pull-out value. Terminal is highconductivity electrolytic copper, electrotin plated. Insulation is color coded * Vinyl-insulated fork terminals have extra-long PVC insulation sleeve for protection and stress relief at wire's flex point * Suffix "X" indicates an expanded insulation support, meaning a wider wire entry to accommodate heavy wall insulation Nylon-Insulated Forks Nylon-Insulated Locking Forks M C B M A C B Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RA18-6F RA1103 RA18-8F RA1123 RA18-10F RA1153 RA18-14F 100 1,000 100 1,000 100 1,000 100 22-16 22-16 22-16 22-16 22-16 22-16 22-16 .136 #6 .136 #6 .136 #8 .136 #8 .136 #10 .136 #10 .136 14" RA1163 RB14-6F RB1113 RB14-8F RB1123 RB14-10F RB1153 RB14-14F RB1163 RB1103 RB1124 RB1154 RC10-6F RC1113 RC10-8F RC1123 RC10-10F RC1153 RC10-14F RC1163 RC1124 RC1154 1,000 100 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 1,000 50 500 50 500 50 500 50 500 1,000 1,000 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .136 .162 .162 .162 .162 .162 .162 .162 .162 .162 .190 .190 .210 .210 .210 .210 .210 .210 .210 .210 .250 .250 Rec. Tool Dimensions A B C M .83 .83 .86 .86 .86 .86 .95 .25 .25 .31 .31 .31 .31 .44 .25 .25 .25 .25 .25 .25 .31 .71 .71 .71 .71 .71 .71 .70 4" .95 #6 .87 #6 .87 #8 .87 #8 .87 #10 .87 #10 .87 1 4" ERG4001 .95 1 4" .95 #6 .74 #8 .95 #10 .95 #6 .97 #6 .97 #8 1.00 #8 1.00 #10 1.00 #10 1.00 1 4" 1.12 1 4" 1.12 #8 1.10 #10 1.10 .44 .31 .31 .31 .31 .38 .38 .44 .44 .28 .31 .31 .31 .31 .37 .37 .37 .37 .50 .50 .37 .37 .31 .25 .25 .25 .25 .25 .25 .28 .28 .16 .25 .25 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .70 .71 .71 .71 .71 .71 .71 .74 .74 .60 .79 .79 .81 .81 .81 .81 .81 .81 .86 .86 .91 .91 1 www.tnb.com stock thick. .02 A Pkg. Wire Max. Bolt Qty. Range Ins. Hole Cat. No. .03 .04 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 1,000 100 1,000 1,000 100 1,000 100 1,000 1,000 50 500 1,000 50 500 50 500 1,000 50 500 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .136 .162 .162 .190 .162 .162 .162 .162 .190 .210 .210 .250 .210 .210 .210 .210 .250 .210 .210 Technical Services Tel: 888.862.3289 Dimensions A B C M .86 .86 .86 .86 .86 .25 .25 .29 .29 .29 .25 .25 .25 .25 .25 .71 .71 .71 .71 .71 #10 .86 #6 .87 #6 .87 #6 .95 #8 .87 #8 .87 #10 .87 ERG4001 #10 .87 #10 .95 #6 .97 #6 .97 #6 1.07 #8 1.00 #8 1.00 #10 1.00 #10 1.00 #10 1.10 1 4" 1.12 1 4" 1.12 .29 .25 .25 .25 .29 .29 .29 .29 .29 .31 .31 .31 .37 .37 .37 .37 .37 .50 .50 .25 .25 .25 .25 .25 .25 .25 .25 .25 .27 .27 .27 .27 .27 .27 .27 .27 .32 .32 .71 .71 .71 .79 .71 .71 .71 .71 .71 .81 .81 .91 .81 .81 .81 .81 .91 .86 .86 RA18-6FL 100 22-16 .136 #6 RA2213 1,000 22-16 .136 #6 RA18-8FL 100 22-16 .136 #8 RA2243 1,000 22-16 .136 #8 RA18-10FL 100 22-16 .136 #10 RA2253 RB14-6FL RB2213 RB2214 RB14-8FL RB2233 RB14-10FL RB2253 RB2254 RC10-6FL RC2203 RC2204 RC10-8FL RC2213 RC10-10FL RC2223 RC2224 RC10-14FL RC2233 Rec. Tool Wire Termination -- Sta-Kon(R) Wire Termination & Insulation * Fork terminals enable easy installation because the mounting screw does not have to be completely removed stock thick. .02 .03 .04 G-15 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Fork Terminals Nylon-Insulated Forks -- Flanged Tongue Vinyl-Insulated Forks M M C C B B A A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RA18-6FS RA1203 RA18-8FS RA1223 RA18-10FS 100 1,000 100 1,000 100 22-16 22-16 22-16 22-16 22-16 .136 #6 .136 #6 .136 #8 .136 #8 .136 #10 RA1253 RB14-6FS RB1203 RB14-8FS RB1223 RB14-10FS RB1253 RB1204 RB1224 RC10-8FS RC1223 RC10-10FS RC1253 RC1224 RC1254 1,000 100 1,000 100 1,000 100 1,000 1,000 1,000 50 500 50 500 1,000 1,000 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 .136 .162 .162 .162 .162 .162 .162 .190 .190 .210 .210 .210 .210 .250 .250 Rec. Tool Dimensions A B C M .75 .75 .89 .89 .93 .28 .28 .31 .31 .38 .16 .16 .23 .23 .26 .62 .62 .65 .65 .68 #10 .93 #6 .74 #6 .74 #8 .89 #8 .89 #10 ERG4001 .94 #10 .94 #6 .79 #8 .94 #8 .97 #8 .97 #10 1.00 #10 1.00 #8 1.08 #10 1.12 .38 .28 .28 .31 .31 .38 .38 .28 .31 .34 .34 .38 .38 .34 .38 .26 .16 .16 .23 .23 .27 .27 .16 .23 .23 .23 .26 .26 .23 .26 .68 .60 .60 .66 .66 .69 .69 .67 .71 .73 .73 .74 .74 .80 .86 stock thick. .02 .03 .04 Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole 18RA-6F RA1167 18RA-8F RA1147 18RA-10F 100 1,000 100 1,000 100 22-16 22-16 22-16 22-16 22-16 .150 #6 .150 #6 .150 #8 .150 #8 .150 #10 RA1157 14RB-6F RB647 14RB-6FS 14RB-8F RB657 14RB-10F RB1157 14RB-14F RB1717 10RC-6F RC1337 10RC-8F RC1147 10RC-10F RC1157 10RC-14F RC1167 1,000 100 1,000 100 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 500 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .150 .170 .170 .170 .170 .170 .170 .170 .170 .170 .210 .210 .210 .210 .210 .210 .210 .210 Rec. Tool Dimensions A B C M .94 .94 .97 .97 .97 .25 .25 .31 .31 .31 .27 .27 .27 .27 .27 .81 .81 .81 .81 .81 #10 .97 #6 .97 #6 .97 #6 .89 #8 .97 #8 .97 #10 ERG4001 .97 #10 .97 1 4" 1.11 1 4" 1.11 #6 1.09 #6 1.09 #8 1.09 #8 1.09 #10 1.09 #10 1.09 1 4" 1.15 1 4" 1.15 .31 .31 .31 .30 .31 .31 .31 .31 .44 .44 .31 .31 .38 .38 .38 .38 .50 .50 .27 .27 .27 .25 .27 .27 .27 .27 .38 .38 .27 .27 .27 .27 .27 .27 .37 .37 .81 .81 .81 .75 .81 .81 .81 .81 .89 .89 .90 .90 .90 .90 .90 .90 .90 .90 For multiple wire combinations per UL File E9609, see page G-8. G-16 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com stock thick. .02 .03 .04 Fork Terminals Vinyl-Insulated Locking Forks M M C C B B A A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole 18RA-6FX RA1167-170 18RA-8FX RA1147-170 18RA-10FX RA1157-170 14RB-6FX RB647-200 14RB-8FX RB657-200 14RB-10FX RB1157-200 10RC-8FX RC1147-250 10RC-10FX RC1157-250 10RC-14FX 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 22-16 22-16 22-16 22-16 22-16 22-16 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 .170 .170 .170 .170 .170 .170 .200 .200 .200 .200 .200 .200 .250 .250 .250 .250 .250 Rec. tool Dimensions A B C M #6 .94 .25 .27 .81 #6 .94 .25 .27 .81 #8 .97 .31 .27 .81 #8 .97 .31 .27 .81 #10 .97 .31 .27 .81 #10 .97 .31 .27 .81 #6 .97 .31 .27 .81 #6 .97 .31 .27 .81 #8 ERG4001 .97 .31 .27 .81 #8 .97 .31 .27 .81 #10 .97 .31 .27 .81 #10 .97 .31 .27 .81 #8 1.11 .38 .27 .90 #8 1.11 .38 .27 .90 #10 1.11 .38 .27 .90 #10 1.11 .38 .27 .90 1 4" 1.17 .50 .37 .90 For multiple wire combinations per UL File E9609, see page G-8. Stock Thick. .02 .03 .04 Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole 18RA-6FL RA2217 RA2227 18RA-8FL RA2247 18RA-10FL RA2257 14RB-6FL RB2207 RB2217 14RB-8FL RB2237 14RB-10FL RB2257 10RC-6FL RC2207 10RC-8FL RC2217 10RC-10FL RC2227 10RC-14FL RC2237 100 1,000 1,000 100 1,000 100 1,000 100 1,000 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 500 22-16 22-16 22-16 22-16 22-16 22-16 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 .150 .150 .155 .150 .150 .150 .150 .170 .170 .170 .170 .170 .170 .170 .220 .220 .220 .220 .220 .220 .220 .220 Rec. tool Dimensions A B C M #6 .97 .25 .25 .81 #6 .97 .25 .25 .81 #6 .97 .29 -- .81 #8 .97 .29 .25 .81 #8 .97 .29 .25 .81 #10 .97 .29 .25 .81 #10 .97 .29 .25 .81 #6 .97 .25 .27 .81 #6 .97 .25 .27 .81 #6 .97 .29 .27 .81 #8 .97 .29 .27 .81 ERG4001 #8 .97 .29 .27 .81 #10 .97 .29 .27 .81 #10 .97 .29 .27 .81 #6 1.09 .31 .27 .90 #6 1.09 .31 .27 .90 #8 1.09 .37 .27 .90 #8 1.09 .37 .27 .90 #10 1.09 .37 .27 .90 #10 1.09 .37 .27 .90 1 4" 1.09 .49 .27 .90 1 4" 1.09 .49 .27 .90 Stock Thick. Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Vinyl-Insulation Forks -- Expanded Insulation .02 .03 .04 For multiple wire combinations per UL File E9609, see page G-8. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-17 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Fork Terminals Vinyl-Insulated Locking Forks -- Expanded Insulation M M C C B B A A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole 18RA-6FLX RA2217-170 18RA-8FLX 18RA-10FLX RA2257-170 14RB-6FLX RB2207-200 RB2217-200 14RB-8FLX RB2237-200 14RB-10FLX RB2257-200 10RC-6FLX RC2207-250 10RC-8FLX 10RC-10FLX RC2227-250 10RC-14FLX 100 1,000 100 100 1,000 100 1,000 1,000 100 1,000 100 1,000 50 500 50 50 500 50 22-16 22-16 22-16 22-16 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 .170 .170 .170 .170 .170 .200 .200 .200 .200 .200 .200 .200 .250 .250 .250 .250 .250 .250 Rec. tool Dimensions A B C M #6 .97 .25 .25 .81 #6 .97 .25 .25 .81 #8 .97 .29 .25 .81 #10 .97 .29 .25 .81 #10 .97 .29 .25 .81 #6 .97 .31 .27 .81 #6 .97 .31 .27 .81 #6 .97 .29 .27 .81 #8 .97 .31 .27 .81 ERG4001 #8 .97 .31 .27 .81 #10 .97 .31 .27 .81 #10 .97 .31 .27 .81 #6 1.07 .31 .27 .91 #6 1.07 .31 .27 .91 #8 1.10 .37 .27 .91 #10 1.10 .37 .27 .91 #10 1.10 .37 .27 .91 1 4" 1.22 .50 .32 .96 For multiple wire combinations per UL File E9609, see page G-8. G-18 Non-Insulated Forks United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Stock Thick. .02 .03 .04 Pkg. Wire Bolt 100 1,000 100 1,000 100 1,000 100 1,000 1,000 100 1,000 100 1,000 100 50 500 50 500 50 500 50 500 22-16 22-16 22-16 22-16 22-16 22-16 18-14 18-14 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 12-10 #6 #6 #8 #8 #10 #10 #6 #6 #6 #8 #8 #10 #10 1 4" #6 #6 #8 #8 #10 #10 1 4" 1 4" Cat. No. Qty. Range Hole A18-6F A116 A18-8F A114 A18-10F A115-TB B14-6F B64 B19 B14-8F B65-TB B14-10F B115 B14-14F C10-6F C133 C10-8F C114 C10-10F C115 C10-14F C116-TB Technical Services Tel: 888.862.3289 rec. tool ERG4002 ERG4002 ERG4005 Dimensions A B C M .72 .72 .75 .75 .75 .75 .75 .75 .66 .75 .75 .75 .75 .90 .77 .77 .82 .82 .82 .82 .98 .98 .25 .25 .31 .31 .31 .31 .31 .31 .25 .31 .31 .31 .31 .44 .31 .31 .38 .38 .38 .38 .50 .50 .27 .27 .27 .27 .27 .27 .27 .27 .13 .27 .27 .27 .27 .38 .27 .27 .27 .27 .27 .27 .37 .37 .59 .59 .59 .59 .59 .59 .59 .59 .50 .59 .59 .59 .59 .68 .63 .63 .63 .63 .63 .63 .73 .73 www.tnb.com Stock Thick. .02 .03 .04 Fork Terminals and Pin Terminals Pin Terminals Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Non-Insulated Locking Fork Terminals .390 Min. L D Non-Insulated Pin Terminal .390 Min. M C B L D A Insulated Pin Terminal Cat. No. Pkg. Qty. Wire Range Bolt Hole A18-6FL A221 A18-8FL A224 A18-10FL A225 B14-6FL B220 B14-8FL B223 B14-10FL B225 C10-6FL C220-TB C10-8FL C221 C10-10FL C222 C10-14FL 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 50 500 50 500 50 500 50 22-16 22-16 22-16 22-16 22-16 22-16 18-14 18-14 18-14 18-14 18-14 18-14 12-10 12-10 12-10 12-10 12-10 12-10 12-10 #6 #6 #8 #8 #10 #10 #6 #6 #8 #8 #10 #10 #6 #6 #8 #8 #10 #10 1 4" rec. tool Dimensions A .75 .75 .75 ERG4002 .75 .75 .75 .75 .75 .75 .75 .75 .75 ERG4002 .85 ERG4005 .85 .85 .85 .85 .85 .85 www.tnb.com B C M .25 .25 .29 .29 .29 .29 .25 .25 .29 .29 .29 .29 .31 .31 .37 .37 .37 .37 .49 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .27 .59 .59 .59 .59 .59 .59 .59 .59 .59 .59 .59 .59 .66 .66 .66 .66 .66 .66 .66 Stock Thick. .02 .03 .04 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Cat. No. Non-Insulated A47PT B47PT C55PT Vinyl 18RA-47PT RA47PT 14RB-47PT RB47PT 10RC-55PT RC55PT Nylon RA18-47PT RA147PT RB14-47PT RB147PT RC10-55PT RC155PT Pkg. Qty. Wire Range D (Dia.) L 1,000 1,000 500 22-18 16-14 12-10 .075 .075 .106 .63 .63 .76 100 1,000 100 1,000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 .075 .075 .075 .075 .106 .106 .85 .85 .87 .87 1.04 1.04 100 1,000 100 1,000 50 500 22-18 22-18 16-14 16-14 12-10 12-10 .075 .075 .075 .075 .106 .106 .85 .85 .87 .87 1.04 1.04 Technical Services Tel: 888.862.3289 Rec. Tools Stock Thick. ERG4002 .02 .03 .04 .02 ERG4001 .03 .04 .02 ERG4001 .03 .04 G-19 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Splice Connectors Butt Splices * Wires are butted together and crimped at each end of the splice Parallel Splices * Wires are laid side by side in the connector, and the connection is made in one crimp * Available either non-insulated or insulated with nylon or PVC * Offer advantages in simplicity of installation and small size * Nylon insulated splices meet or exceed the requirements of MIL-T-7928 * One crimp completes the splice * Color coded according to wire size Vinyl-Insulated Butt Splices -- Expanded Insulation Nylon-Insulated Aircraft Splices A A B Cat. No. Pkg. Qty. Wire Range Max. Ins. 2RA18X RAA217-170 RAA217 2RB14X RBB217-200 RBB217 2RC10X RCC217-250 RCC217 100 1,000 1,000 100 1,000 1,000 50 500 1,000 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10 .170 .170 .150 .200 .200 .170 .250 .250 .210 Rec. Tool ERG4001 Dimensions A B 1.13 1.13 1.13 1.13 1.13 1.13 1.31 1.31 1.31 .25 .25 .23 .26 .26 .24 .31 .31 .28 Note: RCC217 is not expanded. Nylon-Insulated Butt Splices B Cat. No. Pkg. Qty. Wire Range 2RZZ RZZ23 2RAA RAA23 2RBB RBB23 2RCC RCC23 50 500 50 500 50 500 25 250 26-22 26-22 22-18 22-18 16-14 16-14 12-10 12-10 Dimensions Rec. Tool ERG4006 ERG4001 A B 1.22 1.22 1.52 1.52 1.52 1.52 1.54 1.54 .15 .15 .25 .25 .28 .28 .35 .35 A Tefzel(R) Insulated Butt Splices B A G-20 Cat. No. Pkg. Qty. Max. Ins. Dia. 2RA18 RAA21 2RB14 RBB21 2RC10 RCC21 2RD8 RDD27 2RE6 REE28 2RF4 100 1,000 100 1,000 50 500 25 200 20 200 15 .115 .115 .148 .148 .210 .210 .340 .340 .420 .420 .510 Wire Range 22-18 22-18 16-14 16-14 12-10 12-10 8 8 6 6 4 Rec. Tool ERG4001 ERG4007 TBM6S TBM6S Dimensions A B 1.19 1.19 1.19 1.19 1.26 1.26 1.69 1.69 1.85 1.85 1.85 .18 .18 .21 .21 .28 .28 .36 .36 .45 .45 .52 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 B Cat. No. Pkg. Qty. Wire Range Max. Ins. Dia. RAAT21 RBBT21 RCCT21 1,000 1,000 1,000 22-18 16-14 12-10 1.22 1.22 1.22 Rec. Tool WT145C Tefzel (R) is a registered trademark of DuPont. Technical Services Tel: 888.862.3289 www.tnb.com Dimensions A B 1.22 1.22 1.22 .115 .148 .210 Splice Connectors Nylon-Insulated Parallel Splices A B Cat. No. Pkg. Qty. Wire Range 2A-18 AA2 2B-14 BB2 2C-10 CC2 2D-8 DD102 2E-6 EE2 2F-4 FF2 2G21 GG2 100 1,000 100 1,000 50 500 25 200 20 200 15 200 5 25 22-18 22-18 16-14 16-14 12-10 12-10 9-8-7 9-8-7 6-5 6-5 4-3 4-3 2-1 2-1 Dimensions Rec. Tool ERG4002 ERG4002 ERG4005 ERG4005 TBM6S TBM6S A B .62 .62 .62 .62 .72 .72 1.03 1.03 1.12 1.12 1.25 1.25 1.72 1.72 .12 .12 .16 .16 .22 .22 .28 .28 .37 .37 .44 .44 .55 .55 Cat. No. Pkg. Qty. Wire Range 2A20 RAA24 2B-16 RBB25 2C-12 RCC26 100 1,000 100 1,000 50 500 22-20 22-20 18-16 18-16 14-12 14-12 Rec. Tool ERG4001 Dimensions A B .84 .84 .84 .84 .90 .90 .20 .20 .23 .23 .28 .28 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Non-Insulated Butt Splices Sta-Kon(R) Parallel Splices A C B CaT. No. A18-PS-M B14-PS-M C10-PS-D D8-PS-D E6-PS-D F4-PS-W G2-PS-W H1/0-PS-C J2/0-PS-C K3/0-PS-L L4/0-PS-L M250-PS-Q N300-PS-X P400-PS-X R500-PS-V Wire Range Cir. Mil Range Rec. Tool Length (A) O.D. (B) I.D. (C) Pkg. Qty. 22-16 AWG 16-14 AWG 12-10 AWG 8 AWG 6 AWG 4 AWG 2 AWG 1/0 AWG 2/0 AWG 3/0 AWG 4/0 AWG 250 kcmil 300 kcmil 400 kcmil 500 kcmil 509-3,260 2,050-5,180 5,180-13,100 13,100-20,800 20,800-33,100 33,100-52,600 52,600-83,700 83,700-119,500 119,500-150,500 150,500-190,000 190,000-231,100 231,100-300,000 300,000-380,000 380,000-478,000 478,000-600,000 ERG4002 ERG4002 ERG4005 ERG4005 WT115A .314 .315 .380 .375 .500 .531 .640 .750 .750 .750 .770 1.063 1.125 1.250 1.438 .129 .155 .220 .260 .365 .410 .521 .571 .632 .701 .766 .926 1.100 1.200 1.330 .086 .113 .170 .180 .266 .302 .396 .446 .507 .564 .629 .749 .882 .956 1.060 1,000 1,000 500 500 500 250 250 100 100 50 50 25 10 10 5 WT115A TBM8-750M-1 The total combined cross sectional area of all wires must be within the CMA range. www.tnb.com Rated at 150 C. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-21 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Joints Crimp-On Wire Joints, One-Piece Nylon Self-Insulated BB AA Allowable Wire Combinations Cat. No. Pkg. Qty. Min. Max. RB44 RB4-TB RC55 RC6 RP12 RP7 100 1,000 50 500 100 1,000 2#18 2#18 4#18 4#18 3#14 3#14 2#16 2#16 2#12 2#12 4#12 4#12 Allowable Wire Combinations #22 #20 #18 #16 #14 #12 #10 Cat. No. #22 #20 #18 #16 #14 #12 #10 1-4 2-3 1-2 1-3 2 1-2 3 3 RB4-TB/ RB44 3 2 1-2 2 1 3-5 1 2-4 3 RC6/RC55 2 1-4 1 3 2 2 1 Wire Range Cat. No. 1-3 1 1-3 1 2-5 1 2 Dimensions Rec. Tool WT2000 WT2130A A B .31 .31 .43 .43 .53 .53 .78 .78 .95 3 1.00 1.00 Allowable Wire Combinations Cat. No. #22 #20 #18 #16 #14 #12 #10 1 1 1 2 1 1 1 1 3 2 2 3 3 2 1 1 2-4 2-4 1 1-3 2 1 3 3-6 1 2-3 2 1-2 3 1-2 4 1 RP7/RP12 4-6 PT Series Crimp-On Wire Joints Two-Piece Nylon Insulator One-Piece Non-Insulated Wire Range Cat. No. Pkg. Qty. Min. PT66M PT6M PT60M PT70 PT70M PT80 100 100 100 200 200 50 2#18 3#12 combination -- Insulator only 2#14 3#12 connector only WT161M 2#14 3#12 3#18 4#12 2#16 4#10 Max. AA AA Rec. Tool Dimensions A B .50 .50 .31 .29 .31 .35 .93 .93 .37 .34 .37 .62 90 C rated. G-22 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 T&B T&B AA BB BB BB Installation Procedure for "PT" Connectors Twist wires, insert through serrated barrel of wire joint. (PT60M, PT70, PT70M, PT80.) Technical Services Tel: 888.862.3289 Crimp and trim off excess wire with WT161M hand tool. www.tnb.com Screw PT6 insulator firmly onto PT160M barrel. Wire Joints * Rated for temperatures up to 150 C (302 F), 600V maximum * Molded, one-piece nylon construction for electrical insulation, UL94-V2 * Brazed copper sleeve prevents separation of connection during crimping * Internal serrations enable cold flow for increased conductivity and pull-out strength Wire Range Dimensions Cat. No. Pkg. Qty. Min. Max. Rec. Tool A B RB4-HT RB44-HT RC6-HT RC551-HT RP7-HT RP12-HT 1,000 100 500 100 500 100 2#18 2#18 3#16 3#16 3#14 3#14 2#16 2#16 3#14 3#14 3#12 3#12 WT2000 WT2000 ERG4001, WT2130A ERG4001, WT2130A ERG4007, WT2130A ERG4007, WT2130A .36" .36" .48" .48" .53" .53" .82" .82" .95" .95" 1.00" 1.00" Wire Joints UL Listed Combinations Cat. no. solid or stranded AWG Cat. no. solid or stranded AWG RB4, RB44, RB4-10M (2) or (3) #18 (2) #16 (1) #16 and (1) or (2) #18 (3) #22 (3) #20 (3) #22 and (1) #18 (2) #22 and (3) #20 (1) or (2) #22 and (2) #18 (2) #22 and (1) #16 (3) #20 and (1) #18 (2) #20 and (1) #22 (2) #20 and (1) #16 (1) #20 and (2) #18 (1) #14 with (2), (3) or (4) #16 (1) #14 with (3), (4) or (5) #18 (2) #14 with (1), (2), (3) or (4) #18 (2) #14 with (1), (2) or (3) #16 (3) #14 (4) to (7) #18 (3) #14 with (1) or (2) #18 (3) #14 with (1) #16 (1) #12 with (1), (2), (3) or (4) #18 (1) #12 with (1), (2) or (3) #16 (1) #12 with (1) or (2) #14 (5) #16 RP7, RP-12 (2) to (4) #12 AWG (3) to (6) #14 AWG (3) #12 and (1) #14 (2) #12 and (1) #14 (2) #12 and (2) #14 (2) #12 and (3) #14 (1) #12 and (2) #14 (1) #12 and (3) #14 (1) #12 and (4) #14 (2) #10 (1) #10 and (1) #12 (1) #10 and (1) #14 (1) #8 Str. and (1) #16 (1) #10 and (1) #16 (1) #12 and (1) #16 RC6, RC6-5M, RC55 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation High-Temperature Wire Joints G-23 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Heat-Shrinkable Terminals, Splices, Disconnects The heat-shrinkable advantage! * These ring terminals, butt splices and disconnects are self-insulated with heat-shrinkable polyolefin and internally coated sealant * Upon completed installation, a fully sealed connection is achieved to protect the joint against the degrading effects of galvanic action, corrosion and environmental exposure Note: Not approved for outdoor use. Heat-Shrinkable Ring Terminals M M C B A Cat. No. Pkg. Wire Max. Bolt Qty. Range Ins. Hole RAS18-6X RAS18-8X RAS18-10X RBS14-6X RBS14-8X RBS14-10X RCS10-6X RCS10-8X RCS10-10X RCS10-14X 100 100 100 100 100 100 50 50 50 50 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10 12-10 .170 .170 .170 .200 .200 .200 .250 .250 .250 .250 Rec. Tool Dimensions A B C Stock M Thick. #6 1.23 .25 .27 1.10 #8 1.26 .31 .27 1.10 #10 1.26 .31 .27 1.10 .03 #6 1.23 .25 .27 1.10 #8 1.23 .25 .27 1.10 ERG4255 #10 1.26 .31 .27 1.10 #6 1.34 .31 .27 1.15 #8 1.34 .37 .27 1.15 .04 #10 1.34 .37 .27 1.15 1 4" 1.34 .49 .32 1.15 Heat-Shrinkable Locking Fork Terminals M C B A G-24 Cat. No. Pkg. Qty. Wire Range Max. Ins. Bolt Hole RAS18-6FLX RAS18-8FLX RAS18-10FLX RBS14-6FLX RBS14-8FLX RBS14-10FLX RCS10-6FLX RCS10-8FLX RCS10-10FLX RCS10-14FLX 100 100 100 100 100 100 50 50 50 50 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 12-10 12-10 .170 .170 .170 .200 .200 .200 .250 .250 .250 .250 #6 #8 #10 #6 #8 #10 #6 #8 #10 1 4" United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Rec. Tool Dimensions A 1.350 1.350 1.350 1.350 1.350 ERG4255 1.350 1.350 1.350 1.350 1.350 B C M .25 .29 .29 .25 .29 .29 .31 .37 .37 .49 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- www.tnb.com Stock Thick. .03 .04 Heat-Shrinkable Terminals, Splices, Disconnects Cat. No. RAS18-250AX RBS14-250AX RCS10-250AX Pkg. Qty. Wire Range Max. Ins. Tab Size 25 25 25 22-18 16-14 12-10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 Rec. Tool ERG4255 A Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Heat-Shrinkable Fully Insulated Female Disconnects AA 1.82 1.77 1.80 Heat-Shrinkable Fully Insulated Male Tabs Cat. No. 18RAS-251TX 14RBS-251TX 10RCS-251TX Pkg. Qty. Wire Range Max. Ins. Tab Size 25 25 25 22-18 16-14 12-10 .170 .200 .250 .250 x .032 .250 x .032 .250 x .032 Rec. Tool ERG4255 A A 1.80 1.75 1.80 Heat-Shrinkable Butt Splices AA BB Cat. No. Pkg. Qty. Wire Range Max. Ins. 2RAS18X RAAS22X 2RBS14X RBBS22X 2RCS10X RCCS22X 50 500 50 500 25 250 22-18 22-18 16-14 16-14 12-10 12-10 .170 .170 .200 .200 .250 .250 Rec. tool ERG4255 Dimensions A B 1.50 1.50 1.50 1.50 1.60 1.60 .25 .25 .26 .26 .31 .31 Everything you need to make fully sealed connections in one handy kit. Heat-Shrink Terminal Kit with Tools * Tools: (1) butane torch; (1) wire stripper; (1) ratchet crimp tool * Butt Splices: (20) #22-#18 AWG; (20) #16-#14 AWG; (15) #12-#10 AWG * Ring Terminals: (20) #16-#14 AWG #10 stud; (2) #16-#14 AWG #8 stud; (15) #12-#10 AWG 14" stud CAT. NO. DESCRIPTION STAPOUCH-HS Heat-Shrink Terminal Kit with Tools www.tnb.com STD. PKG. QTY. 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-25 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Disconnects and Male Tabs Disconnects *Internal barrel serrations 250 Series -- Female Disconnects and long barrel provide * Female disconnect terminals and matching male tabs for maximum tensile accommodate a range of #22-#10 AWG, and are strength available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl *Complete line of installing tools, * Unique construction of the female disconnect engineered to match offers long-term dependability tool with terminal *Funnel-entry insulators * Brazed-seam serrated barrel provides maximum tensile strength enable easier inserting of wire into barrel B A *Color coded for easy installation 187 Series -- Female Disconnects * Quick, reliable method of connection to terminal blocks and boards without the use of tools * Female disconnect terminals and matching male tabs accommodate a range of #22-#10 AWG, and are available in non-insulated, partially insulated and fully insulated styles, in both nylon and vinyl * Unique construction of the female disconnect offers long-term dependability 250 Series -- Female Disconnects Fig. 1 Fig. 2 Fig. 3 Fig. 4 BB BB BB B AA 1 AA A A Nylon self-insulated 1 B 2 Vinyl self-insulated A 2 3 Nylon fully insulated 3 4 Nylon open top insulated 90 flag 4 5 Non-insulated 5 6 Non-insulated/insulation grip 6 Cat. No. RA18-250F RA250 RB14-250F RB250 RC10-250F RC250 18RA-250F RA257 RA257-170 14RB-250F RB257 RB257-200 10RC-250F RC257 18RA-2577 RA2573 14RB-2577 RB2573 10RC-2577 RC2573 RA18-250A RA2577F RB14-250A RB2577F RC10-250A RC2577F A18-250 A250 B14-250 B250 C10-250F C250 B14-250F B250G Pkg. Qty. Wire Range Max. Ins. Tab Size Fig. 100 1,000 100 1,000 50 500 100 1,000 1,000 100 1,000 1,000 50 500 100 1,000 100 1,000 50 500 50 500 50 500 50 500 100 1,000 100 1,000 50 500 100 1,000 22-18 22-18 16-14 16-14 12-10 12-10 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 22-18 22-18 16-14 16-14 12-10 12-10 22-18 22-18 16-14 16-14 12-10 12-10 22-18 22-18 16-14 16-14 12-10 12-10 16-14 16-14 .136 .136 .162 .162 .215 .215 .150 .150 .170 .170 .170 .200 .250 .250 .165 .165 .185 .185 .225 .225 .170 .170 .190 .190 .245 .245 -- -- -- -- -- -- -- -- .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 1 1 1 1 1 1 4 4 Dimensions Rec. Tool ERG4001 ERG4002 WT110M A B .91 .91 .91 .91 1.04 1.04 .96 .96 .96 .96 .96 .96 1.03 1.03 1.01 1.01 1.01 1.01 1.04 1.04 .80 .80 .80 .80 .80 .80 .73 .73 .73 .73 .73 .73 .87 .87 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .29 .38 .38 .38 .38 .38 .38 .71 .71 .72 .72 .88 .88 .31 .31 .31 .31 .31 .31 .31 .31 (Continued on facing page) G-26 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Disconnects and Male Tabs 7 Non-insulated 90 flag 7 Cat. No. A18-250A A252G B14-250A B252G C10-250A C252G Pkg. Qty. Wire Range Max. Ins. Tab Size Fig. 50 500 50 500 50 500 22-18 22-18 16-14 16-14 12-10 12-10 -- -- -- -- -- -- .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 3 3 3 3 3 3 Pkg. Qty. Wire Range Max. Ins. Tab Size 100 1,000 100 1,000 22-18 22-18 16-14 16-14 .136 .136 .163 .163 .250 x .032 .250 x .032 .250 x .032 .250 x .032 Pkg. Qty. Wire Range Max. Ins. Tab Size Fig. 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 50 500 50 500 50 500 50 500 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 22-18 22-18 22-18 22-18 16-14 16-14 16-14 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 .136 .136 .136 .136 .163 .163 .163 .163 .150 .150 .150 .150 .170 .170 .170 .170 .150 .150 .150 .150 .170 .170 .170 .170 -- -- -- -- -- -- -- .150 .150 .150 .150 .170 .170 .170 .170 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 .187 x .032 .187 x .032 .187 x .020 .187 x .020 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 3 3 3 3 3 3 3 3 Dimensions Rec. Tool ERG4002 ERG4002 ERG4005 A B .58 .58 .58 .58 .64 .64 .61 .61 .62 .62 .63 .63 250 Series -- Nylon Piggy Back Disconnects B Cat. No. RA18-250FP RA250P RB14-250FP RB250P BB A A A CC 30 30 O Dimensions Rec. Tool WT112M ERG4001 A B C .87 .87 .87 .87 .30 .30 .30 .30 .43 .43 .43 .43 187 Series -- Female Disconnects Fig. 1 Fig. 2 Fig. 3 BB BB BB AA AA AA 1 1 Nylon self-insulated 2 B 2 A Vinyl self-insulated 3 3 Nylon fully insulated 4 Non-insulated 5 Nylon fully insulated 90 flag 4 5 Cat. No. RAD18-183 RAD1833 RAD18-182 RAD1823 RBD14-183 RBD1833 RBD14-182 RBD1823 18RAD-183 RAD1837 18RAD-182 RAD1827 14RBD-183 RBD1837 14RBD-182 RBD1827 18RAD-18377 RAD18377 18RAD-18277 RAD18277 14RBD-18377 RBD18377 14RBD-18277 RBD18277 AD18-183 AD183 AD18-182 AD182 BD14-183 BD183 BD14-182 RAD18-187A RAD1877F RAD18-188A RAD1887F RBD14-187A RBD1877F RBD14-188A RBD1887F Rec. Tool ERG4001 ERG4002 ERG4001 Dimensions A B .83 .83 .83 .83 .83 .83 .83 .83 .85 .85 .85 .85 .85 .85 .85 .85 .89 .89 .89 .89 .89 .89 .89 .89 .64 .64 .64 .64 .64 .64 .64 .74 .74 .74 .74 .74 .74 .74 .74 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .23 .30 .30 .30 .30 .30 .30 .30 .30 .23 .23 .23 .23 .23 .23 .23 .59 .59 .59 .59 .61 .61 .61 .61 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation 250 Series -- Female Disconnects (continued) UL Listed E66716 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-27 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Disconnects and Male Tabs Select the tabs you need! B 250 Series -- Male Tabs 1 Vinyl self-insulated A 2 Nylon fully insulated 1 3 Non-insulated/insulated grip 2 3 4 Non-insulated 4 CAT. NO. PKG. qty. wire range max. ins. tab size 18RA-250T RA2517 14RB-250T RB2517 10RC-250T RC2517 18RA-251T RA25177 14RB-251T RB25177 10RC-251T RC25177 A18-250T B14-250T A18-251T A251 B14-251T B251 C10-251T 100 1,000 100 1,000 50 500 50 500 50 500 25 500 100 100 100 1,000 100 1,000 50 22-18 22-18 16-14 16-14 12-10 12-10 22-18 22-18 16-14 16-14 12-10 12-10 22-18 20-14 22-18 22-18 16-14 16-14 12-10 .150 .150 .170 .170 .250 .250 .150 .150 .170 .170 .210 .210 -- -- -- -- -- -- -- .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .250 x .032 CAT. NO. PKG. qty. tab size wire range max. ins. 18RAD-187 100 .187 x .032 22-18 .150 18RAD-188 14RBD-187 14RBD-188 100 100 100 .187 x .020 .187 x .032 .187 x .020 22-18 16-14 16-14 .150 .170 .170 187 Series -- Male Tabs rec. tool ERG4001 WT110M ERG4002 dimensions a b .95 .95 .95 .95 1.08 1.08 1.13 1.13 1.13 1.13 1.17 1.17 .87 .87 .68 .68 .68 .68 .68 -- -- -- -- -- -- .45 .45 .45 .45 .45 .45 -- -- -- -- -- -- -- B A 5 Vinyl insulated 5 G-28 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 rec. tool ERG4001 www.tnb.com dia. a b .87 -- .87 .87 .87 -- -- -- Disconnects and Male Tabs B 250 Series -- Adapters and Coupler 6 Non-insulated A A CAT. NO. 7 B F250TA 6 FTA250 RB14-250 7 RBB250 Insulated coupler dia. PKG. qty. tab size a b 50 1,000 50 500 .250 x .032 .250 x .032 .250 x .032 .250 x .032 .82 .82 2.35 2.35 .56 .56 .51 .51 Not UL Listed Cat. No. F250TA -- Material: brass Finish: tin plated Cat. No. RB14-250 -- Material: brass Finish: none Insulation: vinyl Available in variety of wire ranges! 110 Series -- Disconnects* 8 Nylon-insulated 9 Non-insulated B A CAT. NO. PKG. qty. tab size wire range max. ins. RA18-110F RA10-SK RA18-111F RA11 8 RB14-110F RB10-SK RB14-111F RB11-TB A18-110F A10-TB A18-111F A11 9 B14-110F B10-TB B14-111F B11-TB 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 100 1,000 .110 x .032 .110 x .032 .110 x .020 .110 x .020 .110 x .032 .110 x .032 .110 x .020 .110 x .020 .110 x .032 .110 x .032 .110 x .020 .110 x .020 .110 x .032 .110 x .032 .110 x .020 .110 x .020 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 22-18 22-18 22-18 22-18 16-14 16-14 16-14 16-14 .110 .110 .110 .110 .135 .135 .135 .135 -- -- -- -- -- -- -- -- dia. rec. tool ERG4006 WT111M WT112M WT2000 a b .75 .75 .75 .75 .75 .75 .75 .75 .59 .59 .59 .59 .59 .59 .59 .59 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Insulated coupler requires no tool! * Not UL Listed or CSA approved. Choose from nylon-insulated or non-insulated! Wristlock Disconnects B 10 Nylon-Insulated wristlock disconnects A CAT. NO. 11 Non-Insulated wristlock disconnects Picture shows wristlock disconnect assembled as two pieces. Parts are sold by the piece not by assemblies. www.tnb.com RA18D RA23 10 RB14D RB23 B14-D 11 B23 PKG. qty. wire range max. ins. 50 1,000 50 1,000 50 1,000 22-18 22-18 16-14 16-14 16-14 16-14 .136 .136 .162 .162 .187 .187 rec. tool WT2000 WT110M dia. a b .99 .99 .99 .99 .97 .97 1.70 1.70 1.70 1.70 1.66 1.66 Not UL Listed United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-29 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Luminaire Disconnects Disconnect ballasts under load for safe servicing -- in compliance with NEC requirements. Push-In Luminaire Disconnect (R) Each year, electricians sustain injuries while attempting to change ballasts without tripping the breaker because they're trying to avoid disconnecting other lighting and equipment from power. That's why recent changes to NEC (R) and UL standards require a means of disconnecting power to nonresidential fluorescent lighting ballasts. In 2006, Thomas & Betts developed the first UL Listed product to meet this need. Now, in response to customer demand, the new Sta-Kon (R) Push-In Luminaire Disconnect provides all the same safety benefits as the original, but installs even faster and easier. * Enables electricians changing ballasts to easily disconnect incoming power for safe servicing without having to trip the main power breaker * Installs easily -- just strip de-energized wires and insert * Disconnect halves snap together and separate easily -- but won't accidentally disconnect .................................... Specifications.................................... * Housing: Polycarbonate * Temperature Rating: 105 C (221 F) max. * Electrical Rating: 600V, 4A max. * Flammability Rating: UL94V-2 * Contacts: Copper alloy * Wire Range: # 18-#12 AWG solid copper #14-#12 AWG stranded copper (19 strands or fewer) * Standards: C omplies with 2008 NEC (R) 410.130(G), CEC 30-308(4) and UL 2459 * Certifications: UL Listed, CSA Certified * Foolproof design eliminates the potential for incorrect installation and reverse polarity * Fits through 12" knockouts for easy retrofit * Ballast hot-lead wire entry is color-coded black for easy visibility * Finger-safe on both sides * For use in all non-residential fluorescent lighting applications and in ordinary location HID lighting applications -- both up to 600V, 4A maximum This cutaway shows how the Sta-Kon (R) Luminaire Disconnect grips and holds the pushed-in wires securely after installation. * Complies with NEC (R) , CEC, UL and CSA requirements * Sold in mated pairs (male/line and female/load sides) Sta-Kon (R) Push-In Luminaire Disconnect std. pkg. qty. CAT. NO. DESCRIPTION LD2P-Q LD2P-D 2-Wire Push-In Luminaire Disconnect, Distributor Pack 2-Wire Push-In Luminaire Disconnect, Bulk Packaging 25 500 Note: If you prefer lead wires instead of a push-in design and/or need a 3-wire disconnect for switching or dimming applications, order the original Sta-Kon (R) Luminaire Disconnect, 2-wire Cat. No. LD2 (Cat. No. LD2-D for bulk packaging) or 3-wire Cat. No. LD3 (Cat. No. LD3-D for bulk packaging). See following page. NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc. G-30 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Luminaire Disconnects Meets 2011 NEC requirements for fluorescent fixtures and ballasts! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Luminaire Disconnects * Oversized electrical contacts improve conductivity and reduce temperature rise * Integral wire leads ease installation -- even with multiple wire sizes -- and support connection to copper or aluminum wiring * Foolproof design ensures mating halves of disconnect are installed correctly, preventing reverse polarization * Finger-safe line side protects installer and enables safe servicing without disconnecting power * Line and load indications clearly identified on each half * Rounded, compact design fits in tight spaces * Bright orange for instant identification as a safety device .................................... Specifications.................................... * Housing: Polycarbonate * Contacts: Tin-plated brass *Integral Leads: Insulated #18 AWG solid copper * Temp. Rating: 105 C * Flammability: UL94V-2 (V-0 available on request) * Electrical Rating: 4A, 600V * Standards: UL Listed E07134, CSA Certified, NEC (R) Section 410.130(G) 2011 edition compliant CAT. NO. DESCRIPTION PKG. QTY. Bulk Packaging for OEMs LD2-D 2-Pole Luminaire Disconnect LD3-D 3-Pole Luminaire Disconnect 500 500 Kits for Servicing Electricians (includes two male/line half and two female/load half of the luminaire disconnect, polybagged with installation instructions) NEC and National Electrical Code are registered trademarks of the National Fire Protection Association, Inc. LD2 LD3 2-Pole Luminaire Disconnect Kit 3-Pole Luminaire Disconnect Kit 20 20 Faster, easier and safer than manual seating of disconnects! Disconnect Installation Tool *Perfect for wire-harness assemblers and panel builders * Dual-ended with slots to fit red and blue (male and female) or yellow disconnects * Color-coded dots for easy matching of disconnect with correct tool end This one-of-a-kind tool may be used to seat all sizes of Thomas & Betts disconnects. * Lightweight and only 518" long -- fits in a shirt pocket like a pen pkg. qty. CAT. NO. Description DT22-10 Sta-Kon(R) Disconnect Installation Tool www.tnb.com 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-31 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ferrules Features * Ferrules are the preferred alternative * Ferrules ensure reliable electrical to twisting wire stands or tinning the connections when terminating wire end before terminating into a conductors in screw clamp terminal block terminal blocks * Ferrules are thin-walled copper *Fraying and breaking of wire tubes, which are mechanically strands is prevented and the crimped onto the ends of possibility of an unreliable stranded wires connection is minimized * Insulated ferrules prevent conductor * They are easy to use -- simply strip the wire, slide the ferrule onto the breakage due to bending, wire end of the wire and crimp stress or vibration, while facilitating wire insertions into the terminal block clamp Insulated Ferrules BB AA OC oC OD oD How to Apply a Ferrule * Strip the insulation from the end of the wire and insert into the insulated end of the ferrule * Using the designated crimping tool, place the metal shaft into the tool's appropriate slot. Compress the tool to make a crescent-shape depression along the length of the ferrule * Insert the crimped ferrule into the terminal block * Tighten the ferrule and wire into the terminal block Materials * High-conductivity copper * Tin plating EE CAT. NO. F4004 F4005 F4006 F4007 F4008 F4009 F2020 F2021 F2022 F2023 F2024 F2025 F2026 F2027 F2028 F2029 F2030 F2031 F2032 F2033 F2034 F2035 F2036 F2037 F2038 F2039 F2040 F2041 F2042 F2043 F2044 F2045 F2046 F2047 F2048 F2049 F2050 F2051 F2052 F2053 F2054 CONDUCTOR SECTION AWG MM 2 26 26 24 24 22 22 20 20 20 18 18 18 18 18 18 18 18 16 16 16 16 14 14 14 12 12 12 10 10 8 8 6 6 4 4 4 2 2 2 1/0 1/0 .14 .14 .25 .25 .34 .34 .50 .50 .50 .75 .75 .75 .75 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 2.50 2.50 2.50 4.00 4.00 4.00 6.00 6.00 10.00 10.00 16.00 16.00 25.00 25.00 25.00 35.00 35.00 35.00 50.00 50.00 COLOR Gray Yellow Purple White Gray Red Black Blue Gray Yellow Red Blue Yellow Red Blue Ferrule dimensions conform to DIN 46228, Part 4. G-32 * Meets emerging global standards, requiring wire-to-metric style terminal block installations to be terminated with a "pin" style terminal * Vinyl insulated, nylon insulated, and non-insulated styles * All styles offered in #22 AWG to #10 AWG and compatible with existing Sta-Kon (R) tooling United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 DIMENSIONS INCHES/MM B oC oD A .413/10.5 .492/12.5 .413/10.5 .492/12.5 .413/10.5 .492/12.5 .453/11.5 .531/13.5 .610/15.5 .472/12.0 .551/14.0 .630/16.0 .709/18.0 .492/12.5 .571/14.5 .650/16.5 .728/18.5 .571/14.5 .650/16.5 .728/18.5 .965/24.5 .591/15.0 .748/19.0 .984/25.0 .889/17.5 .787/20.0 1.024/26.0 .787/20.0 .984/25.0 .827/21.0 1.063/27.0 .906/23.0 1.142/29.0 1.142/29.0 1.220/31.0 1.378/35.0 1.181/30.0 1.260/32.0 1.535/39.0 1.417/36.0 1.614/41.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .236/6.0 .315/8.0 .394/10.0 .236/6.0 .315/8.0 .394/10.0 .472/12.0 .236/6.0 .315/8.0 .394/10.0 .472/12.0 .315/8.0 .394/10.0 .472/12.0 .708/18.0 .315/8.0 .472/12.0 .708/18.0 .394/10.0 .472/12.0 .708/18.0 .472/12.0 .708/18.0 .472/12.0 .708/18.0 .472/12.0 .708/18.0 .630/18.0 .708/18.0 .866/22.0 .630/16.0 .708/18.0 .984/25.0 .787/20.0 .984/25.0 .031/.80 .031/.80 .031/.80 .031/.80 .031/.80 .031/.80 .043/1.1 .043/1.1 .043/1.1 .051/1.3 .051/1.3 .051/1.3 .051/1.3 .059/1.5 .059/1.5 .059/1.5 .059/1.5 .071/1.8 .071/1.8 .071/1.8 .071/1.8 .091/2.3 .091/2.3 .091/2.3 .114/2.9 .114/2.9 .114/2.9 .142/3.6 .142/3.6 .181/4.6 .181/4.6 .236/6.0 .236/6.0 .295/7.5 .295/7.5 .295/7.5 .335/8.5 .335/8.5 .335/8.5 .413/10.5 .413/10.5 Technical Services Tel: 888.862.3289 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .079/2.0 .098/2.5 .098/2.5 .098/2.5 .110/2.8 .110/2.8 .110/2.8 .110/2.8 .118/3.0 .118/3.0 .118/3.0 .118/3.0 .134/3.4 .134/3.4 .134/3.4 .134/3.4 .165/4.2 .165/4.2 .165/4.2 .189/4.8 .189/4.8 .189/4.8 .244/6.2 .244/6.2 .295/7.5 .295/7.5 .346/8.8 .346/8.8 .433/11.0 .433/11.0 .433/11.0 .492/12.5 .492/12.5 .492/12.5 .591/15.0 .591/15.0 E INSTALLATION TOOLING PKG. QTY. .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .008/.20 .014/.35 .014/.35 T3, ERG4 T3, ERG4 T3, ERG4 T3, ERG4 T3, ERG4 T3, ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T3 & ERG4 T3 & ERG4 T3 & ERG4 T3 & ERG4 T3 & ERG4 T3 & ERG4 T3 & ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 500 100 100 100 100 100 100 50 50 50 50 50 50 50 50 50 www.tnb.com cat. NO. F2020 F2021 F2022 F2023 f2024 f2025 f2026 f2027 f2028 f2029 f2030 f2031 f2032 f2033 f2034 f2035 f2036 f2037 f2038 f2039 f2040 f2041 f2042 f2043 f2044 f2045 f2046 f2047 f2048 f2049 f2050 f2051 f2052 f2053 f2054 pin length (IN.) min. strip length (IN.) max. strip length (IN.) .236 .315 .394 .236 .315 .394 .472 .236 .315 .394 .472 .315 .394 .472 .708 .315 .472 .708 .394 .472 .708 .472 .708 .472 .708 .472 .708 .63 .708 .866 .53 .708 .984 .787 .984 .3147 .3937 .4727 .3147 .3937 .4727 .5507 .3147 .3937 .4727 .5507 .3937 .4727 .5507 .7867 .3937 .5507 .7867 .4727 .5507 .7867 .5507 .7867 .5507 .7867 .5507 .7867 .7087 .7867 .9447 .6087 .7867 1.0627 .8657 1.0627 .354 .433 .512 .354 .433 .512 .59 .354 .433 .512 .59 .433 .512 .59 .826 .433 .59 .826 .512 .59 .826 .59 .826 .59 .826 .59 .826 .748 .826 .984 .648 .826 1.102 .905 1.102 cat. NO. f4000 f4001 f4002 f4003 f4004 f4005 f4006 f4007 f4008 f4009 f4020 f4021 f4022 f4023 f4024 f4027 f4028 pin length (IN.) min. strip length (IN.) max. strip length (IN.) .315 .315 .315 .315 .236 .315 .236 .315 .236 .315 .315 .315 .315 .315 .315 .315 .315 .3937 .3937 .3937 .3937 .3147 .3937 .3147 .3937 .3147 .3937 .3937 .3937 .3937 .3937 .3937 .3937 .3937 .433 .433 .433 .433 .354 .433 .354 .433 .354 .433 .433 .433 .433 .433 .433 .433 .433 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ferrules Strip Lengths on Insulated Ferrules Note: The thicker the insulation, the longer the strip length should be. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-33 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ferrules Insulated Twin Ferrules AA OC oC BB OD oD EE CONDUCTOR SECTION DIMENSIONS INCHES/MM CAT. NO. AWG MM colors A B oC oD E INSTALLATION TOOLING PKG. QTY. F8000 F8001 F8002 F8003 F8005 F8006 F8007 F8008 F8009 F8010 F8011 2x 20 2x 18 2x 18 2x 17 2x 17 2x 16 2x 16 2x 14 2x 14 2x 12 2x 10 2x 0.50 2x 0.75 2x 0.75 2x 1.00 2x 1.00 2x 1.50 2x 1.50 2x 2.50 2x 2.50 2x 4.00 2x 6.00 White .591/15.0 .591/15.0 .669/17.0 .591/15.0 .669/17.0 .630/16.0 .787/20.0 .728/18.5 .846/21.5 .906/23.0 .984/25.0 .315/8.0 .315/8.0 .394/10.0 .315/8.0 .394/10.0 .315/8.0 .472/12.0 .394/10.0 .512/13.0 .472/12.0 .551/14.0 .059/1.5 .071/1.8 .071/1.8 .081/2.05 .081/2.05 .091/2.3 .091/2.3 .114/2.9 .114/2.9 .150/3.8 .193/4.9 .177/4.5 .201/5.1 .201/5.1 .201/5.1 .201/5.1 .252/6.4 .252/6.4 .295/7.5 .295/7.5 .339/8.6 .378/9.6 .010/.25 .010/.25 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .008/.20 T3 T3 T3 T3 T3 T3 T3 T3 T3 ERG4/6MM DIE ERG4/10MM DIE 500 500 500 500 500 500 500 500 500 100 100 Gray Red Black Blue Gray Yellow Ferrule dimensions conform to DIN 46228, Part 4. Insulated Ferrules (Old DIN and French Standards) AA BB oC OC OD oD EE CONDUCTOR SECTION DIMENSIONS INCHES/MM CAT. NO. style AWG mm colors A B oC oD E INSTALLATION TOOLING PKG. QTY. F4000 F4001 F4002 F4003 F4020 F4021 F4023 F4024 F4027 F4028 OLD DIN OLD DIN OLD DIN OLD DIN OLD DIN FRENCH FRENCH FRENCH FRENCH FRENCH 20 18 18-17 16 14 20 18 18-17 16 14 0.50 0.75 1.00 1.50 2.50 0.50 0.75 1.00 1.50 2.50 Orange White Yellow Red Blue White Lt. Blue Red Black Gray .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .571/14.5 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .315/8.0 .043/1.1 .051/1.3 .059/1.5 .071/1.8 .091/2.3 .043/1.1 .051/1.3 .059/1.5 .071/1.8 .091/2.3 .102/2.6 .110/2.8 .118/3.0 .134/3.4 .165/4.2 .102/2.6 .110/2.8 .118/3.0 .134/3.4 .165/4.2 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 T1, T3 & ERG4 500 500 500 500 500 500 500 500 500 500 Ferrule dimensions conform to DIN 46228, Part 4. The crimping tools you need! Tooling for Sta-Kon (R) Insulated Ferrules Description T1 Sta-Kon(R) Crimp Tool for wire ferrules #20-#14 AWG -- insulated handle. Sta-Kon(R) Crimp Tool for wire ferrules #26-#10 AWG -- insulated handle. Comfort Crimp(R) Sta-Kon(R) Crimp Tool with Shure-Stake(R) mechanism, for installing wire ferrules #26-1/0 AWG. Four interchangeable die sets included. Insulated handle. Packaged in sturdy plastic carrying case. t3 erg4 G-34 pkg. qty. CAT. NO. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 1 ERG4 1 T3 T1 1 Technical Services Tel: 888.862.3289 www.tnb.com D C E A CONDUCTOR SECTION DIMENSIONS INCHES/MM CAT. NO. AWG mm A C D E INSTALLATION TOOLING PKG. QTY. F9000 F9001 F9002 F9003 F9004 F9005 F9006 F9007 F9008 F9009 F9010 F9011 F9012 F9013 F9014 F9015 F9016 F9017 F9018 F9019 F9020 F9021 F9022 F9023 F9024 F9025 F9026 F9027 F9028 F9029 F9030 F9031 F9032 F9033 F9034 F9035 F9036 F9037 F9038 F9039 24 22 22 18 18 18 18 16 16 16 16 14 14 14 14 12 12 12 12 10 10 10 8 8 8 6 6 6 6 6 4 4 4 4 2 2 2 1/0 1/0 1/0 .25 .5 .5 .75 .75 1 1 1.5 1.5 1.5 1.5 2.5 2.5 2.5 2.5 4 4 4 4 6 6 6 10 10 10 16 16 16 16 16 25 25 25 25 35 35 35 50 50 50 .196/5 .236/6 .394/10 .236/6 .394/10 .236/6 .394/10 .276/7 .394/10 .473/12 .709/18 .276/7 .394/10 .472/12 .709/18 .354/9 .472/12 .591/15 .709/18 .472/12 .591/15 .709/18 .472/12 .591/15 .709/18 .472/12 .591/15 .709/18 .984/25 1.26/32 .591/15 .709/18 .984/25 1.26/32 .709/18 .984/25 1.26/32 .709/18 .984/25 1.18/30 .030/.75 .039/1.0 .039/1.0 .047/1.2 .047/1.2 .055/1.4 .055/1.4 .067/1.7 .067/1.7 .067/1.7 .067/1.7 .087/2.2 .087/2.2 .087/2.2 .087/2.2 .110/2.8 .110/2.8 .110/2.8 .110/2.8 .138/3.5 .138/3.5 .138/3.5 .177/4.5 .177/4.5 .177/4.5 .228/5.8 .228/5.8 .228/5.8 .228/5.8 .228/5.8 .287/7.3 .287/7.3 .287/7.3 .287/7.3 .327/8.3 .327/8.3 .327/8.3 .406/10.3 .406/10.3 .406/10.3 .067/1.7 .083/2.1 .083/2.1 .091/2.3 .091/2.3 .098/2.5 .098/2.5 .110/2.8 .110/2.8 .110/2.8 .110/2.8 .139/3.4 .139/3.4 .139/3.4 .139/3.4 .158/4 .158/4 .158/4 .158/4 .185/4.7 .185/4.7 .185/4.7 .228/5.8 .228/5.8 .228/5.8 .295/7.5 .295/7.5 .295/7.5 .295/7.5 .295/7.5 .374/9.5 .374/9.5 .374/9.5 .374/9.5 .433/11 .433/11 .433/11 .512/13 .512/13 .512/13 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .006/.15 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .008/.2 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .010/.25 .012/.3 .012/.3 .012/.3 T1, ERG4 T3 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T1, T3, ERG4 T3, ERG4 T3, ERG4 T3, ERG4 T3, ERG4 T3, ERG4 T3, ERG4 T3, ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 ERG4 TB5095, ERG4 TB5095, ERG4 TB5095, ERG4 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 500 500 500 250 250 250 250 250 100 100 100 100 100 100 100 100 100 100 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Ferrules Non-Insulated Ferrules G-35 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Tools and Installation Kits Convenient 20-count packaging! Sta-Kon Mini-Pack Terminals (R) Sta-Kit Installing Kit (R) * Assortment of popular Sta-Kon (R) vinyl terminals * Kit includes a WT112M crimping tool * Includes cable ties and wire marker book * Wire ranges from #22 AWG to #10 AWG * Vinyl insulated ring and forked-tongued terminals, female disconnects, butt-type splice connectors CAT. NO. DESCRIPTION STAKIT Assortment of Sta-Kon (R) vinyl terminals, splices and disconnects. Includes crimp tool, cable ties and wire book marker Note: "CP" designates mini-pack quantities. Refer to other catalog pages for description and dimensional information. CAT. NO. 18RA-6FCP 18RA-8CP 18RA-10CP 14RB-6CP 14RB-8CP 14RB-10CP 10RC-10CP 10RC-14CP 18RA-8FCP 18RA-10FCP 14RB-6FCP 14RB-8FCP 14RB-10FCP 10RC-8FCP 10RC-10FCP 2RA18XCP 2RB14XCP 2RC10XCP 18RA-250FCP 14RB-250FCP 10RC-250FCP G-36 Perfect for residential or light commercial installations! unit qty. PKG. QTY. wire range bolt hole 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 22-18 22-18 22-18 16-14 16-14 16-14 12-10 12-10 22-18 22-18 16-14 16-14 16-14 12-10 12-10 22-18 16-14 12-10 22-18 16-14 12-10 #6 #8 #10 #6 #8 #10 #10 1 4 #8 #10 #6 #8 #10 #8 10 -- -- -- -- -- -- United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 PKG. QTY. 1 Lightweight, durable, nylon construction! Sta-Org Terminal and Splice Organizer Kit (R) * Ideal for contractors, OEMs or any other user of terminals and splices * Slips in a tool box or sits on your bench -- only 6.6"L x 3" dia. * Bench-mountable (hardware included) Kit Contents * (1) blue nylon organizer/carrier * (6) see-through nylon canisters with lids * (20) #12-#10 AWG vinyl ring terminals (Cat. No. 10RC-10) * (25) #18-#14 AWG vinyl butt splices (Cat. No. 2RB-14X) * (25) #18-#14 AWG vinyl ring terminals (Cat. No. 14RB-10) * (20) #12-#10 AWG vinyl fork terminals (Cat. No. 10RC-10F) * (15) #12-#10 AWG vinyl butt splices (Cat. No. 2RC-10X) * (25) #18-#14 AWG vinyl fork terminals (Cat. No. 14RB-10F) CAT. NO. DESCRIPTION STA-ORG Sta-Kon (R) Sta-Org (R) Terminal and Splice Organizer Kit Technical Services Tel: 888.862.3289 www.tnb.com PKG. QTY. 1 Wire Termination Tools and Installation Kits The Shure-Stake(R) mechanism on mechanical ratchet tools and power tools prevents the dies from releasing the terminal until the proper compression has been completed. With this method, an operator achieves a reliable crimp every time. Thomas & Betts tooling techniques correctly match tools, wire size, and terminal to produce optimum mechanical and electrical performance. Plier type if installations are fewer than 20 per day WT112M Used for installation of various Sta-Kon terminal series. (R) Plier-Type Tools Ratchet type if installations are more than 20 per day WT110M Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Recommended Tools WT111M ERG4001 WT112M Power type if installations are more than 200 per day WT161M 12050 WT2000 Cat. No. Description Pkg. qTY. WT110M A, B, C non-insulated terminal and splices and A, B 1 non-insulated terminals with insulation grip WT111M A, B, C, PT non-insulated terminal and splices; includes cutters 1 WT112M A, B, C non-insulated and RA, RB, RC insulated nylon 1 and vinyl terminal and splices; includes cutters WT161M A, B, C, PT non-insulated terminal and splices; 1 includes plier grip and cutters WT2000 A, B, C, AB, PT, RA, RB, RC insulated and non-insulated 1 terminal and splices; includes wire cutters, bolt cutters and wire stripper www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-37 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Tools and Installation Kits Redesigned family of termination tools sets a new standard for manual crimping tools! Comfort Crimp Compression Tools Crimp-Assist (R) foot provides stability when work surface leverage is needed to crimp larger connectors (R) Color-coded die nests (left and right side) provided for proper crimping of insulated terminals Shure-Stake (R) mechanism ensures a proper crimp every time The most comfortable crimp available from a manual compression tool! Sta-Kon(R) Comfort Crimp(R) Compression Tools previously set the standard for manual crimp tools. Now, Thomas & Betts engineers have made a great line of tools even better with the newly redesigned Sta-Kon(R) Comfort Crimp(R) Compression Tools. We kept all the performance features that made the tools industry leaders such as the Shure-Stake(R) mechanism and interchangeable dies with color-coded die nests, and focused on creating the best possible user experience in terms of comfort and reduction of strain. Ergonomic handles position the user's hands correctly to minimize the risk of strain, and soft, over-molded grips cushion fingers and palm for user comfort. A new Crimp-AssistTM foot stabilizes the tool when the user needs to place it on a work surface for leverage to crimp larger connectors. Best of all, the redesigned Comfort Crimp(R) tools require 25% less handle force to complete the crimp cycle than the previous generation -- and up to 75% less handle force than competing tools! Requiring the lowest handle force of any tool in its class, the new Comfort Crimp(R) family provides maximum comfort to installers, without sacrificing the durability or performance associated with Thomas & Betts tools. Ergonomically advanced, soft, over-molded handle grips reduce strain and enhance user comfort Requires the lowest handle force of any tool in its class -- 25% less than the previous generation of Comfort Crimp (R) tools * Perfect for OEM, MRO and field use * UL Listed for use with Sta-Kon(R) connectors * Shure-Stake(R) mechanism ensures a complete crimp cycle before release for a proper crimp every time * Color-coded die nests for easy matching with Sta-Kon(R) insulated terminals * Creates integrity dots for quick verification of proper crimp * Advanced manufacturing methods for improved durability and tool life * Lanyard hole in handle for easy tethering to workstation * Calibration service available through T&B Tool Services ERG4007 ERG4002 ERG4008 ERG4004 Cat. No. For use with Sta-Kon(R) Series ERG4001 ERG4002 ERG4004 ERG4005 RA, RB, RC nylon & vinyl terminals, splices & disconnects A, B, C non-insulated terminals, splices, disconnects A, B and C flag terminals B, C, D, E non-insulated terminals, splices, (D & E tubular only) RA, RB .110 disconnects and RZ Terminals RD & RE insulated terminals (tubular only) Non-insulated terminals #8-1/0 AWG (tubular only) ERG4006 ERG4007 ERG4008 Note: Contact Tool Services for gauging. ERG4005 G-38 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Pkg. QTY. 1 1 1 1 1 1 1 Wire Termination Tools and Installation Kits WT2130A Ratchet Hand Tool Correct compression every time -- the Shure-Stake(R) mechanism principle prevents opening of the handles until full staking action is completed. Installs self-insulated and non-insulated Sta-Kon(R) terminal series in the #26-#10 AWG wire range. Cat. No. For use with sta-kon(R) series WT1377 NW ring terminals Pkg. QTY. Cat. No. For use with sta-kon(R) series 1 WT2130a RC, RBC and RD insulated terminals, RC6, RP7 wire joints ERG4006 Hand Tool Cat. No. For use with sta-kon(R) series ERG4006 RZ terminals/splices RA, RB .110 insulated disconnects For use with sta-kon(R) series ERG4255 RA, RB, RC heat-shrinkable nylon-insulated terminals, butt splices, and disconnects www.tnb.com 1 WT3185 Ratchet Hand Tool Pkg. QTY. Cat. No. For use with sta-kon(R) series 1 wt3185 For #8 AWG to 250 kcmil non-insulated Sta-Kon(R) Terminals Pkg. QTY. 1 Note: For gauging information, contact Tool Services. ERG4255 Ratchet Hand Tool Cat. No. Pkg. QTY. Wire Termination -- Sta-Kon(R) Wire Termination & Insulation WT1377 Ratchet Hand Tool WT129 Flag Terminal Type Hand Tool Pkg. QTY. 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Cat. No. For use with sta-kon(R) series wt129 D, E, F & G non-insulated flag terminals Technical Services Tel: 888.862.3289 Pkg. QTY. 1 G-39 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Tools and Installation Kits Single operation to cut and strip at the same time! WT115A Toggle-Type Hand Tool SWS01/DWS02 Wire Stripping/Cutting Tools * Automatic adjustment to the diameter of the wire, with neither setting nor selection * Sharply cuts and strips insulator without damaging the conductors SWS01 * DWS02 is a doubleside stripper Description SWS01 DWS02 Single-Side Stripper Double-Side Stripper For use with sta-kon(R) series Pkg. QTY. wt115A D, E, F & G Non-Insulated Terminals 1 TBM6 & TBM6S Toggle-Type Hand Tools DWS02 Cat. No. Cat. No. Cat. No. nest stationary die pkg. qty. 1 1 11803 11805 11806 11807 11808 11809 11810 11811 Integral wire cutter lets user cut and strip with the same tool! Sta-Kon(R) ERG1-WS Wire Stripping/Cutting Tool indentor movable die term size D, E (Tubular) E (Brazed), F (Tubular) F (Brazed), G H J K L M 11802 Installing Dies for Nylon-Insulated Sta-Kon(R) Terminals TBM6 & TM6S Tools * Interchangeable cassettes enable the user to strip a wide range of insulations without having to change tools die set Cat. No. TBM6 * Tool automatically strips wire to preset length "V" Blade Cassette Cat. No. Description ERG1-WS VBC-1 Ergonomic Wire Stripping Tool Replacement "V" Blade Cassette pkg. qty. 1 1 ERG1-WS Wire Stripping/Cutting Tool is shipped with one Straight Blade Cassette (SBC-1). "V" Blade Cassettes sold separately. G-40 Installing Dies for Non-Insulated Code and Aircraft Sta-Kon(R) Terminals United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 11821 11822 11823 11824 11825 11826 11827 11828 11829 Term. Size RD (Tubular) RD (Brazed Seam) RE (Tubular) RF RG RH RJ RK RL RM Cat. No. For Use With Sta-Kon(R) Series TBM6 TBM6S D through M, RD through RM D through M, RD through RM with Shure-Stake(R) Dies not included. Note: This tool can also be used to crimp Blackburn(R) Lugs and Splices. See page F-85 for dies. Technical Services Tel: 888.862.3289 www.tnb.com pkg. qty. 1 1 (R) * Shure-Stake(R) mechanism * Fully guarded foot pedal * Clear plastic safety guard over die area * Dies color coded to terminals * #26-#10 AWG wire range * Installs insulated and non-insulated terminals and disconnects Installing Dies for 12050 die Cat. No. sta-kon(R) Terminal Type 12051 12054* 12061 12052 12055* 12062 12056 12057 12058 12059 12060 RA -- Nylon RA -- Vinyl RA Disconnect RB -- Nylon RB -- Vinyl RB Disconnect RC -- Nylon and Vinyl Insulated A -- Non-Insulated B -- Non-Insulated C -- Non-Insulated C Disconnect, Non-Insul. awg Wire Size pkg. Qty. 22-18 22-18 22-18 16-14 16-14 16-14 12-10 22-18 16-14 12-10 12-10 1 1 1 1 1 1 1 1 1 1 1 Cat. No. Description 12050 Compact, pneumatically operated unit for crimping tape-mounted Sta-Kon(R) terminals; equipped with a Shure-Stake(R) mechanism, which ensures a full compression each time pkg. qty. 1 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Tools and Installation Kits Safe, fast, high-volume crimping machine! Shure-Stake Auto-Feed Tool Space Requirement: 30" W x 20" H x 20" D Weight: 55 lbs. Air Pressure: 90-125 psi input air supply * Can also be used on nylon. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-41 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Tools and Installation Kits 112 tons of grip that weighs less than three pounds! Battery-Powered Crimping Tool -- BAT22-6 T&B's newest battery-powered tool is fast and portable for making highvolume and difficult-to-reach terminal installations in a snap. The Sta-Kon(R) BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals in seconds. * Interchangeable dies can be quickly changed to crimp non-insulated and insulated terminals up to #6 AWG * Dies are the same as our hand tools -- crimps will be exactly the same between Sta-Kon(R) hand tools such as our ERG4001 and the BAT22-6 * 360 rotating head gives the user the added flexibility when crimping hard-to-reach connections * Short cycle time equates to crimping times of less than two seconds * Quick, lightweight, and maneuverable * NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a single charge * Extra battery and charger are included with the tool, ensuring round-the-clock operation * Battery charger provides full battery life in under an hour Easy to rotate with your wrist -- delivers fast and effective crimping power. Uses the exact dies of the Comfort Crimp line of ergonomic tools for Sta-Kon(R) and Dragon Tooth(R) terminals. Included Accessories * Sturdy, plastic carrying case for portability * Two 9.6V NiCd batteries and battery charger * Sturdy tray for convenient storage of crimp dies Cat. No. pkg. qty. Description BAT22-6 Battery Crimping Tool, 1.5 Ton with 120-VAC Charger Crimp Dies* DIE2001 Insulated #22-#10 AWG Sta-Kon(R) Terminals DIE2002 Non-Insulated #22-#10 AWG Sta-Kon(R) Terminals DIE2005 Non-Insulated #16-#14/#12-#10/#8-#6 Sta-Kon(R) Terminals (Tubular Only) DIE2007 Insulated #8-#6 AWG Sta-Kon(R) Terminals (Tubular Only) 1 1 1 1 1 *Dies sold separately. Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon (R) terminals. See pages F-86-F-88. * Linear crimping motion gives a symmetric, high-quality crimp every time Portable heavy-duty air tool. PAIR22-6 Heavy-Duty Portable Air Crimp Tool * 1.25 tons output force at 100 psi Cat. No. * Crimps #22-#6 AWG terminals PAIR22-6 Open yoke, hand actuated Crimp Dies* DIE2001 Insulated #22-#10 AWG Sta-Kon(R) Terminals DIE2002 Non-Insulated #22-#10 AWG Sta-Kon(R) Terminals DIE2005 Non-Insulated #16-#10/#8-#6 Sta-Kon(R) Terminals (Tubular Only) DIE2007 Insulated #8-#6 AWG Sta-Kon(R) Terminals (Tubular Only) * Installs Sta-Kon(R) terminals as well as ferrules and Dragon Tooth(R) connectors * Interchangeable dies * Open yoke enables easy access to insert and remove terminals for crimping G-42 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Description Pkg. qty. 1 1 1 1 1 * Dies sold separately. Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable. Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon (R) terminals. See pages F-86-F-88. Technical Services Tel: 888.862.3289 www.tnb.com Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Tools and Installation Kits Crimps #22-#6 AWG terminals! BAIR22-6 Bench-Mounted Air Tool * 1.8 tons output force at 100 psi * Bench-mounted heavy-duty air tool * Short cycle time * Shure-Stake(R) mechanism * Foot actuated * Accepts T&B standard hand tool dies * Installs Sta-Kon(R) and Spec-Kon(R) terminals as well as ferrules and Dragon Tooth(R) connectors Cat. No. Pkg. qty. Description BAIR22-6 Heavy-duty, high-speed production tool installs a wide range of Sta-Kon(R) terminals, from #26-#6 gauge; uses the DIE2000 series dies for both non-insulated and insulated terminals; supplied complete with foot pedal, air hose/air lubricator Crimp Dies* DIE2001 Insulated #22-#10 AWG Sta-Kon(R) Terminals DIE2002 Non-Insulated #22-#10 AWG Sta-Kon(R) Terminals DIE2005 Non-Insulated #16-#10/#8-#6 Sta-Kon(R) Terminals (Tubular Only) DIE2007 Insulated #8-#6 AWG Sta-Kon(R) Terminals (Tubular Only) 1 1 1 1 1 * Dies sold separately. Note: The dies for the BAIR22-6, PAIR22-6 and BAT22-6 are interchangeable. Note: Battery-powered tools BPI42300CR, BPLT6BSCR and BPLT62BSCR can also be used to crimp non-insulated Sta-Kon (R) terminals. See pages F-86-F-88. Crimps #8 AWG-250 kcmil! Air-Operated Bench-Mounted Tool Convenience and Economy The tool accepts a full range of interchangeable dies, the same as used in the TBM6 or TBM6S tools. To install the dies, simply pull the spring-loaded pin and remove the indentor die. Then, flex the retaining spring and remove the die nest. Shure-Stake (R) Mechanism Means Quality Connections The Shure-Stake (R) mechanism senses inlet air pressure, and if insufficient, is designed to prevent the tool from cycling. Thus you avoid "undercrimping." An 85-90-psi air pressure source is required. Safety Features Increase Productivity, Reduce Downtime Safety features include a guard over the die area, an air shutdown switch activated by a slight push with the finger and a foot pedal that's enclosed to prevent accidental tool operation. In addition, the tool may be benchmounted for stability and control. For convenience when crimping large size terminals on heavy wire, the head assembly may overhang the workbench. Cat. No. Description 25000 This compact heavy-duty air tool installs nylon insulated StaKon(R) terminals on wire sizes from #8 AWG to 250 kcmil; noninsulated styles are also installed just as quickly and dependably; heavy-duty air tool installs non-insulated and insulated Sta-Kon(R) terminals from #8 AWG to 250 kcmil Pkg. qty. 1 Note: This tool uses the same dies as the TBM6 and TBM6S hand tools on page F-85. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-43 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Tools and Installation Kits Installs insulated and nonMilitary listed and 12 tons insulated Sta-Kon Terminals! of crimping power! (R) 12-Ton Crimping Tool 12-Ton Hydraulic Head (Military Spec. MS25441-1) FORGED STEEL 13642M Cat. No. Description 13400 12-ton crimping tool supplied with adapter TBM12D-AR is used for installing both insulated and non-insulated Sta-Kon(R) terminals #8 AWG to 250 kcmil (dies ordered separately) Pkg. qty. 1 Cat. No. Description 13642M Hydraulic-operated 12-ton tool installs #8 AWG through 250 kcmil Sta-Kon(R) terminals (dies ordered separately) Die Cat. No. 11732 -- 11733 -- 11734 -- 11736 11737 11738 11739 11740 11771 1 Indent Style Dies for Sta-Kon(R) Brazed Seam NonInsulated Terminals to Fit 13642M and 13400 Hex Dies for Non-Insulated Sta-Kon(R) Terminals to Fit 13642M and 13400 For Tubular Term Pkg. qty. For Brazed Seam Sta-Kon(R) Size Wire Size Hex Die Code -- 11733 -- 11734 -- 11735 -- -- -- -- -- -- D D E E F F G H J K L M 8 8 6 6 4 4 2-1 1/0 2/0 3/0 4/0 250 kcmil 21 24 24 29 29 33 37 42 45 50 54 62 Nest Indent. Cat. No. Cat. No. 13643 13644 13645 Sta-Kon(R) Size Wire size pkg. qty. D E F 8 6 4 1 1 1 13650 Indent Style Dies for Sta-Kon(R) Tubular NonInsulated Terminals to Fit 13642M and 13400 Nest Indent. Cat. No. Cat. No. 13654 13655 13656 13657 13658 13659 Sta-Kon(R) Size Wire size pkg. qty. G H J K L M 2-1 1/0 2/0 3/0 4/0 250 kcmil 1 1 1 1 1 1 13650 Installing Dies for Insulated Sta-Kon(R) Terminals to Fit 13642M (Military Listed) Hex Dies for Non-Insulated Sta-Kon(R) Terminals to Fit 13642M (Military Listed) Indent Style Dies for Flag Type Sta-Kon(R) Terminals -- Use with 13642M and 13400 DIE DIE Nest Indent. Cat. No. Cat. No. Cat. NO. Sta-Kon(R) Size Wire Size PKG. QTY. 21707M 21708M 21709M 21710M 21711M 21712M 21713M 21714M 21715M RD RE RF RG RH RJ RK RL RM 8 6 4 2-1 1/0 2/0 3/0 4/0 250 kcmil 1 1 1 1 1 1 1 1 1 Cat. NO. Sta-Kon(R) Size Wire Size PKG. QTY. 11781M 11782M 11783M 11784M 11785M 11786M 11787M 11788M 11789M D E F G H J K L M 8 6AN 4AN 2AN 1AN 1/0AN 2/0AN 3/0AN 4/0AN 1 1 1 1 1 1 1 1 1 21733 21734 21735 21736 21737 21738 21739** 21740** 21741** Sta-Kon(R) Size Wire size pkg. qty. D E F G H J K L M 8 6 4 2 1 1/0 2/0 3/0 4/0 1 1 1 1 1 1 1 1 1 21731 21732 ** Cat. Nos. 21739, 21740 and 21741 dies must be left in 13642 head with 21732 indentor when gauging. G-44 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Wire Termination Tools and Installation Kits 13810 Heavy-Duty Electric Hydraulic Pump with Shure-Stake(R) Control * Designed for use with singleacting cylinders and tools rated for 10,000-psi operation * Supplied with metal carrying case * 13620 hand switch and 13619 hydraulic hose, both sold separately, required for operation ............Specifications............. * Motor: 12 hp, 115V 50-60 Hz, 10 amps * Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi * Reservoir Volume: 104 cu. in. (.45 gal.) * Basic Pump Dimension: 6" x 8" x 16" * Weight: 25 lbs. Cat. No. Description 13600 Electric Hydraulic Pump -- hand or foot switch and nonmetallic hose (sold separately) required for operation Pkg. Qty. 1 * Designed for perfect crimps every time in heavy-duty OEM applications * Heavy-duty OEM two-stage pump with high flow rate * Shure-Stake(R) control mechanism requires 9,800-psi pump pressure before recyling to prevent under-crimping 13610A Electric Hydraulic Pump with Shure-Stake(R) Control Wire Termination -- Sta-Kon(R) Wire Termination & Insulation 13600 Electric Hydraulic Pump * Requires hand or foot control (sold separately) .................................... Specifications.................................... * Shure-Stake(R) control mechanism requires 9,800-psi pump pressure before recyling to prevent under-crimping * Motor Rating: 112 hp, 115V, 60 Hz, * Reservoir Volume: * Pumping Capacity: * Dimensions (L x W x H): 23 amps 235 cu.in./min. at 200 psi 6 cu.in./min. at 8,000 psi * Designed for use with single-acting cylinders and tools rated for 10,000-psi operation * Supplied with metal carrying case 462 cu.in./2 gal. 1034" x 15" x 2034" * Weight: 60 lbs. Cat. No. Description 13810 Heavy-duty electric hydraulic pump with Shure-Stake(R) control -- hand or foot switch and non-metallic hose (sold separately) required for operation Pkg. Qty. 1 Accessories for the pumps on this page .................................... Specifications.................................... * Motor Rating: 12 hp, 115V, 50-60 Hz, 12.5 amps * Pumping Capacity: 170 cu. in./min. at 100 psi 32 cu. in./min. at 1,000 psi 25 cu. in./min. at 5,000 psi 18 cu. in./min. at 10,000 psi * Reservoir Volume: 104 cu. in. (.45 gal.) * Basic Pump Dimension: 812" x 1012" x 16" * Weight: 35 lbs. Cat. No. Description 13610A Electric Hydraulic Pump with Shure-Stake(R) control -- hand or foot switch and non-metallic hose (sold separately) required for operation www.tnb.com Pkg. Qty. 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Cat. No. Description You may also need...for 13600 13620 Hand Switch 13589A Foot Switch 13619 10-ft. Non-Metallic Hose 13618 20-ft. Non-Metallic Hose 13600S "Sled" type stand for 13600 pump You may also need...for 13610A & 13810 13611 Hand Switch 13612 Foot Switch 13619 10-ft. Non-Metallic Hose 13618 20-ft. Non-Metallic Hose Technical Services Tel: 888.862.3289 Pkg. Qty. 1 1 1 1 1 1 1 1 1 G-45 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Technical Information Platings/Finish Electroplated-Tin is standard finish. All others require minimum order quantities and are generally not stocked. Alternative platings are as follows: Gold, Silver, Tin-Alloys, Nickel or plain finish. See table (below) for specification information. Finish Gold Plate Nickel Plate Plain Finish Silver Plate Suffix Spec. Temp. Rating GP NP PF SP MIL-G-45204 Type II, Grade B, C, D, Class O QQ-N-290 Class 2, Grade G None MIL-T-16366 Type I or II, 400 F, 204 C 260 C 260 C 150 C 150 C Listing Sta-Kon(R) Rings, Forks and Locking Forks are tested and listed to UL 486A, two-way splices to UL 486C, disconnects to UL 310 and all applicable products to CSA 22.2. Sta-Kon(R) Technical Data Terminals & Splices Insulation Rating Nylon Vinyl Tefzel(R) Disconnects Non-Insulated UL(R) 94 Flammability Voltage Temperature 600V* 600V* 600V* 300V 600V 105 C 105 C 150 C 105 C 150 C V-2 V-0 V-0 -- *1000V fixture or sign Minimum pull-out test -- UL 486A and UL 486C G-46 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Wire Termination Technical Information The proper installation of terminals, splices and connectors is very important to the efficient performance of an electrical system. The properly installed connector will enable good conductivity through the termination. Certain basic requirements must be met to make a good termination. * Strip the insulation carefully to avoid nicking or cutting conductor strands * S trip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page G-51. A poor termination results in a high-resistance connection. A poor connector installation may cause damage or failure of an entire system. Installation Procedure 1. Strip the insulation carefully to avoid nicking or cutting conductor strands. 2. Strip the insulation to the proper length so the conductors can be inserted fully into the connector barrel; the wire/cable should be visible in the inspection hole of the lug; the proper strip length can be found on page G-51. stripped wire stripped wire 3. Train the wires to eliminate fanning of strands. stripping length stripping length indentor indentor terminal terminal 4. Open handles fully. 5. Insert terminal in proper die nest and locate it as shown above. When crimping a butt splice, position in proper die nest with window facing indentor. rest rest Wire Termination -- Sta-Kon(R) Wire Termination & Insulation The proper installation procedure for the quality-assured connection! orient tongue orient tongue shown asas shown 6. Close handles slightly to secure terminal. Do not deform terminal. 7. Insert properly stripped wire into terminal. 8. Complete crimp by closing handles. Shure-Stake(R) tools are matched to terminals. ERG4001 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-47 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Technical Information Critical information for determining the products you need! Terminal Type Nylon Terminals Nylon Butt Splices Nylon Parallel Splices All Nylon Disconnects (except .110 size) Heat-Shrinkable Terminals, Splices, Disconnects Vinyl Terminals and Splices Bare Terminals and Splices Wire Joints Hi-Temp Terminals and Splices Insulation Grip .110 Disconnects Flag Terminals Tefzel(R) Terminals and Splices Vinyl Disconnects Bare Disconnects terminal Series RZ RA, RAX RB RBC, RC RA RB RC RAA RBB RCC RA RB RC RAS RBS RCS RA, RAA RB, RBB RC, RCC, RBC A, AA B, BB C, CC RB RC RP PT NW-Rings NW-Splices A B A, B RA, RB AB C RAT, RAAT RBT, RBBT RCT, RCCT RA RB RC A B C pliers WT110M WT111M WT112M WT161M WT2000 ERG4001 ERG4002 ERG4004 ERG4005 ERG4006 ERG4255 WT1377 WT145A * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * Tefzel (R) is a registered trademark of DuPont. G-48 ratchet hand tools ergonomic ratchet hand tools United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Wire Termination Technical Information Terminal Type Nylon Terminals Nylon Butt Splices Nylon Parallel Splice All Nylon Disconnects (except .110 size) Heat Shrinkable Terminals, Splices, Disconnects Vinyl Terminals and Splices Bare Terminals and Splices Wire Joints Hi-Temp Terminals and Splices Insulation Grip .110 Disconnects Flag Terminals Tefzel(R) Terminals and Splices Vinyl Disconnects Bare Disconnects terminal Series BAT22-6 BAIR22-6 pair22-6 12050 mylar tape auto tool WT145C WT2130A DIE2001 DIE2002 DIE2005 DIE2009 RZ RA, RAX RB RBC, RC RA RB RC RAA RBB RCC RA RB RC RAS RBS RCS RA, RAA RB, RBB RC, RCC, RBC A, AA B, BB C, CC RB RC RP PT NW-Rings NW-Splices A B A, B RA, RB AB C RAT, RAAT RBT, RBBT RCT, RCCT RA RB RC A B C * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * 12051 12052 12054 12055 12056 12057 12058 12059 12060 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation ratchet Hand tools (Cont.) * * * * * * * * * * * * * * Tefzel (R) is a registered trademark of DuPont. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-49 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Technical Information Select the die numbers you need! terminal description Series Non-Insulated Terminals and Splices Tefzel(R) Nylon Insulated Terminals and Splices Non-Insulated Flag Terminals D D D D E E E E F F F G G H H H J J K K L L M M RD RD RE RE RF RF RG RH RJ RK RL RM D E F G H J K L M 25000 Air Tool TBM6 Toggle Hand Tool TBM6S Toggle Hand Tool Die Cat. Nos. Type Hand Tool with dies Tubular Tubular Tubular Brazed Tubular Tubular Tubular Brazed Tubular Tubular Brazed Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Tubular Brazed & Tubular Tubular Brazed Tubular Brazed Tubular Tubular Tubular Tubular Tubular Tubular -- -- -- -- -- -- -- -- -- ERG4005 ERG4008 WT3185/WT115A WT3185/WT115A ERG4005 ERG4008 WT3185/WT115A WT3185/WT115A ERG4008 WT3185/WT115A WT3185/WT115A ERG4008 WT3185/WT115A ERG4008 WT3185 WT3185 WT3185 WT3185 -- -- -- -- -- -- ERG4007 -- ERG4007 -- -- -- -- -- -- -- -- -- WT129 WT129 WT129 WT129 -- -- -- -- -- BPI42300CR, BPLT6BSCR and BPLT62BSCR Crimp Tools 13642M (MS25441-1) and 13400 Hydraulic Tool Nest (Stationary) Indentor (Movable) Hex Dies Die Code hex Dies 11803 11803 11803 11803 11803 11803 11803 11804 11805 11805 11806 11806 11806 11807 11807 11807 11808 11808 11809 11809 11810 11810 11811 11811 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 11802 -- -- TBM6221 TBM6224 -- -- TBM6224 TBM6229 -- TBM6229 TBM6233 -- TBM6237 -- -- TBM6242 -- TBM6245 -- TBM6250 -- TBM6254 -- TBM6262 -- -- 21 24 -- -- 24 29 -- 29 33 -- 37 -- -- 42 -- 45 -- 50 50 54 54 62 11781M* 11781M* 11732 11733 11782M 11782M 11733* 11734 11783 11734* 11735 11784M* 11736 11785M* 11785M* 11737 11786M* 11738 11787M* 11739 11788M* 11740 11789M* 11771 11821 (Set) 11822 (Set) 11822 (Set) 11823 (Set) 11823 (Set) 11824 (Set) 11824 (Set) 11825 (Set) 11826 (Set) 11827 (Set) 11828 (Set) 11829 (Set) -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- Nest Indentor 13651 13650** 13651 13650** 13651 13650** 13643 13650** 13652 13650** 13652 13650** 13652 13650** 13644 13650** 13653 13650** 13653 13650** 13645 13650** 13654 13650** 13654 13650** 13655 13650** 13655 13650** 13655 13650** 13656 13650** 13656 13650** 13657 13650** 13657 13650** 13658 13650** 13658 13650** 13659 13650** 13659 13650** 21707M* (Set) 21708M* (Set) 21708M* (Set) 21709M* (Set) 21709M* (Set) 21710M* (Set) 21710M* (Set) 21711M* (Set) 21712M* (Set) 21713M* (Set) 21714M* (Set) 21715M* (Set) 21733 21731 21734 21731 21735 21731 21736 21732 21737 21732 21738 21732 21739 21732 21740 21732 21741 21732 * Indicates military listed die. ** To order the military version, suffix the indentor catalog number with an "M" (13650M). Nest catalog number does not change. Tefzel (R) is a registered trademark of DuPont. Stud Size and Clearance Hole Chart Stud Size Min. hole diam. -- in. Min. hole diam. -- mm G-50 2 4 6 8 10 .92 2.337 .116 2.946 .143 3.632 .169 4.292 .196 4.978 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 /4 1 .262 6.655 Technical Services Tel: 888.862.3289 /16 5 .323 8.204 /8 /16 3 7 .388 9.855 .453 11.506 /2 1 .516 13.106 www.tnb.com /8 5 .650 16.510 /4 3 .775 19.685 AWG or AN Navy Shipboard A dia. IN. cir. mil. area dia. IN. dia. mm 7 7 21 .010 ** .005 642 703 704 525 .025 .030 .032 .028 .635 .762 .813 .711 1 7 10 19 26 7 7 10 26 .032 .012 .010 .007 .006 ** .013 .010 .006 1,022 1,024 1,005 1,022 1,034 1,119 1,119 1,005 1,034 .032 .036 .040 .037 .039 .040 .038 .038 .042 .813 .914 1.016 .940 .991 1.016 .965 .965 1.067 1 7 16 19 41 7 .040 .016 .010 .009 .006 .016 1,624 1,624 1,608 1,624 1,630 1,779 .040 .049 .049 .046 .049 .048 1.016 1.245 1.245 1.168 1.245 1.219 212 (19) 212 (26) 1 7 19 26 65 19 26 .051 .019 .012 .010 .006 .011 .010 2,583 2,583 2,601 2,613 2,580 2,407 2,613 .051 .058 .058 .059 .058 .061 .061 1.295 1.473 1.473 1.499 1.473 1.549 1.549 3 (7) 3 (19) 4 (1) 4 (7) 4 (19) 4 (41) 1 7 19 37 14 104 19 7 19 1 7 19 41 .064 .024 .015 .011 .009 .006 ** .020 .013 .064 .025 .014 .010 4,107 4,107 4,107 4,107 4,157 4,128 3,830 2,828 3,036 4,107 4,497 3,828 4,121 .064 .073 .074 .074 .083 .074 .076 .060 .063 .064 .076 .072 .077 1.626 1.854 1.880 1.880 2.108 1.880 1.930 1.524 1.600 1.626 1.930 1.829 1.956 6 (19) 6 (7) 6 (65) 1 7 19 37 49 65 104 165 19 7 65 .081 .031 .019 .013 .012 .010 .008 .006 .018 .031 .010 6,530 6,530 6,530 6,530 6,593 6,533 6,574 6,559 6,088 6,512 6,533 .081 .092 .093 .093 .104 .093 .094 .095 .096 .092 .097 2.057 2.337 2.362 2.362 2.642 2.362 2.388 2.413 2.438 2.337 2.964 9 (7) 9 (37) 9 (90) 1 7 19 37 49 104 37 7 37 90 .102 .039 .023 .017 .015 .010 ** .036 .016 .010 10,380 10,380 10.380 10,443 10,445 10,452 10,380 9,016 9,402 9,045 .102 .116 .117 .117 .131 .116 .117 .108 .109 .120 2.591 2.946 2.972 2.972 2.327 2.946 2.972 2.743 2.769 3.048 5 5 (7) 3 2 (21) 1 Wire Strip Length Recommend Wire Strip Length "A" Terminal Standard Series Terminals A B C, BC RA Vinyl Insulated -- Add 116" for RB Funnel Entry Type RC, RBC RA Nylon Insulated and Tefzel(R) RB Insulated RC, RBC RD RE Nylon Insulated RF and Tefzel(R) RG Insulated RH when using RJ Aircraft and RK Code Wire RL RM D E F G Non-Insulated, H when using Aircraft Code Wire J K L M Non-Insulated 4 4 5 16 1 4 1 4 11 32 7 32 7 32 5 16 17 32 17 32 9 16 11 16 11 16 3 4 7 8 7 8 1 15 32 15 32 1 2 41 64 43 64 47 64 55 64 55 64 59 64 20 Wire Size 20 20 20 20 20 AN-20* 1 1 Tefzel (R) is a registered trademark of DuPont. 18 Wire Size 18 18 18 18 18 AN-18* 16 Wire Size 16 16 16 16 16 AN-16* 14 Wire Size 14 14 14 14 14 14 AN-14* 12 Wire Size 12 12 12 12 12 12 12 12 AN-12* 10 Wire Size 10 10 10 10 10 10 AN-10* * MIL-W-5086. www.tnb.com Whole Conductor No. 3 22 AN-22* Individual Strands 1 (1) 1 (7) 1 (10) 1 (26) 112 (1) 112 (7) 112 (16) 112 (41) 2 (7) 212 (1) ** Strand diameter not specified. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 MIL-E-16366 A. Technical Services Tel: 888.862.3289 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Technical Information Wire Strip 22 Wire Size Length Chart (1) 1 .025 22 G-51 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Technical Information AWG or AN Individual Strands Whole Conductor Navy Shipboard No. dia. IN. cir. mil. area dia. IN. dia. mm 14 (7) 7 7 .043 .045 13,090 14,340 .130 .136 3.302 3.454 7 19 37 .049 .030 .021 16,510 16,510 16,510 .146 .148 .148 3.712 3.763 3.763 1 7 140 .144 .045 .010 20,820 14,340 14,070 .144 .136 .145 3.662 3.454 3.787 7 19 37 49 661 .061 .037 .027 .023 .006 25,250 26,250 26,250 26,146 26,274 .184 .186 .186 .208 .259 4.672 4.722 4.722 5.283 6.579 1 7x7 7 19x12 7x7 .181 .020 .057 .010 .023 33,100 19,800 22,800 22,190 26,250 .181 .180 .171 .190 .210 4.595 4.570 4.345 4.830 5.330 7 19 37 .077 .047 .034 41,740 41,740 41,740 .232 .235 .235 5.891 5.967 5.967 30 (304) 33 (336) 40 (19) 42 (49) 42 (209) 50 (19) 1 19x16 7x48 19 7x7 19x11 19 .229 .010 .010 .045 .029 .014 .051 52,630 30,550 33,370 38,910 41,740 42,110 49,080 .229 .220 .235 .226 .260 .260 254 5.819 5.590 5.967 5.742 6.600 6.600 6.452 53 (532) 60 (37) 60 (304) 66 (133) 75 (37) 7 19 37 49 133 663 19x28 37 19x16 19x7 37 .097 .059 .042 .037 .022 ** .010 .040 .014 .022 .045 66,370 66,370 66,370 66,356 66,140 66,832 53,470 60,090 61,260 66,370 75,780 .292 .296 .297 .331 .335 .345 .304 .282 .310 .330 .317 7.421 7.522 7.548 8.405 8.507 8.767 7.772 7.161 7.870 8.380 8.048 83 (418) 84 (2,107) 7 19 37 61 133 259 812 19x22 2107 .109 .066 .048 .037 .025 .018 ** .014 ** 83,690 83,690 83,690 83,690 83,690 83,916 81,807 84,230 83,690 .328 .332 .333 .333 .377 .378 .384 .380 .410 8.333 8.431 8.456 8.456 9.578 9.603 9.752 9.650 10.41 9 Wire Size 9 8 Wire Size 8 8 8 7 Wire Size 7 14 (7) 14 (140) 6 Wire Size 6 6 6 6 6 5 Wire Size 5 20 (49) 23 (7) 23 (228) 26 (49) 4 Wire Size 4 4 4 3 Wire Size 3 2 Wire Size 2 2 2 2 2 AN-2* 1 Wire Size 1 1 1 1 1 1 AN-1* * MIL-W-5086. ** Strand diameter not specified. MIL-E-16366 A G-52 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Wire Termination Technical Information Individual Strands Whole Conductor Navy Shipboard No. dia. IN. cir. mil. area dia. IN. dia. mm 100 (61) 105 (259) 7 19 37 61 133 259 1,033 61 37x7 .123 .075 .053 .042 .028 .020 ** .040 ** 105,500 105,500 105,500 105,500 105,761 105,672 104,118 99,060 105,500 .368 .373 .374 .374 .423 .424 .432 .363 .410 9.343 9.476 9.502 9.502 10.721 10.772 10.971 9.216 10.410 125 (61) 133 (259) 133 (684) 133 (3,325) 150 (61) 2,646 7 19 37 61 133 259 1,327 61 37x7 19x36 3,325 61 ** .138 .084 .060 .047 .032 .023 ** .045 ** .014 ** .051 105,500 133,100 133,100 133,100 133,100 132,800 133,462 133,665 124,900 133,100 137,800 133,100 157,600 .460 .414 .419 .420 .420 .474 .477 .490 .407 .460 .480 .520 .457 11.680 10.512 10.639 10.670 10.670 12.042 12.118 12.450 10.338 11.680 12.190 13.210 11.608 150 (760) 168 (427) 7 19 37 61 133 259 4,227 19x40 61x7 .155 .094 .067 .052 .036 .026 .006 .014 ** 167,800 167,800 167,800 167,800 167,607 167,402 168,023 153,100 167,800 .464 .470 .471 .472 .533 .536 .610 .510 .520 11.782 11.940 11.965 11.991 13.536 13.612 15.490 12.950 13.210 200 (61) 200 (988) 7 19 37 61 133 259 1,661 61 19x52 .174 .106 .076 .059 .040 .029 ** .057 .014 211,600 211,600 211,600 211,600 211,736 211,845 167,332 198,700 199,100 .522 .528 .529 .530 .599 .601 .548 .514 .580 13.261 13.413 13.439 13.460 15.219 15.265 13.923 13.652 14.730 220 (259) 250 (61) 19 37 61 91 2,104 37x7 61 .115 2 .064 .052 ** .029 .064 250,000 250,000 250,000 250,000 211,954 220,700 250,000 .574 .575 .576 .576 .615 .610 .577 14.582 14.607 14.632 14.632 15.617 15.490 14.658 1/0 Wire Size 1/0 1/0 1/0 1/0 1/0 1/0 AN-0* 2/0 Wire Size 105 (2,646) 2/0 2/0 2/0 2/0 2/0 2/0 AN-00* 3/0 Wire Size 3/0 3/0 3/0 3/0 3/0 3/0 3/0 4/0 Wire Size 4/0 4/0 4/0 4/0 4/0 4/0 AN-000* 250 kcmil Wire Size 250,000 250,000 250,000 250,000 AN-0000* Wire Termination -- Sta-Kon(R) Wire Termination & Insulation AWG or AN * MIL-W-5086. ** Strand diameter not specified. MIL-E-16366 A. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-53 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Technical Information G-54 MIL-T-7928 Cat. No. MS-25036 T&B Class 1 & 2 -101 -102 -103 -104 -105 -106 -107 -108 -109 -110 -111 -112 -113 -114 -115 -116 -117 -118 -119 -120 -121 -122 -123 -124 -125 -126 -127 -128 -129 -130 -131 -132 -133 -135 -136 -137 -138 -139 -140 -141 -142 -143 -144 -145 -146 -147 -148 -149 -150 -151 -152 -153 -154 -155 -156 -157 -158 RA333 RA853 RA873 RA723 RA733 RB1333 RB853 RB873 RB723 RB733 RC333 RC363 RC703 RC733 RD10361 RD10711 RD10721 RD10731 RE10261 RE10711 RE10721 RE10731 RF10711 RF10721 RF10731 RG9711 RG9731 RG9751 RH9711 RH9731 RH9751 RJ9711 RJ9731 RK9721 RK9731 RK9751 RL9731 RL9751 RM9731 RM9751 -- -- -- -- -- -- RA323 RA863 RA713 RA753 RB1323 RB863 RB713 RB753 RC863 RC713 RC753 MIL-T-7928 Cat. No. MS-20659 T&B Class 1 & 2 -101 -102 -103 -104 -105 -106 -107 -108 -109 -110 -111 -112 -113 -114 -115 -116 -117 -118 -119 -120 -121 -122 -123 -124 -128 -129 -130 -131 -132 -133 -134 -135 -136 -140 -141 -144 -146 -147 -148 -149 -151 -152 -153 -154 -155 -156 -157 -158 -165 -166 A85G A87G B85G B87G C26 C70 D10361 D10721 E10711 E10731 F10711 F10731 G971 G973 H971 H973 J971 J973 K972 K973 L973 L975 M973 M975 C73 D10731 E10261 E10721 F10721 G975 H975 J975 K975 D10161 D10711 F10261 G926 G972 G974 H972 J972 J974 K971 K974 L972 L974 M972 M974 C33 C75 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 MIL-T-22909 MS-90485 Cat. No. MIL-T-7928 MS-21004 Cat. No. -8 -6 -4 -2 -1 -01 -02 -03 -04 11781M 11782M 11783M 11784M 11785M 11786M 11787M 11788M 11789M MIL-T-7928 MS-17143 Cat. No. -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -19 -20 RA480 RB480 RC480 RA481 RB481 RC481 RA482 RB482 RC482 RA483 RB483 RC483 RA484 RB484 RC484 RA485 RB485 RA486 RB486 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15 -16 -17 -18 -19 -20 -21 A486 A483 A482 A481 A485 A484 A480 B486 B483 B482 B481 B485 B484 B480 C486 C483 C482 C481 C485 C484 C480 MIL-T-22909 -MS-23002 Cat. No. -8 -6 -4 -2 -1 -01 -02 -03 -04 21707M 21708M 21709M 21710M 21711M 21712M 21713M 21714M 21715M Technical Services Tel: 888.862.3289 T&B T&B www.tnb.com T&B T&B Wire Termination Technical Information Note: All catalog numbers do not appear in this cross reference. This means it may not be available in one of the package options. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. 10RC-10 10RC-10F 10RC-10FL 10RC-10FLX 10RC-10FX 10RC-10X 10RC-14 10RC-14F 10RC-14FL 10RC-14X 10RC-250F 10RC-250T 10RC-251T 10RC-2577 10RC-38 10RC-38X 10RC-516 10RC-55PT 10RC-6 10RC-6F 10RC-6FL 10RC-6FLX 10RC-6X 10RC-8 10RC-8F 10RC-8FL 10RC-8FLX 10RC-8X 14RB-10 14RB-10F 14RB-10FL 14RB-10FLX 14RB-10FX 14RB-10X 14RB-14 14RB-14F 14RB-14X 14RB-250F 14RB-250T 14RB-251T 14RB-2577 14RB-38 14RB-4 14RB-47PT 14RB-516 14RB-6 14RB-6F 14RB-6FL 14RB-6FLX 14RB-6FX 14RB-6X 14RB-8 14RB-8F 14RB-8FL 14RB-8FLX 14RB-8FX 14RB-8X 14RBC-10 14RBC-12 14RBC-14 14RBC-38 14RBC-516 14RBC-6 14RBD-182 14RBD-18277 RC367 RC1157 RC2227 RC2227-250 RC1157-250 RC367-250 RC717 RC1167 RC2237 RC717-250 RC257 RC2517 RC25177 RC2573 RC737 RC737-250 RC707 RC55PT RC337 RC1337 RC2207 RC2207-250 RC337-250 RC777 RC1147 RC2217 RC2217-250 RC777-250 RB877 RB1157 RB2257 RB2257-200 RB1157-200 RB877-200 RB717 RB1717 RB717-200 RB257 RB2517 RB25177 RB2573 RB737 RB1327 RB47PT RB727 RB857 RB647 RB2207 RB2207-200 RB647-200 RB857-200 RB867 RB657 RB2237 RB2237-200 RB657-200 RB867-200 RBC877 RBC757 RBC717 RBC797 RBC727 RBC857 RBD1827 RBD18277 14RBD-183 14RBD-18377 18RA-10 18RA-10F 18RA-10FL 18RA-10FLX 18RA-10X 18RA-14 18RA-250F 18RA-250T 18RA-251T 18RA-2577 18RA-38 18RA-4 18RA-47PT 18RA-516 18RA-516X 18RA-6 18RA-6F 18RA-6FL 18RA-6FLX 18RA-6FX 18RA-6X 18RA-8 18RA-8F 18RA-8FL 18RA-8FX 18RA-8X 18RAD-182 18RAD-18277 18RAD-183 18RAD-18377 2A-18 2A-18 2A20 2A22-20 2B-14 2B-16 2B18-16 2C-10 2C-12 2C14-12 2D10-9 2D-8 2E-6 2E8-7 2F-4 2F6-5 2G21 2G4-2 2RA18 2RA18X 2RAA 2RAS18X 2RB14 2RB14X 2RBB 2RBS14X 2RC10 2RC10X 2RCC 2RCS10X 2RD8 2RE6 2RZZ RBD1837 RBD18377 RA877 RA1157 RA2257 RA2257-170 RA877-170 RA717 RA257 RA2517 RA25177 RA2573 RA737 RA77 RA47PT RA727 RA727-170 RA857 RA1167 RA2217 RA2217-170 RA1167-170 RA857-170 RA867 RA1147 RA2247 RA1147-170 RA867-170 RAD1827 RAD18277 RAD1837 RAD18377 AA2 AA2 RAA24 A1A BB2 RBB25 B1B CC2-TB RCC26 C1C D1D DD102 EE2 E1E FF2 F1F GG2 G1G RAA21 RAA217-170 RAA23 RAAS22X RBB21 RBB217-200 RBB23 RBBS22X RCC21 RCC217-250 RCC23 RCCS22X RDD27 REE28 RZZ23 A18-10 A18-10F A18-10FL A18-110F A18-111F A18-12 A18-14 A18-250 18RA-6FLX 18RA-6FX 18RA-6X 18RA-8 18RA-8F 18RA-8FL 18RA-8FX 18RA-8X 18RAD-182 18RAD-18277 18RAD-183 18RAD-18377 2A-18 2A-18 2A20 2A22-20 2B-14 2B-16 2B18-16 2C-10 2C-12 A18-250A A18-251T A18-38 A18-516 A18-6 A18-6F A18-6FL A18-8 A18-8F A18-8FL AB14-10A AB14-6A AB14-8A AD18-182 AD18-183 B14-10 B14-10F B14-10FL B14-10G B14-110F B14-111F B14-12 B14-14 B14-250 B14-250A B14-250F B14-250T B14-251T B14-38 B14-4 B14-516 B14-6 B14-6F B14-6FL B14-8 B14-8F A87 A115-TB A225 A10-TB A11 A75 A71 A250-TB RA2217-170 RA1167-170 RA857-170 RA867 RA1147 RA2247 RA1147-170 RA867-170 RAD1827 RAD18277 RAD1837 RAD18377 AA2 AA2 RAA24 A1A BB2 RBB25 B1B CC2-TB RCC26 A252G A251 A73 A72 A85 A116 A221 A86 A114 A224 AB53 AB51 AB52 AD182 AD183 B87 B115 B225 B87G B10TB B11-TB B75TB B71 B250 B252G B250G B251G B251 B73 B132 B72 B133 B64 B220 B86 B65TB B14-8FL B14-D BC14-10 BC14-12 BC14-14 BC14-38 BC14-516 BC14-6 BC14-8 BD14-183 C10-10 C10-10A C10-10F C10-10FL C10-12 C10-14 BC14-10 BC14-14 BC14-38 BC14-516 BC14-6 BC14-8 BD14-183 C10-10 C10-10A C10-10F C10-10FL C10-12 C10-14 C10-14F C10-250A C10-250F C10-38 C10-516 C10-6F C10-6FL C10-6-SK C10-8A C10-8F C10-8FL C10-8-SK D8-10 D8-12 D8-14-SK D8-38 D8-516 E6-10 E6-12 E6-14 E6-12 E6-14 E6-38 E6-516 F250TA F4-10 F4-12 F4-14 F4-38 F4-516 G2-12 G2-14 G2-38 G2-516 H10-14 J20-38 B223 B23 BC87 BC75 BC71 BC79 BC72 BC85 BC86 BD183 C26 C53 C115 C222-TB C75 C71 BC87 BC71 BC79 BC72 BC85 BC86 BD183 C26 C53 C115 C222-TB C75 C71 C116-TB C252G C250 C73 C70 C133 C220-TB C33 C52-TB C114 C221 C77 D36 D75 D71 D73 D72 E26 E75 E71 E75 E71 E73 E72 FTA250 F26 F75 F71-TB F73 F72 G975 G971 G973 G972 H971 J973 T&B Distributor Package T&B Bulk Package T&B Distributor Package www.tnb.com T&B Bulk Package United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 T&B Distributor Package T&B Bulk Package Technical Services Tel: 888.862.3289 T&B Distributor Package T&B Bulk Package Wire Termination -- Sta-Kon(R) Wire Termination & Insulation CAT. NO. G-55 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Wire Termination Technical Information G-56 CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. K30-38 L40-38 M250-38 NW14-10 NW14-12 NW22-10 RA18-10 RA18-10F RA18-10FL RA18-10FS RA18-110F RA18-111F RA18-12 RA18-14 RA18-14F RA18-250A RA18-250F RA18-250FP RA18-38 RA18-4 RA18-47PT RA18-516 RA18-6 RA18-6F RA18-6FL RA18-6FS RA18-8 RA18-8F RA18-8FL RA18-8FS RA18D RAD18-182 RAD18-183 RAD18-188A RB4-HT RB14-10 RB14-10F RB14-10FL RB14-10FS RB14-10X RB14-110F RB14-111F RB14-12 RB14-14 RB14-14F RB14-14X RB14-250 RB14-250A RB14-250F RB14-250FP RB14-38 RB14-38X RB14-4 RB14-47PT RB14-516 RB14-516X RB14-6 RB14-38 RB14-38X RB14-4 RB14-47PT RB14-516 RB14-516X RB14-6 RB14-6F K973 L973 M973 NW83 NW84 NW23 RA873 RA1153 RA2253 RA1253 RA10SK RA11 RA753 RA713 RA1163 RA2577F RA250TB RA250P RA733 RA323 RA147PT RA723 RA853 RA1103 RA2213 RA1203 RA863 RA1123 RA2243 RA1223 RA23 RAD1823 RAD1833 RAD1887F RB44-HT RB873 RB1153 RB2253 RB1253 RB874 RB10-SK RB11-TB RB753 RB713 RB1163 RB714 RBB250 RB2577F RB250 RB250P RB733 RB734 RB1323 RB147PT RB723 RB724 RB853 RB733 RB734 RB1323 RB147PT RB723 RB724 RB853 RB1113 RB14-6F RB14-6FL RB14-6FS RB14-6X RB14-8 RB14-8F RB14-8FL RB14-8FS RB14-8X RB14D RB44 RBC14-12 RBC14-14 RBC14-8 RBD14-182 RBD14-183 RC6-T RC10-10 RC10-10F RC10-10FL RC10-10FS RC10-10X RC10-12 RC10-14 RC10-14F RC10-14FL RC10-14X RC10-250A RC10-250F RC10-38 RC10-38X RC10-516 RC10-516X RC10-55PT RC10-6 RC10-6F RC10-6FL RC10-6X RC10-8 RC10-8F RC10-8FL RC10-8FS RC10-8X RC55 RD8-10 RD8-12 RD8-14 RD8-38 RD8-516 RE6-10 RE6-12 RE6-14 RE6-38 RE6-516 RF4-10 RF4-14 RF4-38 RF4-516 RG2-10 RG2-12 RG2-14 RG2-38 RG2-516 RP7-T RP12 RB1113 RB2213 RB1203 RB854 RB863 RB1123 RB2233 RB1223 RB864 RB23 RB4-TB RBC753 RBC713 RBC863 RBD1823 RBD1833 RC551-HT RC363 RC1153 RC2223 RC1253 RC364 RC753 RC713 RC1163 RC2233 RC714 RC2577F RC250 RC733 RC734 RC703 RC704 RC155PT RC333 RC1113 RC2203 RC334 RC863 RC1123 RC2213 RC1223 RC864 RC6 RD367 RD757 RD717 RD737 RD727 RE267 RE757 RE717 RE737 RE727 RF267 RF717 RF737 RF727 RG267 RG757 RG717 RG737 RG727 RP12-HT RP7 A10-TB A11 A114 A115-TB A116 A1A A221 A224 A225 A250-TB A251 A252G A71 A72 A73 A75 A85 A86 A87 AA2 AB51 AB52 AB53 AD182 AD183 B10TB B115 B11-TB B132 B133 B1B B220 B223 B225 B23 B250 B250G B251 B251G B252G B64 B65TB B71 B72 B73 B75TB B86 B87 B87 B87G BB2 BC71 BC72 BC75 BC79 BC85 BC86 BC87 BD183 C114 C115 C116-TB C133 C1C C220-TB A18-110F A18-111F A18-8F A18-10F A18-6F 2A22-20 A18-6FL A18-8FL A18-10FL A18-250 A18-251T A18-250A A18-14 A18-516 A18-38 A18-12 A18-6 A18-8 A18-10 2A-18 AB14-6A AB14-8A AB14-10A AD18-182 AD18-183 B14-110F B14-10F B14-111F B14-4 B14-6 2B18-16 B14-6FL B14-8FL B14-10FL B14-D B14-250 B14-250F B14-251T B14-250T B14-250A B14-6F B14-8F B14-14 B14-516 B14-38 B14-12 B14-8 B14-10 B14-10 B14-10G 2B-14 BC14-14 BC14-516 BC14-12 BC14-38 BC14-6 BC14-8 BC14-10 BD14-183 C10-8F C10-10F C10-14F C10-6F 2C14-12 C10-6FL C221 C222-TB C250 C252G C26 C33 C52-TB C53 C70 C71 C73 C75 C77 CC2-TB D1D D36 D71 D72 D73 D75 DD102 E1E E26 E71 E72 E73 E75 EE2 F1F F26 F71-TB F72 F73 F75 FF2 FTA250 G1G G971 G972 G973 G975 GG2 H971 J973 K973 L973 M973 NW23 NW83 NW84 RA1153 RA1157 RA1163 RA1167 RA1167-170 RA1203 RA1223 RA1253 RA147PT RA2213 RA2217 RA2217-170 RA2243 RA2247 RA2253 C10-8FL C10-10FL C10-250F C10-250A C10-10 C10-6-SK C10-8A C10-10A C10-516 C10-14 C10-38 C10-12 C10-8-SK 2C-10 2D10-9 D8-10 D8-14-SK D8-516 D8-38 D8-12 2D-8 2E8-7 E6-10 E6-14 E6-516 E6-38 E6-12 2E-6 2F6-5 F4-10 F4-14 F4-516 F4-38 F4-12 2F-4 F250TA 2G4-2 G2-14 G2-516 G2-38 G2-12 2G21 H10-14 J20-38 K30-38 L40-38 M250-38 NW22-10 NW14-10 NW14-12 RA18-10F 18RA-10F RA18-14F 18RA-6F 18RA-6FX RA18-6FS RA18-8FS RA18-10FS RA18-47PT RA18-6FL 18RA-6FL 18RA-6FLX RA18-8FL 18RA-8FL RA18-10FL T&B Distributor Package T&B Bulk Package T&B Distributor Package T&B Bulk Package United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 T&B Bulk Package Technical Services Tel: 888.862.3289 T&B Distributor Package T&B Bulk Package www.tnb.com T&B Distributor Package Wire Termination Technical Information CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. CAT. NO. RA2257 RA2257-170 RA23 RA250P RA250TB RA2517 RA25177 RA257 RA2573 RA2577F RA323 RA47PT RA713 RA717 RA723 RA727 RA727-170 RA733 RA737 RA753 RA77 RA853 RA857 RA857-170 RA863 RA867 RA867-170 RA873 RA877 RA877-170 RAA21 RAA217-170 RAA23 RAA24 RAAS22X RAD1823 RAD1827 RAD18277 RAD1833 RAD1837 RA10SK RA10SK RA11 RA1103 RA1123 RA1147 RA1147-170 RAD18377 RAD1887F RB10-SK RB1113 RB1123 RB1153 RB1157 RB1153 RB1157 RB1157-200 RB1163 RB11-TB RB1203 RB1223 RB1253 RB1323 RB1327 RB147PT 18RA-10FL 18RA-10FLX RA18D RA18-250FP RA18-250F 18RA-250T 18RA-251T 18RA-250F 18RA-2577 RA18-250A RA18-4 18RA-47PT RA18-14 18RA-14 RA18-516 18RA-516 18RA-516X RA18-38 18RA-38 RA18-12 18RA-4 RA18-6 18RA-6 18RA-6X RA18-8 18RA-8 18RA-8X RA18-10 18RA-10 18RA-10X 2RA18 2RA18X 2RAA 2A20 2RAS18X RAD18-182 18RAD-182 18RAD-18277 RAD18-183 18RAD-183 RA18-110F RA18-110F RA18-111F RA18-6F RA18-8F 18RA-8F 18RA-8FX 18RAD-18377 RAD18-188A RB14-110F RB14-6F RB14-8F RB14-10F 14RB-10F RB14-10F 14RB-10F 14RB-10FX RB14-14F RB14-111F RB14-6FS RB14-8FS RB14-10FS RB14-4 14RB-4 RB14-47PT RB1717 RB2207 RB2207-200 RB2213 RB2233 RB2237 RB2237-200 RB2253 RB2257 RB2257-200 RB23 RB250 RB250P RB2517 RB25177 RB257 RB2573 RB2577F RB47PT RB4-TB RB647 RB647-200 RB657 RB657-200 RB713 RB714 RB717 RB717-200 RB723 RB724 RB727 RB733 RB734 RB737 RB753 RB853 RB854 RB857 RB857-200 RB863 RB864 RB867 RB867-200 RB873 RB874 RB877 RB877-200 RBB21 RBB217-200 RBB23 RBB25 RBB250 RBBS22X RBC713 RBC717 RBC727 RBC757 RBC797 RBC857 RBC863 RBC877 RBD1823 RBD1827 RBD18277 RBD1833 14RB-14F 14RB-6FL 14RB-6FLX RB14-6FL RB14-8FL 14RB-8FL 14RB-8FLX RB14-10FL 14RB-10FL 14RB-10FLX RB14D RB14-250F RB14-250FP 14RB-250T 14RB-251T 14RB-250F 14RB-2577 RB14-250A 14RB-47PT RB44 14RB-6F 14RB-6FX 14RB-8F 14RB-8FX RB14-14 RB14-14X 14RB-14 14RB-14X RB14-516 RB14-516X 14RB-516 RB14-38 RB14-38X 14RB-38 RB14-12 RB14-6 RB14-6X 14RB-6 14RB-6X RB14-8 RB14-8X 14RB-8 14RB-8X RB14-10 RB14-10X 14RB-10 14RB-10X 2RB14 2RB14X 2RBB 2B-16 RB14-250 2RBS14X RBC14-14 14RBC-14 14RBC-516 14RBC-12 14RBC-38 14RBC-6 RBC14-8 14RBC-10 RBD14-182 14RBD-182 14RBD-18277 RBD14-183 RBD1837 RBD18377 RC1113 RC1123 RC1147 RC1153 RC1157 RC1157-250 RC1163 RC1167 RC1223 RC1253 RC1337 RC155PT RC2203 RC2207 RC2207-250 RC2213 RC2217 RC2217-250 RC2223 RC2227 RC2227-250 RC2233 RC2237 RC250 RC2517 RC25177 RC257 RC2573 RC2577F RC333 RC334 RC337 RC337-250 RC363 RC364 RC367 RC367-250 RC55PT RC6 RC703 RC704 RC707 RC713 RC714 RC717 RC717-250 RC733 RC734 RC737 RC737-250 RC753 RC777 RC777-250 RC863 RC864 RCC21 RCC217-250 RCC23 RCC26 RCCS22X RD367 RD717 RD727 14RBD-183 14RBD-18377 RC10-6F RC10-8F 10RC-8F RC10-10F 10RC-10F 10RC-10FX RC10-14F 10RC-14F RC10-8FS RC10-10FS 10RC-6F RC10-55PT RC10-6FL 10RC-6FL 10RC-6FLX RC10-8FL 10RC-8FL 10RC-8FLX RC10-10FL 10RC-10FL 10RC-10FLX RC10-14FL 10RC-14FL RC10-250F 10RC-250T 10RC-251T 10RC-250F 10RC-2577 RC10-250A RC10-6 RC10-6X 10RC-6 10RC-6X RC10-10 RC10-10X 10RC-10 10RC-10X 10RC-55PT RC55 RC10-516 RC10-516X 10RC-516 RC10-14 RC10-14X 10RC-14 10RC-14X RC10-38 RC10-38X 10RC-38 10RC-38X RC10-12 10RC-8 10RC-8X RC10-8 RC10-8X 2RC10 2RC10X 2RCC 2C-12 2RCS10X RD8-10 RD8-14 RD8-516 RD737 RD757 RDD27 RE267 RE717 RE727 RE737 RCC23 RCC26 RCCS22X RD367 RD717 RD727 RD737 RD757 RDD27 RE267 RE717 RE727 RE737 RE757 REE28 RF267 RF717 RF727 RF737 RG267 RG717 RG727 RG737 RG757 RP7 RD8-38 RD8-12 2RD8 RE6-10 RE6-14 RE6-516 RE6-38 2RCC 2C-12 2RCS10X RD8-10 RD8-14 RD8-516 RD8-38 RD8-12 2RD8 RE6-10 RE6-14 RE6-516 RE6-38 RE6-12 2RE6 RF4-10 RF4-14 RF4-516 RF4-38 RG2-10 RG2-14 RG2-516 RG2-38 RG2-12 RP12 T&B Bulk Package T&B Distributor Package T&B Bulk Package www.tnb.com T&B Distributor Package United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 T&B Bulk Package T&B Distributor Package Technical Services Tel: 888.862.3289 T&B Bulk Package T&B Distributor Package Wire Termination -- Sta-Kon(R) Wire Termination & Insulation CAT. NO. G-57 Shrink-Kon Heat-Shrinkable Tubing Protect against moisture, corrosion and abrasion! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) T&B has you covered when it comes to insulation! * Easy to use * Heat shrinkable * Products for heavy, medium and thin walls * Covers available for H-type taps and splices Shrink-Kon Heavy-Wall Heat-Shrinkable Insulators (R) When it comes to moisture-proofing connections and terminations, T&B's heat-shrinkable tubing, boots and end caps have proven themselves over years of service to the industry. Made of thermally stabilized cross-linked polyolefin, these heat-shrinkable insulators can be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials. T&B heat-shrinkable insulators are designed to be easy to use. They provide an appropriate level of insulation and abrasion protection. Shrink-Kon Heavy-Wall Heat-Shrinkable End Cap and Boots (R) Where applicable, T&B heat-shrink insulators are UL Listed. Also, all standard-size insulators have an internally applied adhesive sealant. Redesigned for superior durability and performance! T&B Heat-Shrinkable Insulators Offer: Seals and insulates cable ends at a 600V rating. Installs fast, while providing insulation resistance to moisture, corrosion and abrasion. The extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal. * Heavy-duty protection * A full range of sizes from #14 to 2500 kcmil * Field-proven reliability Seals and insulates multiconductor cables and conduit with the same cost savings and superior properties of T&B's heat-shrinkable tubing. These boots replace time-consuming tapes, epoxies, encapsulations and dips. The boots are internally coated with sealant. * Internal sealant provides protection against moisture Featured Products Include: * High Shrink Ratio HSHR series with 6:1 shrink ratio designed for applications with extreme differences between cable, connector and back shell sizes *Flame Retardant HSFR series provides maximum flame retardancy G-58 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shrink-Kon Heat-Shrinkable Tubing (R) (R) More flexible than heavy-wall products, with excellent resistance to impact and abrasion. * Seals and protects cable splices and terminations * Thermoplastic adhesive liner guarantees complete environmental protection and insulation Shrink-Kon Thin Wall Tubing (R) Manufactured from stabilized Polyolefin, these insulators are used to insulate bare Sta-Kon(R) and Blackburn(R) connectors and splices. They also provide a degree of strain relief and may be used to harness wires. Available in cut pieces or reels. Featured Products Include: * Standard non-lined 2:1 thin wall tubing Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Shrink-Kon Medium Wall Tubing * 3:1 adhesive-lined thin wall CPO-A series provides excellent flexibility with environmental sealing capability * Extra-clear heat shrink for use on power connections and data connections Covers These new insulating covers provide hard-shell insulated protection for "H" type compression taps and splices, and, because there is no taping required, you get uniform quality and appearance each time. The exclusive locking design provides the range-taking capability. Only six H-tap insulating catalog numbers accommodate the range of #6 AWG - 1000 kcmil in the main and #12 AWG - 500 kcmil in the branch. * Hard-shell outer covers guard against impact, inner seal keeps out dust * Installs quickly and easily without special tools -- simply snap together * Eliminates time-consuming taping * Provides high-quality, neat, uniform installations * Range-taking design reduces inventory www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-59 Shrink-Kon Heat-Shrinkable Tubing HS Series Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) 3:1 Shrink Ratio * Made of thermally stabilized cross-linked polyolefin, enabling a recovered wall thickness greater than the cable jacket replaced * Withstands severe mechanical requirements of U.R.D., submersible, and direct-burial installations * Tubing, featuring an internally applied sealant, offers protection against moisture, and may be used over lead, steel, aluminum, copper, standard plastic and elastomeric insulating materials * Shrink temperature of 120 C * High impact, abrasion, corrosion and chemical resistance * Rated for 600V, 90 C continuous use. Maximum rating 1kV at 90 C * Thermoplastic adhesive liner provides complete environmental protection and insulation * Meets: UL(R) 486D, CSA C22.2 No. 198.2, ANSI C119.1, Western Underground Guide Numbers 2.4, 2.5, ICEA and NEMA insulation thickness requirements * Continuous operating temperature: -55 C to 110 C ............................................................................... HS Series Specifications.................................................................................. Property Physical * Tensile Strength * Elongation * E longation after Heat Aging (168 hrs. at 150 C) * H eat Shock (4 hrs. at 225 C) * Longitudinal Change * L ow Temperature Flexibility (4 hrs. at -55 C) * Specific Gravity * Hardness (Shore D) Test Method Typical Performances Property Test Method Typical Performances ASTM D412, ISO 37 ASTM D412, ISO 37 ASTM D2671 2100 psi (14.5MPa) 600% 500% Chemical * Fluid Resistance * Fungus Resistance * Copper Corrosion MIL-DTL-23053 ASTM G21 ASTM D2671 Good to Excellent No Growth No Corrosion ASTM D2671 No cracking or flowing * Water Absorption ASTM D570 0.1% ASTM D2671 ASTM D2671 +1%, -10% No cracking Adhesive * Adhesive Lap Sheer (1 in./min. at 23 C) ASTM D1002 125 psi (.875 MPa) ASTM D792 ASTM D2240 1.1 50D * Adhesive Softening Point * Adhesive Peel Strength (300mm/min. at 23 C) -- to steel, aluminum, P.E. -- PVC * Water Penetration ASTM E28 ASTM D1000 92 C 5 C Electrical * Dielectric Strength ASTM D149 * Dielectric Voltage Withstand UL 486D * Volume Resistivity G-60 ASTM D257 500V/Mil (20kV/mm) No Breakdown, (2500V, 60 Hz, 1 Min.) 1016 ohm-cm United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 STM 706 www.tnb.com 35 pli 20 pli No penetration after 236 hrs. of continuous immersion Shrink-Kon Heat-Shrinkable Tubing (R) Cat. No. HS16-12 HS16-12L HS16-12-4 HS12-6 HS12-6L HS12-6-4 HS6-1 HS6-1L HS6-1-4 HS4-30 HS4-30L HS4-30-4 HS40-400 HS40-400L HS40-400-4 HS500-1000 HS500-1000L HS500-1000-4 HS12-30* HS30-30* HS30-4* HS12-40* HS30-40* HS40-4-TB* Fits Any Listed or Certified Al or Cu Splice Min. Max. Nom. with Dim No Larger Than Expanded Recovered Recovered Std. I.D. I.D. Wall LENgth O.D. LENgth (in.) (in.) (in.) (in.) (in.) (in.) .35 .35 .35 .51 .51 .51 .75 .75 .75 1.10 1.10 1.10 1.50 1.50 1.50 2.00 2.00 2.00 3.54 3.54 3.54 4.72 4.72 4.72 .12 .12 .12 .16 .16 .16 .24 .24 .24 .35 .35 .35 .47 .47 .47 .63 .63 .63 1.18 1.18 1.18 1.57 1.57 1.57 .07 .07 .07 .09 .09 .09 .09 .09 .09 .12 .12 .12 .16 .16 .16 .16 .16 .16 .16 .16 .16 .17 .17 .17 3 6 48 3 6 48 4 8 48 5 9 48 8 12 48 9 15 48 12 30 48 12 30 48 .27 .27 .27 .38 .38 .38 .63 .63 .63 .75 .75 .75 -- -- -- -- -- -- -- -- -- -- -- -- 1.00 1.00 1.00 1.75 1.75 1.75 2.50 2.50 2.50 3.25 3.25 3.25 -- -- -- -- -- -- -- -- -- -- -- -- Std. Cable Range Pkg. qty. #16 to #12 AWG #16 to #12 AWG #16 to #12 AWG #12 to #6 AWG #12 to #6 AWG #12 to #6 AWG #6 to #1 AWG #6 to #1 AWG #6 to #1 AWG #4 to 3/0 AWG #4 to 3/0 AWG #4 to 3/0 AWG 4/0 AWG to 400 kcmil 4/0 AWG to 400 kcmil 4/0 AWG to 400 kcmil 500-1000 kcmil 500-1000 kcmil 500-1000 kcmil 800-1250 kcmil 800-1250 kcmil 800-1250 kcmil 1500-2500 kcmil 1500-2500 kcmil 1500-2500 kcmil 25 25 5 25 25 5 25 25 5 20 10 5 10 10 5 5 2 2 2 2 1 1 1 1 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation HS Series Heavy-Wall Heat-Shrinkable Tubing -- Black Order multiple is std. pkg. All lengths have factory-applied sealant. UL File No. E9809, UL 486D. * Not UL Listed. HS Series Heavy-Wall Heat-Shrinkable Tubing -- Red Cat. No. Min. Expanded I.D. (in.) Max. Recovered I.D. (in.) LENgth (in.) For 2-Way Connector Cable Sizes Std. Pkg. qty. HS12-6LR HS6-1LR HS4-30LR .51 .75 1.10 .16 .24 .35 6 8 9 #8-#6 AWG #6-#2 AWG #1-3/0 AWG 25 25 10 Order multiple is std. pkg. All lengths have factory-applied sealant. UL File No. E9809, UL 486D Heavy-Wall Tubing (25' rolls) -- Black Cat. No. HS16-12-25 HS12-6-25 HS6-1-25 HS4-30-25 HS40-400-25 HS500-1000-25 Min. Expanded I.D. (in.) Max. Recovered I.D. (in.) Nominal Recovered Wall (in.) Code Cable Size Std. Pkg. (Rolls) .35 .51 .75 1.10 1.50 2.00 .12 .16 .24 .35 .47 .63 .07 .09 .09 .12 .16 .16 #14-#10 AWG #8-#6 AWG #6-#2 AWG #1-3/0 AWG 2/0 AWG-350 kcmil 250-500 kcmil 1 1 1 1 1 1 Order by reel, not by feet. 25' reels not supplied with factory-applied sealant. Not UL Listed. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-61 Shrink-Kon Heat-Shrinkable Tubing HSHR Series -- High Shrink Ratio Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) 6:1 Shrink Ratio * Accommodates a wide variety of connector shapes and configurations * Thermoplastic adhesive liner for complete environmental protection and insulation * Continuous operating temperature: -55 C to 110 C * Shrink temperature: 120 C * Flame retardant: UL94 - V0 HSHR Series Heavy-Wall Heat-Shrinkable Tubing CAT. NO. MIN. MAX NOMINAL EXPANDED RECOVERED RECOVERED I.D. (IN.) I.D. (IN.) WALLED (IN.) CODE CABLE SIZE STANDARD STD. LENGTH (IN.) PKG. QTY. HSHR750-4 .75 .13 .10 #22-#46 AWG 48 25 HSHR1300-4 1.30 .22 .12 #8 AWG-700 kcmil 48 25 HSHR1750-4 1.75 .29 .13 #4 AWG-1000 kcmil 48 25 HSHR2000-4 2.00 .33 .13 #2 AWG-1250 kcmil 48 25 HSHR2750-4 2.75 .46 .14 1/0 AWG-1500 kcmil 48 15 HSHR3500-4 3.50 .58 .15 3/0 AWG-1750 kcmil 48 10 HSHR4700-4 4.70 .78 .15 300-2000 kcmil 48 5 Order multiple is std. pkg. Standard color: black. ............................................................................. HSHR Series Specifications................................................................................ test method typical performance Property * Tensile Strength ASTM D412, ISO 37 2100 psi (14.5MPa) Chemical * Fluid Resistance * Elongation * Elongation after Heat Aging (168 hrs. at 175 C) * Heat Shock (4 hrs. at 225 C) ASTM D412, ISO 37 ASTM D2671 600% 500% ASTM D2671 No cracking or flowing * Longitudinal Change * Low-Temperature Flexibility (4 hrs. at -55 C) * Specific Gravity ASTM D2671 ASTM D2671 +1%, -10% No cracking ASTM D792 1.10 * Hardness (Shore D) ASTM D2240 50D * Dielectric Strength ASTM D149, IEC 243 500V/Mil (20kV/mm) * Dielectric Voltage Withstand UL 486D No Breakdown * Volume Resistivity ASTM D257 1016 ohm-cm Property Physical Electrical G-62 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 test method typical performance MIL-DTL-23053/15 Good to Excellent * Fungus Resistance ASTM G21 No Growth * Copper Corrosion ASTM D2671 No Corrosion * Water Absorption ASTM D570 0.1% ASTM D1002 125 psi (.875 MPa) ASTM E28 ASTM D1000 92 C/-5 C Adhesive * Adhesive Lap Sheer (1 in./min. at 23 C) * Adhesive Softening Point * Adhesive Peel Strength (300mm/min. at 23 C) -- to steel, aluminum, P.E. -- PVC * Adhesive Blocking (30 C) * Water Penetration Technical Services Tel: 888.862.3289 35 pli 20 pli ASTM D1146 No Blocking STM 706 No penetration after 236 hrs. of continuous immersion www.tnb.com Shrink-Kon Heat-Shrinkable Tubing HSFR Series -- Flame-Retardant Heavy Wall (R) * Insulates and protects electrical splices and terminations * High impact and abrasion resistance * Thermoplastic adhesive liner * Rated for 600V, 90 C continuous use. Continuous operating temperature: -55 C to 110 C * Shrink temperature of 120 C * Meets: UL(R) 486D, CSA 22.2 No. 198.2, ANSI C119.1, Western Underground Guide Nos. 2.4, 2.5, MIL-DTL-23053/15, IEEE 383 Vertical Flame Test, ANSI C37.20.2, ICEA S-19-8 and NEMA insulation thickness requirements HSHR Series Heavy-Wall Heat-Shrinkable Tubing CAT. NO. MIN. MAX NOMINAL EXPANDED RECOVERED RECOVERED I.D. (IN.) I.D. (IN.) WALLED (IN.) HSFR16-12-4 HSFR12-6-4 HSFR6-1-4 HSFR4-30-4 HSFR40-400-4 HSFR500-1000-4 .35 .51 .75 1.10 1.50 2.00 .12 .16 .24 .35 .47 .63 .07 .09 .09 .12 .16 .16 Custom lengths available, subject to factory quotations. Minimum quantities may apply. CODE CABLE SIZE STANDARD LENGTH (IN.) STD. PKG. QTY. #14-#10 AWG #8-#6 AWG #6-#2 AWG #1-3/0 AWG 2/0 AWG-350 kcmil 250-500 kcmil 48 48 48 48 48 48 25 25 25 25 25 25 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation 3:1 Shrink Ratio ............................................................................. HSFR Series Specifications................................................................................ Property test method typical performance Property test method typical performance Physical * Tensile Strength ASTM D412, ISO 37 2100 psi (14.5MPa) Chemical * Fluid Resistance MIL-DTL-23053/5 Good to Excellent * Elongation ASTM D412, ISO 37 600% * Copper Corrosion ASTM D2671 No Corrosion * Longitudinal Change ASTM D2671 +1%, -10% * Fungus Resistance ASTM G21 No Growth * Specific Gravity * Elongation after Heat Aging (168 hrs. at 175 C) ASTM D792 1.2 * Water Absorption ASTM D570 0.2% ASTM D2671, ISO 37 500% * Heat Shock (4 hrs. at 225 C) ASTM D2671 No cracking or flowing ASTM D1002 125 psi (.875 MPa) * Low Temperature Flexibility (4 hrs. at -55 C) ASTM D2671 No cracking or splitting Adhesive * Adhesive Lap Shear (1 in./min. at 23 C) * Adhesive Softening Point ASTM E28 ASTM D1000 92 C 5 C * Hardness (Shore D) ASTM D2240 50D * Oxygen Index ASTM D2863 27.00 * Flamibility Electrical ASTM D2671 Flame Retardant * Dielectric Strength ASTM D149 500 V/Mil (20kV/mm) * Dielectric Voltage Withstand (2500V, 60 Hz, 1 Min.) UL 486D * Volume Resistivity ASTM D257 No Breakdown 24kV -- 1 min., 15kV -- 4 hrs. 1016 ohm-cm www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 * Adhesive Peel Strength (300mm/min. at 23 C) -- to steel, aluminum, P.E. -- PVC * Adhesive Blocking (30 C) * Adhesive Water Absorption * Water Penetration Technical Services Tel: 888.862.3289 35 pli 20 pli ASTM D1146 No Blocking ASTM D570 STM 706 Less than 0.3% No penetration after 286 hrs. of continuous immersion G-63 Shrink-Kon Heat-Shrinkable Tubing HSC Series End Caps Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) 3:1 Shrink Ratio * Provides effective method for sealing cable ends, pipe conduit, etc. * Extra thickness at the tip of the end cap prevents sharp ends of the cable from puncturing the seal * Flame retardant * Rated from 600/1000V, 90 continuous use * Shrink temperature of 120 C * Resistant to common fluids and solvents * Adhesive liner provides complete environmental protection and insulation * Heat indicating lines. Continuous operating temperature: -55 C to 110 C HSC Series Heat-Shrinkable End Caps CAT. NO. HSC8-4 HSC2-20 HSC30-250 HSC300-600 HSC700-1000 HSC750 HSC300* HSC500* MIN. MAX EXPANDED RECOVERED RECOVERED I.D. (IN.) I.D. (IN.) WALLED (IN.) .51 .75 1.10 1.50 2.00 2.70 3.50 4.70 .16 .24 .35 .47 .63 .87 1.18 1.57 .09 .09 .12 .16 .16 .16 .16 .17 CODE CABLE SIZE STANDARD STD. LENGTH (IN.) PKG. QTY. #8-#6 AWG #6-#2 AWG #1-3/0 AWG 2/0 AWG-350 kcmil 250-500 kcmil 600-1000 kcmil 800-1250 kcmil 1500-2500 kcmil 2.50 2.50 3.00 3.50 3.50 4.00 4.50 5.50 10 10 5 5 5 10 5 5 Order multiple is std. pkg. *Not UL Listed or CSA Certified. .............................................................................. HSC Series Specifications................................................................................. Property G-64 test method typical performance Physical * Tensile Strength * Elongation * Elongation after Heat Aging (168 hrs. at 150 C) * Heat Shock (4 hrs. at 225 C) ASTM D412, ISO 37 ASTM D412, ISO 37 ASTM D2671 2100 psi (14.5MPa) 550% 500% ASTM D2671 * Longitudinal Change on Recovery ASTM D2671 * Low-Temperature Flexibility (4 hrs. at -55 C) * Specific Gravity * Hardness (Shore D) Electrical * Dielectric Strength * Dielectric Voltage Withstand ASTM D2671 No cracking or flowing +1%, -10% on Recovery No cracking ASTM D792 ASTM D2240 1.10 50D ASTM D149 UL 486D * Volume Resistivity ASTM D257 500V/Mil (20kV/mm) No Breakdown (2500V, 60 Hz, 1 Min.) 1016 ohm-cm United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Property test method typical performance Chemical * Fluid Resistance * Fungus Resistance * Copper Corrosion * Water Absorption MIL-DTL-23053 ASTM G21 ASTM D2671 ASTM D570 Good to Excellent No Growth No Corrosion .1% ASTM D1002 130 psi (.91 MPa) Seal Integrity * Adhesive Lap Shear (1 in./min. at 23 C) * Adhesive Softening Point * Adhesive Peel Strength (300mm/min. at 23 C) -- to steel, aluminum, P.E. -- PVC * Adhesive Blocking (30 C) * Water Penetration ASTM E28 92 C -5 C ASTM D1000 (mod.) ASTM D1146 STM 706 * Room Temperature 168 hrs./40 psi * Temp. Cycling (-40 C to 60 C) 50 cycles/15 psi * Burst Pressure Technical Services Tel: 888.862.3289 www.tnb.com 35 pli 20 pli No Blocking No penetration after 236 hrs. of continuous immersion No leaks No leaks 100 psi (0.70 MPa) Shrink-Kon Heat-Shrinkable Tubing HSB Series -- Heat-Shrinkable Breakout Boots (R) Wall Thickness of Body TL Wall Thickness of Leg * Boots for 2-, 3- and 4-way cable breakouts * Thermoplastic adhesive liner provides complete environmental protection and insulation D D * Meets ESI 09-11 L * Strain relief and mechanical protection * Continuous operating temperature: -55 C to 100 C * Shrink temperature of 135 C HSB Series Heat-Shrinkable Breakout Boots D CAT. NO. HSB200-75-2 HSB120-50-3 HSB170-82-3 HSB240-112-3 HSB125-50-4 HSB175-82-4 HSB265-120-4 HSB350-138-3 HSB430-157-3 HSB490-200-3 HSB520-135-4 d expanded MIN. MAX DiA. EXPANDED RECOVERED (max.) I.D. (IN.) I.D. (IN.) (in.) no. legs 2 3 3 3 4 4 4 3 3 3 4 1.97 1.50 2.20 2.83 1.38 2.36 3.10 3.54 4.33 4.92 5.25 .83 .65 1.20 1.46 .59 1.18 1.50 1.38 1.57 2.00 1.35 l tb tl recovered DiA. (max.) (in.) recovered length (nom.) (in.) wall thickness of body (nom.) (in.) wall thickness of leg (nom.) (in.) application legs 600v conductor awg/kcmil STD. PKG. QTY. .20 .16 .35 .69 .12 .25 .49 .55 .69 1.00 .55 4.69 4.47 7.09 7.01 3.74 7.95 9.45 7.87 7.01 11.14 10.02 .13 .11 .12 .16 .10 .16 .13 .12 .16 .15 .13 .13 .11 .12 .12 .08 .13 .13 .08 .12 .15 .16 #3-300 #8-3/0 #1-600 300-1000 #12-2/0 #4-600 3/0-1000 4/0-1000 300-1000 750-1000 4/0-1000 10 10 10 10 10 10 10 5 5 5 5 .90 .50 .89 1.38 .47 .90 1.40 1.34 1.38 2.32 3.00 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation TB Order multiple is std. pkg. .............................................................Heat-Shrinkable Breakout Boots Specifications............................................................... test method Property typical performance Physical * Tensile Strength * Ultimate Elongation * Elongation after Heat Aging (168 hrs. at 175 C) ASTM D412, IEC 540 2120 psi (14.6 MPa) ASTM D412, IEC 540 600% ASTM D412, IEC 540 520% * Heat Shock (4 hrs. at 225 C) ASTM D2671 * Low-Temperature Flexibility (-55 C) * Flammability ASTM D2671 ASTM D630 www.tnb.com Property Electrical * Dielectric Strength Chemical * Water Absorption test method typical performance ASTM D2671 280V/Mil (11kV/mm) ASTM D570 .03% No dripping, cracking, flowing No cracking Self ext. within 1.97" United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-65 Shrink-Kon Heat-Shrinkable Tubing HSMW Series -- Medium-Wall Tubing Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) 3:1 Shrink Ratio * More flexible than heavy-wall products * Seals and protects cable splices and terminations * High resistance to impact and abrasion * Shrink temperature of 120 C * Continuous operating temperature: -55 C to 110 C * Thermoplastic adhesive liner guarantees complete environmental protection and insulation HSMW Series Medium-Wall Heat-Shrinkable Tubing CAT. NO. HSMW400-48 HSMW750-48 HSMW1100-48 HSMW1300-48 HSMW1500-48 HSMW1700-48 HSMW2050-48 HSMW2750-48 HSMW3500-48 HSMW4700-48 HSMW6700-48 HSMW9000-48 nominal MIN. MAX RECOVERED EXPANDED RECOVERED WALLED I.D. (IN.) I.D. (IN.) (IN.) .40 .75 1.10 1.30 1.50 1.70 2.05 2.75 3.50 4.70 6.70 9.00 .15 .22 .40 .40 .50 .50 .75 1.00 1.18 1.57 2.30 3.00 .080 .080 .095 .095 .095 .100 .100 .100 .100 .110 .120 .130 CODE CABLE SIZE STANDARD STD. LENGTH (IN.) PKG. QTY. #4-#14 AWG 4/0-#8 AWG 400 kcmil-#1 AWG 600 kcmil-#1 AWG 750 kcmil-3/0 AWG 1000 kcmil-2/0 AWG 250 -600 kcmil 500-1000 kcmil 750-1250 kcmil 1500-2500 kcmil -- -- 48 48 48 48 48 48 48 48 48 48 48 48 25 25 25 25 25 25 25 15 10 5 5 5 Order multiple is std. pkg. ............................................................................ HSMW Series Specifications............................................................................... Property Physical * Tensile Strength * Elongation * Longitudinal Change * Specific Gravity * Elongation after Heat Aging (168 hrs. at 150 C) * Heat Shock (4 hrs. at 225 C) * Low-Temperature Flexibility (4 hrs. at -55 C) * Hardness (Shore D) Electrical * Dielectric Strength * Dielectric Voltage Withstand (2500V, 60 Hz, 1 Min.) * Volume Resistivity G-66 test method typical performance ASTM D412, ISO 37 ASTM D412, ISO 37 ASTM D2671 ASTM D792, ISO/R1183 ASTM D2671, ISO 37 2100 psi (14.5MPa) 550% +1%, -10% 1.1 500% ASTM D2671 ASTM D2671 No Cracking or Flowing No Cracking ASTM D2240 50D ASTM D149, IEC 243 UL 486D 500V/Mil (20kV/mm) No Breakdown ASTM D257 1016 ohm-cm United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Property Chemical * Fluid Resistance * Copper Corrosion * Fungus Resistance * Water Absorption Adhesive * Adhesive Lap Sheer (1 in./min. at 23 C) * Adhesive Softening Point * Adhesive Peel Strength (300mm/min. at 23 C) -- to steel, aluminum, P.E. -- PVC * Adhesive Blocking (30 C) * Water Penetration Technical Services Tel: 888.862.3289 test method typical performance MIL-DTL-23053/5, ISO 1817, ISO 37 ASTM D2671 ASTM G21 ASTM D570 Good to Excellent ASTM D1002 (mod) 125 psi (.875 MPa) ASTM E28 ASTM D1000 92 C/-5 C ASTM D1146 STM 706 www.tnb.com No Corrosion No Growth .1% 35 pli 20 pli No Blocking No penetration after 286 hrs. of continuous immersion Shrink-Kon Heat-Shrinkable Tubing CPO Series -- Thin-Wall Tubing, Non-Lined (R) * Flame-retardant, cross-linked polyolefin * Continuous operating temperature: -55 C to 135 C * Shrink temperature of 120 C * Meets UL 224, 125 C; CSA C22.2 No. 198.1, 125 C; MIL-DTL-23053/5 Class 1&2; AMS 3636 & 3637; DEF STAN 59-97, Issue 3, Type 2a CPO Series Thin-Wall Heat-Shrinkable Tubing CAT. NO. CPO63-_-_ CPO93-_-_ CPO125-_-_ CPO187-_-_ CPO250-_-_ CPO375-_-_ CPO500-_-_ CPO750-_-_ CPO1000-_-_ MIN. EXPANDED I.D. (IN.) .06 .09 .13 .19 .25 .38 .50 .75 1.00 Catalog Number Construction MAX RECOVERED nom. RECOVERED I.D. (IN.) WALLED (IN.) .03 .05 .06 .09 .13 .19 .25 .38 .50 .02 .02 .02 .02 .03 .03 .03 .03 .04 CODE CABLE SIZE series CPO63 + -- -- #24-#30 AWG #14-#22 AWG #10-#16 AWG #6-#12 AWG #1-#6 AWG 4/0-#2 AWG 350 kcmil-2/0 AWG O UL Recognized File Number E137759 and CSA Certified. (Note: Clear material not UL Recognized.) When ordering standard package, order by package not feet. Larger diameters available upon special request; consult Technical Services. Order multiple for 4' sticks is 25 sticks. Order multiple for reels is 1 reel. final order no. = CPO63-O-C C + Available Colors 0 = Black C = Clear 2 = Red 4 = Yellow 5 = Green 6 = Blue 8 = Gray** 9 = White S = Green & Yellow Striped* See catalog construction to complete. Available Packaging A = 4' 25 = 25' reel C = 100' reel B = B ulk reel * Contact customer service for bulk reel quantity. ** Minimum order required. Thin-Wall Heat-Shrinkable Tubing -- 6" Lengths Thin-Wall Heat-Shrinkable Tubing Kit 37 Feet! CAT. NO. DESCRIPTION HS-KIT A ssortment of six different sizes (from 316" to 1") of black thin-wall heat-shrinkable tubing pre-cut to 6" lengths. Exceptional value; also includes handy plastic storage case. Assortment of six different sizes (from 316" to 1") of multi-colored thin-wall heat-shrinkable tubing pre-cut to 6" lengths. Exceptional value; also includes handy plastic storage case. CHS-KIT length ft. color Wire Termination -- Sta-Kon(R) Wire Termination & Insulation 2:1 Shrink Ratio std. pkg. 1 CAT. NO. CPO63-0-6 CPO93-0-6 CPO125-0-6 CPO187-0-6 CPO250-0-6 CPO375-0-6 CPO500-0-6 CPO750-0-6 CPO1000-0-6 MINimum EXPANDED I.D. (IN.) MAXimum reduced I.D. (IN.) nom. RECOVERED WALL thickness (IN.) std. pkg. qty. .06 .09 .13 .19 .25 .38 .50 .75 1.00 .03 .05 .06 .09 .13 .19 .25 .38 .50 .02 .02 .02 .02 .03 .03 .03 .03 .04 20 20 20 20 20 20 10 10 5 Order multiple is std. pkg. Catalog numbers listed are Black color; other colors available upon request. 1 Order multiple is std. pkg. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-67 Shrink-Kon Heat-Shrinkable Tubing Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Custom-Cut Length of Bulk Packaging -- Thin-Wall Tubing To best meet your requirements for thin-wall heat-shrinkable tubing, Thomas & Betts welcomes the opportunity to cut bulk reels of tubing. Minimum order requirement is one standard bulk reel, and multiples thereof. See table for bulk reel length by size. Tubing cannot be cut smaller than 12". When ordering custom-cut lengths of tubing, order by piece, not by length. To determine the minimum number of pieces to order, simply figure how many pieces of a specific length of tubing are required to make use of a complete bulk reel. See examples to convert bulk reels to cut pieces. cut piece catalog no. construction series CPO63 = 116" CPO93 = 332" CPO125 = 18" CPO187 = 316" CPO250 = 14" bulk reel length (ft.) series 1,000 1,000 1,000 1,000 1,000 CPO375 = 38" CPO500 = 12" CPO750 = 34" CPO1000 = 1" bulk reel length (ft.) Thinwall series CPO = 500 400 300 300 Minimum order quantity for cut pieces. minimum expanded I.D. (in.) 63 = .063 93 = .093 125 = .125 187 = .187 250 = .250 375 = .375 500 = .500 750 = .750 1,000 = 1.000 Example 1 If a bulk length of tubing is 1,000' and the desired length of each individual piece is 6", the minimum order requirement is 2,000 pieces. Given (length of reel)........................................1,000' Length of reel in inches ...............................= 12,000 Divide by desired length............................12,000 / 6 Total number of 6" pieces in a 1,000' reel (Minimum Order)................= 2,000 Example 2 If a bulk reel of tubing is 400' and the desired length of each individual piece is 2", the minimum order requirement is 2,400 pieces. Given (length of reel)...........................................400' Convert to inches by multiplying by 12..........12 x 400 Length of reel in inches .................................= 4,800 Divide by desired length.............................4,800 / 2 Total number of 2" pieces in a 400' reel (Minimum Order)...................= 2,400 Contact tech services for pricing and availability on cut pieces. length (in.) color 0 = Black C = Clear 2 = Red 4 = Yellow 5 = Green 6 = Blue 8 = Gray 9 = White S = G reen & Yellow Striped* XXXX -- 4 digits specify length of cut in inches Example: CPO + 125 + 2 + 1.500 = CPO125-2-1.500 CPO Thinwall Shrink, size 125 (.125"), red color, 1.5" long *Contact customer service for bulk reel quantity. ................................. Thin-Wall Tubing Specifications...................................... Convert to inches by multiplying by 12.......12 x 1,000 G-68 2:1 Shrink Ratio Custom order lengths for those special jobs! Property Physical * Tensile Strength * Elongation * Longitudinal Change * 2% Secan Modulus * Specific Gravity * Restricted Shrinkage * Elongation after Heat Aging (168 hrs. at 175 C) * Heat Shock (4 hrs. at 250 C) * Low-Temperature Flexibility (4 hrs. at -55 C * Flammability Electrical * Dielectric Strength * Volume Resistivity Chemical * Fluid Resistance * Copper Corrosion * Water Absorption * Fungus Resistance United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 test method typical performance ASTM D2671, ISO 37 ASTM D2671, ISO 37 ASTM D2671 ASTM D2671 ASTM D792, ISO/R1183 ASTM D2671 ASTM D2671 2,200 psi (15.0 MPa) 400% +1%, -10% 16,000 psi (110 MPa) 1.3" (colors) .95" (clear) No Cracking 350% ASTM D2671 ASTM D2671 No Cracking or Flowing No Cracking or Splitting ASTM D2671 Flame Retardant (except Clear) ASTM D2671, IEC 243 ASTM D2671 600V/Mil (24kV/mm) 1016 O HM-CM MIL-DTL-23053/5, ISO 1817, ISO 37 ASTM D2671 ASTM D570 ASTM G21 Good to Excellent No Corrosion .2% No Growth Technical Services Tel: 888.862.3289 www.tnb.com Shrink-Kon Heat-Shrinkable Tubing CPO-A Series -- Thin-Wall, Adhesive Lined (R) * Adhesive lined for moisture-proof environmental seal * High 3:1 shrink ratio for covering irregularly shaped objects * Continuous operating temperature: -55 C to 110 C * Shrink temperature 120 C CPO-A Series Thin-Wall Heat-Shrinkable Tubing CAT. NO. CPO-A-125-48 CPO-A-187-48 CPO-A-250-48 CPO-A-375-48 CPO-A-500-48 CPO-A-750-48 MIN. MAX nominal EXPANDED RECOVERED RECOVERED CODE CABLE standard std. pkg. I.D. (IN.) I.D. (IN.) WALLED (IN.) SIZE length (in.) qty. .13 .18 .25 .38 .50 .75 .02 .06 .08 .14 .19 .31 .04 .05 .05 .05 .07 .07 #24-#30 AWG #14-#22 AWG #10-#22 AWG #6-#16 AWG #2-#12 AWG 3/0-#4 AWG 48 48 48 48 48 48 25 25 25 25 25 25 Note: Non-standard colors, sizes and lengths available subject to factory quotation. Standard color: Black Wire Termination -- Sta-Kon(R) Wire Termination & Insulation 3:1 Shrink Ratio ............................................................................ CPO-A Series Specifications............................................................................... Property Physical * Tensile Strength * Elongation * Heat Shock (4 hrs. at 250 C) * Longitudinal Change * Low-Temperature Flexibility (4 hrs. at -55 C) * Specific Gravity * 2% Secant Modulus * Heat-Resistant Properties (168 hrs. at 175 C) * Flammability test method typical performance ASTM D2671, ISO 37 ASTM D2671, ISO 37 ASTM D2671 ASTM D2671 ASTM D2671 2200 psi (15.0 MPa) 400% No Cracking or Flowing 5% No Cracking ASTM D792, ISO R1183 1.1 ASTM 2671 1600 psi (110 MPa) MIL-DTL-23053/4 240% ASTM D2671 www.tnb.com Property test method typical performance Electrical * Dielectric Strength * Volume Resistivity ASTM D2671, IEC 243 ASTM D2671 600V/Mil (24kV/mm) 1016 ohm-cm MIL-DTL-23053/4, ISO 1817, ISO 37 ASTM G21 ASTM D2671 ASTM D570 Good to Excellent Chemical * Fluid Resistance * Fungus Resistance * Copper Corrosion * Water Absorption No Growth No Corrosion .2% Moderately Flame Retardant United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-69 Shrink-Kon Heat-Shrinkable Tubing CHS Series -- Clear Thin-Wall PVC Heat Shrink Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) 2:1 Shrink Ratio * Clear shrink enables user to inspect die and crimp details after installation * Flexible PVC tubing is suitable for industrial and electronic applications * UL standard UL224, VW-1 rated * CSA standard C22.2 no. 198.1 oft * Flame retardant * Low shrink temperature of 110 C * Dielectric strength -- 600V/MIL CHS Series Thin-Wall Heat-Shrinkable Tubing CAT. NO. CHS18 CHS18B CHS14 CHS14B CHS38 CHS38B CHS12 CHS12B CHS34 CHS34B CHS100 CHS100B CHS112 CHS112B CHS200 CHS200B MIN. MAX nominal EXPANDED RECOVERED RECOVERED I.D. (IN.) I.D. (IN.) WALLED (IN.) .13 .13 .25 .25 .38 .38 .50 .50 .75 .75 1.00 1.00 1.50 1.50 2.00 2.00 .06 .06 .13 .13 .19 .19 .25 .25 .38 .38 .50 .50 .75 .75 1.00 1.00 .02 .02 .03 .03 .03 .03 .03 .03 .04 .04 .04 .04 .04 .04 .05 .05 CODE CABLE SIZE standard std. pkg. length (in.) qty. #22-#18 AWG #22-#18 AWG #16-#10 AWG #16-#10 AWG #8-#6 AWG #8-#6 AWG #4-#2 AWG #4-#2 AWG #1-3/0 AWG #1-3/0 AWG 4/0 AWG-300 kcmil 4/0 AWG -300 kcmil 350-700 kcmil 350-700 kcmil 750-1000 kcmil 750-1000 kcmil 50 250 50 250 50 250 50 250 50 250 25 100 25 100 25 100 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Enables visual inspection of completed crimp Enables visual inspection of embossed die code Standard package is in reels. Order by reel; not by feet. Inspection of cable through peep hole shows that cable is properly positioned .............................................................................. CHS Series Specifications................................................................................. Property Physical * Tensile Strength * Elongation * Longitudinal Change * 2% Secant Modulus * Specific Gravity * Elongation after Heat Aging (168 hrs. at 136 C) * Heat Shock (4 hrs. at 250 C) * Low-Temperature Flexibility (1 hr. at 10 C) * Flammability G-70 test method typical performance ASTM D2671, ISO 37 ASTM D2671, ISO 37 ASTM D2671 ASTM D2671 ASTM D792, ISO R1183 ASTM D2671, ISO 37 3300 psi (23.0 MPa) 300% 10% 16,000 psi (110 MPa) 1.31 250% ASTM D2671 ASTM D2671 No Cracking or Flowing No Cracking or Splitting ASTM D2671 Self Extinguishing United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Property test method typical performance Electrical * Dielectric Strength * Volume Resistivity ASTM D2671, IEC 243 ASTM D2671 600V/Mil (24kV/mm) 1016 ohm-cm MIL-DTL-23053, ISO 1817, ISO 37 ASTM D2671 ASTM D570 ASTM G21 Good to Excellent Chemical * Fluid Resistance * Copper Corrosion * Water Absorption * Fungus Resistance Technical Services Tel: 888.862.3289 www.tnb.com No Corrosion .3% No Growth Shrink-Kon Splice Insulators and Insulating Covers Adhesive Insulating Covers (R) * Voltage rating up to 600 * Workable from 14 F to 120 F A18 * Maximum operating temperature of 176 F B18 * No installing tools required * Also available in 10' rolls; consult customer service 8132 1 .................................... Specifications.................................... Electrical * Dielectric Constant: 3.2 ASTM-D150 (60 Hz) * Power Factor: 007 ASTM-D150 (60 Hz) * Dielectric Strength: 340 Volts/mil ASTM-D1373 ADHESIVE INSULATOR CAT. NOS. AC 5 x 3 Size Key #2 60096 60097 60099 60101 60102 60103 60104 60106 60107 60108 60109 60112 AC 5 x 7 -- Size Key -- #4 -- -- -- -- -- -- -- -- -- -- -- AC 85 x 75 -- Size Key -- #6 -- -- -- -- -- -- -- AC 85 x -- 105 -- Size Key -- #8 Chemical * Water Absorption: .06% ASTM-570 * Ozone Resistance -- Excellent: 03% ASTM-D1373 * Corrosion None Visable: per ASTM-D 69 60130 60132 60134 60135 60136 60138 60140 60141 60142 60144 60147 60148 60169 60171 60172 60174 60176 60178 60180 60254 60256 60260 60262 60265 -- -- -- -- -- -- -- -- -- -- -- -- -- AC 5 x 3 AC 5 x 7 AC 85 x 75 AC 85 x 105 a b std. pkg. 5" 5" 8.5" 8.5" 3" 7" 7.5" 10.5" 10 10 5 5 Order multiple is std. pkg. COMPRESSION TWO-WAY CONNECTOR COMPRESSION LUG CAT. NOS. 60113 60114 60116 60117 60118 60120 60122 60123 60124 60126 60128 60129 60152 60153 60154 60156 60157 60159 60160 60162 60163 60165 60166 60168 -- -- -- -- -- -- -- -- -- -- -- -- -- CAT. NO. 60150 60151 60230 60236 60238 60242 60244 60248 60250 54104 54130 54131 60267 60268 60269 60271 60273 60274 60275 60276 60277 60278 60280 54172 -- -- -- -- -- -- -- -- -- -- -- -- -- 54132 54134 54105 54135 54136 54138 54106 54139 54140 54107 54142 54143 54173 54174 54113 58161 58162 58163 58165 58166 54178 54179 54114 54181 -- 60184 60284 -- -- -- -- -- -- -- -- -- -- www.tnb.com 54145 54108 54147 54148 54150 54152 54153 54109 54155 54157 54158 54110 54115 54183 54116 54185 54118 54187 54120 54122 54123 54124 54126 54128 -- -- -- -- -- -- -- -- -- -- -- -- -- 54160 54162 54163 54111 54165 54167 54168 54112 54170 54204 54205 54206 54129 54213 54275 54214 54280 54215 54282 54216 54218 54286 54220 54289 -- -- -- -- -- -- -- -- -- -- -- -- -- 54207 54208 54255 54209 54210 54260 54211 54265 54212 54270 54930 54905 54222 54291 54223 54295 54224 54226 54228 54913 54914 54915 54916 54918 -- -- -- -- -- -- -- -- -- -- -- -- -- 54906 54942 54947 54909 54910 54965 54970 54850 54852 54854 54856 54858 54920 54923 54928 54868 54870 54872 54874 54876 54878 54880 54882 -- -- -- -- -- -- -- -- -- -- -- -- -- -- CAT. NOS. 54860 60500 54806 54862 60501 54807 54864 60507 54806 54866 60512 54504 -- 60516 54505 -- 60905 54506 -- 60910 54507 -- 60915 54506 -- 60920 54509 -- 60925 54510 -- 54804 54511 -- 54805 -- -- 60522 60945 54516 -- 60530 60950 54518 -- 60538 60955 54809 -- 60542 60960 54810 -- 60548 60965 54811 -- 60554 60970 54812 -- 60560 54509 54813 -- 60565 54510 54814 -- 60568 54511 54815 -- 60571 54512 54816 -- 60930 54513 54817 -- -- 60935 54514 -- -- 60940 54515 -- 60574 54522 -- 60576 54523 -- 60578 54524 -- 60580 54526 -- 60584 54528 -- 60975 54820 -- 60980 54823 -- 60985 54828 -- 54520 -- -- -- -- -- -- -- -- -- -- United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 *UL Listed for use with T&B Covers. For "H" Taps, "C" Taps, two-way connectors, mechanical taps and Color-Keyed (R) lugs and joints. Material: 6 mil electrical vinyl backing, butyl rubber mastic adhesive thickness 18" approx. Polyethylene release sheet. UL Listed -- File No. E9809. Not for submersion in liquid. "H" TAP "C" TAP COMPRESSOON CABLE JOINTS CAT. NOS. 63105 -- -- -- -- -- -- -- -- -- -- -- 63110 63115 63120 63125 -- -- -- -- -- -- -- -- -- 63130 63135 63140 63145 63150 -- -- -- -- 63155 63160 63165 CAT. NOS. 54710 54715 54720 54725 54730 54735 54740 54745 54750 -- -- -- 54755 54760 54765 54770 54775 54780 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- CAT. NOS. 54610 54615 54620 54625 54630 54635 -- -- -- -- -- -- 54640 54645 54650 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- Wire Termination -- Sta-Kon(R) Wire Termination & Insulation * Seals against moisture G-71 Shrink-Kon Splice Insulators and Insulating Covers Quick and easy insulation -- no heat or adhesive required! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Self-Fusing Insulation Tape * Just two layers form a moisture-proof, abrasion-resistant, dielectric seal * Easy-release, non-static-sensitive liner peels right off * Creates an immediate, permanent bond even when wet * Suitable for high- and low-voltage applications Typical Applications * Repair deteriorated insulation on cables and conductors * Resistant to UV, moisture and saltwater TBFT421-36 * Easily removable -- just slice with a knife and pull off -- leaves no residue * Insulate and seal underwater, underground and above-ground bonding installations * Insulate harnessing, bundling, cabling and wiring in aircraft, automotive, marine and other industrial machinery/equipment * Smooth filler putty compound available for use under tape when insulating bolted or dimensionally inconsistent splices and terminations ....................... Specifications..................... * Material: Modified silicone rubber compound * Tensile Strength: 1200 psi * Dielectric Strength: 20 mil: 600 vpm; 40 mil: 400 vpm * Abrasion Resistance: 110 lbs./in. * Water Absorption: < .5% * Temperature Rating: 80 C max. * Voltage Rating: 600V max. Width (in.) Cat. No. Length Thickness (ft.) (mils) Self-Fusing Insulation Tape TBFT421-36 1 TBFT201-36 1 Smooth Filler Putty Compound TBFP9-2 1 TBFP9-2 HSTS25 -- Tape Sealant Std. Color Pkg. Qty. 36 36 40 20 Red Black 10 10 2.08 -- White 1 Standard package is rolls. Order by rolls; not by feet. Installation Guidelines 1.The cable jacket and conductors should be relatively clean and free of greases, oils and other foreign substances. * Available in a 25-ft. roll * Used in conjunction with T&B Heat-Shrinkable Insulators for better moisture sealing 2. It is best to overlap each wrap of tape by 14 to 12 of the width for the best seal. 3. When using heat-shrinkable products, most applications require only one or two layers of tape prior to sliding tubing in place. 4. Shrink the tubing, cap, boot, etc., following the installation procedure for the applicable heat-shrinkable part. ..................................... Specifications.................................. Physical * Description: Butyl Rubber Polymer * Application Temperature: 40 F to 100 F * Service Temperature: -40 F to 180 F * Environmental Resistance: Resists ozone and all normal aging processes Electric * Dielectric Strength: 250V/mil minimum * Volume Resistivity: 1014 ohms/cm Chemical * Chemical Resistance: Resists acids, bases and alcohols; Passes Fed. Spec. SS-S-00210, section 3.6 G-72 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 To seal the junction or crotch of an application requiring two or more cables, conductors, etc. without a common jacket. 1. Apply the overlapped one or two layers around each cable, conductor, etc., at the same distance from the connector, or ball up the sealant and press into crotch or junction of the joint. 2. Apply two overlapping wraps over the bundle. 3. Slide the expanded heat-shrinkable part over the joint and shrink. CAT. NO. Description Width (in.) Thickness (in.) Length (ft.) Std. pkg. qty. HSTS25 Tape Sealant 1 .06 25 1 Standard package is reels. Order by reel; not by feet. Technical Services Tel: 888.862.3289 www.tnb.com Shrink-Kon Insulators and Insulating Covers Quick and dependable way to insulate and waterproof motor lead connections up to 5kV. Medium-Voltage Motor Stub Splice Insulator (R) Wire Termination -- Sta-Kon(R) Wire Termination & Insulation * Installs in seconds * Flame retardant * Flexible boot and impact-resistant cap * Long lasting and reusable * Waterproof and abrasion resistant * One size fits all hookups -- reduces inventory * Enables easy inspection of connection This first-generation multi-splice insulator is designed to give you a quick, dependable means of protecting medium-voltage motor stub splice connections up to 5kV. You can install it in seconds simply by pushing the cover and boot together. Once installed, it completely waterproofs the connection and provides excellent protection against abrasion or mechanical abuse. One size reduces inventory The insulator accommodates wire sizes #2 AWG-350 kcmil having outer diameters of .375" to .840". This range-taking feature should accommodate all of your medium-voltage motor hookups. Inspectable and reusable The insulator consists of just two parts: an elastomer boot and thermoplastic cap. The boot has two tapered cable entry legs that fit snugly around the cable to form a watertight seal. The legs are designed to be trimmed during installation to fit the required cable size tightly. The cap simply pushes into a groove in the boot -- and pulls out easily when you want to inspect the connection. Removal of the cap does not disturb the seal around the cables, nor does it interrupt the bolted splice connection. Quality engineered The boot is made of flexible, abrasion-resistant elastomer, and the cap is made of high impact-resistant thermoplastic -- high-performance materials you can depend on. Use the insulator for pigtail applications in motor junction boxes, manholes or wherever a waterproof, impact-resistant insulator is required. ..................................... Specifications.................................. * * * * 5kV Wire Range: #8-2/0 AWG Rating: 90 C Applications UL Listed to: 600V CSA Certified to: 600V * T&B Recommended to: 5000V @ 90 C * Material:Cap -- NORYL, UL 94V-1 Boot -- EPDM Elastomer, UL94V-2 Lubricant -- Silicone Grease Wide Range Splice C A Cat. No. Wire Range Insulation O.D. Range (in.) Bolt Max. Length (in.) Length L (in.) Dia. A (in.) Dia. B (in.) Dia. C (in.) std. pkg. qty. MSCV20 #2 AWG-350 kcmil .38-.84 1.25 6.5 3 2 2132 2 5 B L Order in multiples of std. pkg. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-73 Shrink-Kon Splice Insulators and Insulating Covers Motor Stub Splice Insulators Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) *Re-enterable motor stub insulator * Easy installation * No special tools required This innovative product has been designed to insulate motor stub splices quickly, easily, and dependably. It consists of a boot-type insulator with integral Ty-Rap(R) cable ties. To install, simply position the insulator over the bolted splice and tighten the cable ties. That's all there is to it. It produces uniform, high-quality installations every time... in about 30 seconds. The completed installation is immediately ready for inspection and use. If required, the insulator can be easily removed. Simply snip the cable ties and slide the insulator off the splice. It leaves no sticky residue. E Cat. No. MSC14* MSC8 MSC2 MSC20 MSC250 MSC500 Wire Range Length (in.) #14-#10 AWG #12-#8 AWG #12-#2 AWG #2-2/0 AWG 3/0 AWG-300 kcmil 350-500 kcmil 3.38 3.38 .75 1.5 1.5 1.75 Bolt Max. A (in.) B Dia. (in.) 1.5 2.39 3.25 4.25 7.56 8.88 C Dia. (in.) .56 .73 .95 1.39 1.88 2.56 .50 .67 .88 1.05 1.80 2.48 D (in.) .38 .38 .38 .43 .45 .45 E (in.) std. pkg. qty. .35 1.20 1.5 1.70 1.90 2.10 C. DIA. B. DIA. D 15 10 10 4 2 5 A ................... Specifications................. * UL File E9809. UL and CSA Certified (94V-1 Flammability Class) Order in multiples of std. pkg. *One Ty-Rap (R) cable tie only * Rated for 600V and 90 C application Material * Body: Modified Neoprene Elastomer Straps: Nylon Insulator Connectors lugs Insulator cat. no. msc14 #14-#10 AWG -- -- -- -- -- 53104 -- 54104 -- -- 3 54105 54106 -- -- 3 -- -- 1 -- -- 112 -- -- 134 #12-#8 AWG -- msc2 #12-#2 AWG -- 60099 60103-60118 msc20 #2-2/0 AWG 60230 60236 60118-60138 53204 53205 53206 53207 53208 54105 54106 53107 53108 3/0 AWG-300 kcmil 20238-60256 60140-60157 53209-53113 53109-53113 350-500 kcmil TERMINALS 14RB4-14RB10 10RC6-10R1C0 RB14-4-RB14-10 RC10-6-RC10-10 -- msc8 msc500 BOLT MAXIMUM LENGTH (in.) -- 60096 60097 60101 60102 msc250 G-74 wire range 2-HOLE 1-HOLE 1-hole 2-hole 1-HOLE 2-hole COLORCOLOR(R) colorcast copper CAST COPPER KEYED colorKEYED(R) lugs LUGS LUGS LUGS keyed(R) lugs keyed(R) lugs (al-cu wire) (al-cu wire) (cu wire) (CU WIRE) (CU WIRE) (AL-CU WIRE) 60260-60273 60165-60172 53115- 53118 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 53115 53118 54204 54205 54206 54207 54208 53209- 54214 54215- 54218 Technical Services Tel: 888.862.3289 54107 54108 54109- 54114 54115- 54118 www.tnb.com 8 3 8 4 Shrink-Kon Installation Tools (R) Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Electric Heat Gun * UL(R) Listed * 600 F to 950 F heat range * 120VAC 60 Hz CAT. NO. DESCRIPTION wt1400 Dual-Temp. heat gun. 600 F/950 F, 1,300W, 120VAC, 60 Hz PKG. QTY. 1 Order multiple is std. pkg. Separate fuel- and air-flow controls enable precise adjustment of flame and temperature up to 2,500 F! Portable Heat-Shrink Torch * 2,500 F output capacity satisfies virtually any heatshrink, brazing or soldering requirement * Dual fuel- and air-flow controls enable separate adjustment of temperature and flame precision * Brass and steel construction provides durability Safety Lock (push and turn to lock or unlock) Air-Flow Control Automatic-Ignition Start Button .................................... Specifications.................................... Kill-Switch Button Ergonomic Rubber Grip Fuel-Flow Control * * * * * Dimensions (without base): 3.9"L x 1.4"W x 5.4"H Weight (when filled): 9.88 oz. Fuel Tank Capacity: 2.03 fl. oz. Operating Time (per full fuel tank): Up to 220 minutes Operates on standard butane refills Portable Heat-Shrink Torch CAT. NO. DESCRIPTION wt-ptorch Portable Heat-Shrink Torch std. PKG. QTY. 1 Order multiple is std. pkg. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-75 Shrink-Kon Installation Tools Installation Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) 1 Connector Shrink Tubing 1 Remove any oil, grease, water, dirt, etc., by wiping the cable ends and connector. Remove all sharp edges and burrs from connector. Cable Cable Connector and Heat-Shrinkable Tubing prior to installation. 2 Center tubing over splice connector. 3 Use the light blue outer portion of the flame when using the SIT-1 torch. Do not hold the torch still in one position or concentrate the hot inner flame of the torch on the tubing; this may cause scorching. 2 4 Begin heating tubing in the center. Recover the central portion of the tubing first by heating around the circumference of the splice. (Keep heat source moving constantly around the circumference of the insulator to ensure uniform shrinkage of the insulator.) Crimp Connector Shrink Tubing Crimp connector installed. 5 Continue heating around the tubing and out toward one end. Move torch around the tubing until one end is completely recovered. 3 6 Repeat the above procedure on the opposite end of the splice, again working from the center outward and around the tubing. Center Shrink Tubing Over Connector 7 Installation is complete when the tubing conforms to splice and sealant flow is apparent at both ends. Heat-Shrinkable Tubing in position. 4 Install Shrink Tubing by Applying Correct Heat Heat-Shrinkable Tubing after heat application. G-76 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shrink-Kon Installation Tools (R) Insulating and sealing of all 600V, in-line cable splices from #16 AWG through 1000 kcmil shall be done in accordance with the instructions provided with the Shrink-Kon(R) heat-shrinkable insulators, catalog series HS. Cost and Reliability of Heat-Shrinkable Tubing Compared to Tape The connector insulator must be made of thermally stabilized, homogeneous polyolefin having internally applied sealant. It must have Underwriter's Laboratories Listing (UL(R) 486, 90 C, 600V) and be approved for the use. It must be usable without additional covering or adhesive both indoors and outdoors, in overhead, direct-burial or submersed applications at rated voltage. It must not be adversely affected by moisture, ozone, oils, fuels, mild acids and alkalies or ultraviolet light. It must be compatible with all commonly used cable jacket materials, including rubber, plastic, lead, steel, aluminum and copper. The cost differential in the installation of T&B heat-shrinkable tubing over taping can result in up to a 34% savings in labor and overhead. For example, on a 2/0 AWG aluminum splice, heat-shrinkable tubing can be installed in three minutes, versus 10 minutes of taping. In addition to the direct cost reduction, there are the advantages of assured uniformity of wall thickness and moisture sealing. Factory-Applied Sealant A standard sealant is coated on the entire inside surface of most precut sizes. Tubing is also available without sealant -- consult factory. The sealant is rated for continuous 90 C operation on non-pressurized cable systems and aids in sealing out moisture and corrosion. Cross Reference T&B Panduit 3M Raychem Sumitomo Alpha Coleflex Insultab CPO HSTT FP 301 ( 1 & 2) RNF 100 (1 & 2) A2 & B2 FIT 221 HS 101 CPO-A HSTTA & HSTTVA EPS300 W3B2 FIT321 HSMW -- -- HS HS FR -- HST -- HDT HSC HSEC ICEC -- -- HSTTPN -- -- -- TAT 125 ATUM 3:1 MWTM (U) BSTS-M / SST-M WSCM / SST BSTS FR / SSTFR WCSF / FCSM S3C/ESC SSC-FR / ESC-FR -- XFFR -- ST221 / STS221 STU221 / STSU221 ST303 CPO-HF HSM-HF CHS HS101 MW 3:1 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Typical Specifications CTV -- -- FIT 700 -- -- -- -- CTVH -- -- TYT -- NH -- -- -- -- -- -- -- -- -- -- -- These competitor names are the property of the respective competitor. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-77 Shield-Kon Shield Termination System Shield-Kon -- Save time and money over traditional connection methods! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) (R) Wherever shielded cables and wires are fitted, there is the problem of finding a permanent, repeatable, safe and quick connection of the braided shield. Conventional connection methods use soldering, which is more timeconsuming and more expensive, and can often result in damage to the dielectric or to the internal shield conductor caused by heat. Moreover, the use of lead-based soldering methods can be in conflict with the latest safety regulations. The Shield-Kon(R) solution from Thomas & Betts involves a crimp technique for shield termination on shielded cables. The reliability of Shield-Kon(R) terminals has led to a specification for the aeronautical and space technology industry and for military applications (MIL-F-21608). Thomas & Betts offers two solutions: * The one-piece Shield-Kon(R) connector wraps around the shield and has a specific pocket for the ground wire One-Piece Shield-Kon(R) Connector Two-Piece Shield-Kon(R) Connector *The two-piece Shield-Kon(R) connector consists of two sleeves that are compressed between the shielded braid and the drain wire The essential advantages are clearly visible: * Saves time and reduces assembly costs * Safe monitoring * Simple operation * Low-profile and compact connectors * Tried and tested technology * Quality grounded connections G-78 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shield-Kon Shield Termination System Terminate shielded cable in seconds without heat or power! (R) Once crimped, it provides a compact, lightweight, low-resistance, high-strength connection, which meets and exceeds the performance requirements of MIL-F-21608. The connector works equally well on braided, wrapped or foil shields and has the added advantage of being able to be used as a mid-span termination. Only four sizes, which can be easily identified by the color of their insulation, are needed to cover a range of shielding diameters from .05" to .3". * Compact, low-profile connector * One piece wraparound design * Tough polyester insulation (Mylar(R) type) The one-piece Shield-Kon(R) connectors meet the MIL-F-21608 standards for the following environmental specifications: * Inventory savings: only four sizes * Transparent insulation, easily inspected .................................... Specifications.................................... * MIL-specified, industry-approved technology * Voltage Drop: 9 mV max. at 1A after environmental exposure * No heat or power required to install * Insulation Dielectric Strength: 500 VRMS at 60 Hz for 1 minute * No damage to inner conductor * Corrosion Resistance: 48 hours in 5% salt fog * Less installation time required * Pullout Strength: 15 lbs. min. for #22 AWG, and 19 lbs. min. for #20 AWG * Uniform, precise connection every time * Vibration: .03" double amplitude between 10 and 55 Hz for 6 hours on each of two axis * Low installed cost * Material: Copper, conform to CDA No. 110 *Mid-span termination possible, eliminating the need to demount a cable already installed * Plating: Tin, electro-plated (thickness 3 to 8 m), in accordance with MIL-T-10727A Wire Termination -- Sta-Kon(R) Wire Termination & Insulation This solderless, wraparound connector terminates shielded cable in seconds... with uniform precision. It's particularly well suited for production work in aircraft, aerospace and electronic industries where size and weight are important. * Insulation: Polyester film (Mylar(R) type), color coded for size identification * Temperature: -85 F to +257 F (-65 C to +125 C) In addition, hypot tests have shown that the cable manufacturers' specified working voltage rating is maintained after the installation of Shield-Kon(R) RSK connectors. It is, however, still advisable to evaluate the suitability of these connectors and verify their performance for the particular application. Ground wire trap .59" - .64" Insulation .11" .11" www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-79 Shield-Kon Shield Termination System Maintains voltage and is easy to install! Shield-Kon RSK Connectors Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) .11 BOTH SIDES (R) C C How to use connector die and tool selection chart: 1. U se a calibrated measuring tool lightly over shield for most accurate measurement. Rotate shielded wire to pick up high spots on cable. Use "Shield Diameter" column to match the measured dimension. D D A EE 2. Select connector and die for ERG740 tool. Note: 1 . Do not solder-dip ends of ground leads. 2. F or ground wire combinations not covered in table, consult Technical Service. Ground GROUND Lead Trap LEAD TRAP B B One-Piece Shield-Kon(R) Connectors & Die Selection Table Connector & Color CAT. NO. Shield Diameter 1.27-1.78mm (.050-.070 in.) 1.80-2.26mm (.071-.089 in.) 2.29-2.54mm (.090-.100 in.) 2.56-3.00mm (.101-.118 in.) 3.022-3.33mm (.119-.131 in.) 3.35-3.63mm (.132-.143 in.) 3.66-4.11mm (.144-.162 in.) 4.14-4.70mm (.163-.185 in.) 4.72-5.10mm (.186-.201 in.) 5.13-5.84mm (.202-.230 in.) 5.87-6.35mm (.231-.250 in.) 6.37-6.98mm (.251-.275 in.) 7.01-7.62mm (.276-.300 in.) RSK101 Red RSK201 Blue RSK301 Yellow RSK401 Green Ground Wire Range Metal Dies FOR ERG740 Application TOOL Cat. No. (1) or (2) #24 AWG Str. or (1) #22 AWG Str. D-101A D-101B D-201C (1) or (2) #22 AWG Str. or (1) #20 AWG Str. D-201D D-201E D-201F D-301G Hand Tool ERG740 (1) or (2) #22 AWG Str. or (1) or (2) #20 AWG Str. D-301H D-301J D-401K (1) or (2) #20 AWG Str. or (1) #18 AWG Str. D-401L D-401M D-401N Dimensions (IN.) Cat. NO. Color A B C D E Thickness STD. Pkg. RSK-101 RSK-201 RSK-301 RSK-401 Red Blue Yellow Green .31 .38 .47 .69 .16 .22 .28 .43 .18 .18 .24 .37 .06 .06 .07 .08 .15 .18 .22 .37 .02 .02 .03 .03 1,000 1,000 1,000 500 Order multiple is std. pkg. G-80 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shield-Kon Shield Termination System Installation that's as easy as 1-2-3! (R) Installation Procedure Standard Method Step 1 Use the standard method when the shielded cable or the inner conductors are embedded in a dielectric. Insulation Prepare shielded wire and ground wire insulation as shown. 16" (11mm) 7 If two ground wires are required in a Shield-Kon(R) connection, twist both conductors before insertion into the connector. Shield Shield Conductors Cable 16" (11mm) 7 Jacket Fold-Back Method 1 4" (6mm) 1 If there is no common dielectric for several interior cables but the gaps are filled by textile threads or something similar, care should be taken to ensure that the insulating thickness of the individual cables is not less than .38mm for PVC, and not less than .25mm for Teflon. If this insulation thickness falls below this value, Fold-Back Method 1 should be used. Insulation Step 2 Insulation Select the appropriate connector according to the size of the shielded cable (see page G-80). Place the ground wire around the trap hook and the shielded wire into the bottom of the connector. Shield Cable When inserting the shielded cable and grounding wire, care must be taken to ensure that their insulation is overlapped by the connector's Polyester insulation film. Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Installation Methods 100% insulation is possible after crimping when the stripped length of outer jacket (visible shielding) is 716" (11mm) maximum. Butt insulating jackets against metal edge Fold-Back Method 2 Fold-Back Method 2 should be used if the cable shield is applied spirally or if a foil shield is being used. Insulation Cable For a complete listing of One-Piece Connectors, see page G-80. Step 3 Shield Mid-Span Method Enables installation anywhere along the cable. Insulation Shield www.tnb.com Cable Select the appropriate die set for the crimp tool, according to the size of the shielded cable (see page G-80) and mount the dies on the tool. Insert the connector (with the shielded cable and the ground wire) between the dies of the tool. Connector opening faces away from tool Squeeze the tool handles firmly to crimp the connector around the shielding and the ground wire. For a complete listing of One-Piece Connector Dies, see page G-80. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-81 Shield-Kon Shield Termination System Comfort and versatility! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Shield-Kon Ergonomic Hand Tool for One-Piece Connectors (R) * Robust construction: metallic frame, partially covered with plastic * Use with metal dies for low-, mediumor high-volume applications * All dies are easily interchangeable (to be ordered separately) * Parallel action crimp * ShureStake(R) mechanism: once pressing has commenced, the tool can be reopened only after successful completion of the crimping cycle ............................ Specifications................................. Cat. no. description ERG740 Ergonomic Hand Tool std. pkg. 1 * Dimensions of Tool: 8.27"L x 6.10"W x .98"H * Weight of Tool: 1.04 lbs. Everything you need in a handy kit! Ergonomic Hand Tool Kit Same as ERG740, but supplied in a plastic case with one tool, one benchmount stand for easier use in mass production, one RSK-LEHRE gauge for instant selection of the die and four metal dies: D-101A, D201C, D301J, D401M. .................... Specifications.................. * Dimensions of Plastic Case: 9.65"L x 8.27"W x 2.17"H * Weight of Plastic Case & Contents: 2.65 lbs. G-82 Cat. No. Description ERG740-01 Ergonomic Hand Tool Kit std. pkg. 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shield-Kon Shield Termination System (R) * For mass production and medium to high volumes * Made of hardened steel -- does not wear RSK-LEHRE Gauge * Only for the ERG740 hand tool * The Product Ref. is engraved on the upper part and on the lower part of the die set * Marked with a dot having the same color as the corresponding connector * Weight -- approximately 2.6 oz. The choice of the appropriate connector and die set mainly depends on the size of the shielded cable. The selection can be done very quickly with the RSK-LEHRE gauge. 1 Remove the outer jacket from the shielded cable, making the shielding visible. Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Select the connectors you need quickly! Metal Dies for ERG740 2 Insert this stripped end of the cable into the slots located around the gauge. The correct slot will be found when the cable can slide only in the upper part of the slot. If the cable can slide completely to the bottom of the slot, you should try with the smaller adjacent slot. Die Cat. No. D-101A D-101B D-201C D-201D D-201E D-201F D-301G D-301H D-301J D-401K D-401L D-401M D-401N Die Color Red Blue Yellow Green Shield Diameter (in.) For Connector STD. PKG. .050-.070 .071-.089 .090-.100 .101-.118 .119-.131 .132-.143 .144-.162 .163-.185 .186-.201 .202-.230 .231-.250 .251-.275 .276-.300 RSK 101 Red RSK 101 Red RSK 202 Blue RSK 202 Blue RSK 202 Blue RSK 202 Blue RSK 301 Yellow RSK 301 Yellow RSK 301 Yellow RSK 401 Green RSK 401 Green RSK 401 Green RSK 401 Green 1 1 1 1 1 1 1 1 1 1 1 1 1 3 Once the appropriate slot is found, the corresponding RSK connector is defined by the color of the strip around the slot, whereas the corresponding plastic die set is given by the number marked below the slot (for the metal die set, add prefix "D" to this number). 4 The table on page G-80 summarizes the different combinations of connector/die set, as well as the size of ground wire that can be used. Cat. No. Description RSK-LEHRE Connector & Die Gauge std. pkg. 1 Order multiple is std. pkg. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-83 Shield-Kon Shield Termination System Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Unique shield termination system gets the job done right! The Shield-Kon(R) two-piece shield termination system from Thomas & Betts consists of two sleeves: an inner sleeve with a smaller diameter, and an outer sleeve that has a larger diameter but is shorter and less hard than the inner sleeve. All inner and outer sleeves are color coded according to their size. The conductors of the cable are inserted through the inner sleeve, whereas the shield (braided or foiled) and the ground wire are inserted between the two sleeves. The crimp operation is done by compressing the outer sleeve with a tool, while the inner sleeve provides mechanical protection for the inner conductors. This unique shield termination system can be used with cables having a diameter of dielectric (after removing the outer insulation and the shield) between .043" and 2.87". In the "Hexagonal Range" (diameters of dielectric between .043" and .38"), the outer sleeve is crimped with a hand tool and the result is a hexagonal-shaped crimp. This range is used to crimp shielded and coaxial cables. The "Circular Range" for Multiple or Overall shielded cables refers to larger diameters of dielectric (between .39" and 2.87") and owes its name to the circular shape of the crimp. Circular Range Two-piece connector -- the Hexagonal Range The Thomas & Betts hexagonal compression (for diameters of dielectric up to .37") is a reliable method for grounding, terminating and insulating shielded and coaxial cable. It has literally millions of installations in communications, aerospace, electronic, telephone, radio and TV applications. Hexagonal Range G-84 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shield-Kon Shield Termination System Quick and neat terminations made easy! (R) Method 1: Standard GSC outer sleeve Outer insulator 1 Method 2: Fold Back Shielding GSB inner sleeve Shielding Outer insulator .50" (12.7 mm) Method 3: Large Insulation GSB inner sleeve .50" (12.7mm) Outer insulator Shielding 1.0" (25.4 mm) After stripping the shield (.50" in length), slip the outer sleeve over the outer insulation. If this is too big, slip the outer sleeve on, after technique described in Method 3. 1 A fter stripping the shield (.50" in length), slip the inner sleeve over the outer insulation. 1 A fter stripping the shield (1.0" in length), slip the inner sleeve over the braided shield. iden the braided shield by gently rotating W the inner conductor, then slip the inner sleeve under the braided shield. 2 iden the braided shield by gently rotating W the inner conductor. 2 iden the braided shield by gently rotating W the inner conductor. GSB inner sleeve 2 GSC outer sleeve GSC outer sleeve 3 P osition the inner sleeve so that about .06" protrudes beyond the end of the braided shield. 3 F old back the braided shield over the inner sleeve and slip the outer sleeve over the braided shield. 3 back the braided shield over the inner Fold sleeve and slip the outer sleeve over the braided shield. 4 S lip the ground wire (#22-#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield. 4 S lip the drain wire (#22-#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield. 4 S lip the ground wire (#22-#20 AWG) under the outer sleeve (from the front or behind) and slip the outer sleeve over the braided shield. 5 P osition the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered. 5 P osition the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered. 5 P osition the outer sleeve and ensure that the ends of all wires in the braided shield and ground wire are covered. rimp both sleeves with the correct C tool and die. Finished. www.tnb.com rimp both sleeves with the correct C tool and die. Finished. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Three installation methods are possible in the hexagonal range for a quick, neat and accurately completed termination... at a greatly reduced production cost. Technical Services Tel: 888.862.3289 Crimp both sleeves with the correct tool and die. Finished. G-85 Shield-Kon Shield Termination System Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Select connectors and dies in three easy steps! The choice of the appropriate combination of inner sleeve, outer sleeve and crimp tool/die will depend on the diameter of the dielectric. However, a direct correlation with the diameter of the dielectric is not possible, because several different inner sleeves can be combined with the same outer sleeve (according to the type of shield). With the directions shown below, a measuring instrument (caliper) is all that is required to make the right selection in three steps: 1. Selection of the inner sleeve (GSB) * Strip the outer insulator and remove the shield * Measure the maximum value of the diameter of the dielectric (diameter without shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the caliper * Add .01" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner sleeve * In the table on page G-87, select the GSB inner sleeve having this I.D. or the nearest larger I.D. 2. Selection of the outer sleeve (GSC) Normal method: * Slide the selected inner sleeve underneath the shield of the cable * Measure the maximum diameter with the shield over the inner sleeve * Add .03" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSC sleeve * In the table on page G-87, select the GSC outer sleeve having this I.D. or the nearest larger I.D. Quick method: In most cases, a quicker method can be used to define the correct GSC outer sleeve: * Once the appropriate GSB inner sleeve is found, the table on page G-87 will give the Outer Diameter (O.D.) of this GSB sleeve * Add .06" to this O.D. and the sum will give the Inner Diameter (I.D.) of the GSC sleeve * In the table on page G-87, select the GSC sleeve having this I.D. or the nearest larger I.D. 3. Selection of the die Dies for GSB/GSC Shield-Kon(R) can be found on page G-87. Tools for GSB/GSC Shield-Kon(R) can be found on page G-88. See GSC outer sleeve table. G-86 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shield-Kon Shield Termination System Stay grounded with easy-to-install connectors! Connector Inner and Outer Sleeves (R) * Hard bronze inner sleeve is installed under braid * Soft bronze outer sleeve slips over the braid and ground wire * Length 516" * Length 14" * Tin plated per MIL-T-10727A * Tin plated per MIL-T-10727A TOOLS Cat. No. Color Code I.D. (IN.) O.D. (IN.) Military Spec. No. STD. PKG. Gray Yellow Red Green Blue Orange Purple Yellow Red Gray Green Gray Orange Blue Red Gray Green Yellow Blue Orange Gray Yellow Red Green Blue Gray Orange Yellow Gray Red Purple Orange Blue .046 .058 .063 .071 .080 .090 .096 .101 .109 .115 .124 .128 .134 .149 .156 .165 .175 .187 .194 .205 .219 .225 .232 .250 .261 .266 .275 .281 .287 .297 .312 .348 .375 .075 .083 .088 .096 .103 .113 .119 .124 .131 .146 .145 .152 .156 .179 .193 .194 .215 .227 .226 .245 .250 .256 .263 .281 .297 .297 .306 .331 .327 .335 .362 .400 .406 21981-046 21981-058 21981-063 21981-071 21981-080 21981-090 21981-096 21981-101 21981-109 21981-115 21981-124 21981-128 21981-134 21981-149 21981-156 21981-165 21981-175 21981-187 21981-194 21981-205 21981-219 21981-225 21981-232 21981-250 21981-261 21981-266 21981-275 21981-281 21981-287 21981-297 21981-312 21981-348 21981-375 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 I.D. O.D. .101 .128 .149 .156 .175 .187 .194 .199 .205 .219 .225 .232 .261 .275 .281 .287 .297 .312 .327 .348 .359 .375 .405 .415 .425 .460 .500 .124 .152 .179 .193 .215 .227 .226 .235 .245 .250 .256 .263 .297 .306 .331 .327 .335 .362 .372 .393 .399 .406 .453 .463 .475 .510 .550 Die Nos. for Die Nos. for WT440/WT540* 11901A Military Spec. No. STD. PKG. 21980-101 21980-128 21980-149 21980-156 21980-175 21980-187 21980-194 21980-199 21980-205 21980-219 21980-225 21980-232 21980-261 21980-275 21980-281 21980-287 21980-297 21980-312 21980-327 21980-348 21980-359 21980-375 21980-405 21980-415 -- 21980-460 21980-500 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 Outer Sleeves Inner Sleeves GSB046 GSB058 GSB063 GSB071 GSB080 GSB090 GSB096 GSB101 GSB109 GSB115 GSB124 GSB128 GSB134 GSB149 GSB156 GSB165 GSB175 GSB187 GSB194 GSB205 GSB219 GSB225 GSB232 GSB250 GSB261 GSB266 GSB275 GSB281 GSB287 GSB297 GSB312 GSB348 GSB375 Cat. No. Color Code GSC101 GSC128 GSC149 GSC156 GSC175 GSC187 GSC194 GSC199 GSC205 GSC219 GSC225 GSC232 GSC261 GSC275 GSC281 GSC287 GSC297 GSC312 GSC327 GSC348 GSC359 GSC375 GSC405 GSC415 GSC425 GSC460 GSC500 Gray Blue Purple Yellow Blue Orange Red Gray Yellow Green Purple Orange Yellow Gray Purple Blue Green Yellow Gray Orange Purple Yellow Red Blue Gray Gray Green 4419 4400 4401 4402 4403 4406 4406 4406 4408 4408 4409 4410 4411 4412 4414 4414 4414 4415 4416 4417 5450 5451 5452 5452 5454 5456 5457 11989 11970 11971 11972 11973 11976 11976 11976 11978 11978 11979 11980 11981 11982 11984 11984 11984 11985 11986 11987 -- -- 11988 11988 -- -- -- Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Non-Insulated Outer Sleeve -- GSC Non-Insulated Inner Sleeve -- GSB *Dies 4419 to 4417 are for WT440. Dies 5450 to 5457 are for WT540. Order multiple is standard package. Order multiple is standard package. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-87 Shield-Kon Shield Termination System WT440 and WT540 Ratchet Hand Tools Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) G-88 * Parallel-action hand tools * MIL specified * Frame, with the option of interchangeable steel dies * A versatile tool, one frame with a selection of dies covers the whole range of shield diameters in the Hexagonal Range * ShureStake(R) mechanism: once pressing has started, the tool can be re-opened only after successful completion of the crimping cycle * Packaging: wood box containing one frame (dies to be ordered separately; see Specifications for Die Nos.) .................................... Specifications.................................... WT440 * Length: 8" * Weight: 1.0 lbs. * Dies: Series 4400 Cat. No. Description WT440 WT540 Ratchet Hand Tool Ratchet Hand Tool WT540 * Length: 10.4" * Weight: 1.19 lbs. * Dies: Series 5450 STD PKG. 1 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shield-Kon Shield Termination System (R) The design advantages are: *Positive selection of inner and outer sleeves and installing die by a complete color-coded system *A more reliable grounding termination because only one ground wire connection is made -- conventional daisychain jumper method is eliminated *Smaller, more compact bundle is easy to inspect * Only one ground wire is required; however, additional ground wires may be used if needed * Smooth insulator protects conductor insulation Step 3 Position outer compression ring over the flattened shielding braid, locating it over the center of the inner collector ring. Braid may be trimmed even with the edge of the outer compression ring before or after compression. Ground wire or wires may be inserted between the outer compression ring and the shield prior to compression. *With one stroke of the tool, the interlace die will produce a 360 compression, uniformly securing all individual shields around the connector Step 4 The Shield-Kon(R) Connector System for multiple-conductor shielded cable is based on the principle of cold swaging. It utilizes a two-piece compression connector color coded to match the proper die. The connector consists of a hard brass collector inner ring with a tough, smooth insulator and a soft copper compression outer ring. Each set of rings and matching installing die will connect a minimum of five shielding braids with one ground wire. The maximum number of braids is limited only by the space between the inner and outer rings. Selection of compression dies is determined by color coding on rings. The dies are color coded to match the rings. The appropriate dies are easily inserted or removed by depressing dielocking button shown. Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Terminate multiple-conductor shielded cable quickly and easily! Multi-Shielded Cable Connector Installation Procedure Step 1 Step 5 After overall insulation is removed to expose shielded cables, each conductor must be freed from the shielding braid. The Thomas & Betts lead extractor tool simplifies this operation by pushing the inner conductor through an opening in the shielding braid. The braid is then folded back until all conductors are freed. The prepared cable is placed in the installing die and compressed. Tool operates on hydraulic power output, developing 9800 200 psi operating pressure. Step 2 Step 6 Flattened shielding braids are evenly distributed around the periphery of the inner collector ring. Completed installation of the "single fold-fold forward" method typifies the reliability, compactness and neatness that is obtained with all Thomas & Betts recommended installation methods. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-89 Shield-Kon Shield Termination System Connectors come full circle with circular connectors! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Two-Piece Connectors for Multiple Conductor Shielded Cable Connector and Die Selection in the Circular Range The choice of the appropriate combination of inner ring, outer ring and crimp tool/die depends on the overall diameter of the inner conductors (underneath the shield). In the case of the Circular range, there is a direct correlation between the diameter of the inner conductors and the inner and outer rings. With the directions (shown below), a measuring instrument (caliper) is all that is required to make the right selection. Selection of the GSB Inner Ring * Measure the maximum value of the overall diameter of the inner conductors (underneath the flattened shield) by gently rotating the cable. When doing so, it should be possible to turn the cable easily between the jaws of the caliper. * Add .060" to the measured value. The sum will give the Inner Diameter (I.D.) of the GSB inner ring. * In the table, select the GSB inner ring having this I.D. or the nearest larger I.D. Selection of the GSC Outer Ring and of the Die Once the appropriate GSB inner ring is found, the table (below) immediately gives the corresponding GSC outer ring and the appropriate die for the 13640 Hydraulic Head. Cat. No. Color Code I.D. (IN.) O.D. (IN.) STD. PKG. Red Blue Gray Brown Green Pink Yellow Red .430 .550 .670 .810 .920 1.040 1.353 1.425 .500 .620 .750 .880 1.000 1.120 1.423 1.545 50 50 50 50 50 50 50 50 Inner Sleeves GSB430 GSB550 GSB670 GSB810 GSB920 GSB1040 GSB1353 GSB1425 .................................... Specifications.................................... Inner Sleeve * Material: Copper alloy ASTM B135 * Finish: Electro tin-plated (per MIL-T-10727A) Cat. No. Outer Sleeve * Material: Copper ASTM B188 * Finish: Electro tin-plated (per MIL-T-10727A) Color Code I.D. (IN.) O.D. (IN.) Dies nos. for 1340 STD. PKG. Red Blue Gray Brown Green Pink Purple Yellow Red .590 .710 .840 1.010 1.130 1.250 1.440 1.563 1.670 .670 .790 .920 1.090 1.210 1.330 1.520 1.643 1.750 GS590 GS710 GS840 GS1010 GS1130 GS1250 GS1440 GS1563 GS1670 50 50 50 50 50 50 50 50 5 Outer Ring Order multiple is std. pkg. GSC590 GSC710 GSC840 GSC1010 GSC1130 GSC1250 GSC1440 GSC1563 GSC1670 Order multiple is std. pkg. G-90 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Shield-Kon Shield Termination System (R) * 3.5-ton nominal pressure (output) * For two-piece Shield-Kon(R) terminals in the circular range * Coupling for quick assembly * Requires a 9,800-psi (approx. 690 bar) operating service pressure * Quick interchangeable steel dies (to be ordered separately) * Interlace die with 360 compression -- provides uniform pressure around circumference of connector Cat. No. Description 13640 13606 13600 13620 13589A 13619 13760 Installing Head (order dies separately) Hand-Foot Pump Electric Hydraulic Pump Hand Switch Foot Switch 10-ft. Non-Metallic Hydraulic Hose Air-Operated Hydraulic Pump STd. PKG. All the two-piece Shield-Kon(R) in the circular range need to be crimped with the 13640 hydraulic head equipped with the appropriate die. 1 1 1 1 1 1 1 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Hydraulic Head Installing Tool Order multiple is std. pkg. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-91 Dragon Tooth Magnet Wire Termination System Splice, tap and terminate magnet wire quickly and easily! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) The tough, high-temperature insulation on magnet wire used by electrical motor and transformer manufacturers creates problems in splicing and terminating. The durability of magnet wire insulation has made dipsoldering or brazing extremely difficult without stripping the insulation. Another splicing and terminating challenge involves the use of aluminum for magnet applications. A manufacturer connecting aluminum magnet wire to copper is faced with the problem of the different coefficients of thermal expansion of the two metals, galvanic corrosion, cold flow, and the rapid formation of oxide film on the wire surface. T&B offers a solution for a highly reliable connection method for magnet wire. It eliminates welding, no longer requires removal of insulation and it can be installed in seconds. No special operator skills are needed. The connector and matching tooling do the entire job. To meet the essential requirements of magnet wire connections, T&B offers the insulation piercing Dragon Tooth(R) compression connector. Dragon Tooth Magnet Wire Connectors (R) Dragon Tooth(R) connectors and installing tools are designed to splice, tap and terminate magnet wire from #32 AWG to 460,000 CMA copper and from #18 AWG to 460,000 CMA aluminum conductors in motor and transformer applications. Dragon Tooth(R) Magnet Wire Connectors penetrate the insulation and oxide layers to make electrical contact on magnet wiring. The result is permanent, low-resistance electrical connections, capable of maintaining contact integrity throughout the life of the connection. *Designed to penetrate magnet wire insulation during application, eliminating the need for stripping, brazing, welding or other methods of joining magnet wire *Can be installed in seconds *Requires minimal training for installation Transformer manufacturers depend on Dragon Tooth(R) connectors for reliable magnet wire applications. *Made of copper alloy, tin plated, with teeth on the inner surface *Splices and taps have an open side enabling easy access to wire and making internal coil tapping possible Typical Applications *For aluminum to copper, aluminum to aluminum or copper to copper magnet wire connections Splice *Supplied with bolt holes to accommodate #6 through 12" studs and includes male and female .250" x .032" disconnects Termination * Rings and fork terminals accommodate wire sizes #24 to #12 AWG in a variety of combinations, including combining magnet wire with stripped wire lead. For solid or stranded wire #20 to 4/0 AWG Parallel Splice *Larger connectors accommodate circular mil range from 50,000 to 460,000 CMA *Connector and matching tooling do the entire job Tap G-92 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Dragon Tooth Magnet Wire Termination System (R) These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate both the insulation and oxide and bite into the conductor. An electrically sound, low-resistance connection is established as a result of the combination of high pressures at the edges of the teeth, and the sliding action between the teeth and the conductor. The open barrel design permits midspan splicing and tapping. These connectors are made of copper alloy, tin plated, with a number of teeth on the inner surface. When the connector is compressed onto an insulated magnet wire, the sharp, hardened teeth penetrate the insulation and the oxide and bite into the conductor. An electrically sound, low-resistance connection is established as a result of the combination of high pressures at the tip and edges of the teeth, and the sliding action between the teeth and the conductor. How to Select a Connector 1Determine total circular mil area (CMA). All wires to be installed in a connector barrel including stripped, stranded wire. For example, two #6 AWG = 52,480 CMA. 2 Refer to Circular Mil column of chart and find the connector series corresponding to the total CMA. For example, 204XXX. Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Dragon Tooth(R) connectors transform the perpendicular compression force, which would normally contribute to conductor creep, into distributive forces that effectively resist cold flow, as indicated by the illustration below. 3 Next, refer to either Round Wire column or Rectangular Wire column, depending on the type you are using, and check for any limitations, (such as max. wire width/ height). If there are limitations, you may have to make a selection from the next larger size. Dragon Tooth (R) connectors transform the perpendicular compression force, which would normally contribute to conductor creep, into distributive forces that effectively resist cold flow. 4 Select the tool and die appropriate for the application. For wire sizes and combinations other than shown, contact Thomas & Betts Technical Services at 888-862-3289. Formula for Calculating Circular Mil Area (CMA) For square or rectangular wire: Thickness x Width x 1.273 x 10 6 = CMA For round wire: Diameter 2 x 10 6 = CMA (or see chart on p. E-88) www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-93 Dragon Tooth Magnet Wire Termination System Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Splices for copper and aluminum magnet wire! Splices * Penetrate all standard copper and aluminum magnet wire insulations 1 * Perfect for heavy Formvar, poly-thermaleze, polyester and polyurethane insulations 2 C C E B B CAT. NO. 1 214420 4 2 3 5 4 5 6 6 7 8 9 7 220004 220001 220002-TB 220006 22L004 22L001 22L002 22L006 22L008 22L009 22L010 210214S 204210S 204210SH 22L009H 220015 220019 220023 314118S 220016 220020 220024 For special insulations, consult Technical Services. A B C D* Circular Mil Area Round Wire Range (AWG) Min. Max. .43 .17 .34 .34 .47 .15 .32 .32 .44 .70 .70 .70 .63 .69 .69 .70 1.50 1.50 1.75 .63 3.13 3.13 3.63 .25 .11 .17 .25 .25 .11 .16 .25 .25 .50 .55 .78 .38 .53 .53 .55 .88 .88 .88 .38 .88 .88 .88 .22 .08 .14 .18 .19 .09 .16 .19 .22 .35 .46 .71 .37 .53 1.05 .93 .77 .85 .93 .30 .77 .85 .93 .135 .03 .09 .09 .09 .03 .10 .10 .13 .13 .20 .22 .17 .25 .48 .37 (e) (e) (e) .14 (e) (e) (e) -- 468-1,724 1,277-4,205 2,985-6,687 5,162-12,330 128-2,028 808-5,162 2,048-9,110 2,580-12,330 12,960-30,550 36,120-86,000 69,750-173,090 (f) 4,110-20,760 10,380-52,480 20,760-104,960 72,000-132,000 50,000-115,000 110,000-175,000 165,000-230,000 3,260-12,330 50,000-115,000 110,000-175,000 165,000-230,000 21 (4)-13 (2) 32-24** 26-17** 24-14** 16-12 32-24** 26-17** 24-15** 16-12 18-14 16-5 -- 14(a)-10 12(b)-4(e) 12(c)-2(d) 16-5 10-6 6-2 2-1/0 15-13 10-6 6-2 2-1/0 Dimensions (IN.) 3 AA Rectangular Wire Range (In.) Thickness Width Pkg. Qty. -- -- .02-.04 .02-.05 .05-.08 - .02-.04 .02-.05 .05-.08 .04-.06 .08-.18 .10-.23 (CU) .10-.18 (AL) .08-.09 .10-.16 .10-.16 .08-.18 .100-.175 .175-.250 .250-.325 .05-.06 .100-.175 .175-.250 .250-.325 -- -- .02-.09 .02-.10 .05-.16 - .02-.10 .02-.11 .05-.16 .06-.38 .08-.38 .30-.63 .08-.18 .10 -.26 .10 -.26 .08-.38 .300-.625 .300-.625 .300-.625 .05-.18 .300-.625 .300-.625 .300-.625 1000 8400 3000 3000 2500 1000 1000 1000 1000 100 100 50 250 100 100 100 50 25 25 250 25 25 25 * Reference dimension. See installing die illustration for gauging. ** Not recommended for aluminum magnet wire finer than 21 gauge. (a) Four wires max. (b) Six wires max. (c) Six wires max. each barrel. (d) Conductors heavier than #6 AWG require special dies. Contact Thomas & Betts for assistance. (e) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum. (f) Copper CMA, aluminum CMA=52,136-124,561. 8 On a reel. Note: W ire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 9 G-94 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Dragon Tooth Magnet Wire Termination System Splices (continued) (R) C C D D E** E B B C C See Note (a). CAT. NO. 10 11 10 210214MT 11 210MT14 210MT38 10 204210MT 11 204MT14 204MT38 AA B B Stud Size -- 4 8 1 3 -- 4 8 1 3 Dimensions (In.) A .63 B .63 C E .75 .25 .19* 1.00 1.44 .81 1.00 1.44 .81 .92 D -- -- -- -- 20,000-105,000 .08 .08 .94 1.03 .25 .25* 1.00 1.44 .91 1.00 1.44 .91 Circular Mil Area .10 .10 Round Wire Range (AWG) 5-13 5-13 5-13 90,000-215,000 3-10 3-10 3-10 Rectangular Wire Range (In.) Thickness Width Lower Half .08-.15 .08-.49 Upper Half .25 max .75 max. For Conn 210214MT Lower Half .10-.25 .10-.92 Upper Half .25 max 1.03 max. For Conn 204210MT Pkg. Qty. 250 25 25 Wire Termination -- Sta-Kon(R) Wire Termination & Insulation E E A A 100 25 25 (a) This space may be used for terminal tongue insert, stripped stranded copper wire, stripped copper magnet wire or left empty. * Between teeth. Note: W ire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-95 Dragon Tooth Magnet Wire Termination System Secure connections easily! Ring Terminals Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) D B B 1 E E C AA 2 CAT. No. 1 3 1 1 2 4 2 3 5 4 5 6 5 6 314125 314123 210219 210217 210216 204217 204212 210214-1 210214-2 210214-3 204210-1 204210-2 204210-3 204210-5 204210-1H 204210-3H 220017 220018 220021 220022 220025 220026 22R061** 22R081** 22R101** 22R086 22R106 22R146 Dimensions (In.) Stud Size A B C D E* Circular Mil Area 10 4" 8 10 1 4" 10 1 4" 1 4" 5 16" 3 8" 1 4" 5 16" 3 8" 1 2" 1 4" 3 8" 3 8" 1 2" 3 8" 1 2" 3 8" 1 2" 6 8 10 8 10 1 4" .38 .38 .38 .38 .38 .53 .53 .38 .38 .38 .53 .53 .53 .53 .53 .53 .88 .88 .88 .88 .88 .88 .16 .16 .16 .25 .25 .25 .56 .56 .56 .56 .56 .61 .61 .56 .56 .56 .61 .61 .61 .61 .61 .61 1.50 1.50 1.50 1.50 1.50 1.50 .32 .32 .32 .45 .45 .45 1.22 1.41 1.22 1.22 1.41 1.58 1.58 1.41 1.41 1.41 1.58 1.58 1.58 1.58 1.58 1.58 2.76 2.76 2.76 2.76 2.76 2.76 .78 .78 .78 .91 .91 .95 .41 .41 .41 .41 .41 .50 .50 .69 .69 .69 .81 .81 .81 .81 .81 .81 1.06 1.06 1.06 1.06 1.06 1.06 .30 .30 .30 .30 .30 .42 .14 .14 .17 .17 .17 .25 .25 .17 .17 .17 .25 .25 .25 .25 .47 .47 (d) (d) (d) (d) (d) (d) .10 .10 .10 .13 .13 .13 3,260-12,330 3,260-12,330 4,110-20,760 4,110-20,760 4,110-20,760 10,380-52,480 10,380-52,480 4,110-20,760 4,110-20,760 4,110-20,760 10,380-52,480 10,380-52,480 10,380-52,480 10,380-52,480 20,760-104,960 20,760-104,960 50,000-115,000 50,000-115,000 110,000-175,000 110,000-175,000 110,000-230,000 110,000-230,000 404-4100 404-4100 404-4100 2,580-12,330 2,580-12,330 2,580-12,330 1 Rectangular Round Wire Wire Range (In.) Range (AWG) Thickness Width 15-13 15-13 14(a)-10 14(a)-10 14(a)-10 12(b)-4(c) 12(b)-4(c) 14(a)-10 14(a)-10 14(a)-10 12(b)-4(c) 12(b)-4(c) 12(b)-4(c) 12(b)-4(c) 12(b)-4(c) 12(b)-4(c) .100-.175 .100-.175 -- -- -- -- 15-24 15-24 15-24 12-16 12-16 12-16 .05-.06 .05-.06 .08-.09 .08-.09 .08-.09 .10-.16 .10-.16 .08-.09 .08-.09 .08-.09 .10-.16 .10-.16 .10-.16 .10-.16 .10-.16 .10-.16 -- -- .175-.250 .175-.250 .175-.325 .175-.325 .02-.05 .02-.05 .02-.05 .05-.08 .05-.08 .05-.08 .05-.18 .05-.18 .08-.18 .08-.18 .08-.18 .10-.26 .10-.26 .08-.18 .08-.18 .08-.18 .10-.26 .10-.26 .10-.26 .10-.26 .10-.26 .10-.26 .300-.625 .300-.625 .300-.625 .300-.625 .300-.625 .300-.625 .02-.10 .02-.10 .02-.10 .05-.16 .05-.16 .05-.16 Pkg. Qty. 250 250 250 250 250 100 100 250 250 250 100 100 100 100 100 100 25 25 25 25 25 25 1000 1000 1000 1000 1000 1000 * Reference dimension. See installing die illustration for gauging. (a) Four wires max. (b) Six wires max. (c) Conductors heavier than #6 AWG require special dies. Contact Thomas & Betts for assistance. (d) Crimping dies may not bottom. Connector height will depend on number and size of wires in barrel. Pump must deliver 9800 psi minimum. Note: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. ** #22-#24 AWG and equivalent rectangular CMA, copper only. G-96 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Dragon Tooth Magnet Wire Termination System Connectors for every application! (R) D D B EE 1 C A 2 1 1 2 CAT. No. Stud Size A B C D E* Circular Mil Area Round Wire Range (AWG) 22F061** 22F081** 22F101** 22F066 22F086 22F106 210219F 210217F 210216F 6 8 10 6 8 10 6 8 10 .16 .16 .16 .25 .25 .25 .25 .25 .25 .32 .32 .32 .45 .45 .45 .45 .45 .45 .78 .78 .78 .91 .91 .91 .91 .91 .91 .30 .30 .30 .30 .30 .30 .30 .30 .30 .10 .10 .10 .13 .13 .13 .13 .13 .13 404-4100 404-4100 404-4100 2,580-12,330 2,580-12,330 2,580-12,330 2,580-12,330 2,580-12,330 2,580-12,330 15-24 15-24 15-24 12-16 12-16 12-16 12-16 12-16 12-16 Dimensions (In.) Rectangular Wire Range (In.) Thickness Width Pkg. Qty. .02-.05 .02-.05 .02-.05 .05-.08 .05-.08 .05-.08 .05-.08 .05-.08 .05-.08 .02-.10 .02-.10 .02-.10 .05-.16 .05-.16 .05-.16 .05-.16 .05-.16 .05-.16 1000 1000 1000 1000 1000 1000 1000 1000 1000 * Reference dimension. See installing die illustration for gauging. ** #22-#24 AWG and equivalent rectangular CMA, copper only. Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Fork Terminals Durable and convenient! Disconnects D B E E C A 1 CAT. No. 22LM01** 22LM06 2 22LF01** 22LF06 1 2 Dimensions (In.) Tab Size A B C D E* Circular Mil Area .250 x .032 .250 x .032 .250 x .032 .250 x .032 .16 .25 .16 .25 .32 .45 .32 .45 .76 .91 .79 .91 .25 .25 .25 .25 .10 .13 .10 .13 404-4100 2,580-12,330 404-4100 2,580-12,330 Rectangular Wire Round Wire Range (In.) Range (AWG) Thickness Width 15-24 12-16 15-24 12-16 .02-.05 .05-.08 .02-.05 .05-.08 .02-.10 .05-.16 .02-.10 .05-.16 Pkg. Qty. 1000 1000 1000 1000 * Reference dimension. See installing die illustration for gauging. Note: Wire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. ** #22-#24 AWG and equivalent rectangular CMA, copper only. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-97 Dragon Tooth Magnet Wire Termination System Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Additional Magnet Wire Ordering Information Quick and easy connections! Taps C 1. F or wire sizes and combinations other than shown, consult factory. 2. Maximum of two layers of conductors in each connector. 3. C onsult factory for gauging other than shown. 4. W hen terminating wires with an AWG size difference of four or more, samples should be tested in completed connections before using. Conductors Conductors A A Conversion of AWG to Circular Mils B Wire Size AWG Crimped Height Crimped Height D D Stud CAT. NO. Size (IN.) 204T14 204T38 4 8 1 3 Dimensions (In.) A B 1.62 1.22 1.62 1.22 EE Rectangular Wire Range (In.) C D E* Circular Mil Area .70 .70 .50 .50 .22 .22 10,310-52,480 10,310-52,480 Thickness Width Pkg. Qty. .090-.114 .090-.114 .090-.320 .090-.320 100 100 * Reference dimension. See installing die illustration for gauging. Copper to aluminum connections! Washers * Teeth on the transition washers penetrate aluminum and copper oxides * Enables copper to aluminum connections to be made in a bolted joint without the use of inhibiting compounds * Accommodates the difference in thermal expansion between copper and aluminum, and enhances the efficiency of bolted grounding connections B B Plain Steel Washer Transition Washer Lug or Bus Bar A A Bus Bar or Lug Plain Steel Washer CAT. No. FPW14 FPW516 FPW38 FPW12 FPW58 Dimensions (In.) Bolt Size (In.) A 4 16 3 8 1 2 5 8 .27 .34 .43 .56 .68 1 5 B Recommended Installing Torque In.-Lbs. Pkg. Qty. .68 1.00 1.00 1.25 1.40 50-80 125-160 160-240 390-540 540-730 250 250 250 250 250 Note: W ire sizes and combinations shown have been tested to and meet or exceed Thomas & Betts specifications. Connectors may be suitable for other wire sizes or combinations. Thomas & Betts sells these connectors with the understanding that the user will perform necessary tests to determine their suitability for the intended purpose. 1/64 1/32 3/64 1/16 5/64 3/32 7/64 1/8 9/64 5/32 11/64 11/32 23/64 3/8 25/64 13/32 27/64 7/16 29/64 15.32 31/64 1/2 G-98 Technical Services Tel: 888.862.3289 MM Circular Mils 11.68 11.40 9.266 8.52 7.348 6.543 5.827 5.189 4.620 4.115 3.665 3.264 2.906 2.588 2.30 2.05 1.83 1.63 1.45 1.29 1.15 1.02 0.912 .813 .724 .643 .574 .511 211,600 167,800 133,100 105,600 83,690 66,360 52,620 41,740 33,090 26,240 20,820 16,510 13,090 10,380 8230 6530 5180 4110 3260 2580 2050 1620 1290 1020 812 640 511 404 Nom. Diameter In. MM .0156 .0312 .0469 .0625 .0784 .0938 .1094 .125 .1406 .1562 .1719 .3438 .3594 .375 .3906 .4062 .4219 .4375 .4531 .4688 .4844 .5 Circular Mils 3/16 13/64 7/32 15/64 1/4 -- 17/64 9/32 19/64 5/16 211/64 33/64 17/32 35/64 9/16 37/64 19/32 39/64 5/8 41/64 21/32 43/64 .1875 .2031 .2188 .2344 .25 -- .2656 .2812 .2969 .3125 .3281 .5156 .5312 .5469 .5625 .5781 .5938 .6094 .625 .6406 .6562 .6719 Note: Multiply inches x 25.4 to get millimeters. Example: .5" x 25.4 = 12.7 mm. Stud Size Hole Dia. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 In. 4/0 .4600 3/0 .4096 2/0 .3648 1/0 .3249 1 .2893 2 .2576 3 .2294 4 .2043 5 .1819 6 .1620 7 .1443 8 .1285 9 .1144 10 .1019 11 .0907 12 .0808 13 .0720 14 .0641 15 .0571 16 .0508 17 .0453 18 .0403 19 .0359 20 .032 21 .0285 22 .0253 23 .0226 24 .0201 Decimal Equivalents Wire Size AWG Steel Bolt & Nut Nom. Diameter #6 .143 #8 .169 #10 .196 www.tnb.com 1 4" .260 5 16" .323 3 8" .386 1 2" .516 Dragon Tooth Magnet Wire Termination System Crimp with comfort! Ergonomic Manual Installation Tools (R) * Fixed die tool * Incorporates the ergonomically designed Comfort Crimp(R) tool handles, which distribute the force more evenly across the hand ERG811 * Shure-Stake(R) mechanism ensures a complete crimp cycle before the tool releases * Rubberized thermoplastic handles combine maximum friction with a soft, comfortable feel that reduces muscle tension * Two-piece movable die nest provides easy connector removal (ERG811 has a fixed die nest) Cat. No. Tool Gauging ERG1801 ERG1802 ERG1804 ERG1806 ERG811 .069 max. .076 max. .034 max. .095 max. .103 max. Connector PKG. QTY. 22F, L, R-1 Series 22L002 22L004 22F, L, R-6 Series 214420 1 1 1 1 1 Contact Customer Services for availability and most recent additions to the ergonomic tool series. Thomas & Betts Tool Warranty You can choose Thomas & Betts tools with confidence, because we stand behind them with our warranty. The chart below shows the standard length of warranty for different types of tools. See below for additional warranty details. 90 Days * Batteries 1 Year * Pneumatic Tools * Individual Dies * Cable Cutters & Strippers * Duct Tools * Ty-Rap(R) Tools 2 Years * Mechanical Hand Tools with Ratchet or ShureStake(R) Mechanism Wire Termination -- Sta-Kon(R) Wire Termination & Insulation ERG1806 Lifetime * Mechanical Hand Tools without Ratchet or ShureStake(R) Mechanism * Hydraulic Pumps * BatteryOperated Tools * Manual Hydraulic Tools Limited Warranty for Tools Thomas & Betts sells tools with the understanding that the user will perform all necessary tests to determine the suitability of each tool for the user's intended application. Thomas & Betts warrants that its tools will be free from defects in materials and workmanship for the period of time specified above. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties. Limitations and Exclusions The warranty above is the sole warranty concerning this product, and is in lieu of all other warranties expressed or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose, which are specifically disclaimed. Liability for breach of the above warranty is limited to cost of repair or replacement of the product, and under no circumstances will Thomas & Betts be liable for any indirect, special, incidental or consequential damages. Direct all warranty inquiries to Thomas & Betts Tool Services: 1-800-284-TOOL (8665). Replacement batteries and chargers can be purchased from T&B Tool Services Call Toll-Free 1-800-284-TOOL (8665) For more information about Thomas & Betts Tool Services: E-Mail us at toolservice@tnb.com www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-99 Dragon Tooth Magnet Wire Termination System 112 tons of grip that weighs less than three pounds! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Battery-Powered Crimping Tool -- BAT22-6 Easy to rotate with your wrist -- delivers fast and effective crimping power. T&B's newest battery-powered tool is fast and portable for making high-volume and difficult-to-reach terminal installations in a snap. The BAT22-6 delivers 1.5 tons of crimping force with an easy, pushbutton trigger. The lightweight, ergonomic design minimizes the risk of repetitive motion injuries that can occur with traditional hand crimping tools. And at less than three pounds, one-hand operation is easy while still packing enough power to crimp up to #6 AWG terminals in seconds. * Interchangeable dies can be quickly changed to crimp non-insulated and insulated terminals up to #6 AWG * Dies are the same as our hand tools -- crimps will be exactly the same between Dragon Tooth(R) hand tools such as our ERG1804 and the BAT22-6 * 360 rotating head gives the user the added flexibility when crimping hard-to-reach connections * Short cycle time equates to crimping times of less than two seconds * Quick, lightweight, and maneuverable * NiCd battery operation provides long-lasting battery life to complete up to 150 crimps on a single charge * Extra battery and charger are included with the tool, ensuring round-the-clock operation * Battery charger provides full battery life in under an hour * Linear crimping motion gives a symmetric, high-quality crimp every time Uses the exact dies of the Comfort Crimp(R) line of ergonomic tools for Sta-Kon(R) and Dragon Tooth(R) Connectors. Included Accessories * Sturdy, plastic carrying case for portability * Two 9.6V NiCd batteries and battery charger * Sturdy tray for convenient storage of crimp dies .................................... Specifications.................................... * * * * * Crimping Force: 2,900 lbs. max. Wire Crimping Range: Up to #6 AWG Crimp Cycle Time: 2 seconds Power Supply: 9.6V NiCd battery Recharging Time: 1 hour * Crimps per Charge: 150 * Dimensions: 25.4" (645mm) Length 3.1" (79mm) Width 2.1" (53mm) Height * Tool Weight (With Battery): 234 lbs. Description BAT22-6 Crimp Dies* DIE1801 DIE1802 DIE1804 DIE1806 Battery Crimping Tool 1.5 Ton with 120VAC Charger 1 22 F, L, R-1 Series 22L002 22L004 22 F,L,R-6 Series 1 1 1 1 Tool purchase includes crimping tool, two 9V batteries, charger and case. * Dies sold separately. G-100 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 PKG. QTY. Cat. No. Technical Services Tel: 888.862.3289 www.tnb.com Dragon Tooth Magnet Wire Termination System (R) BAIR22-6 -- Heavy-Duty Bench-Top Air Crimp Tool * Bench mounted for stability and operator control * Compact size, all-metallic construction * Delivers 1.8 tons of crimping force at 100 psi * Heavy-duty and installs wide range of Dragon Tooth(R) connectors .................................... Specifications.................................... * Height: 12" * Operating Pressure: 85-100 psi BAIR22-6 * Base: 8" Square * Weight: 17 lbs. Cat. No. Description BAIR22-6 Equipped with Shure-Stake(R) Mechanism, Ensuring Full Crimp Cycle Before Release Pneumatic power! PAIR22-6 -- Heavy-Duty Portable Air Crimp Tool Wire Termination -- Sta-Kon(R) Wire Termination & Insulation Perfect for high-speed installation! * Installs Dragon Tooth(R) terminals * Hand actuated * Delivers 1.25 tons of crimping force at 100 psi PAIR 22-6 * Three interchangeable dies can crimp the 22xxx1, 22xxx2, 22xxx4 and 22xxx6 series terminals .................................... Specifications.................................... * Overall Length: 14" * Diameter: 214" * Operating Pressure: 90-100 psi * Weight: 2.5 lbs. Cat. No. Description PAIR22-6 Open "C" Yoke; Hand Actuated Installing Dies for BAIR22-6 and PAIR22-6 Cat. No. Description Crimp Dies DIE1801 DIE1802 DIE1804 DIE1806 22 F, L, R-1 Series 22L002 22L004 22 F,L,R-6 Series www.tnb.com PKG. QTY. 1 1 1 1 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-101 Dragon Tooth Magnet Wire Termination System Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Rugged and portable! Military listed and 12 tons of crimping power! 6-Ton Hydraulic Head 12-Ton Crimping Tool (Military Spec. MS25441-1) * Lightweight design--weighs less than 7 lbs. including dies * Includes steel carrying case * Tool carrying case included * Dies are ordered as a set (two pieces) 13642M .................................... Specifications.................................... * Output Force: 6 tons nominal * Operating Pressure: 10,000 psi nominal * Tool Weight: 612 lbs. (without dies) * Tool Dimensions: 1312" long, 312" wide Cat. No. Description Cat. No. Description TBM6H T he TBM6H Remote Hydraulic Crimping Head is a lightweight but powerful compression tool. The TBM6H operates from any 10,000-psi hydraulic pump. 13642M Hydraulic-operated 12-ton tool installs #8 AWG through 250 kcmil Sta-Kon(R) terminals (dies ordered separately) Pkg. qty. 1 See die chart on page G-104 for complete listing of dies and connectors used with TBM6H. See die chart on page G-104 for complete listing of dies and connectors used with 13642M. Powerful and reliable! Lightweight design! 12-Ton Hydraulic Head 14-Ton Hydraulic Head * 12 tons output (nominal) * 14 tons output (nominal) * 10,000 psi max. hydraulic operating pressure * 10,000-psi max. hydraulic operating pressure * Weighs 15 lbs. * Weighs 10 lbs. FORGED STEEL .................................... Specifications.................................... .................................... Specifications.................................... * Output: 12 tons (nominal) * Hydraulic Operating Pressure: 10,000 psi (max.) * Output: 14 tons (nominal) * Hydraulic Operating Pressure: 10,000 psi (max.) * Length (with Coupling): 1112" * Length (with coupling): 1412" * Width: 314" * Weight (without dies): 15 lbs. PKG. QTY. Cat. No. Description 13400 12-ton crimping tool supplied with adapter TBM12D-AR is used for installing both insulated and non-insulated Sta-Kon(R) terminals #8 AWG to 250 kcmil (dies ordered separately) 1 See die chart on page G-104 for complete listing of dies and connectors used with 13400. G-102 * Width: 212" * Height: 414" * Weight (without Dies): 10 lbs. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Cat. No. Description 13100A Remote 14-Ton Hydraulic Head (Dies Ordered Separately) PKG. QTY 1 See die chart on page G-104 for complete listing of dies and connectors used with 13100A. Technical Services Tel: 888.862.3289 www.tnb.com Dragon Tooth Magnet Wire Termination System Crimp larger connectors easily! (R) * Longer, slimmer profile enables easier access into tight spaces * Wider jaw opening eases crimping of larger connectors * Head made of forged steel and insulated with rubber boot * Steel carrying case is included * Longer, slimmer profile enables easier access into tight spaces .................................... Specifications.................................... * Output Force: 15 tons nominal * Operating Pressure: 10,000 psi nominal * Tool Weight: 1612 lbs. (without dies) * Installs: #8 AWG-1500 kcmil copper; #10 AWG-1000 kcmil Aluminum Cat. No. Description TBM15I Insulated 15-Ton Hydraulic Tool; Carrying Case Included PKG. QTY 1 See die chart on page G-104 for complete listing of dies and connectors used with TBM15I. Electric Hydraulic Pumps Cat. No. Description 13810 Heavy-duty electric hydraulic pump with Shure-Stake(R) control -- hand or foot switch and non-metallic hose (sold separately) required for operation 13810 You may also need... * Up to 10,000-psi output pressure * Durable construction * Hand or foot actuated 13611 13612 13613 13614 13619 Hand Switch Foot Switch High Pressure, Steel Reinforced Hydraulic Hose; 6 ft. High Pressure, Steel Reinforced Hydraulic Hose; 10 ft. High Pressure, Plastic Hydraulic Hose; 10 ft. 13600 Electric Hydraulic Pump -- hand or foot switch and non-metallic hose (sold separately) required for operation Wire Termination -- Sta-Kon(R) Wire Termination & Insulation 15-Ton Hydraulic Head You may also need... 13620 13589A 13619 13618 Hand Switch Foot Switch 10-ft. Non-Metallic Hose 20-ft. Non-Metallic Hose A remote control switch is required. Order Cat. No. 13620 for hand operation or Cat. No. 13589A for foot operation. All pumps are supplied with a metal carrying case. 13610A Shure-Stake(R) electric hydraulic pump has same features as 13600, but includes the Shure-Stake(R) control mechanism; hand or foot switch and non-metallic hose (sold separately) required for operation You may also need... 13611 13612 13797 13610A Hand Switch Foot Switch In-line hydraulic pressure inspection gauge with male and female pioneer-type coupler. A remote control switch is required to operate this unit. Use either a 13611 (hand) or 13612 (foot) switch. www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 G-103 Dragon Tooth Magnet Wire Termination System An easy-to-use reference guide for tools and connectors! Wire Termination -- Sta-Kon(R) Wire Termination & Insulation (R) Manual Connector 204210MT 204210S 204210SH 204210-1 204210-1H 204210-2 204210-3 204210-3H 204210-5 204212 204217 204MT14 204MT38 204T14 204T38 210214MT 210214S 210214-2 210214-3 210216, 210216F 210217, 210217F 210219, 210219F 210MT14 210MT38 214420 220001 220002-TB 220004 220005 220006 220015 220016 220017 220018 220019 220020 220021 220022 220023 220024 220025 220026 22F061 22F066 22F081 22F086 22F101 22F106 22L001 22L002 22L004 22L006 22L008 22L009 22L009H 22L010 22LF01 22LF06 22LM01 22LM06 22R061 22R106 22R146 314118S 314123 314125 - - - - - - - - - - - - - - - - - - - - - - - - ERG811/WT811 - - - - - - - - - - - - - - - - - ERG1801 ERG1806 ERG1801 ERG1806 ERG1801 ERG1806 ERG1801 ERG1802 ERG1804 ERG1806 - - - - ERG1801 ERG1806 ERG1801 ERG1806 ERG1801 ERG1806 ERG1806 - - - BAT 22-6 BAIR 22-6 PAIR 22-6 - - - - - - - - - - - - - - - - - - - - - - - - DIE 811 - - - - - - - - - - - - - - - - - DIE1801 DIE1806 DIE1801 DIE1806 DIE1801 DIE1806 DIE1801 DIE1802 DIE1804 DIE1806 - - - DIE1801 DIE1806 DIE1801 DIE1806 DIE1801 DIE1806 DIE1806 - - - TBM6H 13100A Dies - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6TON-MW-08 6TON-MW-09 - - - - - - - - - - - - - 13671B 13673B 13671B 13673B 13671B 13671B 13673B 13671B 13671B 13671B - - 13689B 13689B 13681B 13670B 13670B 13670B 13670B 13670B 13670B - - - - - - - - 13713B 13713B 13713B 13713B 13713B 13713B 13713B 13713B 13713B 13713B 13713B 13713B - - - - - - - - - - 13683B 13684B 13686B 13690B - - - - - - - 13685B 13685B 13685B 13400 13642M TBM15I 13682 13671A 13673 13671A 13673 13671A 13671A 13673 13671A 13671 13671A - - - - 13681 13670A 13670A 13670A 13670A 13670A 13670A - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 13683 13684 13686 - 13671B with 15500TB 13673B with 15500TB 13671B with 15500TB 13673B with 15500TB 13671B with 15500TB 13671B with 15500TB 13673B with 15500TB 13671B with 15500TB 13671B with 15500TB 13671B with 15500TB - - 13689B with 15500TB 13689B with 15500TB 13681B with 15500TB 13670B with 15500TB 13670B with 15500TB 13670B with 15500TB 13670B with 15500TB 13670B with 15500TB 13670B with 15500TB - - - - - - - - 13713 13713 13713 13713 13713 13713 13713 13713 13713 13713 13713 13713 - - - - - - - - - - 13683B with 15500TB 13684B with 15500TB 13686B with 15500TB - - - - - - - 13685 13685 13685 - - - - - - - 13685B with 15500TB 13685B with 15500TB 13685B with 15500TB Note: Dies that fit 13100A also work in TBM15I with use of adapter 15500TB. G-104 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com