L Series
LED lighting terminal
Connectors to Brighten the Future of LED Lights
industrial.panasonic.com/ac/e/
2013.10
LED lighting terminal
Wire connection type
LED light bulbs LED down-light
LED light bulbs
Power supply
circuit
Connection between PC boardsPower supply
connection
LED
ceiling light
Line type
LED lighting
High
capacity
250 V allows
Application examples
Power supply
circuit
LED ceiling light Line type
Power supply
connection
LED
down-light
Applications
Small, low-profile, 250 V allowance,
1 pin connector for wire connection
Easy connecting with vertical mating structure a click
feed back.
Original terminal shape provides strong pull strength
and less concern on half mating.
More design ability of your board by small, low profile,
and 1 pin connection.
The high capacity 3 A, 250 V allows the connector to
serve a wide variety of connection purposes.
Ideal for wire connection between different surfaces of power
supplies and connection between PC boards on the same
plane
Connection between different surfaces Same-plane connection
LED light bulbs LED ceiling light Line type LED lighting
Dedicated mating jig available.
Connection
between PC boards
Panasonic Corporation 2013©
Panasonic Corporation Automation Controls Buisiness Division
industrial.panasonic.com/ac/e/ –1– ACCTB60E 201310-T
Panasonic Corporation 2013©
Panasonic Corporation Automation Controls Buisiness Division
industrial.panasonic.com/ac/e/
LED lighting terminal L2 series
–2– ACCTB59E 201310-T
ORDERING INFORMATION
For LED L2 Series
(Wire connection type)
LED lighting terminal
FEATURES
1. Easy connecting with vertical
mating structure a click feed back.
The structure design prevents loose
mating and makes it easy to visually
check the mating.
2. Original terminal shape provides
strong pull strength and less concern
on half mating.
3. More design ability of your board by
small, low profile, and 1 pin connec-
tion.
4. The high capacity 3 A, 250 V allows
the connector to serve a wide variety
of connection purposes.
5. Dedicated mating jig available.
APPLICATIONS
Wire connection for power supply of
LED light bulbs, LED down-light and
line lighting, etc.
• Between PC boards connection of
LED ceiling light, LED base light and
line lighting, etc.
RoHS compliant
Lock part
(Part of contact step)
Single wire
(Core)
Mating set position Mating complete
When the wire goes through the lock part, click feedback is given,
and the wire automatically stops at the setting position, preventing
loose mating.
Securing of the wire in the direction of
tension is possible by edge contact.
Single wire
(AWG#24)
New
2: L2
Wire type
1: Solid wire
AYL 0 0112
Product type
1: Receptacle
9: Mating jig
Wire range
1: #24
Panasonic Corporation 2013©
Panasonic Corporation Automation Controls Buisiness Division
industrial.panasonic.com/ac/e/
LED lighting terminal L2 series
–3– ACCTB59E 201310-T
PRODUCT TYPES
Receptacle
Note: Order unit:
For volume production: 1-inner carton (1-reel) units
Samples for mounting check: fraction unit. Please contact our sales office.
Mating jig
Note: Order unit:
For volume production: Outer carton (10 pieces) units
SPECIFICATIONS
1. Characteristics
2. Material and plating
1) Receptacle
2) Mating jig
3. Applicable wires
Note: This product is hot designed to be used for stranded wires (including spare solder).
Product height Part No. Packing
Inner carton (1-reel) Outer carton
1.35mm AYL211100 12,000 pieces 24,000 pieces
Part Part No. Packing
Outer carton (Individual packaging)
Mating jig AYL291100 10 pieces
Item Specifications Conditions
Electrical
characteristics
Rated current Max. 3.0A
Rated voltage Max. 250V AC/DC
Contact resistance Initial: Max. 30m
After environmental examination: Max. 45m
Based on the contact resistance measurement method
specified by JIS C 5402.
Mechanical
characteristics
Wire insertion force Max. 30N (Initial)
Mating a wire to the receptacle, so that a wire and PC board
are kept parallel.
Measure using mating jig or mold cover.
Wire retention force (Vertically) Min. 4N (Initial)
Unmating a wire from the receptacle, so that a wire and PC
board are kept parallel.
Measure using mold cover.
Wire retention force (Axial) Min. 8N (Initial) Apply an axial pull-off load to wire.
Insertion and removal life 3 times (Containing initial mating) Use a new wire.
Must be inserted and removed by the designated method.
Environmental
characteristics
Ambient temperature
(Operating temperature) –40°C to +115°C No freezing at low temperatures. No dew condensation.
Storage temperature –40°C to +85°C (Products only)
–40°C to +50°C (Packaging structure) No freezing at low temperatures. No dew condensation.
Thermal shock resistance
(Receptacle and wire mated)
200 cycles,
contact resistance max. 45m
Conformed to MIL-STD-202F, method 107G
Humidity resistance
(Receptacle and wire mated)
500 hours,
contact resistance max. 45mBath temperature 85±2°C, humidity 80 to 85% R.H.
Saltwater spray resistance
(Receptacle and wire mated)
24 hours,
contact resistance max. 45m
Conformed to MIL-STD-1344A, method 1001
Bath temperature 35±2°C, saltwater concentration 5±1%
H2S resistance
(Receptacle and wire mated)
48 hours,
contact resistance max. 45m
Conformed to JEIDA-38-1984
Bath temperature 40±2°C, gas concentration 3±1 ppm,
humidity 75 to 80% R.H.
Soldering temperature resistance (Receptacle) The initial specification must be satisfied electrically
and mechanically
Reflow soldering: Max. peak temperature of 260°C, Max. 2
times (PC board surface temperature near the receptacle)
Solder paste thickness The initial specification must be satisfied electrically
and mechanically Recommendation t = 0.12 mm
Part Material Color Plating
Contact Copper alloy Sn plating over Ni
Part Material Color Plating
Mating jig Polycarbonate resin Transparence
Wire range Number of conductors/Diameter of conductor
(Number of conductors/mm) Diameter of insulation (mm) Wire core
AWG #24 1/0.511±0.010 Max. 1.35
Note) Max. 1.00 when using the mold cover Tin plating annealed copper wire (Min. 0.3µm)
Order Temperature (°C) Time (minutes)
1
2
3
4
–40
115
–40
0
330
Max. 5
30
Max. 5
+3
0
0
3
Panasonic Corporation 2013©
Panasonic Corporation Automation Controls Buisiness Division
industrial.panasonic.com/ac/e/
LED lighting terminal L2 series
–4– ACCTB59E 201310-T
DIMENSIONS (Unit: mm)
Receptacle and Wire are mated
Mating jig
5.40
Te r minal coplanarity
0.10
R0.30
1.00 dia. (Suction)
1.35
1.56
1.60
0.72
Receptacle
General tolerance: ±0.2
Max. 1.35
0.511±0.10 dia.(0.96)
(1.65)
Mated height of the jig
Notes:
6.00
3.50 3.00
12.00
5.25
A
30.00
3.00
R2.00
40.0°
7.50
Setting figure of jig
Note 2)
Detail A (5:1)
1) These dimensions may be changed, because this product is under development.
2) Please mate the wire after confirming the position of the receptacle from the jig hole.
General tolerance: ±0.5
Panasonic Corporation 2013©
Panasonic Corporation Automation Controls Buisiness Division
industrial.panasonic.com/ac/e/
LED lighting terminal L2 series
–5– ACCTB59E 201310-T
EMBOSSED TAPE DIMENSIONS (Unit: mm)
• Connector orientation with respect to embossed tape feeding direction
NOTES ON USING CONNECTOR FOR LED LIGHTING L2
Tape packed status
Receptacle
• Specifications for the plastic reel
(In accordance with EIAJ ET-7200B.)
(16.0 )
(7.5)
(1.75)
(2.0)
(4.0)
(4.0)
+0.3
0.1
1.5 dia.
+0.1
0
Leading direction after packaging
(17.4±1)
Top cover tape
Taping reel
Label
380 dia.
Embossed mounting-hole
Embossed carrier tape
Type
Direction
of tape progress
L2
Safety precautions
Observe the following safety precautions to prevent accidents
and injuries.
1) The use of the product outside of the specified rated current
and breakdown voltage ranges may cause abnormal heating,
smoke, and fire. Never use the product beyond the specified
ranges.
2) In order to avoid accidents, make sure you have thoroughly
reviewed the specifications before use. Consult us if you plan to
use the product in a way not covered by the specifications.
3) We are consistently striving to improve quality and reliability.
However, the fact remains that electrical components and
devices generally fail at a given statistical probability.
Furthermore, their durability varies depending on where and
how they are used.
Please be sure to verify electrical components and devices
under actual conditions before use. Continuously using them in
a state of degraded performance may cause deterioration in
insulation performance, thus resulting in abnormal heat
generation, smoke generation, or fire. To avoid that, we ask you
to implement safe designs that include redundancy, fire
prevention, and malfunction prevention. Also, please conduct
periodic maintenance so that no accidents resulting in injury or
death, fire, or harm to society will be caused as a result of
product failure or service life.
Mounting of receptacle
1) PC board design
• Design the recommended foot pattern in order to secure the
mechanical strength in the soldered areas.
2) Receptacle mounting
When mounting, if there is too much suction nozzle pressure,
the receptacle might deform and break. Please check
beforehand.
To mount the receptacle, place the adsorption nozzle within the
adsorption range shown in the specification diagram and pay
careful attention not to cause the receptacle to deform.
• In case of dry condition, please care the occurrence of static
electricity.
The product may be adhered to the embossed carrier tape or
the cover tape in dry condition.
Recommended humidity is between 40 to 60% and please
remove static electricity by ionizer in manufacturing scene.
3) Soldering
(1) Manual soldering
This product is not designed to be mounted by manual
soldering.
(2) Reflow soldering
• Screen-printing is recommended for printing paste solder.
To determine the relationship between the screen opening area
and the PC board foot pattern area, refer to the diagrams in the
recommended patterns for PC boards and metal masks. Make
sure to use the terminal tip as a reference position when setting.
Too much solder may cause solder creeping near the
contacting part or contact failure.
• Consult us when using a screen-printing thickness other than
that recommended.
• Depending on the size of the receptacle being used, self
alignment may not be possible. Accordingly, carefully position
the receptacle with the PC board pattern.
The recommended reflow temperature profile is given in the
figure below.
The temperature is measured on the surface of the PC board
near the receptacle.
• Certain solder and flux types may cause serious solder
creeping. Solder and flux characteristics should be taken into
consideration when setting the reflow soldering conditions.
When coating the PC board after soldering the receptacle to
prevent the deterioration of insulation, perform the coating in
such a way so that the coating does not get on the receptacle.
60 to 120 sec.
Preheating
Time
Te mperature Peak temperature
200°C
220°C
Upper limit (Solder heat resistance)
260°C
230°C
180°C
150°C
70 sec.
25 sec.
Lower limit (Solder wettability)
Panasonic Corporation 2013©
Panasonic Corporation Automation Controls Buisiness Division
industrial.panasonic.com/ac/e/
LED lighting terminal L2 series
–6– ACCTB59E 201310-T
Recommended PC board Pattern
(mounting pad layout 10 : 1)
(TOP VIEW)
4) Do not drop or handle the terminal carelessly. Otherwise, the
receptacle may become deformed due to excessive force or
applied solderability may degrade.
5) When cutting or bending the PC board after mounting the
receptacle, be careful that the soldered sections are subjected
to excessive forces.
Remarks
1) This product has simple lock structure for mating. However,
applying load to the wire or drop impact may cause the wire to
be disconnected. Please take countermeasures at the
equipment for preventing removal of wire.
2) Provide a sufficient insulation distance between receptacles
and between the ground and receptacle. Make sure that the
insulation distance is based on the safety standards of each
country.
3) Design the line to have redundancy by leaving some extra
length for the wire so as not to cause the tensile force of the wire
generated by the thermal expansion and contraction of PC
board to apply load to the receptacle.
4) Do not use the wire at the movable part. Doing so will cause
the receptacle to become deformed or the wire to be
disconnected.
5) If the wire needs to be bent at the edge of the PC board,
mount the receptacle so that the wire will bend at its insulation
portion.
Bending the wire at its core portion may cause the wire to get
broken.
Applicable wires
1) The following diagram shows wire strip length for stripping the
wire in order to use a mating jig. (Consult us when using the
mold cover.)
2) To strip the insulation, keep the core straight and protect it
from any flaw and deformation. Deformation of the core will
cause the receptacle to be deformed.
3) This product is not designed to be used for stranded wires
(including spare solder).
Mating of wire
1) When mating the wire, use the recommended mating jig.
(1) Positioning of wire
Position the wire so that it will come to the center of the
receptacle.
(2) Setting of the mating jig
Check the positions of the receptacle through the hole in the jig,
and then push the jig in the receptacle side.
When pushing the jig in the receptacle side, pay careful attention
not to cause the jig to become misaligned. Misalignment of the
jig will damage the receptacle.
Notes: 1) Do not mount any parts in the jig area.
2) Pad area (Two pads must be connected.)
3) Resist processing on the copper foil. (For solder outflow prevention.)
4) The open window area of solder screen is the same as pad area.
[t = 0.12 mm (Screen thickness)]
5.40±0.03 Note 1)
Jig area
2.90±0.03
0.72±0.03
4.00
(1.56)
8.00
X
Y
X
Y
Z
Y
Z
Y
Min. 8.4mm
Core Insulation
Min. 1.5mm Min. 1.5mm
X
Y
X
Y
X
Y
Min. 8.4mm
7.5mm
5.4mm
Z
Push the jig in the receptacle side.
Z
Y
Check the positions of the receptacle.
(Unit: mm)
Panasonic Corporation 2013©
Panasonic Corporation Automation Controls Buisiness Division
industrial.panasonic.com/ac/e/
LED lighting terminal L2 series
–7– ACCTB59E 201310-T
Please contact ..........
Automation Controls Business Division
Head Office: 1048, Kadoma, Kadoma-shi, Osaka 571-8686, Japan
Telephone: +81-6-6908-1050 Facsimile: +81-6-6908-5781
Specifications are subject to change without notice.ACCTB60E 201310-2Yr
© Panasonic Corporation 2013
Panasonic Corporation
Printed in Japan.
industrial.panasonic.com/ac/e/
(3) Mating state
Ensure that the wire is connected to the given position.
(The core must be lower than the receptacle lock part.)
2) Do not twist the jig to insert it. Doing so will cause the
receptacle to be deformed or broken down, or the soldered
portion to be peeled off.
3) Do not use the receptacle in a half-mating state. Doing so will
result in a conduction failure. Ensure that the wire is completely
connected.
4) Do not connect up the wire to the receptacle until the
receptacle is soldered.
Also, forcibly applied external pressure on the receptacle can
cause to lose its evenness or deform.
5) Secure jig areas shown in the specification diagram.
Removal of wire
1) Prepare for a removal jig by reference to drawing and follow
the steps for removal as shown below.
(For a removal jig drawing, please contact our sales office.)
(1) Setting of removal jig
Insert the tip of the removal jig under the wire from the side of
receptacle.
(2) Positioning of removal jig
Make sure that the tip of the removal jig is under the wire.
Pay attention to the position of the jig and do not apply an
excessive load to the wire. Otherwise, the receptacle may be
deformed.
(3) Removal way of wire
Remove the wire by lifting the jig straight up at a vertical angle to
the receptacle. Lifting the jig at a slant may cause the
deformation of receptacle.
2) Reuse of disconnected wire is not allowed. The disconnected
wire has a scratch and a deformed shape.
Z
Y
Z
X
Receptacle lock part
X
Y
Z
Y
Z
Removal jig
Y
X
Z
Y
X
Z
Y
Z
X
Z
X
Z
Y
XZ
X