MKW10M SERIES
DC-DC CONVERTER 10W, Reinforced Insulation, Medical Safety
E-mail:sales@minmax.com.tw Tel:886-6-2923150
2018/10/31 REV:11 Page 1 of 5
®
FEATURES
Industrial Standard 2" X 1" Package
Wide 2:1 Input Voltage Range
Fully Regulated Output Voltage
I/O Isolation 4200VAC with Reinforced Insulation, rated for 1000Vrms
Working Voltage
Low Leakage Current < 10µA
Operating Ambient Temp. Range -40 to +75
Under-voltage, Overload and Short Circuit Protection
EMI Emission EN 55011/22 Class A & FCC Level A Approved
Medical EMC Standard with 4th Edition of EMI EN 55011 and EMS
EN 60601-1-2 Approved
Medical Safety with 1xMOPP & 2xMOOP per 3rd Edition of
IEC/EN 60601-1 & ANSI/AAMI ES60601-1 Approved
UL/cUL/IEC/EN 60950-1 Safety Approval & CE Marking
PRODUCT OVERVIEW
The MINMAX MKW10M series is a new range of high performance DC-DC converter modules with a reinforced insulation system. The I/O isolation voltage
is specified for 4200VAC with reinforced insulation, which rated for 1000Vrms working voltage. The product comes in a compact 2"x1" industry standard
package. All 15 models features wide 2:1 input voltage range and fully regulated output voltage. The MKW10M DC-DC converters offer an economical
solution for demanding applications in industrial and medical instrumentation requesting a certified supplementary or reinforced insulation system to comply
with industrial or latest medical safety standards.
Model Selection Guide
Model
Number
Input
Voltage
(Range)
Output
Voltage
Input Current
Reflected
Ripple
Current
Max. capacitive
Load
Efficiency
(typ.)
@Max. Load
@No Load
@Max. Load
VDC
VDC
mA(typ.)
mA (typ.)
mA(typ.)
μF
%
MKW10-12S05M
12
(9 ~ 18)
5
907
30
100
1000
74
MKW10-12S051M
5.1
907
75
MKW10-12S12M
12
1044
470
80
MKW10-12D12M
±12
1042
220#
80
MKW10-12D15M
±15
1028
81
MKW10-24S05M
24
(18 ~ 36)
5
559
20
50
1000
75
MKW10-24S051M
5.1
559
76
MKW10-24S12M
12
516
470
81
MKW10-24D12M
±12
516
220#
81
MKW10-24D15M
±15
508
82
MKW10-48S05M
48
(36 ~ 75)
5
280
10
25
1000
75
MKW10-48S051M
5.1
280
76
MKW10-48S12M
12
258
470
81
MKW10-48D12M
±12
258
220#
81
MKW10-48D15M
±15
254
82
# For each output
MKW10M SERIES
DC-DC CONVERTER 10W, Reinforced Insulation, Medical Safety
E-mail:sales@minmax.com.tw Tel:886-6-2923150
2018/10/31 REV:11 Page 2 of 5
®
Input Specifications
Parameter
Model
Min.
Typ.
Max.
Unit
Input Surge Voltage (1 sec. max.)
12V Input Models
-0.7
---
25
VDC
24V Input Models
-0.7
---
50
48V Input Models
-0.7
---
100
Start-Up Threshold Voltage
12V Input Models
7
8
9
24V Input Models
13
15
18
48V Input Models
30
33
36
Under Voltage Shutdown
12V Input Models
---
---
8.5
24V Input Models
---
---
16
48V Input Models
---
---
34
Short Circuit Input Power
All Models
---
---
3000
mW
Input Filter
Internal Pi Type
Output Specifications
Parameter
Conditions / Model
Min.
Typ.
Max.
Unit
Output Voltage Setting Accuracy
---
---
±1.0
%Vnom.
Output Voltage Balance
Dual Output, Balanced Loads
---
±0.5
±2.0
%
Line Regulation
Vin=Min. to Max. @Full Load
---
±0.3
±0.5
%
Load Regulation
Io=15% to 100%
---
±0.5
±1.0
%
Io=5% to 100%
---
±0.6
±1.2
%
Ripple & Noise
0-20 MHz Bandwidth
5V & 5.1V Output Models
---
---
100
mV P-P
Other Output Models
---
---
150
mV P-P
Minimum Load
No minimum Load Requirement
Over Load Protection
120
150
---
%
Transient Recovery Time
25% Load Step Change
---
300
600
μsec
Transient Response Deviation
---
±3
±5
%
Temperature Coefficient
---
±0.02
±0.05
%/
Short Circuit Protection
Continuous, Automatic Recovery
Isolation, Safety Standards
Parameter
Conditions
Min.
Typ.
Max.
Unit
I/O Isolation Voltage
Reinforced Insulation, Rated For 60 Seconds
4200
---
---
VACrms
300Vrms working voltage according to IEC/EN 60601-1
1000Vrms working voltage according to IEC/EN 60950-1
Leakage Current
240VAC, 60Hz
---
---
10
μA
I/O Isolation Resistance
500 VDC
10
---
---
GΩ
I/O Isolation Capacitance
100kHz, 1V
---
60
80
pF
Safety Standards
UL/cUL 60950-1, CSA C22.2 No. 60950-1
ANSI/AAMI ES60601-1, CAN/CSA-C22.2 No. 60601-1
IEC/EN 60950-1, IEC/EN 60601-1 3rd Edition 1xMOPP & 2xMOOP
Safety Approvals
UL/cUL 60950-1 recognition (UL certificate), IEC/EN 60950-1 (CB-report)
ANSI/AAMI ES60601-1 1xMOPP & 2xMOOP recognition (UL certificate), IEC/EN 60601-1 3rd Edition (CB-report)
General Specifications
Parameter
Conditions
Min.
Typ.
Max.
Unit
Switching Frequency
120
150
180
kHz
MTBF(calculated)
MIL-HDBK-217F@25, Ground Benign
1,000,000
---
---
Hours
MKW10M SERIES
DC-DC CONVERTER 10W, Reinforced Insulation, Medical Safety
E-mail:sales@minmax.com.tw Tel:886-6-2923150
2018/10/31 REV:11 Page 3 of 5
®
Environmental Specifications
Parameter
Min.
Max.
Unit
Operating Ambient Temperature Range (See Power Derating Curve)
-40
+75
Case Temperature
---
+95
Storage Temperature Range
-50
+125
Humidity (non condensing)
---
95
% rel. H
Altitude
---
4000
m
Lead Temperature (1.5mm from case for 10Sec.)
---
260
EMC Specifications
Parameter
Standards & Level
Performance
EMI
Conduction & Radiation
EN 55011, EN 55022, FCC part 15
Class A
EMS
EN 60601-1-2 4th, EN 55024
ESD
EN 61000-4-2 Air ± 15kV , Contact ± 8kV
A
Radiated immunity
EN 61000-4-3 10V/m
A
Fast transient (5)
EN 61000-4-4 ±2kV
A
Surge (5)
EN 61000-4-5 ±1kV
A
Conducted immunity
EN 61000-4-6 10Vrms
A
PFMF
EN 61000-4-8 30A/m
A
Power Derating Curve
~
Ambient Temperature
Output Power (%)
0
20
40
60
80
100
-40 0 20 60 100 110
8040
400LFM
200LFM
100LFM
C
20LFM
Notes
1
Specifications typical at Ta=+25, resistive load, nominal input voltage and rated output current unless otherwise noted.
2
Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%.
3
We recommend to protect the converter by a slow blow fuse in the input supply line.
4
Other input and output voltage may be available, please contact factory.
5
To meet EN 61000-4-4 & EN 61000-4-5, an external capacitor across the input pins is required. Suggested capacitor: 330μF/100V.
6
Specifications are subject to change without notice.
MKW10M SERIES
DC-DC CONVERTER 10W, Reinforced Insulation, Medical Safety
E-mail:sales@minmax.com.tw Tel:886-6-2923150
2018/10/31 REV:11 Page 4 of 5
®
Package Specifications
Mechanical Dimensions
Pin Connections
Pin
Single Output
Dual Output
1
+Vin
+Vin
2
-Vin
-Vin
3
+Vout
+Vout
4
No Pin
Common
5
-Vout
-Vout
All dimensions in mm (inches)
Tolerance: X.X±0.5 (X.XX±0.02)
X.XX±0.25 ( X.XXX±0.01)
X.XXX±0.13 ( X.XXX±0.005)
Pin diameter 1.0 ±0.05 (0.04±0.002)
Physical Characteristics
Case Size
:
50.8x25.4x12.0mm (2.0x1.0x0.47 inches)
Case Material
:
Non-Conductive Black Plastic (flammability to UL 94V-0 rated)
Pin Material
:
Copper Alloy with Gold Plate Over Nickel Subplate
Weight
:
24.5g
10.160
25.40 [1.00]
[0.400]10.160
[0.400]2.540
[0.100]
5.080
[0.200]
45.720 [1.800]
50.80 [2.00]
1.00 [0.04]
5 4
12
3
Bottom View
12.0
[0.47]
5.08
2.540
[0.100]
5.080
[0.200]
[0.20]
MKW10M SERIES
DC-DC CONVERTER 10W, Reinforced Insulation, Medical Safety
18, Sin Sin Road, An-Ping Industrial District, Tainan 702, Taiwan
Tel: 886-6-2923150 Fax: 886-6-2923149 E-mail: sales@minmax.com.tw 2018/10/31 REV:11 Page 5 of 5
Minmax Technology Co., Ltd.
®
Test Setup
Input Reflected-Ripple Current Test Setup
Input reflected-ripple current is measured with a inductor Lin (4.7μH) and Cin (220μF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin, offsets
possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz.
+Out
-Out
+Vin
-Vin
DC / DC
Converter Load
Battery
+ Lin+
Cin
To Oscilloscope
Current
Probe
Peak-to-Peak Output Noise Measurement Test
Refer to the output specifications or add 4.7μF capacitor if the output specifications undefine Cout. Scope measurement should be made by using a BNC socket,
measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC-DC Converter.
+Out
-Out
+Vin
-Vin
Single Output
DC / DC
Converter
Resistive
Load
Scope
Copper Strip
Cout
Copper Strip
+Out
-Out
+Vin
-Vin
Dual Output
DC / DC
Converter
Resistive
Load
Scope
Copper Strip
Cout
Com.
Scope
Cout
Copper Strip
Copper Strip
Technical Notes
Input Source Impedance
The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In
applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor on the input to insure startup. By using a good
quality low Equivalent Series Resistance (ESR < 1.0Ω at 100 KHz) capacitor of a 10μF for the 12V input devices and a 4.7μF for the 24V input devices and a 2.2μF
for the 48V devices, capacitor mounted close to the power module helps ensure stability of the unit.
+
+Out
-Out
+Vin
-Vin
DC / DC
Converter Load
DC Power
Source
+
-Cin
Output Ripple Reduction
A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is
recommended to use 3.3μF capacitors at the output.
+Out
-Out
+Vin
-Vin Load
DC Power
Source
+
-Cout
Single Output
DC / DC
Converter
+Out
-Out
+Vin
-Vin
Load
DC Power
Source
+
-
Cout
Com.
Dual Output
DC / DC
Converter Load
Cout
Maximum Capacitive Load
The MKW10M series has limitation of maximum connected capacitance on the output. The power module may operate in current limiting mode during start-up,
affecting the ramp-up and the startup time. Connect capacitors at the point of load for best performance. The maximum capacitance can be found in the data sheet.
Thermal Considerations
Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the
maximum temperature rating of the components inside the power module, the case temperature must be kept below 95. The derating curves are determined from
measurements obtained in a test setup.
DUT
Position of air velocity
probe and thermocouple 50mm / 2in Air Flow
15mm / 0.6in