1 ___________________ Introduction 2 ___________________ Safety notes SIMATIC Network components SIMATIC BusAdapter Operating Instructions 3 ___________________ Description of the device 4 ___________________ Mounting 5 ___________________ Connection Maintenance and 6 ___________________ troubleshooting 7 ___________________ Technical data ___________________ 8 Dimension drawings ___________________ 9 Approvals 06/2018 C79000-G8976-C472-01 Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage. Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems. Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed. Trademarks All names identified by (R) are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner. Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions. Siemens AG Division Process Industries and Drives Postfach 48 48 90026 NURNBERG GERMANY C79000-G8976-C472-01 07/2018 Subject to change Copyright (c) Siemens AG 2018. All rights reserved Table of contents 1 Introduction ............................................................................................................................................. 5 2 Safety notes ............................................................................................................................................ 9 3 Description of the device ....................................................................................................................... 11 4 5 3.1 Product overview ....................................................................................................................11 3.2 Appearance of the device .......................................................................................................12 3.3 Accessories .............................................................................................................................12 3.4 LED display .............................................................................................................................15 Mounting ............................................................................................................................................... 17 4.1 Safety notices for installation ..................................................................................................17 4.2 Installation clearances ............................................................................................................20 4.3 Installation location .................................................................................................................21 4.4 Mounting bus adapters ...........................................................................................................21 4.5 Mounting tensile strain relief ...................................................................................................23 Connection ........................................................................................................................................... 25 5.1 Safety when connecting up .....................................................................................................25 5.2 Wiring rules .............................................................................................................................26 5.3 5.3.1 Industrial Ethernet ...................................................................................................................27 Assemble PROFIBUS cable PB FC Standard Cable GP with data connector IE FC RJ45 Plug 4x2 for 2-wire transmission function .....................................................................29 5.4 Power supply ..........................................................................................................................32 5.5 Grounding ...............................................................................................................................32 6 Maintenance and troubleshooting .......................................................................................................... 33 7 Technical data ...................................................................................................................................... 35 8 Dimension drawings .............................................................................................................................. 37 9 Approvals.............................................................................................................................................. 39 Index..................................................................................................................................................... 45 SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 3 Table of contents SIMATIC BusAdapter 4 Operating Instructions, 06/2018, C79000-G8976-C472-01 1 Introduction Purpose of the Operating Instructions These operating instructions will provide you with all the information you need to install, connect and commission BusAdapters. Validity of the Operating Instructions These operating instructions apply to the following devices: SIMATIC BusAdapter BA 2xRJ45VD HA Further documentation System manuals for SIMATIC NET products In the system manuals "Industrial Ethernet / PROFINET Industrial Ethernet" and "Industrial Ethernet / PROFINET passive network components", you will find information on other SIMATIC NET products that you can operate along with the devices of this product line in an Industrial Ethernet network. There, you will find among other things optical performance data of the communications partners that you require for the installation. You will find the system manuals here: On the data medium that ships with some products: - Product CD / product DVD - SIMATIC NET Manual Collection On the Internet pages of Siemens Industry Online Support under the following entry IDs: - Industrial Ethernet / PROFINET Industrial Ethernet System Manual (https://support.industry.siemens.com/cs/ww/en/view/27069465) - Industrial Ethernet / PROFINET Passive Network Components System Manual (https://support.industry.siemens.com/cs/ww/en/view/84922825) Manual Collection "Distributed I/O System ET 200SP" In the reference manual for the scalable IO system ET 200SP you will find more information on the bus adapters. You will find the reference manual on the Internet pages of Siemens Industry Online Support: SIMATIC ET 200SP Manual Collection (https://support.industry.siemens.com/cs/ww/en/view/84133942) SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 5 Introduction SIMATIC NET manuals You will find the SIMATIC NET manuals here: On the data medium that ships with some products: - Product CD / product DVD - SIMATIC NET Manual Collection On the Internet pages of Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/15247). SIMATIC NET glossary Explanations of many of the specialist terms used in this documentation can be found in the SIMATIC NET glossary. You will find the SIMATIC NET glossary on the Internet at the following address: 50305045 (https://support.industry.siemens.com/cs/ww/en/view/50305045) Catalogs You will find the article numbers for the Siemens products of relevance here in the following catalogs: SIMATIC NET Industrial Communication / Industrial Identification, catalog IK PI SIMATIC Products for Totally Integrated Automation and Micro Automation, catalog ST 70 Industry Mall - catalog and ordering system for automation and drive technology, Online catalog (https://mall.industry.siemens.com/goos/WelcomePage.aspx?regionUrl=/de&language=e n) You can request the catalogs and additional information from your Siemens representative. Unpacking and checking WARNING Do not use any parts that show evidence of damage If you use damaged parts, there is no guarantee that the device will function according to the specification. If you use damaged parts, this can lead to the following problems: * Injury to persons * Loss of the approvals * Violation of the EMC regulations * Damage to the device and other components Use only undamaged parts. SIMATIC BusAdapter 6 Operating Instructions, 06/2018, C79000-G8976-C472-01 Introduction 1. Make sure that the package is complete. 2. Check all the parts for transport damage. Recycling and disposal The products are low in pollutants, can be recycled and meet the requirements of the WEEE directive 2012/19/EU for the disposal of electrical and electronic equipment. Do not dispose of the products at public disposal sites. For environmentally friendly recycling and the disposal of your old device contact a certified disposal company for electronic scrap or your Siemens contact (Product return (https://support.industry.siemens.com/cs/ww/en/view/109479891)). Note the different national regulations. Security information Siemens provides products and solutions with industrial security functions that support the secure operation of plants, systems, machines and networks. In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement - and continuously maintain - a holistic, state-of-the-art industrial security concept. Siemens' products and solutions constitute one element of such a concept. Customers are responsible for preventing unauthorized access to their plants, systems, machines and networks. Such systems, machines and components should only be connected to an enterprise network or the internet if and to the extent such a connection is necessary and only when appropriate security measures (e.g. firewalls and/or network segmentation) are in place. Additionally, Siemens' guidance on appropriate security measures should be taken into account. For additional information on industrial security measures that may be implemented, please visit https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity) Siemens' products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customers' exposure to cyber threats. To stay informed about product updates, subscribe to the Siemens Industrial Security RSS Feed under https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity) Trademarks The following and possibly other names not identified by the registered trademark sign (R) are registered trademarks of Siemens AG: SIMATIC NET, SCALANCE, C-PLUG, OLM SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 7 Introduction SIMATIC BusAdapter 8 Operating Instructions, 06/2018, C79000-G8976-C472-01 2 Safety notes Read the safety notices Note the following safety notices. These relate to the entire working life of the device. You should also read the safety notices relating to handling in the individual sections, particularly in the sections "Installation" and "Connecting up". CAUTION To prevent injury, read the manual before use. Safety notices on use in hazardous areas General safety notices relating to protection against explosion WARNING EXPLOSION HAZARD Do not open the device when the supply voltage is turned on. Safety notices when using the device according to Hazardous Locations (HazLoc) If you use the device under HazLoc conditions you must also keep to the following safety notices in addition to the general safety notices for protection against explosion: This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or nonhazardous locations only. This equipment is suitable for use in Class I, Zone 2, Group IIC or non-hazardous locations only. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 9 Safety notes SIMATIC BusAdapter 10 Operating Instructions, 06/2018, C79000-G8976-C472-01 3 Description of the device 3.1 Product overview Article number Device Description BusAdapter * BA 2xRJ45VD HA 2 x 10/100 Mbps RJ-45 ports, electrical, without retaining collar * Coated printed circuit boards (conformal coating) * Connection can only be established to another BusAdapter BA 2xRJ45VD HA. * Two-wire transfer function (variable distance) for establishing Ethernet connections is also possible using cables that do not conform to Ethernet (> 100 m, up to max. 1000 m). The distance that can be covered depends on the cable quality. * You use the BusAdapter BA 2xRJ45VD HA to connect the PROFINET to the basic device. To do so, fasten the BusAdapter BA 2xRJ45VD HA on the basic device with screws and plug in the PROFINET connecting cable. * You loop through the PROFINET via the integrated 2-port switch. * The RJ45 ports automatically adjust to the respective connecting cable (2-wire/4-wire/8-wire). The modules negotiate the data rate that is possible with this transmission cable (10 Mbps or 100 Mbps). Article number 6GK5 991-2VA00-8AA2 Compatible basic devices The BusAdapter BA 2xRJ45VD HA can be operated with the following basic devices: SCALANCE XF-204-2BA SCALANCE XF-204-2BA DNA For information on which other basic devices support the BusAdapter BA 2xRJ45VD HA, refer to the operating instructions of the respective basic devices. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 11 Description of the device 3.2 Appearance of the device 3.2 Appearance of the device Figure 3-1 3.3 BusAdapter BA 2xRJ45VD HA Accessories Data plug-in connector Component Description IE FC RJ45 plug 180 2X2 RJ45 data plug-in connector for IE FC cables 2x2, 10/100 Mbps, rugged metal housing, FC connection technology, 180 cable outlet 1 connector per package RJ45 data plug-in connector for IE FC cables 2x2, 10/100 Mbps, rugged metal housing, FC connection technology, 90 cable outlet 1 connector per package RJ45 data plug-in connector for IE FC cables 2x2, 10/100 Mbps, rugged metal housing, FC connection technology, 145 cable outlet 1 connector per package RJ45 data plug-in connector for IE FC cables 4x2 (AWG24), CAT 6A, 10/100/1000/10000 Mbps, rugged metal housing, FC connection technology, 180 cable outlet 1 connector per package IE FC RJ45 Plug 90 2X2 IE FC RJ45 Plug 145 2X2 IE FC RJ45 plug 180 4X2 Article number 6GK1 901-1BB10-2AA0 10 connectors 6GK1 901-1BB10-2AB0 per package 50 connectors 6GK1 901-1BB10-2AE0 per package 6GK1 901-1BB20-2AA0 10 connectors 6GK1 901-1BB20-2AB0 per package 50 connectors 6GK1 901-1BB20-2AE0 per package 6GK1 901-1BB30-0AA0 10 connectors 6GK1 901-1BB30-0AB0 per package 50 connectors 6GK1 901-1BB30-0AE0 per package 6GK1 901-1BB12-2AA0 10 connectors 6GK1 901-1BB12-2AB0 per package 50 connectors 6GK1 901-1BB12-2AE0 per package SIMATIC BusAdapter 12 Operating Instructions, 06/2018, C79000-G8976-C472-01 Description of the device 3.3 Accessories Data line Component Description Article number IE FC TP Standard Cable GP 4X2 Industrial Ethernet FastConnect Twisted Pair, shielded TP installation cable for connection to IE FC RJ45 plug 4X2, CAT 6, AWG 24 6XV1 878-2A Sold by the meter IE FC TP Standard Cable GP 2X2 (PROFINET type A) Industrial Ethernet FastConnect Twisted Pair, standard bus cable, TP installation cable for connection to FC RJ45 outlet, for universal use, 4-wire, shielded, CAT 5E 6XV1 840-2AH10 Sold by the meter PB FC Standard Cable GP PROFIBUS FastConnect, standard bus cable, special design for quick assembly, 2-wire, shielded 6XV1 830-0EH10 Sold by the meter Stripping tool Component Description Article number IE FC stripping tool Stripping tool for stripping Industrial Ethernet FastConnect cables 6GK1 901-1GA00 IE FC blade cassettes Green blade cassette for the IE FC stripping tool 6GK1 901-1GB00 pack of 5 12 mm SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 13 Description of the device 3.3 Accessories Reference identification labels Component Description Article number Reference identification labels The reference identification plates (according to EN 81346) can be plugged into every bus adapter, see Manual Collection "Distributed IO system ET 200SP". You can find a link in the chapter "Introduction", section "Additional documentation". 6ES7 193-6LF300AW0 Figure The plates allow reference identification of the ET 200SP components. They can be ordered on a mat for thermotransfer and ink jet printers. Due to the standard plotter frame, the reference identification plate is suitable for labeling with ECAD systems. Mat with 16 plates pack of 10 Strain relief Component Description Article number Strain relief Screw-on strain relief for guiding the outgoing cables 6ES7 193-6RA00-1AN0 The strain relief is a mechanical protective device for the electrical and optical cables on the bus adapter. The strain relief is available as an optional accessory. 5 units per pack, including screws Cable ties are not included with the product. SIMATIC BusAdapter 14 Operating Instructions, 06/2018, C79000-G8976-C472-01 Description of the device 3.4 LED display 3.4 LED display Position The following figure shows the LEDs on the BusAdapter BA 2xRJ45VD HA. LK1 (green) LED without function LK2 (green) LED without function Figure 3-2 LED displays on the BusAdapter BA 2xRJ45VD HA LEDs LK1/LK2 LEDs LK1/LK2 show the status of the cable connections. Table 3- 1 LED color Status and error displays LED status Meaning Solution Off There is no Ethernet connection between the PROFINET interface of your basic device and a communication partner, e.g. a controller. Check to see whether the cable to the communication partner is interrupted. - On There is an Ethernet connection between the PROFINET interface of your basic device and a communication partner, e.g. a controller. The "node flash test"1) is being performed. Also referred to as "LED flash test". - - Green Green Flashing You use the "Node flash test" function to determine to which of the S7 stations connected to the same bus there is a direct connection. See also Manual Collection "Distributed I/O System ET 200SP". You can find a link in the chapter "Introduction", section "Additional documentation". 1) SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 15 Description of the device 3.4 LED display SIMATIC BusAdapter 16 Operating Instructions, 06/2018, C79000-G8976-C472-01 4 Mounting 4.1 Safety notices for installation Safety notices When installing the device, keep to the safety notices listed below. WARNING If a device is operated in an ambient temperature of more than 50 C, the temperature of the device housing may be higher than 70 C. The device must therefore be installed so that it is only accessible to service personnel or users that are aware of the reason for restricted access and the required safety measures at an ambient temperature higher than 50 C. WARNING If the device is installed in a cabinet, the inner temperature of the cabinet corresponds to the ambient temperature of the device. Safety notices on use in hazardous areas General safety notices relating to protection against explosion WARNING EXPLOSION HAZARD Replacing components may impair suitability for Class 1, Division 2 or Zone 2. WARNING The device is intended for indoor use only. WARNING The device may only be operated in an environment with pollution degree 1 or 2 (see IEC 60664-1). SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 17 Mounting 4.1 Safety notices for installation WARNING Substitution of components may impair suitability of the equipment. WARNING When used in hazardous environments corresponding to Class I, Division 2 or Class I, Zone 2, the device must be installed in a cabinet or a suitable enclosure. Safety notices for use according to ATEX and IECEx If you use the device under ATEX or IECEx conditions you must also keep to the following safety notices in addition to the general safety notices for protection against explosion: WARNING To comply with EC Directive 2014/34/EU (ATEX 114) or the conditions of IECEx, this enclosure or cabinet must meet the requirements of at least IP54 in compliance with EN 60079-15. WARNING If the cable or conduit entry point exceeds 70 C or the branching point of conductors exceeds 80 C, special precautions must be taken. If the equipment is operated in an air ambient in excess of 60 , only use cables with admitted maximum operating temperature of at least 80 . Safety notices when using according to FM If you use the device under FM conditions you must also keep to the following safety notices in addition to the general safety notices for protection against explosion: WARNING Substitution of components may impair suitability for Division 2. WARNING Do not remove or replace while circuit is live when a flammable or combustible atmosphere is present. SIMATIC BusAdapter 18 Operating Instructions, 06/2018, C79000-G8976-C472-01 Mounting 4.1 Safety notices for installation WARNING Explosion hazard Do not disconnect equipment when a flammable or combustible atmosphere is present. WARNING EXPLOSION HAZARD For operation the device is intended to be installed within an enclosure/control cabinet. The inner temperature of the enclosure/control cabinet corresponds to the ambient temperature of the device. Use installation wiring connections with admitted maximum operating temperature of at least 30 C higher than maximum ambient temperature. Note You must not install the device on a wall in hazardous areas. Safety notices when using the device as industrial control equipment according to UL 610102-201 If you use the device under UL 61010-2-201 conditions you must also keep to the following safety notices in addition to the general safety notices for protection against explosion: WARNING The devices are "open equipment" acc. to the standard UL 61010-2-201. To fulfill requirements for safe operation with regard to mechanical stability, flame retardation, stability, and protection against contact, the following alternative types of installation are specified: * Installation in a suitable cabinet. * Installation in a suitable enclosure. * Installation in a suitably equipped, enclosed control room. WARNING If the cable or housing socket exceeds 70 C or the branching point of the cables exceeds 60 C, special precautions must be taken. If the equipment is operated in an air ambient in excess of 40 C, only use cables with admitted maximum operating temperature of at least 80 . SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 19 Mounting 4.2 Installation clearances Further notes CAUTION Use only approved components If you use components and accessories that are not approved for SIMATIC NET devices or their target systems, this may violate the requirements and regulations for safety and electromagnetic compatibility. Only use components approved for the SIMATIC NET devices. NOTICE Warming and premature aging of the IE switch due to direct sunlight Direct sunlight can heat up the device and can lead to premature aging of the IE switch and its cabling. Provide suitable shade to protect the IE switch against direct sunlight. Note During installation and operation, keep to the installation guidelines and safety notices described in this document and in the system manuals "Industrial Ethernet / PROFINET Industrial Ethernet" and "Industrial Ethernet / PROFINET passive network components". You will find information on the system manuals in the chapter "Introduction", in the section "Further documentation". 4.2 Installation clearances Keep to the following minimum clearances so that the convection ventilation of the device is not blocked: Below: At least 10 cm Above: At least 10 cm SIMATIC BusAdapter 20 Operating Instructions, 06/2018, C79000-G8976-C472-01 Mounting 4.3 Installation location 4.3 Installation location The mounting position of the BusAdapter corresponds to the mounting position of the basic device. The following mounting positions are possible: Horizontal Horizontal installation of the rack (DIN rail). Vertical Vertical installation of the rack (DIN rail). Remember that the permitted temperature range depends on the installation position. You will find the permitted temperature ranges in the section "Technical data (Page 35)". 4.4 Mounting bus adapters NOTICE Do not install or uninstall a bus adapter during operation A bus adapter may only be installed or uninstalled if the device is turned off. If you install a bus adapter during operation it will not be recognized by the device. If you uninstall a BusAdapter during operation, the BusAdapter slot is deactivated. To reactivate the BusAdapter slot, restart the device. NOTICE Cover unused bus adapter slots If you do not cover unused bus adapter slots, this can lead to the following problems: * Loss of the approvals * Violation of the EMC regulations * Failure of the data traffic Close unused bus adapter slots with the supplied covers. Remove the covers only immediately before you mount the bus adapter. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 21 Mounting 4.4 Mounting bus adapters Required tool: Slotted screwdriver, blade width 3 to 3.5 mm or Torx screwdriver, size T10 Installation Figure 4-1 Mounting bus adapters To fit a bus adapter, follow the steps below: 1. Turn off the power to the device. 2. Remove the cover of the bus adapter slot. 3. If necessary mount a strain relief, see section "Mounting tensile strain relief (Page 23)". 4. Plug the bus adapter parallel into the BaseUnit until it can be heard to lock in place . 5. Screw the bus adapter to the BaseUnit of the device with the supplied screw (tightening torque 0.2 Nm) . Use the specified tool for this. 6. Insert the connection plugs into the sockets intended for this on the bus adapter. Removal To remove a bus adapter, follow the steps below: 1. Turn off the power to the device. 2. Remove all connected cables from the BusAdapter. 3. Loosen the screw connection of the bus adapter. 4. Pull the bus adapter out of the Base Unit to the front. SIMATIC BusAdapter 22 Operating Instructions, 06/2018, C79000-G8976-C472-01 Mounting 4.5 Mounting tensile strain relief 5. If necessary remove the strain relief, see section "Mounting tensile strain relief (Page 23)". 6. Close the bus adapter slot with a cover. 4.5 Mounting tensile strain relief Required tools Torx screwdriver, size T10 Cable ties We recommend cable ties with a width of 4.8 mm. The maximum width is 7.0 mm. The length of the cable tie is min. 60 mm. Installation Figure 4-2 Mounting tensile strain relief To mount tensile strain relief on the device, follow the steps below: 1. Bring the gap in the strain relied in line with the gap in the device . 2. Screw the strain relief with the supplied screw (tightening torque 0.8 Nm) . Use the specified tool for this. 3. Mount a bus adapter, see section "Mounting bus adapters (Page 21)". 4. Insert the connection plugs into the sockets intended for this on the bus adapter. 5. Use cable ties to secure the cable to the strain relief. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 23 Mounting 4.5 Mounting tensile strain relief Removal To remove strain relief from the device, follow the steps below: 1. Release the cable from the strain relief and pull the cable. 2. Remove the bus adapter, see section "Mounting bus adapters (Page 21)". 3. Loosen the screw connection. 4. Remove the strain relief. SIMATIC BusAdapter 24 Operating Instructions, 06/2018, C79000-G8976-C472-01 5 Connection 5.1 Safety when connecting up Safety notices When connecting up the device, keep to the safety notices listed below. Safety notices on use in hazardous areas General safety notices relating to protection against explosion WARNING EXPLOSION HAZARD Do not connect or disconnect cables to or from the device when a flammable or combustible atmosphere is present. Safety notices when using the device according to Hazardous Locations (HazLoc) If you use the device under HazLoc conditions you must also keep to the following safety notices in addition to the general safety notices for protection against explosion: WARNING EXPLOSION HAZARD You may only connect or disconnect cables carrying electricity when the power supply is switched off or when the device is in an area without inflammable gas concentrations. Safety notices for use according to ATEX and IECEx If you use the device under ATEX or IECEx conditions you must also keep to the following safety notices in addition to the general safety notices for protection against explosion: WARNING Take measures to prevent transient voltage surges of more than 40% of the rated voltage. This is the case if you only operate devices with SELV (safety extra-low voltage). SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 25 Connection 5.2 Wiring rules WARNING Safety notice for connecting with a LAN ID (Local Area Network) A LAN or LAN segment with all the interconnected devices should be contained completely in a single low voltage power distribution in a building. The LAN is designed either for "Environment A" according to IEEE802.3 or "Environment 0" according to IEC TR 62102. Do not connect any electrical connectors directly to the telephone network (telephone network voltage) or a WAN (Wide Area Network). 5.2 Wiring rules When wiring use cables with the following AWG categories or cross sections. Wiring rules for ... connectable cable cross sections for flexible cables ... Spring-loaded terminals without wire end ferrule 0.25 - 2.5 mm2 AWG: 24 - 14 with wire end ferrule** 0.25 - 2.5 mm2 AWG: 24 - 14 with TWIN wire end ferrule** 2 x 0.25 - 2 x 1 mm2 AWG: 24 - 18 Stripped length of the cable 8 - 10 mm Wire end ferrule according to DIN 46228 with plastic ferrule** 8 - 10 mm * AWG: American Wire Gauge ** See note "Wire end ferrules" Note Wire end ferrules Use crimp shapes with smooth surfaces, such as provided by square and trapeze shaped crimp cross sections. Crimp shapes with wave-shaped profile are unsuitable. SIMATIC BusAdapter 26 Operating Instructions, 06/2018, C79000-G8976-C472-01 Connection 5.3 Industrial Ethernet 5.3 Industrial Ethernet NOTICE The BusAdapter BA 2xRJ45VD HA can only establish a connection to another BusAdapter BA 2xRJ45VD HA. The connection to a standard Ethernet connection is not possible. NOTICE Cable connection between two BusAdapters BA 2xRJ45VD HA Use the same type of cable for the cable connection between two BusAdapters BA 2xRJ45VD HA. Infrastructure cables as well as patch cables in use must be of the same type of cable. If the cable type between the two BusAdapters changes during the transmission path, signal reflections can occur at the connection site which can result in frame losses. Note Strain relief for the Ethernet cables In order to avoid mechanical stress on the Ethernet cables and resulting interruption of the contact, fasten the cables at a short distance from the connector using a cable guide or busbar. R-45 connector technology The attachment to Industrial Ethernet uses RJ-45 connected technology with MDI-X assignment. MDI / MDI-X autocrossover With the MPI/MDI-X autocrossover function, the send and receive contacts of an Ethernet port are assigned automatically. The assignment depends on the cable with which the communications partner is connected. This means that it does not matter whether the port is connected using a patch cable or crossover cable. This prevents malfunctions resulting from mismatching send and receive wires. This makes installation much easier for the user. Note Formation of loops Please note that the direct connection of two ports on the IE switch or accidental connection over several IE switches causes an illegal loop. Such a loop can lead to network overload and network failures. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 27 Connection 5.3 Industrial Ethernet Autonegotiation Autonegotiation means the automatic detection/negotiation of the transmission rate and the operating mode of ports at the opposite end. This makes it possible to configure different devices automatically. Two components connected to a link segment can exchange information about the transfer and can adapt their settings to each other. The mode with the highest possible speed is set. Note * If a port is set permanently to full duplex, the connected partner port must also be set to full duplex. * If a port operating in the "Auto negotiation" mode is connected to a partner port that is not operating in the"Auto negotiation" mode, the partner port setting must be fixed at 100 Mbps or 10 Mbps half duplex mode. * If you disable the "Auto negotiation" function, the "MDI/MDI-X autocrossover" function is also turned off. Then use a crossover cable. Pin assignment The BusAdapter BA 2xRJ45VD HA has two standard Gigabit Ethernet ports. The following table shows the signal name and the name of the connector pin assignment. Table 5- 1 Pin assignment PROFINET with BusAdapter BA 2xRJ45VD HA Pin number and signal name Assignment 1 TRX1_P Receive/Transmit1 + Pin 2 TRX1_N Receive/Transmit1 - 3 TRX2_P Receive/Transmit2 + 4 TRX3_P Receive/Transmit3 + 5 TRX3_N Receive/Transmit3 - 6 TRX2_N Receive/Transmit2 - 7 TRX4_P Receive/Transmit4 + 8 TRX4_N Receive/Transmit4 - Note Use of the PROFIBUS cable PB FC Standard Cable GP If you use a PROFIBUS cable PB FC Standard Cable GP, the wires must be stripped before they are inserted in the FC connector. See also section "Assemble PROFIBUS cable PB FC Standard Cable GP with data connector IE FC RJ45 Plug 4x2 for 2-wire transmission function (Page 29)". SIMATIC BusAdapter 28 Operating Instructions, 06/2018, C79000-G8976-C472-01 Connection 5.3 Industrial Ethernet Note If you use cables with a length > 500 m, connection establishment can take up to 2 minutes. Note If you connect a BusAdapter BA 2xRJ45VD HA to existing PROFIBUS cabling, the same requirements relating to shield contact and the lightning protection concept apply as for PROFIBUS. Installing the bus connector Install the PROFINET connector according to the instructions in the PROFINET Installation Guide (http://www.profibus.com/download/installation-guide/). Accessories required Please observe the specifications in the PROFINET Installation Guide (http://www.profibus.com/download/installation-guide/). 5.3.1 Assemble PROFIBUS cable PB FC Standard Cable GP with data connector IE FC RJ45 Plug 4x2 for 2-wire transmission function Required components 1 PROFIBUS cable PB FC Standard Cable GP 2 data connectors IE FC RJ45 Plug 4X2 You will find the corresponding article numbers in the section "Accessories (Page 12)". Required tools Stripping tool - IE FC stripping tool - Green blade cassette Stripping pliers Diagonal cutter Screw driver, 2.5 mm You will find the corresponding article numbers in the section "Accessories (Page 12)". SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 29 Connection 5.3 Industrial Ethernet Requirement You are familiar with handling of the stripping tool. Refer to the installation instructions provided with the connector. The stripping tool is set to a blade distance of 5.1 mm. Pin assignment for the RJ45 connector of a PROFIBUS cable Note the following when you use the PROFIBUS cable PB FC Standard Cable GP with data connector IE FC RJ45 Plug 4x2: Data connector PROFIBUS cable Pin number Color Wire color 1 Green/white Green 2 Green Red 3 Orange/white - 4 Blue - 5 Blue/white - 6 Orange - 7 Brown/white - 8 Brown - Note If you use cables with a length > 500 m, connection establishment can take up to 2 minutes. Note If you connect a BusAdapter BA 2xRJ45VD HA to existing PROFIBUS cabling, the same requirements relating to shield contact and the lightning protection concept apply as for PROFIBUS. SIMATIC BusAdapter 30 Operating Instructions, 06/2018, C79000-G8976-C472-01 Connection 5.3 Industrial Ethernet Procedure To assemble the PROFIBUS cable PB FC Standard Cable GP with data connector IE FC RJ45 plug 4x2, follow these steps: 1. Strip about 6 cm off the cable using the stripping tool: - Place the cable in the stripping tool. - For 2-wire cables press the lever of the stripping tool forward up to the next to the last setting . - To cut off the sheath, turn the stripping tool. - Keeping the stripping tool closed, pull the jacket and remnants of the shield off the end of the cable. 2. Strip the wires with the stripping pliers: - To prevent a short circuit, about 5 mm of the wire insulation must be kept intact. - Make sure that the wire ends are not bent. If necessary, cut off the ends with a diagonal cutter. Figure 5-1 Stripped cable 3. Open the connector. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 31 Connection 5.4 Power supply 4. Insert the color-coded wires into the contact elements of the connector until the wire insulation comes to rest against it. Red wire to pin 2 Green wire to pin 1 5. Close the connector and press the two halves together. 6. Turn the locking mechanism with your hand as far as possible. 7. Insert the screwdriver into the hole in the locking mechanism and continue turning it until the connector is closed. 8. Assemble the other end of the cable the same way. 5.4 Power supply Power is supplied by the basic device. Note Installation guidelines for modules with PROFINET interfaces Protect all connected nodes through SELV/PELV power supplies or equivalent. Only then are you permitted to operate the modules with PROFINET interfaces in LAN (Local Area Networks). 5.5 Grounding The device is grounded via the basic device. SIMATIC BusAdapter 32 Operating Instructions, 06/2018, C79000-G8976-C472-01 Maintenance and troubleshooting 6 Device defective If a fault develops, please send the device to your SIEMENS service center for repair. Repairs on-site are not possible. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 33 Maintenance and troubleshooting SIMATIC BusAdapter 34 Operating Instructions, 06/2018, C79000-G8976-C472-01 7 Technical data The following technical specifications apply to the BusAdapter BA 2xRJ45VD HA. Technical specifications Attachment to Industrial Ethernet Electrical connectors Quantity 2 Pin RJ45 jack Properties Half/full duplex, MDI-X pinning Without retaining collar Transmission speed 10 / 100 Mbps Permitted cable lengths Copper cable 10 Mbps IE FC TP Standard Cable GP 2X2 with 300 to 500 m IE FC RJ45 plug 2x2 Fast Ethernet PROFIBUS FC Standard Cable GP with 100 to 1000 m IE FC RJ45 plug 4x2 100 Mbps PROFIBUS FC Standard Cable GP with 0 to 100 m IE FC RJ45 plug 4x2 IE FC TP Standard Cable GP 2X2 with 0 to 300 m IE FC RJ45 plug 2x2 IE FC TP standard cable GP 4x2 (24 AWG) with 0 to 500 m IE FC RJ45 plug 4x2 Electrical data Power supply The BusAdapters are supplied with power (3.3 V SELV) by the basic device. No other power supply is permitted. Current consumption 500 mA Effective power loss 1.65 W Fusing The BusAdapters do not have their own fuses. The fuse is in the basic device. Permitted ambient conditions Ambient temperature Relative humidity During operation Horizontal installation -40 C to +70 C Operating altitude Vertical installation up to 2000 m above sea level 1) -40 C to +60 C During storage -40 to +85 During transportation -40 to +85 During operation at 25 95% no condensation SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 35 Technical data Technical specifications Housing, dimensions and weight Housing material Polycarbonate (PC-GF10) Degree of protection IP20 Dimensions (W x H x D) 20 x 69.5 x 59 mm Weight 46 g Mean time between failure (MTBF) MTBF (EN/IEC 61709; 40 C) 1) > 153 years Ambient temperature during operation The maximum ambient temperature during operation depends on the basic device and the installed BusAdapters. The temperature values that apply to the BusAdapters are specified on the BusAdapters. If the temperature values of the plugged in BusAdapters are lower than those of the basic device, the values of the BusAdapters apply. The derating values depend on the maximum ambient temperatures. For the BusAdapters with the following maximum ambient temperatures, the corresponding derating values apply: Maximum ambient temperature during operation up to 2000 m Derating -40 to +70 Up to 3000 m -40 to +63 Up to 4000 m -40 to +56 Up to 3000 m -40 to +54 Up to 4000 m -40 to +48 -40 to +60 SIMATIC BusAdapter 36 Operating Instructions, 06/2018, C79000-G8976-C472-01 Dimension drawings 8 Note The dimensions are specified in mm. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 37 Dimension drawings SIMATIC BusAdapter 38 Operating Instructions, 06/2018, C79000-G8976-C472-01 9 Approvals The SIMATIC NET products described in these Operating Instructions have the approvals listed below. Note Issued approvals on the type plate of the device The specified approvals apply only when the corresponding mark is printed on the product. You can check which of the following approvals have been granted for your product by the markings on the type plate. Current approvals on the Internet You will find the current approvals for the product on the Internet pages of Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/15273/cert). EC declaration of conformity The SIMATIC NET products described in these operating instructions meet the requirements and safety objectives of the following EC directives and comply with the harmonized European standards (EN) which are published in the official documentation of the European Union. 2014/34/EU (ATEX explosion protection directive) Directive of the European Parliament and the Council of 26 February 2014 on the approximation of the laws of the member states concerning equipment and protective systems intended for use in potentially explosive atmospheres, official journal of the EU L96, 29/03/2014, pages. 309-356 2014/30/EU (EMC) EMC directive of the European Parliament and of the Council of February 26, 2014 on the approximation of the laws of the member states relating to electromagnetic compatibility; official journal of the EU L96, 29/03/2014, pages. 79-106 2011/65/EU (RoHS) Directive of the European Parliament and of the Council of 8 June 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment You will find the EC declaration of conformity for these products on the Internet pages of Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/ps/15273/cert). SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 39 Approvals The EC Declaration of Conformity is available for all responsible authorities at: Siemens Aktiengesellschaft Division Process Industries and Drives Process Automation DE-76181 Karlsruhe Germany ATEX (explosion protection directive) WARNING When using SIMATIC NET products in hazardous area zone 2, make absolutely sure that the associated conditions in the following document are adhered to: "SIMATIC NET Product Information Use of subasseblies/modules in a Zone 2 Hazardous Area". You will find this document * on the data medium that ships with some devices. * on the Internet pages of Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/view/78381013). Enter the document identification number C234 as the search term. The SIMATIC NET products meet the requirements of the EC directive 94/9/EC "Equipment and Protective Devices for Use in Potentially Explosive Atmospheres". and as of 20.04.2016 the EC directive 2014/34/EU. ATEX classification: II 3 G Ex nA IIC T4 Gc KEMA 07ATEX0145 X The products meet the requirements of the following standards: EN 60079-15 (electrical apparatus for potentially explosive atmospheres; Type of protection "n") EN 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements) You will find the current versions of the standards in the currently valid ATEX certificates. SIMATIC BusAdapter 40 Operating Instructions, 06/2018, C79000-G8976-C472-01 Approvals IECEx The SIMATIC NET products meet the requirements of explosion protection according to IECEx. IECEx classification: Ex nA IIC T4 Gc DEK 14.0025X The products meet the requirements of the following standards: IEC 60079-15 (Explosive atmospheres - Part 15: Equipment protection by type of protection "n") IEC 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements) You will find the current versions of the standards in the currently valid IECEx certificates. EMC directive (electromagnetic compatibility) Until 19.042016 the SIMATIC NET products described in these operating instructions meet the requirements of the EC Directive:2004/108/EC "Electromagnetic Compatibility" (EMC directive) and as of 20.04.2016 the EC directive 2014/30/EU. Field of application Industry Requirements Emission Immunity to interference EN 61000-6-4 EN 61000-6-2 You will find the current versions of the standards in the currently valid EC declaration of conformity. RoHS The SIMATIC NET products described in these operating instructions meet the requirements of the EC directive 2011/65/EC for the restriction of the use of certain hazardous substances in electrical and electronic equipment: Applied standard: EN 50581 FM The product meets the requirements of the standards: Factory Mutual Approval Standard Class Number 3611 FM Hazardous (Classified) Location Electrical Equipment: Non Incendive / Class I / Division 2 / Groups A,B,C,D / T4 and Non Incendive / Class I / Zone 2 / Group IIC / T4 SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 41 Approvals cULus approval for industrial control equipment cULus Listed IND. CONT. EQ. Underwriters Laboratories Inc. complying with UL 61010-2-201 CAN/CSA-IEC 61010-2-201 Report no. E85972 cULus Approval for Information Technology Equipment cULus Listed I. T. E. Underwriters Laboratories Inc. complying with UL 60950-1 (Information Technology Equipment) CSA C22.2 No. 60950-1-03 Report no. E115352 cULus Approval Hazardous Location cULus Listed I. T. E. FOR HAZ. LOC. Underwriters Laboratories Inc. complying with UL 60950-1 (Information Technology Equipment) ANSI/ISA 12.12.01-2007 CSA C22.2 No. 213-M1987 Approved for use in Cl. 1, Div. 2, GP A, B, C, D T4 Cl. 1, Zone 2, GP IIC T4 Report no. E240480 Safety of electrical equipment In the version put into circulation by Siemens AG, the SIMATIC NET products described in these Operating Instructions conform to the regulations of the following European directive: EN 60950-1 Information technology equipment - Safety - Part 1: General requirements RCM The product meets the requirements of the AS/NZS 2064 standard (Class A). SIMATIC BusAdapter 42 Operating Instructions, 06/2018, C79000-G8976-C472-01 Approvals MSIP - For Korea only A ( ) (A) , . Marking for the customs union EAC (Eurasian Conformity) Customs union of Russia, Belarus and Kazakhstan Declaration of the conformity according to the technical regulations of the customs union (TR CU) Installation guidelines The devices meet the requirements if you adhere to the installation and safety instructions contained in this documentation and in the following documentation when installing and operating the devices. "Industrial Ethernet / PROFINET Industrial Ethernet" System Manual (https://support.industry.siemens.com/cs/ww/en/view/27069465) "Industrial Ethernet / PROFINET - Passive Network Components" System Manual (https://support.industry.siemens.com/cs/ww/en/view/84922825) "EMC Installation Guidelines" configuration manual (https://support.industry.siemens.com/cs/ww/en/view/60612658) WARNING Personal injury and property damage can occur The installation of expansions that are not approved for SIMATIC NET products or their target systems may violate the requirements and regulations for safety and electromagnetic compatibility. Only use expansions that are approved for the system. Note The test was performed with a device and a connected communications partner that also meets the requirements of the standards listed above. When operating the device with a communications partner that does not comply with these standards, adherence to the corresponding values cannot be guaranteed. SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 43 Approvals SIMATIC BusAdapter 44 Operating Instructions, 06/2018, C79000-G8976-C472-01 Index A P Accessories, 14 Ambient conditions, 35 Attachment to Industrial Ethernet, 35 Autonegotiation, 28 AWG, 26 Permitted ambient conditions, 35 C Cable, 13 Cable cross section, 26 Cross section, 26 D Data cable, 13 Data line, 13 Data plug-in connector, 12 Dimensions, 36 E Electrical data, 35 R Reference identification label, 14 S Safety notices for installation, 17 general, 9 Use in hazardous areas, 9, 17, 25 when connecting up, 25 SIMATIC NET glossary, 6 SIMATIC NET manual, 6 Stripping tool, 13, 13, 29, 29 System manual, 5, 20, 43 W Weight, 36 Wiring, 26 G Glossary, 6 H Housing, 36 I IE FC stripping tool, 13, 29 Installation, 36 Strain relief, 23 M MDI / MDI-X autocrossover, 27 MTBF, 36 SIMATIC BusAdapter Operating Instructions, 06/2018, C79000-G8976-C472-01 45 Index SIMATIC BusAdapter 46 Operating Instructions, 06/2018, C79000-G8976-C472-01