___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
SIMATIC
Network components
SIMATIC BusAdapter
Operating Instructions
06/2018
C79000
-G8976-C472-01
Introduction
1
Safety notes
2
Description of the device
3
Mounting
4
Connection
5
Maintenance and
troubleshooting
6
Technical data
7
Dimension drawings
8
Approvals
9
C79000-G8976-C472-01
Ⓟ
07/2018 Subject to change
Copyright © Siemens AG 2018.
All rights reserved
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.
DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.
WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.
CAUTION
indicates that minor personal injury can result if proper precautions are not taken.
NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will
be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to
property damage.
Qualified Personnel
The product/system described in this documentation may be operated only by
personnel qualified
for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions.
Qualified personnel are those who, based on their training and experience, are capable of identifying risks and
avoiding potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:
WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended
or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.
Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software
described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the
information in this publication is reviewed regularly and any necessary corrections are included in subsequent
editions.
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 3
Table of contents
1 Introduction ............................................................................................................................................. 5
2 Safety notes ............................................................................................................................................ 9
3 Description of the device ....................................................................................................................... 11
3.1 Product overview .................................................................................................................... 11
3.2 Appearance of the device ....................................................................................................... 12
3.3 Accessories ............................................................................................................................. 12
3.4 LED display ............................................................................................................................. 15
4 Mounting ............................................................................................................................................... 17
4.1 Safety notices for installation .................................................................................................. 17
4.2 Installation clearances ............................................................................................................ 20
4.3 Installation location ................................................................................................................. 21
4.4 Mounting bus adapters ........................................................................................................... 21
4.5 Mounting tensile strain relief ................................................................................................... 23
5 Connection ........................................................................................................................................... 25
5.1 Safety when connecting up ..................................................................................................... 25
5.2 Wiring rules ............................................................................................................................. 26
5.3 Industrial Ethernet ................................................................................................................... 27
5.3.1 Assemble PROFIBUS cable PB FC Standard Cable GP with data connector IE FC
RJ45 Plug 4x2 for 2-wire transmission function ..................................................................... 29
5.4 Power supply .......................................................................................................................... 32
5.5 Grounding ............................................................................................................................... 32
6 Maintenance and troubleshooting .......................................................................................................... 33
7 Technical data ...................................................................................................................................... 35
8 Dimension drawings .............................................................................................................................. 37
9 Approvals .............................................................................................................................................. 39
Index..................................................................................................................................................... 45
Table of contents
SIMATIC BusAdapter
4 Operating Instructions, 06/2018, C79000-G8976-C472-01
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 5
Introduction
1
Purpose of the Operating Instructions
These operating instructions will provide you with all the information you need to install,
connect and commission BusAdapters.
Validity of the Operating Instructions
These operating instructions apply to the following devices:
● SIMATIC BusAdapter BA 2xRJ45VD HA
Further documentation
System manuals for SIMATIC NET products
In the system manuals "Industrial Ethernet / PROFINET Industrial Ethernet" and "Industrial
Ethernet / PROFINET passive network components", you will find information on other
SIMATIC NET products that you can operate along with the devices of this product line in an
Industrial Ethernet network.
There, you will find among other things optical performance data of the communications
partners that you require for the installation.
You will find the system manuals here:
● On the data medium that ships with some products:
– Product CD / product DVD
– SIMATIC NET Manual Collection
● On the Internet pages of Siemens Industry Online Support under the following entry IDs:
– Industrial Ethernet / PROFINET Industrial Ethernet System Manual
(https://support.industry.siemens.com/cs/ww/en/view/27069465)
– Industrial Ethernet / PROFINET Passive Network Components System Manual
(https://support.industry.siemens.com/cs/ww/en/view/84922825)
Manual Collection "Distributed I/O System ET 200SP"
In the reference manual for the scalable IO system ET 200SP you will find more information
on the bus adapters.
You will find the reference manual on the Internet pages of Siemens Industry Online
Support:
● SIMATIC ET 200SP Manual Collection
(https://support.industry.siemens.com/cs/ww/en/view/84133942)
Introduction
SIMATIC BusAdapter
6 Operating Instructions, 06/2018, C79000-G8976-C472-01
SIMATIC NET manuals
You will find the SIMATIC NET manuals here:
● On the data medium that ships with some products:
– Product CD / product DVD
– SIMATIC NET Manual Collection
● On the Internet pages of Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/15247).
SIMATIC NET glossary
Explanations of many of the specialist terms used in this documentation can be found in the
SIMATIC NET glossary.
You will find the SIMATIC NET glossary on the Internet at the following address:
50305045 (https://support.industry.siemens.com/cs/ww/en/view/50305045)
Catalogs
You will find the article numbers for the Siemens products of relevance here in the following
catalogs:
● SIMATIC NET Industrial Communication / Industrial Identification, catalog IK PI
● SIMATIC Products for Totally Integrated Automation and Micro Automation, catalog
ST 70
● Industry Mall - catalog and ordering system for automation and drive technology, Online
catalog
(https://mall.industry.siemens.com/goos/WelcomePage.aspx?regionUrl=/de&language=e
n)
You can request the catalogs and additional information from your Siemens representative.
Unpacking and checking
WARNING
Do not use any parts that show evidence of damage
If you use damaged parts, there is no guarantee that the device will function according to
the specification.
If you use damaged parts, this can lead to the following problems:
• Injury to persons
• Loss of the approvals
• Violation of the EMC regulations
• Damage to the device and other components
Use only undamaged parts.
Introduction
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 7
1. Make sure that the package is complete.
2. Check all the parts for transport damage.
Recycling and disposal
The products are low in pollutants, can be recycled and meet the requirements of the WEEE
directive 2012/19/EU for the disposal of electrical and electronic equipment.
Do not dispose of the products at public disposal sites.
For environmentally friendly recycling and the disposal of your old device contact a certified
disposal company for electronic scrap or your Siemens contact (Product return
(https://support.industry.siemens.com/cs/ww/en/view/109479891)).
Note the different national regulations.
Security information
Siemens provides products and solutions with industrial security functions that support the
secure operation of plants, systems, machines and networks.
In order to protect plants, systems, machines and networks against cyber threats, it is
necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial
security concept. Siemens’ products and solutions constitute one element of such a concept.
Customers are responsible for preventing unauthorized access to their plants, systems,
machines and networks. Such systems, machines and components should only be
connected to an enterprise network or the internet if and to the extent such a connection is
necessary and only when appropriate security measures (e.g. firewalls and/or network
segmentation) are in place.
Additionally, Siemens’ guidance on appropriate security measures should be taken into
account. For additional information on industrial security measures that may be
implemented, please visit
https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity)
Siemens’ products and solutions undergo continuous development to make them more
secure. Siemens strongly recommends that product updates are applied as soon as they are
available and that the latest product versions are used. Use of product versions that are no
longer supported, and failure to apply the latest updates may increase customers’ exposure
to cyber threats.
To stay informed about product updates, subscribe to the Siemens Industrial Security RSS
Feed under
https://www.siemens.com/industrialsecurity (https://www.siemens.com/industrialsecurity)
Trademarks
The following and possibly other names not identified by the registered trademark sign ® are
registered trademarks of Siemens AG:
SIMATIC NET, SCALANCE, C-PLUG, OLM
Introduction
SIMATIC BusAdapter
8 Operating Instructions, 06/2018, C79000-G8976-C472-01
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 9
Safety notes
2
Read the safety notices
Note the following safety notices. These relate to the entire working life of the device.
You should also read the safety notices relating to handling in the individual sections,
particularly in the sections "Installation" and "Connecting up".
CAUTION
To prevent injury, read the manual before use.
Safety notices on use in hazardous areas
General safety notices relating to protection against explosion
WARNING
EXPLOSION HAZARD
Do not open the device when the supply voltage is turned on.
Safety notices when using the device according to Hazardous Locations (HazLoc)
If you use the device under HazLoc conditions you must also keep to the following safety
notices in addition to the general safety notices for protection against explosion:
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or non-
hazardous locations only.
This equipment is suitable for use in Class I, Zone 2, Group IIC or non-hazardous locations
only.
Safety notes
SIMATIC BusAdapter
10 Operating Instructions, 06/2018, C79000-G8976-C472-01
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 11
Description of the device
3
3.1
Product overview
Article number
Device
Description
Article number
BusAdapter
BA 2xRJ45VD HA
• 2 x 10/100 Mbps RJ-45 ports, electrical, without retaining collar
• Coated printed circuit boards (conformal coating)
• Connection can only be established to another BusAdapter BA
2xRJ45VD HA.
• Two-wire transfer function (variable distance) for establishing Ether-
net connections is also possible using cables that do not conform to
Ethernet (> 100 m, up to max. 1000 m). The distance that can be
covered depends on the cable quality.
• You use the BusAdapter BA 2xRJ45VD HA to connect the
PROFINET to the basic device. To do so, fasten the BusAdapter BA
2xRJ45VD HA on the basic device with screws and plug in the
PROFINET connecting cable.
• You loop through the PROFINET via the integrated 2-port switch.
• The RJ45 ports automatically adjust to the respective connecting
cable (2-wire/4-wire/8-wire). The modules negotiate the data rate
that is possible with this transmission cable (10 Mbps or 100 Mbps).
6GK5 991-2VA00-8AA2
Compatible basic devices
The BusAdapter BA 2xRJ45VD HA can be operated with the following basic devices:
● SCALANCE XF-204-2BA
● SCALANCE XF-204-2BA DNA
For information on which other basic devices support the BusAdapter BA 2xRJ45VD HA,
refer to the operating instructions of the respective basic devices.
Description of the device
3.2 Appearance of the device
SIMATIC BusAdapter
12 Operating Instructions, 06/2018, C79000-G8976-C472-01
3.2
Appearance of the device
Figure 3-1 BusAdapter BA 2xRJ45VD HA
3.3
Accessories
Data plug-in connector
Component
Description
Article number
IE FC RJ45 plug 180 2X2 RJ45 data plug-in con-
nector for IE FC cables
2x2, 10/100 Mbps,
rugged metal housing,
FC connection technol-
ogy, 180° cable outlet
1 connector
per package
6GK1 901-1BB10-2AA0
10 connectors
per package
6GK1 901-1BB10-2AB0
50 connectors
per package
6GK1 901-1BB10-2AE0
IE FC RJ45 Plug 90 2X2 RJ45 data plug-in con-
nector for IE FC cables
2x2, 10/100 Mbps,
rugged metal housing,
FC connection technol-
ogy, 90° cable outlet
1 connector
per package
6GK1 901-1BB20-2AA0
10 connectors
per package
6GK1 901-1BB20-2AB0
50 connectors
per package
6GK1 901-1BB20-2AE0
IE FC RJ45 Plug 145 2X2 RJ45 data plug-in con-
nector for IE FC cables
2x2, 10/100 Mbps,
rugged metal housing,
FC connection technol-
ogy, 145° cable outlet
1 connector
per package
6GK1 901-1BB30-0AA0
10 connectors
per package
6GK1 901-1BB30-0AB0
50 connectors
per package
6GK1 901-1BB30-0AE0
IE FC RJ45 plug 180 4X2 RJ45 data plug-in con-
nector for IE FC cables
4x2 (AWG24), CAT 6A,
10/100/1000/10000
Mbps, rugged metal
housing, FC connection
technology, 180° cable
outlet
1 connector
per package
6GK1 901-1BB12-2AA0
10 connectors
per package
6GK1 901-1BB12-2AB0
50 connectors
per package
6GK1 901-1BB12-2AE0
Description of the device
3.3 Accessories
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 13
Data line
Component
Description
Article number
IE FC TP Standard Cable GP
4X2
Industrial Ethernet FastConnect Twisted
Pair, shielded TP installation cable for
connection to IE FC RJ45 plug 4X2, CAT
6, AWG 24
Sold by the meter
6XV1 878-2A
IE FC TP Standard Cable GP
2X2
(PROFINET type A)
Industrial Ethernet FastConnect Twisted
Pair, standard bus cable, TP installation
cable for connection to FC RJ45 outlet,
for universal use, 4-wire, shielded, CAT
5E
Sold by the meter
6XV1 840-2AH10
PB FC Standard Cable GP PROFIBUS FastConnect, standard bus
cable, special design for quick assembly,
2-wire, shielded
Sold by the meter
6XV1 830-0EH10
Stripping tool
Component
Description
Article number
IE FC stripping tool Stripping tool for stripping Industrial Ethernet
FastConnect cables
6GK1 901-1GA00
IE FC blade cassettes Green blade cassette for the IE FC stripping
tool
pack of 5
12 mm
6GK1 901-1GB00
Description of the device
3.3 Accessories
SIMATIC BusAdapter
14 Operating Instructions, 06/2018, C79000-G8976-C472-01
Reference identification labels
Component
Description
Article number
Figure
Reference identifica-
tion labels
The reference identification
plates (according to EN 81346)
can be plugged into every bus
adapter, see Manual Collection
"Distributed IO system ET
200SP". You can find a link in
the chapter "Introduction", sec-
tion "Additional documentation".
The plates allow reference iden-
tification of the ET 200SP com-
ponents.
They can be ordered on a mat
for thermotransfer and ink jet
printers.
Due to the standard plotter
frame, the reference identifica-
tion plate is suitable for labeling
with ECAD systems.
Mat with 16 plates
pack of 10
6ES7 193-6LF30-
0AW0
Strain relief
Component
Description
Article number
Strain relief Screw-on strain relief for guiding the out-
going cables
The strain relief is a mechanical protective
device for the electrical and optical cables
on the bus adapter. The strain relief is
available as an optional accessory.
5 units per pack, including screws
Cable ties are not included with the prod-
uct.
6ES7 193-6RA00-1AN0
Description of the device
3.4 LED display
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 15
3.4
LED display
Position
The following figure shows the LEDs on the BusAdapter BA 2xRJ45VD HA.
①
LK1 (green)
②
LED without function
③
LK2 (green)
④
LED without function
Figure 3-2 LED displays on the BusAdapter BA 2xRJ45VD HA
LEDs LK1/LK2
LEDs LK1/LK2 show the status of the cable connections.
Table 3- 1 Status and error displays
LED color
LED status
Meaning
Solution
-
Off
There is no Ethernet connection between
the PROFINET interface of your basic de-
vice and a communication partner, e.g. a
controller.
Check to see whether the cable to the
communication partner is interrupted.
Green
On
There is an Ethernet connection between
the PROFINET interface of your basic de-
vice and a communication partner, e.g. a
controller.
-
Green
Flashing
The "node flash test"1) is being performed.
Also referred to as "LED flash test".
-
1) You use the "Node flash test" function to determine to which of the S7 stations connected
to the same bus there is a direct connection. See also Manual Collection "Distributed I/O
System ET 200SP". You can find a link in the chapter "Introduction", section "Additional
documentation".
Description of the device
3.4 LED display
SIMATIC BusAdapter
16 Operating Instructions, 06/2018, C79000-G8976-C472-01
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 17
Mounting
4
4.1
Safety notices for installation
Safety notices
When installing the device, keep to the safety notices listed below.
WARNING
If a device is operated in an ambient temperature of more than 50 °C, the temperature of
the device housing may be higher than 70 °C. The device must therefore be installed so
that it is only accessible to service personnel or users that are aware of the reason for
restricted access and the required safety measures at an ambient temperature higher than
50 °C.
WARNING
If the device is installed in a cabinet, the inner temperature of the cabinet corresponds to
the ambient temperature of the device.
Safety notices on use in hazardous areas
General safety notices relating to protection against explosion
WARNING
EXPLOSION HAZARD
Replacing components may impair suitability for Class 1, Division 2 or Zone 2.
WARNING
The device is intended for indoor use only.
WARNING
The device may only be operated in an environment with pollution degree 1 or 2 (see
IEC 60664-1).
Mounting
4.1 Safety notices for installation
SIMATIC BusAdapter
18 Operating Instructions, 06/2018, C79000-G8976-C472-01
WARNING
Substitution of components may impair suitability of the equipment.
WARNING
When used in hazardous environments corresponding to Class I, Division 2 or Class I,
Zone 2, the device must be installed in a cabinet or a suitable enclosure.
Safety notices for use according to ATEX and IECEx
If you use the device under ATEX or IECEx conditions you must also keep to the following
safety notices in addition to the general safety notices for protection against explosion:
WARNING
To comply with EC Directive 2014/34/EU (ATEX 114) or the conditions of IECEx, this
enclosure or cabinet must meet the requirements of at least IP54 in compliance with EN
60079-15.
WARNING
If the cable or conduit entry point exceeds 70 °C or the branching point of conductors
exceeds 80 °C, special precautions must be taken. If the equipment is operated in an air
ambient in excess of 60 ℃, only use cables with admitted maximum operating temperature
of at least 80 ℃.
Safety notices when using according to FM
If you use the device under FM conditions you must also keep to the following safety notices
in addition to the general safety notices for protection against explosion:
WARNING
Substitution of components may impair suitability for Division 2.
WARNING
Do not remove or replace while circuit is live when a flammable or combustible atmosphere
is present.
Mounting
4.1 Safety notices for installation
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 19
WARNING
Explosion hazard
Do not disconnect equipment when a flammable or combustible atmosphere is present.
WARNING
EXPLOSION HAZARD
For operation the device is intended to be installed within an enclosure/control cabinet. The
inner temperature of the enclosure/control cabinet corresponds to the ambient temperature
of the device. Use installation wiring connections with admitted maximum operating
temperature of at least 30 °C higher than maximum ambient temperature.
Note
You must not install the device on a wall in hazardous areas.
Safety notices when using the device as industrial control equipment according to UL 61010-
2-201
If you use the device under UL 61010-2-201 conditions you must also keep to the following
safety notices in addition to the general safety notices for protection against explosion:
WARNING
The devices are "open equipment" acc. to the standard UL 61010-2-201. To fulfill
requirements for safe operation with regard to mechanical stability, flame retardation,
stability, and protection against contact, the following alternative types of installation are
specified:
• Installation in a suitable cabinet.
• Installation in a suitable enclosure.
• Installation in a suitably equipped, enclosed control room.
WARNING
If the cable or housing socket exceeds 70 °C or the branching point of the cables exceeds
60 °C, special precautions must be taken. If the equipment is operated in an air ambient in
excess of 40 °C, only use cables with admitted maximum operating temperature of at least
80 ℃.
Mounting
4.2 Installation clearances
SIMATIC BusAdapter
20 Operating Instructions, 06/2018, C79000-G8976-C472-01
Further notes
CAUTION
Use only approved components
If you use components and accessories that are not approved for SIMATIC NET devices or
their target systems, this may violate the requirements and regulations for safety and
electromagnetic compatibility.
Only use components approved for the SIMATIC NET devices.
NOTICE
Warming and premature aging of the IE switch due to direct sunlight
Direct sunlight can heat up the device and can lead to premature aging of the IE switch and
its cabling.
Provide suitable shade to protect the IE switch against direct sunlight.
Note
During installation and operation, keep to the installation guideline
s and safety notices
described in this document and in the system manuals "Industrial Ethernet / PROFINET
Industrial Ethernet" and "Industrial Ethernet / PROFINET passive network components".
You will find information on the system manu
als in the chapter "Introduction", in the section
"Further documentation".
4.2
Installation clearances
Keep to the following minimum clearances so that the convection ventilation of the device is
not blocked:
● Below: At least 10 cm
● Above: At least 10 cm
Mounting
4.3 Installation location
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 21
4.3
Installation location
The mounting position of the BusAdapter corresponds to the mounting position of the basic
device. The following mounting positions are possible:
Horizontal
Horizontal installation of the rack (DIN rail).
Vertical
Vertical installation of the rack (DIN rail).
Remember that the permitted temperature range depends on the installation position. You
will find the permitted temperature ranges in the section "Technical data (Page 35)".
4.4
Mounting bus adapters
NOTICE
Do not install or uninstall a bus adapter during operation
A bus adapter may only be installed or uninstalled if the device is turned off.
If you install a bus adapter during operation it will not be recognized by the device.
If you uninstall a BusAdapter during operation, the BusAdapter slot is deactivated.
To reactivate the BusAdapter slot, restart the device.
NOTICE
Cover unused bus adapter slots
If you do not cover unused bus adapter slots, this can lead to the following problems:
• Loss of the approvals
• Violation of the EMC regulations
• Failure of the data traffic
Close unused bus adapter slots with the supplied covers.
Remove the covers only immediately before you mount the bus adapter.
Mounting
4.4 Mounting bus adapters
SIMATIC BusAdapter
22 Operating Instructions, 06/2018, C79000-G8976-C472-01
Required tool:
● Slotted screwdriver, blade width 3 to 3.5 mm
or
● Torx screwdriver, size T10
Installation
Figure 4-1 Mounting bus adapters
To fit a bus adapter, follow the steps below:
1. Turn off the power to the device.
2. Remove the cover of the bus adapter slot.
3. If necessary mount a strain relief, see section "Mounting tensile strain relief (Page 23)".
4. Plug the bus adapter parallel into the BaseUnit until it can be heard to lock in place ①.
5. Screw the bus adapter to the BaseUnit of the device with the supplied screw (tightening
torque 0.2 Nm) ②.
Use the specified tool for this.
6. Insert the connection plugs into the sockets intended for this on the bus adapter.
Removal
To remove a bus adapter, follow the steps below:
1. Turn off the power to the device.
2. Remove all connected cables from the BusAdapter.
3. Loosen the screw connection of the bus adapter.
4. Pull the bus adapter out of the Base Unit to the front.
Mounting
4.5 Mounting tensile strain relief
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 23
5. If necessary remove the strain relief, see section "Mounting tensile strain relief
(Page 23)".
6. Close the bus adapter slot with a cover.
4.5
Mounting tensile strain relief
Required tools
● Torx screwdriver, size T10
● Cable ties
We recommend cable ties with a width of 4.8 mm. The maximum width is 7.0 mm. The
length of the cable tie is min. 60 mm.
Installation
Figure 4-2 Mounting tensile strain relief
To mount tensile strain relief on the device, follow the steps below:
1. Bring the gap in the strain relied in line with the gap in the device ①.
2. Screw the strain relief with the supplied screw (tightening torque 0.8 Nm) ②.
Use the specified tool for this.
3. Mount a bus adapter, see section "Mounting bus adapters (Page 21)".
4. Insert the connection plugs into the sockets intended for this on the bus adapter.
5. Use cable ties to secure the cable to the strain relief.
Mounting
4.5 Mounting tensile strain relief
SIMATIC BusAdapter
24 Operating Instructions, 06/2018, C79000-G8976-C472-01
Removal
To remove strain relief from the device, follow the steps below:
1. Release the cable from the strain relief and pull the cable.
2. Remove the bus adapter, see section "Mounting bus adapters (Page 21)".
3. Loosen the screw connection.
4. Remove the strain relief.
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 25
Connection
5
5.1
Safety when connecting up
Safety notices
When connecting up the device, keep to the safety notices listed below.
Safety notices on use in hazardous areas
General safety notices relating to protection against explosion
WARNING
EXPLOSION HAZARD
Do not connect or disconnect cables to or from the device when a flammable or
combustible atmosphere is present.
Safety notices when using the device according to Hazardous Locations (HazLoc)
If you use the device under HazLoc conditions you must also keep to the following safety
notices in addition to the general safety notices for protection against explosion:
WARNING
EXPLOSION HAZARD
You may only connect or disconnect cables carrying electricity when the power supply is
switched off or when the device is in an area without inflammable gas concentrations.
Safety notices for use according to ATEX and IECEx
If you use the device under ATEX or IECEx conditions you must also keep to the following
safety notices in addition to the general safety notices for protection against explosion:
WARNING
Take measures to prevent transient voltage surges of more than 40% of the rated voltage.
This is the case if you only operate devices with SELV (safety extra-low voltage).
Connection
5.2 Wiring rules
SIMATIC BusAdapter
26 Operating Instructions, 06/2018, C79000-G8976-C472-01
WARNING
Safety notice for connecting with a LAN ID (Local Area Network)
A LAN or LAN segment with all the interconnected devices should be contained completely
in a single low voltage power distribution in a building. The LAN is designed either for
“Environment A” according to IEEE802.3 or "Environment 0" according to IEC TR 62102.
Do not connect any electrical connectors directly to the telephone network (telephone
network voltage) or a WAN (Wide Area Network).
5.2
Wiring rules
When wiring use cables with the following AWG categories or cross sections.
Wiring rules for ...
Spring-loaded terminals
connectable cable cross
sections for flexible cables ...
without wire end ferrule
0.25 - 2.5 mm
2
AWG: 24 - 14
with wire end ferrule**
0.25 - 2.5 mm
2
AWG: 24 - 14
with TWIN wire end ferrule**
2 x 0.25 - 2 x 1 mm
2
AWG: 24 - 18
Stripped length of the cable
8 - 10 mm
Wire end ferrule according to DIN 46228 with plastic ferrule**
8 - 10 mm
* AWG: American Wire Gauge
** See note "Wire end ferrules"
Note
Wire end ferrules
Use crimp s
hapes with smooth surfaces, such as provided by square and trapeze shaped
crimp cross sections.
Crimp shapes with wave
-shaped profile are unsuitable.
Connection
5.3 Industrial Ethernet
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 27
5.3
Industrial Ethernet
NOTICE
The BusAdapter BA 2xRJ45VD HA can only establish a connection to another BusAdapter
BA 2xRJ45VD HA. The connection to a standard Ethernet connection is not possible.
NOTICE
Cable connection between two BusAdapters BA 2xRJ45VD HA
Use the same type of cable for the cable connection between two BusAdapters BA
2xRJ45VD HA. Infrastructure cables as well as patch cables in use must be of the same
type of cable.
If the cable type between the two BusAdapters changes during the transmission path,
signal reflections can occur at the connection site which can result in frame losses.
Note
Strain relief for the Ethernet cables
In order to avoid mechanical stress on the Ethernet cables and resulting interruption of the
contact, fasten the cables at a short distance from the connector using a cable guide or
busbar.
R-45 connector technology
The attachment to Industrial Ethernet uses RJ-45 connected technology with MDI-X
assignment.
MDI / MDI-X autocrossover
With the MPI/MDI-X autocrossover function, the send and receive contacts of an Ethernet
port are assigned automatically. The assignment depends on the cable with which the
communications partner is connected. This means that it does not matter whether the port is
connected using a patch cable or crossover cable. This prevents malfunctions resulting from
mismatching send and receive wires. This makes installation much easier for the user.
Note
Formation of loops
Please note that the direct connection of two ports on the IE switch or accidental connection
over several IE switches causes an illegal loop. Such
a loop can lead to network overload
and network failures.
Connection
5.3 Industrial Ethernet
SIMATIC BusAdapter
28 Operating Instructions, 06/2018, C79000-G8976-C472-01
Autonegotiation
Autonegotiation means the automatic detection/negotiation of the transmission rate and the
operating mode of ports at the opposite end. This makes it possible to configure different
devices automatically.
Two components connected to a link segment can exchange information about the transfer
and can adapt their settings to each other. The mode with the highest possible speed is set.
Note
•
If a port is set permanently to full duplex, the connected partner port must also be set to
full duplex.
•
If a port operating in the "Auto negotiation" mode is connected to a partner port that is not
operating in the"Auto negotiation" mode, the partner port setting must be fixed at 100
Mbps or 10 Mbps half duplex mode.
•
If you disable the "Auto negotiation" function, the "MDI/MDI-X autocrossover" function is
also turned off. Then use a crossover cable.
Pin assignment
The BusAdapter BA 2xRJ45VD HA has two standard Gigabit Ethernet ports. The following
table shows the signal name and the name of the connector pin assignment.
Table 5- 1 Pin assignment PROFINET with BusAdapter BA 2xRJ45VD HA
Pin number and signal name
Assignment
Pin
1
TRX1_P
Receive/Transmit1 +
2
TRX1_N
Receive/Transmit1 –
3
TRX2_P
Receive/Transmit2 +
4
TRX3_P
Receive/Transmit3 +
5
TRX3_N
Receive/Transmit3 –
6
TRX2_N
Receive/Transmit2 –
7
TRX4_P
Receive/Transmit4 +
8 TRX4_N Receive/Transmit4 –
Note
Use of the PROFIBUS cable PB FC Standard Cable GP
If you use a PROFIBUS cable PB FC Standard Cable GP, the wires must be stripped before
they are inserted in the FC connector. See also section "
Assemble PROFIBUS cable PB FC
Standard Cable GP with data
connector IE FC RJ45 Plug 4x2 for 2-wire transmission
function
(Page 29)".
Connection
5.3 Industrial Ethernet
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 29
Note
If you use cables with a length > 500
m, connection establishment can take up to 2 minutes.
Note
If you connect a Bus
Adapter BA 2xRJ45VD HA to existing PROFIBUS cabling, the same
requirements relating to shield contact and the lightning protection concept apply as for
PROFIBUS.
Installing the bus connector
Install the PROFINET connector according to the instructions in the PROFINET Installation
Guide (http://www.profibus.com/download/installation-guide/).
Accessories required
Please observe the specifications in the PROFINET Installation Guide
(http://www.profibus.com/download/installation-guide/).
5.3.1
Assemble PROFIBUS cable PB FC Standard Cable GP with data connector IE
FC RJ45 Plug 4x2 for 2-wire transmission function
Required components
● 1 PROFIBUS cable PB FC Standard Cable GP
● 2 data connectors IE FC RJ45 Plug 4X2
You will find the corresponding article numbers in the section "Accessories (Page 12)".
Required tools
● Stripping tool
– IE FC stripping tool
– Green blade cassette
● Stripping pliers
● Diagonal cutter
● Screw driver, 2.5 mm
You will find the corresponding article numbers in the section "Accessories (Page 12)".
Connection
5.3 Industrial Ethernet
SIMATIC BusAdapter
30 Operating Instructions, 06/2018, C79000-G8976-C472-01
Requirement
● You are familiar with handling of the stripping tool. Refer to the installation instructions
provided with the connector.
● The stripping tool is set to a blade distance of 5.1 mm.
Pin assignment for the RJ45 connector of a PROFIBUS cable
Note the following when you use the PROFIBUS cable PB FC Standard Cable GP with data
connector IE FC RJ45 Plug 4x2:
Data connector
PROFIBUS cable
Pin number
Color
Wire color
1
Green/white
Green
2
Green
Red
3 Orange/white -
4
Blue
-
5
Blue/white
-
6
Orange
-
7
Brown/white
-
8
Brown
-
Note
If you use cables with a length > 500
m, connection establishment can take up to 2 minutes.
Note
If you connect a BusAdapter BA 2xRJ45VD HA to existing PROFIBUS cabling, the same
requirements relating to shield contact and the lightning protection concept apply as for
PROFIBUS.
Connection
5.3 Industrial Ethernet
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 31
Procedure
To assemble the PROFIBUS cable PB FC Standard Cable GP with data connector IE FC
RJ45 plug 4x2, follow these steps:
1. Strip about 6 cm off the cable using the stripping tool:
– Place the cable in the stripping tool.
– For 2-wire cables press the lever of the stripping tool forward up to the next to the last
setting ①.
– To cut off the sheath, turn the stripping tool.
– Keeping the stripping tool closed, pull the jacket and remnants of the shield off the end
of the cable.
2. Strip the wires with the stripping pliers:
– To prevent a short circuit, about 5 mm of the wire insulation must be kept intact.
– Make sure that the wire ends are not bent. If necessary, cut off the ends with a
diagonal cutter.
Figure 5-1 Stripped cable
3. Open the connector.
Connection
5.4 Power supply
SIMATIC BusAdapter
32 Operating Instructions, 06/2018, C79000-G8976-C472-01
4. Insert the color-coded wires into the contact elements of the connector until the wire
insulation comes to rest against it.
②
Red wire to pin 2
③
Green wire to pin 1
5. Close the connector and press the two halves together.
6. Turn the locking mechanism with your hand as far as possible.
7. Insert the screwdriver into the hole in the locking mechanism and continue turning it until
the connector is closed.
8. Assemble the other end of the cable the same way.
5.4
Power supply
Power is supplied by the basic device.
Note
Installation guidelines for modules with PROFINET interfaces
Protect all connected nodes through SELV/
PELV power supplies or equivalent. Only then
are you permitted to operate the modules with PROFINET interfaces in LAN (Local Area
Networks).
5.5
Grounding
The device is grounded via the basic device.
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 33
Maintenance and troubleshooting
6
Device defective
If a fault develops, please send the device to your SIEMENS service center for repair.
Repairs on-site are not possible.
Maintenance and troubleshooting
SIMATIC BusAdapter
34 Operating Instructions, 06/2018, C79000-G8976-C472-01
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 35
Technical data
7
The following technical specifications apply to the BusAdapter BA 2xRJ45VD HA.
Technical specifications
Attachment to Industrial Ethernet
Electrical connectors
Quantity
2
Pin
RJ45 jack
Properties Half/full duplex, MDI-X pinning
Without retaining collar
Transmission speed
10 / 100 Mbps
Permitted cable lengths
Copper cable
Fast Ethernet
10 Mbps IE FC TP Standard Cable GP 2X2 with
IE FC RJ45 plug 2x2
300 to 500 m
PROFIBUS FC Standard Cable GP with
IE FC RJ45 plug 4x2
100 to 1000 m
100 Mbps PROFIBUS FC Standard Cable GP with
IE FC RJ45 plug 4x2
0 to 100 m
IE FC TP Standard Cable GP 2X2 with
IE FC RJ45 plug 2x2
0 to 300 m
IE FC TP standard cable GP 4x2 (24 AWG) with
IE FC RJ45 plug 4x2
0 to 500 m
Electrical data
Power supply The BusAdapters are supplied with power (3.3 V SELV) by the basic device. No other power
supply is permitted.
Current consumption
500 mA
Effective power loss
1.65 W
Fusing
The BusAdapters do not have their own fuses. The fuse is in the basic device.
Permitted ambient conditions
Ambient temperature During operation
Operating altitude
up to 2000 m above
sea level
1)
Horizontal installation
-40 °C to +70 °C
Vertical installation -40 °C to +60 °C
During storage
-40 ℃ to +85 ℃
During transportation
-40 ℃ to +85 ℃
Relative humidity During operation at 25 ℃ ≤ 95% no condensation
Technical data
SIMATIC BusAdapter
36 Operating Instructions, 06/2018, C79000-G8976-C472-01
Technical specifications
Housing, dimensions and weight
Housing material
Polycarbonate (PC-GF10)
Degree of protection
IP20
Dimensions (W x H x D)
20 x 69.5 x 59 mm
Weight
46 g
Mean time between failure (MTBF)
MTBF (EN/IEC 61709;
40 °C)
> 153 years
1) Ambient temperature during operation
The maximum ambient temperature during operation depends on the basic device and the
installed BusAdapters. The temperature values that apply to the BusAdapters are specified
on the BusAdapters. If the temperature values of the plugged in BusAdapters are lower than
those of the basic device, the values of the BusAdapters apply.
The derating values depend on the maximum ambient temperatures. For the BusAdapters
with the following maximum ambient temperatures, the corresponding derating values apply:
Maximum ambient temperature during opera-
tion up to 2000 m
Derating
-40 ℃ to +70 ℃
Up to 3000 m
-40 ℃ to +63 ℃
Up to 4000 m
-40 ℃ to +56 ℃
-40 ℃ to +60 ℃
Up to 3000 m
-40 ℃ to +54 ℃
Up to 4000 m
-40 ℃ to +48 ℃
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 37
Dimension drawings
8
Note
The dimensions are specified in mm.
Dimension drawings
SIMATIC BusAdapter
38 Operating Instructions, 06/2018, C79000-G8976-C472-01
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 39
Approvals
9
The SIMATIC NET products described in these Operating Instructions have the approvals
listed below.
Note
Issued approvals on the type plate of the device
The specified approvals apply only when the corresponding mark is printed on the product.
You can check which of the following approvals have been granted for your product by the
markings on the type plate.
Current approvals on the Internet
You will find the current approvals for the product on the Internet pages of Siemens Industry
Online Support (https://support.industry.siemens.com/cs/ww/en/ps/15273/cert).
EC declaration of conformity
The SIMATIC NET products described in these operating instructions meet the requirements
and safety objectives of the following EC directives and comply with the harmonized
European standards (EN) which are published in the official documentation of the European
Union.
●
2014/34/EU (ATEX explosion protection directive)
Directive of the European Parliament and the Council of 26 February 2014 on the
approximation of the laws of the member states concerning equipment and protective
systems intended for use in potentially explosive atmospheres, official journal of the EU
L96, 29/03/2014, pages. 309-356
●
2014/30/EU (EMC)
EMC directive of the European Parliament and of the Council of February 26, 2014 on the
approximation of the laws of the member states relating to electromagnetic compatibility;
official journal of the EU L96, 29/03/2014, pages. 79-106
●
2011/65/EU (RoHS)
Directive of the European Parliament and of the Council of 8 June 2011 on the restriction
of the use of certain hazardous substances in electrical and electronic equipment
You will find the EC declaration of conformity for these products on the Internet pages of
Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/ps/15273/cert).
Approvals
SIMATIC BusAdapter
40 Operating Instructions, 06/2018, C79000-G8976-C472-01
The EC Declaration of Conformity is available for all responsible authorities at:
Siemens Aktiengesellschaft
Division Process Industries and Drives
Process Automation
DE-76181 Karlsruhe
Germany
ATEX (explosion protection directive)
WARNING
When using SIMATIC NET products in hazardous area zone 2, make absolutely sure that
the associated conditions in the following document are adhered to:
"SIMATIC NET Product Information Use of subasseblies/modules in a Zone 2 Hazardous
Area".
You will find this document
• on the data medium that ships with some devices.
• on the Internet pages of Siemens Industry Online Support
(https://support.industry.siemens.com/cs/ww/en/view/78381013).
Enter the document identification number C234 as the search term.
The SIMATIC NET products meet the requirements of the EC directive 94/9/EC "Equipment
and Protective Devices for Use in Potentially Explosive Atmospheres”. and as of 20.04.2016
the EC directive 2014/34/EU.
ATEX classification:
II 3 G Ex nA IIC T4 Gc
KEMA 07ATEX0145 X
The products meet the requirements of the following standards:
● EN 60079-15 (electrical apparatus for potentially explosive atmospheres; Type of
protection "n")
● EN 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements)
You will find the current versions of the standards in the currently valid ATEX certificates.
Approvals
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 41
IECEx
The SIMATIC NET products meet the requirements of explosion protection according to
IECEx.
IECEx classification:
Ex nA IIC T4 Gc
DEK 14.0025X
The products meet the requirements of the following standards:
● IEC 60079-15 (Explosive atmospheres - Part 15: Equipment protection by type of
protection "n")
● IEC 60079-0 (Explosive atmospheres - Part 0: Equipment - General requirements)
You will find the current versions of the standards in the currently valid IECEx certificates.
EMC directive (electromagnetic compatibility)
Until 19.042016 the SIMATIC NET products described in these operating instructions meet
the requirements of the EC Directive:2004/108/EC "Electromagnetic Compatibility” (EMC
directive) and as of 20.04.2016 the EC directive 2014/30/EU.
Field of application
Requirements
Emission
Immunity to interference
Industry
EN 61000-6-4
EN 61000-6-2
You will find the current versions of the standards in the currently valid EC declaration of
conformity.
RoHS
The SIMATIC NET products described in these operating instructions meet the requirements
of the EC directive 2011/65/EC for the restriction of the use of certain hazardous substances
in electrical and electronic equipment:
Applied standard:
● EN 50581
FM
The product meets the requirements of the standards:
● Factory Mutual Approval Standard Class Number 3611
● FM Hazardous (Classified) Location Electrical Equipment:
Non Incendive / Class I / Division 2 / Groups A,B,C,D / T4 and
Non Incendive / Class I / Zone 2 / Group IIC / T4
Approvals
SIMATIC BusAdapter
42 Operating Instructions, 06/2018, C79000-G8976-C472-01
cULus approval for industrial control equipment
cULus Listed IND. CONT. EQ.
Underwriters Laboratories Inc. complying with
● UL 61010-2-201
● CAN/CSA-IEC 61010-2-201
Report no. E85972
cULus Approval for Information Technology Equipment
cULus Listed I. T. E.
Underwriters Laboratories Inc. complying with
● UL 60950-1 (Information Technology Equipment)
● CSA C22.2 No. 60950-1-03
Report no. E115352
cULus Approval Hazardous Location
cULus Listed I. T. E. FOR HAZ. LOC.
Underwriters Laboratories Inc. complying with
● UL 60950-1 (Information Technology Equipment)
● ANSI/ISA 12.12.01-2007
● CSA C22.2 No. 213-M1987
Approved for use in
Cl. 1, Div. 2, GP A, B, C, D T4
Cl. 1, Zone 2, GP IIC T4
Report no. E240480
Safety of electrical equipment
In the version put into circulation by Siemens AG, the SIMATIC NET products described in
these Operating Instructions conform to the regulations of the following European directive:
● EN 60950-1
Information technology equipment - Safety - Part 1: General requirements
RCM
The product meets the requirements of the AS/NZS 2064 standard (Class A).
Approvals
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 43
MSIP 요구사항 - For Korea only
A급 기기(업무용 방송통신기자재)
이 기기는 업무용(A급) 전자파 적합기기로서 판매자 또는 사용자는 이 점을 주의하시기
바라며, 가정 외의 지역에서 사용하는것을 목적으로 합니다.
Marking for the customs union
EAC (Eurasian Conformity)
Customs union of Russia, Belarus and Kazakhstan
Declaration of the conformity according to the technical regulations of the customs union
(TR CU)
Installation guidelines
The devices meet the requirements if you adhere to the installation and safety instructions
contained in this documentation and in the following documentation when installing and
operating the devices.
● "Industrial Ethernet / PROFINET Industrial Ethernet" System Manual
(https://support.industry.siemens.com/cs/ww/en/view/27069465)
● "Industrial Ethernet / PROFINET - Passive Network Components" System Manual
(https://support.industry.siemens.com/cs/ww/en/view/84922825)
● "EMC Installation Guidelines" configuration manual
(https://support.industry.siemens.com/cs/ww/en/view/60612658)
WARNING
Personal injury and property damage can occur
The installation of expansions that are not approved for SIMATIC NET products or their
target systems may violate the requirements and regulations for safety and electromagnetic
compatibility.
Only use expansions that are approved for the system.
Note
The test was performed with a device and a connected communications partner that also
meets the requirements of the standards listed above.
When operating the device with a communications partner that does not comply with these
standards, adherence to the
corresponding values cannot be guaranteed.
Approvals
SIMATIC BusAdapter
44 Operating Instructions, 06/2018, C79000-G8976-C472-01
SIMATIC BusAdapter
Operating Instructions, 06/2018, C79000-G8976-C472-01 45
Index
A
Accessories, 14
Ambient conditions, 35
Attachment to Industrial Ethernet, 35
Autonegotiation, 28
AWG, 26
C
Cable, 13
Cable cross section, 26
Cross section, 26
D
Data cable, 13
Data line, 13
Data plug-in connector, 12
Dimensions, 36
E
Electrical data, 35
G
Glossary, 6
H
Housing, 36
I
IE FC stripping tool, 13, 29
Installation, 36
Strain relief, 23
M
MDI / MDI-X autocrossover, 27
MTBF, 36
P
Permitted ambient conditions, 35
R
Reference identification label, 14
S
Safety notices
for installation, 17
general, 9
Use in hazardous areas, 9, 17, 25
when connecting up, 25
SIMATIC NET glossary, 6
SIMATIC NET manual, 6
Stripping tool, 13, 13, 29, 29
System manual, 5, 20, 43
W
Weight, 36
Wiring, 26
Index
SIMATIC BusAdapter
46 Operating Instructions, 06/2018, C79000-G8976-C472-01