* Please visit the product pages on our website for the most up-to-date product information TABLE OF CONTENTS Custom Molded Cable Assemblies and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . .2 Capabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Standard Connector Products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Standard Connector Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Micro-Con-X(R) Series (2 and 3 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9 Mini-Con-X(R) Series (2 through 8 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Multi-Con-X(R) Series (2 through 9 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Maxi-Con-X(R) Series (Up to 20 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Mega-Con-X(R) Series (Up to 31 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23 Part Number to Order & Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25 Con-X Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Con-X Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Mil-E-Qual(R) Series (2 through 37 Contacts) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29 Contact Arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Part Number to Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Mil-E-Qual(R) Molded Cable Assembly Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Mil-E-Qual(R) Current Rating Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Tooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34-35 Assembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 1 * Please visit the product pages on our website for the most up-to-date product information CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 2 * Please visit the product pages on our website for the most up-to-date product information CUSTOM MOLDED CABLE ASSEMBLIES AND CONNECTORS Conxall History Conxall was founded in 1971 as a manufacturer of custom designed connectors and cable assemblies for the Marine and Industrial Markets. Since that time our custom designed products have become the standard for many other industries and Conxall's family of products has grown to include waterproof, watertight and submersible connectors and assemblies. In recent years, Conxall has expanded its all plastic product lines to include metal shell, shielded connectors and cable assemblies designed to meet or exceed U.S., Canadian, and European shielding standards. Connectors Conxall was an innovator in the design of all plastic cylindrical connectors. The all plastic connector provides for substantial savings in cost without sacrificing performance and quality. The all plastic connector is corrosion resistant, non-conductive and withstands substantial abuse, hostile environments, and heavy impacts that would otherwise cause metal connectors to corrode, deform or become electrically conductive and thus become unusable or unsafe. Our standard lines of all plastic connectors covers a wide range of shell styles and insert configurations including the all plastic Mil-C-5015 Connector series which is intermateable with, and provides a high quality replacement for, expensive, all metal, military standard connectors. Assembly Capabilities Conxall has specialized in custom molded cable assemblies and connectors for a wide variety of applications including: Industrial, Automotive, Marine, Transportation, Medical, Communication, Sensor and Factory Automation. The Conxall exclusive molded cable assembly process affords the additional advantages of reduced cost and weather tight reliability plus the added benefits of permanent and service free termination without the risk of cable pull out. Our SENSOR-LINK, Mini, Micro, and Nano style connectors and cable assemblies are NEMA rated, available in shielded and standard styles and are UL and CSA certified for many applications. For additional information on SENSOR-LINK products please contact your Conxall Representative. Custom Designs Conxall remains dedicated to providing High Quality, Low Cost solutions to your interconnect problems. Our Service Teams will work with you from the initial design to the finished product to insure your complete satisfaction. We offer a full line of standard and weather tight connectors. But perhaps your needs are unique. If so, Conxall has the capability to create original designs to meet your needs. Our team of engineers and research and development personnel will work side by side with your staff to custom design a solution for your needs. Contact Conxall for your Interconnection Solutions. Our quick response and personalized service set Conxall apart from any other company in the industry. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 3 * Please visit the product pages on our website for the most up-to-date product information STANDARD CONNECTOR PRODUCTS Low-cost Standard and Weathertight Connectors for Industrial and Marine Applications. A completely indoor/outdoor connector system that offers performance and reliability features of MIL-Spec connectors at the cost of a commercial type product. Style...Designed Economical...The all molded nylon construc- over similar metal construction yet has tough, high-impact strength to withstand hard abuse both indoors and outdoors. for demanding service although attractive and modern in appearance to complement the most sophisticated equipment. Lightweight/Strong...50% weight savings tion provides for substantial savings in cost that helps hold the line on cost objectives without sacrificing performance. Weathertight Assemblies Standard Assemblies Optional panel connector gaskets and interfacial "O" ring seals maintain a weathertight connection for outdoor use. The non-corrosive, high impact, all molded construction is perfect for recreational, agricultural or on/off the road vehicle connections. Hazards of electrical shock are minimized in addition to resistance to hostile outdoor environment. Frequently specified for depth sounders, metal detectors, marine/aircraft electronics, boat trailers, electronic farm implements, food processing equipment, etc. Ideally satisfies power connections for test instruments, calibration or measuring equipment, communications systems, data processing, entertainment devices and a wide range of nonenvironmental applications where economy and maintenance-free reliability are essential. Especially suited to laboratory instruments, medical analysis devices, automotive test equipment, computer peripherals, recording instruments, etc.... Molded Cable Assemblies (See pages 3 & 26) Complete Facilities to Assemble and/or Mold All Connector Styles to Many Cable Constructions Permanently Molded...Cable and connectors Weathertight...This construction prevents are molded together in a choice of attractive boot shapes to add functional improvements to your product. ingress of moisture into contact areas. Saves Time and Money...Avoids setting up new production line and training personnel plus cost of maintaining inventories. Accident Proof...Molded encapsulation be- tween cable and connector prevents pull-out or breakage of internal wires for maintenance free operation. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 4 * Please visit the product pages on our website for the most up-to-date product information STANDARD CONNECTOR FEATURES Panel Connector mounts from behind in Locking Type coupling ring prevents accidental disconnect. Quick 90 degree connect/disconnect rotation or threaded. round or "D" shaped hole and are securely fastened with hex nut on the front of the panel. Standard assembly include weathertight gasket. Cable Splices and/or extension cables can be Premium Quality The standard screwmachine socket contact has premium design features at low cost. The closed entry prevents probe damage or accidental loss of spring retention due to misaligned or bent pins. easily made using the cable to cable connectors. Unassembled Cable Connectors without mold-on cables are available. This option provides for field installation or replacement service on existing cable assemblies. Reverse Contact Options are available providing pin or socket contacts in all styles. Dimensions and Specifications are for reference only and may change without notice where it does not affect form, fit or function. Electrical Rating Tables are for reference only and are based on continuous current carrying capacity of the connector with all contacts carrying current. Packaging and Warranty Packaging Connectors: Standard Con-X series components are packaged unassembled and individually bulk packed. Kitted packaging, one complete connector per bag, available upon request for an additional cost. Mil-E-Qual components are assembled and individually kitted in plastic bags. Cable Assemblies: Assemblies less than 3 ft., including connector head, are bundled and boxed. Assemblies over 3 ft., including connector head, are coiled, secured with cable tie and boxed. Warranty CONXALL Corp. manufactures the finest quality product available to the marketplace. However, these products are intended to be used in accordance with the specifications described in this catalog. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. A limited warranty applies to all CONXALL Corp. products. Except for obligations specifically assumed by CONXALL Corp. under warranty, CONXALL Corp. will not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind whether or not based upon expressed or implied warranty, contract, negligence, or strict liability arising in connection with the design, manufacture, sale, use or repair of the products. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 5 * Please visit the product pages on our website for the most up-to-date product information MICRO-CON-X(R) FIELD INSTALLABLE CONNECTORS Cable Pin Panel Mount P/C Tail Panel Mount 1628X-XPG-XXX Matching Mates: * Cable-Cable 1728X-XXG-XXX Matching Mates: * Cable Pin 172XX-XXG-XXX Matching Mates: * Cable Pin 1828X-XSG-XXX * Panel 1628X-XPG-XXX * Cable Socket 172XX-XSG-XXX 1628X-XSG-XXX 1628X-XPG-XXX * Cable Socket 1628X-XSG-XXX Cable Socket Cable to Cable Dust Cap 1628X-XSG-XXX Matching Mates: * Cable-Cable 1828X-XXG-XXX Matching Mates: * Cable Pin 16295 1828X-XPG-XXX * Panel 1628X-XPG-XXX * Cable Socket 172XX-XPG-XXX 1628X-XSG-XXX Molded Cable Assemblies Cable End (R) (See pages 3 & 26) Cable to Cable Right Angle 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 6 * Please visit the product pages on our website for the most up-to-date product information MICRO-CON-X(R) FIELD INSTALLABLE CONNECTORS Dimensions (Dimensions in brackets are in millimeters) Molded Cable Assemblies (See pages 3 & 26) 1.030 [26.2] 1.470 [37.3] 1.470 [37.3] 1.100 [27.9] CABLE END ASSEMBLY CABLE TO CABLE ASSEMBLY CABLE END ASSEMBLY STRAIGHT BOOT 0.280 [7.1] MAX. CABLE O.D. STRAIGHT BOOT 0.280 [7.1] MAX. CABLE O.D. 90 BOOT 0.280 [7.1] MAX. CABLE O.D. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 7 * Please visit the product pages on our website for the most up-to-date product information MICRO-CON-X(R) FIELD INSTALLABLE CONNECTORS Part Number to Order XX X XX-XXG-3XX Grommet Code - Cable O.D. Range: Connector Type: 16 - Cable End 17 - Panel Mount 18 - Cable to Cable Back Shell 11 - .09 - .14 (2.3-3.5) 15 - .15 - .17 (3.8-4.3) Style 3 18 - .18 - .20 (4.6-5.1) Contact Size: 2 - #20 Back Shell Style: Contact Style: 3 - Weathertight Grommet Grip/Seal & (1) interfacial "O" Ring 80 81 82 91 92 - Crimp (Supplied loose) P/C Tail .187" (4.7) (Supplied assembled) Solder Cup (Supplied assembled) P/C Tail .280" (7.1) (Supplied assembled)* P/C Tail .335" (8.5) (Supplied assembled)* 300 - Panel mount with hex nut & gasket 3ES - 300 with Epoxy Number of Contacts: 2 or 3 Type of Contact: P - Pin S - Socket Contact Plating: G - Gold over Nickel (Standard) *Available in #20 size contact only. Consult factory for optional threaded coupling. Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. For higher density patterns, consult factory. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 8 * Please visit the product pages on our website for the most up-to-date product information MICRO-CON-X(R) FIELD INSTALLABLE CONNECTORS Specifications Typical Specifications Manufacturers Identifications Description Rating Conductor Size Configuration Certification Micro-Con-X(R) Field Installable Connector & Custom Cable Assemblies 3.0 thru 7.5A, 600V 20 thru 24 AWG 2 & 3 #20 Contacts UL Recognized File #E150822 - 250V CSA Certified File #181200 - 600V Material Specifications Cable Pin/Socket Backshell (Non-Removable Snap Lock) Grommet Coupling Ring Contacts Connector Body O-Ring Cable to Cable Backshell (Non-Removable Snap Lock) Grommet Contacts Connector Body Panel Mount Contacts Panel Body Gasket Hex Nut Optional Dust Cap Nylon, UL Recognized, Black Santoprene Rubber, Black Nylon, UL Recognized, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Nylon, UL Recognized, Black Santoprene Rubber, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Nylon, UL Recognized, Black Santoprene Rubber, Black (Part No. 16295) Gasket, O-Ring, & Grommet materials are suitable for -40C to +90C (-40F to +194F). Consult factory for higher temperature requirements. Mechanical Specifications Durability Hex Nut Torque Minimum 300 mate/unmate cycles without mechanical or electrical failure Coupling rings have overriding locking feature to prevent loosening or separation of connector All series hex nut to withstand 10-12 inch/lb tightening torque. Electrical Specifications Voltage Current 600 V See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating Corrosion Weathertight -40C to +115C (-40F to +239F) 300 Hr salt spray contacts Consult factory with specific application Molded Cable Assemblies Watertight (See Pages 3 & 26) NEMA 6P, 13: IEC IP67 Vibration (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 9 * Please visit the product pages on our website for the most up-to-date product information MINI-CON-X(R) FIELD INSTALLABLE CONNECTORS Cable Pin Panel Mount P/C Tail Panel Mount 6X8X-XPG-XXX Matching Mates: * Cable-Cable 7X8X-XXG-XXX Matching Mates: * Cable Pin 7XXX-XXG-XXX Matching Mates: * Cable Pin 8X8X-XSG-XXX * Panel 6X8X-XPG-XXX * Cable Socket 7XXX-XSG-XXX 6X8X-XPG-XXX * Cable Socket 6X8X-XSG-XXX 6X8X-XSG-XXX Cable Socket Cable to Cable Dust Cap 6X8X-XSG-XXX Matching Mates: * Cable-Cable 8X8X-XXG-XXX Matching Mates: * Cable Pin 6295 8X8X-XPG-XXX * Panel 6X8X-XPG-XXX * Cable Socket 7XXX-XPG-XXX 6X8X-XSG-XXX Winged Coupling Ring W/6482 Molded Cable Assemblies Cable End (R) (See pages 3 & 26) Cable to Cable Right Angle 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 10 * Please visit the product pages on our website for the most up-to-date product information MINI-CON-X(R) FIELD INSTALLABLE CONNECTORS Dimensions (Dimensions in brackets are in millimeters) Molded Cable Assemblies (R) (See pages 3 & 26) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 11 * Please visit the product pages on our website for the most up-to-date product information MINI-CON-X(R) FIELD INSTALLABLE CONNECTORS Part Number to Order X X XX-XXG-XXX Grommet Code - Cable O.D. Range: Connector Type: 6 - Cable End 7 - Panel Mount 8 - Cable to Cable Back Shell Style 3 11 15 18 21 - .09 - .14 (2.3 - 3.5) .15 - .17 (3.8 - 4.3) .18 - .20 (4.6 - 5.1) .21 - .23 (5.3 - 5.8) Back Shell Style 5 13 16 19 22 - .13 - .15 (3.3 - 3.8) .16 - .18 (4.1 - 4.6) .19 - .21 (4.8 - 5.3) .22 - .25 (5.6 - 6.3) Contact Size: 2 - #20 (2-8 Contacts) 3 - #16 (2-5 Contacts) Contact Style: 80 81 82 91 92 - Crimp (Supplied loose) P/C Tail .187" (4.7) (Supplied assembled) Solder Cup (Supplied assembled) P/C Tail .280" (7.1) (Supplied assembled)* P/C Tail .335" (8.5) (Supplied assembled)* Back Shell Style: 3 Weathertight grommet grip/ seal & (1) interfacial "O" ring. 3DC - Daisy chain grommet with 3 I.D.s. (.125, .188 & .250) 5 Long back shell with extended grommet & cable grip. Use with crimp or solder. Number of Contacts: 2, 3, 4, 5, 6, 7 & 8 Type of Contact: 300 - Panel mount with hex nut & gasket. 3ES - 300 with Epoxy P - Pin S - Socket Contact Plating: G - Gold over Nickel (Standard) *Available in #20 size contact only. Consult factory for optional threaded coupling. Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. *Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 12 * Please visit the product pages on our website for the most up-to-date product information MINI-CON-X(R) FIELD INSTALLABLE CONNECTORS Specifications Typical Specifications Manufacturers Identifications Description Rating Conductor Size Configuration Certification Mini-Con-X(R) Field Installable Connector & Custom Cable Assemblies 4.8 thru 13.0A, 600V #16 contacts, 16 thru 18 AWG #20 contacts, 20 thru 24 AWG 2 thru 5 #16 Contacts or 2 thru 8 #20 Contacts UL Recognized File #E150822 - 250V CSA Certified File #181200 - 600V Material Specifications Cable Pin/Socket Backshell (Removable Twist Lock) Grommet Coupling Ring Contacts Connector Body O-Ring Optional Long Backshell (Removable Twist Lock) Winged Coupling Ring Cable to Cable Backshell (Removable Twist Lock) Grommet Contacts Connector Body Panel Mount Contacts Panel Body Gasket Hex Nut Optional Dust Cap Nylon, UL Recognized, Black Santoprene Rubber, Black Nylon, UL Recognized, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Nylon, UL Recognized, Black (Style #5) Nylon, UL Recognized, Black (W/6482) Nylon, UL Recognized, Black Santoprene Rubber, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Nylon, UL Recognized, Black Santoprene Rubber, Black (Part No. 6295) Gasket, O-Ring, & Grommet materials are suitable for -40C to +90C (-40F to +194F). Consult factory for higher temperature requirements. Mechanical Specifications Durability Hex Nut Torque Minimum 300 mate/unmate cycles without mechanical or electrical failure Coupling rings have overriding locking feature to prevent loosening or separation of connector All series hex nut to withstand 10-12 inch/lb tightening torque. Electrical Specifications Voltage Current 600 V See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating Corrosion Weathertight -40C to +115C (-40F to +239F) 300 Hr salt spray contacts Consult factory with specific application Molded Cable Assemblies Watertight (See Pages 3 & 26) NEMA 6P, 13: IEC IP67 Vibration (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 13 * Please visit the product pages on our website for the most up-to-date product information MULTI-CON-X(R) FIELD INSTALLABLE CONNECTORS Cable Pin Panel Mount P/C Tail Panel Mount 3X8X-XPG-XXX Matching Mates: * Cable-Cable 4X8X-XXG-XXX Matching Mates: * Cable Pin 4XXX-XXG-XXX Matching Mates: * Cable Pin 5X8X-XSG-XXX 3X8X-XPG-XXX * Panel * Cable Socket 4XXX-XSG-XXX 3X8X-XPG-XXX * Cable Socket 3X8X-XSG-XXX 3X8X-XSG-XXX Cable Socket Cable to Cable Mechanical Back Shell 3X8X-XSG-XXX Matching Mates: * Cable-Cable 5X8X-XXG-XXX Matching Mates: * Cable Pin (Style #5) 5X8X-XPG-XXX 3X8X-XPG-XXX * Panel * Cable Socket 4XXX-XPG-XXX 3X8X-XSG-XXX Square Flange Adapter Square Flange Gasket 4296 4297 Molded Cable Assemblies Cable End (R) Dust Cap Winged Coupling Ring 4295 W/4482 (See pages 3 & 26) Cable to Cable Right Angle 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 14 * Please visit the product pages on our website for the most up-to-date product information MULTI-CON-X(R) FIELD INSTALLABLE CONNECTORS Dimensions (Dimensions in brackets are in millimeters) Molded Cable Assemblies (R) (See pages 3 & 26) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 15 * Please visit the product pages on our website for the most up-to-date product information MULTI-CON-X(R) FIELD INSTALLABLE CONNECTORS Part Number to Order X X XX-X XG-XXX Grommet Code - Cable O.D. Range: Connector Type: 3 - Cable End 4 - Panel Mount 5 - Cable to Cable 15 18 Back Shell 21 Style 24 3 or 5 28 30 - Contact Size: 1 - #12 (2-4 Contacts) 2 - #20 (4-9 Contacts) 3 - #16 (4-6 Contacts) .15 - .17 (3.8-4.3) .18 - .20 (4.6-5.1) .21 - .23 (5.3-5.8) .24 - .27 (6.1-6.8) .28 - .29 (7.1-7.4) .30 - .32 (7.6-8.1) Back Shell Style: 3 Weathertight grommet grip/seal & (1) interfacial "O"ring. 3DC - Daisy chain grommet with 3 I.D.s (.125, .188 & .250) 5 Mechanical screw-down cable clamp with grommet seal. Contact Style: 80 81 82 91 92 - Crimp (Supplied loose) P/C Tail .187" (4.7) (Supplied assembled) Solder Cup (Supplied assembled) P/C Tail .280" (7.1) (Supplied assembled)* P/C Tail .335" (8.5) (Supplied assembled)* Number of Contacts: 2, 3, 4, 5, 6, 7, 8 & 9 300 - Panel mount with hex nut & gasket. 3ES - 300 with Epoxy (Panel Mount Only) Type of Contact: P - Pin S - Socket Contact Plating: G - Gold over Nickel (Standard) EMI/RFI shielded assemblies available - consult factory. *Available in #20 size contact only. Consult factory for optional threaded coupling. Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. *Available in connector types: cable end socket, panel mount pin, and cable to cable pin styles only. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 16 * Please visit the product pages on our website for the most up-to-date product information MULTI-CON-X(R) FIELD INSTALLABLE CONNECTORS Specifications Typical Specifications Manufacturers Identifications Description Rating Conductor Size Configuration Certification Multi-Con-X(R) Field Installable Connector & Custom Cable Assemblies 1.95 thru 23.0A, 600V #12 Contacts, 12 thru 14 AWG #16 Contacts, 16 thru 18 AWG #20 Contacts, 20 thru 24 AWG 2 thru 4 #12 Contacts 4 thru 6 #16 Contacts 4 thru 9 #20 Contacts UL Recognized File #E150822 - 250V CSA Certified File #181200 - 600V Material Specifications Cable Pin/Socket Backshell (Threaded) Grommet Coupling Ring Contacts Connector Body O-Ring Sleeve Nylon, UL Recognized, Black (Style #3) Santoprene Rubber, Black Nylon, UL Recognized, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Nylon, UL Recognized, Black Cable to Cable Backshell (Threaded) Grommet Contacts Connector Body Nylon, UL Recognized, Black (Style #3) Santoprene, Rubber, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Optional Long Backshell (Threaded) Winged Coupling Ring Mechanical Backshell (Threaded) - Strap - Screws Nylon, UL Recognized, Black (Style #3 with solder contacts) Nylon, UL Recognized, Black (W/4482) Nylon, UL Recognized, Black (Style #5) Nylon, UL Recognized, Black Stainless Steel Panel Mount Contacts Panel Body Gasket Hex Nut Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Nylon, UL Recognized, Black Optional Dust Cap Square Flange Adapter Square Flange Adapter Gasket Santoprene Rubber, Black (Part No. 4295) Nylon, UL Recognized, Black (Part No. 4296) Neoprene Rubber, Black (Part No. 4297) Gasket, O-Ring, & Grommet materials are suitable for -40C to +90C (-40F to +194F). Consult factory for higher temperature requirements. Mechanical Specifications Durability Vibration Minimum 300 mate/unmate cycles without mechanical or electrical failure Coupling rings have overriding locking feature to prevent loosening or separation of connector All series hex nut to withstand 10-12 inch/lb tightening torque. Hex Nut Torque Electrical Specifications Voltage Current 600 V See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating Corrosion Weathertight -40C to +115C (-40F to +239F) Molded Cable Assemblies (See Pages 3 & 26) Watertight NEMA 6P, 13: IEC IP67 (R) 300 Hr salt spray contacts Consult factory with specific application 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 17 * Please visit the product pages on our website for the most up-to-date product information MAXI-CON-X(R) FIELD INSTALLABLE CONNECTORS Cable Pin Panel Mount P/C Tail Panel Mount 13X8X-XXPG-XXX Matching Mates: * Cable-Cable 14X8X-XXXG-XXX Matching Mates: * Cable Pin 14XXX-XXXG-XXX Matching Mates: * Cable Pin 15X8X-XXSG-XXX * Panel 13X8X-XXPG-XXX * Cable Socket 14XXX-XXSG-XXX 13X8X-XXSG-XXX 13X8X-XXPG-XXX *Cable Socket 13X8X-XXSG-XXX Cable Socket Cable to Cable Winged Coupling Ring 13X8X-XXSG-XXX Matching Mates: * Cable-Cable 15X8X-XXXG-XXX Matching Mates: * Cable Pin W/14482 15X8X-XXPG-XXX * Panel 13X8X-XXPG-XXX * Cable Socket 14XXX-XXPG-XXX 13X8X-XXSG-XXX Dust Cap 14295 Molded Cable Assemblies Cable End (R) (See pages 3 & 26) Cable to Cable Right Angle 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 18 * Please visit the product pages on our website for the most up-to-date product information MAXI-CON-X(R) FIELD INSTALLABLE CONNECTORS Dimensions (Dimensions in brackets are in millimeters) Molded Cable Assemblies (R) (See pages 3 & 26) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 19 * Please visit the product pages on our website for the most up-to-date product information MAXI-CON-X(R) FIELD INSTALLABLE CONNECTORS Part Number to Order XX X XX-XX XG-3XX Grommet Code - Cable O.D. Range: Connector Type: 13 - Cable End 14 - Panel Mount 15 - Cable to Cable Back Shell Style 3 21 - .21 - .25 (5.3-6.3) 26 - .26 - .30 (6.6-7.6) 31 - .31 - .38 (7.8-9.6) Contact Size: Back Shell Style: 1 - #12 (7 Contacts) 2 - #20 (18 & 20 Contacts) 3 - #16 (10 Contacts) 3 Contact Style: 80 81 82 91 92 - Crimp (Supplied loose) P/C Tail .187" (4.7) (Supplied assembled) Solder Cup (Supplied assembled) P/C Tail .280" (7.1) (Supplied assembled)* P/C Tail .335" (8.5) (Supplied assembled)* Mechanical screw-down cable clamp with grommet seal and (1) interfacial "O" ring for cable end. 300 - Panel mount with hex nut & gasket. 3ES - 300 with Epoxy Number of Contacts: 7, 10, 18 & 20 Type of Contact: P - Pin S - Socket Contact Plating: G - Gold over Nickel (Standard) EMI/RFI shielded assemblies available - consult factory. *Available in #20 size contact only. Consult factory for optional threaded coupling. Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. *Available in connector types: cable end socket, panel mount pin styles only. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 20 * Please visit the product pages on our website for the most up-to-date product information MAXI-CON-X(R) FIELD INSTALLABLE CONNECTORS Specifications Typical Specifications Manufacturers Identifications Description Rating Conductor Size Configuration Certification Maxi-Con-X(R) Field Installable Connector & Custom Cable Assemblies 1.35 thru 23.0A, 600V #12 Contacts, 12 thru 14 AWG #16 Contacts, 16 thru 18 AWG #20 Contacts, 20 thru 24 AWG 7 - #12 Contacts 10 - #16 Contacts 18 - #20 Contacts 20 - #20 Contacts UL Recognized File #E150822 - 250V CSA Certified File #181200 - 600V Material Specifications Cable Pin/Socket Mechanical Backshell (Threaded) Strap Screws Grommet Coupling Ring Contacts Connector Body O-Ring Nylon, UL Recognized, Black Nylon, UL Recognized, Black Stainless Steel Santoprene Rubber, Black Nylon, UL Recognized, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Optional Winged Coupling Ring Nylon, UL Recognized, Black (W/14482) Cable to Cable Mechanical Backshell (Threaded) Grommet Strap Screws Contacts Connector Body Nylon, UL Recognized, Black Santoprene Rubber, Black Nylon, UL Recognized, Black Stainless Steel Brass, Gold over Nickel Nylon, UL Recognized, Black Panel Mount Contacts Panel Body Gasket Hex Nut Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Nylon, UL Recognized, Black Optional Dust Cap Santoprene Rubber, Black (Part No. 14295) Gasket, O-Ring, & Grommet materials are suitable for -40C to +90C (-40F to +194F). Consult factory for higher temperature requirements. Mechanical Specifications Durability Minimum 300 mate/unmate cycles without mechanical or electrical failure Coupling rings have overriding locking feature to prevent loosening or separation of connector All series hex nut to withstand 10-12 inch/lb tightening torque Vibration Hex Nut Torque Electrical Specifications Voltage Current 600 V See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating Corrosion Weathertight -40C to +115C (-40F to +239F) Molded Cable Assemblies (See Pages 3 & 26) Watertight NEMA 6P, 13: IEC IP67 (R) 300 Hr salt spray contacts Consult factory with specific application 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 21 * Please visit the product pages on our website for the most up-to-date product information MEGA-CON-X(R) FIELD INSTALLABLE CONNECTORS Panel Mount 24XXX-XXXG-XXX Matching Mates: * Cable Pin Cable Pin 23X8X-XXPG-XXX Matching Mate: * Panel 23X8X-XXPG-XXX * Cable Socket 24XXX-XXSG-XXX 23X8X-XXSG-XXX Cable Socket P/C Tail Panel Mount 23X8X-XXSG-XXX Matching Mate: * Panel 24XXX-XXXG-XXX Matching Mates: * Cable Pin 24XXX-XXPG-XXX 23X8X-XXPG-XXX * Cable Socket 23X8X-XXSG-XXX Dustcap 24295 Molded Cable Assemblies (See pages 3 & 26) Cable End (R) Right Angle 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 22 * Please visit the product pages on our website for the most up-to-date product information MEGA-CON-X(R) FIELD INSTALLABLE CONNECTORS Quick Connect Type Threaded Type Dimensions (Dimensions in brackets are in millimeters) Single Key Receptacle w/Pin Plug w/Socket 5 Key Receptacle w/Socket Plug w/Pin 5 Key Receptacle w/Pin Plug w/Socket Panel Cutout 1.140 [28.9] 1.170 [29.7] 0.003 [0.1] Molded Cable Assemblies (See pages 3 & 26) (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 23 * Please visit the product pages on our website for the most up-to-date product information MEGA-CON-X(R) FIELD INSTALLABLE CONNECTORS Part Number to Order XX X XX-XX XG-T3XX Grommet Code - Connector Type: Back Cable O.D. Range: Shell 50 -.51 - .56 (12.9 - 14.2) Style 3 23 - Cable End 24 - Panel Mount Contact Size: Back Shell Style: 2 - #20 3 Contact Style: 80 81 82 91 92 - Crimp (Supplied loose) P/C Tail .187" (4.7) (Supplied assembled) Solder Cup (Supplied assembled) P/C Tail .280" (7.1) (Supplied assembled)* P/C Tail .335" (8.5) (Supplied assembled)* Mechanical screw-down cable clamp with grommet seal and (1) interfacial "O" ring for cable end. 300 - Panel mount with hex nut & gasket. 3ES - 300 with Epoxy Coupling Type Blank - Twist Lock T - Threaded Number of Contacts: 31 Type of Contact: P - Pin S - Socket Contact Plating: G - Gold over Nickel (Standard) *Available in #20 size contact only. Consult factory for your custom design cable assemblies and connectors. (See pages 3 & 26) Contact Arrangements 31-#20 Quick Connect Type (5 Key) Cable End w/Pins 31-#20 31-#20 Quick Connect Type (Single Key) Cable End w/Socket Threaded Type (5 Key) Cable End w/Socket Contact arrangements shown are wiring view of cable end pins/sockets. Key/keyway shown for orientation only. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 24 * Please visit the product pages on our website for the most up-to-date product information MEGA-CON-X(R) FIELD INSTALLABLE CONNECTORS Specifications Typical Specifications Manufacturers Identifications Description Rating Conductor Size Configuration Certification Mega-Con-X(R) Field Installable Connector & Custom Cable Assemblies 0.9 thru 2.3A, 600V 20 thru 24 AWG 31 - #20 Contacts UL Recognized File #E150822 - 250V CSA Certified File #181200 - 600V Material Specifications Cable Pin/Socket Mechanical Backshell (Threaded) Strap Screws Grommet Coupling Ring Contacts Connector Body O-Ring Panel Mount Contacts Panel Body Gasket Hex Nut Nylon, UL Recognized, Black Nylon, UL Recognized, Black Stainless Steel Santoprene Rubber, Black Nylon, UL Recognized, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Brass, Gold over Nickel Nylon, UL Recognized, Black Neoprene Rubber, Black Nylon, UL Recognized, Black Gasket, O-Ring, & Grommet materials are suitable for -40C to +90C (-40F to +194F). Consult factory for higher temperature requirements. Mechanical Specifications Durability Hex Nut Torque Minimum 300 mate/unmate cycles without mechanical or electrical failure Coupling rings have overriding locking feature to prevent loosening or separation of connector All series hex nut to withstand 10-12 inch/lb tightening torque Electrical Specifications Voltage Current 600V See Electrical Current Rating Chart (Page 27) Environmental Specifications Temperature Rating Corrosion Weathertight -40C to +115C (-40F to +239F) 300 Hr salt spray contacts Consult factory with specific application Molded Cable Assemblies Watertight (See Pages 3 & 26) NEMA 6P, 13: IEC IP67 Vibration (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 25 * Please visit the product pages on our website for the most up-to-date product information CON-X MOLDED CABLE ASSEMBLY CHECK LIST Company Name: Customer Name: Address: City State: Zip: Phone: Fax: Website: E-mail: Annual Usage Quantity: Monthly Usage Quantity: Does the assembly need to be RoHS compliant? Yes: No: Cable Vendor and Part Number (if available): Cable Outer Jacket - Color: Material: Number of Conductors: OD: Conductor AWG: Stranding: Conductor Colors: Is there a drain wire? Is the drain wire terminated? *If the drain wire is terminated, be sure to indicate where on pin-out diagram. Is the cable shielded? How? Foil Braid % *If the shield is braided, be sure to indicate where on the pin-out diagram. Will the Customer supply the cable for production? Cable Cut Length: Overall Assembly Length: Does the Cable Assembly have Environmental Requirements? If yes, please list them: Must overmold have a moisture bond to the cable's outer jacket? Is the Cable Assembly: Single ended: Double Ended: Do the connectors need to be shielded? If yes, do they need to be: 180 shield: OR Shield thru pin: End "A" Connector Part Number: Right Angle? End "B", will that end need processing? If yes, indicate below: Outer jacket strip length: Inner Conductor strip length: Tinned? Does end "B" have any special inclusions? If yes, please list them: Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to be molded closed where required. If a drawing assembly is available, please send it also. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 26 * Please visit the product pages on our website for the most up-to-date product information CON-X ELECTRICAL CURRENT RATING CHART FOR CONNECTORS & CABLE ASSEMBLIES CONTACT SIZE #12 CONDUCTOR SIZE - AWG NUMBER of CONDUCTORS CURRENT RATING #12 1 through 7 23.0A 1 through 3 4 through 6 7 through 9 1 through 3 4 through 6 7 17.0A 12.75A 11.0A 1 through 10 11 and 12 13.0A 7.5A 1 through 3 4 through 12 10.0A 7.5A 1 through 3 4 through 20 21 through 31 1 through 3 4 through 20 21 through 31 7.5A 5.6A 2.3A 7.5A 5.6A 2.3A #14 #16 #16 #16 #18 #18 #20 #20 (R) 13.0A 9.75A 8.45A 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 27 * Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL(R) EQUIVALENT TO MIL-C-5015 Cable Socket Box Receptacle Pin CXX 3106A XXXX XX S XXX CXX 3102A XXXX XX P XXX Cable Pin Box Receptacle Socket CXX 3106A XXXX XX P XXX CXX 3102A XXXX XX S XXX Cable Cap Receptacle Cap 4XX96 4XX95 Molded Cable Assemblies (See pages 3 & 33) Cable Pin (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 28 * Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL(R) EQUIVALENT TO MIL-C-5015 (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 29 * Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL(R) EQUIVALENT TO MIL-C-5015 Contact Arrangements Contact Arrangements shown are mating view of pin insert (socket opposite). Unless otherwise specified, arrangements are per MIL-STD-1651A. for alternate key positions, consult factory. *Available in connector types: cable end socket, panel mount pin styles only. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 30 * Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL(R) EQUIVALENT TO MIL-C-5015 Part Number to Order CX X 310XA XXXX XX X XXX CONXALL Deviations Molded Equivalent to MIL-C-5015 -300 Contact Style S - Solder C - Crimp -010 Shell Type (See Note 1) 3101A Cable Receptacle (in-line) (See Note 3) 3102A Box Receptacle 3106A Straight Plug (See Note 2) -310 Weathertight Option adds: "O" Ring for plug (3106A) Rubber Gasket for receptacle (3102A) Receptacle with (4) mounting hole reinforcement bosses. Consult factory for availability. Same as -010 except with rubber gasket. Contacts P - Pin S - Socket Note 1 - All plugs and receptacles include crimp or solder contacts specified. Note 2 - Straight Plugs include back shell assembly with cable clamp and bushing. Note 3 - For overmolded cable construction only. Consult factory for availability. Insert Number/Arrangement All inserts are integrally molded with connector shells for one piece construction. Contact factory for alternative W, X, Y or Z insert positions. Shell/Insert Sizes 10SL -4 10SL -3 12S - 3 14S - 1 14S - 2 14S - 5 14S - 6 14S - 7 14S - 9 Bushing Sizes Provided Plug Shell Size 10SL, 12S 14S 16S, 16 18 20, 22 24, 28 Max. Cable Dia. 1/4" 5/16" 7/16" 9/16" 5/8" 3/4" 16S-1 16S-8 16 - 10 18 - 1 18 - 4 18 - 8 18 - 10 18 - 11 18 - 12 18 -19 20 -7 20 -16 20 -27 20 -29 22 -14 24 -2 24 -28 28 -2 28 -12 28 -21 Consult factory for your custom design assemblies and connectors. (See pages 3 & 33) (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 31 * Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL(R) EQUIVALENT TO MIL-C-5015 Specifications Typical Specifications Manufacturers Identifications Description Rating Conductor Size Configuration Certification MIL-E-QUAL(R) Field Installable Connector & Custom Cable Assemblies 3.4 thru 23.0A, 600V 12 thru 20 AWG 2 thru 37 Contacts per Mil - C-5015 UL Recognized File #E150822 - 250V CSA Certified File #181200-500V Material Specifications Cable Pin/Socket Mechanical Backshell (Threaded) Strap Screws Grommet Coupling Ring Contacts Connector Body Optional Connector Cap O-Ring Different Keyways Available Gold Contacts Box Receptacle Contacts Receptacle Body Optional Receptacle Cap Gasket Gold Contacts Extended Bosses Different Keyways Available Nylon, UL Recognized, Black with UV Inhibitor Nylon, UL Recognized, Black with UV Inhibitor Zinc Plated Santoprene Rubber, Black Nylon, UL Recognized, Black with UV Inhibitor Brass, Standard Silver Plated, Gold Plated Optional Nylon, UL Recognized, Black with UV Inhibitor Nylon, UL Recognized, Black with UV Inhibitor (4XX96) Neoprene Rubber, Black Brass, Gold over Nickel Brass, Standard Silver Plated, Gold Plated Optional Nylon, UL Recognized, Black with UV Inhibitor Nylon, UL Recognized, Black with UV Inhibitor (4XX95) Neoprene Rubber, Black Brass, Gold over Nickel Gasket, O-Ring, & Grommet materials are suitable for -40C to +90C (-40F to +194F). Consult factory for higher temperature requirements. Electrical Specifications Voltage Current 500 V See Electrical Current Rating Chart (Page 34) Environmental Specifications Temperature Rating Corrosion Durability Weathertight -40C to +125C (-40F to +257F) 48 Hr salt spray contacts 300 mate/unmate cycles minimum Consult factory with specific application Molded Cable Assemblies Watertight (See Pages 3 & 33) NEMA 6P, 13: IEC IP67 (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 32 * Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL(R) MOLDED CABLE ASSEMBLY CHECK LIST EQUIVALENT TO MIL-C-5015 Company Name: Customer Name: Address: City State: Zip: Phone: Fax: Website: E-mail: Annual Usage Quantity: Monthly Usage Quantity: Does the assembly need to be RoHS compliant? Yes: No: Cable Vendor and Part Number (if available): Cable Outer Jacket - Color: Material: Number of Conductors: OD: Conductor AWG: Stranding: Conductor Colors: Is there a drain wire? Is the drain wire terminated? *If the drain wire is terminated, be sure to indicate where on pin-out diagram. Is the cable shielded? How? Foil Braid % *If the braid is terminated, be sure to indicate where on the pin-out diagram. Will the Customer supply the cable for production? Cable Cut Length: Overall Assembly Length: Does the Cable Assembly have Environmental Requirements? If yes, please list them: Must overmold have a moisture bond to the cable's outer jacket? Is the Cable Assembly: Single ended: Double Ended: Do the connectors need to be shielded? If yes, do they need to be: 180 shield: OR Shield thru pin: End "A" Connector Part Number: Right Angle? End "B" Connector Part Number: Right Angle? If no conductor on end "B", will that need processing? Outer jacket strip length: Inner Conductor strip length: If yes, indicate below: Tinned? Does end "B" have any special inclusions? If yes, please list them: Note: Please submit a diagram of the color code pin-out, showing which conductors are wired to which pin position. Be sure to show drain and shield terminations, if needed. Indicate empty pins or spaces to be molded closed where required. If a drawing assembly is available, please send it also. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 33 * Please visit the product pages on our website for the most up-to-date product information MIL-E-QUAL(R) ELECTRICAL CURRENT RATING CHART FOR CONNECTORS & CABLE ASSEMBLIES TOOLING Contact Insertion & Removal Tools 356-XXX Bits 356-1 Handle Manual Crimp Tool (Multi-contact) Handle Manual Crimp Tool (Single Purpose) Positioner Locator (R) Handle 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 34 * Please visit the product pages on our website for the most up-to-date product information TOOLING Contact Insertion/Removal Tools Product not designed to remove contacts after insertion. Consult factory for removal tools. Manual Contact Crimping Tools Pneumatic Crimping Tools - Consult Factory Contact Crimping and Assembly Procedures: A. Push cable through connector components, i.e. backshell, grommet, sleeve, and coupling ring. B. Wire preparation: Strip cable to dimensions shown. Make all cuts square and sharp being careful not to nick wires when cutting. To prevent stranded wires from fraying it is recommended that ends be tightly twisted and not solder dipped. Conductor Strip Lengths CON-X #20 -3/16 #16 -7/32 #12 -7/32 MIL-E-QUAL #16 -9/32 #12 -7/32 Cable Stripping C. Contact crimping tools, use as follows: Assemble contact locator to tool. Check tool setting for wire gage to be crimped. Drop contacts, mating end first into locator so that it rests fully on bottom. Insert stripped lead into contact barrel until it stops. Close tool handles completely in one stroke. (The ratchet will not release jaws until tool has completed cycle.) Inspect crimp to be sure there are no loose strands outside the contact which may short out to an adjacent contact. D. Contact insertion tools. Place wired contact into proper connectors cavity. Guide tip of the insertion tool so that it starts at the contact and slides down against the stop. Apply a steady force perpendicular to the contact until it snaps into position. (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 35 * Please visit the product pages on our website for the most up-to-date product information NOTES (R) 601 East Wildwood, Villa Park, Illinois 60181 * Telephone (630) 834-7504 * Fax (630) 834-8540 * www.conxall.com 36