Catalog C-004 Rev. F y abilit p a C e t e l p vides Com ro Experience P Positronic Mission Statemen t "To utilize produc t flexibility and ap assistance to pres plication ent quality interco nnect solutions which represent va lue to customers wo rldwide." * Founded in 1966 * Involvement in the development of international connector specifications through EIA(R), IEC and ISO as well as PICMG(R). * Introduction of new and unique connector products to the electronics industry. * Patent holder for many unique connector features and manufacturing techniques. * Vertically integrated manufacturing - raw materials to finished connectors. Technology * E xpertise with solid machined contacts provides a variety of high reliability connectors including high current density power connectors. * Quality Assurance lab is capable of testing to IEC, EIA, UL, CUL, military and customer-specified requirements. * In-house design and development of connectors based on market need or individual customer requirements. * Internal manufacturing capabilities include automatic precision contact machining, injection molding, stamping, plating operations and connector assembly. *M anufacturing locations in southwest Missouri, U.S.A. (headquarters); Puerto Rico, France, China, Singapore, and India. Total square footage: 407,441. Support *Q uality Systems: Select locations qualified to ISO 9001, ISO 14001, AS9100, MIL-STD-790 and customer "dock to stock" programs. Applicable products qualified to MIL-DTL-24308, AS39029, DSCC 85039, MIL-DTL-28748, Space D32, GSFC S-311-P-4 and GSFC S-311-P-10. * Compliance to a variety of international and customer specific environmental requirements. *L arge in-house inventory of finished connectors. Customer specific stocking programs. * Factory direct technical sales support in major cities worldwide. * One-on-one customer support from worldwide factory locations. * World class web site. * Value-added solutions and willingness to develop custom products with reasonable price and delivery. Regional Headquarters Springfield, MO Products described within this catalog may be protected by one or more of the following US patents: #4,900,261 #5,255,580 #5,329,697 #6,260,268 #6,835,079 #7,115,002 Patented in Canada, 1992 Other Patents Pending Auch, France Singapore Positronic Industries' FEDERAL SUPPLY CODE (Cage Code) FOR MANUFACTURERS is 28198 POSITRONIC(R) IS AN ITAR REGISTERED COMPANY Unless otherwise specified, dimensional tolerances are: 1) 2) 3) 4) 0.001 0.003 0.005 0.015 inches inches inches inches [0.03 [0.08 [0.13 [0.38 mm] mm] mm] mm] for for for for male contact mating diameters. contact termination diameters. all other diameters. all other dimensions. Information in this catalog is proprietary to Positronic and its subsidiaries. Positronic believes the data contained herein to be reliable. Since the technical information is given free of charge, the user employs such information at his own discretion and risk. Positronic Industries assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. The following trademarks are registered to Positronic Industries, Inc. in the United States and many other countries: Positronic Industries, Inc.(R), Positronic(R), Connector Excellence(R), P+ logo(R), PosiBand(R), PosiShop(R), Positronic Global Connector Solutions(R), Global Connector Solutions(R). The color blue as it appears on various connectors is a trademark of Positronic Industries, Inc., Registered in U.S. Patent and Trademark Office. CONNECTOR DESCRIPTIONS COMBINATION D-subminiature STANDARD AND HIGH DENSITY CB series connectors are available in standard density v ersions, which have fixed size 20 signal contacts and size 8 power, shielded, high voltage and air contacts. High density CB series connectors offer fixed size 22 signal contacts, size 8 contacts or size 16 power contacts. These connectors are available in various performance levels for best cost/performance ratio. Thermocouple contact options are also available. COMBINATION D-SUBMINIATURE CRIMP CONTACTS STANDARD AND HIGH DENSITY CBC series connectors offer crimp removable contacts for signal, power, shielded, high voltage and air contacts applications. These connectors are available in standard and high density versions. Thermocouple contact options are also available. COMBINATION CONTACT DUAL PORT CONNECTORS CBDP series. Offers seventeen different combinations of power and signal contact stacked assemblies. Size 20 signal contacts and size 8 power contacts. INPUT POWER CONNECTORS (MicroTCA) - QB SERIES QB series. Positronic was privileged to have participated in the development of the MicroTCA specification. Positronic is proud to announce the release of connectors for use in MicroTCA modules for power input. QB series offers board mount connectors for power modules, and cable connectors for bringing power to modules. QB series meet requirements of the MicroTCA Specification for 48V and 24V systems. COMBO-D CONNECTOR SAVERS ACBDP and ACBMP SERIES ACBDP and ACBMP series. Combo-D connector savers with size 20 and size 8 contacts. Available for all standard Combo-D variants in shell sizes 1 through 6. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. i GENERAL INFORMATION Combo-D D-Sub TABLE OF CONTENTS Positronic connectpositronic.com G E N E R A L I N F O R M A T I O N Temperature Rise Curves....................................................................................................................................................... C B D / cbm S eries CBD/CBM SERIES CBD/CBM Series Introduction ............................................................................................................................................... Technical Characteristics ....................................................................................................................................................... Contact Variants .................................................................................................................................................................... Standard Shell Assembly ....................................................................................................................................................... Code 2 Solder Cup Connector and Code 3, 35, 36 and 37 Straight Printed Board Mount Connector ....................................................................................... Code 5, 55 and 57 Right Angle (90) Printed Board Mount Connector ................................................................................. Code 5, 55 and 57 Shell Size 6 - Right Angle (90) Printed Board Mount Connector ............................................................ Code 7, 75 and 77 Metric System Right Angle (90) Printed Board Mount Connector .......................................................... Right Angle (90) and Straight Printed Contact Hole Pattern with 0.078 [1.98] o, 0.094 [2.39] o and 0.125 [3.18] o Power Contacts ..................................................................................... Right Angle (90) Printed Board Contact Hole Pattern with 0.125 [3.18] o Power Contacts .................................................. Code 65 Straight Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts and Code 85 Right Angle (90) Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts ................ Straight Printed Board Mount Contact Hole Pattern with FDS4201D and MDS4201D Shielded Contacts................................................................................................................... Right Angle (90) Printed Board Mount Contact Hole Pattern with FRT4201D and MRT4201D Shielded Contacts.................................................................................................................... Code 93 Compliant Press-fit Connector and Temperature Rise Curve .................................................................................. Ordering Information .............................................................................................................................................................. CBC SERIES C B C CBDD/CBHD SERIES cbhd CBCD SERIES DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 7 8 9 10 11-12 13-14 15 16-17 18-19 20 21 22 23 24 25 26 S eries CBDD/CBHD Series Introduction and Technical Characteristics .......................................................................................... Contact Variants..................................................................................................................................................................... Standard Shell Assembly ....................................................................................................................................................... Code 21 Solder Cup Connector and Code 3, 35, 36 and 37 Straight Printed Board Mount Connector ....................................................................................... Code 4, 45 and 47 Right Angle (90) Printed Board Mount Connector ................................................................................. Code 65 Straight Printed Board Mount Connector with FDS4201D or MDS4201D Shielded Contacts and Code 84 Right Angle (90) Printed Board Mount Connector with FRT4201D or MRT4201D Shielded Contacts ................. Code 85 Right Angle (90) Printed Board Mount Connector with FRT4201D or MRT4201D Shielded Contacts and Code 93 Compliant Press-Fit Connector ............................................................................................................................ Printed Board Mount Contact Hole Pattern............................................................................................................................ Ordering Information .............................................................................................................................................................. ii 3 4 5 6 S eries CBC Series Introduction ........................................................................................................................................................ Technical Characteristics ....................................................................................................................................................... Contact Variants .................................................................................................................................................................... Standard Shell Assembly ....................................................................................................................................................... Ordering Information .............................................................................................................................................................. C B D D / 1-2 27-28 28 29 30 31-33 34 35 36 37-38 continued on next page . . . Positronic connectpositronic.com S eries C B D P b / cbdpc S eries Combo-Dual Port Series Introduction .................................................................................................................................... Technical Characteristics ....................................................................................................................................................... Contact Variants .................................................................................................................................................................... Right Angle (90) Printed Board Mount Connector ................................................................................................................ Right Angle (90) Printed Board Mount Contact Hole Pattern ................................................................................................ Ordering Information .............................................................................................................................................................. Q B S eries 39 39-40 40 41 42 QB SERIES CBCD Series Introduction .................................................................................................................................................... Technical Characteristics ....................................................................................................................................................... Contact Variants .................................................................................................................................................................... Standard Shell Assembly ....................................................................................................................................................... Ordering Information .............................................................................................................................................................. 43 43-44 44 45 46-47 48 ( M i c r o T C A ) QB Series Introduction and Temperature Rise Curve ............................................................................................................ Technical Characteristics and Air Cooled Ruggedized MicroTCA(R) Systems ......................................................................... Right Angle (90) Printed Board Mount Connector - 48 Volt and Right Angle (90) Printed Board Mount Contact Hole Pattern - 48 Volt................................................................................ Right Angle (90) Printed Board Mount Connector - 24 Volt and Right Angle (90) Printed Board Mount Contact Hole Pattern - 24 Volt................................................................................ Code Q Cable Connector; Electrical Bridge and Standard D-subminiature Mounting Bracket........................................................................................................................ Code 11 and 12 Removable Crimp Power Contacts and Code 0, 11 and 12 Removable Signal Contacts.................................................................................................................. Male Ordering Information - Dual Port and Male Ordering Information - Uni Port Connectors................................................ Female Ordering Information - Cable Connectors................................................................................................................... C onnector CONNECTOR SAVERS C B C D CBDPB/CBDPC SERIES TABLE OF CONTENTS 49 50 51 52 53 54 55 56 UNIQUE FEATURES Combo-D D-Sub savers ACBDP/ACBMP Series Introduction ...................................................................................................................................... Technical Characteristics ....................................................................................................................................................... ACBDP/ACBMP Series Size 20 and Size 8 Contact Variants ................................................................................................ Male to Female Connector Saver and Jackscrew Systems .................................................................................................. Ordering Information ............................................................................................................................................................ 57 58 58 59 60 Visit our web site for the latest catalog updates and supplements at w w w. c o n n e c t p o s i t ro n i c . c o m / c o m b o - d / c a t a l o g s DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. iii REMOVABLE CONTACTS continued on next page . . . SPECIAL OPTIONS TABLE OF CONTENTS Positronic connectpositronic.com unique Combo-D D-Sub F E A T ures APPLICATION TOOLS Unique Features Introduction and Sequential Mating Contacts ............................................................................................. Size 8 Contact Stabilization Feature ...................................................................................................................................... Combo-D Connectors with 100 AMP High Current Removable Crimp Power Contacts Technical Characteristics and 100 AMP High Current Removable Crimp Power Contacts (for use with 8 AWG wire) ................................................. Selectively Loaded Combo-D Connectors for use with 100 AMP High Current Removable Crimp Power Contacts and Temperature Rise Curve .................................................................. Size 8 Straight Printed Board Mount High Voltage Contact ................................................................................................... Size 8 Right Angle (90) Printed Board Mount High Voltage Contact ..................................................................................... Size 8 Bus Bar Power Contacts............................................................................................................................................. Size 8 Integral Blind Mate Guide ........................................................................................................................................... Customer Specified Contact Termination Length .................................................................................................................. R emovable QPL LISTING A pplication 81 82 82 83-84 85 86 listing Positronic offers a wide variety of QPL connector products................................................................................................... DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 68-69 69 70-71 71 72-73 74 74 75 75 76 76 77 78 79 79 80 T ools Introduction............................................................................................................................................................................ Contact Reels for Automatic Pneumatic Crimp Tools............................................................................................................. Contact Application Tools Cross Reverence List ................................................................................................................... Suggested Printed Board Hole Sizes For Compliant Press-Fit Connectors............................................................................. Compliant Press-Fit Connector Installation Tools.................................................................................................................... iv 64 65 65 66 66 67 O P T I O N S Modification (MOS) Suffixes ................................................................................................................................................... qpl 63 contacts Removable Contact Technical Characteristics ....................................................................................................................... What makes PosiBand(R) contact interface significant ............................................................................................................. Size 22 Crimp and Removable Signal Crimp Contacts........................................................................................................... Size 22 Removable Thermocouple Signal Crimp Contact ...................................................................................................... Size 20 Crimp and Removable Crimp Signal Contact ............................................................................................................ Size 20 Removable Thermocouple Crimp Signal Contact ...................................................................................................... Size 16 Removable Crimp Power Contacts ........................................................................................................................... Size 8 Removable Crimp Power Contacts ............................................................................................................................. Size 8 Removable Solder Cup Power Contacts...................................................................................................................... Size 8 Removable High Voltage Power Contacts .................................................................................................................. Size 8 Straight Printed Board Mount Power Contact ............................................................................................................. Size 8 Right Angle (90) Printed Board Power Contact ......................................................................................................... Size 8 Removable Shielded Contact ..................................................................................................................................... Size 8 Straight Printed Board Mount Shielded Contact ......................................................................................................... Size 8 Right Angle (90) Printed Board Shielded Contact ...................................................................................................... Size 8 Removable Air Line Couplers ...................................................................................................................................... S P E C I A L 61 62 87 (R) s s e n r a H & e l b Ca Assemblies Many Industries Served including: * Aerospace * Datacom / Telecom * Medical * Industrial * Military / Defense * Transit / Rail Support Capabilities: * Design, development, engineering support, and documentation * Build to customer print * Assist in expansion of qualified suppliers on BOM * Select facilities certified to ISO 9001 and AS9100 * Adherence to IPC-620 standards * Product prototyping and first articles * Electrical and mechanical testing & Products Services * Cable and harness assemblies * Flex circuit assemblies * Coaxial cable assemblies * Kitting services * EMI/RFI shielded assemblies * Box builds * Hermetic assemblies S A VE T I M E A N D M O N E Y ! L e t Posit ronic sup p ort you b y c a blizin g yo u r C B D / C B M / C B C / CBCD / QB c onne c t or se le c t io n . For more details contact Technical Sales or visit our web site at: http://www.connectpositronic.com/cable-assemblies DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. v GENERAL INFORMATION Combo-D D-Sub GENERAL INFORMATION Positronic connectpositronic.com TEMPERATURE RISE CURVES FOR SIZE 8, 10 AND 12 AWG WIRE 7W2 100 RATED CURRENT (AMPS) 90 Test conducted in accordance with UL1977. All power contacts under load. 80 70 MC4008D:Curve developed using a mated CBD7W2F57 8 AWGand CBC7W2M loaded with MC4008D contacts terminated to 8 AWG wire. 60 CBD7W2 with 8 AWG 50 40 CBD7W2 with 10 AWG 30 20 MC4012D:Curve developed using a mated CBD7W2F55 12 AWGand CBC7W2M loaded with MC4012D contacts terminated to 12 AWG wire. CBD7W2 with 12 AWG 10 0 MC4010D:Curve developed using a mated CBD7W2F36 10 AWGand CBC7W2M loaded with MC4010D contacts terminated to 10 AWG wire. 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 TEMPERATURE RISE (C) 21WA4 100 MC4008D:Curve developed using a mated CBD21WA4F57 8 AWGand CBC21WA4M loaded with MC4008D contacts terminated to 8 AWG wire. MC4010D:Curve developed using a mated CBD21WA4F36 10 AWGand CBC21WA4M loaded with MC4010D contacts terminated to 10 AWG wire. MC4012D:Curve developed using a mated CBD21WA4F55 12 AWGand CBC21WA4M loaded with MC4012D contacts terminated to 12 AWG wire. 90 RATED CURRENT (AMPS) Test conducted in accordance with UL1977. All power contacts under load. 80 70 60 CBD21WA4 with 8 AWG 50 40 CBD21WA4 with 10 AWG 30 20 CBD21WA4 with 12 AWG 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 TEMPERATURE RISE (C) 8W8 100 RATED CURRENT (AMPS) 90 Test conducted in accordance with UL1977. All power contacts under load. 80 70 60 CBD8W8 with 8 AWG 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 TEMPERATURE RISE (C) 1 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MC4008D:Curve developed using a mated CBD8W8F57 8 AWGand CBC8W8M loaded with MC4008D contacts terminated to 8 AWG wire. CBD8W8 with 10 AWG MC4010D:Curve developed using a mated CBD8W8F36 10 AWGand CBC8W8M loaded with MC4010D contacts terminated to 10 AWG wire. CBD8W8 with 12 AWG MC4012D:Curve developed using a mated CBD8W8F55 12 AWGand CBC8W8M loaded with MC4012D contacts terminated to 12 AWG wire. GENERAL INFORMATION Combo-D D-Sub GENERAL INFORMATION Positronic connectpositronic.com TEMPERATURE RISE CURVE FOR STANDARD AND HIGH CONDUCTIVITY CONTACT MATERIAL 3W3 100 RATED CURRENT (AMPS) 90 Test conducted in accordance with UL1977. All power contacts under load. 80 CBD3W3 with *C4008DS 70 60 Standard Material:Curve developed using a mated CBD3W3F loaded with FC4008D contacts and CBD3W3M loaded with MC4008D contacts terminated to 8 AWG wire. CBD3W3 with *C4008D 50 40 High Conductivity:Curve developed using a mated CBD3W3F loaded with FC4008DS c ontacts and CBD3W3M loaded with MC4008DS contacts terminated to 8 AWG wire. 30 20 10 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 * indicates contact gender TEMPERATURE RISE (C) 8W8 100 90 RATED CURRENT (AMPS) Test conducted in accordance with UL1977. All power contacts under load. Standard Material:Curve developed using a mated CBD8W8F loaded with FC4008D contacts and CBD8W8M loaded with MC4008D contacts terminated to 8 AWG wire. High Conductivity:Curve developed using a mated CBD8W8F loaded with FC4008DS c ontacts and CBD8W8M loaded with MC4008DS contacts terminated to 8 AWG wire. 80 70 50 CBD8W8 with *C4008D 40 30 20 10 0 * indicates contact gender CBD8W8 with *C4008DS 60 0 10 20 30 40 50 60 70 80 90 100 110 120 130 TEMPERATURE RISE (C) HIGH DENSITY 8W2 RATED CURRENT (AMPS) 45 40 35 CBCD8W2 with *C112N(4)S/AA 30 25 20 CBCD8W2 with *C112N(4)/AA 15 10 5 0 0 10 20 30 40 50 60 70 80 90 100 110 120 130 Test conducted in accordance with UL1977. All power contacts under load. Standard Material:Curve developed using a mated CBCD8W2M loaded with MC112N/AA-133.0 contacts and CBCD8W2S loaded with FC112N4/AA contacts terminated to 12 AWG wire. High Conductivity:Curve developed using a mated CBCD8W2M loaded with MC112NS-133.0 contacts and CBCD8W2S loaded with FC112N4S/AA contacts terminated to 12 AWG wire. TEMPERATURE RISE (C) DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT Combo-D D-Sub Size 20 Fixed Signal and Thermocouple Contacts Size 8 Removable Power, Shielded, Air and High Voltage Contacts CBD/CBM SERIES UL Recognized File #E49351 CSA Recognized File #LR54219 DSCC 85039 Telecommunication UL File #E140980 Combo-D series connectors permit mixed contact com- Power, shielded and high voltage contacts are remov- binations of power, shielded, air, high voltage and signal able, having solder and straight and right angle (90) contacts within the same connector body. Twenty-two printed board mount terminations. Power and shielded connector variants are offered in six standard shell sizes. contacts are available with crimp terminations. Air contact Three performance levels of Combo-D series connectors are offered: professional, industrial and military. CBD series For low level shielding requirements, ferrite inductors connectors are quality connectors recommended for use in may be attached to both signal and power contacts of sheltered, non-corrosive indoor and outdoor environments connectors having contact terminations which are straight having normal ventilation, but without temperature or or right angle (90) for printed board mounting applications. humidity controls. Signal contacts are offered with open For additional information contact Technical Sales. entry professional level or PosiBand closed entry industrial The female power contacts feature the Large Surface level signal contacts. CBD series connectors meet perfor- Area (L.S.A.) closed entry contact design which provides mance requirements of IEC 60807-2, Performance Level maximum mating surfaces between male and female con- One or Two. CBM series connectors are military quality tacts and reduced contact resistance during operation. connectors recommended for use in sheltered, mildly cor- A wide assortment of printed board mounting hardware, rosive environments having a wide range of temperature, cable support hoods, and locking systems is available from pressure and humidity changes. CBM series connectors stock. will meet the applicable performance requirements of DSCC 85039. signal contacts. A blind mating system is available for applications requiring connector coupling in recessed areas or mobile power Combo-D series connectors utilize precision machined coupling systems. Connector variants are available with Straight and right angle (90) PCB mount thermocouple contact terminations for solder and straight and right angle contacts are available, please contact Technical Sales for (90) printed board mount terminations featuring a choice details. of inch or metric printed board footprints. 3 options are also available, see page 80 for details. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT TECHNICAL CHARACTERISTICS Insulator: Glass filled polyester per ASTM D 5927 UL 94V-0, blue color, and composite. Contacts: Precision machined copper alloy. Contact Plating: Gold flash over nickel plate and gold 0.000050 Signal: [1.27] over nickel plate. Other f inishes available upon request, see page 81. Power:Gold flash over nickel. Other finishes available upon request, see page 81. Shielded:For contact platings, see page 68. High Voltage: For contact platings, see page 68. Shells:Steel with tin plate; zinc plate with chromate seal; stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers Nylon; polyester; copper alloy or steel with zinc and Brackets:plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Push-On Fasteners:Phosphor bronze and beryllium copper with tin plate. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Non-magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Signal Contacts, Size 20 contacts, male - 0.040 inch [1.02mm] diameter. CBD series has open Fixed: entry female contacts. PosiBand closed entry female options are also available. CBM series has PosiBand closed entry female c ontacts, see page 68 for details. Contact Retention Signal: 9 lbs. [40N]. Power, shielded in Insulator: and high voltage: 22 lbs [98N]. Resistance to 500F [260C] for 10 seconds duration per IEC 60512-6. Solder Iron Heat: Signal Contact Solder contacts - 0.042 inch [1.06mm] Terminations:minimum hole diameter for 20 AWG [0.5 mm2] wire maximum. Straight Printed Board Mount - 0.028 inch [0.71mm] termination diameter. Right Angle (90) Printed Board Mount - 0.028 inch [0.71 mm] termination diameter. Size 8 contact, male - 0.142 inch [3.61mm] Power Contacts, mating diameter. Terminations for 6, 8, 10, Removable, Crimp or Solder Termination: 12, and 16 AWG. Female contact features Large Surface Area (L.S.A.) closed entry contact design utilizing BeCu mechanical retention member. Closed crimp barrel. Power Contacts, Size 8 contact, male - 0.142 inch Printed Board Mount: [3.61mm] mating diameter. Printed board terminations with 0.078 inch [1.98mm], 0.094 inch [2.39mm] and 0.125 inch [3.18mm] termination diameters. Shielded Contacts, See table of cable sizes for contact Removable: termination dimensions, page 78. High Voltage Contacts: Straight and right angle (90) terminations - 0.041 inch [1.04mm] minimum hole diameter. Shells: Male shells may be dimpled for EMI/ESD ground paths. Polarization: Trapezoidally shaped shells and polarized jackscrews. Mounting to Jackscrews and riveted fasteners with Angle Brackets: 0.120 inch [3.05mm] diameter hole, and threaded riveted fasteners with 4-40 threads and nylon inserts. Mounting to Rapid installation push-on fasteners and Printed Board: threaded posts. Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: CBD series, open entry contacts, 500 operations. CBD series, PosiBand closed entry and CBM series, 1,000 operations. Per IEC 60512-5. CBD/CBM SERIES MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS: SIZE 20 CONTACTS Contact Current Rating: Initial ContactResistance: Proof Voltage: 7.5 amperes nominal. 0.008 ohms maximum. 1000 V r.m.s. SIZE 8 CONTACTS POWER CONTACTS Contact Current Rating - Tested per UL 1977: Standard Contact Material: 0.078 inches diameter / 12 AWG terminations: 0.094 inches diameter / 10 AWG terminations: 0.125 inches diameter / 8 AWG terminations: See Temperature Rise Curves on page 1 for details. High Conductivity Contact Material: 8 AWG terminations: See Temperature Rise Curves on page 2 for details. Initial ContactResistance: Standard Contact Material: 0.0005 ohms max. per Test 2b. High Conductivity 0.00035 ohms max. per Contact Material: Test 2b. Proof Voltage: 1000 V r.m.s. 39 amperes. 50 amperes. 70 amperes. 80 amperes. IEC 60512-2, IEC 60512-2, SHIELDED CONTACTS For electrical characteristics, see page 69. HIGH VOLTAGE CONTACTS For electrical characteristics, see page 69. CONNECTOR Insulation Resistance: Clearance and Creepage Distance: Working Voltage: 5 G ohms. 0.039 [1.0mm] minimum. 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55C to +125C. 10 days. THERMOCOUPLE CONTACTS: Straight and right angle PCB mount contacts are available, please contact Technical Sales for details. Size 20 crimp contacts are available in CBC series, see page 74 for details. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. SHELL SIZE 1 CBD/CBM SERIES *1 2WK2 5W1 SHELL SIZE 2 3W3 11W1 7W2 *2 3WK3 SHELL SIZE 3 5W5 9W4 13W3 21W1 17W2 SHELL SIZE 4 8W8 13W6 17W5 21WA4 25W3 27W2 SHELL SIZE 5 24W7 36W4 43W2 SHELL SIZE 6 46W4 Notes: *1 2WK2 connectors have 1 male and 1 female contacts. Female connector should be loaded with female c ontact in A2 position. *2 3WK3 male variant contains 2 male contacts and 1 female contact. Female variant contains 2 female contacts and 1 male contact 5 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 47W1 Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT STANDARD SHELL ASSEMBLY Shell Sizes 1 & 2 = 0.2650.015 [6.730.38] Shell Sizes 3, 4, 5 & 6 = 0.2560.015 [6.500.38] CBD3W3M00000CBD5W5M00000 B B1 K D1 E M 10 Typ. G 0.0500.010 [1.270.25] D H 0.0390.010 [0.990.25] C A CBD/CBM SERIES RECOMMENDED MATING DIMENSIONS O0.1200.005 [O3.050.13] Mounting hole, two places 0.220 [5.59] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] 0.0550.015 [1.4070.38] SHELL SIZES SHELL SIZE 1 MALE SHELL SIZE 1 FEMALE SHELL SIZE 2 MALE SHELL SIZE 2 FEMALE SHELL SIZE 3 MALE SHELL SIZE 3 FEMALE SHELL SIZE 4 MALE SHELL SIZE 4 FEMALE SHELL SIZE 5 MALE SHELL SIZE 5 FEMALE SHELL SIZE 6 MALE SHELL SIZE 6 FEMALE O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] [ D 0.005 [0.13] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places 0.032 [0.81] Total diametral float DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 6 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT Combo-D D-Sub SOLDER CUP CONNECTOR CODE 2 20 AWG max. [0.5 mm2] CBD/CBM SERIES 0.125 [3.18] Fixed female jackscrews Fixed female jackscrew For solder cup contacts, specify codae 2 in step 4 of ordering information. 0.345 [8.76] Fixed male jackscrew Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical part number: CBD7W2M200T60 Typical part number: CBD7W2M200T0 CBD17W2F200E0 with FS4008D contacts. CBD17W2M55B30T20 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 35, 36 AND 37 For Code 93 Press-Fit Board Mount Connectors, see page 20. CONTACT CODE DO 3 --------- 35 0.078 [1.98] 36 0.094 [2.39] 37 0.125 [3.18] For straight printed board mount contacts, specify code no. in step 4 of ordering information. 7 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Fixed female jackscrews Swaged spacer with push-on fastener, phosphor bronze. 0.010 [0.25] Nominal 0.170 [4.32] 0.028 O [0.71] Typical part number: CBD17W2F35S60T2X 0.250 [6.35] Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD MOUNT CONNECTOR 0.220 [5.59] Max. WITH 0.078 [1.98] O POWER CONTACTS CODE 5 AND 55, 0.283 [7.19] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 Fixed female jackscrews 0.008 Specify code 5 or 55 in step 4 of ordering information. SHELL SIZE A B C D SHELL SIZE 1 1.204 [30.58] 0.984 [24.99] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 2 1.532 [38.91] 1.312 [33.32] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 3 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 4 2.720 [69.09] 2.500 [63.50] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 5 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] 0.339 [8.61] 0.112 [2.84] Typ. 0.112 [2.84] Typ. 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. Typical part number: CBD17W2M55R7NT20 Push-on fastener, beryllium copper. 0.078 [1.98] O 0.451 [11.46] Typical part number: CBD36W4F55R7NT2X 0.028 [0.71] O 0.170 [4.32] Nominal CBD/CBM SERIES CBD***R7*** 0.283 [7.19] CONTACT EXTENSION right angle (90) PRINTED BOARD MOUNT CONNECTOR 0.220 [5.59] Max. WITH 0.125 [3.18] O POWER CONTACTS CODE 5 AND 57, 0.283 [7.19] CONTACT EXTENSION See temperature rise curves on pages 1 and 2. CBD***R7*** 0.283 [7.19] CONTACT EXTENSION Fixed female jackscrews 0.008 Specify code 5 or 57 in step 4 of ordering information. SHELL SIZE A B C D SHELL SIZE 1 1.204 [30.58] 0.984 [24.99] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 2 1.532 [38.91] 1.312 [33.32] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 3 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 4 2.720 [69.09] 2.500 [63.50] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 5 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.283 [7.19] 0.112 [2.84] Typ. 0.112 [2.84] Typ. 0.810 [20.57] Typical part number: CBD17W2M57R7NT20 0.112 [2.84] Typ. Numbering shown is rear view of male and face view of female. Push-on fastener, 0.170 [4.32] beryllium copper. Nominal 0.810 [20.57] 0.125 [3.18] O Typical part number: CBD36W4F57R7NT2X DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 8 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT SHELL SIZE 6 right angle (90) PRINTED BOARD MOUNT CONNECTOR WITH 0.078 [1.98] O POWER CONTACTS CODE 5 AND 55, 0.283 [7.19] CONTACT EXTENSION CONNECTOR VARIANT 46W4 See temperature rise curves on pages 1 and 2 Fixed female jackscrews CBD/CBM SERIES 0.451[11.46] 0.283[7.19]-Specify code 5 or 55 in step 4 of ordering information 2.720 [69.09] 0.507[12.88] Numbering shown is rear view of male and face view of female 0.112[2.84] Typ. Typical part number: CBD46W4M55R7NT20 0.008 2.500 [63.50] 0.170[4.32] Nominal Push-on fastener, beryllium copper 0.078[1.98] O 0.028[0.71] O SHELL SIZE 6 right angle (90) PRINTED BOARD MOUNT CONNECTOR WITH 0.125 [3.18] O POWER CONTACTS CODE 5 OR 57, 0.283 [7.19] CONTACT EXTENSION CONNECTOR VARIANT 46W4 See temperature rise curves on pages 1 and 2 Fixed female jackscrews 0.451[11.46] 0.283[7.19]-Specify code 5 or 57 in step 4 of ordering information Typical part number: CBD46W4M57R7NT20 9 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2.720 [69.09] 0.810 [20.57] 0.112[2.84] Typ. 0.170[4.32] Nominal 0.008 2.500 [63.50] Numbering shown is rear view of male and face view of female Push-on fastener, beryllium copper 0.125[3.18] O 0.028[0.71] O Combo-D D-Sub Combo-D D-Sub 0.125 [3.18] O Typ. 0.220 [5.59] Max. PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT METRIC SYSTEM right angle (90) PRINTED BOARD MOUNT CONNECTOR WITH 0.078 [1.98] O POWER CONTACTS CODE 7 AND 75, 0.370 [9.40] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 0.008 Fixed female jackscrews SHELL SIZE A B C D SHELL SIZE 1 1.204 [30.58] 0.984 [24.99] 0.420 [10.67] 0.370 [9.40] SHELL SIZE 2 1.532 [38.91] 1.312 [33.32] 0.420 [10.67] 0.370 [9.40] SHELL SIZE 3 2.072 [52.63] 1.852 [47.04] 0.420 [10.67] 0.370 [9.40] SHELL SIZE 4 2.720 [69.09] 2.500 [63.50] 0.420 [10.67] 0.370 [9.40] SHELL SIZE 5 2.626 [66.70] 2.406 [61.11] 0.470 [11.94] 0.370 [9.40] 0.520 [13.21] 0.100 [2.54] Typ. Specify code 7 or 75 in step 4 of ordering information. 0.100 [2.54] Typ. 0.420 [10.67] Numbering shown is rear view of male and face view of female. 0.100 [2.54] Typ. 0.170 [4.32] Nominal Typical part number: CBD17W2M75R70T20 0.125 [3.18] O Typ. 0.220 [5.59] Max. CBD/CBM SERIES CBD***R7*** 0.370 [9.40] CONTACT EXTENSION 0.078 [1.98] O 0.024 [0.61] O Typical part number: CBD36W4M75R70T20 METRIC SYSTEM right angle (90) PRINTED BOARD MOUNT CONNECTOR WITH 0.125 [3.18] O POWER CONTACTS CODE 7 AND 77, 0.370 [9.40] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 CBD***R7*** 0.370 [9.40] CONTACT EXTENSION Fixed female jackscrews 0.008 SHELL SIZE A B C D SHELL SIZE 1 1.204 [30.58] 0.984 [24.99] 0.420 [10.67] 0.370 [9.40] SHELL SIZE 2 1.532 [38.91] 1.312 [33.32] 0.420 [10.67] 0.370 [9.40] SHELL SIZE 3 2.072 [52.63] 1.852 [47.04] 0.420 [10.67] 0.370 [9.40] SHELL SIZE 4 2.720 [69.09] 2.500 [63.50] 0.420 [10.67] 0.370 [9.40] SHELL SIZE 5 2.626 [66.70] 2.406 [61.11] 0.470 [11.94] 0.370 [9.40] 0.810 [20.57] 0.100 [2.54] Typ. Specify code 7 or 77 in step 4 of ordering information. 0.810 [20.57] Typical part number: CBD17W2M77R70T20 0.100 [2.54] Typ. Numbering shown is rear view of male and face view of female. 0.100 [2.54] Typ. 0.125 [3.18] O 0.170 [4.32] Nominal 0.024 [0.61] O Typical part number: CBD36W4M77R70T20 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 10 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98] O POWER CONTACTS AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98] O, 0.094 [2.39] O AND 0.125 [3.18] O POWER CONTACTS Hole identification shown for male connector; use mirror image for female connector. Mount connector with mating face positioned to follow direction of arrows. 0.218 [5.54] TYP. 0.162 [4.11] TYP. 0.135 [3.43] TYP. Y 0.054 [1.37] TYP. 0.270 [6.86] TYP. 0.270 [6.86] TYP. Y CBD/CBM SERIES X X 0.492 [12.50] TYP. 0.656 [16.66] TYP. 0.492 [12.50] TYP. 2WK2 5W1 0.108 [2.74] TYP. 0.656 [16.66] TYP. 7W2 3W3/3WK3 0.108 [2.74] TYP. 0.108 [2.74] TYP. 0.162 [4.11] TYP. X 0.268 [6.81] TYP. 0.216 [5.49] 0.034 [0.86] 0.163 [4.14] Y 0.216 [5.49] TYP. Y 0.570 [14.48] TYP. 0.306 [7.77] 0.926 [23.52] TYP. 0.656 [16.66] TYP. 0.570 [14.48] TYP. 0.926 [23.52] TYP. 5W5 11W1 X 9W4 0.055 [1.38] TYP. 0.108 [2.74] TYP. Y 0.054 [1.37] 0.109 [2.77] TYP. 0.109 [2.77] TYP. 0.218 [5.52] TYP. Y 0.926 [23.52] TYP. 0.055 [1.38] TYP. X 0.544 [13.82] TYP. 0.926 [23.52] TYP. 0.306 [7.77] X 0.570 [14.48] TYP. 0.926 [23.52] TYP. 0.707 [17.95] 0.650 [16.51] TYP. 0.109 [2.77] TYP. 0.250 [6.35] TYP. Y 0.652 [16.56] 0.150 [3.81] TYP. 0.092 [2.34] 0.265 [6.73] TYP. 0.600 [15.24] 0.900 [22.86] TYP. 13W6 8W8 0.275 [6.99] TYP. 0.343 [8.71] 0.109 [2.77] TYP. X 1.250 [31.75] TYP. 1.250 [31.75] TYP. Y X 21W1 17W2 13W3 Y For "X" and "Y" dimensions, see chart on page 12. 0.893 [22.68] TYP. 0.618 [15.70] TYP. 0.109 [2.77] TYP. Y X 1.250 [31.75] TYP. 0.055 [1.38] TYP. X 0.618 [15.70] 0.055 [1.38] TYP. 1.250 [31.75] TYP. 21WA4 17W5 NOTE: For suggested printed board recommended drill hole sizes, plating and finished hole sizes for compliant contact termination positions, see page 85. For press-fit connector installation tools, see page 86. 11 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest Suggest Suggest Suggest Suggest 0.045 0.098 0.114 0.145 0.123 [1.14] O hole for signal contact termination positions. [2.49] O hole for 0.078 [1.98] O power contact termination positions. [2.90] O hole for 0.094 [2.39] O power contact termination positions. [3.68] O hole for 0.125 [3.18] O power contact termination positions. 0.003 [3.12] O hole for mounting connector with push-on fasteners. Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98] O POWER CONTACTS AND STRAIGHT PRINTED BOARD CONTACT HOLE PATTERN WITH 0.078 [1.98] O, 0.094 [2.39] O AND 0.125 [3.18] O POWER CONTACTS Hole identification shown for male connector; use mirror image for female connector. Mount connector with mating face positioned to follow direction of arrows. 0.893 [22.68] TYP. 0.055 [1.38] TYP.Y X 0.893 [22.68] TYP. 0.109 [2.77] TYP. Y X 0.055 [1.38] TYP. 0.618 [15.70] CBD/CBM SERIES 0.109 [2.77] TYP. 1.250 [31.75]TYP. 1.250 [31.75] TYP. 27W2 25W3 0.810 [20.57] TYP. 0.109 [2.77] TYP. 0.270 [6.86] TYP. 0.055 [1.38] TYP. Y Y X 0.270 [6.86] 0.109 [2.77] TYP. 1.203 [30.56] TYP. 24W7 36W4 0.810 [20.57] X X 0.540 [13.72] 0.109 [2.77] TYP. Y 0.810 [20.57] X 0.109 [2.77] TYP. Y 0.055 [1.38] TYP. 0.055 [1.38] TYP. 1.203 [30.56] TYP. 1.203 [30.56] TYP. 47W1 43W2 CODE NO. 0.900 [22.86] 0.650 [16.51] A 0.060 [1.52] B 0.120 [3.05] 1.250 [31.75] NEW! 36 55 7 SUGGESTED PRINTED BOARD HOLE SIZES: 0.045 0.098 0.114 0.145 0.123 [1.14] O hole for signal contact termination positions. [2.49] O hole for 0.078 [1.98] O power contact termination positions. [2.90] O hole for 0.094 [2.39] O power contact termination positions. [3.68] O hole for 0.125 [3.18] O power contact termination positions. 0.003 [3.12] O hole for mounting connector with push-on fasteners. Y A B 0.112 [2.84] 0.056 [1.42] 0.050 [1.27] 0.100 [2.54] 0.112 [2.84] 0.056 [1.42] 0.056 [1.42] 0.112 [2.84] 0.100 [2.54] 0.050 [1.27] 0.050 [1.27] 0.100 [2.54] 37 5 46W4 X 3 35 Suggest Suggest Suggest Suggest Suggest X 0.540 [13.72] 1.203 [30.56] TYP. X X 75 NOTE: For suggested printed board recommended drill hole sizes, plating and finished hole sizes for compliant contact termination positions, see page 85. For press-fit connector installation tools, see page 86. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 12 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.125 [3.18] O POWER CONTACTS Hole identification shown for male connector; use mirror image for female connector. Mount connector with mating face positioned to follow direction of arrows. 0.218 [5.54] TYP. 0.162 [4.11] TYP. 0.135 [3.43] TYP. Y A A 0.054 [1.37] TYP. 0.270 [6.86] TYP. A 0.270 [6.86] TYP. Y A CBD/CBM SERIES X X 0.492 [12.50] TYP. 5W1 2WK2 A X 3W3/3WK3 0.570 [14.48] TYP. 0.306 [7.77] 9W4 0.544 [13.82] TYP. Y A 0.109 [2.77] TYP. 0.055 [1.38] TYP. 0.109 [2.77] TYP. 0.265 [6.73] TYP. 1.250 [31.75] TYP. 8W8 0.275 [6.99] TYP. 0.343 [8.71] 0.109 [2.77] TYP. A 0.092 [2.34] 17W5 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.707 [17.95] Y 0.652 [16.56] 1.250 [31.75] TYP. 0.109 [2.77] TYP. For "A", "B", "X" and "Y" dimensions, see chart on page 14. X 13W6 0.893 [22.68] TYP. 0.618 [15.70] TYP. 0.109 [2.77] TYP. A 0.055 [1.38] TYP. 0.618 [15.70] X X 21W1 0.600 [15.24] 0.900 [22.86] TYP. 13 0.926 [23.52] TYP. 0.055 [1.38] TYP. 0.926 [23.52] TYP. 0.150 [3.81] TYP. Y 0.218 [5.52] TYP. X 0.650 [16.51] 0.250 [6.35] TYP. 1.250 [31.75] TYP. A 17W2 13W3 A X 0.108 [2.74] TYP. 0.926 [23.52] TYP. 5W5 X Y 0.216 [5.49] 0.926 [23.52] TYP. 0.926 [23.52] TYP. A 0.163 [4.14] 0.570 [14.48] TYP. Y A Y A 0.570 [14.48] TYP. 0.306 [7.77] 0.054 [1.37] 7W2 A Y 0.108 [2.74] TYP. 0.216 [5.49] TYP. 0.656 [16.66] TYP. 0.108 [2.74] TYP. 0.108 [2.74] TYP. 0.656 [16.66] TYP. 0.268 [6.81] TYP. 0.034 [0.86] 0.162 [4.11] TYP. 11W1 0.656 [16.66] TYP. 0.492 [12.50] TYP. Y X 1.250 [31.75] TYP. 0.055 [1.38] TYP. 21WA4 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] O hole for signal contact termination positions. Suggest 0.145 [3.68] O hole for power contact termination positions. Suggest 0.1230.003 [3.12] O hole for mounting connector with push-on fasteners. PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD CONTACT HOLE PATTERN WITH 0.125 [3.18] O POWER CONTACTS Hole identification shown for male connector; use mirror image for female connector. Mount connector with mating face positioned to follow direction of arrows. 0.893 [22.68] TYP. 0.618 [15.70] 0.893 [22.68] TYP. 0.109 [2.77] TYP. A 0.055 [1.38] TYP. 1.250 [31.75]TYP. Y 1.250 [31.75] TYP. 25W3 27W2 0.810 [20.57] TYP. 0.270 [6.86] TYP. 0.540 [13.72] 0.270 [6.86] B X Y X 0.055 [1.38] TYP. X CBD/CBM SERIES 0.109 [2.77] TYP. A X B 0.055 [1.38] 0.109 [2.77] TYP. 1.203 [30.56] TYP. X 0.109 [2.77] TYP. 1.203 [30.56] TYP. 24W7 36W4 0.810 [20.57] 0.540 [13.72] X 0.810 [20.57] X 0.109 [2.77] TYP. B 0.109 [2.77] TYP. X B 0.055 [1.38] TYP. 0.055 [1.38] TYP. X 1.203 [30.56] TYP. 1.203 [30.56] TYP. 47W1 43W2 0.900 [22.86] 0.650 [16.51] Y C 0.060 [1.52] CODE NO. 5 & 57 7 & 77 A 0.471 [11.96] 0.390 [9.91] B 0.415 [10.54] 0.340 [8.64] C 0.359 [9.12] 0.290 [7.37] X 0.112 [2.84] 0.100 [2.54] Y 0.056 [1.42] 0.050 [1.27] X 0.120 [3.05] 1.250 [31.75] 46W4 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] O hole for signal contact termination positions. Suggest 0.145 [3.68] O hole for power contact termination positions. Suggest 0.1230.003 [3.12] O hole for mounting connector with push-on fasteners. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 14 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT Combo-D D-Sub STRAIGHT PRINTED BOARD MOUNT CONNECTOR WITH FDS4201D OR MDS4201D SHIELDED CONTACTS CODE 65 Fixed Female Jackscrews Typical part number: CBD17W2M65S60T20 CBD/CBM SERIES 0.250[6.35] 0.028 O [0.71] 0.170[4.32] Push-on Fastener, Phosphor Bronze 0.156[3.96] Numbering shown is rear view of male and face view of female. 0.025[0.64] 0.028[0.71] O 0.037[0.94] across points right angle (90) PRINTED BOARD MOUNT CONNECTOR WITH FRT4201D OR MRT4201D SHIELDED CONTACTS CODE 85 CBD**85**** 0.283 [7.19] CONTACT EXTENSION Fixed female jackscrews 0.008 SHELL SIZE A B C D SHELL SIZE 1 1.204 [30.58] 0.984 [24.99] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 2 1.532 [38.91] 1.312 [33.32] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 3 2.072 [52.63] 1.852 [47.04] 0.339 [8.61] 0.283 [7.19] SHELL SIZE 4 2.720 [69.09] 2.500 [63.50] 0.339 [8.61] 0.283 [7.19] *1SHELL SIZE 5 2.626 [66.70] 2.406 [61.11] 0.395 [10.03] 0.545 [13.84] *1Note: Shell size 5 connectors are supplied inverted when ordered with right angle (90) printed board mount shielded contacts. Numbering shown is rear view of male and face view of female. 0.156 [3.96] 0.170 [4.32] Nominal D - specify code 85 in step 4 of ordering information 0.112 [2.84] Typ. 0.470 [11.94] Typical part number: CBD17W2M85R7NT20 15 Push-on fastener, beryllium copper DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.028 O [0.71] 0.028 [0.71] O 1 place, 0.037 [0.94] Across points 2 places 0.470 [11.94] 0.112 [2.84] Typ. D - specify code 85 in step 4 of ordering information Typical part number: CBD36W4M85R7NT20 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT STRAIGHT PRINTED BOARD MOUNT CONTACT HOLE PATTERN WITH FDS4201D AND MDS4201D SHIELDED CONTACTS Hole identification shown for male connector; use mirror image for female connector. 0.100 [2.54] 0.492 [12.50] TYP. 0.200 [5.08] 0.100 [2.54] 0.200 [5.08] 0.112 [2.84] 0.056 [1.42] 0.108 [2.74] TYP. 0.162 [4.11] TYP. 0.056 [1.42] 0.200 [5.08] 0.100 [2.54] 0.656 [16.66] TYP. 3W3/3WK3 7W2 5W5 0.200 [5.08] 0.100 [2.54] 0.112 [2.84] 0.108 [2.74] TYP. 0.306 [7.77] 0.100 [2.54] 0.112 [2.84] 0.544 [13.82] TYP. 0.570 [14.48] TYP. 0.926 [23.52] TYP. 0.926 [23.52] TYP. 0.926 [23.52] TYP. 17W2 13W3 0.650 [16.51] 0.218 [5.52] TYP. 0.109 [2.77] TYP. 0.926 [23.52] TYP. 0.055 [1.38] TYP. 0.056 [1.42] 0.100 [2.54] 0.150 [3.81] 0.600 [15.24] 0.900 [22.86] TYP. 0.112 [2.84] 1.250 [31.75] TYP. 8W8 0.200 [5.08] 0.707 [17.95] 0.109 [2.77] TYP. 0.200 [5.08] 0.250 [6.35] TYP. 21W1 0.100 [2.54] 0.055 [1.38] TYP. 0.056 [1.42] 0.306 [7.77] 0.570 [14.48] TYP. 9W4 0.200 [5.08] 0.109 [2.77] TYP. 0.200 [5.08] 0.112 [2.84] 0.056 [1.42] 0.054 [1.37] 0.056 [1.42] 0.200 [5.08] 0.100 [2.54] 0.100 [2.54] 0.570 [14.48] TYP. 0.926 [23.52] TYP. 11W1 0.108 [2.74] TYP. 0.200 [5.08] 0.268 [6.81] TYP. 0.034 [0.86] 0.112 [2.84] 0.216 [5.49] TYP. 0.656 [16.66] TYP. 0.108 [2.74] TYP. 0.656 [16.66] TYP. 0.200 [5.08] 0.100 [2.54] 0.216 [5.49] 0.163 [4.14] 0.100 [2.54] 0.200 [5.08] 5W1 0.270 [6.86] TYP. 0.054 [1.37] TYP. 0.100 [2.54] 0.270 [6.86] TYP. 0.492 [12.50] TYP. 2WK2 0.200 [5.08] 0.112 [2.84] 0.056 [1.42] 0.056 [1.42] 0.652 [16.56] 0.275 [6.99] TYP. 0.100 [2.54] 0.343 [8.71] 0.109 [2.77] TYP. 0.055 [1.38] TYP. 0.618 [15.70] 0.092 [2.34] 0.112 [2.84] 0.265 [6.73] TYP. 1.250 [31.75] TYP. 1.250 [31.75] TYP. 13W6 17W5 0.056 [1.42] 0.112 [2.84] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] O hole for signal contact termination position. Suggest 0.1230.003 [3.12] O hole for mounting connector with push-on fasteners. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 16 CBD/CBM SERIES 0.218 [5.54] TYP. 0.162 [4.11] TYP. 0.135 [3.43] TYP. PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT Combo-D D-Sub STRAIGHT PRINTED BOARD MOUNT CONTACT HOLE PATTERN WITH FDS4201D AND MDS4201D SHIELDED CONTACTS Hole identification shown for male connector; use mirror image for female connector. 0.893 [22.68] TYP. 0.618 [15.70] TYP. 0.200 [5.08] 0.100 [2.54] 0.109 [2.77] TYP. CBD/CBM SERIES 0.056 [1.42] 0.112 [2.84] 0.055 [1.38] TYP. 1.250 [31.75] TYP. 0.100 [2.54] 0.893 [22.68] TYP. 0.109 [2.77] TYP. 0.112 [2.84] 0.056 [1.42] 0.055 [1.38] TYP. 0.200 [5.08] 0.618 [15.70] 1.250 [31.75] TYP. 21WA4 25W3 0.100 [2.54] 0.112 [2.84] 0.893 [22.68] TYP. 0.270 [6.86] TYP. 0.109 [2.77] TYP. 0.200 [5.08] 0.055 [1.38] TYP. 0.056 [1.42] 0.056 [1.42] 1.250 [31.75]TYP. 0.112 [2.84] 0.109 [2.77] TYP. 0.100 [2.54] 1.203 [30.56] TYP. 0.200 [5.08] 27W2 24W7 0.112 [2.84] 0.810 [20.57] TYP. 0.540 [13.72] 0.270 [6.86] 0.100 [2.54] 0.056 [1.42] 0.200 [5.08] 0.112 [2.84] 0.112 [2.84] 1.203 [30.56] TYP. 0.810 [20.57] 0.112 [2.84] 0.200 [5.08] 0.100 [2.54] 0.056 [1.42] 0.540 [13.72] 0.109 [2.77] TYP. 0.055 [1.38] TYP. 1.203 [30.56] TYP. 36W4 0.112 [2.84] 0.112 [2.84] 0.109 [2.77] TYP. 1.203 [30.56] TYP. 43W2 0.200 [5.08] 0.810 [20.57] 0.200 [5.08] 0.100 [2.54] 0.100 [2.54] 0.650 [16.51] 0.055 [1.38] TYP. 0.050 [1.27] 0.100 [2.54] TYP. 0.060 [1.52] 0.120 [3.05] 0.056 [1.42] 47W1 0.900 [22.86] 1.250 [31.75] 46W4 SUGGESTED PRINTED BOARD HOLE SIZES: 17 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest 0.045 [1.14] O hole for signal contact termination position. Suggest 0.1230.003 [3.12] O hole for mounting connector with push-on fasteners. PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN WITH FRT4201D AND MRT4201D SHIELDED CONTACTS Hole identification shown for male connector; use mirror image for female connector. Mount connector with mating face positioned to follow direction of arrows. 0.112 [2.84] 0.162 [4.11] TYP. 0.131 [3.33] 0.100 [2.54] 0.162 [4.11] TYP. 0.200 [5.08] 0.108 [2.74] TYP. 0.056 [1.42] 0.100 [2.54] 0.112 [2.84] 0.056 [1.42] 0.131 [3.33] 0.108 [2.74] TYP. 0.656 [16.66] TYP. 0.200 [5.08] 7W2 0.131 [3.33] 0.100 [2.54] 0.200 [5.08] 0.216 [5.49] 0.112 [2.84] 0.056 [1.42] 0.131 [3.33] 0.100 [2.54] 0.200 [5.08] 0.163 [4.14] 0.306 [7.77] 0.570 [14.48] TYP. 0.112 [2.84] 0.570 [14.48] TYP. 0.926 [23.52] TYP. 0.112 [2.84] 0.926 [23.52] TYP. 0.926 [23.52] TYP. 17W2 0.650 [16.51] 0.200 [5.08] 0.250 [6.35] TYP. 0.100 [2.54] 0.150 [3.81] 0.600 [15.24] 0.131 [3.33] 0.900 [22.86] TYP. 0.112 [2.84] 1.250 [31.75] TYP. 8W8 0.109 [2.77] TYP. 0.131 [3.33] 0.109 [2.77] TYP. 0.056 [1.42] 0.544 [13.82] TYP. 0.109 [2.77] TYP. 0.056 [1.42] 0.652 [16.56] 0.055 [1.38] TYP. 0.306 [7.77] 0.707 [17.95] 0.100 [2.54] 5W5 0.131 [3.33] 0.054 [1.37] TYP. 0.100 [2.54] 0.108 [2.74] TYP. 0.112 [2.84] 0.200 [5.08] 0.056 [1.42] 21W1 0.200 [5.08] 0.131 [3.33] 0.216 [5.49] TYP. 0.656 [16.66] TYP. 0.218 [5.52] TYP. 0.926 [23.52] TYP. 0.055 [1.38] TYP. 0.100 [2.54] 0.034 [0.86] 13W3 0.100 [2.54] 0.200 [5.08] 0.200 [5.08] 0.268 [6.81] TYP. 0.570 [14.48] TYP. 9W4 0.131 [3.33] 3W3/3WK3 11W1 0.108 [2.74] TYP. 0.926 [23.52] TYP. 0.656 [16.66] TYP. 0.131 [3.33] 5W1 0.270 [6.86] TYP. 0.054 [1.37] TYP. 0.131 [3.33] 0.200 [5.08] 0.492 [12.50] TYP. 0.131 [3.33] 2WK2 0.100 [2.54] 0.270 [6.86] TYP. 0.056 [1.42] 0.100 [2.54] 0.200 [5.08] 0.492 [12.50] TYP. 0.200 [5.08] 0.100 [2.54] 0.056 [1.42] 0.092 [2.34] 0.112 [2.84] 0.265 [6.73] TYP. 0.275 [6.99] TYP. 0.200 [5.08] 0.343 [8.71] 0.100 [2.54] 0.109 [2.77] TYP. 0.131 [3.33] 0.055 [1.38] TYP. 0.618 [15.70] 1.250 [31.75] TYP. 1.250 [31.75] TYP. 13W6 17W5 0.056 [1.42] 0.112 [2.84] SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] O hole for signal contact termination position. Suggest 0.1230.003 [3.12] O hole for mounting connector with push-on fasteners. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 18 CBD/CBM SERIES 0.218 [5.54] TYP. 0.135 [3.43] TYP. PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN WITH FRT4201D AND MRT4201D SHIELDED CONTACTS Hole identification shown for male connector; use mirror image for female connector. Mount connector with mating face positioned to follow direction of arrows. 0.893 [22.68] TYP. CBD/CBM SERIES 0.109 [2.77] TYP. 0.056 [1.42] 1.250 [31.75] TYP. 0.100 [2.54] 0.109 [2.77] TYP. 0.112 [2.84] 0.056 [1.42] 0.131 [3.33] 0.055 [1.38] TYP. 0.112 [2.84] 0.893 [22.68] TYP. 0.200 [5.08] 0.200 [5.08] 0.100 [2.54] 0.618 [15.70] TYP. 0.055 [1.38] TYP. 0.131 [3.33] 0.618 [15.70] 1.250 [31.75] TYP. 21WA4 25W3 0.112 [2.84] 0.056 [1.42] 0.109 [2.77] TYP. 0.200 [5.08] 0.109 [2.77] TYP. 0.374 [9.50] 0.055 [1.38] TYP. 0.075 [1.91] 0.893 [22.68] TYP. 0.100 [2.54] 0.270 [6.86] TYP. 0.131 [3.33] 1.250 [31.75]TYP. 1.203 [30.56] TYP. 0.100 [2.54] 0.200 [5.08] *1 24W7 27W2 0.200 [5.08] 0.112 [2.84] TYP. 0.100 [2.54] 0.200 [5.08] 0.109 [2.77] TYP. 0.055 [1.38] TYP. 0.374 [9.50] 0.270 [6.86] 0.540 [13.72] 0.810 [20.57] TYP. 0.075 [1.91] 0.100 [2.54] 0.540 [13.72] 0.075 [1.91] 0.810 [20.57] 0.112 [2.84] 1.203 [30.56] TYP. 0.112 [2.84] 1.203 [30.56] TYP. *1 43W2 *1 36W4 0.112 [2.84] 0.055 [1.38] TYP. 0.112 [2.84] 0.200 [5.08] 0.075 [1.91] 0.100 [2.54] 0.150 [3.81] 0.109 [2.77] TYP. 0.810 [20.57] 1.203 [30.56] TYP. *1 Note: Shell size 5 connectors are supplied inverted when ordered with right angle (90) printed board mount shielded contacts. 0.150 [3.81] *1 47W1 SUGGESTED PRINTED BOARD HOLE SIZES: 19 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Suggest 0.045 [1.14] O hole for signal contact termination position. Suggest 0.1230.003 [3.12] O hole for mounting connector with push-on fasteners. Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT COMPLIANT PRESS-FIT CONNECTOR CODE 93 Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Fixed female jackscrews CBD/CBM SERIES Swaged spacer with 4-40 threads 0.265 [6.73] 0.225 [5.72] max. thread length in mounting spacer 0.225 [5.72] 0.045 [1.14] TYPICAL PART NUMBER: CBD17W2M93S0T20 Screw, 4-40 customer supplied FOR STRAIGHT PRINTED BOARD CONTACT HOLE PATTERNS, SEE PAGES 11 AND 12. SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.123 [3.12] O hole for connector mounting holes. NOTE: For suggested printed board recommended drill hole sizes, p lating and finished hole sizes for compliant contact termination positions, see page 85. For press-fit connector installation tools, see page 86. TEMPERATURE RISE CURVE 60 RATED CURRENT (AMPS) 50 40 30 20 10 0 0 10 20 30 40 50 60 70 80 TEMPERATURE RISE (C) Test conducted in accordance with UL1977. All power contacts under load. Curve developed using CBD8W8M00000 and CBD8W8F93S000 connectors with MC4008D contacts terminated to 8 AWG wire. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 20 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY PCB MOUNT Combo-D D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 CBD 17W2 F 55 R7 N T2 X /AA 10 -14 CBD/CBM SERIES STEP 1 - Basic Series *2 STEP 10 - SPECIAL OPTIONS CBD - Professional/Industrial Quality, see Step 3. CBM - Military conformance with "closed entry" female signal contacts plated 0.000050 [1.27] gold over nickel plate. Choose "S" or "M" in Step 3. FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. CONTACT TECHNICAL SALES FOR ORDERING DETAILS OF THE FOLLOWING: Other Special Requirements. Straight / Right Angle Thermocouple PCB mount contacts. STEP 2 - Connector Variants Shell Size 1 - 2WK2, 5W1 Shell Size 2 - 3W3, 3WK3, 7W2, 11W1 Shell Size 3 - 5W5, 9W4, 13W3, 17W2, 21W1 Shell Size 4 - 8 W8, 13W6, 17W5, 21WA4, 25W3, 27W2 Shell Size 5 - 24W7, 36W4, 43W2, 47W1 Shell Size 6 - 46W4 STEP 9 - Environmental Compliance options /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: CBD17W2F55R7NT2X STEP 3 - Connector Gender STEP 8 - Shell Options F - Female - P rofessional Level Open Entry Signal Contacts M - Male S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts 0 - Zinc Plated, with Chromate Seal. *4 S - Stainless Steel, passivated. X - Tin Plated. Z - Tin Plated and Dimpled (male connectors only). *2 STEP 7 - Locking and Polarizing Systems STEP 4 - Contact TerminationType 0 -Connector ordered without size 8 power, shielded, air or high v oltage removable contacts. See pages 60-88 for contact part numbers. Available on 2WK2, 3W3, 3WK3, 5W5 and 8W8. 2 - Fixed Solder Cup, Signal Contacts only. 3 -Solder, Straight Printed Board Mount with Signal Contacts, 0.170 [4.32] Tail Length. 35 -Solder, Straight Printed Board Mount with Signal and 0.078 [1.98] O Power Contacts, 0.170 [4.32] Tail Length. 36 -Solder, Straight Printed Board Mount with Signal and 0.094 [2.39] O Power Contacts, 0.170 [4.32] Tail Length. 37 -Solder, Straight Printed Board Mount with Signal and 0.125 [3.18] O Power Contacts, 0.170 [4.32] Tail Length. 5 -Solder, Right Angle (90) Printed Board Mount with Signal Contacts only, 0.283 [7.19] Signal Contact Extension. 55 -Solder, Right Angle (90) Printed Board Mount with Signal and 0.078 [1.98] O Power Contacts, 0.283 [7.19] Signal Contact Extension. 57 -Solder, Right Angle (90) Printed Board Mount with Signal and 0.125 [3.18] O Power Contacts, 0.283 [7.19] Signal Contact Extension. 65 - Solder, Straight Printed Board Mount with Signal and Shielded Contacts MDS/FDS 4201D footprint, 0.170 [4.32] Signal Contact Tail Length. 7 -Solder, Metric System Right Angle (90) Printed Board Mount with Signal Contacts only, 0.370 [9.40] Signal Contact Extension. 75 - Solder, Metric System Right Angle (90) Printed Board Mount with Signal and 0.078 [1.98] O Power Contacts, 0.370 [9.40] Signal Contact Extension. 77 -Solder, Metric System Right Angle (90) Printed Board Mount with Signal and 0.125 [3.18] O Power Contacts, 0.370 [9.40] Signal Contact Extension. 1 * 85 -Solder, Right Angle (90) Printed Board Mount with Signal and Shielded Contacts MRT/FRT 4201D footprint, 0.283 [7.19] Signal Contact Extension. 93 -Size 20 Omega type compliant and Size 8 Bi-Spring type c ompliant, termination length 0.225 [5.72]. NOTES *1 Not available on shell size 6, CBD 46W4. *2 For additional information on accessories listed in steps 5, 6, 7 and 10, see Accessory Catalog. *3 When using G hood with CBD variants, use the extended height hood. See Accessories Catalog for extended G hood options. *4 For stainless steel dimpled male versions, contact Technical Sales. *5 Not available when using 2WK2, 3W3, 3WK3, 5W5, 8W8, instead use B, R, R3, R4, or R5. 21 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0 V3 V5 VL T T2 T6 E E2 E3 E6 - - - - - - - - - - - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with Internal Hex for 3/32 Hex Drives Rotating Male and Female Polarized Jackscrews. *2 STEP 6 - Hoods and Push-On FastenerS 0 AN AC Z - None - Lightweight Aluminum Hood, nickel finish. - Lightweight Aluminum Hood, no finish. -Hood, Top or Side Opening, robust extended height, plastic and composite, with rotating male jackscrews, shell sizes 1 through 5 H - Hood, Top Opening, Metal, shell sizes 2 through 5 3 * G - Hood, EMI/RFI, Die Cast Zinc, shell sizes 1 through 6 N - Push-on Fastener, for Right Angle (90) Mounting Brackets *2 STEP 5 -Mounting Style 0 02 * B3 *5 B8 F P P2 *5 R2 5 *5 R6 *5 R7 *5 R8 S S2 S5 S6 - Mounting Hole, 0.120 [3.05] O - Mounting Hole, 0.154 [3.91] O - Bracket, Mounting, Right Angle (90) Metal with Cross Bar -Bracket, Mounting, Right Angle (90) Plastic with Cross Bar - Float Mounts, Universal - Threaded Post, Brass, 0.250 [6.35] Length - Threaded Post, Nylon, 0.250 [6.35] Length -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar -Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length changes to 0.265 [6.73] when used in conjunction with Code 93 contacts - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length - Swaged Locknut, 4-40 Threads -Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250 [6.35] Length Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO STANDARD DENSITY CRIMP REMOVABLE CONTACTS Positronic connectpositronic.com Size 20 Removable Signal and Thermocouple Crimp Contacts Size 8 Removable Power, Shielded, Air and High Voltage Contacts DSCC 85039 UL Recognized File #E49351 IEC 60807-3 CSA Recognized File #LR54219 CBC series connectors offer professional, industrial and military performance levels. Connectors are designed for use in sheltered, mildly corrosive environments having a wide range of temperature, pressure and humidity changes. CBC series connectors offer mixed crimp-removable contact combinations of power, shielded, air, high voltage, signal, and thermocouple contacts within the same connector body. Refer to size 8 removable contacts power, shielded, air and high voltage section, pages 68-80 for technical characteristics. Sixteen connector v ariants are offered in six standard shell sizes. A wide assortment of cable support hoods and locking systems is available from stock. CBC series connectors also offer a Blind Mating c onnector system for applications requiring connector couplings in recessed areas or for mobile power c oupling systems. CBC series connectors utilize precision machined contacts and they meet the applicable performance and dimensional requirements of IEC 60807-3, Performance Levels One and Two, DSCC 85039 and MIL-DTL-24308. Connectors Designed To Customer Specifications Positronic Combo-D connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer PCB terminations; customer specified hardware; sealing for water resistance. Contact Technical Sales with your particular requirements. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 22 CBC SERIES Telecommunication UL File #E140980 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic Positronic connectpositronic.com connectpositronic.com STANDARD DENSITY CRIMP REMOVABLE CONTACTS Combo-D D-Sub TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator:Glass filled polyester per ASTM D 5927, UL 94V-0, blue color. Contacts:Precision machined copper alloy. Signal: G old flash over nickel plate and gold 0.000050 [1.27] over nickel plate. Other finishes available upon request, see page 81. Power: Gold flash over nickel. Other finishes available upon request, see page 81. Shielded:For contact platings, see page 68. High Voltage: For contact platings, see page 68. Shells: Steel with tin plate; zinc plate with chromate seal; stainless steel passivated. Other materials and finishes available upon request. Mounting Spacers:Nylon; copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. CBC SERIES Jackscrew Systems:Brass or steel with zinc plate and c hromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods:Composite and plastic UL94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. Non-magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Signal Contacts, Crimp Removable: Size 20 contacts, male - 0.040 inch [1.02mm] mating diameter; Female rugged open entry or PosiBand closed entry contact design, see page 69 for details. Contact Retention In Insulator:Signal: 9 lbs. [40N]. Power, shielded and high voltage: 22 lbs. [98N] Shells:Male shells may be dimpled for EMI/ESD ground paths. Polarization:Trapezoidally shaped shells and polarized jackscrews. Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: 500 operations for open entry contact, 1000 operations for PosiBand closed entry contact with 0.000050 [1.27] gold plating. Per IEC 60512-5. ELECTRICAL CHARACTERISTICS: SIZE 20 CONTACTS Contact Current Rating: Initial ContactResistance: Proof Voltage: 7.5 amperes nominal. 0.008 ohms maximum. 1000 V r.m.s. SIZE 8 CONTACTS POWER CONTACTS For electrical characteristics, see page 4. SHIELDED CONTACTS For electrical characteristics, see page 69. HIGH VOLTAGE CONTACTS For electrical characteristics, see page 69. CONNECTOR Insulation Resistance: 5 G ohms. Clearance and Creepage Distance: 0.039 [1.0mm] minimum. Working Voltage: 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. Damp Heat, Steady State: 10 days. THERMOCOUPLE CONTACTS: Size 20 crimp contacts are available. See page 74 for details. PCB mount contacts are available in CBD/CBM series, see page 4 for details. Crimp Contact Terminations:Closed barrel crimp, wire sizes 18 AWG [1.0mm2] through 30 AWG [0.05 mm2] Power Contacts, Removable, Crimp or Solder Termination: Size 8 contacts , male - 0.142 inch [3.61mm] mating diameter. Terminations for 6, 8, 10, 12, and 16 AWG. Female contact features Large Surface Area (L.S.A.) closed entry contact design utilizing BeCu mechanical retention member. Closed crimp barrel. Shielded Contacts, Removable: See table of cable sizes for c ontact termination dimensions, page 78. High Voltage Contacts: 23 Straight and right angle (90) terminations - 0.041 inch [1.04mm] min. hole diameter. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CBC11W1M10Z00 WITH MS4012D CONTACT CBC11W1S100T20 WITH FC4008D CONTACT PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY CRIMP REMOVABLE CONTACTS *1 CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. SHELL SIZE 1 NoteS: A1 1 3 *1 Additional contact variants may be tooled at customer request. *2 13W6 and 27W2 variant currently available in female only. Contact Technical Sales for availability of male connector. 2 4 5W1 SHELL SIZE 2 A1 1 A2 2 3 1 2 3 A1 4 5 7 4 5 8 7W2 6 9 10 11W1 SHELL SIZE 3 A2 A3 1 3 4 A4 2 A3 A2 5 5 4 3 10 9 9W4 2 8 7 A1 1 A1 6 1 2 8 3 4 5 A2 6 7 1 2 9 10 11 12 13 14 15 13W3 3 A1 4 5 11 12 13 14 15 17W2 6 7 8 9 10 16 17 18 19 20 CBC SERIES A1 21W1 SHELL SIZE 4 A1 A2 A3 A4 A5 A6 1 2 3 5 6 7 A1 4 A2 1 2 *2 13W6 A1 A2 1 2 3 4 5 6 7 3 4 5 6 7 8 9 A3 A4 10 11 12 13 14 15 16 17 21WA4 A3 8 9 10 11 A1 1 2 3 12 13 14 15 16 17 18 19 20 21 22 4 5 6 7 8 9 10 11 12 13 A2 14 15 16 17 18 19 20 21 22 23 24 25 25W3 *2 27W2 SHELL SIZE 5 A1 A2 A3 A4 A5 A6 A7 A1 A2 A3 1 2 3 4 5 6 7 8 A4 1 2 3 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 24W7 4 5 6 7 8 9 10 11 12 A1 A2 1 2 13 14 15 16 17 18 19 20 21 22 23 24 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 36W4 43W2 3 4 5 6 7 8 9 10 11 12 13 14 15 A1 16 17 18 19 20 21 22 23 24 25 26 27 28 29 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47W1 SHELL SIZE 6 A1 A2 1 2 3 4 5 6 7 8 9 A3 10 11 12 13 14 15 16 17 A4 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 46W4 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 24 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic Positronic connectpositronic.com connectpositronic.com STANDARD DENSITY CRIMP REMOVABLE CONTACTS Combo-D D-Sub STANDARD SHELL ASSEMBLY RECOMMENDED MATING DIMENSIONS Shell Sizes 1 & 2 = 0.2650.015 [6.730.38] Shell Sizes 3, 4, 5 & 6 = 0.2560.015 [6.500.38] CBC7W2S00000CBC17W2M00000 TYPICAL CONNECTOR TOP VIEW B B1 K D1 E M D H CBC SERIES 0.220 [5.59] 0.0390.010 [0.990.25] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places max. 0.375 [9.53] max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) 0.0550.015 [1.4070.38] SHELL SIZES SHELL SIZE 1 MALE SHELL SIZE 1 FEMALE SHELL SIZE 2 MALE SHELL SIZE 2 FEMALE SHELL SIZE 3 MALE SHELL SIZE 3 FEMALE SHELL SIZE 4 MALE SHELL SIZE 4 FEMALE SHELL SIZE 5 MALE SHELL SIZE 5 FEMALE SHELL SIZE 6 MALE SHELL SIZE 6 FEMALE 25 A 0.015 [0.38] 1.213 [30.81] 1.213 [30.81] 1.541 [39.14] 1.541 [39.14] 2.088 [53.04] 2.088 [53.04] 2.729 [69.32] 2.729 [69.32] 2.635 [66.93] 2.635 [66.93] 2.729 [69.32] 2.729 [69.32] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] 0.984 [24.99] 1.312 [33.32] 1.312 [33.32] 1.852 [47.04] 1.852 [47.04] 2.500 [63.50] 2.500 [63.50] 2.406 [61.11] 2.406 [61.11] 2.500 [63.50] 2.500 [63.50] 0.643 [16.33] 0.994 [25.25] 0.971 [24.66] 1.534 [38.96] 1.511 [38.38] 2.182 [55.42] 2.159 [54.84] 2.079 [52.81] 2.064 [52.43] 2.212 [56.18] 2.189 [55.60] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0.032 [0.81] Total diametral float D 0.005 [0.13] ] D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.605 [15.37] 0.668 [16.97] 0.668 [16.97] 0.759 [19.28] 0.759 [19.28] 1.083 [27.51] 1.083 [27.51] 1.625 [41.28] 1.625 [41.28] 2.272 [57.71] 2.272 [57.71] 2.178 [55.32] 2.178 [55.32] 2.302 [58.47] 2.302 [58.47] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.422 [10.72] 0.534 [13.56] 0.534 [13.56] 0.596 [15.14] 0.596 [15.14] 0.233 [5.92] 0.243 [6.17] 0.233 [5.92] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.230 [5.84] 0.243 [6.17] 0.422 [10.72] 0.429 [10.90] 0.422 [10.72] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.426 [10.82] 0.429 [10.90] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.329 [8.36] 0.311 [7.90] 0.441 [11.20] 0.423 [10.74] 0.503 [12.78] 0.485 [12.32] [ +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com STANDARD DENSITY CRIMP REMOVABLE CONTACTS ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 EXAMPLE 1 2 3 4 5 6 7 8 9 10 CBC 7W2 M 1 0 Z 0 0 /AA -14 STEP 1 - Basic Series *2 STEP 10 - SPECIAL OPTIONS CBC Series FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. STEP 2 - Connector Variants Shell Size 1 5W1 Shell Size 2 7W2, 11W1 Shell Size 3 9W4, 13W3, 17W2, 21W1 Shell Size 4 *113W6, 21WA4, 25W3, *1 27W2 Shell Size 5 24W7, 36W4, 43W2, 47W1 Shell Size 6 46W4 STEP 9 - E nvironmental Compliance options /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: CBC7W2M10Z00 STEP 8 - Shell Options STEP 3 - Connector Gender 0 - Zinc Plated, with Chromate Seal. *4 S - Stainless Steel, passivated. M - Male S - Female - Industrial or Military Level PosiBand Closed Entry Signal Contacts X - Tin Plated. Z - Tin Plated and Dimpled (male connectors only) Professional Level female open entry contacts are available and can be ordered separately, see page 73. *2 STEP 7 - Locking and Polarizing Systems 0 V3 V5 VL T T2 T6 E E2 E3 E6 STEP 4 - Contact TerminationType 0 -Connector ordered without contacts. Order signal, power, shielded, high voltage, air and thermocouple contacts separately. See pages 68-80 for contact part numbers. 1 -Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2]. 11 -Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MC/FC 4012D Power Contact. 12 -Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MC/FC 4016D power contact. 13 -Signal contacts, 20 AWG-24 AWG [0.5mm20.25mm2] with MCC/FCC 4101D shielded contacts. 14 -Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2] with MCC/FCC 4102D shielded contacts. *2 STEP 5 -Mounting Style 0 02 F S2 S5 - - - - - Mounting Hole, 0.120 [3.05] O Mounting Hole, 0.154 [3.91] O Float Mounts, Universal Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length Swaged Locknut, 4-40 Threads CBC SERIES STEP - - - - - - - - - - - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with Internal Hex for 3/32 Hex Drives Rotating Male and Female Polarized Jackscrews. *2 STEP 6 - Hoods 0 H AN AC 3 * G Z - None - Hood, Top Opening, Metal, shell sizes 2 through 5 - Lightweight Aluminum Hood, nickel finish. - Lightweight Aluminum Hood, no finish. - Hood, EMI/RFI, Die Cast Zinc, shell sizes 1 through 6 - Hood, Top or Side Opening, robust extended height, plastic and composite, with rotating jackscrews, shell sizes 1 through 5 NOTE: If you would like a 2D drawing or 3D model, once you've made your connector selection, please visit www.connectpositronic.com. If you can't find your specific part number on our web site, contact Technical Sales to have one created. NOTES *1 Connector variant 13W6 and 27W2 are currently available in female only, contact Technical Sales for availability of male connector. *2 For additional information on accessories listed in steps 5, 6, 7 and 10, see Accessory Catalog. *3 When using G hood with CBC variants, use the extended height hood. See Accessories Catalog for extended G hood options. *4 For stainless steel dimpled male versions, contact Technical Sales. For crimping information and crimp tools, see Application Tools section, page 82. 2D Drawing 3D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 26 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT Combo-D D-Sub Size 22 Fixed Signal and Thermocouple Contacts Size 16 Fixed Power Contacts Size 8 Removable Power, Shielded, Air and High Voltage Contacts UL and CSA Recognition, for status contact Technical Sales Positronic's Combo-D connectors are a popular choice for a wide variety of applications. Many options make the Combo-D a versatile connector choice. CBDD high density series connectors are quality connectors recommended for use in sheltered, n on-corrosive indoor and outdoor environments having normal ventilation, but without temperature or humidity controls. CBDD series connectors offer mixed contact combinations of power, signal, and thermocouple contacts within the same connector body. CBDD series connectors utilize precision machined contacts offering high reliability. Connector variants are available with straight and right angle (90) printed board mount terminations, including compliant press-fit. For cable connectors see CBCD section, page 39. Female power contacts feature the Large Surface Area (L.S.A.) closed entry contact design, which provides maximum mating surfaces between male and female contacts and reduced contact resistance during operation. Fixed signal contacts are available with open entry female contacts, professional level or PosiBand closed entry female contacts, industrial level. Military contact plating is optional. A wide assortment of printed board mounting hardware, cable support hoods, and locking systems is available from stock. A blind mating system is available for applications requiring connector coupling in recessed areas or mobile power coupling systems. Straight and right angle PCB mount thermocouple contacts are available, please contact Technical Sales for details. CBDD series connectors utilize precision machined contacts and meet applicable performance and dimensional requirements of IEC 60807-7, MIL-DTL-24308 and AS39029. TECHNICAL CHARACTERISTICS CBDD/CBHD SERIES MATERIALS AND FINISHES: Non-magnetic versions are available, contact Technical Sales. Insulator:Glass filled polyester per ASTM D 5927 UL 94V-0, blue color. Contacts: Precision machined copper alloy. MECHANICAL CHARACTERISTICS: Contact Plating: Signal:Gold flash over nickel plate. Other finishes available upon request, see page 81. Power:Gold flash over nickel. Other finishes available upon request, see page 81. Shielded: For contact platings, see page 68. High Voltage: For contact platings, see page 68. Shells:Steel with tin plate; zinc plate with chromate seal; stainless steel passivated. Other materials and finishes available upon request. Mounting SpacersNylon; polyester; copper alloy or steel with zinc and Brackets:plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Push-On Fasteners:Phosphor bronze and beryllium copper with tin plate. Jackscrew Systems:Brass or steel with zinc plate and c hromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods: Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. 27 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Signal Contacts, Fixed:Size 22 contacts, male - 0.030 inch [0.76mm] mating diameter. Female - open entry or PosiBand closed entry design, see page 69 for details. Power Contacts, Fixed:Size 16 contacts, male - 0.0625 inch [1.588mm] mating diameter. Female contacts - closed entry design. Size 8 contacts, male - 0.142 inch [3.61mm] mating diameter. Female contact features Large Surface Area (L.S.A.) closed entry contact design utilizing BeCu mechanical retention member. Closed crimp barrel. Contact Retention in Insulator: Signal Size 22 5 lbs. [21N] minimum Power Size 16 6 lbs [26N] minimum Size 822 lbs [98N] for power, shielded and high voltage. Resistance to 500F [260C] for 10 seconds duration per Solder Iron Heat: IEC 60512-6. Signal Contact Solder contacts - 0.035 inch [0.89mm] Terminations:minimum hole diameter for 22 AWG [0.3 mm2] wire maximum. continued on next page. . . . Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT TECHNICAL CHARACTERISTICS, continued continued from previous page. . . . Straight Printed Board Mount - 0.020 inch [0.51mm] diameter. SIZE 16 CONTACTS Size 8 contacts - printed board terminations with 0.078 inch [1.98mm], 0.094 inch [2.39mm] and 0.125 inch [3.18mm] termination diameters. Shielded Contacts, Removable:See table of cable sizes for contact termination dimensions, page 78. High Voltage Contacts:Straight and right angle (90) terminations - 0.041 inch [1.04mm] minimum hole diameter. Shells:Male shells may be dimpled for EMI/ESD ground paths. Polarization:Trapezoidally shaped shells and polarized jackscrews. Mounting to Angle Brackets:Jackscrews and riveted fasteners with 0.120 inch [3.05mm] diameter hole, and threaded riveted fasteners with 4-40 threads and nylon inserts. Mounting to Printed Board:Rapid installation push-on fasteners and threaded posts. Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: Open entry, 500 operations. PosiBand closed entry, 1000 operations minimum. Per IEC 60512-5. ELECTRICAL CHARACTERISTICS: SIZE 22 CONTACT Contact Current Rating: Initial ContactResistance: Proof Voltage: 5 amperes nominal. 0.010 ohms maximum for open entry 0.005 ohms maximum for closed entry 1000 V r.m.s. POWER CONTACTS Contact Current Rating - Tested per UL 1977: Standard Contact Material: 28 amperes. High Conductivity Contact Material: 40 amperes. See Temperature Rise Curves on page 2 for details. Initial ContactResistance: Standard Contact Material:0.0016 ohms max. Per IEC 60512-2, Test 2b. High Conductivity Contact Material:0.001 ohms max. Per IEC 60512-2, Test 2b. Proof Voltage: 1000 V r.m.s. SIZE 8 CONTACTS POWER CONTACTS For electrical characteristics, see page 4. SHIELDED CONTACTS For electrical characteristics, see page 69. HIGH VOLTAGE CONTACTS For electrical characteristics, see page 69. CONNECTOR Insulation Resistance: Clearance and Creepage Distance: Working Voltage: 5 G ohms. 0.042 inch [1.06mm] minimum. 300 V r.m.s. CLIMATIC CHARACTERISTICS: Temperature Range: Damp Heat, Steady State: -55C to +125C. 10 days. THERMOCOUPLE CONTACTS: Straight and right angle PCB mount contacts are available, please contact Technical Sales for details. Size 22 crimp contacts are available in CBCD series, see page 71 for details. CBDD/CBHD SERIES Right Angle (90) Printed Board Mount - 0.030 inch [0.76 mm] diameter. Power Contacts, Terminations:Size 16 contacts- printed board terminations with 0.063 inch [1.60mm] diameters. *1 CONTACT VARIANT FACE VIEW OF MALE OR REAR VIEW OF FEMALE SHELL SIZE 1 Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. SHELL SIZE 3 8W2 19W1 Six Size 22 Signal Contacts and Two Size 16 Power Contacts Eighteen Size 22 Signal Contacts and One Size 8 Power Contact SHELL SIZE 4 NEW! *2 15W4 Eleven Size 22 Signal Contacts and Four Size 8 Power Contacts SHELL SIZE 2 *3 45W2 Forty-three Size 22 Signal Contacts and Two Size 8 Power Contacts NoteS: contact variants may be tooled *1 Additional at customer request. *2 For technical, dimensional and PCB layout information on 15W4 variants, contact Technical Sales. *3 45W2 variant currently available in male only. Contact Technical Sales for availability of female connector. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 28 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT STANDARD SHELL ASSEMBLY RECOMMENDED MATING DIMENSIONS Shell Sizes 1 & 2 = 0.2650.015 [6.730.38] Shell Sizes 3, 4, 5 & 6 = 0.2560.015 [6.500.38] CBDD8W2M3S000CBDD45W2M30000 B B1 K D1 E M D H 0.0390.010 [0.990.25] C A 10 Typ. G 0.0500.010 [1.270.25] O0.1200.005 [O3.050.13] Mounting hole, two places 0.220 [5.59] Max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] 0.0550.015 [1.4070.38] CBDD/CBHD SERIES SHELL SIZES VARIANT A 0.015 [0.38] 8W2M 1.213 [30.81] 8W2F 8W2S 1.213 [30.81] 19W1M 1.541 [39.14] 19W1F 19W1S 1.541 [39.14] 45W2M 2.729 [69.32] O0.1200.005 [O3.050.13] Mounting hole, two places for stainless steel shell (0 option) O0.154 [3.91] Mounting hole, two places (02 option) B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 0.666 [16.92] 0.984 [24.99] D 0.005 [0.13] [ ] +0.13 O0.086+0.005 -0.000 O2.18-0.00 Mounting hole, two places 0.032 [0.81] Total diametral float D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.230 [5.84] 0.426 [10.82] 1 0.643 [16.33] 0.984 [24.99] 0.994 [25.25] 0.311 [7.90] 1.312 [33.32] 0.329 [8.36] 2 4 29 0.971 [24.66] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 1.312 [33.32] 2.182 [55.42] 2.500 [63.50] 0.311 [7.90] 0.329 [8.36] Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT SOLDER CUP CONNECTOR CODE 21 22 AWG max. [0.25mm 2 ] Fixed female jackscrew Fixed female jackscrews 0.082 [2.08] For solder cup contacts, specify code 21 in step 4 of ordering information. 0.145 [3.68] Fixed male jackscrew Fixed male and female polarized jackscrews available. Specify code T6 in step 7 of ordering information. Typical part number: CBDD19W1M2100T60 Typical part number: CBDD19W1M2100T0 STRAIGHT PRINTED BOARD MOUNT CONNECTOR CODE 3, 35, 36, AND 37 Fixed female jackscrews CONTACT CODE DO 3 --------- 0.170 [4.32] 0.010 [0.25] nominal Push-on fastener, phosphor bronze O0.020 [0.51] CBDD/CBHD SERIES For straight printed board mount contacts, specify code 3 in step 4 of ordering information. 0.250 [6.35] O0.063 [1.60] Typical part number: CBDD8W2F3S60T2X Fixed female jackscrews CONTACT CODE DO 3 --------- 35 36 37 0.078 [1.98] 0.094 [2.39] 0.125 [3.18] 0.170 [4.32] 0.250 [6.35] 0.010 [0.25] nominal Push-on fastener, phosphor bronze O0.020 [0.51] OD Typical part number: CBDD19W1F35S60T2X For straight printed board mount contacts, specify code no. in step 4 of ordering information. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 30 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT right angle (90) PRINTED BOARD MOUNT CONNECTOR SIZE 16 POWER CONTACTS WITH 0.063 [1.60] O TERMINATIONS CODE 4, 0.314 [7.98] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 0.220 [5.59] Max. 2 1 A1 3 5 A2 4 6 0.170 [4.32] Nominal 0.314 [7.98] 0.100 [2.54] 0.100 [2.54] O0.030 [0.76] O0.063 [1.60] Fixed female jackscrews 0.414 [10.52] Typical part number: CBDD8W2M4R70T20 0.9840.008 [24.990.20] 1.204 [30.58] right angle (90) PRINTED BOARD MOUNT CONNECTOR SIZE 8 POWER CONTACTS WITH 0.078 [1.98] O TERMINATIONS CODE 4 AND 45, 0.314 [7.98] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 CBDD/CBHD SERIES 0.220 [5.59] Max. 1 7 3 A1 9 13 4 6 10 15 16 12 18 0.170 [4.32] Nominal 0.314 [7.98] 0.100 [2.54] 0.100 [2.54] O0.030 [0.76] O0.078 [1.98] Fixed female jackscrews 0.414 [10.52] 1.3120.008 [33.320.20] 1.532 [38.91] 31 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Typical part number: CBDD19W1M45R70T20 Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT right angle (90) PRINTED BOARD MOUNT CONNECTOR SIZE 8 POWER CONTACTS WITH 0.078 [1.98] O TERMINATIONS CODE 4 AND 45, 0.314 [7.98] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 0.220 [5.59] Max. 1 7 16 A1 A2 22 30 8 15 23 36 29 37 43 0.170 [4.32] Nominal 0.314 [7.98] 0.100 [2.54] 0.100 [2.54] O0.030 [0.76] O0.078 [1.98] Fixed female jackscrews 0.414 [10.52] Typical part number: CBDD45W2M45R70T20 2.5000.008 [63.500.20] 2.720 [69.09] right angle (90) PRINTED BOARD MOUNT CONNECTOR SIZE 8 POWER CONTACTS WITH 0.125 [3.18] O TERMINATIONS CODE 4 AND 47, 0.314 [7.98] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 CBDD/CBHD SERIES Combo-D D-Sub 0.220 [5.59] Max. 1 7 3 A1 9 13 4 6 10 15 16 12 18 0.170 [4.32] Nominal O0.030 [0.76] O0.125 [3.18] Fixed female jackscrews 0.414 [10.52] 0.314 [7.98] 0.100 [2.54] 0.100 [2.54] 0.810 [20.56] Typical part number: CBDD19W1M47R70T20 1.3120.008 [33.320.20] 1.532 [38.91] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 32 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT Combo-D D-Sub right angle (90) PRINTED BOARD MOUNT CONNECTOR SIZE 8 POWER CONTACTS WITH 0.125 [3.18] O TERMINATIONS CODE 4 AND 47, 0.314 [7.98] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 0.220 [5.59] Max. 1 7 16 A1 22 30 A2 8 15 23 36 37 29 43 0.170 [4.32] Nominal 0.314 [7.98] 0.100 [2.54] 0.100 [2.54] 0.810 [20.56] O0.030 [0.76] O0.125 [3.18] Fixed female jackscrews 0.414 [10.52] Typical part number: CBDD45W2M47R70T20 2.5000.008 [63.500.20] 2.720 [69.09] CBDD/CBHD SERIES Connectors Designed To Customer Specifications Positronic Combo-D connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer PCB terminations; customer specified hardware; sealing for water resistance. Contact Technical Sales with your particular requirements. 33 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT STRAIGHT PRINTED BOARD MOUNT CONNECTOR WITH FDS4201D OR MDS4201D SHIELDED CONTACTS CODE 65 Fixed female jackscrews 0.025 [0.64] 0.170 [4.32] 0.156 [3.96] 0.250 [6.35] 0.010 [0.25] nominal Push-on fastener, phosphor bronze O0.020 [0.51] 2x 0.037 [0.94] across points O0.028 [0.71] Shielded contacts only visible this view for clarity Typical part number: CBDD19W1M65S60T20 right angle (90) PRINTED BOARD MOUNT CONNECTOR WITH FRT4201D OR MRT4201D SHIELDED CONTACTS CODE 84 0.220 [5.59] Max. 1 7 3 A1 9 13 4 6 10 15 16 0.170 [4.32] Nominal 12 18 CBDD/CBHD SERIES Combo-D D-Sub 0.314 [7.98] 0.100 [2.54] 0.100 [2.54] O0.030 [0.76] Fixed female jackscrews 0.414 [10.52] 1.3120.008 [33.320.20] 1.532 [38.91] Typical part number: CBDD19W1M84R70T20 2x 0.037 [0.94] across points O0.028 [0.71] 0.470 [11.94] 0.100 [2.53] Shielded contacts only visible this view for clarity DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 34 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT Combo-D D-Sub right angle (90) PRINTED BOARD MOUNT CONNECTOR WITH FRT4201D OR MRT4201D SHIELDED CONTACTS CODE 84 0.220 [5.59] Max. 1 7 16 A1 A2 8 22 30 15 23 36 0.170 [4.32] Nominal 29 37 43 0.314 [7.98] 0.100 [2.54] 0.100 [2.54] O0.030 [0.76] Fixed female jackscrews 0.414 [10.52] 2x 0.037 [0.94] across points O0.028 [0.71] 0.470 [11.94] 2.5000.008 [63.500.20] 0.100 [2.53] 2.720 [69.09] Shielded contacts only visible this view for clarity Typical part number: CBDD45W2M84R70T20 COMPLIANT PRESS-FIT CONNECTOR CODE 93 Positronic recommends the practice of using mounting hardware to secure connector to printed circuit board. Fixed female jackscrews CBDD/CBHD SERIES 0.225 [5.72] max. thread length in mounting spacer 0.225 [5.72] 0.265 [6.73] 0.047 [1.19] Screw, 4-40 threads Customer supplied TYPICAL PART NUMBER: CBDD8W2M93S0T20 Fixed female jackscrews 0.225 [5.72] max. thread length in mounting spacer 0.225 [5.72] 0.265 [6.73] 0.047 [1.19] Screw, 4-40 threads Customer supplied TYPICAL PART NUMBER: CBDD19W1M93S0T20 35 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT PRINTED BOARD MOUNT CONTACT HOLE PATTERN 2x 0.492 [12.50] 0.080 [2.03] 0.035 [0.89] A1 1 2 5 6 4 A2 0.010 [0.25] 0.055 [1.40] 0.187 [4.75] Typ. 2x OA B 6x OC CBDD8W2M3 CBDD8W2M4 CBDD8W2M93 VARIANT CODE OA B OC 8W2 3 4 0.080 [2.03] 0.080 [2.03] 0.078 [1.98] 0.100 [2.54] 0.035 [0.89] 0.045 [1.14] 0.078 [1.98] See chart for size 22 contact on page 85. 19W1 AND 45W2 2x O0.1230.003 [3.120.08] 2x 0.656 [16.66] B 4 9 13 18 16 0.078 [1.98] 0.078 [1.98] 93 See chart for size 8 ontact on page 85. c 0.078 [1.98] See chart for size 22 contact on page 85. A1 O0.145 [3.68] 2x O0.1230.003 [3.120.08] A1 3 4 9 13 15 0.396 [10.06] 6 12 10 18 16 18x O0.045 [1.14] 0.160 [4.06] 0.100 [2.54] 0.205 [5.21] 0.090 [2.29] Typ. 18x OC OA CBDD19W1M47 2x O0.1230.003 [3.120.08] 4 9 15 0.045 [1.14] N/A N/A N/A 0.100 [2.54] 2x 0.656 [16.66] 13 0.100 [2.54] N/A N/A N/A 1 2x O0.1230.003 [3.120.08] 3 0.035 [0.89] 7 CBDD19W1M3, 35, 36, 37 CBDD19W1M4, 45 CBDD19W1M93 1 0.078 [1.98] 12 0.160 [4.06] B 0.205 [5.21] 0.090 [2.29] Typ. 7 0.098 [2.49] 0.114 [2.90] 0.145 [3.68] 0.098 [2.49] N/A N/A N/A 6 10 15 See chart for size 16 contact on page 85. 2x 0.656 [16.66] 7 A1 1 7 93 3, 35 36 37 4, 45 47 65 84 6 10 2x 0.656 [16.66] 0.100 [2.54] 0.100 [2.54] A1 1 18 0.160 [4.06] 0.205 [5.21] 0.090 [2.29] Typ. 3 7 12 16 0.156 [3.96] 0.056 [1.42] 0.044 [1.12] 13 0.100 [2.54] 0.100 [2.54] 18x O0.035 [0.89] 3x O0.045 [1.14] 4 9 15 6 10 12 16 18 0.160 [4.06] 0.205 [5.21] 0.090 [2.29] Typ. CBDD19W1M65 21x O0.045 [1.14] CBDD19W1M84 CBDD/CBHD SERIES 2x O0.1230.003 [3.120.08] B SUGGESTED PRINTED BOARD HOLE SIZES Hole identification shown for male connector; use mirror image for female connector. Mount Right angle (90) connector with mating face positioned to follow direction of arrows. 2x O0.1230.003 [3.120.08] 2x 1.250 [31.75] 2x O0.1230.003 [3.120.08] 2x 1.250 [31.75] 1 16 A1 0.358 [9.09] 0.150 [3.81] A2 22 30 B 7 8 15 36 1 29 23 16 43 37 0.100 [2.54] 0.308 [7.82] 0.095 [2.41] Typ. B 2x O0.145 [3.68] 30 0.100 [2.54] 43x OC 2x OA 0.100 [2.54] 1 0.078 [1.98] 0.078 [1.98] 7 A1 A2 36 23 0.100 [2.54] 0.308 [7.82] 0.095 [2.41] Typ. CBDD45W2M65 23 36 37 15 0.396 [10.06] 29 43 43x O0.045 [1.14] 2x O0.1230.003 [3.120.08] 8 37 8 2x 1.250 [31.75] 0.358 [9.09] 0.150 [3.81] 22 30 7 22 CBDD45W2M47 2x O0.1230.003 [3.120.08] 16 A2 0.100 [2.54] 0.308 [7.82] 0.095 [2.41] Typ. CBDD45W2M3, 35, 36, 37 CBDD45W2M4, 45 CBDD45W2M93 2x 1.250 [31.75] A1 0.358 [9.09] 0.150 [3.81] 15 0.100 [2.54] 0.100 [2.54] 29 43 A1 1 16 0.100 [2.54] 43x O0.035 [0.89] 6x O0.045 [1.14] 0.100 [2.54] 0.358 [9.09] 0.150 [3.81] A2 7 8 22 30 23 36 37 0.100 [2.54] 0.308 [7.82] 0.095 [2.41] Typ. 15 0.156 [3.96] 0.056 [1.42] 0.044 [1.12] 29 43 50x O0.045 [1.14] CBDD45W2M84 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 36 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com NEW! HIGH DENSITY PCB MOUNT Combo-D D-Sub ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 N O T F OR CO N NE CTO RS I N C L U D I NG SIZ E 8 C O N TA C T S STEP EXAMPLE 1 2 3 4 5 6 7 8 9 CBDD 8W2 M 93 S 0 0 0 /AA 10 -14 *2 STEP 10 - SPECIAL OPTIONS FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. STEP 1 - Basic Series CBDD Series CBHD Series - H igh Conductivity Power Contacts CONTACT TECHNICAL SALES FOR ORDERING DETAILS OF THE FOLLOWING: Other Special Requirements. Straight and Right Angle Thermocouple PCB mount contacts STEP 2 - Connector Variants Shell Size 1 - 8W2 See next page for ordering information for other shell size options. STEP 9 - Environmental Compliance options STEP 3 - Connector Gender /AA - RoHS Compliant *1 F - Female - P rofessional Level M - Male Open Entry Signal Contacts Note: If compliance to environmental legislation is not required, this step will not be used. Example: CBDD8W2M93S000 *1 S - Female - Industrial / Military Level - PosiBand Closed Entry Signal Contacts STEP 8 - Shell Options STEP 4 - Contact TerminationType 0 - Zinc Plated, with Chromate Seal. *5 21 -Fixed Solder Cup, 22 AWG-30 AWG [0.3mm2-0.05mm2]. *5 3 -Solder, Straight Printed Board Mount, 0.170 [4.32] Tail *4 S - Stainless Steel, passivated. X - Tin Plated. Z - Tin Plated and Dimpled (male connectors only). length. *5 4 -Solder, Right Angle (90) Printed Board Mount, 0.314 [7.98] Signal Contact Extension. 93 -Signal Omega type compliant and Power Bi-Spring type compliant, termination length 0.225 [5.72]. *2 STEP 7 - Locking and Polarizing Systems 0 V3 V5 VL T T2 T6 E E2 E3 E6 * STEP 5 -Mounting Style 2 CBDD/CBHD SERIES 0 02 B3 B8 F P P2 R2 R6 R7 R8 S S2 S5 S6 - Mounting Hole, 0.120 [3.05] O - Mounting Hole, 0.154 [3.91] O - Bracket, Mounting, Right Angle (90) Metal with Cross Bar -Bracket, Mounting, Right Angle (90) Plastic with Cross Bar - Float Mounts, Universal - Threaded Post, Brass, 0.250 [6.35] Length - Threaded Post, Nylon, 0.250 [6.35] Length -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar -Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length changes to 0.265 [6.73] when used in conjunction with Code 93 contacts - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length - Swaged Locknut, 4-40 Threads -Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250 [6.35] Length - - - - - - - - - - - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with Internal Hex for 3/32 Hex Drives Rotating Male and Female Polarized Jackscrews. *2 STEP 6 - Hoods and Push-On FastenerS 0 AN AC H *3 G N Z - - - - - - - None Lightweight Aluminum Hood, nickel finish Lightweight Aluminum Hood, no finish Hood, Top Opening, Metal Hood, EMI/RFI, Die Cast Zinc Push-on Fastener, for Right Angle (90) Mounting Brackets H ood, Top or Side Opening, robust extended height, plastic and composite, with rotating male jackscrews NOTES *1 Power contacts are always supplied with "Closed Entry" female contacts. *2 For additional information on accessories listed in steps 5, 6, 7 and 10, see Accessory Catalog. *3 When using G hood with CBDD variants, use the extended height hood. See Accessories Catalog for extended G hood options. *4 For stainless steel dimpled male versions, contact Technical Sales. *5 Size 16 power contact are included. 37 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub NEW! PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY PCB MOUNT ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 FOR CONNECTORS INCLUDING SIZE 8 CONTACTS STEP EXAMPLE 1 2 3 4 5 6 7 8 9 CBDD 19W1 M 93 S 0 0 0 /AA 10 -14 STEP 1 - Basic Series * STEP 10 - SPECIAL OPTIONS CBDD Series CBHD Series - H igh Conductivity Power Contacts FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. 3 CONTACT TECHNICAL SALES FOR ORDERING DETAILS OF THE FOLLOWING: Other Special Requirements. Straight and Right Angle Thermocouple PCB mount contacts STEP 2 - Connector Variants Shell Size 2 - 19W1 *6 Shell Size 3 - 15W4 *1 Shell Size 4 - 45W2 STEP 3 - Connector Gender *2 F - Female - P rofessional Level - /AA - RoHS Compliant *2 S - Female - Industrial / Military Level - PosiBand Closed Entry Signal Contacts Note: If compliance to environmental legislation is not required, this step will not be used. Example: CBDD8W2M93S000 STEP 4 - Contact TerminationType 21 -Fixed Solder Cup, 22 AWG-30 AWG [0.3mm2-0.05mm2]. 3 -Solder, Straight Printed Board Mount with Signal Contacts 0.170 [4.32] Tail Length. 35 -Solder, Straight Printed Board Mount with Signal and 0.078 [1.98] O Power Contacts, 0.170 [4.32] Tail Length. 36 -Solder, Straight Printed Board Mount with Signal and 0.094 [2.39] O Power Contacts, 0.170 [4.32] Tail Length. 37 -Solder, Straight Printed Board Mount with Signal and 0.125 [3.18] O Power Contacts, 0.170 [4.32] Tail Length. 4 -Solder, Right Angle (90) Printed Board Mount with Signal Contacts, 0.314 [7.98] Signal Contact Extension. 45 -Solder, Right Angle (90) Printed Board Mount with Signal and 0.078 [1.98] O Power Contacts, 0.314 [7.98] Signal Contact Extension. 47 -Solder, Right Angle (90) Printed Board Mount with Signal and 0.125 [3.18] O Power Contacts, 0.314 [7.98] Signal Contact Extension. 65 -Solder, Straight Printed Board Mount with Signal and Shielded Contacts MDS/FDS 4201D footprint, 0.170 [4.32] Signal Contact Tail Length. 84 -Solder, Right Angle (90) Printed Board Mount with Signal and Shielded Contacts MRT/FRT 4201D footprint, 0.314 [7.98] Signal Contact Extension. 93 -Signal Omega type compliant and Power Bi-Spring type compliant, termination length 0.225 [5.72]. *3 STEP 5 -Mounting Style 0 02 B3 B8 F P P2 R2 R6 R7 R8 S S2 S5 S6 - Mounting Hole, 0.120 [3.05] O - Mounting Hole, 0.154 [3.91] O - Bracket, Mounting, Right Angle (90) Metal with Cross Bar -Bracket, Mounting, Right Angle (90) Plastic with Cross Bar - Float Mounts, Universal - Threaded Post, Brass, 0.250 [6.35] Length - Threaded Post, Nylon, 0.250 [6.35] Length -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread Fixed Female Jackscrews with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar -Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar -Swaged Spacer, 4-40 Threads, 0.250 [6.35] Length, Spacer length changes to 0.265 [6.73] when used in conjunction with Code 93 contacts - Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length - Swaged Locknut, 4-40 Threads -Swaged Spacer with Push-on Fastener, 4-40 Threads, 0.250 [6.35] Length STEP 8 - Shell Options 0 - Zinc Plated, with Chromate Seal. *5 S - Stainless Steel, passivated. X - Tin Plated. Z - Tin Plated and Dimpled (male connectors only). *3 STEP 7 - Locking and Polarizing Systems 0 V3 V5 VL T T2 T6 E E2 E3 E6 - - - - - - - - - - - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with Internal Hex for 3/32 Hex Drives Rotating Male and Female Polarized Jackscrews. CBDD/CBHD SERIES M - Male STEP 9 - Environmental Compliance options Open Entry Signal Contacts *3 STEP 6 - Hoods and Push-On FastenerS 0 AN AC H *4 G N Z - - - - - - - None Lightweight Aluminum Hood, nickel finish Lightweight Aluminum Hood, no finish Hood, Top Opening, Metal Hood, EMI/RFI, Die Cast Zinc Push-on Fastener, for Right Angle (90) Mounting Brackets H ood, Top or Side Opening, robust extended height, plastic and composite, with rotating male jackscrews NOTES *1 45W2 variant currently available in male only. *2 Power contacts are always supplied with "Closed Entry" female contacts. *3 For additional information on accessories listed in steps 5, 6, 7 and 10, see Accessory Catalog. *4 When using G hood with CBDD variants, use the extended height hood. See Accessories Catalog for extended G hood options. *5 For stainless steel dimpled male versions, contact Technical Sales. *6 For technical, dimensional and PCB layout information on 15W4 variants, contact Technical Sales. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 38 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS Combo-D D-Sub Size 22 Removable Signal and Thermocouple Crimp Contacts Size 16 Removable Power Contacts Size 8 Removable Power, Shielded, Air and High Voltage Contacts UL and CSA Recognition, for status contact Technical Sales CBCD high density series connectors are quality CBCD series connectors also offer a blind mating connector connectors designed for use in sheltered, mildly corrosive system for applications requiring connector c ouplings in environments having a wide range of temperature, pressure recessed areas or for mobile power coupling systems. and humidity changes. CBCD series connectors offer mixed CBCD series connectors utilize precision machined contacts crimp-removable contact combinations of power, signal, and and meet applicable performance and dimensional requirements thermocouple contacts within the same connector body. of IEC 60807-7, MIL-DTL-24308 and AS39029. A wide assortment of cable support hoods and locking systems is available from stock. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Non-magnetic versions are available, contact Technical Sales. Insulator:Glass filled polyester per ASTM D 5927 UL 94V-0, blue color. Contacts:Precision machined copper alloy. Contact Plating: Signal: Gold flash over nickel plate and gold 0.000050 [1.27] over nickel plate. Other finishes a vailable upon request, see page 81. Power:Gold flash over nickel. Other finishes available upon request, see page 81. Shielded: F or contact platings, see page 68. High Voltage: For contact platings, see page 68. Shells:Steel with tin plate; zinc plate with chromate seal; stainless steel passivated. Other materials and finishes available upon request. Signal Contacts, Crimp Removable:Size 22 contacts, male - 0.030 inch [0.76mm] mating diameter. Terminations for 20, 22, 24, 26, 28 and 30 AWG. Female PosiBand closed entry design, see page 69 for details. Closed crimp barrel. Power Contacts, Crimp Removable:Size 16 contacts, male - 0.0625 inch [1.588mm] mating diameter. Terminations for 12, 14, 16, 18, 20, 22, and 24 AWG. Female closed entry design. Closed crimp barrel. CBCD SERIES Mounting Spacers:Copper alloy or steel with zinc plate and chromate seal or tin plate; stainless steel, passivated. Jackscrew Systems:Brass or steel with zinc plate and c hromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods:Composite and plastic, UL 94V-0; brass or steel with zinc plate and chromate seal. Aluminum; aluminum with electroless nickel plate. For aluminum hoods, zinc content is 1% maximum. Die cast zinc. 39 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. MECHANICAL CHARACTERISTICS: Size 8 contacts, male - 0.142 inch [3.61mm] mating diameter. Terminations for 6, 8, 10, 12, and 16 AWG. Female contact features Large Surface Area (L.S.A.) closed entry contact design utilizing BeCu mechanical retention member. Closed crimp barrel. Contact Retention In Insulator: Signal Size 22 9 lbs. [40N]. Power Size 16 15 lbs. [67N] Power Size 822 lbs. [98N] - power, shielded and high voltage. continued on next page. . . . PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS Positronic connectpositronic.com TECHNICAL CHARACTERISTICS, continued continued from previous page. . . . MECHANICAL CHARACTERISTICS, continued: SIZE 8 CONTACTS Shells:Male shells may be dimpled for EMI/ESD ground paths. POWER CONTACTS For electrical characteristics, see page 4. Polarization: Trapezoidally shaped shells and polarized jackscrews. Locking Systems: Jackscrews and vibration locking systems. Mechanical Operations: 1000 operations minimum per IEC 60512-5. HIGH VOLTAGE CONTACTS For electrical characteristics, see page 69. CONNECTOR Insulation Resistance: Clearance and Creepage Distance: Working Voltage: ELECTRICAL CHARACTERISTICS: SIZE 22 CONTACTS Contact Current Rating: Initial Contact Resistance: Proof Voltage: SHIELDED CONTACTS For electrical characteristics, see page 69. 5 amperes nominal. 0.005 ohms maximum. 1000 V r.m.s. 5 G ohms. 0.042 inch [1.06mm] minimum. 300 V r.m.s. CLIMATIC CHARACTERISTICS: SIZE 16 CONTACTS POWER CONTACTS Contact Current Rating - Tested per UL 1977: Standard Contact Material: 28 amperes. High Conductivity Contact Material: 40 amperes. See Temperature Rise Curves on page 2 for details. Initial ContactResistance: 0.0016 ohms max. Per IEC 60512 Standard Contact Material: 2, Test 2b. High Conductivity Contact Material:0.001 ohms max. Per IEC 60512-2, Test 2b. 1000 V r.m.s. Proof Voltage: Temperature Range: Damp Heat, Steady State: -55C to +125C. 10 days. THERMOCOUPLE CONTACTS: Size 22 crimp contacts are available. See page 71 for details. PCB mount contacts are available in CBDD series, see page 27 for details. *1 CONTACT VARIANT FACE VIEW OF MALE OR REAR VIEW OF FEMALE SHELL SIZE 2 SHELL SIZE 4 8W2 19W1 *2 45W2 Six Size 22 Signal Contacts and Two Size 16 Power Contacts Eighteen Size 22 Signal Contacts and One Size 8 Power Contact Forty-three Size 22 Signal Contacts and Two Size 8 Power Contacts CBCD SERIES SHELL SIZE 1 Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. NoteS: contact variants may be tooled at customer request. *1 Additional *2 45W2 variant currently available in female only. Contact Technical Sales for availability of male connector. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 40 PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS Combo-D D-Sub STANDARD SHELL ASSEMBLY RECOMMENDED MATING DIMENSIONS Shell Sizes 1 & 2 = 0.2650.015 [6.730.38] Shell Sizes 3, 4, 5 & 6 = 0.2560.015 [6.500.38] CBCD45W2S00000CBCD8W2S00000 TYPICAL CONNECTOR TOP VIEW B1 B M K 0.0500.010 [1.270.25] D1 D E A H 0.220 [5.59] 0.0390.010 [0.990.25] C 10 typ. G 2X O0.1200.005 [3.050.13] mounting hole max. 0.375 [9.53] max. OPTIONAL SHELL ASSEMBLY WITH UNIVERSAL FLOAT MOUNTS (F) OPTIONAL SHELL ASSEMBLY (0, 02) 0.1200.010 [3.050.25] 0.0550.015 [1.4070.38] SHELL SIZES 2X O1200.005 [3.050.13] mounting hole for stainless steel shell (0 option). 2X O0.154 [3.91] mounting hole (02 option). VARIANT A 0.015 [0.38] B 0.005 [0.13] B1 0.005 [0.13] C 0.005 [0.13] 8W2M 1.213 [30.81] 0.666 [16.92] 0.984 [24.99] 8W2S 1.213 [30.81] 19W1M 1.541 [39.14] 19W1S 1.541 [39.14] 0.971 [24.66] 1.312 [33.32] 45W2S 2.729 [69.32] 2.159 [54.84] 2.500 [63.50] 0.032 [0.81] total diametral float D 0.005 [0.13] 2X O0.086+0.005-0.000 [2.18+0.13-0.00] mounting hole D1 0.005 [0.13] E 0.015 [0.38] G 0.010 [0.25] H 0.010 [0.25] K 0.005 [0.13] M 0.010 [0.25] 0.329 [8.36] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.494 [12.55] 0.759 [19.28] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.233 [5.92] 0.422 [10.72] 0.311 [7.90] 0.494 [12.55] 1.083 [27.51] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 0.311 [7.90] 0.494 [12.55] 2.272 [57.71] 0.422 [10.72] 0.243 [6.17] 0.429 [10.90] 1 0.643 [16.33] 0.984 [24.99] CBCD SERIES 0.994 [25.25] 0.311 [7.90] 1.312 [33.32] 0.329 [8.36] 2 4 41 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com HIGH DENSITY CRIMP / SOLDER REMOVABLE CONTACTS ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 3 4 5 6 7 8 9 10 CBCD 8W2 S 0 0 0 0 S /AA -14 *3 STEP 10 - SPECIAL OPTIONS STEP 1 - Basic Series FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. CBCD Series STEP 2 - Connector Variants STEP 9 - Environmental Compliance options Shell Size 1 - 8W2 Shell Size 2 - 19W1 /AA - RoHS Compliant *1 Shell Size 4 - 45W2 Note: If compliance to environmental legislation is not required, this step will not be used. Example: CBCD8W2S0000S STEP 3 - Connector Gender M - Male S - Female - PosiBand Closed Entry Signal Contacts STEP 8 - Shell Options 0 - Zinc Plated, with Chromate Seal. *5 S - Stainless Steel, passivated. X - Tin Plated. Z - Tin Plated and Dimpled (male connectors only). STEP 4 - Contact TerminationType *2 *2 *2 *2 0 -C onnector ordered without contacts. Order signal, power, thermocouple, shielded, high voltage or air contacts separately. See pages 68-80 for contact part numbers. 1 - Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2]. 11 - Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2] with MC/FC 4012D power contact. 12 - Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2] with MC/FC 4016D power contact. 13 - Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2] with MCC/FCC 4101D shielded contacts. 14 - Signal contacts, 22 AWG-30 AWG [0.03mm2-0.05mm2] with MCC/FCC 4102D shielded contacts. *3 STEP 7 - Locking and Polarizing Systems 0 V3 V5 VL T T2 T6 E E2 E3 E6 - - - - - - - - - - - None. Lock Tab, connector front panel mounted. Lock Tab, connector rear panel mounted. Lock Lever, used with Hoods only. Fixed Female Jackscrews. Fixed Female Jackscrews. Fixed Male and Female Polarized Jackscrews. Rotating Male Jackscrews. Rotating Male Screw Locks. Rotating Male with Internal Hex for 3/32 Hex Drives Rotating Male and Female Polarized Jackscrews. *3 STEP 5 -Mounting Style - - - - - Mounting Hole, 0.120 [3.05] O Mounting Hole, 0.154 [3.91] O Float Mounts, Universal Swaged Spacer, 4-40 Threads, 0.125 [3.18] Length Swaged Locknut, 4-40 Threads NOTE: If you would like a 2D drawing or 3D model, once you've made your connector selection, please visit www.connectpositronic.com. If you can't find your specific part number on our web site, contact Technical Sales to have one created. *3 STEP 6 - Hoods and Push-On FastenerS 0 AN AC H *4 G Z - - - - - - None Lightweight Aluminum Hood, nickel finish. Lightweight Aluminum Hood, no finish. Hood, Top Opening, Metal Hood, EMI/RFI, Die Cast Zinc Hood, Top or Side Opening, robust extended height, plastic and composite, with rotating male jackscrews NOTES *1 45W2 variant currently available in female only. *2 Available on 19W1 and 45W2 connectors only. *3 For additional information on accessories listed in steps 5, 6, 7 and 10, see Accessory Catalog. *4 When using G hood with CBCD variants, use the extended height hood. See Accessories Catalog for extended G hood options. *5 For stainless steel dimpled male versions, contact Technical Sales. CBCD SERIES 0 02 F S2 S5 For crimping information and crimp tools, see Application Tools section, page 82. 2D Drawing 3D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 42 CBDPB/CBDPC SERIES PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com VERTICALLY STACKED STANDARD DENSITY PCB MOUNT Combo-D D-Sub Size 20 Signal Contacts Size 8 Power Contacts UL Recognized File #E49351 CSA Recognized File #LR54219 Telecommunication UL File #14095 The Combo-Dual Port connector series offers several combinations of power and signal contacts within the same connector assembly. Seventeen different combinations of power and signal contact stacked assemblies are available within four standard shell sizes. The connector assembly can be partially populated with either signal or power contacts installed in the connector bodies to customer selected contact positions. The stacked connectors may be spaced apart to two dimensional spacings. On special order, the right angle (90) printed board mount contacts may be replaced with size 8 power, shielded or high voltage contacts having crimp or solder cup terminations. Signal contacts remain in dual port configuration. Mounting angle brackets can be ordered riveted to the connector by specifying R2, R6, R7 and R8 options. Locking systems are available utilizing 4-40 threaded jackscrew systems, polarized or non-polarized, or with a quick-release vibration lock system for rear panel mounted connectors. Combo-Dual Port series connectors comply with the dimensional requirements of IEC 60807-2 and DSCC 85039. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator:Glass filled polyester per ASTM D 5927 UL 94, blue color, and composite. Contacts:Precision machined copper alloy. Contact Plating: Signal:Gold flash over nickel plate. Other finishes available upon request. Power:Gold flash over nickel. Other finishes available upon request. Shells:Steel with tin plate; zinc plate with chromate seal; stainless steel passivated. Other materials and finishes available upon request. Mounting SpacersNylon; polyester; copper alloy or steel with and Brackets:zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Cross Bar: Nylon, UL 94V-0, black color. Push-On Fasteners: Beryllium copper, tin plated. 43 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Jackscrew Systems:Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Vibration Lock Systems: Lock tabs, steel with nickel plate. Non-magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Signal Contacts: ize 20 contacts, male - 0.040 inch S [1.02mm] mating diameter. Female contact - rugged open entry. PosiBand closed entry female options are also available. Contact Retention In Insulator:9 lbs. [40N] Contact Terminations:Printed board mount with right angle (90) terminations supported by alignment bar. Termination diameter 0.028 inch [0.71mm]. Power Contacts:Size 8 contact, male - 0.142 inch [3.61mm] mating diameter. continued on next page. . . . CBDPB/CBDPC SERIES PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com VERTICALLY STACKED STANDARD DENSITY PCB MOUNT TECHNICAL CHARACTERISTICS, continued continued from previous page. . . . MECHANICAL CHARACTERISTICS, continued: Contact Retention In Insulator: ELECTRICAL CHARACTERISTICS: Size 20 CONTACTS 22 lbs. [98N] Contact Terminations:Printed board mount with right angle (90) terminations of 0.078 inch [1.98mm] diameter. Shells:Male connector shells may be dimpled for EMI/ESD ground paths. Polarization:Trapezoidally shaped shells and polarized jackscrews. Mounting BracketRiveted fasteners with 0.120 inch Riveted to Connector:[3.05mm] diameter clearance hole, with 4-40 threads or 4-40 threads with nylon lock insert. Mounting To Printed Board: Contact Current Rating: Initial Contact Resistance: Proof Voltage: 7.5 amperes nominal. 0.008 ohms maximum. 1000 V r.m.s. Size 8 CONTACTS POWER CONTACTS E lectrical characteristics for 0.078 inch diameter terminations, see page 4. connector Insulation Resistance: Clearance and Creepage Distance (minimum): Working Voltage: 5 G ohms. 0.039 inch [1.0mm] 300 V r.m.s. Rapid installation push-on fasteners. Locking Systems:Jackscrews and vibration locking system for either front or rear panel mounted connectors. Mechanical Operations:500 operations minimum per IEC 605125. CLIMATIC CHARACTERISTICS: Temperature Range: -55C to +125C. Damp Heat, Steady State: 10 days. CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE SHELL SIZE 1 *1 2WK2 SHELL SIZE 2 *2 3WK3 3W3 5W1 7W2 11W1 SHELL SIZE 3 9W4 5W5 13W3 17W2 21W1 SHELL SIZE 4 8W8 13W6 17W5 21WA4 25W3 27W2 Notes: *1 2WK2 connectors have 1 male and 1 female contacts. Female connector should be loaded with female c ontact in A2 position. *2 3WK3 male variant contains 2 male contacts and 1 female contact. Female variant contains 2 female contacts and 1 male contact DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 44 CBDPB/CBDPC SERIES PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com VERTICALLY STACKED STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD MOUNT CONNECTOR 4 ROW CONNECTOR UNIT, 0.283 [7.19] CONTACT EXTENSION See temperature rise curves on pages 1 and 2 0.008 0.036 [0.91] 4-40 UNC THDS. TYP. 4 0.220 [5.59] MAX. 0.247 [6.27] Note: 30 ampere 0.125 [3.18] O power contacts may be ordered at special request for a limited number of CBDP variants. Contact technical sales for details. 0.170 [4.32] 0.003 0.028 O TYP. [0.71] 0.010 0.270 [6.86] 0.494 [12.55] 0.003 0.078 O TYP. [1.98] 0.283 [7.19] TYP. 0.112 [2.84] TYP. 0.112 [2.84] TYP. 0.150 [3.81] TYP. 0.745 [18.92] Typical Part Number: CBDPB7W2MN8T2/7W2MN8T6X 0.010 0.580 [14.73] CONNECTOR DESIGNATION C D E CBDPB 0.750 [19.05] 1.244 [31.60] 0.256 [6.50] CBDPC 0.900 [22.86] 1.394 [35.41] 0.406 [10.31] CONNECTOR VARIANT A B SHELL SIZE 1 1.213 [30.81] 0.984 [24.99] SHELL SIZE 2 1.541 [39.14] 1.312 [33.32] SHELL SIZE 3 2.088 [53.04] 1.852 [47.04] SHELL SIZE 4 2.729 [69.32] 2.500 [63.50] Note: P rinted board power contacts (size 8) may be replaced with a size 8 removable power, shielded, air or high v oltage contact having solder or crimp terminations. 45 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. CBDPB/CBDPC SERIES PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com VERTICALLY STACKED STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD CONTACT HOLE PATTERN Hole identification shown is for female connector over male connector. Mount connector with mating face positioned to follow direction of arrow. 0.262 [6.65] 0.112 [2.84] 4 A1 3 1 1 A1 4 0.013 [0.33] A2 A3 0.162 [4.11] 0.270 [6.86] 0.218 [5.54] 0.656 [16.66] 0.492 [12.50] 2WK2/2WK2 3W3/3W3 3WK3/3WK3 5W1/5W1 A1 7 A2 1 10 2 3 4 5 0.162 [4.11] 0.013 [0.33] 0.216 [5.49] 0.570 [14.48] 0.656 [16.66] 0.926 [23.52] 5W5/5W5 11W1/11W1 7W2/7W2 0.108 [2.74] 0.108 [2.74] 3 5 1 2 1 2 A3 A2 0.310 [7.87] 5 3 A4 A4 0.306 [7.77] 0.570 [14.48] 5 1 10 0.570 [14.48] 0.926 [23.52] 13W3/13W3 9W4/9W4 A2 15 8 1 7 8 0.310 [7.87] 15 A2 0.109 [2.77] 0.544 [13.82] A1 0.926 [23.52] 17W2/17W2 1 7 0.056 [1.42] 11 1 0.112 [2.84] 0.035 [0.89] 1 11 0.013 [0.33] 0.056 [1.42] A1 0.013 [0.33] 0.109 [2.77] 0.112 [2.84] 20 0.055 [1.40] 0.035 [0.89] A1 A1 0.306 [7.77] 0.013 [0.33] 0.926 [23.52] 0.310 [7.87] 6 0.056 [1.42] 10 A1 A2 A3 A3 A3 A2 0.112 [2.84] 0.035 [0.89] A2 A1 0.310 [7.87] 0.013 [0.33] 0.054 [1.37] 0.112 [2.84] 0.056 [1.42] 5 0.162 [4.11] 0.035 [0.89] 10 A1 0.656 [16.66] 0.034 [0.86] 1 1 2 0.270 [6.86] 1 0.310 [7.87] 6 6 3 5 0.013 [0.33] A1 10 7 0.108 [2.74] 6 A2 5 3 1 0.069 [1.75] 1 0.310 [7.87] 0.262 [6.65] 0.268 [6.81] 2 2 0.112 [2.84] 0.056 [1.42] 3 A1 1 0.035 [0.89] 0.056 [1.42] 4 0.035 [0.89] 0.310 [7.87] 0.108 [2.74] 0.112 [2.84] 5 0.054 [1.37] A1 A1 A2 0.492 [12.50] A1 0.310 [7.87] 2 3 0.135 [3.43] 2 0.310 [7.87] 0.069 [1.75] A1 A2 0.310 [7.87] 0.262 [6.65] 0.056 [1.42] A2 A1 0.035 [0.89] A3 0.069 [1.75] 10 A1 20 0.163 [4.14] 0.218 [5.54] 0.926 [23.52] 21W1/21W1 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] O hole for signal contact termination positions. Suggest 0.098 [2.49] O hole for 0.078 [1.98] O power contact termination positions. Suggest 0.123 0.003 [3.12] O hole for mounting connector with push-on fasteners. Mounting holes must move 0.020 [0.51] 0.010 opposite direction of arrow for use of unriveted mounting bracket with connectors. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 46 CBDPB/CBDPC SERIES PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com VERTICALLY STACKED STANDARD DENSITY PCB MOUNT right angle (90) PRINTED BOARD CONTACT HOLE PATTERN Hole identification shown is for female connector over male connector. Mount connector with mating face positioned to follow direction of arrow. 0.109 [2.77] 0.707 [17.96] A1 A2 A3 A4 A5 A6 A1 A2 A3 A4 A5 A6 A8 A7 A6 A4 A5 A6 A8 A7 A2 A1 0.600 [15.24] 1.250 [31.75] 13W6/13W6 8W8/8W8 A3 A4 A5 A4 A5 A1 A2 7 12 0.310 [7.87] 1 6 12 A1 A2 0.618 [15.70] 0.013 [0.33] A1 7 A3 A2 6 1 1 1 9 10 17 21WA4/21WA4 A3 22 12 1 11 22 A3 A2 A1 0.618 [15.70] 0.893 [22.68] 1.250 [31.75] 25W3/25W3 SUGGESTED PRINTED BOARD HOLE SIZES: Suggest 0.045 [1.14] O hole for signal contact termination positions. Suggest 0.098 [2.49] O hole for 0.078 [1.98] O power contact termination positions. Suggest 0.123 0.003 [3.12] O hole for mounting connector with push-on fasteners. Mounting holes must move 0.020 [0.51] 0.010 opposite direction of arrow for use of unriveted mounting bracket with connectors. 47 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. A1 12 0.310 [7.87] 1 A1 0.013 [0.33] 1 11 0.112 [2.84] 0.055 [1.40] 14 A2 1 0.035 [0.89] 0.056 [1.42] 25 0.013 [0.33] 0.112 [2.84] 0.055 [1.40] 13 0.109 [2.77] A1 A4 1.250 [31.75] 17W5/17W5 0.310 [7.87] A3 0.893 [22.68] 1.250 [31.75] 0.035 [0.89] 0.056 [1.42] 0.618 [15.70] 0.013 [0.33] 0.893 [22.68] 0.112 [2.84] 0.055 [1.40] 10 A2 0.035 [0.89] 0.056 [1.42] 17 A1 0.109 [2.77] 0.112 [2.84] 0.109 [2.77] 9 0.343 [8.71] 0.310 [7.87] 7 0.265 [6.73] 1.250 [31.75] 0.035 [0.89] 4 5 0.092 [2.34] 0.013 [0.33] 0.900 [22.86] 1 0.056 [1.42] A2 A3 A3 A3 A4 A2 A4 A5 0.310 [7.87] A1 0.056 [1.42] 1 0.310 [7.87] 0.112 [2.84] 0.652 [16.56] 5 0.035 [0.89] 0.069 [1.75] 7 0.262 [6.65] 0.150 [3.81] 4 0.250 [6.35] 13 14 25 0.109 [2.77] 0.893 [22.68] 1.250 [31.75] 27W2/27W2 A2 CBDPB/CBDPC SERIES PROFESSIONAL, INDUSTRIAL AND MILITARY QUALITY Combo-D D-Sub THREE PERFORMANCE LEVELS FOR BEST COST/PERFORMANCE RATIO Positronic connectpositronic.com VERTICALLY STACKED STANDARD DENSITY PCB MOUNT ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 8 STEP EXAMPLE 1 2 CBDPB 9W4 3 4 F N7T Upper Connector STEP 1 - Basic Series *1 CBDPB Series *1 CBDPC Series STEP 2 - Connector Variants Shell Size 1 2WK2, 5W1 / 5 6 7 8 9 10 9W4 F N7T 0 /AA -14 Lower Connector STEP 10 - SPECIAL OPTIONS FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. Options are the same as for Upper Connector Steps 2, 3, and 4 STEP 9 - E nvironmental Compliance options /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: CBDPB9W4FN7T/9W4FN7T0 Shell Size 2 3W3, 3WK3, 7W2, 11W1 Shell Size 3 5W5, 9W4, 13W3, 17W2, 21W1 STEP 8 - Shell Options Shell Size 4 0- *2 S - X- Z- 8W8, 13W6, 17W5, 21WA4, 25W3, 27W2 STEP 3 - Connector Gender F - Female - P rofessional Level Open Entry Signal Contacts M - Male S - Female - Industrial / Military Level PosiBand Closed Entry Signal Contacts Military gold plating is optional. STEP 4 - Locking, Polarizing, Mounting and Push-on Fastener Systems 0 -None R2 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread, Fixed Female Jackscrews and Cross Bar R6 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar R7 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar R8 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar N2 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Thread, Fixed Female Jackscrews with Cross Bar and Push-On Fastener N6 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 0.120 [3.05] O Mounting Hole with Cross Bar and Push-on Fastener N7 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Threads with Cross Bar and Push-on Fastener N8 - Bracket, Mounting, Right Angle (90) Metal, Swaged to Connector with 4-40 Locknut with Cross Bar and Push-on Fastener V3 - Lock Tab. V5 - Lock Tab, connector rear panel mounted. T - Fixed Female Jackscrews T2 - Fixed Female Jackscrews T6 - Fixed Male and Female Polarized Jackscrews Zinc Plated, with Chromate Seal. Stainless Steel, passivated. Tin Plated. Tin Plated and Dimpled (male connectors only) NOTE *1 Contacts can be supplied with Military contact plating, see page 81. *2 For stainless steel dimpled male versions, contact Technical Sales. For crimping information and crimp tools, see Application Tools section, page 82. Note: S ize 8 removable power contacts with solder or crimp terminations with power ratings of 10, 20 and 40 amperes may be ordered in lieu of the right angle (90) board mounted power contact. Removable size 8 shielded, air and high voltage contacts may also be ordered separately in lieu of the power contact. See pages 68-80 for contact part numbers. NOTE: If you would like a 2D drawing or 3D model, once you've made your connector selection, please visit www.connectpositronic.com. If you can't find your specific part number on our web site, contact Technical Sales to have one created. 2D Drawing 3D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 48 Positronic connectpositronic.com Combo-D D-Sub MicroTCA POWER INPUT CONNECTORS Size 20 Signal Contacts Size 8 Power Contacts QB SERIES Compliant to MTCA.0 R1.0 for 48 volt and 24 volt systems and MTCA.1 R1.0 for 12 volt systems Positronic Industries is known throughout the PCI QB series offers board mount connectors for power Industrial Computer Manufactures Group (PICMG) modules, and cable connectors for bringing power to community as a value supplier of AdvancedTCA Zone 1 modules. QB series meet requirements of the MicroTCA and Compact PCI power connectors, as well as a wide Specification for 48V, 24V and 12V systems. variety of other power distribution interconnects. Positronic has been privileged to participate in PICMG To learn more about PICMG or to get specifications, visit www.picmg.org. specification work, including MicroTCA. Positronic is a proud supplier of power input connectors for use in MicroTCA power modules. TEMPERATURE RISE CURVE 7W2 VARIANT 80 72 MTCA power module shown above is compliments of Actel Corp. (www.actel.com) and Signal Stream Technologies, LLC. (www.signalstreamtechnologies.com). RATED CURRENT (AMPS) 64 56 48 8 AWG WIRE 40 32 12 AWG WIRE 24 16 8 0 0 10 20 30 40 50 60 70 80 90 100 110 120 TEMPERATURE RISE (C) Test conducted in accordance with UL1977. All power contacts under load. 49 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 8 AWG: C urve developed using QB7W2MR7T2/7W2MR7T20 and QB7W2S00000 connectors with FC4008D-1817.0 contacts terminated to 8 AWG wire. 12 AWG: Curve developed using QB7W2MR7T2/7W2MR7T20 and QB7W2S00000 connectors with FC4012D-1817.0 contacts terminated to 12 AWG wire. Combo-D D-Sub MicroTCA POWER INPUT CONNECTORS Positronic connectpositronic.com TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: ELECTRICAL CHARACTERISTICS: Insulator:Glass filled polyester per ASTM D 5927 UL 94V-0, blue color. Contacts:Precision machined copper alloy. Contact Plating: Signal:Gold flash over nickel plate and 0.000050 [1.27] gold over nickel plate. Other finishes available upon request. Power:Gold flash over nickel. Other finishes available upon request. Shells:Steel with tin plate; zinc plate with chromate seal; stainless steel passivated. Other materials and finishes available upon request. Brackets:Copper alloy or steel with zinc plate and chromate seal or tin plate; phosphor bronze with tin plate; stainless steel, passivated. Push-On Fasteners:Beryllium copper with tin plate. Jackscrew Systems: Brass or steel with zinc plate and chromate seal or clear zinc plate or tin plate; stainless steel, passivated. Hoods:Glass filled polyester, UL 94V-0, blue color. Size 20 CONTACTS Contact Current Rating: Initial ContactResistance: Proof Voltage: MECHANICAL CHARACTERISTICS: CONNECTOR Insulation Resistance: Working Voltage: Signal Contacts,Size 20 contacts, male - 0.040 inch Fixed:[1.02mm] mating diameter. Female contacts are PosiBand closed entry design. Power Contacts,Size 8 contacts, male - 0.142 inch Fixed:[3.61mm] mating diameter. Female contacts are closed entry "Large Surface Area" design. Contact Retention Signal: 9 lbs [40N]. Power: 22 lbs [98N]. in Insulator: Locking Systems: Jackscrews. Mechanical Operations: 200 operations, minimum. 7.5 amperes nominal. 0.008 ohms maximum. 1000 V r.m.s. QB SERIES Size 8 Contacts POWER CONTACTS Contact Current Rating - Tested per UL 1977: QB7W2 MTCA.0 48V: 70 amperes nominal. See T emperature Rise Curve on page 49 for details. QBH9W4 MTCA.0 24V: 85 amperes nominal. M TCA.0 R1.0 specification requires each power contact in the 24V input connector to carry 49 amps minimum at a 30C temperature rise prior to derating. The QB9W4 connector meets this requirement. QBH5W5 / QBH15W4 MTCA.1 12V: 75 amperes nominal. M TCA.1 R1.0 specification requires each power contact in the 12V input connector to carry 50 amps minimum at a 30C temperature rise prior to derating. The QBH5W5 and QBH15W4 connectors meets this requirement. Initial ContactResistance:0.0005 ohms max. per IEC 60512-2, Test 2b. Proof Voltage: 1000 V r.m.s. 5 G ohms. 300 V r.m.s. Clearance and Creepage Between Power Contacts: Between Signal Contacts: Between Power and Signal Contacts: Between Power Contacts and Shelf GND: Between Signal Contacts and Shelf GND: Distance: 0.06 inch [1.5 mm], minimum 0.02 inch [0.4 mm], minimum 0.06 inch [1.5 mm], minimum 0.06 inch [1.5 mm], minimum 0.06 inch [1.5 mm], minimum AIR COOLED RUGGEDIZED MicroTCA(R) SYSTEMS 12 VOLT INPUT POWER CONNECTORS PER MTCA.1, R1.0 Dual Port Uni Port Dual Port Uni Port 5W5 15W4 Five (5) Size 8 Contacts Four (4) Size 8 and selectively loaded with seven (7) Size 22 contacts Consult Technical Sales for more information about Positronic connector compliant to the latest MicroTCA (R) specification, MTCA.1, R1.0. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 50 Combo-D D-Sub MicroTCA POWER INPUT CONNECTORS Positronic connectpositronic.com right angle (90) PRINTED BOARD MOUNT CONNECTOR - 48 VOLT Contact positions A1 and A2 are first to mate. Contact positions 1 and 2 are last to mate. 1 2 A4 0.030 [0.76] 0.220 [5.59] Max. 1.018 [25.86] 0.494 [12.55] A3 A4 0.494 [12.55] 5 A4 5 4 0.030 [0.76] 2 4 1.018 [25.86] 3 1 3 A4 5 5 QB SERIES A3 2 4 2 1 3 0.0360.008 [0.910.20] 1.3120.005 [33.320.13] 0.247 [6.27] 4 A3 0.220 [5.59] Max. 4x 4-40 UNC-2B Threads 1.541 [39.14] 1 1.3120.005 [33.320.13] 0.0360.008 [0.910.20] 3 0.247 [6.27] 1.541 [39.14] 0.5240.010 [13.310.25] 4x 4-40 UNC-2B Threads A3 0.5240.010 [13.310.25] 0.149 [3.78] 0.149 [3.78] 0.395 [10.03] Typ. 0.395 [10.03] Typ. 0.601 [15.27] Typ. 0.601 [15.27] Typ. 0.148 [3.76] 0.498 [12.65] 0.498 [12.65] 0.615 [15.62] O0.094 [O2.39] Contact tail O0.028 [O0.71] Contact tail 1.3120.005 [33.320.13] A3 1 3 0.247 [6.27] 2 4 A4 5 0.615 [15.62] O0.094 [O2.39] Contact tail O0.028 [O0.71] Contact tail DUAL PORT Typical part number: QB7W2MR7T2/7W2MR7T20/AA 1.541 [39.14] 0.122 [3.10] Max. INVERTED DUAL PORT Typical part number: QB7W2MN7T2/7W2MN7T20/AA-1845.0 4x 4-40 UNC-2B Threads 0.0360.008 [0.910.20] 0.220 [5.59] Max. 0.494 [12.55] The Dual Port and Uni Port connectors can also be supplied with standard D-subminiature mounting brackets, see page 53. U N I P O R T T Y P I C AL P AR T N U MB ER S CODE 56 0.149 [3.78] 0.395 [10.03] Typ. 0.148 [3.76] "X" "Y" See chart See chart O 0.094 [2.39] Contact tail O 0.028 [0.71] Contact tail TYPICAL PART NUMBER X Y A B QB7W2M56R70T20 0.498 [12.65] 0.615 [15.62] 0.103 [2.62] 0.512 [13.00] QB7W2M56R70T20-1865.0 0.395 [10.03] 0.512 [13.00] 0.000 [0.00] 0.409 [10.39] UNI PORT right angle (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN - 48 VOLT 4x 0.045 [O1.14] 4x 0.114 [O2.90] O0.1230.003 [O3.120.08] 2x 0.045 [O1.14] O0.1230.003 [O3.120.08] 2x 0.114 [O2.90] 0.303 [7.70] 0.055 [1.40] Typ. "A" See chart above 0.055 [1.40] Typ. 0.270 [6.86] Typ. 0.270 [6.86] Typ. 2x 0.656 [16.66] 2x 0.656 [16.66] 2x 0.778 [19.76] Min. DUAL PORT 51 "B" See chart above 0.512 [13.00] 0.206 [5.23] 0.103 [2.62] 0.303 [7.70] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 2x 0.778 [19.76] Min. UNI PORT Combo-D D-Sub MicroTCA POWER INPUT CONNECTORS Positronic connectpositronic.com right angle (90) PRINTED BOARD MOUNT CONNECTOR - 24 VOLT Contact positions A1 and A4 are first to mate. Contact positions 1 and 2 are last to mate. 4x 4-40 UNC-2B Threads 2.088 [53.04] 0.0360.008 [0.910.20] 1.8520.005 [47.040.13] 0.247 [6.27] A1 A2 A3 1 3 A1 A2 A3 1 3 0.030 [0.76] 2 4 A4 1.018 [25.86] 5 2 4 0.220 [5.59] Max. QB SERIES 0.5240.010 [13.310.25] 0.494 [12.55] A4 5 0.149 [3.78] 0.642 [16.31] Typ. 0.906 [23.01] Typ. 0.148 [3.77] 0.498 [12.65] DUAL PORT Typical part number: QBH9W4MR7T2/9W4MR7T20/AA 0.615 [15.62] O0.125 [3.18] Contact tail O0.028 [0.71] Contact tail 4x 4-40 UNC-2B Threads 2.088 [53.04] 0.0360.008 [0.910.20] 1.8520.005 [47.040.13] A1 A2 A3 1 3 2 4 A4 5 0.220 [5.59] Max. 0.494 [12.55] 0.247 [6.27] 0.149 [3.78] U N I P O R T T Y P I C AL P AR T N UM B E R S CODE 57 0.642 [16.31] Typ. 0.148 [3.77] "X" See chart "Y" See chart The Dual Port and Uni Port connectors can also be s upplied with standard D-subminiature mounting brackets, see page 53. UNI PORT O0.125 [3.18] Contact tail O0.028 [0.71] Contact tail TYPICAL PART NUMBER X Y A B QBH9W4M57R70T20/AA 0.498 [12.65] 0.615 [15.62] 0.144 [3.66] 0.512 [13.00] QBH9W4M57R70T20/AA-1865.0 0.395 [10.03] 0.512 [13.00] 0.247 [6.27] 0.409 [10.39] right angle (90) PRINTED BOARD MOUNT CONTACT HOLE PATTERN - 24 VOLT 4x 0.045 [O1.14] 4x 0.145 [O3.68] O0.1230.003 [O3.120.08] 0.303 [7.70] 0.264 [6.71] 0.144 [3.66] 2x 0.045 [O1.14] 2x 0.145 [O3.68] 0.303 [7.70] O0.1230.003 [O3.120.08] 0.512 [13.00] 0.218 [5.54] Typ. 0.326 [8.28] Typ. 2x 0.570 [14.48] Typ. 2x 0.926 [23.52] 2x 1.047 [26.59] Min. DUAL PORT "A" See chart above "B" See chart above 0.218 [5.54] Typ. 0.326 [8.28] Typ. 2x 0.570 [14.48] Typ. 2x 0.926 [23.52] 2x 1.047 [26.59] Min. UNI PORT DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 52 Combo-D D-Sub MicroTCA POWER INPUT CONNECTORS Positronic connectpositronic.com CABLE CONNECTOR * contacts are not supplied in connector and need to be ordered separately SEE PAGE 54 FOR CONTACT PART NUMBERS 1 Female contacts are "Touch-Safe" per IEC 60950-1, Figure 2A. Accepts 3/32" hex driver or allen wrench. For other options consult technical sales. Accepts 3/32" hex driver or allen wrench. For other options consult technical sales. QB SERIES 0.230 [5.84] 0.230 [5.84] 0.494 [12.55] 1.715 [43.56] Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. 0.494 [12.55] 2.255 [57.28] 0.976 [24.79] 0.976 [24.79] 0.2430.005 [6.170.13] 1.541 [39.14] 1.3120.005 [33.320.13] A2 2 5 1 4 2x Rotating male jackscrew 4-40 UNC-2B threads 2x Rotating male jackscrew 4-40 UNC-2B threads 2.088 [53.04] 1.8520.005 [47.040.13] 0.3110.005 [7.900.13] A1 3 0.2430.005 [6.170.13] A4 2 5 0.9710.005 [24.660.13] 1 4 A3 A2 0.3110.005 [7.900.13] A1 3 1.5110.005 [38.380.13] Typical part number: QB7W2S00QH0/AA Typical part number: QB9W4S00QH0/AA ELECTRICAL BRIDGE 2.2560.050 [57.301.27] MicroTCA applications may require contact positions 1 and 2 be electrically bridged. Order part number CC2805/AA-V01 FC6020D2/AA FC6020D2/AA 22awg Hook-up wire per MIL-W-16878/5 STANDARD D-SUBMINIATURE MOUNTING BRACKET OPTIONAL MOUNTING BRACKET FOR Dual Port and Uni Port connectors Dual Port and Uni Port connectors can be supplied with standard D-subminiature mounting brackets which allows the entire connector to set on top of the PCB. 1.244 [31.60] 0.494 [12.55] For more information on Dual Port connectors, see CBDP series on page 43. 53 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. For more information on Uni Port connectors, see CBD series on page 3. Combo-D D-Sub MicroTCA POWER INPUT CONNECTORS Positronic connectpositronic.com REMOVABLE CRIMP POWER CONTACTS CODE 11 AND 12 *1 contacts are not supplied in connector and need to be ordered separately Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. *1 FEMALE contact "CLOSED ENTRY" DESIGN, L.S.A. QB SERIES 0.784 [19.92] 0.566 [14.38] MAX. 0.280 [7.11] OA PART NUMBER WIRE SIZE AWG [mm2] FC4012D/AA-1817.0 12 [4.0] FC4008D/AA-1817.0 8 [10.0] OA 0.101 [2.57] 0.181 [4.60] Material: Copper alloy. PLating: (choose contact plating based on individual application requirements) STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76 ] gold over nickel by adding "-14" s uffix onto part number. Example: FC4012D/AA-14-1817.0. 0.000050 inch [1.27] gold over nickel by adding "-15" s uffix onto part number. Example: FC4008D/AA-15-1817.0 *1 Note: F emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. For crimping information and crimp tools, see Application Tools section, page 82. REMOVABLE Crimp Contacts CODE 0, 11 AND 12 *1 contacts are not supplied in connector and need to be ordered separately CLOSED CRIMP BARREL Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. FEMALE contact "CLOSED ENTRY" DESIGN 0.066 [1.68] 0.538 [13.67] 0.550 [13.97] PART NUMBER WIRE SIZE AWG [mm2] 20 / 22 / 24 FC6020D2/AA [0.5/0.3/0.25] O0.040 [1.02] OA 0.170+0.015-0.020 [4.32+0.38-0.51] 0.066 [1.68] AO 0.045 OA[1.14] 0.170+0.015-0.020 [4.32+0.38-0.51] Material: Copper alloy. PLating: (choose contact plating based on individual application requirements) STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76 ] gold over nickel by adding "-14" s uffix onto part number. Example: FC6020D/AA-14. 0.000050 inch [1.27] gold over nickel by adding "-15" s uffix onto part number. Example: Example: FC6020D/AA-15. For crimping information and crimp tools, see Application Tools section, page 82. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 54 Combo-D D-Sub MicroTCA POWER INPUT CONNECTORS Positronic connectpositronic.com MALE ORDERING INFORMATION - CODE NUMBERING SYSTEMS Specify Complete Connector By Selecting An Option From Step 1 Through 9 D U AL STEP EXAMPLE P ORT CO N NE CTO RS 1 2 3 4 5 6 7 8 9 10 QB 7W2 M R7T2 7W2 M R7T2 0 /AA -14 Upper Connector STEP 10 - SPECIAL OPTIONS Lower Connector QB SERIES STEP 1 - Basic Series FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. Options are the same as for Upper Connector Steps 2, 3, and 4 QB Series (7W2 variant) QBH Series (5W5, 9W4 and 15W4 variant) STEP 2 - Connector Variants 5W5*2, 7W2, 9W4, 15W4*2 STEP 3 - Connector Gender M - Male STEP 9 - Environmental Compliance options /AA - RoHS Compliant Note: This step should be included to create a standard part number. Example: QB7W2MR7T2/7W2MR7T20/AA STEP 4 - Locking, Polarizing, Mounting and Push-on Fastener Systems 0 -None R6 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 0.120 [3.05] O mounting hole with cross bar R7 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 threads with cross bar R8 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 locknut with cross bar N6 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 0.120 [3.05] O mounting hole with cross bar and push-on fastener N7 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 threads with cross bar and push-on fastener N8 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 locknut with cross bar and push-on fastener T2 - Fixed Female Jackscrews STEP 8 - Shell Options For crimping information and crimp tools, see Application Tools section, page 82. 0 - Zinc Plated, with Chromate Seal. *1 S - Stainless Steel, passivated. X - Tin Plated. Z - Tin Plated and Dimpled (male connectors only). NOTE: *1 For stainless steel dimpled male versions, contact Technical Sales. 2 * For technical, dimensional and PCB layout information on 5W5 and 15W4 variants, contact Technical Sales. MALE ORDERING INFORMATION - CODE NUMBERING SYSTEMS Specify Complete Connector By Selecting An Option From Step 1 Through 9 U N I STEP EXAMPLE P O RT CO N NE CTO RS 1 2 3 4 5 6 7 8 9 10 QB 7W2 M 56 R7 0 T2 0 /AA -14 STEP 1 - Basic Series STEP 10 - SPECIAL OPTIONS QB Series (7W2 variant) QBH Series (5W5, 9W4 and 15W4 variant) FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. STEP 2 - Connector Variants 5W5*2, 7W2, 9W4, 15W4*2 STEP 9 - E nvironmental Compliance options STEP 3 - Connector Gender M - Male /AA - RoHS Compliant STEP 4 - contact Termination 56 - Solder, Right Angle (90) Printed Board Mount with Signal and 0.094 [2.39] O Power Contacts, 0.395 [10.03] Signal Contact Extension. Available for 7W2 variant. 57 -Solder, Right Angle (90) Printed Board Mount with Signal and 0.125 [3.18] O Power Contacts, 0.642 [16.29] Signal Contact Extension. Available for 5W5, 9W4 and 15W4 variants. Note: This step should be included to create a standard part number. Example: QB7W2M56R70T20/AA STEP 8 - Shell Options STEP 5 - mounting style R6 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 0.120 [3.05] O mounting hole with cross bar R7 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 threads with cross bar R8 - Bracket, Mounting, right angle (90) Metal, Swaged to connector with 4-40 locknut with cross bar NOTE: * For stainless steel dimpled male versions, contact Technical Sales. *2 For technical, dimensional and PCB layout information on 5W5 and15W4 variants, contact Technical Sales. 1 55 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 0 - Zinc Plated, with Chromate Seal. *1 S - Stainless Steel, passivated. X - Tin Plated. Z - Tin Plated and Dimpled (male connectors only). STEP 7 - Locking and Polarizing Systems T2 - Fixed Female Jackscrews. STEP 6 - Hoods and Push-On FastenerS 0 - None N - Push-on Fastener, for Right Angle (90) Mounting Brackets Combo-D D-Sub MicroTCA POWER INPUT CONNECTORS Positronic connectpositronic.com FEMALE ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 C ABL E EXAMPLE 1 2 3 4 5 6 7 8 9 10 QB 7W2 S 0 0 Q H 0 /AA -14 STEP 10 - SPECIAL OPTIONS STEP 1 - Basic Series QB SERIES STEP CO N NE CTO RS FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. QB Series STEP 2 - Connector Variants 7W2 9W4 STEP 9 - E nvironmental Compliance options STEP 3 - Connector Gender S -Female PosiBand Closed Entry Signal Contacts /AA - RoHS Compliant Open Entry Signal Contacts are available and can be ordered separately, see page 73. Note: This step should be included to create a standard part number. Example: QB7W2S00QH0/AA STEP 4 - contact Termination 0 -Connector ordered without contacts. Order signal and power contacts separately. See page 54 for c ontact part numbers. 1 - Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2]. 11 - Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2] with FC4012D-1817.0 power contacts. 12 - Signal contacts, 20 AWG-24 AWG [0.5mm2-0.25mm2] with FC4008D-1817.0 power contacts. STEP 5 - mounting style 0 - None STEP 8 - Shell Options 0 - Zinc Plated, with Chromate Seal. S - Stainless Steel, passivated. X - Tin Plated. STEP 7 - Locking and Polarizing Systems H-R otating male jackscrew with internal hex for 3/32 hex drives. STEP 6 - Hoods Q - Hood, Top Opening, Plastic For crimping information and crimp tools, see Application Tools section, page 82. NOTE: If you would like a 2D drawing or 3D model, once you've made your connector selection, please visit www.connectpositronic.com. If you can't find your specific part number on our web site, contact Technical Sales to have one created. 2D Drawing Contact Technical Sales for ordering information for cable versions of the 5W5 and 15W4 variants. 3D Model DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 56 COMBO-D CONNECTOR SAVERS GENDER CHANGERS Positronic connectpositronic.com Combo-D D-Sub Professional Quality Connectors ACBDP Series Size 20 "Open Entry" or PosiBand(R) "Closed Entry" Contact Design Industrial /Military Quality Connectors - ACBMP Series Size 20 PosiBand(R) "Closed Entry" Contact Design Connector Saver CONNECTOR SAVERS ACBDP and ACBMP series connectors are suitable for use in any applications requiring high performance characteristic. The normal density ACBDP and ACBMP series are available in standard Combo-D connector variants. ACBDP and ACBMP series connectors utilize precision machined contacts for strength and durability. The ACBDP female contact features a rugged "Open Entry" design or PosiBand "Closed Entry" design for even higher reliability. ACBMP connectors features PosiBand "Closed Entry" contacts and military contact plating. ACBDP and ACBMP series connectors can be mated to a connector which would normally experience high numbers of mating cycles. The ACBDP/ACBMP connector can be easily replaced, "Saving" a connector which is not easily replaced. These connectors can also be used as a "gender changer". Connector Savers are also available in standard and high density D-subminiature v ersions, please consult our Professional, Industrial and Military Performance D-subminiature Connectors catalog for more information. For high density 8W2, 19W1 and 45W2 adapter variants contact Technical Sales. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Insulator:Glass filled polyester per ASTM D 5927 UL 94V-0, blue color. Signal Contacts: ACBDP Series:Precision machined high tensile copper alloy open entry design. ACBMP Series:Precision machined copper alloy PosiBand closed entry design. Power Contacts:Precision machined copper alloy closed entry design. Contact Plating: ACBDP Series: Gold flash over nickel plate. ACBMP Series: 0.000050 [1.27] gold over nickel plate. Shells: Steel with tin plate; zinc plate with chromate seal; stainless steel passivated. Other materials and finishes available upon request. 57 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Jackscrew Systems:Brass or steel with zinc plate and c hromate seal or clear zinc plate or tin plate; stainless steel, passivated. Non-magnetic versions are available, contact Technical Sales. MECHANICAL CHARACTERISTICS: Fixed Contacts: Signal Contacts:Size 20 contacts, male - 0.040 inch [1.02 mm] diameter. ACBDP series has female open entry contact or PosiBand closed entry c ontacts optional, see page 69 for details. ACBMP series offer female PosiBand closed entry contacts. Power Contacts:Size 8 contacts, male - 0.142 inch [3.61 mm] diameter. Female contact features Large Surface Area (L.S.A.) closed entry contact design utilizing BeCu mechanical retention member. continued on next page. . . . COMBO-D CONNECTOR SAVERS GENDER CHANGERS Combo-D D-Sub Positronic connectpositronic.com TECHNICAL CHARACTERISTICS, continued continued from previous page. . . . MECHANICAL CHARACTERISTICS, continued: ELECTRICAL CHARACTERISTICS: Connector Saver:Male to female or male to male. Size 20 Contacts Contact Current Rating: 7.5 amperes, nominal. Initial Contact Resistance: 0.008 ohms, maximum. Proof Voltage: 1,000 V r.m.s. Contact Retention: 9 lbs. [40 N]. 22 lbs. [98 N]. Signal: Power: Size 8 Contacts Shells:Male shells may be dimpled for EMI/ESD ground paths. Power Contacts Contact Current Rating: 70 amperes, per UL 1977. See Temperature Rise Curves on pages 1-2. Initial Contact Resistance: 0.0005 ohms, maximum Proof Voltage: 1,000 V r.m.s. Polarization:Trapezoidally shaped shells. Mechanical Operations: ACBDP Series: 500 operations, minimum, per IEC 60512-5. ACBMP Series:1,000 operations, minimum, per IEC 60512-5. Connector Insulation Resistance: Clearance and Creepage Distance: Working Voltage: 5 G ohms. 0.039 inch [1.0 mm], minimum. 300 V r.m.s. CONNECTOR SAVERS CLIMATIC CHARACTERISTICS: -55C to +125C. Temperature Range: ACBDP/ACBMP Series Size 20 AND SIZE 8 Contact Connector Saver CONTACT VARIANTS FACE VIEW OF MALE OR REAR VIEW OF FEMALE SHELL SIZE 1 SHELL SIZE 2 3W3 5W1 11W1 7W2 SHELL SIZE 3 5W5 9W4 13W3 21W1 17W2 SHELL SIZE 4 8W8 21WA4 13W6 17W5 25W3 27W2 SHELL SIZE 5 24W7 36W4 43W2 47W1 SHELL SIZE 6 Note: For high density 8W2, 19W1 and 45W2 variants contact Technical Sales for availability. 46W4 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 58 COMBO-D CONNECTOR SAVERS GENDER CHANGERS Positronic connectpositronic.com Combo-D D-Sub Standard Shell Assembly Dimensions SIZE 20 AND SIZE 8 CONTACTS CODE 0 AND S 0.290 [7.37] 0.2430.005 [6.170.13] E O0.1200.005 [3.050.13] Thru hole, 2 places NOTE: Code S = Swaged spacer with 4-40 UNC-2B threads. A C B1 K1 B Molding Spacer Female Contacts Male Contacts 0.018[0.46] D1 0.0360.008 [0.910.20] CONNECTOR SAVERS CONNECTOR SIZE SHELL SIZE 1 SHELL SIZE 2 SHELL SIZE 5 SHELL SIZE 6 0.020[0.51] Max. rollover Typical Part Number: ACBMP11W1F0011W1M00 A 0.015 B 0.005 B1 0.005 C 0.005 D 0.005 D1 0.005 E 0.015 K1 0.005 1.213 [30.81] 1.541 [39.14] 0.643 [16.33] 0.971 [24.66] 2.729 [69.32] 2.635 [66.93] 2.729 [69.32] 2.159 [54.84] 2.064 [52.43] 2.189 [55.60] 0.666 [16.92] 0.994 [25.25] 1.534 [38.96] 2.182 [55.42] 2.079 [52.81] 2.212 [56.18] 0.984 [24.99] 1.312 [33.32] 1.852 [47.04] 2.500 [63.50] 2.406 [61.11] 2.500 [63.50] 0.311 [7.90] 0.311 [7.90] 0.311 [7.90] 0.311 [7.90] 0.423 [10.74] 0.485 [12.32] 0.329 [8.36] 0.329 [8.36] 0.329 [8.36] 0.329 [8.36] 0.441 [11.20] 0.503 [12.78] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.494 [12.55] 0.605 [15.37] 0.668 [16.97] 0.233 [5.92] 0.233 [5.92] 0.230 [5.84] 0.230 [5.84] 0.230 [5.84] 0.230 [5.84] SHELL SIZE 3 SHELL SIZE 4 D JACKSCREW SYSTEMS CODE E, E6, T AND T6 ROTATING MALE AND FEMALE JACKSCREWS ROTATING MALE AND FEMALE POLARIZED JACKSCREWS FIXED MALE AND FEMALE JACKSCREWS FIXED MALE AND FEMALE POLARIZED JACKSCREWS E6 T T6 E 4-40UNC-2B 4-40UNC-2A Female contacts 4-40UNC-2A 0.754 [19.15] 4-40UNC-2A 4-40UNC-2A 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B Male contacts Female contacts 4-40UNC-2B 4-40UNC-2B 4-40UNC-2A Example Part Number: ACBDP5W1FEX5W1M0X 59 0.754 [19.15] 4-40UNC-2B Example Part Number: ACBDP5W1FE6X5W1M0X DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 4-40UNC-2A Male contacts 4-40UNC-2A 0.754 [19.15] 4-40UNC-2A Example Part Number: ACBDP5W1FTX5W1M0X 4-40UNC-2B 0.754 [19.15] Example Part Number: ACBDP5W1FT6X5W1M0X COMBO-D CONNECTOR SAVERS GENDER CHANGERS Combo-D D-Sub Positronic connectpositronic.com ORDERING INFORMATION - CODE NUMBERING SYSTEM Specify Complete Connector By Selecting An Option From Step 1 Through 9 1 2 EXAMPLE ACBDP 11W1 3 4 5 6 7 8 9 10 11 F S X 11W1 M S X /AA -14 STEP 1 - Basic Series STEP 11 - SPECIAL OPTIONS ACBDP - Professional / Industrial Quality, see Step 3. ACBMP - Military conformance w ith "closed entry" female signal contacts plated 0.000050 [1.27] gold over n ickel plate. Choose "S" or "M" in Step 3. FOR SPECIAL OPTIONS, SEE SPECIAL OPTIONS APPENDIX ON PAGE 81. STEP 10 - E nvironmental Compliance options STEP 2 - Connector Variant Shell Size 1 5W1 Shell Size 2 3W3, 7W2, 11W1 Shell Size 3 5W5, 9W4, 13W3, 17W2, 21W1 Shell Size 4 8W8, 13W6, 17W5, 21WA4, 25W3, 27W2 Shell Size 5 24W7, 36W4, 43W2, 47W1 Shell Size 6 46W4 /AA - RoHS Compliant Note: If compliance to environmental legislation is not required, this step will not be used. Example: ACBDP11W1FSX11W1MSX STEP 9 -2nd connector shell option 0 *4 S X Z Note: For high density 8W2, 19W1 and 45W2 variants contact Technical Sales for availability. Zinc Plated, with Chromate Seal. Stainless Steel, passivated. Tin Plated. Tin Plated and Dimpled (male connectors only). *2 STEP 8 - 2nd connector mating style 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E -Rotating male and female jackscrews (Select 0 in Step 4) *3 E6 -Rotating male and female polarized jackscrew (Select 0 in Step 4) *3 T -Fixed male and female jackscrews (Select 0 in Step 4) *3 T6 -Fixed male and female polarized jackscrew (Select 0 in Step 4) STEP 3 - 1st Connector Gender F - Female - P rofessional Level - Open Entry Signal Contacts * M - Male S - Female - Industrial / Military Level 1 PosiBand Closed Entry Signal Contacts. Military gold plating is optional. *2 STEP 4 - 1st connector mating style 0 - Swaged spacer 0.120 [3.05] mounting hole S - Swaged spacer 4-40 UNC-2B threads *3 E -Rotating male and female jackscrews (Select 0 in Step 8) *3 E6 -Rotating male and female polarized jackscrew (Select 0 in Step 8) *3 T -Fixed male and female jackscrews (Select 0 in Step 8) *3 T6 -Fixed male and female polarized jackscrew (Select 0 in Step 8) - - - - STEP 7 - 2nd Connector Gender M - Male *5 STEP 6 - 2nd Connector Variant Select same variant as chosen in STEP 2. NOTES *1 Male option in Step 3 available only on connector variants 5W1, 3W3, 7W2, 11W1,17W2, STEP 5 -1st connector shell option 0 *4 S X Z - - - - Zinc Plated, with Chromate Seal. Stainless Steel, passivated. Tin Plated. Tin Plated and Dimpled (male connectors only). 21W1, 21WA4, 27W2, 24W7, 46W4. *2 Connector mating style for both connectors must be the same if 0 or S is used. If E, E6, T or T6 is used in either Step 4 or 8 the other step must be 0. *3 For hardware information, see page 59. *4 For stainless steel dimpled male versions, contact Technical Sales. *5 C onnector variant for both connectors must be the same. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 60 CONNECTOR SAVERS STEP Combo-D D-Sub UNIQUE FEATURES Positronic connectpositronic.com Positronic Industries is known around the world for offering our customers flexibility when choosing connectors. In addition to allowing customers to create part numbers for particular applications, Positronic offers a wide variety of features and accessories within our products. Positronic is also eager to modify existing products to meet unique customer requirements. If you do not find what you need with this catalog, please contact us for assistance. SEQUENTIAL MATING CONTACTS Size 12 contacts 0.070 [1.78] First mate contact UNIQUE FEATURES 0.094 [2.38] Size 8 contact 0.142 [3.60] Second mate contact Note: A third level can be accomplished with signal contacts where applicable. Three levels of sequential mating are possible: * First mate accomplished by a size 12 power contact. Male contact diameter is 0.094 inch. * Second mate accomplished by a size 8 power contact. Male contact diameter is 0.142 inch. * Third mate accomplished by size 20 signal contacts, as applicable. CONTACT TECHNICAL SALES FOR MORE INFORMATION! 61 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub UNIQUE FEATURES Positronic connectpositronic.com SIZE 8 CONTACT STABILIZATION FEATURE minimizes float in Size 8 Contact positions INSULATOR INSULATOR CONTACT CONTACT STABILIZER with Stabilizer without Stabilizer CBD size 8 male contacts are removed toward the rear In some applications this float creates problems in alignment after utilizing front release tooling. Space must be provided during mating. Many male contact CBD variants offer an between the contact and the connector molding so the integral stabilizing feature to minimize problems created by tooling can slide over the mating portion of the contact. This float in size 8 contacts. An alternate tool is used to remove the fact allows the contact to float. contact if necessary. Tool number is 4311-0-1-0. A1 A3 A2 A1 CBD/CBM3W3M A1 A2 A3 1 2 3 4 5 6 7 9 8 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CBC36W4M A4 A5 A6 A8 A7 CBD/CBM8W8M A4 15 A3 A2 UNIQUE FEATURES The stabilization feature is currently available for the following male contact variants: 1 2 3 4 5 6 7 8 9 10 11 12 A1 A2 13 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 CBC43W2M Add MOS -1570.4 to end of part number. Example: CBD3W3M00000-1570.4 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 62 Combo-D D-Sub UNIQUE FEATURES Positronic connectpositronic.com COMBO-D CONNECTORS WITH * 100 AMP HIGH CURRENT REMOVABLE CRIMP POWER CONTACT 1 High conductivity size 8 contacts which can be terminated to 6 awg wire allow very high currents to be carried through Combo-D type connectors. TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: Contacts: High conductivity copper alloy. Plating: Standard Finish: Gold flash over nickel plate. Optional Finishes: 0.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC4006D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC4006D-14 POWER CONTACTS Contact Current Rating: See Temperature Rise Curve on page 64. Initial Contact Resistance:0.0003 ohms max. per IEC 60512-2, Test 2b. Proof Voltage: 1900 V r.m.s. Working Voltage: 450 V r.m.s. MECHANICAL CHARACTERISTICS: Size 8 Removable Contacts: Rear insertion, front release. Durability:500 cycles minimum. 20g from 10 Hz to 500 Hz. Vibration: 30g-11ms. Shock: CLIMATIC CHARACTERISTICS: Temperature Range: ELECTRICAL CHARACTERISTICS: -55C to +125C. *1 per UL 1977 Testing 100 AMP HIGH CURRENT REMOVABLE CRIMP POWER CONTACT CONTACTS USED WITH 6 AWG WIRE UNIQUE FEATURES 6 AWG [16.0mm2] max. * contacts ordered separately SIZE 8 1 Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. *2 FEMALE CONTACT "CLOSED ENTRY" DESIGN, L.S.A. 0.865 [21.97] 0.624 [15.85] MALE contact 0.864 [21.95] 0.336 [8.53] 0.336 [8.53] O0.233 [5.92] O0.233 [5.92] FC4006D *2 Note: F emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. 63 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. O0.142 [3.61] MC4006D Material: High conductivity copper alloy. PLating: STANDARD FINISH: Gold flash over nickel plate. optional FINISHES: 0 .000030 [0.76 ] gold over nickel by adding "-14" s uffix onto part number. Example: FC4006D-14 0.000050 inch [1.27] gold over nickel by adding "-15" suffix onto part number. Example: MC4006D-15. Combo-D D-Sub UNIQUE FEATURES Positronic connectpositronic.com SELECTIVELY LOADED COMBO-D CONNECTORS FOR USE WITH 100 AMP* HIGH CURRENT REMOVABLE CRIMP POWER CONTACT COMBO-D CONNECTORS WITH TWO CONTACT POSITIONS CBD3W3M00000-1841.0 CBD3W3F00000-1841.0 COMBO-D CONNECTORS WITH THREE CONTACT POSITIONS CBD5W5M00000-1841.1 CBD5W5F00000-1841.1 COMBO-D CONNECTORS WITH FOUR CONTACT POSITIONS CBD8W8F00000-1841.2 UNIQUE FEATURES CBD8W8M00000-1841.2 TEMPERATURE RISE CURVE 110 100 RATED CURRENT (AMPS) 90 80 70 60 Test conducted in accordance with UL1977. All power contacts under load. 50 Curves were developed using CBD3W3, 5W5, and 8W8 connectors with MC/FC4006D contacts terminated with 6 AWG wire. 40 30 20 10 0 0 10 20 30 40 50 60 70 TEMPERATURE RISE (C) 80 90 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 64 UNIQUE FEATURES Positronic connectpositronic.com Combo-D D-Sub STRAIGHT PRINTED BOARD MOUNT HIGH VOLTAGE CONTACT SIZE 8 MALE contact FEMALE CONTACT O0.040 [1.02] O0.142 [3.61] CONTACT TECHNICAL SALES FOR MORE INFORMATION! RIGHT ANGLE (90) PRINTED BOARD MOUNT HIGH VOLTAGE CONTACT SIZE 8 FEMALE CONTACT UNIQUE FEATURES O0.040 [1.02] MALE contact O0.142 [3.61] CONTACT TECHNICAL SALES FOR MORE INFORMATION! 65 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub UNIQUE FEATURES Positronic connectpositronic.com BUS BAR CONTACT SIZE 8 PoWER contact Typical Part Numbers: FBB4000D MBB4000D 0.974 [24.74] 4-40UNC-2B Thread 0.160 [4.06] Power contacts can be offered with terminations suitable for use with bus bars. CONTACT TECHNICAL SALES FOR MORE INFORMATION! INTEGRAL BLIND MATE GUIDE UNIQUE FEATURES SIZE 8 O0.114 [2.90] 1.164 [29.57] O0.125 [3.18] 0.158 [4.01] CONTACT TECHNICAL SALES FOR MORE INFORMATION! DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 66 Combo-D D-Sub UNIQUE FEATURES Positronic connectpositronic.com CUSTOMER SPECIFIED CONTACT TERMINATION LENGTH P o si tr on ic can s u pply CB ser ies connector s with custom er sp ecifie d t e r m in at io n len gt h s . We have a wid e v ar iety of op tions av ailab le. STRAIGHT PRINTED BOARD MOUNT *Note: PCB spacer height can be adjusted according to contact termination length Y* X RIGHT ANGLE (90) PRINTED BOARD MOUNT X X a nd Y c o ntact t ermin at ion len gt h s can be c usto m d esi g ned to f it you r applicat ion requ iremen t s. UNIQUE FEATURES CONTACT TECHNICAL SALES FOR MORE INFORMATION! Connectors Designed To Customer Specifications Positronic Combo-D connectors can be modified to customers specifications. Examples: select loading of contacts for cost savings or to gain creepage and clearance distances; longer PCB terminations; customer specified hardware; sealing for water resistance. Contact Technical Sales with your particular requirements. 67 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com REMOVABLE CONTACT TECHNICAL CHARACTERISTICS SIZE 22 REMOVABLE CONTACT diameter male contacts. Female PosiBand closed entry contact design. Terminations for 12, 14, 16, 18, 20, 22, 24, 26, and 28 AWG. MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Insert contact to rear face of insulator, release from rear face of insulator. Size 22 contacts, 0.030 inch [0.76 mm] mating diameter male contacts. Female PosiBand closed entry contact design. Terminations for 20, 22, 24, 26, 28, and 30 AWG. Closed barrel crimp. ELECTRICAL CHARACTERISTICS: Contact Current Rating: Initial ContactResistance: 5 amperes nominal. 0.010 ohms maximum. THERMOCOUPLE CONTACTS: Straight and right angle (90) PCB mount contacts are available, contact Technical Sales for details. Size 22 crimp contacts are available, see page 71 for details. SIZE 20 REMOVABLE CONTACT MATERIALS AND FINISHES: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. MECHANICAL CHARACTERISTICS: Insert contact to rear face of insulator, release from rear face of insulator. Size 20 contacts, 0.040 inch [1.02 mm] mating diameter male contacts. Female PosiBand closed entry or rugged open entry contact design. ELECTRICAL CHARACTERISTICS: Contact Current Rating: 7.5 amperes nominal. Initial ContactResistance:0.008 ohms max. per IEC 60512-2, test 2b. THERMOCOUPLE CONTACTS: Straight and right angle (90) PCB mount contacts are available, c ontact Technical Sales for details. Size 20 crimp contacts are available, see page 74 for details. SIZE 16 REMOVABLE CONTACT MATERIALS AND FINISHES: Standard:Precision machined copper alloy with gold flash over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. ELECTRICAL CHARACTERISTICS: Contact Current Rating - Tested per UL 1977: Standard Contact Material: 28 amperes. High Conductivity Contact Material: 40 amperes. See Temperature Rise Curves on page 2 for details. Initial ContactResistance: Standard Contact Material: 0.0016 ohms max. Per IEC 605122, Test 2b. High Conductivity Contact Material:0.001 ohms max. Per IEC 60512-2, Test 2b. SIZE 8 REMOVABLE CONTACT MATERIALS AND FINISHES: Standard:Precision machined copper alloy with gold flash over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. High Conductivity:High conductivity copper alloy, gold flash over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. High Voltage: Insulator Material: PTFE teflon Contacts: Precision machined copper alloy with 0.000030 inch [0.76] gold over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. Shielded: Dielectric Material: PTFE teflon Inner Contacts:Precision machined copper alloy with 0.000030 inch [0.76] gold over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. Outer Contacts: Precision machined copper alloy with gold flash over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. Air Line Coupler: MECHANICAL CHARACTERISTICS: Standard and High Conductivity: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts, 0.142 inch [3.61 mm] mating diameter male contacts, closed entry female contacts. High Voltage: High Conductivity: High conductivity copper alloy, gold flash over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. MECHANICAL CHARACTERISTICS: Standard and High Conductivity: Insert contact to rear face of insulator, release from front face of insulator. Size 16 contacts, 0.0625 inch [1.588mm] mating Stainless steel, see page 80. Durability: Vibration: Shock: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. Straight and right angle (90) terminations. 0.041 inch [1.04 mm] minimum hole diameter. 500 cycles minimum. 20g from 10 Hz to 500 Hz. 30g-11ms. . . . continued on next page For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 68 REMOVABLE CONTACTS Precision machined copper alloy with gold flash over nickel. Other finishes are available, see pages 69 and 81 for optional finishes. Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com REMOVABLE CONTACT TECHNICAL CHARACTERISTICS continued from previous page . . . MECHANICAL CHARACTERISTICS, continued: Insert contact to rear face of insulator, release from front face of insulator. Size 8 contacts. See page 78 table of cable sizes for contact termination dimensions. 500 cycles minimum. 20g from 10 Hz to 500 Hz. 30g-11ms. Shielded: Durability: Vibration: Shock: Air Line Coupler: Insert contact to rear face of insulator, release from front face of insulator. -1.5 dB at 2 GHz VSWR:1.15 average at 1 GHz 1.56 average at 2 GHz Above values measured using frequency domain techniques. Proof Voltage: 1000 V r.m.s. Optional PLATING Finishes -140.000030 [0.76 ] gold over nickel by adding "-14" suffix onto part number. Example: FC120N4-14. -15 ELECTRICAL CHARACTERISTICS: Power Contacts: For electrical characteristics, see page 4. HIGH VOLTAGE: Flash over Voltage: 3600 V r.m.s. Proof Voltage: 2700 V r.m.s. Initial Contact Resistance: 0.008 ohms maximum. .000050 inch [1.27] gold over nickel by 0 adding "-15". Example: FC120N4-15. RoHS OPTIONS: /AAEnvironmental Compliance Option: RoHS compliant can be achieved by adding "/AA" suffix onto part number. Examples: FC120N4/AA or for optional finishes use FC120N4/AA-14. Shielded: Initial Contact Resistance: 0.008 ohms maximum. Nominal Impedance: 50 ohms. Insertion Loss:-0.46 dB at 1 GHz What makes Positronic's PosiBand(R) contact interface significant? 4 4 Legacy "split tine" contact with sleeve igher reliability in harsh environments and repeated H mating cycles. P osiBand crimp contacts do not need to be annealed. Split tine D-subminiature contacts are commonly annealed at the crimp barrel, with the possibility of reliability problems at the contact interface if the annealing is performed incorrectly. 4Electrical and mechanical function of the contact interface are separated since the PosiBand contact is a two-piece design. Contact normal force is provided by the "Posiband spring member", which allows higher mechanical reliability. The electrical continuity path is supported through the base contact, which allows a greater number of electrical paths on a "micro" level when compared to split tine contact design. PosiBand spring member placed on base contact REMOVABLE CONTACTS 4 4 Higher reliability at prices comparable to the "split tine" design. PosiBand is protected by US Patent 7,115,002. For a detailed white paper visit: www.connectpositronic.com/posiband For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. 69 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com REMOVABLE CRIMP SIGNAL CONTACT For use with CBCD Series connectors SIZE 22 Qualified to AS39029 Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. *MILITARY SPECIFICATION CONTACTS FEMALE contact STANDARD FINISH: per AS39029 specifications MALE contact "CLOSED ENTRY" DESIGN Color Code: Male Contact: ORANGE/BLUE/BLACK FEMALe Contact: ORANGE/GREEN/YELLOW 0.518 [13.16] O0.047 [1.19] * Color Code Stainless Steel Shroud O0.035 [0.89] *M39029/57-354 O0.047 [1.19] * Color Code O0.030 [0.76] 0.150 [3.81] O0.035 [0.89] 0.150 [3.81] WIRE SIZE AWG [mm2] FEMALE PART NUMBER 0.531 [13.49] WIRE SIZE AWG [mm2] MALE PART NUMBER 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] 22 / 24 / 26 / 28 [0.3/0.25/0.12/0.08] *M39029/58-360 Positronic is qualified to supply the legacy design, as well as, the PosiBand design. If the requirement is for the PosiBand design exclusively, notify sales at time of quotation for order placement when requesting M39029 contacts. REMOVABLE CRIMP SIGNAL CONTACT for use with cbCd series connectors SIZE 22 FEMALE contact Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. MALE contact "CLOSED ENTRY" DESIGN O0.035 [0.89] FEMALE PART NUMBER FC8022D2 0.520 [13.21] 0.150 [3.81] WIRE SIZE AWG [mm2] 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] 0.531 [13.49] O0.030 [0.76] 0.150 [3.81] MALE PART NUMBER MC8022D O0.047 [1.19] O0.035 [0.89] WIRE SIZE AWG [mm2] 22 / 24 / 26 / 28 / 30 [0.3/0.25/0.12/0.08/0.05] For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 70 REMOVABLE CONTACTS O0.047 [1.19] Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com CRIMP SIGNAL CONTACT For use with CBCD Series Connectors CONTACTS USED WITH 20 AWG WIRE The crimp area of these contacts is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. These contact cannot be removed from connector after installation. Not suitable for fully loaded connector. SIZE 22 FEMALE contact Note: C onnectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. MALE CONTACT "CLOSED ENTRY" DESIGN O0.066 [1.68] 0.843 [21.41] 0.179 [4.55] O0.045 [1.14] O0.066 [1.68] 0.853 [21.67] O0.030 [0.76] 0.179 [4.55] O0.045 [1.14] Crimp area extends above connector molding. PART NUMBER WIRE SIZE AWG [mm2] PART NUMBER WIRE SIZE AWG [mm2] FC8020D2 20 [0.5] max MC8020D 20 [0.5] max FEMALE MALE REMOVABLE THERMOCOUPLE SIGNAL CRIMP SIGNAL CONTACT For usE with CBCD Series connectors SIZE 22 FEMALE contact male Contact "CLOSED ENTRY" DESIGN O0.047 [1.19] 0.520 [13.21] TYPE 0.531 [13.49] * Color Code O0.035 [0.89] * Color Code O0.030 [0.76] 0.150 [3.81] PART NUMBER MALE COLOR CODE* WIRE SIZE AWG [mm2] CHROMEL (+) FC8022D2CH MC8022DCH WHITE 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] ALUMEL (-) FC8022D2AL MC8022DAL GREEN 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] COPPER (+) with gold flash FC8022D2CU MC8022DCU RED 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW CHROMEL (+) FC8022D2CH MC8022DCH WHITE CONSTANTAN (-) FC8022D2CO MC8022DCO YELLOW FEMALE K REMOVABLE CONTACTS T 0.150 [3.81] PART NUMBER MATERIAL E Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] 22 / 24 / 26 [ 0.3 / 0.25 / 0.12] O0.047 [1.19] O0.035 [0.89] For more information on the availability of Type J thermocouple contacts, please contact Technical Sales. For more information about thermocouple contacts with PCB s older termination, please contact Technical Sales. Chromel(R) and Alumel(R) are registered trademarks of Hoskins Manufacturing Company For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. 71 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com MILITARY LEVEL REMOVABLE CRIMP SIGNAL CONTACT For use with CBc Series Connectors SIZE 20 Qualified to AS39029 Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. *MILITARY SPECIFICATION CONTACTS FEMALE contact STANDARD FINISH: 0.000050 inch [1.27] gold over nickel MALE contact "CLOSED ENTRY" DESIGN 0.538 [13.67] Color Code: Male Contact: ORANGE/BLUE/WHITE FEMALe Contact: ORANGE/BLUE/GRAY 0.066 [1.68] 0.550 [13.97] * Color Code Stainless Steel Shroud 0.045 [1.14] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG [mm2] FEMALE MALE PART NUMBER 20 / 22 / 24 [0.5/0.3/0.25] *M39029/63-368 0.045 [1.14] O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] PART NUMBER 0.066 [1.68] * Color Code *M39029/64-369 WIRE SIZE AWG [mm2] 20 / 22 / 24 [0.5/0.3/0.25] Positronic is qualified to supply the legacy design, as well as, the PosiBand design. If the requirement is for the PosiBand design exclusively, notify sales at time of quotation for order placement when requesting M39029 contacts. INDUSTRIAL / MILITARY LEVEL REMOVABLE CRIMP SIGNAL CONTACT For use with CBc Series Connectors SIZE 20 FEMALE contact Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. MALE contact "CLOSED ENTRY" DESIGN 0.538 [13.67] 0.550 [13.97] OA O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG [mm2] OA FC6020D2 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] FC6026D2 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] FEMALE PART NUMBER 0.066 [1.68] OA 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG [mm2] OA MC6020D 20 / 22 / 24 [0.5/0.3/0.25] 0.045 [1.14] MC6026D 26 / 28 / 30 [0.12/0.08/0.05] 0.027 [0.69] MALE PART NUMBER For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 72 REMOVABLE CONTACTS 0.066 [1.68] Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com INDUSTRIAL / MILITARY LEVEL CRIMP SIGNAL CONTACT For use with CBc Series Connectors CONTACTS USED WITH 18 AWG WIRE SIZE 20 The crimp area of these contacts is not protected when fully seated in the connector molding. These contacts require shrink tubing after installation. These contact cannot be removed from connector after installation. Not suitable for fully loaded connector. Note: C onnectors can be kitted with all applicable crimp contacts, contact Technical Sales for connector part number. FEMALE contact MALE contact "CLOSED ENTRY" DESIGN O0.080 [2.03] 0.915 [23.24] O0.040 [1.02] 0.179 [4.55] O0.055 [1.40] O0.080 [2.03] 0.927 [23.55] 0.179 [4.55] O0.055 [1.40] PART NUMBER WIRE SIZE AWG [mm2] PART NUMBER WIRE SIZE AWG [mm2] FC6018D2 18 [1.0] max MC6018D 18 [1.0] max FEMALE MALE PROFESSIONAL LEVEL REMOVABLE CRIMP SIGNAL CONTACT For use with CBc and qb Series Connectors SIZE 20 FEMALE contact "Rugged Open Entry" DESIGN O0.045 [1.14] O0.066 [1.68] REMOVABLE CONTACTS FEMALE PART NUMBER FC6520D Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. 0.538 [13.67] 0.170+0.015-0.020 [4.32+0.38-0.51] WIRE SIZE AWG [mm2] 20 / 22 / 24 [0.5/0.3/0.25] For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. 73 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com REMOVABLE THERMOCOUPLE CRIMP CONTACT For use with CBc Series Connectors SIZE 20 Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. FEMALE contact "CLOSED ENTRY" DESIGN male contact 0.538 [13.67] 0.550 [13.97] * Color Code OA * Color Code OB MATERIAL FEMALE PART NUMBER FC6020D2CH MC6020DCH FC6026D2CH MC6026DCH FC6020D2AL MC6020DAL FC6026D2AL MC6026DAL FC6020D2CU MC6020DCU FC6026D2CU MC6026DCU FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO FC6020D2CH MC6020DCH FC6026D2CH MC6026DCH FC6020D2CO MC6020DCO FC6026D2CO MC6026DCO CHROMEL (+) K ALUMEL (-) COPPER (+) with gold flash T CONSTANTAN (-) CHROMEL (+) E CONSTANTAN (-) COLOR CODE WIRE SIZE OA AWG [mm2] 20 / 22 / 24 [0.5 / 0.3 / 0.25] WHITE OB 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] GREEN 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] RED 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] YELLOW 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] Dimensionally equivalent to M39029/64-369 0.170+0.015-0.020 [4.32+0.38-0.51] WHITE 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] 20 / 22 / 24 [0.5 / 0.3 / 0.25] YELLOW For more information on the availability of Type J thermocouple contacts, and information about thermocouple contacts with PCB solder termination, please contact Technical Sales. Chromel(R) and (R) Alumel are registered trademarks of Hoskins Manufacturing Company. 0.066 [1.68] 0.045 [1.14] 26 / 28 / 30 [0.12 / 0.08 / 0.05] 0.048 [1.23] 0.027 [0.69] Dimensionally equivalent to M39029/63-368 REMOVABLE CRIMP POWER CONTACT For use with CBcD Series Connectors SIZE 16 *1 FEMALE CONTACT "CLOSED ENTRY" DESIGN, L.S.A. 0.681 [17.30] OA0.003 [0.08] OB 0.003 [0.08] 0.255 [6.48] WIRE SIZE AWG [mm2] OA OB FC112N4S 12 / [4.0] n/a 0.098 [2.49] FC112N4 12 / [4.0] n/a 0.098 [2.49] FC114N4 14-16 [2.5-1.5] 0.105 [2.67] 0.081 [2.06] FC116N4 16-18 [1.5-1.0] 20-22-24 [0.5-0.3-0.25] 0.093 [2.36] 0.067 [1.70] 0.068 [1.73] 0.045 [1.14] FEMALE PART NUMBER FC120N4 0.0.0625 0.001 [1.588 0.025] "S" in part number indicates high conductivity copper alloy material. Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. MALE CONTACT OA 0.003 [0.08] 0.684 [17.37] 0.255 [6.48] OB 0.003 [0.08] PART NUMBER WIRE SIZE AWG [mm2] OA OB MC112NS-133.0 12 / [4.0] n/a 0.098 [2.49] MC112N-133.0 12 / [4.0] n/a 0.098 [2.49] MC114N-133.0 14-16 [2.5-1.5] 0.105 [2.67] 0.081 [2.06] MC116N-133.0 16-18 [1.5-1.0] 20-22-24 [0.5-0.3-0.25] 0.093 [2.36] 0.067 [1.70] 0.068 [1.73] 0.045 [1.14] MALE MC120N-133.0 *1 Note: Female contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 74 REMOVABLE CONTACTS MALE PART NUMBER OB O0.040 [1.02] 0.170+0.015-0.020 [4.32+0.38-0.51] TYPE OA Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com REMOVABLE CRIMP POWER CONTACT For use with CBD, CBc, CBCD and CBDD Series Connectors SIZE 8 Note: Connectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. For contact current rating, see page 4. *1 FEMALE CONTACT MALE contact "CLOSED ENTRY" DESIGN, L.S.A. 0.858 [21.80] 0.640 [16.26] MAX. 0.882 [22.40] 0.354 [8.99] 0.354 [8.99] OA OA O0.142 [3.61] FEMALE PART NUMBER WIRE SIZE AWG [mm2] FC4008DS 8 [10.0] FC4008D 8 [10.0] FC4010D 10 [5.3] FC4012D 12 [4.0] FC4016D 16 [1.5] WIRE SIZE AWG [mm2] MALE OA PART NUMBER 0.181 [4.60] 0.181 [4.60] 0.122 [3.10] 0.101 [2.57] 0.067 [1.70] "S" in part number indicates high conductivity copper alloy material. MC4008DS 8 [10.0] MC4008D 8 [10.0] MC4010D 10 [5.3] MC4012D 12 [4.0] MC4016D 16 [1.5] OA 0.181 [4.60] 0.181 [4.60] 0.122 [3.10] 0.101 [2.57] 0.067 [1.70] *1 Note: F emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. REMOVABLE SOLDER CUP POWER CONTACT For use with CBD, CBc, CBCD and CBDD Series Connectors SIZE 8 Note: Connectors can be kitted with all applicable removable contacts, contact Technical Sales for onnector part number. c For contact current rating, see page 4. * FEMALE CONTACT 1 "CLOSED ENTRY" DESIGN, L.S.A. 0.640 [16.26] MAX. MALE contact 0.858 [21.80] 0.882 [22.40] OA OB OB OA O0.142 [3.61] WIRE SIZE AWG [mm2] OA OB 0.188 [4.78] MS4008D 8 [10.0] 0.219 [5.56] 0.188 [4.78] 0.143 [3.63] 0.112 [2.84] MS4012D 12 [4.0] 0.143 [3.63] 0.112 [2.84] 0.100 [2.54] 0.069 [1.75] MS4016D 16 [1.5] 0.100 [2.54] 0.069 [1.75] WIRE SIZE AWG [mm2] OA OB FS4008D 8 [10.0] 0.219 [5.56] FS4012D 12 [4.0] FS4016D 16 [1.5] FEMALE REMOVABLE CONTACTS PART NUMBER PART NUMBER MALE *1 Note: F emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. 75 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com REMOVABLE HIGH VOLTAGE POWER CONTACT For use with CBD, CBc, CBCD and CBDD Series Connectors SIZE 8 Note: Connectors can be kitted with 0.485 [12.32] 0.734 [18.64] Ref. 20 AWG max. 0.734 [18.64] Ref. all applicable removable contacts, 20 contact AWGTechnical Sales for connector part number. max. STRAIGHT SOLDER WIRE TERMINATION FEMALE contact 0.485 [12.32] MALE contact O0.040 [1.02] 0.734 [18.64] Ref. 20 AWG max. O0.040 [1.02] FS4820D O0.142 [3.61] 0.734 [18.64] Ref. 20 AWG max. O0.142 [3.61] MS4820D Right Angle (90) SOLDER WIRE TERMINATION MALE contact FEMALE contact 0.448 [11.38] 0.697 [17.70] Ref. 20 AWG max. 0.448 [11.38] 0.697 [17.70] Ref. O0.040 [1.02] 0.697 [17.70] FS4920D Ref. 20 AWG max. 20 AWG max. O0.142 [3.61] 0.697 [17.70] MS4920D Ref. 20 AWG max. STRAIGHT PRINTED BOARD MOUNT POWER CONTACT For use with CBD and CBDD SeriesO0.142 Connectors O0.040 [1.02] [3.61] SIZE 8 Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information. For contact current rating, see page 4. *1 FEMALE CONTACT "CLOSED ENTRY" DESIGN, L.S.A. MALE contact 0.626 [15.90] 0.634 [16.10] 0.170 [4.32] OA OA O0.142 [3.61] FDS4314D FDS4312D FDS4310D OA 0.078 [1.98] 0.094 [2.39] 0.125 [3.18] CONTACT CODE PART NUMBER 35 MDS4314D 36 MDS4312D 37 MDS4310D MALE OA 0.078 [1.98] 0.094 [2.39] 0.125 [3.18] CONTACT CODE 35 36 37 *1 Note: F emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 76 REMOVABLE CONTACTS FEMALE PART NUMBER Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com RIGHT ANGLE (90) PRINTED BOARD MOUNT POWER CONTACT For use with CBD and CBDD Series Connectors SIZE 8 Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information. For contact current rating, see page 4. *1 FEMALE CONTACT MALE contact "CLOSED ENTRY" DESIGN, L.S.A. A A O0.142 [3.61] C OB OB A REF. OB C SHELL SIZE CONTACT CODE MRT4314D 0.580 [14.73] 0.078 [1.98] 0.339 [8.61] 1, 2, 3&4 55 55 MRT4414D 0.692 [17.58] 0.078 [1.98] 0.451 [11.46] 5 55 1, 2, 3&4 75 MRT4714D 0.661 [16.79] 0.078 [1.98] 0.420 [10.67] 1, 2, 3&4 75 0.520 [13.21] 5 75 MRT4814D 0.773 [19.63] 0.078 [1.98] 0.520 [13.21] 5 75 0.125 [3.18] 0.810 [20.57] 1, 2, 3&4 57 MRT4310D 1.051 [26.70] 0.125 [3.18] 0.810 [20.57] 1, 2, 3&4 57 0.125 [3.18] 0.810 [20.57] 5 57 MRT4410D 1.051 [26.70] 0.125 [3.18] 0.810 [20.57] 5 57 A REF. OB C SHELL SIZE CONTACT CODE PART NUMBER FRT4314D 0.580 [14.73] 0.078 [1.98] 0.339 [8.61] 1, 2, 3&4 55 FRT4414D 0.692 [17.58] 0.078 [1.98] 0.451 [11.46] 5 FRT4714D 0.661 [16.79] 0.078 [1.98] 0.420 [10.67] FRT4814D 0.773 [19.63] 0.078 [1.98] FRT4310D 1.051 [26.70] FRT4410D 1.051 [26.70] FEMALE PART NUMBER MALE *1 Note: F emale contacts feature Large Surface Area (L.S.A.) closed entry contact design which provides maximum mating surfaces between male and female contact and reduced contact resistance during operation. REMOVABLE CONTACTS For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. 77 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com REMOVABLE SHIELDED CONTACT For use with CBD, CBc, CBCD and CBDD Series Connectors SIZE 8 Note: C onnectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. STRAIGHT SOLDER/CRIMP CONTACTS C Max. FEMALE contact MALE contact A A OB OB O0.040 [1.02] O0.152 [3.86] STRAIGHT SOLDER/SOLDER CONTACTS FEMALE contact MALE contact A A C Max. OB OB O0.040 [1.02] O0.152 [3.86] STRAIGHT CRIMP/CRIMP CONTACTS FEMALE contact MALE contact A A C Max. OB OB O0.152 [3.86] A OB C MAX. RG CABLE NUMBER MC4101D 0.929 [23.60] 0.040 [1.02] 0.739 [18.77] 178 B/U 196 B/U FC4102D MC4102D 0.929 [23.60] 0.067 [1.70] 0.739 [18.77] 179 B/U 316 /U SOLDER/CRIMP FC4103D MC4103D 1.037 [26.34] 0.108 [2.74] 0.847 [21.51] 180 B/U SOLDER/CRIMP FC4104D MC4104D 1.037 [26.34] 0.120 [3.05] 0.847 [21.51] 58 B/U TYPE OF CONTACT PART NUMBER PART NUMBER SOLDER/CRIMP FC4101D SOLDER/CRIMP FEMALE MALE SOLDER/SOLDER FS4101D MS4101D 0.929 [23.60] 0.040 [1.02] 0.739 [18.77] 178 B/U 196 B/U SOLDER/SOLDER FS4102D MS4102D 0.929 [23.60] 0.067 [1.70] 0.739 [18.77] 179 B/U 316 /U SOLDER/SOLDER FS4103D MS4103D 1.037 [26.34] 0.108 [2.74] 0.847 [21.51] 180 B/U SOLDER/SOLDER FS4104D MS4104D 1.037 [26.34] 0.120 [3.05] 0.847 [21.51] 58 B/U CRIMP/CRIMP FCC4101D MCC4101D 0.929 [23.60] 0.040 [1.02] 0.739 [18.77] 178 B/U 196 B/U CRIMP/CRIMP FCC4102D MCC4102D 0.929 [23.60] 0.067 [1.70] 0.739 [18.77] 179 B/U 316 /U CRIMP/CRIMP FCC4103D MCC4103D 1.037 [26.34] 0.108 [2.74] 0.847 [21.51] 180 B/U CRIMP/CRIMP FCC4104D MCC4104D 1.037 [26.34] 0.120 [3.05] 0.847 [21.51] 58 B/U SHIELDED CONTACTS Two-step crimping action for signal and shielding conductors. For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 78 REMOVABLE CONTACTS O0.040 [1.02] Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com STRAIGHT PRINTED BOARD MOUNTED SHIELDED CONTACT For use with CBD and CBDD Series Connectors SIZE 8 Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information. FEMALE contact 0.181 [4.60] 0.156 [3.96] MALE contact 0.481 [12.22] 0.489 [12.42] 0.025 [0.64] 0.025 [0.64] 0.156 [3.96] 0.200 [5.08] 0.200 [5.08] 0.037 [0.94] Across points O0.040 [1.02] O0.152 [3.86] MDS4201D FDS4201D Suggest O0.045 [1.14] hole 0.037 [0.94] Across points 0.200 [5.08] 0.100 [2.54] Contact hole pattern right angle (90) PRINTED BOARD MOUNT SHIELDED CONTACT For use with CBD and CBDD Series Connectors SIZE 8 Positronic recommends printed circuit board termination contacts be supplied installed in the connector. Contact technical sales for part number information. FEMALE contact 0.821 [20.85] MALE contact 0.829 [21.06] 0.240 [6.10] 0.470 [11.94] 0.240 [6.10] O0.040 [1.02] O0.152 [3.86] 0.162 [4.11] 0.162 [4.11] 0.253 [6.43] Suggest O0.045 [1.14] hole 0.037 [0.94] Across points FRT4201D 0.253 [6.43] 0.037 [0.94] Across points MRT4201D REMOVABLE CONTACTS 0.200 [5.08] 0.100 [2.54] Contact hole pattern For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. 79 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub REMOVABLE CONTACTS Positronic connectpositronic.com REMOVABLE AIR LINE COUPLERS For use with CBD, CBc, CBCD and CBDD Series Connectors SIZE 8 Note: Connectors can be kitted with all applicable removable contacts, contact Technical Sales for connector part number. AIR LINE COUPLER CONTACTS REQUIRE JACKSCREWS TO COUPLE MATING CONNECTORS FEMALE contact MALE contact 0.737 [18.72] 0.479 [12.17] O0.092 [2.34] 0.733 [18.62] 0.242 [6.15] 0.242 [6.15] O0.042 [1.07] O0.092 [2.34] O0.042 [1.07] MA4063S FA4063S TECHNICAL CHARACTERISTICS MATERIALS AND FINISHES: MECHANICAL CHARACTERISTICS: Contacts: Size 8 Removable Contacts: Stainless steel Rear insertion, front release. Temperature Range: -55C to +125C. CONTACT TECHNICAL SALES FOR MORE INFORMATION! For information regarding crimp tool and crimping tool techniques, see Application Tools section, page 82. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 80 REMOVABLE CONTACTS CLIMATIC CHARACTERISTICS: SPECIAL OPTIONS Combo-D D-Sub SPECIAL OPTIONS APPENDIX Positronic connectpositronic.com MODIFICATION (MOS) SUFFIXES Specify complete connector by selecting a base part number from the desired series Ordering Information Page. Once base part number is selected, add desired modifications (MOS) number below to the end of the part number. Example part number: CBD17W2F55R7NT2X/AA-14-1062.1 SERIES NEW! NEW! CONNECTOR GENDER VARIANT (Ordering information pages can be found at the end of each series) TERMINATION MODIFICATIONS OF STANDARD OF TYPE STANDARD (MOS) AVAILABLE SUFFIXES DESCRIPTION OF MODIFICATION CBD 3W3 F/M 0 -1841.0 Allows for molding to have positions A1 and A3 tooled only. Position A2 not molded but numbering will remain. CBD 5W5 F/M 0 -1841.1 Allows for molding to have positions 1, 3 and 5 tooled only. Positions 2 and 4 not molded but numbering will remain. CBD 8W8 F/M 0 -1841.2 Allows for molding to have positions A1,A3,A5 and A7 tooled only. Positions A2,A4,A6 and A8 not molded but numbering will remain. CBD, CBM 3W3, 8W8 M 0 -1570.4 Integral stabilizing feature used to minimize size 8 contacts from floating in the molding. Use tool number 4311-0-1-0 to remove contact if necessary. CBC 36W4, 43W2 CBD, CBC, CBDD, CBHD, CBCD, CBDP*, ACBDP, ACBMP ALL F/M ALL -14 Allows connector with signal contacts installed, for signal contacts only to be plated 0.000030 [0.76 ] gold over nickel. CBD, CBC, CBDD, CBHD, CBCD, ACBDP, ACBMP ALL F/M ALL -14-1062.1 Allows connector with signal and power contacts installed, for both signal and power contacts to be plated 0.00030 [0.76 ] gold over nickel CBD, CBC, CBDD, CBHD, CBCD, CBDP*, ACBDP, ACBMP ALL F/M ALL -15 Allows connector with signal contacts installed, for signal contacts only to be plated 0.000050 inch [1.27] gold over nickel. CBD, CBC, CBDD, CBHD, CBCD, ACBDP, ACBMP ALL F/M ALL -15-1062.0 Allows connector with signal and power contacts installed, for both signal and power contacts to be plated 0.000050 inch [1.27] gold over nickel. CBD, CBM, CBC, CBDD, CBHD, CBCD ALL F/M ALL -1062.0 Allows connector with power contacts installed, for the power contacts only to be plated 0.000050 inch [1.27] gold over nickel. CBD, CBM, CBC, CBDD, CBHD, CBCD ALL F/M ALL -1062.1 Allows connector with power contacts installed, for the power contacts only to be plated 0.00030 [0.76 ] gold over nickel. CBD, CBM, CBC, CBDD, CBHD, CBCD ALL F/M ALL -759.0 Allows connectors to be supplied with blind mate guides, lockwashers and hexnuts installed. For connectors with a 4-40 threaded mounting style install blind mate guides only. For connectors with a R3/R6 mounting style install special blind mate guides with lockwashers and hexnuts. See D-subminiature Accessories catalog for more details. CBD, CBM, CBC, CBDD, CBHD, CBCD ALL F/M ALL -759.1 Allows connector, with any contacts to include blind mate mounting plate. See D-subminiature Accessories catalog for more details. QB FOR CONTACTS F FC40**D CONTACTS -1817.0 Allows for contacts to have a crimp barrel with a length of 0.310 [7.87]. QB 7W2, 9W4 M 56, 57 -1865.0 Connector with standard right angle (90) brackets replaced with 4535-78-0 right angle (90) brackets. QB 7W2 M N/A -1845.0 Allows for a connector to be supplied with inverted bend. Contact tail length below bracket of 0.122 [3.10] max. Alignment bar not required. MANY OTHER SPECIAL OPTIONS ARE AVAILABLE REFER TO D-SUBMINIATURE ACCESSORIES CATALOG, CONSULT TECHNICAL SALES OR VISIT OUR WEBSITE AT WWW.CONNECTPOSITRONIC.COM 81 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Combo-D D-Sub APPLICATION TOOLS Positronic connectpositronic.com A P P L I C A T I O N T O O L S S E C T I O N CBD / CBM / CBC / CBCD / QB connectors are offered APPLICATION TOOLS with removable crimp contacts. Positronic recognizes the importance of supplying application tooling to support our customers' use of our products. Information on application tooling is available on our web site at www.connectpositronic.com/design-tools/tooling There you will find downloadable PDF cross reference charts for removable and compliant press-fit contacts. These charts will supply part numbers for insertion, removal and crimping tools, along with information regarding use of tools and techniques. CONTACT REELS FOR AUTOMATIC PNEUMATIC CRIMP TOOLS Contacts may be supplied in plastic carriers, packaged in reels holding 2,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9550-0-0-0 and 9550-1-0-0; packaged in reels holding 1,000 contacts for use with the automatic pneumatic crimp tools, catalog part number 9550-0-2-0. The same type carrier is used for both male and female contacts. Enlarged section of plastic contact carriers All male and female crimp contacts can be ordered in reels by adding letter "R" after the contact part number, such as MC8022DR for a male contact and FC112N4R for female contact. DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 82 Positronic connectpositronic.com 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 MC4008D MA4063S FS4*20D FS410*D FS401*D FS4008D FRT4*1*D FRT4201D FDS4*0*D FCC4104D FCC4103D FCC4102D FCC4101D FC410*D FC4012D-1817.0 FC401*D FC4008DS FC4008D-1817.0 FC4008D FA4063S 9509-0-0-0 9504-19-0-0 9504-19-0-0 9504-15-0-0 9504-15-0-0 9504-13-0-0 9504-14-0-0 9504-0-0-0 9509-0-0-0 9509-0-0-0 9504-19-0-0 9504-19-0-0 9504-19-0-0 9504-1-0-0 9504-1-0-0 9509-1-0-0 9504-1-0-0 9504-1-0-0 9504-1-0-0 9504-1-0-0 9504-1-0-0 9504-1-0-0 9504-1-0-0 9509-1-0-0 9509-1-0-0 9504-1-0-0 9504-1-0-0 9504-1-0-0 HX4 HX4 HX4 M310 HX4 HX4 HX4 HX4 HX4 HX4 HX4 M310 M310 HX4 HX4 HX4 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 M22520/5-01 9504-13-1-0 9504-14-1-0 9504-2-0-0 9509-2-0-0 9504-19-1-0 9504-19-1-0 9504-15-1-0 9504-15-1-0 9504-13-1-0 9504-14-1-0 9504-2-0-0 9509-2-0-0 9509-2-0-0 9504-19-1-0 9504-19-1-0 9504-19-1-0 Y877 Y937 Y878 Y322 TP-974 Y524 Y524 Y877 Y877 Y937 Y878 Y322 TP-974 TP-974 Y524 Y524 Y524 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 4311-0-0-0 Removal Tool P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ P+ Mfg. Cross 9555-0-2-0 9555-0-2-0 9555-0-2-0 9555-0-2-0 9555-0-2-0 9555-0-2-0 9555-0-2-0 9555-0-2-0 Automatic Crimp Tool 8 MC4008DS 9504-0-0-0 9504-1-0-0 9504-15-1-0 Y877 by adding letter "R" after the contact part number, see page 82 for more information. *1 All male and female crimp contacts can be ordered on reels in quantities of 1,000 and 2,000 *1 See Note 8 MC401*D 9504-14-0-0 M22520/5-01 9504-15-1-0 Mil Equiv 8 MC410*D 9504-13-0-0 HX4 M22520/5-01 Mil Equiv 8 MCC4101D 9504-1-0-0 HX4 Mfg. Cross 8 MCC4102D 9504-15-0-0 9504-1-0-0 P+ Insertion Tool 8 MCC4103D 9504-15-0-0 P+ Mil Equiv 8 MCC4104D 4311-0-0-0 P+ Mfg. Cross 8 MDS4201D 4311-0-0-0 Positioner 8 MDS4*1*D 4311-0-0-0 Mil Equiv 8 MS4008D Mfg. Cross 8 MS401*D P+ Hand Crimp Tool P/N 8 4311-0-0-0 P+ Handle & Positioner P/N 8 MS410*D 4311-0-0-0 Positronic Contact P/N 8 MS4*20D Contact Size 8 * for complete listing of contact part numbers, see removable contact section pages 68-80. APPLICATION TOOLS DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 83 Combo-D D-Sub APPLICATION TOOLS CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS * for complete listing of contact part numbers, see removable contact section pages 68-80. by adding letter "R" after the contact part number, see page 82 for more information. *1 All male and female crimp contacts can be ordered on reels in quantities of 1,000 and 2,000 Positioner K1665 Mfg. Cross M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 M81969/1-04 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 Automatic Crimp Tool Mil Equiv 9502-29-0-0 K-41 M22520/2-06 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 9550-1-0-0 20 20 20 20 20 20 20 20 22 MC6020D MC6018D M39029/6*-36* FC6520D FC6026D2** Thermocouple FC6026D2 FC6020D2** Thermocouple FC6020D2 FC6018D2 M39029/58-360 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 9507-0-0-0 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 AFM8 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 M22520/2-01 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-11-0-0 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-5-0-0 9502-11-0-0 9502-4-0-0 K13-1 K13-1 K13-1 K774 K13-1 K13-1 K13-1 K13-1 K13-1 K13-1 K774 K42 M22520/2-08 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M22520/2-08 M81969/1-02 91067-2 M81969/1-02 91067-2 M22520/2-09 M81969/1-04 91067-1 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-02 M81969/1-02 91067-2 M81969/1-04 M81969/1-04 91067-1 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-02 M81969/1-04 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 9550-1-0-0 *1 See Note Mfg. Cross M22520/2-01 9502-3-0-0 K-41 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 Mil Equiv Hand Crimp Tool P/N AFM8 M22520/2-01 9502-3-0-0 K1665 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 M81969/1-04 Mfg. Cross 9507-0-0-0 AFM8 M22520/2-01 9502-29-0-0 K-42 M22520/2-09 M81969/1-04 91067-1 M81969/1-04 M81969/1-04 91067-1 Removal Tool FC8020D2 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K-42 M22520/2-06 M81969/1-04 91067-1 Mil Equiv 22 FC8022D2 9507-0-0-0 AFM8 M22520/2-01 9502-4-0-0 K41 Mfg. Cross 22 FC8022D2** Thermocouple 9507-0-0-0 AFM8 M22520/2-01 9502-3-0-0 Insertion Tool 22 MC8020D 9507-0-0-0 AFM8 M22520/2-01 Mil Equiv 22 MC8022D 9507-0-0-0 AFM8 Handle & Positioner P/N 22 MC8022D** Thermocouple 9507-0-0-0 Positronic Contact P/N 22 M39029/57-354 Contact Size 22 20 MC6020D** Thermocouple AFM8 K13-1 20 9507-0-0-0 9502-5-0-0 RTG 2103 M81969/20-01 MC6026D M22520/2-01 ITH 1094 M81969/18-01 9081-0-0-0 20 AFM8 9099-0-0-0 9507-0-0-0 T.B.D. MC6026D** Thermocouple T.B.D. 20 M22520/1-01 RTG 2103 M81969/20-01 AF8 ITH 1094 M81969/18-01 9081-0-0-0 9501-0-0-0 9099-0-0-0 FC11*N4 TP1366 RTG 2103 M81969/20-01 16 9509-5-0-0 ITH 1094 M81969/18-01 9081-0-0-0 GS222 9099-0-0-0 9509-4-0-0 T.B.D. FC112N4S T.B.D. 16 M22520/1-01 AF8 RTG 2103 M81969/20-01 9550-0-0-0 9501-0-0-0 ITH 1094 M81969/18-01 9081-0-0-0 FC120N4 9099-0-0-0 16 TP1110 AF8 9502-17-0-0 9501-0-0-0 M22520/1-01 MC11*N-133.0 RTG 2103 M81969/20-01 16 ITH 1094 M81969/18-01 9081-0-0-0 GS222 9099-0-0-0 9509-4-0-0 TP1366 MC112NS-133.0 9509-5-0-0 16 RTG 2103 M81969/20-01 9550-0-0-0 M22520/1-01 ITH 1094 M81969/18-01 9081-0-0-0 AF8 9099-0-0-0 9501-0-0-0 TP1110 MC120N-133.0 9502-17-0-0 16 84 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. APPLICATION TOOLS APPLICATION TOOLS Positronic connectpositronic.com Combo-D D-Sub CONTACT APPLICATION TOOLS CROSS REFERENCE LIST USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS APPLICATION TOOLS Positronic connectpositronic.com Combo-D D-Sub SUGGESTED PRINTED BOARD HOLE SIZES FOR COMPLIANT PRESS-FIT CONNECTORS Traditionally, tin-lead has been a popular plating for printed circuit board (PCB) holes. However, many PCB hole platings must now be RoHS Compliant. Positronic is pleased to offer PCB hole size for RoHS PCB plating as shown below. "Omega" Termination Omega & bi-spring Compliant Press-Fit Contact Hole APPLICATION TOOLS BOARD TYPE TIN-LEAD SOLDER PCB CONTACT SIZE / TYPE RECOMMENDED DRILL HOLE SIZE 22 OMEGA o0.04530.0010 [o1.1500.025] 20 OMEGA o0.04530.0010 [o1.1500.025] 16 BI-SPRING o0.0690.001 [o1.7500.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] RECOMMENDED PLATING FINISHED HOLE SIZES o0.0394+0.0035-0.0024 [o1.000+0.090-0.060] 0.0006 [15] minimum solder over 0.0010 [25] min. copper utilized on signal contacts o0.0394+0.0035-0.0024 [o1.000+0.090-0.060] "Bi-Spring" Termination utilized on signal contacts o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.1190.002 [o3.020.05] RoHS PCB PLATING OPTIONS COPPER PCB IMMERSION TIN PCB IMMERSION SILVER PCB ELECTROLESS NICKEL / IMMERSION GOLD PCB 85 22 OMEGA o0.0470.001 [o1.190.025] 20 OMEGA o0.0470.001 [o1.190.025] 16 BI-SPRING o0.0690.001 [o1.7500.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] o0.1190.002 [o3.020.05] 22 OMEGA o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 20 OMEGA o0.0470.001 [o1.190.025] 16 BI-SPRING o0.0690.001 [o1.7500.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] o0.1190.002 [o3.020.05] 22 OMEGA o0.0470.001 [o1.190.025] o0.0430.002 [o1.090.05] 20 OMEGA o0.0470.001 [o1.190.025] 16 BI-SPRING o0.0690.001 [o1.7500.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] 22 OMEGA o0.0470.001 [o1.190.025] 20 OMEGA o0.0470.001 [o1.190.025] 16 BI-SPRING o0.0690.001 [o1.7500.025] 8 BI-SPRING o0.1250.001 [o3.1800.025] DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. o0.0430.002 [o1.090.05] 0.0010 [25] min. copper 0.0000330.000006 [0.850.15] immersion tin over 0.0010 [25] min. copper 0.0000130.000007 [0.340.17] immersion silver over 0.0010 [25] min. copper o0.0430.002 [o1.090.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0430.002 [o1.090.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.0430.002 [o1.090.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.1190.002 [o3.020.05] 0.000002 [0.05] min. immersion gold over 0.0001770.000059 [4.51.5] electroless nickel per IPC-4552 over 0.0010 [25] min. copper o0.0430.002 [o1.090.05] o0.0430.002 [o1.090.05] o0.0630+0.0035-0.0024 [o1.600+0.090-0.060] o0.1190.002 [o3.020.05] COMPLIANT PRESS-FIT TERMINATION CONTACT HOLE Note: For PCB plating c ompositions not shown, consult Technical Sales. compliant press-fit user information When properly used, Positronic Industries Bi-Spring Power or Omega Signal Press-Fit terminations provide reliable service even under severe conditions. Connectors utilizing this leading technology press-fit contact are easy to install: 1. Inexpensive installation tooling is available from Positronic, to choose the proper installation tool refer to page 86 for part number ordering information. 2. Insert the connector into the P.C. board or backplane and seat connector fully. 3.Secure the connector to the P.C. board or b ackplane using two self-tapping screws. The screws should be 4-40 threads supplied by customer. Combo-D D-Sub APPLICATION TOOLS Positronic connectpositronic.com COMPLIANT PRESS-FIT CONNECTOR INSTALLATION TOOLS USE INDICATED POSITRONIC TOOLS FOR BEST RESULTS SEATING TOOLS Male Connector Seating Tool Positronic offers expert a ssistance in adapting a pplication tooling to your manufacturing environment. Contact our application tooling specialist for assistance. APPLICATION TOOLS 1/2 inch shaft for arbor press ARBOR PRESS Replaceable seating pins Female Connector Seating Tool POSITRONIC RECOMMENDED TOOLS FOR COMPLIANT PRESS-FIT CONNECTORS AND CONTACTS SHELL SIZE CONNECTOR SEATING TOOL WITH ARBOR PRESS SHAFT CONNECTOR VARIANT FEMALE P / N 2WK2 1 2 3 4 5 6 NEW! 9512-44-0-41 ARBOR PRESS FOR SEATING TOOLS MALE P / N NEW! REPLACEMENT PINS FOR CONNECTOR SEATING TOOL 9512-44-0-41 5W1 9512-18-0-41 9512-1-0-41 8W2 9512-41-0-41 9512-40-0-41 3W3 9512-19-0-41 9512-2-0-41 3WK3 9512-39-0-41 9512-38-0-41 7W2 9512-20-0-41 9512-2-0-41 11W1 9512-21-0-41 9512-2-0-41 19W1 9512-42-0-41 9512-2-0-41 5W5 9512-22-0-41 9512-3-0-41 9W4 9512-23-0-41 9512-3-0-41 For 8W2 Size 22 Female contacts use pin p / n 855-751-0-41 For 19W1 Size 22 Female contacts use pin p / n 855-347-29-41 13W3 9512-24-0-41 9512-3-0-41 Use p / n 17W2 9512-25-0-41 9512-3-0-41 9530-1-0 21W1 9512-26-0-41 9512-3-0-41 1 ton capacity 8W8 9512-27-0-41 9512-4-0-41 4 inch throat 13W6 9512-28-0-41 9512-4-0-41 17W5 9512-29-0-41 9512-4-0-41 21WA4 9512-30-0-41 9512-4-0-41 25W3 9512-31-0-41 9512-4-0-41 27W2 9512-32-0-41 9512-4-0-41 24W7 9512-33-0-41 9512-5-0-41 36W4 9512-34-0-41 9512-5-0-41 43W2 9512-35-0-41 9512-5-0-41 47W1 9512-36-0-41 9512-5-0-41 46W4 9512-37-0-41 9512-16-0-41 For Size 20 Female contacts use pin p / n 855-347-18-41 For Size 16 Female contacts use pin p / n 855-347-28-41 For Size 8 Female contacts use pin p / n 855-347-19-41 Male contacts don't use replaceable pins DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. 86 Positronic(R) offers a variety of QPL connector products D-SUBMINIATURE CONNECTORS MIL PREFIX POSITRONIC SERIES MIL PREFIX POSITRONIC SERIES QPL LISTING MIL-DTL-24308/1 HDC MIL-DTL-24308/24 HDC, DD MIL-DTL-24308/2 RD, DD MIL-DTL-24308/25 HDC, RD, DD MIL-DTL-24308/3 HDC MIL-DTL-24308/26 HDC, RD, DD MIL-DTL-24308/4 RD, DD GSFC S-311-P4 SND, SDD, SCBC, SCBM MIL-DTL-24308/5 HDC GSFC S-311-P10 SND, SCBM MIL-DTL-24308/6 RD, DD SAE AS39029/57 DD MIL-DTL-24308/7 HDC SAE AS39029/58 DD MIL-DTL-24308/8 RD, DD SAE AS39029/63 RD MIL-DTL-24308/23 HDC, DD SAE AS39029/64 RD RECTANGULAR CONNECTORS MIL PREFIX POSITRONIC SERIES MIL PREFIX POSITRONIC SERIES MIL-DTL-28748/3 GMCT MIL-DTL-28748/8 SGM MIL-DTL-28748/4 GMCT MIL-C-28748/13 SGMC MIL-DTL-28748/5 GM MIL-C-28748/14 SGMC MIL-DTL-28748/6 GM SAE AS39029/34 SGMC, GMCT MIL-DTL-28748/7 SGM SAE AS39029/35 SGMC, GMCT For a complete QPL listing available to download in PDF format, visit the desired connector family home page and click on link "Qualified Product Listing (PDF)" on our website at: www.connectpositronic.com or enter the URL link below to download the QPL PDF file immediately! www.connectpositronic.com/qpl/catalog 87 DIMENSIONS ARE IN INCHES [MILLIMETERS]. ALL DIMENSIONS ARE SUBJECT TO CHANGE. Positronic R P O W E FEATURES HIG : y saving density * Energ ap capability * High current sw t Ho * ce istan low contact res c onnector gle sin a in ion * AC/DC operat for hardware managets * Signal contac ential mating mating * Sequ ment * Blind ating system m ct nta co a are * Large surface ies or ss ce of ac * Wide variety arrangements cified contact * Customer-spe which p ces du ro ng * Modular tooli nector insert c on a single piece 24 d an , 22 0, 8, 12, 16, 20 contact gle (90) Contact Sizes: 0 amperes per solder, right an 20 To : gs ector, straight mpliant nn co co ) ble (90 Current Ratin ca gle Crimp and fixed mpliant press-in and right an : ns tio ina co Term solder, straight press-in ackage sizes a variety of p FC S-311-P-4, ltiple variants in Mu : 41, DSCC, GS ns A tio VIT , 3.0 MG Configura PIC 1, 2.1 PICMG 10 Compliance: GSFC S-311-P- R E C T A N G U L A R FEATURES : * Two perform ance industrial quality levels available: and military qu ality * A wide varie ty of accessor ies *B road selectio n of and package siz contact a rrangement es * Connector co ding device (ke ying) options Contact Sizes: 16, 20 and 22 Current Ratings : To 13 ampe res nominal Terminations: Crimp, wi re solder, straig ht solder, right straight complia angle (90) solde nt press-in Configurations r, and : Multiple v ariants in both standard and thirty package hig h densities, sizes Qualifications: MIL-DTL-28 748, AS39029, CCITT V.35 E C A B L FEATURES : d reduce supply chain an "cablizing" * Shorten the s by lay de d an sts additional co tion connector selec your Positronic available * Overmolding sealed environmentally d an d lde * Shie le ab ail av s ion v ers boxes which s and access * Power cable ification ec sp 6 49 J2 meet the SAE ifications. ustomer spec ance with c rd co ac in es bli specifications. Design assem performance figuration and on c r cto ne on harness c mestic, Prepare wire ustomer, do pplicable c rdance with a co ac in m ste Design each sy standards. nal and internatio testing. and v erification t performance uc nd co d an Define 3 3 3 3 cts rodu P Y T I L I B A H RELI D - S U B M I N I A T U R E FEATUR ES: * Four perform ance best cost/perfo levels available for rmance ratio: p rofessional, industrial, milita ry and s pace-fli ght quality * Options includ e high voltage, coax, thermocouple an d air coupling co ntacts; environmentally sealed a nd dual port connector pack ages including mixed density * Broad selecti on of accessor ies * Size 20 and 22 contacts su itable for use in carrying power * IP65, IP67 Contact Sizes: 8, 16, 20 and 22 Current Ratings : To 100 am peres Terminations: Crimp, wi re solder, straig ht solde compliant pres s-in and right an r, right angle (90) solder, str Configurations aight gle (90) comp : Multiple v liant press-in ariants in both standard and housing sizes hig h de nsities, seven Qualifications: connector MIL-DTL-24 308, GSFC S311-P-4, GSFC AS39029, DSCC S-311-P-10, U L A R C I R C FEATURES : composite le / lightweight * Non-corrodib construction ded versions * EMI/RFI shiel contacts * Thermocouple s sealed version lly nta me le * Environ se of removab ea rel nt fro / * Rear insertion contacts quential mating * Two level se l assemblies available on ful * Overmolding 22 12, 16, 20 and Contact Sizes: res nominal (90) solder pe am 25 To : and right angle straight solder, Current Ratings r, lde so re wi Crimp, age sizes Terminations: ts in four pack Multiple v arian : ns 7 tio IP6 ra to igu nf on Co protecti Environmental Qualifications: H E R M E T I C FEATURES : * Intended for use as an electr ical feedthrough in high v acuum ap plications * Helium leaka ge rate at ambie nt temperature: < -9 5x10 mbar.l/s a vacuum 1.5x1 -2 under 0 mbar * Signal, powe r, coax and hig h v oltage versions availab le * Connectors can be mounted on flange assembly per c ustomer spec ification Contact Sizes: 8, 12, 16, 20 an d 22 Current Ratings : To 40 ampe res nominal Terminations: Feedthrou gh is standard ; flying leads an upon request d board moun Configurations t available : See D-submini atu re and circular Compliance: configurations Space-D32 above For more information, visit www.connectpositronic.com or call your nearest Positronic sales office listed on the back of this catalog. Divisional Headquarters Positronic | Americas 423 N Campbell Ave Springfield MO 65806 USA +1 800 641 4054 info@connectpositronic.com Positronic | Europe Z.I. d'Engachies 46, route d'Engachies F-32020 Auch Cedex 9 France +33 5 6263 4491 contact@connectpositronic.com Positronic | Asia 3014A Ubi Rd 1 #07-01 Singapore 408703 +65 6842 1419 singapore@connectpositronic.com Sales Offices Positronic has local sales representation all over the world. To find the nearest sales office, please visit www.connectpositronic.com/sales