NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 1 of 1 AUTHORIZED BY David Lord A DATE 2012-10-11 CLASSIFICATION UNRESTRICTED TABLE OF CONTENTS 1.0 2.0 3.0 4.0 5.0 OBJECTIVE ....................................................................................................................................................... 2 SCOPE ............................................................................................................................................................... 2 APPLICABLE DOCUMENTS ............................................................................................................................ 2 RATINGS ........................................................................................................................................................... 2 GENERAL REQUIREMENTS ........................................................................................................................... 3 5.1 MATERIALS, PLATING, AND PRODUCT MARKINGS................................................................................. 3 5.2 VISUAL EXAMINATION OF PRODUCT......................................................................................................... 3 6.0 ELECTRICAL REQUIREMENTS ...................................................................................................................... 3 6.1 LOW LEVEL CONTACT RESISTANCE (LLCR) ............................................................................................ 3 6.2 INSULATION RESISTANCE (IR) .................................................................................................................... 3 6.3 DIELECTRIC WITHSTANDING VOLTAGE (DWV) ........................................................................................ 3 6.4 CURRENT RATING (VIA CURRENT CYCLING) ........................................................................................... 3 6.5 DIFFERENTIAL IMPEDANCE ........................................................................................................................ 3 7.0 MECHANICAL REQUIREMENTS ..................................................................................................................... 4 7.1 MATING / UN-MATING FORCES (LATCH DISENGAGED) .......................................................................... 4 7.2 LATCH MATING FORCE ................................................................................................................................ 4 7.3 CABLE PLUG PULL-OUT FORCE (LATCH ENGAGED).............................................................................. 4 7.4 CABLE STRAIN RELIEF (UN-MATED) ......................................................................................................... 4 7.5 WIRE FLEX ..................................................................................................................................................... 4 7.6 CABLE MINIMUM BEND RADIUS ................................................................................................................. 4 7.7 PRESS-FIT INSERTION FORCES ................................................................................................................. 4 7.8 PRESS-FIT WITHDRAWAL FORCES ............................................................................................................ 4 7.9 CONNECTOR LONGITUDINAL LOADING .................................................................................................... 4 7.10 CONNECTOR LATITUDINAL LOADING ....................................................................................................... 4 7.11 DURABILITY ................................................................................................................................................... 5 7.12 PRE-CONDITIONING...................................................................................................................................... 6 7.13 SCREW TORQUE ........................................................................................................................................... 6 8.0 ENVIRONMENTAL REQUIREMENTS.............................................................................................................. 6 8.1 TEMPERATURE LIFE ..................................................................................................................................... 6 8.2 TEMPERATURE LIFE PRECONDITIONING.................................................................................................. 6 8.3 THERMAL SHOCK ......................................................................................................................................... 6 8.4 CYCLICAL HUMIDITY AND TEMPERATURE ............................................................................................... 6 8.5 MECHANICAL VIBRATION ............................................................................................................................ 7 8.6 MECHANICAL SHOCK ................................................................................................................................... 7 8.7 MIXED FLOWING GAS (MFG) ....................................................................................................................... 7 8.8 THERMAL DISTURBANCE ............................................................................................................................ 7 8.9 RESEAT .......................................................................................................................................................... 7 9.0 QUALITY ASSURANCE PROVISIONS ............................................................................................................ 7 10.0 REVISION RECORD ....................................................................................................................................... 11 Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 2 of 2 A AUTHORIZED BY DATE David Lord 2012-10-11 CLASSIFICATION UNRESTRICTED 1.0 OBJECTIVE This specification defines the quality and reliability, performance, and test requirements of the Mini-SAS HD internal connector system. This specification applies to the 1X1, 1X2, and 1X4 size configurations. 2.0 SCOPE This specification is applicable to the Mini-SAS HD internal connector system which provides a high speed cable to board interconnect. 3.0 APPLICABLE DOCUMENTS 3.1 FCI Specifications * Applicable FCI product customer drawings * GS-20-0356: FCI Application Specification, Mini-SAS HD internal connector system * GS-14-1490: FCI Packaging Specification, Mini-SAS HD internal connector system * GS-14-1272: FCI High Speed Cables Packaging Specification 3.2 Other Standards and Specifications * UL94V-0: Test for Flammability of Plastic Materials in Devices and Appliances * EIA 364: Electrical Connector/Socket Test Procedures Including Environmental Classifications 3.3 FCI Product Qualification Test reports * EL 2012-06-024D-CR-PE-001: Mini-SAS HD Internal Connector System Engineering Test Report 3.4 Safety Agency Approvals * UL File Number: E66906 4.0 RATINGS 4.1 Voltage * 30 Volts AC (RMS) / DC Maximum 4.2 Current * 0.5 Amps Maximum 4.3 Temperature * Operating: -40C to +80C * Non-operating: -55C to +80C Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 3 of 3 A AUTHORIZED BY DATE David Lord 2012-10-11 CLASSIFICATION UNRESTRICTED 5.0 GENERAL REQUIREMENTS 5.1 Materials, Plating, and Product Markings Refer to the appropriate customer drawing for the materials, plating, and product markings. 5.2 Visual Examination of Product Visual examinations shall be performed using 10X magnification. Parts should be free from blistering, cracks, etc. 6.0 ELECTRICAL REQUIREMENTS 6.1 Low Level Contact Resistance (LLCR) Measurements shall be performed per EIA 364-23. The maximum change in low level contact resistance, from the initial measurement, shall be less than 10 milliohms. The following details apply: * * 6.2 Insulation Resistance (IR) The insulation resistance of mated connectors shall not be less than 1000 M after environmental exposure when measured in accordance with EIA 364-21. The following details shall apply: * * * 6.3 Test Voltage: 20mV maximum Test Current: 100mA maximum Test voltage: 300 VDC Electrification time: 60 seconds Points of measurement: between adjacent contacts Dielectric Withstanding Voltage (DWV) There shall be no evidence of arc-over, insulation breakdown, or excessive current leakage (> 5 mA) when mated connectors are tested in accordance with EIA 364-20, method B, condition 1. The following details shall apply: * * * * Test Voltage: 300 VDC Test Duration: 60 seconds Points of Measurement: Between signal contact pairs Number of readings: 30 minimum 6.4 Current Rating (Via Current Cycling) The temperature rise above ambient shall not exceed 30 degrees C when all contacts are powered at their maximum rating of a 0.5A (per section 4.2). Test shall be performed in still air with an ambient temperature of 25oC. Connector's shall be cycled in one hour durations, 96 times, with the power being on for 45 minutes, followed by the power being turned off for 15 minutes. Temperature shall be measured after the 96th cycle. 6.5 Differential Impedance The impedance of a mated cable to a corresponding board connector shall be 100 10 ohms when tested with a rise time of 70 ps (20% - 80%). Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 4 of 4 AUTHORIZED BY David Lord A DATE 2012-10-11 CLASSIFICATION UNRESTRICTED 7.0 MECHANICAL REQUIREMENTS 7.1 Mating / Un-mating Forces (Latch Disengaged) The force to mate a cable connector with a corresponding board connector shall not exceed 1.7 N per contact. The un-mating force shall not exceed 0.8 N per contact. Connectors shall be mated at a rate of 25mm per minute with the latch disengaged. 7.2 Latch Mating Force The force to mate a cable connector with the latch engaged to a corresponding board connector shall be 10 N maximum per module in addition to the maximum contact mating force of 1.7 N per contact as specified per section 7.1 (Mating / Un-mating Forces). 7.3 Cable Plug Pull-out Force (Latch Engaged) The mated cable connector, with latch engaged, shall withstand a minimum force of 40 N when an axial load is applied directly to the cable connector. Force shall be applied at a rate of 25mm per minute. 7.4 Cable Strain Relief (Un-mated) The cable shall withstand a minimum force of 100 N when an axial load is applied directly to the cable. Force shall be applied at a rate of 25mm per minute. 7.5 Wire Flex Testing shall be performed in accordance with EIA-364-41 with the exception of section 4.2.5. The cable shall show no physical damage and maintain proper impedance as specified in section 6.4 after being flexed 140, 20 times, with a 26 N tension force applied. 7.6 Cable Minimum Bend Radius The cable shall show no physical damage and maintain proper impedance as specified in section 6.4 after being bent in one axis using 2 bends 180 apart. It should be bent in perpendicular to the plane of the flat cable. The bend radius at 76mm from the cable exit of the housing should be 10 mm. 7.7 Press-Fit Insertion Forces Perform in accordance with IEC 60352-5 section 5.2.2.2. Press fit of the contact terminals shall be inserted into standard size plated through holes. The maximum insertion force shall be 18 N per press fit pin. Rate = 25mm/min 7.8 Press-Fit Withdrawal Forces Perform in accordance with IEC 60352-5 section 5.2.2.3. Press fit of the contact terminals shall be pulled out of standard size plated through holes. The minimum withdrawal force shall be 3 N per press fit pin. Rate = 10mm/min 7.9 Connector Longitudinal Loading Mated connectors shall withstand a minimum force of 30 N when tested as shown in the Figure 1 shown below, as well as the opposite direction (from bottom). Force shall be applied at a rate of 25mm per minute with a 6mm diameter pin (with a full radius tip) until an open circuit is detected. 7.10 Connector Latitudinal Loading Mated connectors shall withstand a minimum force of 30 N when tested as shown in the figure 2 shown below. Test only needs to be performed from one side for this symmetrical connector interface. Force shall be applied at a rate of 25mm per minute with a 6mm diameter pin (with a full radius tip) until an open circuit is detected. Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 5 of 5 AUTHORIZED BY David Lord A DATE 2012-10-11 CLASSIFICATION UNRESTRICTED Figure 1: Longitudinal Loading Figure 2: Latitudinal Loading 7.11 Durability Perform in accordance with EIA 364-09C. Use standard laboratory procedure as applicable to the product. The following details shall apply: * * * * Number of cycles: 250 total mating cycles Cycling rate: 125 mm per minute No physical damage Maximum change in contact resistance of 10 m Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 6 of 6 AUTHORIZED BY David Lord A DATE 2012-10-11 CLASSIFICATION UNRESTRICTED 7.12 Pre-conditioning Perform in accordance with EIA 364-09C. Use standard laboratory procedure as applicable to the product. The following details shall apply: * * * Number of cycles: 50 total mating cycles Cycling rate: 125 mm per minute No evidence of physical damage 7.13 Screw Torque The mounting screw on the receptacle connector shall withstand a torque of 200 N-mm minimum without stripping of the screw threads. 8.0 ENVIRONMENTAL REQUIREMENTS 8.1 Temperature Life Perform in accordance with EIA 364-17, Method A, test condition 4. Cable and board connector shall remain mated without any electrical load. The following details shall apply: * * * 8.2 Temperature Life Preconditioning Perform in accordance with EIA 364-17, Method A, test condition 4. Cable and board connector shall remain mated without any electrical load. The following details shall apply: * * 8.3 Temperature: 105C 2C Duration: 336 hours Thermal Shock Perform in accordance with EIA 364-32, Method A, test condition I. The following details shall apply: * * * * 8.4 Temperature: 105C 2C Duration: 840 hours Maximum change in contact resistance of 10 m Number of cycles: 10 Temperature range: -55 to + 85oC Time at each temperature: 30 minutes minimum Transfer time: 30 seconds maximum Cyclical Humidity and Temperature Samples are to be exposed to cyclical humidity and temperature in accordance with EIA 364-31, Method III. Samples are to be subjected to 25 cycles of 3 hour duration for a total of 75 hours. A cycle consists of the following steps: * * * * 0.5 hour ramp from 25C at 80% RH to 65C at 50% RH 1 hour dwell at 65C at 50% RH 0.5 hour ramp down from 65C at 50% RH to 25C at 80% RH 1 hour dwell at 25C at 80% RH Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 7 of 7 AUTHORIZED BY David Lord A DATE 2012-10-11 CLASSIFICATION UNRESTRICTED 8.5 Mechanical Vibration Perform in accordance with EIA 364-28, Test Condition VII, Test condition letter D. Mated samples are subjected to 3.10G rms between 20 and 500 Hz for 15 minutes in each of 3 mutually perpendicular planes. The following details shall apply: * * * 9.0 Samples are to be rigidly mounted. No discontinuities greater than 1 micro-second are to occur during testing. Maximum change in contact resistance of 10 m 8.6 Mechanical Shock Perform in accordance with EIA 364-27, Test Condition H. Mated samples subject to 30G, half-sine shock pulses of 11 milliseconds duration. Samples are to be rigidly mounted. 3 shocks in each direction applied in 3 mutually perpendicular planes (18 total). 8.7 Mixed Flowing Gas (MFG) Perform in accordance with EIA 364-65. Unmated board connectors shall be subjected to environmental class IIA gas exposure for 224 hours with half of the samples mated and half un-mated followed by 112 hours with all samples mated. 8.8 Thermal Disturbance Samples are to be cycled 10 times between 153C and 853C. Temperatures are as measured on the part. Ramp rate to be a minimum of 2C per minute and dwell time should ensure that the connectors reach the temperature extremes for a minimum of 5 minutes. 8.9 Reseat Manually un-mate and mate the connector pair for 3 cycles. QUALITY ASSURANCE PROVISIONS 9.1 Equipment Calibration All test equipment and inspection facilities used in the performance of any test shall be maintained in a calibration system in accordance with ANSI Z-540 and ISO 9000. 9.2 Inspection Conditions Unless otherwise specified herein, all inspections shall be performed under the following ambient conditions: * * * 9.3 Temperature: 25 5 C. Relative Humidity: 30% to 60% Barometric pressure: Local ambient Sample Quantity and Description Samples used for qualification testing shall be samples that were manufactured using standard production equipment and procedures. The quantity of samples needed for each test sequence is shown in Table 2. Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 8 of 8 AUTHORIZED BY David Lord A DATE 2012-10-11 CLASSIFICATION UNRESTRICTED 9.4 Acceptance Electrical and mechanical requirements placed on test samples as indicated in the sections of this specification shall be established from test data using appropriate statistical techniques or shall otherwise be customer specified, and all samples tested in accordance with this product specification shall meet the stated requirements. Failures attributed to equipment, test set-up or operator error shall not disqualify the product. If product failure occurs, corrective action shall be taken and samples resubmitted for qualification. 9.5 Qualification Testing Qualification testing shall be performed on samples that were produced with equipment and procedures used in normal production. Testing shall be performed per the test sequences shown in Table 1. 9.6 Re-qualification testing If any of the following conditions occur, the responsible Product Engineer shall initiate requalification testing consisting of all applicable test sequences shown in Table 1. * A significant design change is made to existing product, which impacts product form, fit or function. Examples of significant change include, but shall not be limited to, changes made to the contact plating, base material or base material composition of any component, contact interface geometry, etc. * A significant change is made to the manufacturing process, which impacts the product form, fit or function. * A significant event occurs during production or end use requiring corrective action to be taken relative to the product design or manufacturing process. Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE REVISION 9 of 9 Mini-SAS HD Internal Cable to Board Connector System AUTHORIZED BY A DATE David Lord 2012-10-11 CLASSIFICATION UNRESTRICTED Environmental Tests Mechanical Tests Electrical Tests TEST DESCRIPTION Visual Examination Low Level Contact Resistance (LLCR) Insulation Resistance (IR) Dielectric Withstanding Voltage (DWV) Current Rating (Via Current Cycling) Differential Impedance Mating / Un-mating forces Latch Mating Force Cable Plug Pull-out Force (Latch Engaged) Cable Strain Relief (un-mated) Wire Flex Cable Minimum Bend Radius Press-Fit Insertion Forces Press-Fit Withdrawal Forces Connector Longitudinal Loading Connector Latitudinal Loading Durability Cable Testing Electrical Testing Mechanical Tests Current Rating 1 2 3 4 5 6 7 8 9 1,9 1,15 1,13 1,3 1,4 1,4,6 1,3,5 1,12 1,11 6.1 2,4,8,12,14 2,5,7,9,11 2,4,7,9,11 2,6,8,10 6.2 5,10 6.3 6,11 SECTION 5.2 EON Forces Connector Environmental Forces Tests 2 2,4,6,8 7.1 3,12 3,5 7.2 2 7.3 3 7.4 7 7.5 5 7.6 3 7.7 2 7.8 3 7.9 2 7.10 4 7.11 Pre-conditioning 7.12 Screw Torque 7.13 Temperature Life Temperature Life Pre-Conditioning Thermal Shock Cyclical Humidity and Temperature 8.1 4 3 3 7 6 8.3 7 8.4 9 Mechanical Vibration 8.5 8 10 Mechanical Shock 8.6 8.8 Reseat 8.9 4 5 8.2 Mixed Flowing Gas (MFG) Thermal Disturbance Temperature Life TEST GROUP 6.4 6.5 Latch Forces 5 8.7 6 8 13 10 9 Table 1 - Product Test Sequences Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 10 of 10 A AUTHORIZED BY DATE David Lord 2012-10-11 CLASSIFICATION UNRESTRICTED Test Group Number of Cables Cable Testing 1 6 Electrical Testing 2 12 Mechanical 3 12 Current Rating 4 4 Latch Forces 5 6 EON Forces 6 0 Connector Forces 7 6 Environmental Tests 8 12 Temperature Life 9 6 Total -- 64 Cable Description 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended 30 AWG 0.5 m Single Ended Number of LLCR Boards Number of Continuity Boards Number and Type of Receptacle 0 1 1 (1x1) 3 0 12 (1x1) 6 unmounted 2 1 3 (1x4) 0 1 1 (1x4) 0 3 6 (1x1) 0 2 3 (1x1) 0 3 6 (1x1) 6 0 12 (1x1) 6 0 6 (1x1) 17 11 46 (1x1) 4 (1x4) 6 unmounted Table 2 - Product Test Sample Quantities Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 NUMBER TYPE GS-12-650 PRODUCT SPECIFCATION TITLE PAGE Mini-SAS HD Internal Cable to Board Connector System REVISION 11 of 11 AUTHORIZED BY David Lord A DATE 2012-10-11 CLASSIFICATION UNRESTRICTED 10.0 REVISION RECORD REV PAGE A All DESCRIPTION EC # Release DATE 2012-10-11 Copyright FCI Form E-3334 Rev F GS-01-001 PDS: Rev :A STATUS:Released Printed: Nov 12, 2012 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: FCI: 10112633-101LF 10112634-101LF 10112632-101LF 10119217-2050LF 10120666-101LF 10120667-101LF 10120087-2100LF 10119217-2100LF 10120087-2050LF 10120089-2090LF 10122671-2100LF 10120089-2100LF 10119576-2100LF 10119576-2090LF 10122671-2090LF 10119217-2090LF 10120087-2090LF 10120088-2060LF 10122527-2080LF 10124109-2050LF 10126495-2090LF 10124111-2080LF 10119577-2040LF 10124110-2050LF 10119217-2060LF 10122671-2040LF 10127772-2070LF 10127773-2090LF 10123402-2100LF 10124111-2040LF 10120089-2050LF 10122526-2080LF 10127772-2040LF 10124109-2080LF 10126495-2060LF 10123416-2080LF 10119217-2040LF 10126495-2030LF 10120086-2030LF 10119217-2030LF 10123417-2080LF 10119217-2070LF 10123417-2030LF 10120089-2060LF 10120087-2030LF 10124111-2070LF 10127771-2050LF 10124108-2090LF 10119577-2100LF 10123402-2030LF 10122526-2040LF 10120086-2070LF 10122527-2070LF 10122526-2100LF 10122527-2060LF 10122526-2070LF 10119576-2040LF 10127773-2060LF 10122527-2040LF 10119577-2050LF 10127773-2080LF 10120089-2040LF 10120088-2050LF 10124110-2060LF 10119577-2030LF 10123402-2040LF 10120088-2070LF 10123416-2030LF 10127771-2100LF 10119576-2070LF 10122527-2090LF 10120612-2050LF 10120612-2100LF 10123401-2040LF 10119312-2080LF 10124108-2100LF 10127772-2030LF 10119312-2100LF 10127772-2100LF 10122671-2070LF 10120612-2060LF 10123417-2090LF 10124108-2060LF 10124110-2070LF 10120089-2030LF 10120088-2030LF 10123417-2040LF 10119217-2080LF 10123417-2060LF 10120088-2090LF 10124109-2070LF 10124110-2030LF 10127771-2070LF 10120612-2070LF 10126495-2080LF 10124110-2090LF 10120086-2060LF 10120089-2080LF 10120088-2080LF 10123416-2060LF