NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 1 of 1 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
TABLE OF CONTENTS
1.0 OBJECTIVE ....................................................................................................................................................... 2
2.0 SCOPE ............................................................................................................................................................... 2
3.0 APPLICABLE DOCUMENTS ............................................................................................................................ 2
4.0 RATINGS ........................................................................................................................................................... 2
5.0 GENERAL REQUIREMENTS ........................................................................................................................... 3
5.1 MATERIALS, PLATING, AND PRODUCT MARKINGS ................................................................................. 3
5.2 VISUAL EXAMINATION OF PRODUCT ......................................................................................................... 3
6.0 ELECTRICAL REQUIREMENTS ...................................................................................................................... 3
6.1 LOW LEVEL CONTACT RESISTANCE (LLCR) ............................................................................................ 3
6.2 INSULATION RESISTANCE (IR) .................................................................................................................... 3
6.3 DIELECTRIC WITHSTANDING VOLTAGE (DWV) ........................................................................................ 3
6.4 CURRENT RATING (VIA CURRENT CYCLING) ........................................................................................... 3
6.5 DIFFERENTIAL IMPEDANCE ........................................................................................................................ 3
7.0 MECHANICAL REQUIREMENTS ..................................................................................................................... 4
7.1 MATING / UN-MATING FORCES (LATCH DISENGAGED) .......................................................................... 4
7.2 LATCH MATING FORCE ................................................................................................................................ 4
7.3 CABLE PLUG PULL-O UT FORCE (LATCH ENGAGED ) .............................................................................. 4
7.4 CABLE STRAIN RELIEF (UN-MATED) ......................................................................................................... 4
7.5 WIRE FLEX ..................................................................................................................................................... 4
7.6 CABLE MINIMUM BEND RADI US ................................................................................................................. 4
7.7 PRESS-FIT INSERTION FORCES ................................................................................................................. 4
7.8 PRESS-FIT WITHDRAWAL FORCES ............................................................................................................ 4
7.9 CONNECTOR LONGITUDINAL LOADING .................................................................................................... 4
7.10 CONNECTOR LATITUDINAL LOADING ....................................................................................................... 4
7.11 DURABILITY ................................................................................................................................................... 5
7.12 PRE-CONDITIONING ...................................................................................................................................... 6
7.13 SCREW TORQUE ........................................................................................................................................... 6
8.0 ENVIRONMENTAL REQUIREMENTS .............................................................................................................. 6
8.1 TEMPERATURE LIFE ..................................................................................................................................... 6
8.2 TEMPERATURE LIFE PRECONDITIONING.................................................................................................. 6
8.3 THERMAL SHOCK ......................................................................................................................................... 6
8.4 CYCLICAL HUMIDITY AND TEMPERATURE ............................................................................................... 6
8.5 MECHANICAL VIBRATION ............................................................................................................................ 7
8.6 MECHANICAL SHOCK ................................................................................................................................... 7
8.7 MIXED FLOWING GAS (MFG) ....................................................................................................................... 7
8.8 THERMAL DISTURBANCE ............................................................................................................................ 7
8.9 RESEAT .......................................................................................................................................................... 7
9.0 QUALITY ASSURANCE PROVISIONS ............................................................................................................ 7
10.0 REVISION RECORD ....................................................................................................................................... 11
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 2 of 2 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
1.0 OBJECTIVE
This specification defines the quality and reliability, performance, and test requirements of the Mini-SAS HD
internal connector system. This specification applies to the 1X1, 1X2, and 1X4 size configurations.
2.0 SCOPE
This specification is applicable to the Mini-SAS HD internal connector system which provides a high speed
cable to board interconnect.
3.0 APPLICABLE DOCUMENTS
3.1 FCI Specifications
• Applicable FCI product customer drawings
• GS-20-0356: FCI Application Specification, Mini-SAS HD internal connector system
• GS-14-1490: FCI Packaging Specification, Mini-SAS HD internal connector system
• GS-14-1272: FCI High Speed Cables Packaging Specification
3.2 Other Standards and Specifications
• UL94V-0: Test for Flammability of Plastic Materials in Devices and Appliances
• EIA 364: Electrical Connector/Socket Test Procedures Including Environmental Classifications
3.3 FCI Product Qualification Test reports
• EL 2012-06-024D-CR-PE-001: Mini-SAS HD Internal Connector System Engineering Test Report
3.4 Safety Agency Approvals
• UL File Number: E66906
4.0 RATINGS
4.1 Voltage
• 30 Volts AC (RMS) / DC Maximum
4.2 Current
• 0.5 Amps Maximum
4.3 Temperature
• Operating: -40ºC to +80ºC
• Non-operating: -55ºC to +80ºC
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 3 of 3 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
5.0 GENERAL REQUIREMENTS
5.1 Materials, Plating, and Product Markings
Refer to the appropriate customer drawing for the materials, plating, and product markings.
5.2 Visual Examination of Product
Visual examinations shall be performed using 10X magnification. Parts should be free from blistering,
cracks, etc.
6.0 ELECTRICAL REQUIREMENTS
6.1 Low Level Contact Resistance (LLCR)
Measurements shall be performed per EIA 364-23. The maximum change in low level contact resistance,
from the initial measurement, shall be less than 10 milliohms. The following details apply:
• Test Voltage: 20mV maximum
• Test Current: 100mA maximum
6.2 Insulation Resistance (IR)
The insulation resistance of mated connectors shall not be less than 1000 MΩ after environmental
exposure when measured in accordance with EIA 364-21. The following details shall apply:
• Test voltage: 300 VDC
• Electrification time: 60 seconds
• Points of measurement: between adjacent contacts
6.3 Dielectric Withstanding Voltage (DWV )
There shall be no evidence of arc-over, insulation breakdown, or excessive current leakage (> 5 mA)
when mated connectors are tested in accordance with EIA 364-20, method B, condition 1. The
following details shall apply:
• Test Voltage: 300 VDC
• Test Duration: 60 seconds
• Points of Measurement: Between signal contact pairs
• Number of readings: 30 minimum
6.4 Current Rating (Via Current Cycling)
The temperature rise above ambient shall not exceed 30 degrees C when all contacts are powered at
their maximum rating of a 0.5A (per section 4.2). Test shall be performed in still air with an ambient
temperature of 25oC. Connector’s shall be cycled in one hour durations, 96 times, with the power
being on for 45 minutes, followed by the power being turned off for 15 minutes. Temperature shall be
measured after the 96th cycle.
6.5 Differential Impedance
The impedance of a mated cable to a corresponding board connector shall be 100 ± 10 ohms when
tested with a rise time of 70 ps (20% - 80%).
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 4 of 4 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
7.0 MECHANICAL REQUIREMENTS
7.1 Mating / Un-mating Forces (Latch Disenga ged)
The force to mate a cable connector with a corresponding board connector shall not exceed 1.7 N per
contact. The un-mating force shall not exceed 0.8 N per contact. Connectors shall be mated at a rate
of 25mm per minute with the latch disengaged.
7.2 Latch Mating Force
The force to mate a cable connector with the latch engaged to a corresponding board connector shall be
10 N maximum per module in addition to the maximum contact mating force of 1.7 N per contact as
specified per section 7.1 (Mating / Un-mating Forces).
7.3 Cable Plug Pull-out Force (Latch Engaged)
The mated cable connector, with latch engaged, shall withstand a minimum force of 40 N when an
axial load is applied directly to the cable connector. Force shall be applied at a rate of 25mm per
minute.
7.4 Cable Strain Relief (Un-mated)
The cable shall withstand a minimum force of 100 N when an axial load is applied directly to the cable.
Force shall be applied at a rate of 25mm per minute.
7.5 Wire Flex
Testing shall be performed in accordance with EIA-364-41 with the exception of section 4.2.5. The cable
shall show no physical damage and maintain proper impedance as specified in section 6.4 after being
flexed 140º, 20 times, with a 26 N tension force applied.
7.6 Cable Minimum Bend Radius
The cable shall show no physical damage and maintain proper impedance as specified in section 6.4
after being bent in one axis using 2 bends 180° apart. It should be bent in perpendicular to the plane of
the flat cable. The bend radius at 76mm from the cable exit of the housing should be 10 mm.
7.7 Press-Fit Insertion Forces
Perform in accordance with IEC 60352-5 section 5.2.2.2. Press fit of the contact terminals shall be
inserted into standard size plated through holes. The maximum insertion force shall be 18 N per press fit
pin. Rate = 25mm/min
7.8 Press-Fit Withdrawal Forces
Perform in accordance with IEC 60352-5 section 5.2.2.3. Press fit of the contact terminals shall be pulled
out of standard size plated through holes. The minimum withdrawal force shall be 3 N per press fit pin.
Rate = 10mm/min
7.9 Connector Longitudinal Loading
Mated connectors shall withstand a minimum force of 30 N when tested as shown in the Figure 1 shown
below, as well as the opposite direction (from bottom). Force shall be applied at a rate of 25mm per
minute with a 6mm diameter pin (with a full radius tip) until an open circuit is detected.
7.10 Connector Latitudinal Loading
Mated connectors shall withstand a minimum force of 30 N when tested as shown in the figure 2 shown
below. Test only needs to be performed from one side for this symmetrical connector interface. Force
shall be applied at a rate of 25mm per minute with a 6mm diameter pin (with a full radius tip) until an open
circuit is detected.
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 5 of 5 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
Figure 1: Longitudinal Loading Figure 2: Latitudinal Loading
7.11 Durability
Perform in accordance with EIA 364-09C. Use standard laboratory procedure as applicable to the
product. The following details shall apply:
• Number of cycles: 250 total mating cycles
• Cycling rate: 125 mm per minute
• No physical damage
• Maximum change in contact resistance of 10 mΩ
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 6 of 6 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
7.12 Pre-conditioning
Perform in accordance with EIA 364-09C. Use standard laboratory procedure as applicable to the
product. The following details shall apply:
• Number of cycles: 50 total mating cycles
• Cycling rate: 125 mm per minute
• No evidence of physical damage
7.13 Screw Torque
The mounting screw on the receptacle connector shall withstand a torque of 200 N-mm minimum without
stripping of the screw threads.
8.0 ENVIRONMENTAL REQUIREMENTS
8.1 Temperature Life
Perform in accordance with EIA 364-17, Method A, test condition 4. Cable and board connector shall
remain mated without any electrical load. The following details shall apply:
• Temperature: 105°C ± 2°C
• Duration: 840 hours
• Maximum change in contact resistance of 10 mΩ
8.2 Temperature Life Preconditioning
Perform in accordance with EIA 364-17, Method A, test condition 4. Cable and board connector shall
remain mated without any electrical load. The following details shall apply:
• Temperature: 105°C ± 2°C
• Duration: 336 hours
8.3 Thermal Shock
Perform in accordance with EIA 364-32, Method A, test condition I. The following details shall apply:
• Number of cycles: 10
• Temperature range: -55 to + 85oC
• Time at each temperature: 30 minutes minimum
• Transfer time: 30 seconds maximum
8.4 Cyclical Humidity and Temperature
Samples are to be exposed to cyclical humidity and temperature in accordance with EIA 364-31, Method
III. Samples are to be subjected to 25 cycles of 3 hour duration for a total of 75 hours.
A cycle consists of the following steps:
• 0.5 hour ramp from 25°C at 80% RH to 65°C at 50% RH
• 1 hour dwell at 65°C at 50% RH
• 0.5 hour ramp down from 65°C at 50% RH to 25°C at 80% RH
• 1 hour dwell at 25°C at 80% RH
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 7 of 7 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
8.5 Mechanical Vibration
Perform in accordance with EIA 364-28, Test Condition VII, Test condition letter D. Mated samples are
subjected to 3.10G rms between 20 and 500 Hz for 15 minutes in each of 3 mutually perpendicular
planes. The following details shall apply:
• Samples are to be rigidly mounted.
• No discontinuities greater than 1 micro-second are to occur during testing.
• Maximum change in contact resistance of 10 mΩ
8.6 Mechanical Shock
Perform in accordance with EIA 364-27, Test Condition H. Mated samples subject to 30G, half-sine shock
pulses of 11 milliseconds duration. Samples are to be rigidly mounted. 3 shocks in each direction applied
in 3 mutually perpendicular planes (18 total).
8.7 Mixed Flowing Gas (MFG)
Perform in accordance with EIA 364-65. Unmated board connectors shall be subjected to environmental
class IIA gas exposure for 224 hours with half of the samples mated and half un-mated followed by 112
hours with all samples mated.
8.8 Thermal Disturbance
Samples are to be cycled 10 times between 15±3ºC and 85±3ºC. Temperatures are as measured on the
part. Ramp rate to be a minimum of 2ºC per minute and dwell time should ensure that the connectors
reach the temperature extremes for a minimum of 5 minutes.
8.9 Reseat
Manually un-mate and mate the connector pair for 3 cycles.
9.0 QUALITY ASSURANCE PROVISIONS
9.1 Equipment Calibration
All test equipment and inspection facilities used in the performance of any test shall be maintained in a
calibration system in accordance with ANSI Z-540 and ISO 9000.
9.2 Inspection Conditions
Unless otherwise specified herein, all inspections shall be performed under the following ambient
conditions:
• Temperature: 25 ± 5° C.
• Relative Humidity: 30% to 60%
• Barometric pressure: Local ambient
9.3 Sample Quantity and Description
Samples used for qualification testing shall be samples that were manufactured using standard
production equipment and procedures. The quantity of samples needed for each test sequence is
shown in Table 2.
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 8 of 8 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
9.4 Acceptance
Electrical and mechanical requirements placed on test samples as indicated in the sections of this
specification shall be established from test data using appropriate statistical techniques or shall
otherwise be customer specified, and all samples tested in accordance with this product
specification shall meet the stated requirements.
Failures attributed to equipment, test set-up or operator error shall not disqualify the product. If
product failure occurs, corrective action shall be taken and samples resubmitted for qualification.
9.5 Qualification Testing
Qualification testing shall be performed on samples that were produced with equipment and
procedures used in normal production. Testing shall be performed per the test sequences shown in
Table 1.
9.6 Re-qualification testing
If any of the following conditions occur, the responsible Product Engineer shall initiate re-
qualification testing consisting of all applicable test sequences shown in Table 1.
• A significant design change is made to existing product, which impacts product form, fit or
function. Examples of significant change include, but shall not be limited to, changes made to
the contact plating, base material or base material composition of any component, contact
interface geometry, etc.
• A significant change is made to the manufacturing process, which impacts the product form, fit
or function.
• A significant event occurs during production or end use requiring corrective action to be taken
relative to the product design or manufacturing process.
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 9 of 9 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
Cable
Testing Electrical
Testing Mechanical
Tests Current
Rating Latch
Forces EON
Forces Connector
Forces Environmental
Tests Temperature
Life
12 3 4567 8 9
Visual Examination 5.2 1,9 1,15 1,13 1,3 1,4 1,4,6 1,3,5 1,12 1,11
Low Level Contact
Resistance
(
LLCR
)
6.1 2,4,8,12,14 2,5,7,9,11 2,4,7,9,11 2,6,8,10
Insulation
Resistance
(
IR
)
6.2 5,10
Dielectric
Withstanding Voltage
(DWV)
6.3 6,11
Current Rating (Via
Current C
y
clin
g)
6.4 2
Differential
Im
p
edance 6.5 2,4,6,8
Mating / Un-mating
forces 7.1 3,12 3,5
Latch Mating Force 7.2 2
Cable Plug Pull-out
Force (Latch
Engaged)
7.3 3
Cable Strain Relief
(
un-mated
)
7.4 7
Wire Flex 7.5 5
Cable Minimum
Bend Radius 7.6 3
Press-Fit Insertion
Forces 7.7 2
Press-Fit Withdrawal
Forces 7.8 3
Connector
Lon
g
itudinal Loadin
g
7.9 2
Connector
Latitudinal Loadin
g
7.10 4
Durability 7.11 4
Pre-conditioning 7.12 3 34
Screw Torque 7.13 5
Temperature Life 8.1 7
Temperature Life
Pre-Conditionin
8.2 6 5
Thermal Shock 8.3 7
Cyclical Humidity
and Tem
p
erature 8.4 9
Mechanical Vibration 8.5 8
Mechanical Shock 8.6 10
Mixed Flowing Gas
(
MFG
)
8.7 6
Thermal Disturbance 8.8 8
Reseat 8.9 13 10 9
TEST GROUP
Electrical TestsMechanical TestsEnvironmental Tests
SECTIONTEST DESCRIPTION
Table 1 – Product Test Sequences
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 10 of 10 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
Test Group Number of
Cables Cable
Description Number of
LLCR Boards
Number of
Continuity
Boards
Number and
Type of
Rece
p
tacle
Cable Testing 16
30 AWG
0.5 m
Single Ended
011 (1x1)
Electrical Testing 212
30 AWG
0.5 m
Sin
g
le Ended
30
12 (1x1)
6 unmounted
Mechanical 312
30 AWG
0.5 m
Single Ended
213 (1x4)
Current Rating 44
30 AWG
0.5 m
Single Ended
011 (1x4)
Latch Forces 56
30 AWG
0.5 m
Sin
g
le Ended
036 (1x1)
EON Forces 60
30 AWG
0.5 m
Sin
g
le Ended
023 (1x1)
Connector Forces 76
30 AWG
0.5 m
Single Ended
036 (1x1)
Environmental Tests 812
30 AWG
0.5 m
Single Ended
6 0 12 (1x1)
Temp erat u re Lif e 96
30 AWG
0.5 m
Single Ended
606 (1x1)
Total -- 64
30 AWG
0.5 m
Single Ended
17 11
46 (1x1)
4 (1x4)
6 unmounted
Table 2 – Product Test Sample Quantities
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
NUMBER GS-12-650
TYPE PRODUCT SPECIFCATION
TITLE PAGE REVISION
Mini-SAS HD Internal Cable to Board Connector System 11 of 11 A
AUTHORIZED BY DATE
David Lord 2012-10-11
CLASSIFICATION
UNRESTRICTED
Copyright FCI
Form E-3334
Rev F
GS-01-001
10.0 REVISION RECORD
REV PAGE DESCRIPTION EC # DATE
A All Release 2012-10-11
PDS: Rev :A STATUS:Released Printed: Nov 12, 2012
Mouser Electronics
Authorized Distributor
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10112633-101LF 10112634-101LF 10112632-101LF 10119217-2050LF 10120666-101LF 10120667-101LF
10120087-2100LF 10119217-2100LF 10120087-2050LF 10120089-2090LF 10122671-2100LF 10120089-2100LF
10119576-2100LF 10119576-2090LF 10122671-2090LF 10119217-2090LF 10120087-2090LF 10120088-2060LF
10122527-2080LF 10124109-2050LF 10126495-2090LF 10124111-2080LF 10119577-2040LF 10124110-2050LF
10119217-2060LF 10122671-2040LF 10127772-2070LF 10127773-2090LF 10123402-2100LF 10124111-2040LF
10120089-2050LF 10122526-2080LF 10127772-2040LF 10124109-2080LF 10126495-2060LF 10123416-2080LF
10119217-2040LF 10126495-2030LF 10120086-2030LF 10119217-2030LF 10123417-2080LF 10119217-2070LF
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10127773-2080LF 10120089-2040LF 10120088-2050LF 10124110-2060LF 10119577-2030LF 10123402-2040LF
10120088-2070LF 10123416-2030LF 10127771-2100LF 10119576-2070LF 10122527-2090LF 10120612-2050LF
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10127772-2100LF 10122671-2070LF 10120612-2060LF 10123417-2090LF 10124108-2060LF 10124110-2070LF
10120089-2030LF 10120088-2030LF 10123417-2040LF 10119217-2080LF 10123417-2060LF 10120088-2090LF
10124109-2070LF 10124110-2030LF 10127771-2070LF 10120612-2070LF 10126495-2080LF 10124110-2090LF
10120086-2060LF 10120089-2080LF 10120088-2080LF 10123416-2060LF