The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. CL 222 TM MODULAR PLUG-JACK CONNECTORS GENERAL Developed by Western Electric Inc. in the U.S., the TM Series are telephone connectors manufactured by us under a patent license from the company. Complying with the Federal Communications Commission (FCC) Title 47, Part 68, Subpart F Standard, the TM Series are easy to operate and resistant to harsh environmental conditions. They are available in a variety of models for prevention of EMI on plugs and jacks and for modem conversion, so they can be used for telephones, radio equipment, and computer-related applications. FEATURES: (1) Easy to operate. Can be locked by a single operation. (2) The gold-plated contacts are highly resistant to adverse environmental conditions. (3) Require minimal space for installation, being designed for light weight and compact size. (4) A variety of jacks are available such as wire lead type, DIP, and EMI-protected to match the requirements of your equipment. (5) Plugs are available for round cables and shielded cables in addition to copper-foil flat multi-conductor telephone cables. (6) Special hand wiring tools for plug harnesses available. (7) Modular connectors are available for RS-232C modem conversion for communications between computers. (8) Eight-core plugs and jacks comply with ISO 8877 Standard (ISDN interface connector) MAIN APPLICATIONS Single-line telephones, electronic key telephone systems, mobile telephones, radio equipment, intercoms, portable terminals, fax machines, computer terminals, and measuring instruments. -3- The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. CL 222 TM MODULAR CONNECTOR TERMINAL NUMBERS Unless otherwise specified, see the figures below for the terminal numbers of the product. Jack Plug (mating face) Contact No.1 Contact No.8 Contact No.8 Contact No.1 OPENING SIZE AND NUMBER OF CONDUCTORS (6-CONDUCTOR) See the figures below for the relationship between the opening size and the number of conductors of the jack connectors. Model 66 Model 64 Model 62 Models 64 and 62 are obtained by removing 1 pin and 2 pins, respectively, from both sides of model 66. For details, please contact us for drawings because only standard models are shown in the catalogs. RECOMMENDED SOLDERING FOR MODULAR DIP CONNECTORS Flow solder (automatic soldering machine) Hand Pre-heat: 90 - 130 Pre-heat time: 60 seconds maximum Solder temperature: 240 - 260 Soldering time: 10 seconds maximum soldering Soldering iron tip temperature: 350 Soldering temperature: 5 seconds maximum Soldering iron output: 30 - 40W Note: When soldering, use care not to apply excessive force to the connector terminals. Recommended Solder composition: Paste, 96.5%Sn/3.0%Ag/0.5%Cu -4- The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. CL 222 TM UL STANDARDS FOR MODULAR CONNECTORS These connectors meet the UL1863 Standard (for communications circuit accessories) for modular connectors to prevent injuries, and achieve better electrical, mechanical, and flame-resistant properties. UL 1863 provides, for example, the following: (1) A rubber probe (6.9 0.5 mm) inserted into the connector mating face shall be able to be pulled out with a force of 4.45 N or less. (2) Insulating materials shall be flame-resistant (UL94V-0). Our modular connectors have recently obtained approval from UL as meeting the requirements of the UL1863. UL File No. 134282 IDENTIFICATION OF CONNECTORS MEETING UL STANDARDS To discriminate these modular connectors from non-compliant connectors, we add "X" to their part numbers. TMIR-623K64-- TMIRX-623K64-- Authorized UL connector TM5RE3-64 TM5RE3X-64 Authorized UL connector UL COVERAGE (JACK WITH LEAD WIRES) Only jack connectors with stripped terminal lead wires have been approved by UL. Other connectors and terminals have not been approved. Lead wire Stripped process Authorized UL connectors Jack Jack with lead wires Dip type jack Modular plug TM1RX-616B- TM1RX-616M- TM2REX TM2REAX TM3PX TM4PX TM1RX-616P- TM1RX-616W- TM1RX-623K- TM1RX-623P- TM1RX-647A- TM2RCX- TM2RGX- TM2RDX- TM2RDAX- TM7RX- TMRAX- TM11RX-88- TM3RX TM3RAX TM3RA1X TM3RA1X-10 TM5RCX TM5RE3X TM5RFX TM5RF1X TM5RJ2X TM5RJ3X TM5RQX-14 TM5RQX-20 TM5RSAX-24 TM5RSBX-24 TM13RX TM13RAX-10 TM11RX-5C-88 TM8PX TM10PX TM11APX-88P TM11APAX-88P For details, contact our sales representative -5- The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. CL 222 TM MODULAR CONNECTOR TERMINAL NUMBERS Unless otherwise specified, see the figures below for the terminal numbers of the product. Jack Plug (mating face) Contact No.1 Contact No.8 Contact No.8 Contact No.1 OPENING SIZE AND NUMBER OF CONDUCTORS (6-CONDUCTOR) See the figures below for the relationship between the opening size and the number of conductors of the jack connectors. Model 66 Model 64 Model 62 Models 64 and 62 are obtained by removing 1 pin and 2 pins, respectively, from both sides of model 66. For details, please contact us for drawings because only standard models are shown in the catalogs. RECOMMENDED SOLDERING FOR MODULAR DIP CONNECTORS Flow solder (automatic soldering machine) Hand Pre-heat: 90 - 130 Pre-heat time: 60 seconds maximum Solder temperature: 240 - 260 Soldering time: 10 seconds maximum soldering Soldering iron tip temperature: 350 Soldering time: 5 seconds maximum Soldering iron output: 30 - 40W Note: When soldering, use care not to apply excessive force to the connector terminals. Recommended Solder composition: Paste, 96.5%Sn/3.0%Ag/0.5%Cu -4- The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. CL 222 TM MODULAR PLUGS Ordering information TM 4P - 6 1 2 4P 3 4 (1) Indication for the Series (2) Jack type identification 3, 8p ------ Plug for flat cables 4, 10P ---- Plug for round cables 11AP ------- EMI-protected plug 11AP1 ----- EMI-protected slender plug 11APA ----- EMI-protected L-shaped plug 11APA1 --- EMI-protected T-shaped plug 20P ------- Single-conductor cable plug (0.4, 0.5, 0.65 mm) 30P ------- Small-diameter cable plug (for AWG28) (3) Size of opening 4 ---- For up to 4 single conductors 6 ---- For up to 6 single conductors 8 ---- For up to 8 single conductors (4) Number of conductors 2P --- 2 conductors 4P --- 4 conductors 6P --- 6 conductors 8P --- 8 conductors -7- The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. CL 222 TM Product Specifications Current rating : 0.5A Ratings Voltage rating : 125V AC Operating temperature range Plug -25 to + 60 (Note) Jack -25 to + 80 (Note) Specification Item Conditions 2, 4, 6 pos. 1. Insulation resistance 8 pos. 100 M ohms min. 100 V DC 2. Withstanding voltage (between adjacent contacts) No flashover or insulation breakdown. 500 V AC / one minute 3. Withstanding voltage (between contacts to shield) No flashover or insulation breakdown. 1500 V AC / one minute 4. Contact resistance 200m ohms max. 230m ohms max. 100mA 5. Vibration Frequency: 10 to 55 Hz, single amplitude of 0.75 mm, 1 octave/ min. conduct, 2 hours in each 3 Contact resistance 220m ohms max. 250m ohms max. directions. 6. Shock No electrical discontinuity of 5s min. Acceleration of 490 m/s2,11 ms duration, sine half-wave waveform, Contact resistance 220m ohms max. 250m ohms max. 3 cycles in each of the 3 axes. No electrical discontinuity of 5s min. 7. Durability Contact (mating/un-mating) resistance Contact resistance 8. Temperature cycle Insulation resistance 9. Humidity Contact resistance 220m ohms max. 250m ohms max. 200 cycles 220m ohms max. 250m ohms max. 100 M ohms min. Temperature : -55+5 to +35+85 +5 to +35 Duration : 305305 (Minutes) 5 cycles 220m ohms max. 250m ohms max. Insulation resistance 1 M ohms min. (High humidity) Insulation resistance 10 M ohms min. (Dry state) 500 hours at 40 and humidity of 90% to 95%. 10. Salt Spray Contact resistance 220m ohms max. 250m ohms max. 5% salt water for 48 hours Note 1 : Includes temperature rise caused by current flow. Note 2 : The product information in this catalog is for reference only. Please request the Engineering Drawging for the most current and accurate design information. -8- The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. CL 222 TM Material Modular Jacks Part Finish Material DIP type PBT Wire lead type ABS Remarks UL94V-0 Insulator Contacts Phosphor bronze Contact area : 1.27m gold plated Termination area : gold plated Metal shield Copper alloy Tin plated Metal fitting Copper alloy Tin plated Note : The product information in this catalog is for reference only. Please request the Engineering Drawging for the most current and accurate design information. Modular Plugs Finish Part Material Insulator Polycarbonate Contacts Phosphor bronze Contact area : 1.27m gold plated Metal shield Copper alloy Tin plated Cover Polycarbonate Remarks Color : clear Note : The product information in this catalog is for reference only. Please request the Engineering Drawging for the most current and accurate design information. -9-