Tyco Electronics Corporation
Harrisburg, PA
tycoelectronics.com
82181–7.5M–LUG–FP–4-08–2–0G3B
AMP Soft Shell Pin
and Socket Connectors
Catalog 82181 Revised 4-08 Soft Shell Pin and Socket Connectors
2
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
AMP
Soft Shell
Pin and Socket Connectors
©1977-1980, 1983, 1986, 1988,
1992-1995, 1997, 1998, 2001, 2003,
2006 and 2007 by Tyco Electronics
Corporation. All Rights Reserved.
Restriction on the use of
Hazardous Substances
(RoHS)
At Tyco Electronics, we’re
ready to support your RoHS
requirements. We’ve
assessed more than 1.5
million end
items/components for RoHS
compliance, and issued
new part numbers where
any change was required to
eliminate the restricted
materials.
Part numbers in this catalog
are RoHS Compliant, unless
marked otherwise. These
products comply with
European Union Directive
2002/95/EC, as amended
1 January 2006, that
restricts the use of lead,
mercury, cadmium, hexava-
lent chromium, PBB, and
PBDE in certain electrical
and electronic products
sold into the EU as of 1 July
2006.
Note: For purposes of this
Catalog, included within
the definition of RoHS
Compliant are products that
are clearly “Out of Scope”
of the RoHS Directive such
as hand tools and other
non-electrical accessories.
Information regarding RoHS
compliance is provided
based on reasonable
inquiry of our suppliers and
represents our current
actual knowledge based on
the information provided by
our suppliers. This informa-
tion is subject to change.
For latest compliance
status, refer to our website
referenced at right.
Getting the Information
You Need
Our comprehensive on-line
RoHS Customer Support
Center provides a forum to
answer your questions and
support your RoHS needs.
A RoHS FAQ (Frequently
Asked Questions) is avail-
able with links to more
detailed information. You
can also submit RoHS
questions and receive a
response within 24 hours
during a normal work week.
The Support Center also
provides:
Cross-Reference from
Non-compliant to
Compliant Products
Ability to browse RoHS
Compliant Products in our
on-line catalog
Downloadable Technical
Data
Customer Information
Presentation
More detailed information
regarding the definitions
used above
So whatever your questions
when it comes to RoHS, we
have the answers at
www.tycoelectronics.com/
leadfree
RoHS
Customer
Support
Center
3
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Table of Contents
AMP
Soft Shell
Pin and Socket Connectors
Introduction
AMP Soft Shell Pin and
Socket Connectors provide
a highly reliable and eco-
nomic means of grouping
multiple-lead connections in
today’s computer, computer/
peripheral equipment,
business machines, enter-
tainment centers, appliances
and other sophisticated
commercial equipment.
The electrical connector is an
integral component in these
applications. They also
offer worldwide application
approval because of their
reliability and economy.
Electrical functions have
increased in complexity
and new designs continually
call for the maximum use of
space. The Soft Shell Pin and
Socket family of connectors
offers the design and features
to answer these modern
industry requirements.
This catalog is organized by
contact centerline spacing
(High Density and Standard
Density) to provide you
with the basic information
necessary to select the
Soft Shell connector system
best suited for your specific
application. It contains gen-
eral information to acquaint
you with the complete
family of connectors and
application tooling.
Since your specific
application will determine
the degree of automatic,
semiautomatic or manual
application tooling required,
complete specifications are
covered on pages 207-204.
Wire Wire Current Operating UL94 Sealed
Page Product Name No. of Centerline Size Insulation Dia. Rating Voltage Temp. Flammability Version Approvals
No. Positions (in) mm (AWG) Max. (in) mm Max (A)* Rating Max. Range (C) Rating Available
High Density
9 2.5 mm Signal Double Lock (SDL) 2-13 (.098) 2.50 26-20 (.071) 1.80 3 50 VAC or VDC -30° to +105° V-0 No UL, CSA, VDE
17 Micro MATE-N-LOK 3 mm 2-24 (.118) 3.00 30-20 (.060) 1.52 5 250 VAC -40° to +105° V-0 No UL, CSA, VDE
49 Grace Inertia Connectors (GIC) 3.5 2-6 (.137) 3.50 26-18 (.106) 2.70 7 300 VAC -30° to +105° V-0 No UL, CSA
53 .062 Commercial Pin & Socket 1-9 (.145) 3.68 30-18 (.110) 2.79 7 250 VAC or VDC -55° to +105° V-2 No UL, CSA
59 Power Double Lock (PDL) 1-12 (.156) 3.96 26-16 (.122) 3.10 14 300 VAC (3.96 WTW, -30° to +105° V-0 No UL, CSA, VDE
3-12 (.256) 6.50 6.5 WTB and
2 (.312) 7.92 7.92 WTB)
2 (.512) 13.00 50 VAC (3.96 WTB)
83 Mini-Universal MATE-N-LOK 1-24 (.163) 4.14 30-16 (.126) 3.20 9.5 600 VAC or VDC -55° to +105° V-0 & V-2 Yes UL, CSA,
VDE (250 V Max.)
99 Mini-Universal MATE-N-LOK 2 2-24 (.163) 4.14 30-16 (.126) 3.20 10.5 600 VAC or VDC -55° to +105° V-0 & V-2 No UL, CSA, VDE
109 MR (Miniature Rectangular) 2-36 (.165) 4.20 26-18 (.115) 2.92 9 250 VAC -55° to +85° V-0 No UL, CSA
119 VAL-U-LOK Connector System 2-24 (.165) 4.20 26-18 (.094) 2.39 9 600 VAC -40° to +105° V-0 & V-2 No UL, CSA
125 AMP-DUAC 2-24 (.165) 4.20 26-18 (.130) 3.30 9 600 VAC -55° to +105° V-2 No UL, CSA
Standard Density
135 5.0 mm Power Key Connectors (PKC) 2-6 (.197) 5.00 24-16 (.122) 3.10 10 300 VAC -30° to +105° V-0 No UL, CSA
143 .093 Commercial Pin & Socket 1-15 (.198) 5.03 14-24 (.180) 4.57 13 250 VAC or VDC -55° to +105° V-2 No UL, CSA
151 Commercial MATE-N-LOK 1-16 (.200) 5.08 30-14 (.130) 3.30 19 250 VAC -55° to +105° V-2 No UL, CSA
165 .140 MATE-N-LOK 2-9 (.240) 6.10 20-10 (.180) 4.57 28 600 VAC or VDC -55° to +105° V-2 No UL, CSA
169 Universal MATE-N-LOK 1-15 (.250) 6.35 30-10 (.200) 5.08 19 600 VAC or VDC -55° to +105°** V-0 & V-2 Yes UL, CSA; designed and
tested to meet VDE 380 V
requirements, except
6 Position Circular
189 Universal MATE-N-LOK II 2-15 (.250) 6.35 30-10 (.200) 5.08 19 600 VAC or VDC -55° to +105° V-0 No UL, CSA, VDE
203 .156 MATE-N-LOK 3-4 (.390) 9.91 20-10 (.185) 4.70 32.5 600 VAC -55° to +105° V-2 No UL
Summary Chart
*Current Rating is application dependent
** 125°C Available
4
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Table of Contents (Continued)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock (2.5 SDL) Connectors ......................9-16
Product Facts .............................................................................................................9
Performance Characteristics .......................................................................................9
Quick Reference Chart for Mating Part Numbers and Future Product Plans..............10
Mating Configurations (Wire-To-Wire and Wire-To-Board) ......................................11
Contacts and Double Lock Plates .............................................................................12
Plug Housings..........................................................................................................13
Cap Housings...........................................................................................................14
Headers, PC Board, Vertical: Standard-Profile.........................................................15
High-Profile................................................................16
Micro MATE-N-LOK 3 mm Connector System ...........................17-47
Product Facts............................................................................................................17
Performance Characteristics................................................................................17-18
Connector Application.........................................................................................19-21
Contacts ...................................................................................................................22
Receptacle Housings...........................................................................................23-24
Plug Housings ....................................................................................................25-28
Low Profile ...............................................................................................................29
Vertical Header Assemblies.................................................................................30-37
Right-Angle Header Assemblies..........................................................................38-47
Grace Inertia Connectors (GIC), 3.5 ......................................49-52
Product Facts ...........................................................................................................49
Performance Characteristics .....................................................................................49
Contacts and Double Lock Plates .............................................................................50
Housings: Plug and Cap .....................................................................................51-52
.062 [1.57] Commercial Pin and Socket Connectors ..................53-57
Product Facts............................................................................................................53
Performance Characteristics................................................................................53-54
Contacts ...................................................................................................................55
Housings: Free-Hanging or Panel Mount...........................................................56-57
Recommended Panel Cutouts.................................................................57
Power Double Lock (PDL) Connectors ....................................59-81
Product Facts ...........................................................................................................59
Performance Characteristics .....................................................................................59
Quick Reference Chart for Mating Part Numbers.......................................................60
Contacts ...................................................................................................................61
Housings: Free-Hanging Plug (3.96 mm centerline) ..........................................62-64
Free-Hanging Cap (3.96 mm centerline) ...........................................65-66
Panel Mount Cap (3.96 mm centerline).............................................67-70
Double Lock Plates (3.96 mm centerline) .................................................................71
Tab Headers, PC Board, Vertical: 3.96 mm centerline.........................................72-73
7.92 mm centerline ..............................................74
Housings: Free-Hanging Plug (6.5 mm centerline) ............................................75-76
Double Lock Plates (6.5 mm centerline) ...................................................................77
Housings: Panel Mount Cap (6.5 mm centerline) ....................................................78
Tab Headers, PC Board, Vertical: 6.5 and 13 mm centerlines .............................79-81
High Density
Need more information?
Call Technical Support at a
local number listed on the
inside back cover.
Technical Support is staffed
with specialists well versed
in Tyco Electronics products.
Produced under a Quality
Management System
certified to ISO 9001
ACTION PIN, AMP, AMP-DUAC,
AMP-O-LECTRIC, AMPOMATOR,
AMP-O-MATIC, CERTI-CRIMP,
FASTON, MATE-N-LOK,
PRO-CRIMPER, TE Logo and Tyco
Electronics and VAL-U-LOK
are trademarks.
Kapton is a trademark of E.I. du Pont de
Nemours and Company.
MOLEX Mini-Fit and Mini-Fit Jr. are
trademarks of Molex, Incorporated.
Other products, logos, and Company
names mentioned herein may be trade-
marks of their respective owners.
ISO
Certified
9001
5
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Table of Contents (Continued)
AMP
Soft Shell
Pin and Socket Connectors
High Density
(Continued)
Mini-Universal MATE-N-LOK Connectors ................................83-94
Product Facts............................................................................................................83
Performance Characteristics................................................................................83-84
Mating Combinations ...............................................................................................85
Contacts, Keying Plug, Wire Seal and Test Probe Contact .......................................86
Housings: Free-Hanging or Panel Mount...........................................................87-88
Hermaphroditic Free-Hanging ................................................................89
Headers, PC Board: Vertical Pin and Blindmate.................................................90-91
Right-Angle Pin .......................................................................92
Recommended PC Board Hole Layouts...................................93
Plug or Cap Housing Strain Reliefs..........................................................................94
Mini-Universal MATE-N-LOK Sealed Connectors .......................95-97
Product Facts............................................................................................................95
Performance Characteristics .....................................................................................95
Plug or Cap Housing................................................................................................96
Individual Wire Seals................................................................................................96
Gang Seals and Contacts..........................................................................................97
Mini-Universal MATE-N-LOK 2 Connectors.............................99-107
Product Facts............................................................................................................99
Performance Characteristics..............................................................................99-100
Contacts and Keying Plug ......................................................................................101
Housings: Free-Hanging .................................................................................101-102
Headers, PC Board: Vertical Pin and Blindmate.............................................103-104
Right-Angle Pin .....................................................................105
Recommended PC Board Hole Layouts.................................106
Mating Combinations .............................................................................................107
(MR) Miniature Rectangular Connectors..............................109-118
Product Facts..........................................................................................................109
Performance Characteristics............................................................................109-110
Mating Combinations .............................................................................................111
Contacts and Keying Plug ......................................................................................112
Housings: Free-Hanging or Panel Mount.......................................................113-114
Recommended Panel Cutouts...............................................................115
Strain Reliefs, Adapting Grommets and Commoning Bars ...................116
Headers, PC Board: Vertical Pin.....................................................................117-118
Recommended PC Board Hole Layouts..........................117-118
VAL-U-LOK Connector System ..........................................119-124
Product Facts .........................................................................................................119
Performance Characteristics ...................................................................................119
Contacts .................................................................................................................120
Housings (Single Row): Panel Mount Plug............................................................121
Free-Hanging Plug ..........................................................121
Receptacle .......................................................................121
Housings (Double Row): Panel Mount Plug ..........................................................122
Free-Hanging Plug.........................................................122
Colored ..........................................................................122
Receptacle......................................................................122
Pin Headers, PC Board: Vertical and Right-Angle..................................................123
Blind Mate Headers ................................................................................................124
AMP-DUAC Connectors...................................................125-133
Product Facts .........................................................................................................125
Performance Characteristics ...................................................................................125
Receptacle Housings and Female Contacts.............................................................126
Plug Housings and Male Contacts..........................................................................127
Headers, PC Board: Vertical ...........................................................................128-133
Right-Angle............................................................................133
Strain Relief, 6 Position (for Receptacle or Plug Housing)......................................127
6
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Table of Contents (Continued)
AMP
Soft Shell
Pin and Socket Connectors
5.0 mm Power Key Connectors (5.0 PKC).............................135-141
Product Facts .........................................................................................................135
Performance Characteristics ...................................................................................135
Quick Reference Chart for Mating Part Numbers.....................................................136
Contacts and Double Lock Plates ...........................................................................137
Plug Housings: 1 Row ...........................................................................................138
2 Row ...........................................................................................139
Headers, PC Board, Vertical: 1 Row.......................................................................140
2 Row.......................................................................141
.093 [2.36] Commercial Pin and Socket Connectors ...............143-149
Product Facts..........................................................................................................143
Performance Characteristics............................................................................143-144
Contacts .................................................................................................................145
Housings: Free-Hanging or Panel Mount.......................................................146-149
Commercial MATE-N-LOK Connectors.................................151-164
Product Facts..........................................................................................................151
Performance Characteristics............................................................................151-152
Mating Combinations......................................................................................153-154
Contacts, Commoning Tabs and Keying Plug.................................................155-156
Housings: Free-Hanging........................................................................................157
Positive Lock ........................................................................................158
Panel Mount .........................................................................................159
Flange Mount and Motor Mount...........................................................160
Headers, PC Board: Vertical Pin ............................................................................161
Surface Mount Right-Angle Pin and Vertical Socket..............162
Right-Angle Pin .....................................................................163
Insulation Displacement Connectors (IDC) and Dust Covers .................................163
Right-Angle Pin Headers with Fix Belt....................................................................164
.140 MATE-N-LOK Connectors ..........................................165-167
Product Facts..........................................................................................................165
Performance Characteristics ...................................................................................165
Contacts .................................................................................................................166
Housings: Free-Hanging........................................................................................166
Panel Mount .........................................................................................167
Standard Density
7
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Table of Contents (Continued)
AMP
Soft Shell
Pin and Socket Connectors
Universal MATE-N-LOK Connectors ....................................169-185
Product Facts..........................................................................................................169
Performance Characteristics............................................................................169-170
Mating Combinations .............................................................................................171
Contacts..........................................................................................................172-173
Housings: Free-Hanging or Panel Mount ..............................................................174
Cap Housing Panel Cutouts, Keying Plugs and
Plug Housing Strain Reliefs..............................................................175
Plug or Cap Housing Strain Reliefs and Cap Housing Adapters...........176
Flanged Cap Housings with Twist and Lock Feature.............................177
Sealed Bulkhead Connectors...........................................................................178-179
Splash-Proof Seals.................................................................................................180
Contacts (used with Splash-Proof Seals) ...............................................................181
Headers, PC Board: Vertical Pin ............................................................................182
Vertical Socket.......................................................................183
Recommended PC Board Hole Layouts.................................184
PC Board Vertical Pin Headers with ACTION PIN Contacts......184
Right-Angle Pin and Socket...................................................185
Test Connectors......................................................................................................185
Circular Connectors ........................................................................................186-188
Universal MATE-N-LOK Connectors Available in Colors ..................................188
Universal MATE-N-LOK II Connectors .................................189-202
Product Facts..........................................................................................................189
Performance Characteristics............................................................................189-190
Mating Combinations .............................................................................................191
Contacts .................................................................................................................192
Housing Kits: Free-Hanging or Panel Mount .................................................193-194
Housing Components: Free-Hanging or Panel Mount ....................195
Plug or Cap Housing Strain Reliefs and Keying Plug......................196
Headers, PC Board: Vertical Pin ............................................................................197
Vertical Socket.......................................................................198
Recommended PC Board Hole Layouts.................................199
PC Board Vertical Pin Headers with ACTION PIN Contacts......199
Right-Angle Pin and Socket...................................................200
High Current Contacts............................................................................................201
High Current Vertical Pin Headers..........................................................................202
.156 MATE-N-LOK Connectors ..........................................203-204
Product Facts..........................................................................................................203
Contacts ................................................................................................................203
Housings: Free-Hanging........................................................................................204
Panel Mount .........................................................................................204
Technical Documents ......................................................................................205-206
Application Tooling .........................................................................................207-210
Applicator Options ..........................................................................................211-213
Product Feature Comparisons.........................................................................214-215
Non-Compliant to RoHS Compliant Part Number Cross Reference ................216-220
Part Number Index ..........................................................................................221-226
Tooling Part Number Index.....................................................................................227
Global Contacts ......................................................................................................229
Standard Density
(Continued)
8
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
Engineering Notes
AMP
Soft Shell
Pin and Socket Connectors
9
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock
.098 [2.50] Centerline
High Density
Product Facts
Connector for signal circuits
with one row of contacts on
2.5 mm centerline
Wire-to-board and wire-to-
wire connectors, consisting
of plug and cap housings for
wire termination and PC
board-mount post headers
Mounted to plug and cap
housings for wire
application, double lock
plate provides for positive
loading of contacts in the
housing. It also helps
contacts mate completely
Double lock plate is
contained within the plug
and cap housing completely,
which provides neat overall
appearance
Accepts 26-20 AWG wire
(e.g. UL 1007, 1061, 1571,
etc.) with insulation
diameters of up to 1.8 mm
PC board-mount post header
is available in two styles:
standard profile and high
profile
High-profile post header has
locking feature at location
fit to resin coating, which is
applied onto the board for
waterproof protection as in
home appliances. It does not
hamper mating and locking
of post header with plug
housing
Locking structure is inner-
lock type and has a clean
surface
Solder tail section of post
header is provided with kinks
to retain the header firmly on
PC board during soldering
Radial tape-mounted version
of post header is also
available that is applicable
to radial mounting machines
Recognized under the
Component Program
of Underwriters Laboratories
Inc., File No. E28476
Certified by Canadian
Standards Association,
File No. LR7189
VDE Approved, File No.
B 04 11 39175013
2.5 mm Signal Double Lock
Connectors (2.5 SDL) are
2.5 mm centerline, com-
pact, one-row connectors
for signal circuits.
With contacts on 2.5 mm
centerline, both wire-to-wire
and wire-to-board connec-
tors are available.
The connectors consist of
plug and cap housings for
wire termination, double
lock plates for plug and cap
housings, crimp snap-in
contacts, and a PC board-
mount post header. A dou-
ble lock plate is available
for both plug and wire-to-
wire cap housing to provide
for positive loading. It helps
prevent contacts from com-
ing off or mating halfway.
The plate is contained within
the plug and cap housing
completely. The plug and
cap housing can be used
without a double lock plate.
The connector accepts 26-
20 AWG wire (e.g. UL 1007,
1061, 1571, etc.) with insu-
lation diameters of up to
1.8 mm.
The PC board-mount post
header is available in two
styles: standard profile and
high profile.
The high-profile type con-
nectors can be used for
home appliances, which
require waterproof protec-
tion. It does not hamper
mating and locking of the
post header with the plug
housing, even if the board
has resin coating on it.
The locking structure is
inner-lock type and has a
clean surface.
The solder tail of the loose-
piece post header has kinks
to secure the connector
on the PC board until it is
soldered.
Radial tape-mounted ver-
sion of post header is also
available and this is appli-
cable to radial mounting
machines.
Performance Characteristics
Voltage Rating—50 VAC/DC
Current Rating—3 A
Overall Resistance
10 mmax. (initial)
20 mmax. (final)
Insulation Resistance
500 (500 VDC)
Dielectric Withstanding Voltage
1,100 VAC, one minute
Contact Resistance—20 mmax.
Operating Temperature
-30°~ + 105˚C
(The upper limit includes temperature
rise from power carrying)
Applicable Wire—26-20 AWG (UL
1007, 1061, 1571)
Wire Insulation Range
0.93~ 1.8 mm
PC Board Thickness—1.6 mm
Technical Documents
Product Specification
108-5459
Application Specification
114-5203
Note: Dimensions shown are metric.
R
R
10
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire) (Continued)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock
.098 [2.50] Centerline High Density
Quick Reference Chart for Mating Part Numbers
Housing Double Lock Plate Standard-Profile Type* High-Profile Type Cap Housing Double Lock Plate
2 917686-1 917698-1 917780-1 917722-1 316086-1 917698-1
3 917687-1 917699-1 917781-1 917723-1 316087-1 917699-1
4 917688-1 917700-1 917782-1 917724-1 316088-1 917700-1
5 917689-1 917701-1 917783-1 917725-1 316089-1 917701-1
6 917690-1 917702-1 917784-1 917726-1 316090-1 917702-1
7 917691-1 917703-1 917785-1 917727-1 316091-1 917703-1
8 917692-1 917704-1 917786-1 917728-1 316092-1 917704-1
9 917693-1 917705-1 917787-1 917729-1 —— 917705-1
10 917694-1 917706-1 917788-1 917730-1 316094-1 917706-1
11 917695-1 917707-1 917789-1 917731-1 —— 917707-1
12 917696-1 917708-1 917790-1 917732-1 —— 917708-1
13 917697-1 917709-1 917791-1 917733-1 —— 917709-1
*Included in Standard-Profile Post Header line are Radial Tape-Mounted version (2 to 8 positions).
Refer to appropriate description in the catalog.
Note: All part numbers are RoHS Compliant.
Plug Connector Part No.
(Wire Side)
No. of Pos.
Mating Connectors (PC Board Mount & Wire Side)
Post Header Part No. Cap Connector Part No.
Product Family List (Including Production Plans)
Description
Plug Housing
Vertical Board Mount
Post Header
Cap Housing
Double Lock Plate
Horizontal Board Mount Post Header
Horizontal Mount Post Header (Radial Tape-Mounted)
Number of Positions
2345678910 11 12 13


ҀҀҀҀҀ

ҀҀҀҀҀ



ҀҀҀҀҀ
Standard-Profile Type
High-Profile Type
Loose Piece
Radial Tape-Mounted
Loose Piece
Radial Tape-Mounted
Note: indicates products currently available; indicates products planned for production.
Note: Dimensions shown are metric.
11
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire) (Continued)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock
.098 [2.50] Centerline
High Density
Mating Configurations Wire-to-Wire Connections
Wire-to-PC Board Connections
Standard-Profile Type High-Profile Type
Note: Dimensions shown are metric.
12
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire) (Continued)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock
.098 [2.50] Centerline High Density
Contacts
Material and Finish
Pre-tinned phosphor bronze
(0.2 mm thick)
Receptacle for Plug Housing,
Tab for Cap Housing
Tab Receptacle
Wire Range
AWG mm2Strip Form Loose Piece Strip Form Loose Piece
26-22 0.12~0.35 0.93~1.50 917765-1 316399-1 917684-1 316401-1 *
22-20 0.30~0.53 1.40~1.80 917764-1 316398-1 917683-1 316400-1 *
Hand Tool Part No.: for 26-22 AWG = 234604-1 (Instruction Sheet 411-5736)
22-20 AWG = 234603-1 (Instruction Sheet 411-5735)
Extraction Tool Part No.: 234605-1 (Instruction Sheet 411-5737)
* Contact the Tooling Assistance Center (TAC) at 1-800-722-1111 for Applicator Part Number.
Wire Ins.
Dia.
Applicator
Part Number
Contact Part Number
Tab Receptacle
No. of Pos. Double Lock Plate
AB Part Number Plug Cap
2 06.5 04.3 917698-1 917686-1 316086-1
3 09.0 06.8 917699-1 917687-1 316087-1
4 11.5 09.3 917700-1 917688-1 316088-1
5 14.0 11.8 917701-1 917689-1 316089-1
6 16.5 14.3 917702-1 917690-1 316090-1
7 19.0 16.8 917703-1 917691-1 316091-1
8 21.5 19.3 917704-1 917692-1 316092-1
9 24.0 21.8 917705-1 917693-1 ——
10 26.5 24.3 917706-1 917694-1 316094-1
11 29.0 26.8 917707-1 917695-1 ——
12 31.5 29.3 917708-1 917696-1 ——
13 34.0 31.8 917709-1 917697-1 ——
Extraction Tool Part No. for Double Lock Plate: 234605-1 (Instruction Sheet 411-5737)
Note: All part numbers are RoHS Compliant.
Dimensions of Double Lock Plate Applicable Housing Part Number
Double Lock Plates
Material
UL94V-0, 6/6 Nylon, glass filled,
natural color
2 Pos. 3 to 13 Pos.
Note: Dimensions shown are metric.
13
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Board and Wire-to-Wire) (Continued)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock
.098 [2.50] Centerline
High Density
No. of Pos. ABC Natural Red Yellow Green Blue Black
2 02.5 07.5 06.1 917686-1 917686-2 917686-4 917686-5 917686-6 917686-9
3 05.0 10.0 08.6 917687-1 917687-2 917687-4 —— 917687-6 917687-9
4 07.5 12.5 11.1 917688-1 917688-2 917688-4 —— —— 917688-9
5 10.0 15.0 13.6 917689-1 917689-2 —— —— 917689-6 ——
6 12.5 17.5 16.1 917690-1 917690-2 917690-4 —— 917690-6 917690-9
7 15.0 20.0 18.6 917691-1 917691-2 917691-4 —— —— 917691-9
8 17.5 22.5 21.1 917692-1 —— —— —— 917692-6 ——
9 20.0 25.0 23.6 917693-1 917693-2 917693-4 —— —— ——
10 22.5 27.5 26.1 917694-1 —— 917694-4 —— —— ——
11 25.0 30.0 28.6 917695-1 —— —— —— —— ——
12 27.5 32.5 31.1 917696-1 917696-2 —— —— —— ——
13 30.0 35.0 33.6 917697-1 917697-2 —— —— —— ——
Note: All part numbers are RoHS Compliant.
Plug Housings
(For Receptacle Contacts)
2 to 13 Positions
Material
UL94V-0, 6/6 Nylon, color (see chart)
Related Product Data
Receptacle Contact Part No.
917684-1 (26-22 AWG)
917683-1 (22-20 AWG)
Double Lock Plate—page 12
Mating Cap Housings—page 14
Mating Post Headers—pages 15-16
Plug Housing Part NumberDimensions
14
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Wire)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock
.098 [2.50] Centerline High Density
Cap Housings
(For Tab Contacts)
2 to 10 Positions
Material
UL94V-0, 6/6 Nylon, color (see chart)
Related Product Data
Tab Contact Part No.
917765-1 (26-22 AWG)
917764-1 (22-20 AWG)
Double Lock Plate—page 12
Mating Plug Housings
page 13
Section X-X Section X-X
No. of Pos. AB Natural Red Yellow Blue Black
2 02.5 08.1 316086-1 316086-2 316086-4 316086-6 316086-9
3 05.0 10.6 316087-1 —— 316087-4 —— 316087-9
4 07.5 13.1 316088-1 316088-2 306088-4 —— 316088-9
5 10.0 15.6 316089-1 316089-2 —— —— ——
6 12.5 18.1 316090-1 —— —— —— ——
7 15.0 20.6 316091-1 —— —— —— 316091-9
8 17.5 23.1 316092-1 —— —— —— ——
10 22.5 28.1 316094-1 —— 316094-4 —— ——
Note: All part numbers are RoHS Compliant.
Dimensions Cap Housing Part Number
Note: Dimensions shown are metric.
15
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Wire) (Continued)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock
.098 [2.50] Centerline
High Density
2 Pos.
3 to 13 Pos.
Section X-X
Section X-X
No.
of (Qty.)
Pos. ABNatural Red Yellow Blue Black Natural Red Yellow
2 02.5 07.5 -917780-1*1 -917780-2*1 —— —— -917780-9*1 -917894-1*3 —— —— (900)
3 05.0 10.0 -917781-1*1 -917781-2*1 —— —— -917781-9*1 -917895-1*4 -917895-2 —— (900)
4 07.5 12.5 -917782-1*1 -917782-2*1 -917782-4*1 —— -917782-9*1 -917896-1 —— —— (450)
5 10.0 15.0 -917783-1*1 -917783-2*1 —— -917783-6 —— -917897-1 -917897-2 —— (450)
6 12.5 17.5 -917784-1*1 -917784-2*1 —— —— -917784-9*1 -917898-1 —— —— (450)
7 15.0 20.0 -917785-1*1 -917785-2 -917785-4*1 —— —— -917899-1*5 3-917899-2*6 -917899-4 (450)
8 17.5 22.5 -917786-1*1 —— —— -917786-6*—— -917900-1 —— —— (450)
9 20.0 25.0 -917787-1*1 -917787-2 —— —— —— —— —— ——
10 22.5 27.5 -917788-1*1 —— —— —— —— —— —— ——
11 25.0 30.0 -917789-1*1 —— —— —— —— —— —— ——
12 27.5 32.5 -917790-1*1 -917790-2 —— —— —— —— —— ——
13 30.0 35.0 -917791-1*1 -917791-2 —— —— —— —— —— ——
*1 Leave the blank, meaning it is with the boss.
Enter 2 meaning it is without the boss.
*2 Leave the blank, meaning it is with the boss and the kink.
Enter 1 meaning it is without the boss and the kink.
Enter 2 meaning it is with the boss and with the kink.
*3 The blue housing 917894-6 is also available.
*4 The blue housing 917895-6 and the black housing 917895-9 are also available.
*5 Leave the blank, meaning it is without the boss. Enter 3 meaning it is with the boss.
*6 It is without the boss.
Vertical Post Headers
(For PC Board Mount)
Standard-Profile Type
Material and Finish
Header Housings
UL94V-0, 6/6 Nylon, glass filled,
color (see chart)
Post Contact
Pre-tinned copper alloy
Related Product Data
Mating Plug Housings
page 13
Designs of 5 pos. to 8 pos.
header housings are slightly
different, please request the
drawings.
Loose Piece
Dimensions Radial Tape-Mounted
Post Header Part Number
Note: All part numbers are RoHS Compliant. Note: Dimensions shown are metric.
16
Catalog 82181 Dimensions are in inches and Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-2103-6000
Revised 4-08 millimeters unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are metric equivalents. to change. C. America: 52-55-1106-0803 UK: 44-8706-080-208
2.5 mm Signal Double Lock (2.5 SDL) Connectors
(Wire-to-Wire) (Continued)
AMP
Soft Shell
Pin and Socket Connectors
2.5 mm Signal Double Lock
.098 [2.50] Centerline High Density
2 Pos.
3 to 13 Pos.
Section X-X
Section X-X
Designs of 5 pos. to 8 pos. header
housings are slightly different, please
request the drawings.
Vertical Post Headers
(For PC Board Mount)
High-Profile Type
Material and Finish
Header Housing—UL94V-0, 6/6
Nylon, glass filled, color (see chart)
Post Contact—Pre-tinned copper
alloy
No.
of (Qty.)
Pos. AB Natural Red Yellow Green Blue Black Natural
2 02.5 07.5 -917722-1*1 -917722-2*1 -917722-4*1 -917722-5*1 -917722-6*1 -917722-9*1 316221-1 (900)*2
3 05.0 10.0 -917723-1*1 —— —— —— —— —— 316222-1 (900)
4 07.5 12.5 -917724-1*1 —— —— —— —— —— 316223-1 (450)
5 10.0 15.0 -917725-1*1 —— —— —— —— —— 316224-1 (450)
6 12.5 17.5 -917726-1*1 —— -917726-4*1 —— -917726-6*1 —— 316225-1 (450)
7 15.0 20.0 -917727-1*1 —— —— —— —— —— 316226-1 (450)
8 17.5 22.5 -917728-1*1 —— —— —— —— —— 316227-1 (450)
9 20.0 25.0 -917729-1*1 —— —— —— —— —— ——
10 22.5 27.5 -917730-1*1 —— —— —— —— —— ——
11 25.0 30.0 -917731-1*1 —— —— —— —— —— ——
12 27.5 32.5 -917732-1*1 —— —— —— —— —— ——
13 30.0 35.0 -917733-1*1 —— —— —— —— —— ——
*1 Leave the blank, meaning it is with the boss. Enter 2 meaning it is without the boss.
*2 The red housing 316221-2 and the yellow housing 316221-4 and the green housing 316221-5 and the blue housing 316221-6 and the black housing
316221-9 are also available.
Note: All part numbers are RoHS Compliant.
Loose Piece
Dimensions Radial Tape-
Mounted
Post Header Part Number
Note: Dimensions shown are metric.
Related Product Data
Mating Plug Housings—page 13