DEUTSCH CTJ Series Common Termination System AS81714 Series II Qualified Products Offer Robust and Highly Reliable Wire Termination in Demanding Environments AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM DEUTSCH CTJ Series Common Termination Systems -- AS81714 Series II Contents INTRODUCTION 3 MODULES CTD and CTJ1 Power Distribution and Feedback Modules 6 CTJ4 Series Electronic Component Modules 9 CTJ5 Series Board-Mount/Pluggable Modules 19 CTJ6 and CTJ9 Series Plug and Receptacle Connectors 22 CTJ7 and CTG Series Grounding Modules and Junctions 26 CTL, CTM, and CTN Series In-Line Junctions 29 Composite In-line Junctions 32 Adapter Junctions 35 RAILS CTJ2 Series Metallic Single-Module Rails 37 CTJ3 Series Metallic Rails 38 DCR Series Composite Rails 40 CONTACTS AND TOOLING Socket Contacts 42 CTJ Series Tooling 43 CROSS REFERENCE DEUTSCH CTJ to AS8171 46 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 2 DEUTSCH CTJ Series Common Termination System RUGGED *Many parts qualified to SAE-AS81714 *Integrated bus bar technology ENVIRONMENTALLY SEALED *Resists fluids commonly found in aerospace and defense applications *Helps prevent foreign object debris issues EASY TO USE *Insertable modules that can be easily removed and reinserted into rails with tools APPLICATIONS *Commercial Air *Space *Military Ground *Military Aerospace The DEUTSCH CTJ Series common termination system from TE Connectivity (TE) is a system of wires and components that are interconnected to one another by the use of a standard AS39029 socket contact only. This eliminates the need for pin contacts which are located in the mating components. Bussed cavities use our single-pin bus bar design. There are multiple design options available to customize the modules, junctions, splices and rails available in Mil Spec-approved AS81714 Series II and non-qualified proprietary designs. TE Advantage DEUTSCH AS39029 Contacts. All assemblies--modules, splices, etc.--are supplied with DEUTSCH AS39029 socket contacts, which are designed to meet AS39029 standard for ruggedness and vibration resistance. Customization. Products can be customized to help meet your specific needs. Single Rail Assembly. We offer rail assemblies for singlemount components. Easy Assembly. We offer easy insertion and removal of single rails inside multimodule assemblies. TE Components . . . TE Technology . . . TE Know-how . . . AMP | AGASTAT | CII | HARTMAN | KILOVAC | MICRODOT | NANONICS | POLAMCO | Raychem SEACON | Rochester | DEUTSCH Empower Engineers to Solve Problems, Moving the World Forward. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 3 DEUTSCH CTJ Series Common Termination System Environmentally Sealed Grommet Housing Wire-Applied AS39029 Socket Contact Integral Pin Contact Bussed Cavities Single Pin Buss Bar CTD Bussing Modules for power distribution. CTJ1 Feedback Modules with various bussing arrangements. CTJ4 Electronic Component Modules design based upon Mil-T-81714/62 electronic modules. Modules are available with a variety of diodes, resistors, capacitors, and fuses, with both M81714/62 equivalents and additional configurations. CTJ5 Board-Mount Modules include solder pin contacts for direct mounting to pc boards and flex cable. By eliminating the need for a mounting rail, CTJ5 modules provide a flexible and compact solution. CTJ6 Plug and CTJ9 Receptacle Connectors provide a small, lightweight method of connecting/disconnecting multiple wires. Available in flange-mount and in-line versions. CTJ7 Grounding Modules, using either flange mount or stud mount, provide sealed multiwire grounding solutions. CTJ2 Metallic Mounting Bracket are aluminum alloy and designed to hold one single module or two half-size modules. CTJ3 Metallic Rails use aluminum alloy and stainless steel clips. They are available with a variety of finishes and sizes ranging from 2 to 40 inches. DCR Composite Rails are a lightweight alternative to CTJ3 rails, offering up to 48% weight savings and available in lengths from 2 to 20 inches. Junctions and Splices CTL, CTM and CTN In-Line Junctions connect two to four wires in-line and multijunctions for housing and sealing individual components. The CTL is an in-line junction for single wires. The CTM connects and buses two, three, or four wires. The CTN series connects contacts electrically with diodes, capacitors, fuses, or resistors. Composite In-Line Junctions are composite versions of the CTL, CTM, and CTN series with electronic components design-in customization. CTJ Grounding Junctions provide a simple method of terminating wire to ground using standard AS39029 contacts. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 4 DEUTSCH CTJ Series Common Termination System CTJ Mil Spec Series General Specifications The CTJ Mil Spec Series meet requirements of SAE-AS81714. Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1--34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2--14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Contact Resistance (at 25C) Meets AS39029 paragraph 3.5.4 Wire Size Test Current 22 AWG 5A Voltage Drop 73 mV 20 AWG 7.5 A 55 mV 16 AWG 13 A 50 mV 12 AWG 23 A 42 mV Usable Wire Size Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 22 26-22 5A Size 20 24-20 7.5 A Size 16 16-20 13 A Size 12 14-12 23 A Grommet Sealing Range Contact Size Wire OD Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 12 0.097 0.142 Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Metal Rails (CTJ2 and CTJ3): Aluminum alloy, nickel plated (standard). Also available with anodized, olive drab cadmium, or clear finishes. Stainless steel clips DCR Rails: Composite AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 5 DEUTSCH CTJ Series Common Termination System DEUTSCH CTD and CTJ1 Power Distribution and Feedback Modules EASY TO USE *Busses 6 to 20 contacts in a small area *Internal bus bars are configured to allow connections of various combinations of wires RUGGED *Uses a rugged A39029 socket contact mated to one-piece (cold-headed) internal pin bus bars *Excellent vibration resistance *Environmentally sealed CONVENIENT *Modules fit in single, multiple, composite or metal rails with multiple mounting options *CTD distribution modules accommodate different sizes of contacts within the same bus CTD power distribution and CTJ feedback modules for rugged, environmentally sealed bussing of wires. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration levels stated in tested specifications Corrosion: 48 hours of salt spray Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 6 DEUTSCH CTJ Series Common Termination System Contact Resistance (at 25C) Wire Size Test Current Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.5.4 Voltage Drop 22 AWG 5A 73 mV 20 AWG 7.5 A 55 mV 16 AWG 13 A 50 mV 12 AWG 23 A 42 mV Meets AS39029 paragraph 3.4.2 Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 Contact Wire Range (AWG) Current Rating Size 22 26-22 5A Size 20 24-20 7.5 A Size 16 16-20 13 A Size 12 14-12 23 A CTD Series Distribution Bussing Arrangements Part No. CTD126E01A No. of Busses Contacts per Bus Distribution Bus Bussing Arrangement CTD126E02E CTD1062E05A 1 1 2 5 2 Size 12 6 Size 16 -- 2 Size 16 6 Size 20 -- 1 Size 12 3 Size 16 -- 1 Size 12 1 Size 20 1 Size 22 26 60 26 062 01A 01F 02E 05A CTD Outline Dimensions .510 CTD160E01F 1.020 .672 .672 1.047 .920 CTD16 Module Size 16 Module (CTD160E01F) CTD12 and CTD10 Module Size 12 Module (CTD126E01A, CTD126E02E, CTD1062E05A) Part Numbering System CTD 1 60 E 01F - 513 Basic Identifier Module Type 1 Feedback Distribution Bus (See Table) Environmental Bussing Arrangements (See Table) Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 7 DEUTSCH CTJ Series Common Termination System CTJ1 Series Feedback Bussing Arrangements Size 22 Contacts Quantity: 20 No. of Busses Bus Code 1 2 5 6 10 4 01C 02D 05E 06B 10A 04F Size 20 Contacts Quantity: 12 No. of Busses Bus Code 1 2 3 4 6 01B 02C 03D 04A 06E Size 16 Contacts Quantity: 6 No. of Busses Bus Code Size 12 Contacts Quantity: 6 1 2 3 01D 02B 03A CTJ1 Outline Dimensions .510 No. of Busses Bus Code 1.020 1 2 3 01E 02A 03B .672 .672 1.047 .760 Size 22, 20, and 16 Modules Size 22, 20, and 16 Modules Part Numbering System Size 12 Module Size 12 Module CTJ 1 22 E 05E - 513 Basic Identifier Ordering Information Module Type Module Part No. 1 Feedback Size 22 CTJ122Exxx-yyy Contact Size Size 20 CTJ120Exxx-yyy 22, 20, 16, 12 Size 16 CTJ116Exxx-yyy Environmental Size 12 CTJ112Exxx-yyy Bussing Arrangements xxx = bussing arrangements (See Table) yyy = modification codes Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 8 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ4 Series Electronic Component Modules CONVENIENT *May be placed near transient suppression devices that they are designed to protect *Each module houses small printed circuit boards incorporating a variety of discrete electronic components *Uses crimp-tool terminations and a housing system for discrete components and circuits *Lightweight composite technology for weight-saving solutions ROBUST *Fluid resistant in most military or aerospace environments *Input/output wiring is sealed with elastomer grommet to help protect against environmental hazards *Designed to the electronic requirements of MIL-T-81714/62 VERSATILE *Available with a variety of discrete electronic components with both M81714/62 equivalents and additional configurations CTJ4 electronic component modules are designed to the requirements of MIL-T-81714/62. Modules are available with a variety of diodes, resistors, capacitors and fuses, with both M81714/62 equivalents and additional configurations. Specifications Operating Temperature: -65C to +200C or IAW Electronic Component (whichever has the lesser requirement) Thermal Shock and Vibration: In accordance withAS81714 or in accordance with electronic component (whichever has the lesser requirement) Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 9 DEUTSCH CTJ Series Common Termination System Usable Wire Size Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 20 24-20 7.5 A Size 12 14-12 23 A Part Numbering System CTJ4 20 E 017 - 513 Basic Identifier Contact Size 20, 12 Environmental Individual Circuits Modifiers 513 Elastomer change to meet AS81714 Fluid Requirements 090 Less Contacts 6148Elastomer change to meet AS81714 Fluid requirements, less sontacts, less sealing Plugs and less Insertion/Removal Tools 4010 Vacuum Bake Ordering Information Contact Part No. Size 20 CTJ420E-xxx-yyy Size 12 CTJ412E-xxx-yyy xxx = individual electronic circuits yyy = modification code Outline Dimensions 1.170 MAX .920 MAX 1.170 MAX .510 .672 1.020 .672 1.020 .672 .672 CTJ4 Modules AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 10 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ412E001 CTJ420E002 CTJ420E003 CTJ420E004 CTJ420E005 CTJ420E006 CTJ420E008 CTJ420E009 CTJ420E010 CTJ420E011 CTJ420E012 CTJ420E013 CTJ420E014 CTJ420E015 CTJ420E016 One 15 A, 125 V Fuse One VE08 Rectifier Four JANTX 1N3613 Diodes Five JANTX 1N5618 Diodes Two RNC55H1002BP Diodes Two 10 k Resistors, 1/10 W Five 150 Resistors, 1/4 W Five JANTX 1N4246 or JANTX 1N5616 Diodes Six JANTX 1N5618 Diodes Five 10 k Resistors, 1/10 W Two JANTX 1N5618 Diodes One 10 k Resistor, 1/10 W One 110 Resistor, 1/10 W Two 150 Resistors, 1/4 W One 10 F Capacitor, 35 WVDC Three JANTX 1N6054A Zener Diodes Four JANTX 1N5618 Diodes Four JANTX 1N4478 Zener Diodes Four JANTX 1N5618 Diodes One 200 Resistor, 1/8 W Five JANTX 1N5618 Diodes AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 11 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E017 CTJ420E019 CTJ420E020 CTJ420E021 CTJ420E022 CTJ420E026 CTJ420E027 CTJ420E028 CTJ420E029 CTJ420E034 CTJ420E035 CTJ420E036 CTJ420E037 CTJ420E038 CTJ420E039 One JANTX 1N5618 Diode One JANTX 1N4478 Zener Diode Three JANTX 1N5550 Diodes Two 66099-108 or 66139-101 ISO Cubes Five 150 Resistors, 1/10 W Five 23.2 k Resistors, 1/20 W One 1.10 k Resistor, 1/10 W One 1.40 k Resistor, 1/10 W One 20 k Resistor, 1/10 W Two 10 k Resistors, 1/10 W Six JANTX 1N5809 Diodes Eight JANTX 1N5550 Diodes Five 10.2 k Resistors, 1/10 W Five 24.9 k Resistors, 1/20 W Two 3.6 k Resistors, 1/10 W One 100 k Resistor, 1/10 W Two 1 F Capacitors, 50 WVDC Five JANTX 1N5620 Diodes Two 10 k Resistors, 1/10 W Two 1.43 k Resistors, 1/10 W One JANTX1N4954 Zener Diode Five 2.8 k Resistors, 1/10 W Five 41.2 k Resistors, 1/20 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 12 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E040 CTJ420E041 CTJ420E042 CTJ420E043 CTJ420E044 CTJ420E045 CTJ420E047 CTJ420E051 CTJ420E052 CTJ420E059 CTJ420E060 CTJ420E100 One JANTX 1N5618 Diode Six JANTX 1N5618 Diodes CTJ420E102 CTJ420E109 Five 49.9 k Resistors, 1/20 W Five JANTX 1N827 Zener Diodes Three 60.4 or 59 Resistors, 2 W Four 150 Resistors, 1/4 W CTJ420E101 Six JANTX 1N3613 Diodes Five JANTX 1N5550 Diodes Five JANTX 1N5552 Diodes Three JANTX 1N5618 Diodes Two 20 k Resistors, 1/4 W Two 8.45 k Resistors, 1/4 W Five JANTX 1N5418 Diodes Two 40 k Resistors, 1/10 W Two 50 k Resistors, 1/10 W Three JANTX 1N5618 Diodes One MIL-T-27/172-45 Transformer AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 13 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E112 CTJ420E113 CTJ420E114 CTJ420E115 CTJ420E116 CTJ420E117 CTJ420E128 CTJ420E129 CTJ420E132 CTJ420E134 CTJ420E135 CTJ420E137 Four JANTX 1N5551 Diodes Six JANTX 1N6419-1 Diodes CTJ420E138 CTJ420E140 CTJ420E145 Five 150 Resistors, 1/4 W Five 6.2 k Resistors, 1/4 W Two JANTX 1N6052A Zener Dioides Three 150 Resistors, 1/2 W One 51 Resistor, 1/2 W One 820 Resistor, 2 W Five JANTX 1N5618 Diodes Six 4.7 k Resistors, 1/4 W Five 3 k Resistors, 1/4 W One JANTX 1N5618 Diode Three 10 k Resistors, 1/8 W Five 5.1 k Resistors, 1/10 W Five JANTX 1N4247 Diodes Five 5 A Fuses, 125 V Five 150 Resistors, 1/2 W Two 100 k Resistors, 1/4 W Two 7.5 k Resistors, 1/4 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 14 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E146 CTJ420E149 CTJ420E155 CTJ420E157 CTJ420E161 CTJ420E162 CTJ420E163 CTJ420E164 CTJ420E166 Five JANTX 1N5618 Diodes Two 120 Resistors, 1/4 W Two JANTX 1N6045A Zener Diodes Three JANTX 1N5616 Diodes Two JANTX 1N4461 Zener Diodes Two JANTX 1N6059A Zener Diodes One JANTX 2N2323A SCR One 1.1 k Resistor, 1/10 W Two 1 k Resistors, 1/4 W Two JANTX 1N6067A Zener Diodes Two ON Semiconductor MR756 Diodes 3 CTJ420E167 CTJ420E170 CTJ420E172 CTJ420E173 CTJ420E174 CTJ420E176 Five 1N5351B Zener Diodes Five JANTX 1N5418 Diodes Five 249 Resistors, 1/4 W Five 100 k Resistors, 1/10 W 5 Two TELEDYNE M93F-1 ISO Cubes Five 470 Resistors, 1/2 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 15 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E177 CTJ420E184 CTJ420E186 CTJ420E187 CTJ420E189 CTJ420E191 CTJ420E192 CTJ420E196 CTJ420E197 CTJ420E301 CTJ420E302 CTJ420E303 CTJ420E304 CTJ420E305 CTJ420E311 Six JANTX 1N4454-1 Diodes Five 7 A Fuses, 125 V Five 1 k Resistors, 1/4 W Four 2.7 k Resistors, 1/4 W One 56 Resistor, 1/2 W Two 120 Resistors, 1/2 W Two 2.7 k Resistors, 1/4 W One 1 F Capacitor, 50 VDC Two JANTX 1N5618 Diodes Five 127 Resistors, 1/8 W Four 2.7 k Resistors, 1/4 W One 3.9 k Resistor, 1/4 W Two 2.7 k Resistors, 1/4 W Two 3.9 k Resistors, 1/4 W Two TELEDYNE M92F-3 ISO Cubes One INTERSIL HA-5002/883 Current Buffer Five 5 A Fuses, 125 V One 2.7 k Resistor, 1/4 W One 1.8 k Resistor, 1/4 W One 5.1 k Resistor, 1/4 W One 3.3 k Resistor, 1/4 W Three JANTX 1N5711 Diodes Six JANTX 1N649-1 Diodes AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 16 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E313 CTJ420E314 CTJ420E316 CTJ420E317 CTJ420E320 Five 1N4007 Diodes Three JANTX 1N5550 Diodes CTJ420E321 CTJ420E322 CTJ420E326 CTJ420E332 CTJ420E333 Five 10 k Resistor, 1/10 W Two 2 k Resistors, 1/4 W Two JANTX 1N6677-1 Diodes CTJ420E334 CTJ420E336 CTJ420E337 CTJ420E338 Five 100 k Resistors, 1/4 W Five 4.7 k Resistors, 1/2 W Two 200 A Diodes Six 1N4007 Diodes One 100 Resistor, 1/4 W One 300 Resistor, 1/4 W One 573 Resistor, 1/4 W One 10 F Capacitor, 35 WVDC One 1 k Resistor, 1/8 W Three 10 k Resistors, 1/8 W One 300 k Resistor, 1/8 W Two 1 k Resistors, 1/2 W Two 1N4007 Diodes Four JANS 1N5811 Diodes CTJ420E330 One 1000 pF Capacitor, 100 VDC Two 10 k Resistors, 1/8 W Two 3 k Resistors, 1/8 W Four JANTX 1N3613 Diodes AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 17 DEUTSCH CTJ Series Common Termination System CTJ4 Circuit Configurations CTJ420E339 CTJ420E340 CTJ420E342 CTJ420E347 One 100 Resistor, 1/2 W Four JANTX 1N3613 Diodes Four 1.5 k Resistors, 1 W Two 2.2 k Resistors, 1/2 W Two 240 k Resistors, 1/2 W CTJ420E341 Two 470 k Resistors, 2 W Twelve 4.99 k Resistors, 1/8 W AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 18 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ5 Series Board-Mount/Pluggable Modules CONVENIENT *Mounts on pc board or flat flex cable *Uses AS39029 socket contacts to accept wiring and connect through to straight solder pin contacts *Uses a standard insertion/ removal tool *Light weight RUGGED *Fluid resistant in most aerospace environments *Available to operate in hydraulic fluid immersion EASY TO USE *Straight solder pin contacts allow modules to be soldered to pc boards or plugged into specialized components *All contacts are discrete, mainly used to take single leads from a PC board out to wire Fast, cost-effective termination of pc boards, flat flex cable, and electromechanical components. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1--34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2--14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 19 DEUTSCH CTJ Series Common Termination System Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Contact Resistance (at 25C) Meets AS39029 paragraph 3.5.4 Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Wire Size Test Current Voltage Drop Contact Wire Range (AWG) Current Rating 22 AWG 5A 110 mV Size 22 26-22 5A 20 AWG 7.5 A 83 mV Size 20 24-20 7.5 A 16 AWG 13 A 74 mV Size 16 16-20 13 A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 Modules Size 22 Size 22 2020 Size Size22 22 Contacts Contacts Size Size20 20 12 Size 2020 Contacts 12 Size Contacts Size 16 Size 16 6 Size 6 Size16 16Contacts Contacts Pin Arrangements OUTLINE DIMENSIONS AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 20 DEUTSCH CTJ Series Common Termination System Outline Dimensions .510 .672 .760 (Size 22) .920 (Sizes 20, 16) .187 .030 Locating Key Part Numbering System CTJ5 20 E 12 - 513 Basic Identifier Contact Size 22, 20, 16 Environmental Number of Contacts Modification 513 To Mil Standard to Withstand Fluid Immersion to MS55 4010 Vacuum Bake Ordering Information Module Part No. Size 22 CTJ522E20-xxx Size 20 CTJ520E12-xxx Size 16 CTJ516E6-xxx xxx = modification code. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 21 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ6 and CTJ9 Series Plug and Receptacle Connectors SAVE SPACE AND WEIGHT *Small, lightweight modules *Flange mounting or in-line mounting for simultaneous connect/disconnect of many wires VERSATILE *Flange or in-line mountable *Backpack configurations available for receptacle connectors *Available with optional strain relief *PCB tail contacts or with crimp backpack RELIABLE *Cork in bottle interfacial seal between the mating halves *Environmentally resistant EASY MATING/UNMATING *Audible click indicates proper mating *Simple tool allows unmating Small, lightweight modules designed for flange mounting or inline mounting for simultaneous connect/disconnect of many wires. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 100,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Thermal Shock (AS81714 paragraph 3.5.5): After cycling the modules between -55C and +200C, they will meet all applicable electrical and mechanical requirements Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1--34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2--14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond Corrosion: No decrease in performance or exposure of base metal up to 48 hours of salt spray Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 22 DEUTSCH CTJ Series Common Termination System Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Strain Relief: Brass, nickel plated Usable Wire Size Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 20 24-20 7.5 A Size 12 14-12 23 A Layout Arrangements (Viewed from grommet side of plug module) Layout 02 2 Size 12 Contacts Layout 06 6 Size 20 Contacts Layout 12 12 Size 20 Contacts CTJ9 Receptacle Configurations (Shown with rear environmental assembly) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 23 DEUTSCH CTJ Series Common Termination System Part Numbering System CTJ 6 20 E 02 N - 513 Basic Identifier Module Type 6 Plug 9 Receptacle Contact Size 20, 12 Connector Type E Standard R Rear Package (Receptacle Only) Number of Contacts 02 2 Size 12 06 6 Size 20 12 12 Size 20 Keying N Standard 1, 2, 3 Alternate Keying (Consult Factory for Manufacturability) Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 4010 Vacuum Bake 1038 Supply with Strain Relief, Shipped Loose with Plug 5145Offering for Plug Side Only That Provides a Strain Relief, Beryllium Copper Contacts and a Single Color Band for Improved Probe Damage Resistance CTJ9 Receptacle Outline and Mounting Demensions Flange Mount ReceptacleIn-Line Receptacle Order Part No. 65002*** for standard extended pins Order Part No. 65003*** for rear environmental assembly Layout A B C D E F G H J K L 02 0.770 0.620 0.750 0.200 0.100 0.670 0.510 1.000 1.300 0.750 0.530 06 0.650 0.470 0.750 0.200 0.100 0.550 0.380 1.000 1.180 0.600 0.380 12 0.770 0.620 0.750 0.200 0.100 0.670 0.510 1.000 1.300 0.750 0.530 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 24 DEUTSCH CTJ Series Common Termination System Layout A B Part No. Plug Outline 02 CTJ60.652 0.510 Dimensions CTJ612E02 06 0.530 0.360 CTJ620E06 12 0.652 0.510 CTJ620E12 Layout CLOCKING OPTIONS Layout A Options B Part No. Clocking 02 0.652 0.510 CTJ612E02 0.530 CTJ620E06 06 Grommet Side of 0.360 Plug Receptacle Side 12 0.652 0.510 CTJ620E12 Keying Position 45 Angle Location N 1, 2 1 CLOCKING OPTIONS 3, 4 2 1, 3 3 2, 4 STRAIN RELIEF Strain Relief Grommet Side of Plug A B Part No. 02 0.652 0.510 CTJ612E02 06 0.530 0.360 CTJ620E06 12 0.652 0.510 CTJ620E12 Used with Layout A 06 Side Receptacle 12 Keying Position 1, 2 1 3, 4 2 1, 3 3 2, 4 B Part No. 0.320 0.490 1629-011-06117 0.470 0.630 1629-011-12117 Keying Position 45 Angle Location N 1, 2 1 3, 4 2 1, 3 3 2, 4 Used with L A B Part No. STRAIN Rayout ELIEF 06 0.320 0.490 1629-011-06117 12 0.470 0.630 1629-011-12117 CTJ6/CTJ9 Mating Procedure CTJ6/CTJ9 MATING AND UNMATING PROCEDURE 45 Angle Location N CTJ6/CTJ9 Unmating Procedure Mating Procedure 34 | P a g e Used with Layout A B Part No. 06 0.320 0.490 1629-011-06117 Step 2. Press the plug and 12 Step 1. With the plug's 0.470 0.630 1629-011-12117 engaging surface facing receptacle firmly together the receptacle's mating until you hear an audible CTJ6/CTJ9 ATING AND UNMATING PROCEDURE face andM the angled keying click that indicates the plug surfaces aligned, insert the is fully seated and locked Mating Procedure plug into the receptacle. in position. Step 1. Place extraction tool CTJ-R06 over the plug module and insert it into the slots on both sides of the receptacle. Push the tool in until the module's locking fingers disengage. Step 2. Pressing the legs of the tool to hold the module tight, pull back to remove the plug module. 34 | P a g e AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 25 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ7 and CTG Series Grounding Modules and Junctions CONVENIENT *Small rugged devices *Environmentally sealed *Simple assembly FLEXIBLE *Stud and flange mounting *Threaded stud can replace the screw terminals RUGGED ONE-PIECE CONSTRUCTION *Resistant to shock and vibration *Light weight *Dissipates heat well CTJ7 grounding modules for multiwire grounding applications that need a small, rugged device that also offers sealing and assembly ease. CTG grounding junctions provide a simple method of terminating a wire to ground. Wires with crimp type contacts inserted into the grounding junctions can then be attached to any grounding surface. Junctions are available for size 22, 20, 16, and 12 contacts. Specifications Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Operating Temperature: -65C to +200C Physical Shock: 78 g in each of the 3 mutually perpendicular planes Thermal Shock (AS81714 paragraph 3.5.5): After cycling the module between -55C and +200C, it will meet all applicable electrical and mechanical requirements Vibration: Maintains continuity to minimize mechanical or physical damage during or after vibration following vibration levels Level 1--34 minutes per axis 20-90 Hz at 6 dB/oct. rise 90-300 Hz at 1.0 g2/Hz 300-2000 Hz at 6 dB/oct. fall Level 2--14 minutes per axis 20-40 Hz at 6 dB/oct. rise 40-350 Hz at 0.5 g2/Hz 350-2000 Hz at 6 dB/oct. fall No discontinuities greater than 1 microsecond AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 26 DEUTSCH CTJ Series Common Termination System Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed Corrosion: 48 hours of salt spray Magnetic Permeability: 2.0 max. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Contact Resistance (at 25C) Meets AS39029 paragraph 3.5.4 Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Wire Size Test Current Voltage Drop Contact Wire Range (AWG) Current Rating 22 AWG 5A 73 mV Size 22 26-22 5A 20 AWG 7.5 A 55 mV Size 20 24-20 7.5 A 16 AWG 13 A 50 mV Size 16 16-20 13 A 12 AWG 23 A 42 mV Size 12 14-12 23 A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 12 0.097 0.142 CTJ7 Modules Size 22 Size Size Size 2 2 22 2 2 Size Size Size 2Size 0 22 0 0 20 01C Bussing Code 01B Bussing Code 01C 01C 01C Bussing BB ussing ussing Code CC ode ode 01B 01B 01B Bussing BB ussing ussing Code CC ode ode 20 Size 22 Contacts 12 Size 20 Contacts 20 20 S20 ize Size Size 22 2C 2 2 ontacts 2 CC ontacts ontacts 12 12 S12 ize Size Size 20 2C 2 0 ontacts 0 CC ontacts ontacts CTJ7 Module Outline Dimensions CTJ7 CTJ7 CTJ7 MODULE MM ODULE ODULE OUTLINE OO UTLINE UTLINE DIMENSIONS DD IMENSIONS IMENSIONS Size Size Size 1Size 6 11 6 6 16 01D Bussing Code 01D 01D 01D Bussing BB ussing ussing Code CC ode ode 6 Size 16 Contacts 6 S6 ize 6 Size Size 16 1C 1 6 ontacts 6 CC ontacts ontacts Size Size Size Size 12 11 2 2 12 01E Bussing 01E 01E 01E Bussing BB ussing ussing CCode ode CC ode ode 6 Size 12 Contacts 6 S6 ize 6 Size Size 12 1C 1 2 ontacts 2 CC ontacts ontacts Type Type Type K:Flange KK:Flange :Flange MM ount Mount ount Type K: Flange Mount Type Type Type E: ESE : tud S: tud Stud Mount MM ount ount AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 27 DEUTSCH CTJ Series Common Termination System Type E: Stud Mount Part Numbering System CTJ7 22 K 01C - 513 Basic Identifier Module Size 22 Size 22 Contact 20 Size 20 Contacts 16 Size 16 Contacts 12 Size 12 Contacts Flange Mounting Style K Flange Mount E Stud Mount (Not available for size 12) Bus Arrangement 01C 20 Size 22 Contacts Bussed 01B 12 Size 20 Contacts Bussed 01D 6 Size 16 Contacts Bussed 01E 6 Size 12 Contacts Bussed Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6144Replace Standard Hardware with MS21042l3 Self-Locking Nut and MS55 Resilient Material; Replace Standard Contacts with High-Reliability Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 7067 Gold-Over-Nickel Plating, MVFS Insert Material, Add Washer, Rotate Insert Marking 4010 Vacuum Bake CTG Junction Outline Dimensions Contacts Size A B Part No. 22 1.316 (33.43) 0.188 (4.78) CTG-22-08 20 1.240 (31.50) 0.188 (4.78) CTG-20-08 16 1.246 (31.65) 0.250 (6.35) CTG-16-08 12 1.370 (34.80) 0.313 (7.95) CTG-12-08 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 28 DEUTSCH CTJ Series Common Termination System DEUTSCH CTL, CTM, and CTN Series In-Line Junctions VERSATILE *Options to connect up to 4 wires in-line and bussed configurations *Houses and seals individual components *Replacement for "Y' splices and terminal strips *Special configurations and designs available RUGGED *Resistant to shock and vibration, per Mil AS39029, paragraph 3.5.9 *Extreme temperature range: -55C to +200C *Resistant to harsh fluids, per Mil AS-81714 EASY TO USE *In-line mountable *Uses AS39029 crimp contacts CTL series in-line junctions connect two wires in-line using crimp-type contacts. The junctions can then be placed in a wire bundle without being mounted. CTM series multi-junctions connect and bus four wires. They can be used to replace "Y" splices and terminal strips. CTN Series electronic multi-junctions are in-line devices that houses and shields passive or active components, including fuses, resistors, diodes, capacitors, or integrated circuits. Dielectric Withstanding Voltage (AS81714): At Sea Level: 1500 VACrms At 110,000 Ft: 200 VACrms Operating Temperature: -55C to +200C Physical Shock (AS39029, paragraph 3.5.9): Items shall not be damaged, there shall be no loosening of parts due to shock, and no interruption of electrical continuity longer than one microsecond during exposure to mechanical shock. Fluid Resistance: MIL-PRF-5606: Hydraulic fluid MIL-DTL-83133: JP-8 aviation fuel MIL-PRF-7808: Lubricating oil MIL-PRF-23699: Lubricating oil MIL-A-8243: Deicing/defrosting fluid MIL-C-25769: Aircraft cleaning compound MIL-PRF-87937: Aircraft cleaning compound MIL-G-3056: Gasoline Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Gold over copper Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 29 DEUTSCH CTJ Series Common Termination System Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 22 26-22 5A Size 20 24-20 7.5 A Size 16 16-20 13 A Size 12 14-12 23 A Wire OD Contact Size Min. Max. 22 0.030 0.060 20 0.040 0.083 16 0.065 0.109 CTL Outline Dimensions Part No. Size A Max. B .030 CTL-22 22 1.280 0.200 CTL-20 20 1.452 0.260 CTL-16 16 1.400 0.300 CTL-12 12 1.680 0.360 Part Numbering System CTL - 22 - 513 Basic Identifier Contact Size Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake CTM Outline Dimensions Part No. Size A .060 B .030 C .030 CTM 22 22 1.262 0.354 0.210 CTM 20 20 1.368 0.451 0.241 CTM 16 16 1.368 0.518 0.274 CTM 12 12 1.644 0.644 0.337 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 30 DEUTSCH CTJ Series Common Termination System Part Numbering System CTM - 22 - 513 Basic Identifier Contact Size Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 4010 Vacuum Bake CTN Layout Arrangements CTN Outline Dimensions Part Numbering System CTN 20 D XXX - 513 Basic Identifier Contact Size Electronic Base Component DDiode CCapacitor I Integrated Circuit RResistor FFuse Numerical Sequence Consult TE for component availability Modifications 513 To Mil Standard to Withstand Fluid Immersion to MS55 090 Less Contacts 6148 MS55 Resilient Material, Omit Contacts, Sealing Plugs, and Insertion/Removal Tool 4010 Vacuum Bake AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 31 DEUTSCH CTJ Series Common Termination System DEUTSCH Composite In-line Junctions RUGGED *Rugged composite housing *Fluid resistant: hydraulic fluid, jet fuel, and other fluids common in aerospace and defense applications *Environmentally sealed *No exposed discrete components EASY TO USE *Reliable and quick termination *No mounting required *Light weight CONVENIENT *Field serviceable AS39029 socket contacts *Accommodates a wide range of common gauge wire, from 22 to 12 AWG *Hand crimp socket contacts VERSATILE *Design options for discrete components available Designed to AS81714 requirements, DEUTSCH in-line termination junctions are composite versions of the CTL, CTM, and CTN series. Dielectric Withstanding Voltage (AS81714 paragraph 3.5.6): At Sea Level: 1500 VACrms At 100,000 Ft: 200 VACrms Operating Temperature: -65C to +200C Insulation Resistance (AS81714 paragraph 3.5.11): 5000 M min. at 25C Electrical Continuity: Shock Exposure: <1 s @ 300 g sine/2 3 ms Vibration: <1 s @ 30 g peak Materials Housing: Composite Bus Bar/Pins: Copper alloy, plated gold Pin Contacts: Copper, plated gold Sealing Grommet: Elastomer, fluid resistant and environmentally sealed AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 32 DEUTSCH CTJ Series Common Termination System Usable Wire Size Grommet Sealing Range Meets AS39029 paragraph 3.4.2 Contact Wire Range (AWG) Current Rating Size 22 26-22 5A Size 20 24-20 7.5 A Size 16 16-20 Size 12 14-12 Contact Size Wire OD Min. Max. 22 0.030 0.060 13 A 20 0.040 0.083 23 A 16 0.065 0.109 Single In-line Junction 2.635 MAX. Single In-Line Junction 65049-20R-XXX (R = resistor) SINGLE IN-LINE JUNCTION XXX Component Value Manufacturer PN 004 5.1 K, 1/4 W, 2% RLR07C5101GS 009 510 , 1/4 W, 5% RCR07G511JS 010 390 , 1/4 W, 5% RCR07G391JS 011 150 K, 1/4 W, 5% RLR07C1500JS 016 1540 , 1/4 W, 1% 017 .415 MAX. 100 K, 1/8 W, 1% .039 MAX RLR07C1541FS RNR55C1003F* (*= R or S) 018 10 K, 1/4 W, 1% 019 2.7 K, 1/4 W, 2% RLR07C1002FS 2.500 MAX. RLR07C2701GS 022 430 K, 1 W, 1% RWR81S4300FR 024 1 K, 1/2 W, 1% PPC1.00KXCT-ND 025 1.25 K, 1/4 W, 1% RNF55-125m,-1%-5PPM-1 026 100 K, 1/4 W, 1% RLR05C3161FS .800 MAX. DUAL IN-LINE JUNCTION 65049-20D-XXX (D = diode) XXX Component Value 016 600 Vrms @ 1 A Manufacturer PN JANTX 1N5619 018 700 Vrms @ 3 A JANTX 1N5554 65049-20F-XXX (F = fuse) XXX Component Value Manufacturer PN 004 125 V @ 0.5 A FM08A (TINITRON FUSE) Please ask your salesperson for customized specifications (based on discrete passive requirement part number) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 33 2.635 MAX. DEUTSCH CTJ Series Common Termination System .039 MAX Dual In-line Junctions SINGLE IN-LINE JUNCTION Basic Identifier................................................65053-xxx All contacts provided are size 20 sockets Mil Spec M39029/22-192. .415 MAX. 2.500 MAX. .800 MAX. DUAL IN-LINE JUNCTION Dual In-Line Junction 65053-XXX XXX Component Value 201 36 Vwm @ 23 A, Bi-dir Manufacturer PN Diode = 1N6388 202 420 Vrms @ 3 A Diode = 1N5406 Diode = dual 1N5406 203 420 Vrms @ 3 A 204 14 Vz @ 6.7 Azs Diode = 1N5351B 205 125 V, 0.5 A Fuse = dual FM08A125V1/2A 208 700 Vrms @ 10 A peak Diode = dual 1N4007 214 600 Vrrm @ 1 A Diode = dual 1N5618 216 120 , 1/2 W Resistor = RCR20G121JS 219 125 V, 2 A Fuse = FM08A125V1/2A 220 125 V, 7 A Fuse = PICO II SLO-BLO 473 224 125 V, 1 A Fuse = PICO II SLO-BLO 473 226 1, 1 W Resistor = OHMITE WHB1ROFE Please ask your salesperson for customized specifications (based on discrete passive requirement part number) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 34 DEUTSCH CTJ Series Common Termination System DEUTSCH Adapter Junctions CONVENIENT *Easily convert devices with screw terminals to use DEUTSCH contacts FLEXIBLE *Two thread sizes *Environmental and nonenvironmental versions RELIABLE *Low-cost contact insertion/removal tool protects converted device by breaking before it can damage junction or device Adapter junctions provide a quick and easy way to convert electrical components with screw terminals to the CTJ system. The junction attaches to and becomes part of the device to be converted. The adapter junctions are available in two thread sizes (8/32 and 6/32) and in environmental and nonenvironmental versions. The adapter junctions meet all applicable requirements of MIL-C-26482. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 35 DEUTSCH CTJ Series Common Termination System JTA Series Nonenvironmental Adapter Junctions Contact Size Part No. 8-32 Thread Dimensions 6-32 Thread A .020 B .020 C .020 E (Ref) Weight (Lb., Approx.) 0.0036 22 JTA-22-01 JTA-22-02 0.553 0.187 0.096 0.216 20 JTA-20-01 JTA-20-02 0.551 0.187 0.096 0.216 0.0036 16 JTA-16-01 JTA-16-02 0.561 0.250 0.096 0.289 0.0059 12 JTA-12-01 -- 0.605 0.312 0.096 0.360 0.0099 JTE Series Environmental Adapter Junctions Contact Size Part No. 8-32 Thread Dimensions 6-32 Thread A .020 B .020 C .020 E (Ref) Weight (Lb., Approx.) 0.0039 22 JTE-22-01 JTE-22-02 0.838 0.187 0.096 0.216 20 JTE-20-01 JTE-20-02 0.745 0.187 0.096 0.216 0.0039 16 JTE-16-01 JTE-16-02 0.773 0.250 0.096 0.289 0.0063 12 JTE-12-01 -- 0.842 0.312 0.096 0.360 0.0106 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 36 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ2 Series Metallic Single-Module Rails VERSATILE *Designed to hold up to 50 variations *Elongated mounting holes for easy installation *Available in sizes ranging from 2" to 40" LIGHT WEIGHT *Extruded aluminum alloy rail *Stainless steel metal clip CTJ2 metallic rails are aluminum alloy and designed to hold one single module or two half-size modules. Outline Dimensions Part Numbering System CTJ-2 D - 01 - 4021 Basic Identifier Finish A Black Anodized B Olive Drab Cadmium C Clear Cadmium D Nickel (Standard) Type 01 Single Full Module That Accepts Double Half Modules Modifications 4021 Rails Standard, Except Module Locations Marked with Sequential Numbers instead of Alphabetical Identification AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 37 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ3 Series Metallic Rails VERSATILE *Designed to hold up to 50 variations *Elongated mounting holes for easy installation *Available in sizes ranging from 2" to 40" LIGHT WEIGHT *Extruded aluminum alloy rail *Stainless steel metal clip CTJ3 metallic rails from TE Connectivity (TE) use aluminum alloy and stainless steel clips. They are available with a variety of finishes and sizes ranging from 2 to 40 inches. Frame Capacity Longer rail sizes available; consult TE Length* (Inch) Frame Capacity Sizes 22, 20, 16 Size 12 A .015 B .010 Weight, Lb. 02 2 1 1.036 0.518 0.022 03 3 1* 1.554 1.036 0.033 04 4 2 2.072 1.554 0.043 05 5 2* 2.590 2.072 0.054 06 6 3 3.108 2.590 0.065 07 7 3* 3.626 3.108 0.075 08 8 4 4.144 3.626 0.086 09 9 4* 4.662 4.144 0.097 10 10 5 5.180 4.662 0.108 12 12 6 6.216 5.698 0.130 *Size includes room for one or more Size 22, 20, or 16 modules. Part Numbering System CTJ - 3D - 04 - 4021 Basic Identifier Type/Finish 3 Feedback Frame A Black Anodized B Olive Drab Cadmium C Clear Cadmium D Nickel (Standard) Length 02-012 Number of Modules Modifiers 4021 Rails Standard, Except Module Locations Marked with Sequential Numbers Instead of Alphabetical Identification 4032 Rails Standard, Except ID Is Numbered on Upper Leg and Marked AB, AB, AB... on Lower Leg per MIL-T-81714 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 38 DEUTSCH CTJ Series Common Termination System Outline Dimensions AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 39 DEUTSCH CTJ Series Common Termination System DEUTSCH DCR Series Composite Rails LIGHT WEIGHT *48% lighter than comparable aluminum rails *Composite version of CTJ3 rail VERSATILE *Intermounts with MIL-T-81714 Series II rails *Accepts MIL-T-8174M Series II modules *Simple removal tooling HIGH PERFORMANCE *Wide temperature range: -65C to +175C *Environmentally sealed, fluid resistant *Corrosion resistant DEUTSCH DCR composite rails provide a lightweight, corrosion-resistant mounting system for electronic feedback and distribution modules. It is designed to allow hand insertion of each individual module. A positive lock retains the modules in the rails. Modules can be individually unlocked and removed by using a simple tool. Frame Capacity and Outline Dimensions No. of Modules A .015 B .010 02 1.036 0.518 0.19 (5.30) 03 1.554 1.036 0.28 (7.95) 0.37 (10.60) Weight, Oz. (g) 04 2.072 1.554 05 2.590 2.072 0.47 (13.25) 06 3.108 2.590 0.56 (15.90) 0.65 (18.55) 07 3.626 3.108 08 4.144 3.625 0.75 (21.20) 09 4.662 4.144 0.84 (23.85) 10 5.180 4.662 0.93 (26.50) 1.03 (29.25) 11 5.698 5.180 12 6.216 5.698 1.12 (31.80) 13 6.734 6.216 1.21 (34.45) 14 7.252 6.734 1.31 (37.10) 15 7.770 7.252 1.40 (36.75) 16 8.288 7.770 1.50 (42.40) 17 8.806 8.288 1.59 (45.05) 18 9.324 8.806 1.68 (47.70) 19 9.842 9.324 1.68 (50.35) 20 10.350 9.842 1.87 (53.00) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 40 DEUTSCH CTJ Series Common Termination System Outline Dimensions Part Numbering System DCR-1 A - 05 Basic Identifier Finish A Black Composite Length (Capacity) 02-20 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 41 DEUTSCH CTJ Series Common Termination System A Crimp Barrel Socket Contacts A B B B C A D E CrimpCrimp BarrelBarrel Inspection Hole Barrel ECrimp D E Size 12 Only D First Color Band CrimpCrimp BarrelBarrel Size 12 Only Size 12 Only Inspection Inspection C Hole Hole First First ColorColor BandBand C Part Numbers and Outline Dimensions Contact Size Part No. Mil Equivalent A. Max. B. Dia. C. Max. D. Min. E. Max. Weight 22 CTS-S22/22 M39039/22-191 0.336 0.033/0.031 0.0615 0.033 0.048 0.00011 20 CTS-S20/20 M39039/22-192 0.358 0.044/0.042 0.0940 0.046 0.070 0.00027 16 CTS-S16/16 M39039/22-193 0.358 0.064/0.066 0.1300 0.066 0.103 0.00050 12 CTS-S12/12 M39039/22-605 0.455 0.100/0.097 0.17100 0.096 0.152 0.00145 Application Information Contact Size Part No. Color Bands Wire Strip Length 22 CTS-S22/22 Brown-White-Brown 0.207 0.030 Wire Range (AWG) 26-22 20 CTS-S20/20 Brown-White-Red 0.207 0.030 24-20 16 CTS-S16/16 Brown-White-Orange 0.207 0.030 20-16 12 CTS-S12/12 Blue-Black-Green 0.225 0.020 14-12 Reduced Diameter Contact Information A Crimp Barrel A B B BC A D E CrimpCrimp BarrelBarrel Inspection Hole First Color Band D ED E Part Numbers and Outline Dimensions Contact Size First First Inspection Inspection Part No. A. Max. B. Dia. ColorColor BandBand C C Hole Hole C. Max. D. Min. E. Max. 20 1662-202-2031 0.358 0.044/0.042 0.0940 0.033 0.050 Weight (Lb.) 0.00027 16 1662-202-1631 0.358 0.064/0.066 0.1300 0.046 0.070 0.00050 12 1662-202-1231 0.460 0.100/0.097 0.17100 0.066 0.103 0.00145 Application Information Contact Size Part No. Color Bands Wire Strip Length 20 1662-202-2031 Red-Green 0.207 0.030 Wire Range (AWG) 26-22 16 1662-202-1631 Blue-Red 0.207 0.030 24-20 12 1662-202-1231 Yellow-Blue 0.225 0.020 20-16 Contact Tooling and Sealing Plug Crimp Tool Contact Size Tooling Positioner 22 MH860 (M22520/7-01) 20 Sealing Plug Ins/Ext Tool Unwired Removal Tool Part No. Color 86-19 (M22520/7-11) M81969/14-01 81517-23 MS27488-22 Black MH860 (M22520/7-01) 86-20 (M22520/7-12) M81969/14-10 M15574-20 MS27488-20 Red 16 MH860 (M22520/7-01) 86-21 (M22520/7-13) M81969/14-03 M15574-16 MS27488-16 Green 12 AF8 (M22520/1-01) M22520/1-16 M81969/16-03 M15574-16 MS27488-12 Orange AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 42 DEUTSCH CTJ Series Common Termination System DEUTSCH CTJ Series Tooling Contact Insertion/Removal Tool Contact Size Part No. Color Unwired Removal Tool 22 M81969/14-01 Green/White 81517-23 20 M81969/14-10 Red/Orange M15574-20 16 M81969/14-03 Blue/White M15574-16 22 M81969/16-03 Yellow/White M15574-16 Contact Crimping Tool Contact Part No. Crimp Tool Part No. Contact Size TE MIL Tooling Positioner 22 CTS-S22/22 M39029/22-191 MH860 (M22520/7-01) 86-19 (M22520/7-11) 20 CTS-S20/20 M39029/22-192 MH860 (M22520/7-01) 86-20 (M22520/7-12) 16 CTS-S16/16 M39029/22-193 MH860 (M22520/7-01) 86-21 (M22520/7-13) 22 CTS-S12/12 M39029/22-605 AF8 (M22520/1-01) M22520/1-16 CTJ Module Removal Tools The removal tools make it fast and simple to remove modules from a rail or to unmate CTJ6 and CTJ9 plug and receptacle connectors. Part Numbers CTJ-R06 (Use with CTJ6 and CTJ9 Series) CTJ-R12 (Use with Rail-Mounted Modules) AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 43 DEUTSCH CTJ Series Common Termination System Terminating CTJ AS39029 Contacts Make sure you have the proper tool and positioner for the contact being crimped. Crimp Tool Contact Size Tooling Positioner 22 MH860 (M22520/7-01) 86-19 (M22520/7-11) 20 MH860 (M22520/7-01) 86-20 (M22520/7-12) 16 MH860 (M22520/7-01) 86-21 (M22520/7-13) 22 AF8 (M22520/1-01) M22520/1-16 Strip the wire to the proper dimension using an appropriate tool and method. Contact Size Strip Length 22, 20, 16 0.207 0.030 (5.26 0.76) 12 0.225 0.030 (5.72 0.76) Insert the stripped conductor into the contact's crimp barrel. Insert the contact into the tool with the crimp barrel facing up. Cycle the crimping tool by squeezing the handles. The handles will not release until the tool has fully cycled. Remove the wire and inspect the termination. A proper termination has: * 8 indent markings * Wire observable through the contact side hold * No loose or nicked wire strands AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 44 DEUTSCH CTJ Series Common Termination System Inserting and Removing Contacts The colored end is used for insertion. The white or orange end is used for withdrawal. Contact Size Tool Part No. Color 22 M81969/14-01 Green/White 20 M81969/14-10 Red/Orange 16 M81969/14-03 Blue/White 12 M81969/16-03 Yellow/White Inserting Contacts Insert the wire into the tool's slot. Pull back gently on the wire until the contact's retention shoulder seats against the tip of the tool. Insert the contact in the proper module cavity. Push the contact completely in. Then remove the tool. Lightly pull the wire back to make sure the contact is correctly seated. Removing Contacts Wrap the tool's slot around the wire. Slide the tool into the cavity until it butts against the contact shoulder. Press the wire between your fingers and the tool. Pull the wire and tool back together. Note: When using minimum diameter wire, the tool may have a tendency to stop against the rear of the contact crimp barrel. If this should occur, careful manipulation of the tool will permit it to ride over the crimp barrel and into the proper position to unlock the contact. Installing Sealing Plugs Sealing plugs are installed with the head towards the mating end of connector. Use the contact insertion tool if needed. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 45 DEUTSCH CTJ Series Common Termination System Cross Reference DEUTSCH CTJ to AS81714 Modules Junctions DEUTSCH Part No. Mil Spec DEUTSCH Part No. Mil Spec CTJ112E01E-513 M81714/60-12-01 CTL-12-513 M81714/65-12-1 CTJ112E02A-513 M81714/60-12-02 CTM-12-513 M81714/65-12-2 CTJ112E03B-513 M81714/60-12-03 CTL-16-513 M81714/65-16-1 CTJ116E01D-513 M81714/60-16-01 CTM-16-513 M81714/65-16-2 CTJ116E02B-513 M81714/60-16-02 CTL-20-513 M81714/65-20-1 CTJ116E03A-513 M81714/60-16-03 CTM-20-513 M81714/65-20-2 CTJ120E01B-513 M81714/60-20-01 CTL-22-513 M81714/65-22-1 CTJ120E02C-513 M81714/60-20-02 CTM-22-513 M81714/65-22-2 CTJ120E03D-513 M81714/60-20-03 CTJ120E04A-513 M81714/60-20-04 CTJ120E06E-513 M81714/60-20-06 DEUTSCH Part No. Mil Spec CTJ122E01C-513 M81714/60-22-01 CTJ-3A-02-4032 M81714/67-02 CTJ122E02D-513 M81714/60-22-02 CTJ-3A-03-4032 M81714/67-03 CTJ122E04F-513 M81714/60-22-04 CTJ-3A-04-4032 M81714/67-04 CTJ122E05E-513 M81714/60-22-05 CTJ-3A-05-4032 M81714/67-05 CTJ122E06B-513 M81714/60-22-06 CTJ-3A-06-4032 M81714/67-06 CTJ122E10A-513 M81714/60-22-10 CTJ-3A-07-4032 M81714/67-07 CTD1062E05A-513 M81714/61-0W CTJ-3A-08-4032 M81714/67-08 CTD126E02E-513 M81714/61-0X CTJ-3A-09-4032 M81714/67-09 CTD160E01F-513 M81714/61-0Y CTJ-3A-10-4032 M81714/67-10 CTD126E01A-513 M81714/61-0Z CTJ-3A-12-4032 M81714/67-12 CTJ712K01E-7067 M81714/63-12F CTJ-3A-13-4032 M81714/67-13 CTJ716K01D-7067 M81714/63-16F CTJ-3A-14-4032 M81714/67-14 M81714/63-16S CTJ-3A-15-4032 M81714/67-15 CTJ720K01B-7067 M81714/63-20F CTJ-3A-16-4032 M81714/67-16 CTJ720E01B-7067 M81714/63-20S CTJ-3A-18-4032 M81714/67-18 CTJ722K01C-7067 M81714/63-22F CTJ-3A-19-4032 M81714/67-19 CTJ722E01C-7067 M81714/63-22S CTJ-3A-20-4032 M81714/67-20 CTJ716E01D-7067 Rails CTJ-3A-21-4032 M81714/67-21 CTJ-3A-25-4032 M81714/67-25 Mil Spec CTJ-3A-30-4032 M81714/67-30 CTJ-R06 M81714/69-01 CTJ-3A-40-4032 M81714/67-40 CTJ-R12 M81714/69-02 Module Removal Tool DEUTSCH Part No. AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 46 DEUTSCH CTJ Series Common Termination System Notes AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM PAGE 47 LET'S CONNECT We make it easy to connect with our experts and are ready to provide all the support you need. Just call your local support number or visit te.com to chat with a Product Information Specialist. Technical Support te.com/support-center North America +1 800 522 6752 Asia Pacific +86 400 820 6015 North America (Toll) +1 717 986 7777 Japan +81 044 844 8180 EMEA/South Africa +800 0440 5100 Australia +61 2 9554 2695 EMEA (Toll) +31 73 624 6999 New Zealand +64 (0) 9 634 4580 India (Toll-Free) +800 440 5100 te.com/deutsch-ctj AMP, AGASTAT, CII, DEUTSCH, HARTMAN, KILOVAC, MICRODOT, NANONICS, POLAMCO, Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks of TE Connectivity. Other products, logos, and company names mentioned herein may be trademarks of their respective owners. While TE Connectivity (TE) has made every reasonable effort to ensure the accuracy of the information herein, nothing herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any adjustments to the information contained herein at any time without notice. All implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications. (c) 2018 TE Connectivity. All Rights Reserved. 1-1773867-908/18 AEROSPACE, DEFENSE & MARINE /// DEUTSCH CTJ SERIES COMMON TERMINATION SYSTEM