63860-9000 Fine Adjust Applicator FineAdjust Applicator Specification Sheet Part No. 63860-9000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346") Quick set-up time; plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006") for conductor crimp height and .063mm (.0025") for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Terminal Series No. 35069-*00* Wire Size AWG mm 18 0.80 Insulation Diameter mm In. 3.60 Max .142 Max Strip Length mm In. 3.00-3.50 .118-.138 DEFINITION OF TERMS BRUSH BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB Doc No. 63860-9000 Release Date: 10-05-00 Revision: B Revision Date: 01-26-04 CRIMP HEIGHT UNCONTROLLED COPY Page 1 of 6 63860-9000 Fine Adjust Applicator The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63860-9000 Release Date: 10-05-00 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 2 of 6 63860-9000 Fine Adjust Applicator CRIMP SPECIFICATION Terminal Series No. 35069-*00* Terminal Series No. 35069-*00* Bell mouth Cut-off Tab Max. Conductor Brush mm In. mm In. mm In. 0.20-0.70 .008-.028 0.30 .012 0.00-1.00 .000-.039 Bend up Bend down Twist Degree 4 Roll Degree 2 3 8 Punch Width mm (Ref) Seam Conductor Insulation Seam shall not be open mm In mm In and no wire allowed out of the crimping area 1.80 .070 3.60 .144 The above specifications are guidelines to an optimum crimp. CONDITIONS After crimping, the conductor profile should measure the following. Terminal Series No. 35069-*00* Wire Size Crimp Height Pull Force Min. AWG mm2 mm In. N Lb. 18 0.80 1.08-1.18 .042-.046 88.0 19.8 Pull Force should be measured with no influence from the insulation crimp. Doc No. 63860-9000 Release Date: 10-05-00 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 3 of 6 63860-9000 Fine Adjust Applicator PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Order No Engineering No. Description Quantity 63860-9000 63860-9000 FineAdjust Applicator (Fig. 1) REF 63444-1816 63444-1816 Conductor Punch 1Y 63445-1831 63445-1831 Conductor Anvil 1Y 63446-3619 63446-3619 Insulation Punch 1Y 63445-3604 63445-3604 Insulation Anvil 1Y 63443-0002 63443-0002 Cut-Off Plunger 1Y 63443-0012 63443-0012 Front Plunger Retainer 1Y 11-24-1067 4996-4 Cut-Off Plunger Spring 1 11-40-4039 8302-5 Front Plunger Striker 1 63443-0021 63443-0021 Lower Tooling Key 1 63443-6003 63443-6003 Rear Cover 1 11-18-4094 60709A111 Front Cover 1 63443-2409 63443-2409 Anvil Mount 1 63443-4005 63443-4005 Wire Stop 1 63443-0009 63443-0009 Scrap Chute 1 63800-4900 63800-4900 FineAdjust Applicator 1 63860-2015 63860-2015 * Drag Frame (Modified) 1 N/A N/A M3 by 6Lg. SHCS 2** N/A N/A M4 by 6Lg. SHCS 1** N/A N/A M4 by 12Lg. BHCS 2** N/A N/A M4 by 16Lg SHCS 1** N/A N/A M4 by 20Lg. SHCS 1** N/A N/A M4 by 50Lg. SHCS 1** N/A N/A 3MM by 6Lg. Roll Pin 1** N/A N/A #10-32 by 1/4"Lg. BHCS 1** 63860-9070 63860-9070 Tool Kit (All Y Items) REF * Frame part - To be modified. ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-6457270). Doc No. 63860-9000 Release Date: 10-05-00 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 4 of 6 63860-9000 Fine Adjust Applicator Assembly Drawing 15 24 19 (2) 10 3 8 1 17 (2) 11 5 7 16 6 15 14 21 18 22 20 2 13 4 12 9 23 Figure 1 Doc No. 63860-9000 Release Date: 10-05-00 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 5 of 6 63860-9000 Fine Adjust Applicator NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press and Applicator before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. Wear safety glasses at all times. 5. For recommended maintenance refer to the FineAdjust Manual. CAUTION: This applicator should only be used in a press with a shut height of 135.8 mm (5.346"). Tooling damage could result at a lower setting. CAUTION: To prevent injury never operate this Applicator without the guards supplied with the press or wire-processing machine in place. Reference the press or wire processing manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63860-9000 Release Date: 10-05-00 Revision: B Revision Date: 01-26-04 UNCONTROLLED COPY Page 6 of 6