January 2006 DocRev1 1/31
31
VIPer53EDIP - E
VIPer53ESP - E
OFF-line Primary Switc h
Features
Switching frequency up to 300kHz
Curren t mode control with adjustable limitation
Soft start and shut-dow n control
Autom atic burst mode in standby condition
(“Blue Angel“ compliant )
Underv oltage lockout with Hysteresis
Integrated start-up current source
Ov er-temperature protection
Ov erload and short-circuit control
Overv oltage pr otection
In compliance with the 2002 /95/EC Europ ean
Directive
Description
The VIPer53E combines an enhanced current
mode PWM controller with a high voltage
MDMesh Power MOSFET in the same package.
Typical applications cover offline power supplies
with a secondary power capability ranging up to
30W in wide rang e input voltage, or 50W in single
European voltage range and DIP-8 package and
40W in wide rang e input voltage, or 65W in single
European voltage range and PowerSO-10
package, with the following benefi t s:
Ov erload and short-circuit events
controll ed by feedback mon itoring and
delayed dev ice reset;
Efficient standby mode by enhanced pulse
skipping.
Integrat ed start-up cu rre nt source is
disabled during normal operation to reduce
the input power.
DIP-8PowerSO-10
www.st.com
Block diagram
FF
OSCILLATOR
150/400ns
BLANKING
1V
OVERTEMP.
DETECTOR
8.4/
11.5V
VDD
OSC DRAIN
COMP SOURCE
PWM
LATCH
ON/OFF
BLANKING TIME
SELECTION
PWM
COMPARATOR
CURRENT
AMPLIFIER
S
R1
R2
R3 R4 R5
Q
OVERLOAD
COMPARATOR
18V
125k
0.5V
STANDBY
COMPARATOR
OVERVOLTAGE
COMPARATOR
UVLO
COMPARATOR H
COMP
0.5V
4.4V
4.5V
TOVL
8V
4V
Vcc
I
COMP
Contents VIPer53EDIP - E / VIPer53ESP - E
2/31 DocRev1
Contents
1 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Maximum rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Thermal data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 Electrical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Pin connections and function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
4 Rectangular U-I Output characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . 8
5 Secondary Feedback Configuration Example . . . . . . . . . . . . . . . . . . . . 9
6 Current Mode Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7 Standby Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8 High Voltage Start-up Current S ource . . . . . . . . . . . . . . . . . . . . . . . . . . 13
9 Short-Circuit and Overload Protection . . . . . . . . . . . . . . . . . . . . . . . . . 15
10 Regulation Loop Stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11 Special Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
12 Software Implementation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
13 Operation pictures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
14 Mechanical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
15 Order codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
16 Revision history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
VIPer53EDIP - E / VIPer53ESP - E Electrical data
DocRev1 3/31
1 Electrical data
1.1 Maximum rating
Stres sing the device above the rating listed in the “Abs ol ute Maxim um Ratings” table may
cause permanent damage to the device. These ar e stress ratings only and operation of the
device at these or any o ther condi tions above those indicated in the Operat ing sections of
this specification is not implied. Exposure to Absolute Maximum Rating conditi ons for
extended periods may aff ect device reliability. Refer also to the STMicroelectronics SURE
Program and other relevant quality documents.
1.2 Thermal data
Table 1. Absolute maxi mum rating
Symbol Parameter Value Unit
VDS Conti nuous Drain Source Voltage (TJ= 25 ... 125°C) (1) -0.3 ... 620 V
IDConti nuous Drain Current Inte rnally limi ted A
VDD S upply Voltage 0 ... 19 V
VOSC OSC Input Voltage Range 0 ... V DD V
ICOMP
ITOVL COMP and T O VL Input Curr ent Range (1)
1. In order to improve the ruggedness of the device versus eventual drain overvoltages, a resistance of 1k
should be inserted in series with the TOVL pin.\
-2 .. . 2 m A
VESD
E lectrostatic Dis charge:
Machine M odel (R = 0; C = 200pF)
Charged Device Model 200
1.5 V
kV
TJJunction Operating Temper ature Internally li m ited °C
TC Case O perating Temper ature -40 to 150 °C
TSTG Stor age Temperature -55 to 150 °C
Tabl e 2. Thermal data
Symbol Parameter PowerSO-10 (1)
1. When mounted on a standard single-sided FR4 board with 50m of Cu (at least 35 mm thick) connected
to the DRAIN pin.
DIP-8 (2)
2. When mounted on a standard single-sided FR4 board with 50m of Cu (at least 35 mm thick) connected
to the devic e ta b.
Unit
RthJC Thermal Resistance Junction-case Max 2 20 °C/W
RthJA Thermal Resistance Ambient-case Max 60 80 °C/W
Electri cal character istics VIPer53E DIP - E / VIP er53 ESP - E
4/31 DocRev1
2 Electrical characteristics
TJ = 25°C, VDD = 13V, unless otherwise specified
Tabl e 3. Power sectio n
Symbol Parameter Test conditions Min. Typ. Max. Unit
BVDSS Drain-Source
Voltage ID = 1mA; VCOMP = 0V 620 V
IDSS Off Stat e Dr ain
Current VDS = 500V ; VCOMP = 0V; Tj = 125°C 150 µA
RDS(on) Static Drain-Source
On State Resis tance
ID = 1A; VCOMP = 4.5V; VTOVL = 0V
TJ = 25°C
TJ = 100°C 0.9 1
1.7
tfv Fall Time ID = 0.2A; VIN = 300V (1)
1. On clamped inductive load
100 ns
trv Rise T i me ID = 1A; VIN = 300V (1) 50 ns
Coss Drain Capacitance VDS = 25V 170 pF
CEon Effect ive Output
Capacitance 200V < V DSon < 400V (2)
2. This parameter can be used to compute the energy dissipated at turn on Eton according to the in itial drain
to so urc e volt ag e V DSon and the following formula:
60 pF
Tabl e 4. Oscillator Sectio n
Symbol Par ameter Test Conditions Min. Typ. Max . Unit
FOSC1 Oscillator Frequency
Ini tia l A c curacy RT = 8k; CT = 2.2nF
Figure 15 on page 23 95 100 105 kHz
FOSC2 Oscillator Frequency
Total Variation
RT = 8k; CT = 2.2nF
Figure 17 on page 24
VDD = VDDon ... VDDovp;
TJ = 0 ... 100°C
93 100 107 kHz
VOSChi Oscillator Peak
Voltage 9V
VOSClo Osc ill at o r Valley
Voltage 4V
Eton 1
2
---CEon 3002VDSon
300
----------------
⎝⎠
⎛⎞
1.5
⋅⋅=
VIPe r53EDIP - E / VIPer53ESP - E Elec trica l characteristics
DocRev1 5/31
Tabl e 5. Supply Section
Symbol Parameter Test Conditions Min. Typ. Max. Unit
VDSstart Drain Voltage Starting
Threshold VDD = 5 V; IDD = 0mA 34 50 V
IDDch1 Startup Charging Current VDD = 0 ... 5V; VDS = 100V
Figure 9 on page 22 -12 mA
IDDch2 Startup Charging Current VDD = 1 0V; VDS = 100VFigure 9. -2 mA
IDDchoff Startup Charging Current
in Ther ma l Shut down VDD = 5 V; VDS = 100VFigure 11.
TJ > TSD - THYST 0mA
IDD0 Operating Supply Cur rent
No t S witc h in g Fsw = 0kHz; VCOMP = 0V 811mA
IDD1 Operating Supply Cur rent
Switching Fsw=100kHz 9mA
VDDoff VDD Undervoltage
Shutdown Threshold Figure 9 on page 22 7.5 8.4 9.3 V
VDDon VDD Startup Threshold Figure 9. 10.2 11.5 12.8 V
VDDhyst VDD Threshold
Hysteresis Figure 9. 2.6 3.1 V
VDDovp VDD Overvoltage
Shutdown Threshold Figure 9. 17 18 19 V
Table 6. Pwm Comparator Section
S ymbol Parameter Test Conditions Min. Typ. Max. Uni t
HCOMP VCOMP / IDPEAK VCOMP = 1 ... 4 V Figure 14.
dID/dt = 0 1.7 2 2.3 V/A
VCOMPos VCOMP Offset dID/dt = 0 Fig ure 14. 0.5 V
IDlim Peak Drain Curren t
Limitation
ICOMP = 0mA; VTOVL = 0V
Figure 14.
dID/dt = 0 1.7 2 2.3 A
IDmax Drain Current
Capability VCOMP = VCOMPovl; VTOVL = 0V
dID/dt = 0 1.6 1.9 2.3 A
tdCurrent Sense Delay
to Turn-Off ID = 1A 250 ns
VCOMPbl VCOMP Blanking Time
Change Threshold F igure 10 on page 22 1V
tb1 Blanking Time VCOMP < VCOMPBLFigure 10. 300 400 500 ns
tb2 Blanking Time VCOMP > VCOMPBLFigure 10. 100 150 200 ns
tONmin1 Min imum On Ti me VCOMP < VCOMPBL 450 600 750 ns
Electri cal character istics VIPer53E DIP - E / VIP er53 ESP - E
6/31 DocRev1
Tabl e 8. Over temperatu re Protection Section
Table 9. Typical Output Power Capability
tONmin2 Min imum On Ti me VCOMP > VCOMPBL 250 350 450 ns
VCOMPoff VCOMP Shutdown
Threshold Figure 13 on page 23 0.5 V
VCOMPhi VCOMP High Level ICOMP=0mA (1) 4.5 V
ICOMP COMP Pull Up Current VCOMP= 2.5V 0.6 mA
1. In order to ensure a correct stability of the internal current source, a 10nF capacitor (minimum value 8nF)
should always be present on the COMP pin.
Tabl e 7. Overload Protec tion Sect ion
Sym bol Parameter Test Conditions Min. Typ. Max. Unit
VCOMPovl VCOMP Ov erl oad
Threshold ITOVL = 0mA Figure 7 on page 2 0
(1)
1. VCOMPovl is always lower than VCOMPhi
4.35 V
VDIFFovl VCOMPhi to VCOMPovl
Voltage Differenc e
VDD = VDDoff ... VDDreg;
ITOVL= 0 mA
Figure 7. (1) 50 150 250 mV
VOVLth VTOVL Overload
Threshold Figure 7. 4V
tOVL Overload Delay COVL = 100nF Figure 7. 8ms
Symbol Parameter Test Conditions Min. Typ. Max. Unit
TSD Thermal Shutdown
Temperature Figu re 11 on page 22 140 160 °C
THYST Thermal Shutdown
Hysteresis Figure 11 on page 22 40 °C
Type European
(195 - 265Vac) US / Wide range
(85 - 265Vac)
VIPer53EDIP-E 50W 30W
VIPer53ESP-E 65W 40W
Table 6. Pwm Comparator Section
S ymbol Parameter Test Conditions Min. Typ. Max. Uni t
VIPer53EDIP - E / VIPer53ESP - E Pin connections and function
DocRev1 7/31
3 Pin connections and function
Figure 1. Pin connection (top view)
Figure 2. Current and volta ge conven tions
Table 10 . Pin func ti on
Pin Name Pin Function
VDD
Power suppl y of the control circuit s. Al so provides the char ging current of the exter nal
capacitor dur ing start-up.
The functions of this pin are managed by fo ur threshold voltages:
- VDDon: Volt age value at whi ch the device st arts swi tching (Typically 11.5 V).
- VDDoff : Voltage value at whic h the device stops switchi ng (Typic ally 8.4 V).
- VDDovp: Trig geri ng voltage of the overvoltage pr otection (Trimm ed to 18 V).
S OURCE Power MOSFET source and cir cuit ground refer ence.
DRAIN Power MOSFET drain. Also used by the internal high voltage current source during
the start-up phase, to charge t he external VDD capacitor.
COMP
Allows the setting of the dynamic characteristi c of the converter through an external
passive network. The useful voltage range extend s fr om 0.5V to 4.5V. The Power
MOSFET is always off bel ow 0.5V, and the overload protection is triggered if the
volt age ex ceed s 4.35V. This act ion is del ayed by th e timing cap acitor connect ed to the
TOVL pin.
TOVL Allows the connection of an external capacit or f or delaying t he overload protection,
which is triggered by a voltage on the COMP pin hig her than 4.4V.
OSC Allows the setting of the swi tching frequency through an external Rt-Ct network .
S
OURCE
TOVLCOMP
VDD
NC
DRA
IN
S
OURCE
1
54
8
7
6
2
3
OSC
1
2
3
4
5
10
9
8
7
6
VDD
T
OVL
NC
NC
NC
OSC
COMP
NC
NC
SOURC
E
DRAIN
DIP-8 PowerSO-10
15V
VDD
OSC
DRAIN
SOURCECOMPTOVL
I
DD
V
DD
I
OSC
V
OSC
I
TOVL
V
TOVL
I
COMP
V
COMP
I
D
V
D
S
Rect angular U-I Output char acteristics VIPer53E DIP - E / VIP er53 ESP - E
8/31 DocRev1
4 Rect angular U-I Output character istics
Fi gur e 3 . Off Line P ower S upp l y With Optocoupler Feedback
R5
R3
R4 D3
D1
C1
T1
C2
F1
R1
D2
C7
C5
C4
C6
T2
D4 C8
C10
L1
C9
R2
C3
AC IN
DC O U
T
U2
U3
C11
R6
R7
R8
VDD
OSC
DRAIN
SOURCECOMP TOV L
CONTROL
C12
10nF
R9
1k
VIPe r53EDIP - E / VIPer53ESP - E Secondary Feedb ack Conf iguration Examp le
DocRev1 9/31
5 Seco ndary Fee dback Configuration Exam ple
The secondary feedback is implemented through an optocoupler driven by a programmable
zener diode (TL431 type) as shown in Figure 3 on page 8
The optocoupler is connected in parallel with the compens ation network on the COMP pin
which delivers a constan t biasing current of 0.6mA to the o ptotransist or. This current does
not depend on the compensation voltage, and so it does not depend on the output load
either. Consequent ly, the gain of the optocoupler ensures a constant biasing of the TL431
device (U3), which is respon sible for secondary regulation. If the optocouple r gain is
sufficien tly low, no additional comp onents are required to a minimum current biasing of U3.
Additionally, the low biasing current protects th e optocoup ler from premature failure.
The constant current b iasing can be used to simplify the secondary circuit: in stead of a
TL431, a simple zener and resistance network in series with the optocoupler diode c an
insure a good secondary regulation. Current flowing in this branch remains constant just as
it does by usi ng a TL431, so typical load regulation of 1% can be achieved from zero to full
output current with this simple configuration.
Since the dynamic characteristics of the converter are set on the seconda ry side through
components associated to U3, the compensation network has only a role of gai n
st abilization for the optocoupler, and it s value can be freely chosen. R5 can be set to a fixed
value of 2.2k, of fering the possibil ity of using C7 as a soft start capacitor: When starting up
the converter, the VIPer53E dev ice delivers a constant current of 0.6m A on the COMP pin,
creating a constant vol tage of 1.3V in R5 and a rising slope across C7. This voltage shape,
together with the operating range of 0.5V to 4.5V provides a soft startup of the converter.
The rising speed of the output voltag e can be set through the value of C7. T he C4 and C6
values must be adjusted accordingly in order to ensure a correct startup.
Current Mode Topology VIPer53EDIP - E / VIPer53ESP - E
10/31 DocRev1
6 Current Mode Topology
The VIPer53E implements the conventiona l current mode control metho d for re gulating the
output voltage. This kind of feedback includes two nested regulation loops:
The inner loop controls the peak primary current cycle by cycle. When the Power MOSFET
output transist or is on, the induct or current (primary side of the transformer) is monitored
with a SenseFET technique and converted into a voltage. When VS reaches VCOMP, the
power switch is turned off. This structure is com pletely integrated as shown on the Block
Diagram of Figure on page 1, with the current amplifier, the PWM comparator, the blanking
time function and the PWM latch. The following formula giv es the peak current in the Power
MOSFE T accord ing to the compensa tion voltage:
The outer loop defi nes the level at which the inner loop regulates peak current in the power
switch. For this purpose, VCOMP is driven by the feedback network (TL431 through an
optocoupler in secondary feedb ack configuration, see F igure 3 on page 8) and is sets
ac co rdingly t h e peak drain current fo r each switch i n g cycle.
As the in ner loop regulates the peak primary current in the primary side of the transformer,
all input vo ltage changes are compe nsated for before impacting the output voltag e. This
results in an improved line regulation, instantaneous correction to line changes, and better
stability for the voltage regulation loop.
Current mode topology also provides a good converter start-up control. The compensation
voltage can b e controlled to increase slowly during the start-up phase, so th e peak primary
current will f ollow this soft voltage slope to provide a smooth output voltage rise, without any
overshoot. The simpler voltage mode structure whic h only controls the duty cycle, leads
generally to h igh current at start-u p with th e risk of tra nsformer saturation.
An integrated blanking filter inhib its the PWM comparator output for a short time after the
integrated Power MOSFET is switched on. This function prevents anomalous or premature
termination of the switching pulse in the case of current spikes caused by primary side
transformer capacitance or seconda ry side rectifier reverse recovery time when working in
continuous mode.
IDpeak VCOMP VCOMPos
HCOMP
--------------------------------------------------=
VIPer53EDIP - E / VIPer53ESP - E Standby Mode
DocRev1 11/31
7 Standby Mode
The device offers a special feature to address the low l oad condition. The corres pondin g
function described hereafter consist s of reducing the s witchi ng frequency by going into burst
mode, with the following benef its:
It red uc es the switching losses, thus providing low consumption on the mains lines.
The device is compliant with “Blue An gel” and other similar standards, req uiring less
than 0.5 W of inpu t power when in standby.
It allows the regulation of the output v oltage, even if the load corresponds to a duty
cycle that the device is not able to generate becau se of the internal blanking time,
and associated minimum turn on.
For this purpose, a comparator monitores the COMP pin voltage, and maintains the PWM
latch and the Power MOSFET in the Off state as long as VCOMP remains below 0.5V (See
Block Diagram on page 2). If the output load requires a duty cycl e below the one defined by
the minimum turn on of the device, the VCOMP net decreases it s volt age until it reaches this
0.5V threshold (VCOMPoff). The Power MOSFET can be completely Off for some cycles, and
resumes normal operation as soon as VCOMP is higher than 0.5V. The out put voltage is
regulated in burst mode. The corresponding ripple is not higher than the nominal one at full
load.
In addition, th e minimum turn on time which defines the frontier between normal operation
and burst mode changes according to VCOMP value. Below 1.0V (VCOMPbl), the blanking
time increases to 400ns, whereas for higher voltages, it is 150ns Figure 10 on page 22 The
minimum turn on times resulting from these v alues ar e respectively 600 ns and 350 ns,
when taking into accou nt internal propagation time. This brutal change induces an
hysteresis between normal operation and burst mode as shown on Figure 10 on page 22
When the output power decreases, th e syste m reaches point 2 where VCOMP equals
VCOMPbl. The minimum turn-on time passes immediately from 350ns to 600ns, exceeding
the effec tive turn-on time that should be needed at this output power level. Therefore the
regulation loop will quickly d rive VCOMP to VCOMPoff (Point 3) in order to pass into burst
mode and to control the output voltage . The correspondi ng hysteresis can be seen on the
switching frequency which passes from FSWnom which is t he normal switching frequency set
by the components connected to the OSC pin and to FSW stby. Note: This frequenc y is
actually an equivalent number of switching pulses per second, rather than a fi xed switching
frequency since the device is working in burst m ode.
As long as t he power remains below PRST t he output of the regulation l oop remains stuck at
VCOMPsd and the converter works in burst mode. Its “de nsity” increases (i.e. the num ber of
missing cycles d ecreases) as the power appro aches P RST and finally resumes normal
operation at point 1. The hysteresis cannot be seen on the switching frequency , but it can be
seen in the sudden surge of the COMP pin volt age from point 3 to point 1 at that power
level.
The power points value PRST and PSTBY are defined by the following formulas:
PRST 1
2
---FSWnom
tb1td+()2V2
IN 1
Lp
-------=
PSTBY 1
2
---FSWnom
Ip2VCOMPbl
()Lp=
Standby Mode VIPer53EDIP - E / VIPer53ESP - E
12/31 DocRev1
Where Ip(VCOMPbl2) is the peak Power MOSFE T current corresponding to a compensation
voltage of VCOMPbl (1V). Note: The power point PSTBY where the converter is going into
burst mode does not depend on the input voltage.
The standby frequency FSWstby is given by :
The ratio between the nominal and standby switching frequencies can be as high as 4,
depending on the Lp value and input voltage.
Figure 4. .Standby Mode Implementation
PSWstby
P
STBY
PRST
-----------------FSWnom
=
V
COMP
V
COMPsd
V
COMPbl
V
COMPoff
600ns
350ns
F
SW
P
IN
F
SWnom
F
SWstby
P
STBY
P
RST
Minimum 1
3
2
1
2
3
ton
tu r n on
VIPer53EDIP - E / VIPer53ESP - E High Voltage Start-up Current Source
DocRev1 13/ 31
8 High Voltage St art-up Cu rrent Source
An integrated high voltage current source provides a bias current from the DRAIN pin during
the start-up phase. This current is par tially absorbed by internal control circ uits in standby
mode with reduced consumption, and also supplies the external ca pacitor connected to the
VDD pin. As soon as the voltage on this pin reaches the high voltage threshold VDDon of the
UVLO logic, the device turns into active m ode and starts s witching. The sta rt-up current
generator is switched off , and the converter should normally provide the needed current on
the VDD p in through the auxiliary winding of the transformer, as shown on Figure 3 on
page 8.
The external capacitor CVDD on the VDD pin must be sized according to the time needed by
the converter to start-up, when the device starts switching. This time tss depends on many
param eters , including transformer design, output capacitors, soft start feature, and
compensa tion network implem ented on the COMP pin and possible secondary feedbac k
circuit. The following formula can be used for defining the minimum cap acitor needed:
Figure 9 on pag e 22 shows a typical start-up event. VDD starts from 0V with a charging
current IDDch1 at about 9 mA. When about VDDoff is reached, the charging current is reduc ed
down to IDDch2 which is about 0.6mA. This lower curr ent leads to a slope change on the VDD
rise. Device starts switching for VDD equal to VDDon, and the auxiliary winding delivers some
energy to VDD capacitor after the start-up time tss.
The charging current change at VDDoff a ll o ws a fa s t comp lete start-u p ti me tSDU, and
maintains a low restart d uty cycle. This is especially useful for short circuits and overloads
conditions, as described in the follo wing sec tion.
CVDD IDD1 tss
VDDhyst
------------------------>
High Voltage Start-up Current Source VIPer53EDIP - E / VIPer53 ESP - E
14/31 DocRev1
Figure 5. Start-up Waveforms
IDD
IDD1
tSS
IDDch2
IDDch1
t
t
VDDsd
VDDst
VDDreg
VDD
tSU
VIPer53EDIP - E / VIPer53ESP - E Short-Circuit and Overload Protection
DocRev1 15/ 31
9 Short-Circuit and Overload Protection
A VCOMPovl t hreshold of about 4.4V has been implemented on the COMP pin. When VCOMP
goes above this level, the capacitor connected on the TOVL pin begins to charg e. When
reaching typically VOVLth (4V), the internal MOSFET driver is dis abled and the device stops
switching. This st ate is latched because of to the regulation loop which maintains the COMP
pin voltage above th e V COMPo vl threshold. Since the VDD pin does not receive any more
energy from the auxiliary winding, its voltage drops down until it reaches VDDoff and the
device is reset, r echarging the VDD c ap a ci to r fo r a new restart cycl e . No te: If VCOMP drop s
below the VCOMPovl threshold for any reason during the VDD drop, the device re su mes
switching immediately.
The device enters an endless restart sequence if the overload or short circuit condition is
maintained. The restart duty cycle DRST is defined as the time ratio for which the device tries
to restart, thus delivering its full power capability to the output. In order to keep the whole
converter in a safe state during this event, DRST mus t be kept as l ow as possible, without
compromising the real start-up of the converter. A typical value of about 10% is generally
suf fici ent. For this purpose, both VDD and TOVL capacitors can be used to satisfy the
following conditi ons:
Refer to the previous sta rt-up sec tion for the def inition of tss, and CVDD must also be
checked against the limit given in this section. The maximum value of the two calculus will
be adopted.
All this behavior can be observed on Figure 2 on page 7. In Figure 7 on page 20 the value of
the drain current Id for VCOMP = V COMPovl is shown. The correspondi ng parameter IDmax is
the drain current to take into account for design purposes. Since IDmax represents the
maximum value for which the overload protection is not triggered, it defines the power
capability of the power supply.
COVL 12.5 10 6tss⋅⋅>
CVDD 810
41
DRST
-------------- 1
⎝⎠
⎛⎞
COVL IDDch2
VDDhyst
------------------------------------⋅⋅ >
Regulation Loop Stability VIPer53EDIP - E / VIPer53ESP - E
16/31 DocRev1
10 Regulation Loop Stability
The complete converter open loop transfer function can be built from both power cell an d
the feedback network transfe r functions. A theoretical example can be seen in Figure 1 1 on
page 22 for a discontinuous mode flybac k loaded by a simple resistor.
A typical schematic corresponding to this situation can be seen on Figu re 3 on page 8 . The
transfer function of the power cell is represented as G(s) in .Figure 11 on page 22 It exhibits
a pole which depends on the output load and on the output capacitor value. As the load of a
converter may change, two curves are shown for two different values of output resistan ce
value, RL1 and R L2. A zero at higher f requency values then appears, due to the output
capacitor ES R. Note: The overall transfer function does not depend on the input voltage
because of the current m ode control. A typical regulation loop is shown on Figure 3 on
page 8 and has a fixed behavior represented by F(s) on Figure 11 on page 22. A double
zero due to the R1-C1 network on the COMP pin and to the integrator built around the TL431
and R2-C2 is set at the same value as the maximum load RL2 pole.
The total transfer function is shown as F(s). G(s) at the bottom of Figure 11 on page 22. For
maximum load (plain line), the load pole begins e xactly where the zeros of the COMP pin
and the TL431 stop, and this results in a first order decreasing slope until it reaches the zero
of the output capacitor ESR. The point where the complete transfer function has a unity gain
is known as the regulation bandwidth and has a double interest:
The higher it is, the faster the reaction will be to an eventual load change, and the
smaller the output voltage cha nge w ill be.
The phase shift in the comp lete syste m at this point has to be less than 135° to
ensure good stability. Ge nerally, a first-order slope gives 90° of phase shift, and a
second-order gives 180°.
In Figure 3 on page 8, the u nity gain is reached in a first order slope, so the stability is
ensured.
The dynamic load regulation is improved by increasing the regulation bandwidt h, but some
limitations have to be res pected :
1. As the transfer function above zero due the ESR capacitor is not reliable (the ESR itself
is not well spe cified, and other parasitic effects may take p lace), the bandwidth should
always be lower than the minimum of FC and ESR zero
2. As the highest bandwidth is obtained with the highest output power (plain line with RL2
load in Figure 3, the above criteria will be ch ecked for this c ondition and allows the
value of R4 if R1 is set to a fixed value (e.g., (2.2k).
As the highest bandwidth is obtained with the highest output power (Plain li ne with RL2 load
in Figure 3), the above criteria wi ll be checked for this condition and allows to define the
value of R4, if R1 is set fixed (2.2k, for instance). The following formula ca n be derived:
Go is the c urrent transfer ratio of the optocoupler.
R4PMAX
POUT2
---------------------GOR1
FBW2 RL2 COUT
⋅⋅
--------------------------------------------------------=
POUT2 VOUT
2
RL2
-----------------=
with:
PMAX 1
2
---LPILIM
2FSW
⋅⋅ =
and:
VIPer53EDIP - E / VIPer53ESP - E Regulation Loop Stability
DocRev1 17/ 31
The lowest load gives another condition for stability: The frequency FBW1 must not
encounter the third order slope generated by the load pole, the R1-C1 network on the
COMP pin and the R2-C2 network at the level of the TL43 1 on seconda ry side. This
condition can be met by adjusting both C1 and C2 values:
The above formula gives a minimum value for C1. It ca n be then increased to provide a
natural soft start function as this c apacitor is charged by the current ICOMP at start-u p.
C1RL1 COUT
6.3 GO
R4
--------- R1
2
⋅⋅
-----------------------------------POUT1
PMAX
--------------------->
C2RL1 COUT
6.3 GO
R4
--------- R1R2
⋅⋅
-----------------------------------------------POUT1
PMAX
--------------------->
POUT1 VOUT
2
RL1
-------------------=
with:
Special Recommendations VIPer53EDIP - E / VIPer53ESP - E
18/31 DocRev1
11 Special Recommendations
10nF capacitor (minimum value: 8nF) should always be connected to the COMP pin to
ensure correct stability of the internal current source Figure 12 on page 22.
In order to improve the ruggedness of the device versus eventual drain overvoltages, a
resistance of 1k should be inserted in series with t he TOVL pin, as shown on Figure 12 on
page 22
Note: This resistance does not impact the overload delay, as its value is negligible prior to the
internal pull-up resistance (about 125k
).
VIPer53EDIP - E / VIPer53ESP - E So ftw are Imp lementation
DocRev1 19/ 31
12 Software Implementation
All the abov e cons iderations and som e others are included included in ST design software
which provides all of the needed c om ponents around the VIPer device for specified output
configurations, and is available on www.st.com.
Operation pictures VIPer53EDIP - E / VIPer53ESP - E
20/31 DocRev1
13 Operation pictures
Figure 6. Rise and Fall time
Figure 7. Overl oaded Event
300
V
CLD
C<<C
OSS
VDD
OSC
DRAIN
SOURCECOMP TOVL
CONTROL
I
D
V
DS
90%
10%
t
fv
t
rv
t
t
Normal
operation
VTOVL
VCOMP
VDD
VDDon
VDDoff
VDS
Switching
Not
switching
Abnormal
operation
VOVLth tOVL
VDIFFovl
VIPer53EDIP - E / VIPer53ESP - E Operation pictures
DocRev1 21/ 31
F ig ure 8. Co m p lete Convert er Tr an sfer F unction
FC
FS
FS. GS
1
πRL1 COUT
⋅⋅
------------------------------------------
1
πRL2 COUT
⋅⋅
------------------------------------------
1
2πESR COUT
⋅⋅
---------------------------------------------------
FBW2
FBW1
1
1
1
3.2 PMAX
POUT2
---------------------
3.2 PMAX
POUT1
---------------------
GO
R1
R4
-------
1
2πRCOMP CCOMP
⋅⋅
--------------------------------------------------------------------
Operation pictures VIPer53EDIP - E / VIPer53ESP - E
22/31 DocRev1
Figu re 9. Star t-u p VDD current Figure 10. Blanking Time
Figu re 11. T hermal S hutd ow n Fig ure 12 . Ove rvol tage E ve nt
IDD
VDD
VDDhyst
VDDoff VDDon
IDD0
IDDch1
IDDch2
VDS = 100 V
FSW = 0 kHz
V
COMP
t
b
t
b1
t
b2
V
COMPbl
V
COMPhi
VDD
VCOMP
Tj
VDDon
TSD
TSD-THYST
Automatic
startup
Abnormal
operation
VDS
VCOMP
VDD
VDDovp
Switching
Not
switching
VIPer53EDIP - E / VIPer53ESP - E Operation pictures
DocRev1 23/ 31
Figure 15. Oscillator Schematic
Figu re 13. Sh utdo wn A ct i on Fig ure 14. Com p Pi n Gai n and Off set
t
t
I
D
V
COMP
t
V
OSC
V
COMPoff
V
OSChi
V
OSClo
V
COMP
I
Dpeak
V
COMPos
V
COMPhi
Slope = 1 / H
COMP
I
Dlim
V
COMPovl
I
Dmax
320
SOURCE
OSC
VDD
PWM
section
Ct
Rt
Operation pictures VIPer53EDIP - E / VIPer53ESP - E
24/31 DocRev1
The switching frequency settings shown on the graphic here below is val id within the
following boundaries:
Rt > 2k
FSW = 300kHz
Figure 16. Oscillator Settings
Figure 17. Typic al Frequency Variatio n vs. Junction Tem perature
11010
0
10
300
100
Frequency (kHz)
R
T
(K
)
1nF
2.2nF
4.7nF
10nF
22nF
-20 0 20 40 60 80 100 12
0
0.96
0.98
1
1.02
1.04
Normalised Freque ncy
Temperature (°C)
VIPer53EDIP - E / VIPer53ESP - E Operation pictures
DocRev1 25/ 31
Figure 18. Typ ic al Current Limitation vs. Junction Temperature
-20 0 20 40 60 80 100 12
0
0.96
0.98
1
1.02
1.04
No rm a lis ed IDlim
Temperature (°C)
Mech anical Data VIPer53E DIP - E / VIPer53ESP - E
26/31 DocRev1
14 Mechanical Data
In order to meet environ men tal requirements, ST offers these dev ices in ECOPAC K®
packages. These packages have a Lead-free second level interconnect. The category of
second Level Interconnect is marked on the package and on the inner box label, in
compliance with JEDEC Standard JESD97. The maximum ratings related to soldering
conditions are also marked on the inner box label. ECOPACK is an ST trademark.
ECOPACK spec ifications are available at: www.st.com.
VIPer53EDIP - E / VIPer53ESP - E Mechanical Da ta
DocRev1 27/ 31
Figure 19. Package Dimensions
Tabl e 11. DIP8 Mech anical Data
Dimensions
Ref. Databook (mm )
Nom. Min Max
A5.33
A1 0.38
A2 2.92 3.30 4.95
b 0.36 0.46 0.56
b2 1.14 1.52 1.78
c 0.20 0.25 0.36
D 9.02 9.27 10.16
E 7.62 7.87 8.26
E1 6.10 6.35 7.11
e2.54
eA 7.62
eB 10.92
L 2.92 3.30 3.81
Package W eight Gr. 470
Mech anical Data VIPer53E DIP - E / VIPer53ESP - E
28/31 DocRev1
Figure 20. Package Dimensions
Tabl e 12. PowerSO-10 Mechanical Data
Dimensions
Ref. Databook (mm )
Nom. Min Max
A 3.35 3.65
A1 0.00 0.10
B 0.40 0.60
c 0.35 0.55
D 9.40 9.60
D1 7.40 7.60
E 9.30 9.50
E1 7.20 7.40
E2 7.20 7.60
E3 6.10 6.35
E4 5.90 6.10
e 1.27
F 1.25 1.35
H 13.80 14.40
h 0.50
L 1.20 1.80
q 1.70
α 0° 8°
VIPer53EDIP - E / VIPer53ESP - E Order codes
DocRev1 29/ 31
15 Order codes
Ta ble 13. Order co des
Part Number Package Shipment
VIPer53 ESPTR - E PowerSO-10 Tape and reel
VIPer 53ESP - E PowerSO-1 0 Tube
VIPer53EDIP - E DIP-8 Tube
Revision history VIPer53EDIP - E / VIPer53ESP - E
30/31 DocRev1
16 Revision history
Table 14. Document revision history
Date Revision Changes
12-Jan-2006 1Initial re le a s e.
VIPer53EDIP - E / VIPer53ESP - E Revision history
DocRev1 31/ 31
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